Diagnostic Code Conversion

Code Flashed
11 12 21-28 31-38 41-48 52 58 59 61 62 63 64 65 68 71 72 73 74 75 76

Wire Description
Wire Wire Number Color
101 102 103 105 107 108 109 112 113 114 115 116 118 119 122 124 126 129 130 134 135 136 141 144 147 149 151 152 158 160 165 169 173 176 RD BU YL BR WH BU OR PU OR GN PK BR GY PK BU GN PK BU GN YL BU GN PK GN PU PU GN BU BR PU YL PK YL OR Bat (+) Hd Lmp Aux Ckt Key Sw Eng Shut Aux Ckt Alt Output (+) Term. Main Power Rly Output Opr Mon Panel B+ Switched Warning Horn (Forward) Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt A/C Xmsn Ctrl Aux Ckt Aux Ckt Aux Ckt Aux Ckt Suppl Ster Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Ground Circuits 200 201 202 BK BK BK BK BK BK Main Chassis Operator Monitor Return XMSN Ctrl XMSN Ctrl Ident Code 0 XMSN Ctrl Ident Code 1 XMSN Ctrl Ident Code 2 Basic Machine Circuits 301 304 306 307 308 310 311 321 322 326 327 334 BU WH GN OR YL PU WH BR GY PU PK BU GN Starter No.1 Sol Starter Relay No.1 Output
Starter Relay Coil To Neut Start SW Or Key SW

Component Location
Description Accessory Circuits
Alarm - Action Alarm - Backup Alternator (35A STD) Arc - Suppressor Battery Beacon Beacon Breaker - Alternator (35A) Breaker - Convertor (15A) Breaker - Headlamp (15A) Breaker - Lightbar (15A) Control - AIH Timer Control - Engine Shutdown Control - Neutral Start Control - Supplement Steer Control - Transmission Converter - Voltage Converter - Voltage Flasher Fuses Fuses Fuses (10A) Gauge - Articulation Gauge - Engine Coolant Temperature Gauge - Fuel Level Gauge - Speedometer Gauge - System Air Pressure (Left) Gauge - System Air Pressure (Right) Gauge - Tachometer Lamp - AIH Indicator Lamp - C Shift Pin Lamp - Cold Temperature Lamp - Diff Unlock Lamp - High Beam Indicator Lamp - Master Action Lamp - Transmission A/M Lamp - Turn Indicator (Left) Lamp - Turn Indicator (Right) Meter - Service Monitor - Electronic Monitoring System (EMS) Motor - Blower Motor - Blower (A/C group) Motor - Blower (Heater group) Motor - Blower/Defroster Motor - Starter Motor - Supplemental Steer Motor - Washer (Front Lower) Motor - Washer (Front Upper) Motor - Washer (Rear) Motor - Wiper (Front Lower) Motor - Wiper (Front Upper) Motor - Wiper (Rear) Motors - Condenser Relay - Condenser Relay - Main Relay - Start Relay - Supplemental Steer Resistor - Blower Speed Resistor - Blower Speed Resistor - Blower Speed (A/C)
Component Schematic Machine

Description Power Distribution Circuits

CID - FMI
N/A N/A 641-648 F05 641-648 F06 641-648 F03 637 F06 688 F06 688 F03 688 F02 688 F03 269 F00 269 F01 701 F02 168F01 520 F02 268 F02 764 F05 764 F06 764 F03 177 F03

Description
No diagnostics active No logged diagnostic codes Transmission Solenoid open circuit Transmission Solenoid short to ground Transmission Solenoid short to battery Backup alarm short to ground VHP solenoid short to ground VHP solenoid short to battery Shift lever input invalid Shift lever open circuit/short to +battery Sensor supply voltage above normal Sensor supply voltage below normal Transmission Output Speed Signal (TOS) incorrect System voltage below normal Invalid transmission configuration code Check programmable parameters Transmission indicator lamp open circuit Transmission indicator lamp short to ground Transmission indicator lamp short to +battery Transmission oil temperature sender short to +battery or open circuit Transmission oil temperature sender short to ground Auto/Manuallamp open circuit Auto/Manual lamp short to ground Auto/Manual lamp short to +battery

Wire Wire Number Color

500 501 502 503 504 505 506 507 508 509 511 512 513 515 516 517 521 522 537 556 570 575 576 577 578 584 592 593 597 A503 A504 A506 A507 A513 BR GN OR BR YL BU PU WH PU WH BR GN OR GY GN BU YL WH GN WH BU YL PK PU BU YL BU GN PU PK GN OR YL PK

Location B-8 F-15 D-14 E-14 C-14 C-10 A-12 D-13 F-11 D-10 D-10 D-8 E-13 A-6 E-13 A-7 F-8, F-10 F-12 E-10 D-9 E-10 B-5 F-5 F-5 E-5 F-5 E-5 E-5 E-5 D-5 E-5 E-5 E-5 D-6 E-5 D-6 E-5 E-4 E-10 E-6 A-12 B-10 A-10 E-4 C-13 F-13 F-6 F-6 F-6 C-4 D-4 B-11 B-11 C-10 D-14 D-13 F-13 A-11 E-4 B-11

Location C 1 2 3 5,6 7 7 8 13 B B B 9 10 9 11 12 13 B B B C A A A A A A A A A A A A A A A A B A 15 14 E 15 19 20 16 16 16 17 17 18 21 21 8 8 22 E E 15

Component

Schematic

Machine

Resistor - Panel Lamp Dimmer Sender - Articulation Sender - Engine Coolant Temp Sender - Fuel Level Sensor - Engine Speed Sensor - Transmission Oil Temp Sensor - Transmission Speed Solenoid - A/C Clutch Solenoid - Centershift Solenoid - Differential Unlock Solenoid - Dual Horsepower Solenoid - Dual HP/Shutdown Solenoid - Engine Shutdown Solenoid - Forward Horn Solenoid - Park Brake Solenoid - Start Aid Solenoids - Blade Cushion Solenoids - Transmission Valve (8) Switch - A/C Refrigeration Switch - Air Dryer Switch - Autoshift Switch - Beacon Switch - Beacon Switch - Blower (A/C) Switch - Blower (Heater) Switch - Brake Air Pressure Switch - Brake Air Pressure Switch - Centershift Indicator Switch - Centershift Pin Switch - Cushion Blade Switch - Defroster (Front) Switch - Defroster (Rear) Switch - Differential Unlock Switch - Disconnect Switch - Engine Coolant Temp (Monitor) Switch - Engine Coolant Temp (Start Aid) Switch - Engine Oil Pressure Switch - Flood Lamps Switch - Forward Horn Switch - Fuel Pressure Switch - Head/Tail Lamp Switch - Headlamp Dimmer Switch - Hydraulic Oil Temperature Switch - Inching Pedal Pressure Switch - Key Start Switch - Light Bar Low Beam Switch - Monitor (EMS) Test Switch - Panel Lamp Dimmer Switch - Park Brake Pressure Switch - Primary Steer Switch - Start Aid/Monitor Test Switch - Stoplamp Pressure Switch - Supplemental Steer T est Switch - Tail Lamp Switch - Transmission Direction & Speed Switch -Turn Signal Switch - Wiper (Front Lower) Switch - Wiper (Front Upper) Switch - Wiper (Rear) Thermostat (A/C)

Location E-9 C-12 A-14 A-13 B-14 E-15 D-15 A-13 B-3 E-14 A-13 A-12 D-13 F-3 B-11 A-13 E-2 D-15, E-15 A-13 F-14 A-9 B-5 B-10 B-10 A-10 A-2 A-2 B-3 B-9 B-9 A-5 B-5 D-9 C-14 B-14 A-14 C-13 D-8 E-9 B-13 E-8 D-9 B-11 C-15 B-9 E-8 E-8 E-9 B-11 F-10 E-10 A-2 B-8 D-8 A-8 D-9 A-4 B-4 A-4 B-11

Location B 23 24 25 26 27 28 22 29 4 22 22 22 10 10 25 30 27 22 31 C C C C C 11 11 29 C C C C B 6 24 24 32 B B 24 B B 33 27 C B B B 34 35 B 11 C B C B C C C E

SENR9147 June 1997

Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Wiper - Rear (Park) Wiper - Rear (Low) Wiper - Rear (HI) Washer - Front Washer - Rear Radio Speaker - Left Radio Speaker - Left (Common) Radio Speaker - Right Radio Speaker - Right (Common) A/C CompresSor/Refrigerant Pressure SW Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) A/C SW To Refrigerant SW A/C Clutch To Thermostat SW Turn Signal SW To Flasher Differential Lock Blade Cushion Sol Wiper - Aux (Park) Wiper - Aux (Low) Wiper - Aux (HI) Washer - Aux Wiper SW Jumper DC/DC Converter Power Output Condensor Fan Relay To Motors A/C HI Press. Coutout SW To Low Press. SW Front Defroster Fan (Low) Rear Defroster Fan (Low) Front Defroster Fan (HI) Rear Defroster Fan (HI) DC/DC Converter Memory Output Lighting Circuits

12H, 140H And 160H Motor Graders (NA Version) Electrical System
12H: 4XM1396-UP 2WR642-UP 8MN500-UP 140H: 2ZK2392-UP 9ZN205-UP 9TN400-UP 160H: 9EJ510-UP 3GM80-UP

77 81 82 83

177 F04 868 F05 868 F06 868 F03

The last digit in the CID number identifies the solenoid. Solenoid 1 is Solenoid A, Solenoid 2 is Solenoid B, etc.

600 601 603 604 605 606 608 609 611 614 619 629

BR GY PK OR YL GY GN YL PU PU GN PK

Dash Lamp Basic Dash Lamp Hi Rotary Beacon Stop Lamp Turn Lamp - Left Turn Lamp - Right Flood Lamp - Rear Flood Lamp - Side Head Lamp Hi Park/Tail/Dash/Lamp Head Lamp Lo Aux Head Lamp Control Circuits

Related Electrical Service Manuals

Title
Alternator (6N-9294 35A): STD Consist No. 3T-6352 Consist No. 7N-9720 Consist No. 9G-4574 Alternator (100-5047 50A): ATT Electronic Monitoring System Electronic Transmission Shift Control Starting And Charging Systems Starting Motor: (106-8555) Consist No. 6V-5207 Consist No. 6V-5023 Consist No. 6V-5226

276 277 278

Form No.
SENR4978 SENR2082 SENR4130 SENR2082 SENR2945 SENR9167 SENR2947 SENR3581 SENR3536 SENR4975

Key SW To Neut Start SW Main Power Relay Coil Start Aid SW To Start Aid Sol Start Aid Sol To Temp SW Bckp Alarm Lamp Travel Alarm Warning Horn (Forward) Key SW "C" Term. Shutdown Sol Start Aid Sol #2 Start Aid Switch To Timer Monitoring Circuits

727 728 751 752 754 755 795 F769 F775 892 893 F843 G858 900 901 902 903 921 977 E937 E938 E939 E940 E941 E942 E943 E944 E945 E946 E947 E948 E949 E975 M917 M918 M998

GN BU GN YL BU OR YL BU BU BR GN YL OR PU WH BR GY WH YL PU OR WH BU YL GN BR GY PU OR WH BU YL PU PK GN OR

Suppl Ster Motor Relay Suppl Ster Cont SW XMSN Shift Sol No.1 Or 3 XMSN Shift Sol No.2 XMSN Shift Sol No.3 Or 1 XMSN Shift Sol No.4 Or 5 Dual Hp Sol AWD To Inch Pedal SW Centershift Solenoid Start Mod Right (-) Port/CAT Data Link (-) Start Mod Right (+) Port/CAT Data Link (+) Inching Pedal AWD Agressiveness Cont Lever XMSN Shift Sol No.4 XMSN Shift Sol No.6 XMSN Shift Sol No.7 XMSN Shift Sol No.8 XMSN Sol No 1 Or 3 Return CST Autoshift- Auto/Manual SW 1 MG MESH CNTL - Redundant Neutral MG MESH CNTL - First Gear MG MESH CNTL - Second Gear MG MESH CNTL - Third Gear MG MESH CNTL - Fourth Gear MG MESH CNTL - Fifth Gear MG MESH CNTL - Sixth Gear MG MESH CNTL - Seventh Gear MG MESH CNTL - Eighth Gear MG MESH CNTL - Forward Direct MG MESH CNTL - Reverse Direct MG MESH CNTL - Park MG MESH CNTL - Neutral MESH Lamp TOS Sensor + TOS Sensor Transmission Autoshift Mode

Resistor - Blower Speed (Heater) A-11 E Machine locations are repeated for components located close together. A = Operator's compartment (Dash). B = Operator's compartment (Steering console). C = Operator's compartment (Right side console).

D = Operator's compartment (Headliner). E = Operator's compartment (Under seat).

1997 Caterpillar All Rights Reserved

Printed in U.S.A.

Connector Location
Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35 CONN 36 CONN 37 CONN 38 CONN 39 CONN 40 CONN 41 CONN 42 CONN 43 CONN 44 CONN 45 CONN 46 CONN 47 CONN 48 CONN 49 Service Tool

373

Schematic Location
B-15 C-15 D-15 D-15 E-15 F-14 A-13 B-13 B-13 D-13 D-13 B-12 E-12 E-12 A-10 C-10 D-10 D-10 D-10 A-9 B-9 B-9 E-9 A-8 B-8 D-6 D-6 D-6 D-6 A-7 A-7 B-7 B-7 B-7 F-7 F-7 A-6 C-6 C-6 C-6 D-6 E-6 E-6 E-6 C-5 C-5 C-5 F-3 F-3

Machine Location
27 27 27 27 27 36 37 37 37 37 37 10 37 37 38 33 39 39 39 C 38 38 39 C 38 39 39 39 39 30 31 10 38 38 20 20 40 17 17 17 17 17 17 17 40 40 40 17 17

403 404 405 406 408 409 410 411 413 415 417 419 439 441 447 449 450 462 467 485 488 498 A429 G434 G460

GN YL GY PU WH OR WH PK BR GN GY YL YL OR PK BU YL YL WH YL WH WH YL BU GN

Alternator (R) Term. Opr Mon Hyd Oil Temp Opr Mon Oil Press. (Low Setting) Opr Mon Coolant Temp Opr Mon System Air Press. Opr Mon Neut Opr Mon Fault Alarm Opr Mon Master Opr Mon Fuel Press. Opr Mon Test SW Primary Ster SW Opr Mon Parking Brake Lamp Indicator Eng Coolant Temp Gage Fuel Level Gage Spdom Sender (Signal No.1) Tach Sender(+) Suppl Ster Motor Indicator System Fault (Xmsn) Opr Mon Panel AWD Fault Air SW To Air SW Jumper Diff. Lock Indicator Articulation Indicator AWD Hydraulic Temp Sensor (was B426) Transmission Temperature SW

Resistor, Sender and Solenoid Specifications

Component Resistor - Panel Dimmer Part No. 3T-3123 Resistance (Ohms) 25.0 .3

Electrical Schematic Symbols And Definitions

10.0 0.5 Overall 2.00 .10 Tap 1.00 .05 54C (130F) - 560 to 716 110C (230F) - 72 to 82 17.6 0.6 20.1 1.0 34.3 1.7 13.5 10 33.6 1.0 4.2 0.42 16.1 1.61 1.55 0.15 10.3 1.03 55.17 5.77 6.0 31 3
T

Resistor - Power Resistor - Blower Speed Senders: Engine Coolant Temp Converter Temp Solenoid - A/C Clutch Solenoid - Blade Cushion Solenoid - Centershift Solenoid - Dual HP Solenoid - Differential Unlock Solenoid - Dual Push Coil Pull Coil Solenoid - Engine Shutdown Start (Latch) Coil Stop (Unlatch) Coil Solenoid - Forward Horn/Park Brake Solenoid - Start Aid Solenoid - Transmission At room temperature.

7T-4003 9G-1950 7N-8532 3E-1906 7T-6517 8T-8808 8T-8610 7T-9073 3E-6424

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component. This indicates that the component has a wire connected to it that is connected to ground.

36 1

31 27 25 28

4 3 26 32

6 9

12 D 14 35 E

16 13

20

15 39 B 17 30 29

3E7985 7T-9074 9G-4365 9W-2739

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender- A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

SENR9147

2 8 19

22

A 24 21 7 18 33 37 23 34 11 10 C 38 40

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

21 14 18 E 9

D 13

40 15 B A
Part No. Function

Off Machine Switch Specification

Deactuate Contact Position Normally Closed 93.00 C 3E-2028 Engine Coolant Temperature (199.4 OF) Normally Open 530 40 kPa (77.0 6.0 psi) 3E-2033 Brake/Park Brake Air Pressure Normally Closed 27 C MIN (80.6F MIN) 3E-6425 Coolant Temperature (Start Aid) 1-2 NO 700 103 kPa 1-3 NC (101.515psi) 8T -8640 Steering Press Normally Open 38 20 kPa (5.5 3.0 psi) 9X-0378 Engine Oil Pressure Normally Closed 69 21 kPa (10.0 3.0 psi) 107-0616 Fuel Pressure (EMS) Normally Open 50.0 kPa MIN (7.3 psi MIN) 111-7088 Inching Pedal Pressure Normally Open 114-5334 Refrigerant Pressure (A/C) 48 20 kPa Normally Open MIN 125-9352 Stop Lamp Pressure (7 3 psi MIN) Normally Closed 102 3C 90C (215.6 5F) (194.0 OF) 131-4135 Hydrualic Oil Temperature A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.

Failure Mode Identifiers (FMI)

FMI No.
0 1 2 3 4 5 6 7 8 9 10 11 12 13

25 2 1 36 27 31 28

24 19 26 8 3 4 3222 37 5 6

C 33 16 38 39 12 35 11 10 23 34 20

17

30 29

Failure Description
Data valid but above normal operational range. Data valid but below normal operational range. Data erratic, intermittent, or incorrect. Voltage above normal or shorted high. Voltage below normal or shorted low. Current below normal or open circuit. Current above normal or grounded circuit. Mechanical system not responding properly. Abnormal frequency, pulse width, or period. Abnormal update. Abnormal rate of change. Failure mode not identifiable. Bad device or component. Out of calibration.

Machine Harness Connector and Component Locations

Actuate 107.0 3.0 C (224.6 5.4 F) 640 kPa MAX (92.0 psi MAX) 38 3C (100.4 5.4F) 1206 kPa MAX (175 psi MAX) 62.0 kPa MAX (9.0 psi MAX) 93 21 kPa (13.5 3.0 psi) 75.0 kPa MAX (10.9 psi MAX) 275 to 1750 kPa (40 to 255 psi) 83 kPa MAX (12 psi MAX)

Harness And Wire Symbols

Wire, Cable, or Harness Assembly Identification A
325-PK-14

Component Part Number Fuse

105-9344

Pin

Socket

Wire Color

AA 1 Receptacle 2 Pin or Socket Number

Single Wire Connector

Circuit Number Identification

Wire Gauge Plug

Ground Connection

200-BK-14

CONN 50 C-6 17 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart. 120 ES machine ONLY. 143 and 163 series machines ONLY.

The FMI is a diagnostic code that indicates what type of failure has occurred.

1 2

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

20Page, MDW

15
BACKUP ALARM 123-6449 BK BK TURN LAMP 7X-6066 CCC 321-BR 1 921-WH 2 RD BK CCC 1 605-YL 2 200-BK CCC 1 604-OR 3 614-PU 2 200-BK

14

13
24V IN GROUND

12
176-OR-14 200-BK-10 (NOTE E) 113-OR EE 24V TO 12V CONVERTER 3E-8646 ANTENNA 9W-3072 CABLE AS. 9W-3073 PP 135-BU 200-BK 12V POWER PORT 117-2311 160-PU 334-BU 200-BK 462-YL 727-GN L75 EE 176-OR-14 25A CONVERTER BREAKER 3T-2662 12V RADIO 135-5946 EE 15A EE 1 2

11
A K 101-RD-14 113-OR 728-BU 200-BK 3 2 1 BU RD BK

10
A GROUND + BATTERY GROUND (RADIO) +12V RADIO +24V IN +12V MEMORY 3 2 6 5 1 4 200-BK 113-OR 200-BK 592-BU 102-RD A513-PK 200-BK 200-BK 200-BK

9
L32 L32 24 TO 12 VOLT CONVERTER 3E-8645 L32 GROUND + BATTERY GROUND (RADIO) +12V RADIO +24V IN +12V MEMORY

8
A 3 2 6 5 1 4 200-BK 147-RD 200-BK 135-BU 147-RD 200-BK 200-BK

6
A MOTOR + A REAR WASHER 7T-8891 A MOTOR + A 507-WH 200-BK

5
200-BK 200-BK 200-BK 507-WH 506-PU 578-BU 200-BK 200-BK 200-BK 200-BK 200-BK

122-BU-14 200-BK 321-BR 921-WH 605-YL 604-OR 614-PU 606-GY 200-BK CCC E 5 7 1 2 3 4 6

SUPPLEMENTAL STEERING RELAY 3E-0154 RD-0 WW AAA L69 YY

AAA

LOCALIZED GROUND STUD

12V OUT IGNITION

L51

CONN 6

200-BK 200-BK

L16

200-BK 200-BK 556-WH

L35

614-PU

200-BK 200-BK

T 200-BK 606-GY 614-PU 604-OR 200-BK

BK BK

1 2

122-BU-14 200-BK

MOTOR RELAY OPR PANEL + BATTERY KEY SW GROUND STEER SW ALTERNATOR SUPPLEMENTAL STEERING 3E-5184 3T-3964

GN-18 GY-18 WH-18 YL-18 PK-18 BR-18 BK-18 BU-18 PU-18 OR-18 GN-18

GGG 1 727-GN 2 417-GY 1 2 9 6 8 4 5 3 7 136-GN 308-YL 200-BK 200-BK 728-BU 403-GN GGG

L35

556-WH 308-YL 322-GY 114-RD 605-YL 606-GY 614-PU 611-PU 619-GN 601-GY

113-OR

L50

DIFFERENTIAL UNLOCK SOLENOID 7T-9073 E GN 556-WH 1 200-BK 2 GN E CONN 5 NNN NNN F 126-PK A 126-PK A B 202-BK 202-BK B G460-GN C G460-GN C 556-WH 200-BK 1 2 MUR440

L50

2 L65 5

601-GY 601-GY

M917-PK AND M918-GN ARE TWISTED PAIR

L61

619-GN

614-PU 200-BK

200-BK 200-BK 200-BK

1 2

614-PU 614-PU 614-PU

498-WH 200-BK

311-WH 202-BK

107-RD

L46

619-GN

200-BK 200-BK 601-GY 601-GY 601-GY 601-GY 601-GY

200-BK 606-GY

306-GN

N 1 2 N 1 2 N 1 2 903-GY 921-WH 902-BR 921-WH 901-WH 921-WH

200-BK 200-BK

L66

1 2

102-RD 101-RD

308-YL 795-YL 326-RD 306-GN

109-RD-4

V BK-18 WH-18 1 2 M918-GN M917-PK

MAIN RELAY 101-7740

592-BU A513-PK 102-RD

SOL 8 9W-2739

101-RD-4 112-PU-10 101-RD-10 592-BU A513-PK 130-RD

165-YL 202-BK G858-OR

NOTE K

Y 200-BK-4

165-YL 169-PK 570-BU F775-BU

AAA

L56 ART SENDER 3E-5383

L56 L37 L63 A 1 2 A429-YL 200-BK L46 L7 L38

L63 L37

200-BK 200-BK 200-BK 200-BK 202-BK 202-BK 202-BK

F843-YL 202-BK F769-BU 202-BK L60 L69 L51 L48 F

ALTERNATOR 100-5047 50A ATCH 3E-7577 75A ATCH 6N-9294 35A STD

Y AAA 200-BK-10 GND 301-BU-10 AAA START

L55

A B C

L55

601-GY 200-BK 165-YL 147-RD

498-WH 147-RD 165-YL 113-OR L39 439-YL 113-OR 113-OR 439-YL 113-OR 113-OR L28 126-PK

AIH TIMER 4Y-7948

L64

L21 L18 135-BU A A 1 2 7 1 2 3 4 5 6 3 1 2 4 6 7 5 8 9 10 K K 101-RD-14 135-BU CONN 40 592-BU 113-OR A513-PK 605-YL 606-GY 611-PU 619-GN 601-GY 507-WH 578-BU 506-PU 152-BU 576-PK 577-PU 575-YL 101-RD 101-RD-14 L7 112-PU-10 FFF 112-PU 112-PU 112-PU 112-PU 112-PU K 112-PU-10 CONN 45 CONN 46 200-BK-8 CONN 39 L22

L18 L19

L39

CONN 26

BK BK INCHING PEDAL PRESSURE SW (TRANSMISSION) 111-7088

1 2

F843-YL 202-BK

L37

130-RD A513-PK 112-PU-10 592-BU 101-RD-4 101-RD-10 101-RD

BK-6 200-BK-10

L36

601-GY

BK-00 200-BK-4

921-WH

BK-00

TT
POS NEG

RR

RR

LLL

593-GN-14 200-BK-14

593-GN-14 200-BK-14

200-BK

521-YL-14 597-PU-14

L71

108-RD A503-PK A506-OR 152-BU 576-PK 575-YL 577-PU

101-RD 507-WH 578-BU 506-PU 118-GY 501-GN 500-BR 502-OR 601-GY 200-BK

1 2

200-BK AAA 2 1 ENGINE OIL SW 9X-0378 L48 310-PU L62 Y 7 6 5 1 4 3 2 REAR FRAME A CONN 8 310-PU 308-YL 306-GN 403-GN 608-GN 447-PK 200-BK

1 2

12V BATTERY 3T-5760 STD 9X-9721 ATCH

TT
NEG POS

KKK

REAR FRAME

200-BK

RD-00

UU

200-BK

12V BATTERY 3T-5760 STD 9X-9721 ATCH

LL

AAA AAA

3 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 202-BK 4 L25 5

200-BK

LLL

ENGINE

CONDENSER RELAY 3E-5239 GG CONDENSER MOTOR 7X-6279 BK-14

GG 158-BR-14 521-YL 597-PU 200-BK-14

FF 1 2 3 4

FF CONN 16 BK BK

L35 L43 L43 601-GY L7 307-OR 921-WH 604-OR 321-BR L36 619-GN 611-PU 606-GY 605-YL 122-BU-14 U 601-GY 200-BK A 1 2 3 4 5 6 7 8 9 10 U U PANEL LAMP (SHIFT LEVER) 7N-5876 ACTION ALARM 1 9G-9813 U RD BK 1 2 410-WH 201-BK

449-BU M998-OR E975-PU

CONN 2

1 2

200-BK

F769-BU 202-BK

L35

DISCONNECT SW 7N-0718 RD-00 BK-00

UU

KK A 1 2 3 4

921-WH 522-WH 597-PU 122-BU-14 521-YL 597-PU 200-BK-14

L38 L7 L36

L38 L36 L7

L26 L43

L26

200-BK

L37

200-BK 200-BK 200-BK 200-BK

L46 L25

L46 306-GN 795-YL 326-RD 308-YL 795-YL 306-GN L25

L18 L21

L64

CONN 50 A L7

152-BU 576-PK 577-PU 575-YL 507-WH 578-BU 506-PU 592-BU A513-PK 101-RD-14

200-BK L18 576-PK 152-BU 575-YL 577-PU

A 1 3 4 2 A

LO BK GN GY BR OR L71 GND T B+ MOTOR HI

OPERATOR STATION

301-BU-10 STARTER 304-WH-10 G S AAA 106-8555 101-RD-4 MTR BAT A WW AAA RD-0 RD-00 MOTOR KKK

L63

L25 L28 L71

L63 L23 L63 L23 113-OR 605-YL 606-GY 611-PU 619-GN 601-GY 101-RD

200-BK

DIFFERENTIAL UNLOCK SW 139-2119

165-YL

TRANS SPD SENDER (SPEEDOMETER) 104-6387

J 2 J

RD-18 BK-18 YL-18 GN-18

403-GN

ALT

101-RD-4

109-RD-4

80A

3K8782 FUSE (10A) 8M8948 FUSE (15A) 8M0456 FUSE (20A)

1 J 498-WH J 556-WH 3

FRONT FRAME

CAB GROUND

201-BK 408-WH F775-BU 200-BK 200-BK 200-BK

TRANS SPD SENDER M917-PK AND 104-6387 M918-GN ARE TWISTED PAIR V WH-18 2 449-BU BK-18 1 202-BK

200-BK-14 200-BK

CONN3 109-RD-4 ALTERNATOR BREAKER 9S-0174 STD 9S-4693 ATCH Y 60A

Y 101-RD-4

CONN 10 101-RD-4

101-RD-4

112-PU-8 112-PU

A A

1 3 1 8 5 9 7 6 4 2 10

J J

SHUTDOWN SOL 3E-7985 AAA STOP 326-RD

601-GY 601-GY 200-BK 200-BK 165-YL

200-BK

601-GY 200-BK

308-YL 200-BK 334-BU 373-GN

165-YL 165-YL

M917-PK AND M918-GN ARE TWISTED PAIR V F 1 M918-GN 4 M917-PK 449-BU 3 202-BK 2

112-PU-4

109-RD-4

START RELAY 3E-7279 109-RD-10 Y

101-RD 115-RD

2 1

L57

L57 L54

1 2

326-RD

326-RD

795-YL 597-PU 522-WH 921-WH

FUSE BLOCK 9G-0747 611-PU 10A 10A 10A 10A 10A 10A 10A 15A 10A J J J J J J J J J

1 J 2

614-PU

J 3 1 4 5 2 6 7

A 609-YL 608-GN 147-RD 498-WH 165-YL 334-BU 373-GN

M998-OR 202-BK

304-WH-10

L62 Y A

L62 CONN 11 112-PU-4 112-PU-4 112-PU-10

L38

A 1

J 101-RD-10 CONN 19 112-PU-8 CONN 18 102-RD 105-RD 134-RD 130-RD 126-PK 136-GN 113-OR 124-GN 122-BU-14 107-RD CONN 17

BLADE CNTRL BLADE FLOODS REAR FLOODS DIFF LOCK XSMN CNTRL SUPP STEER GAGES AIR CNDTR AIR DRYER NOTE J

169-PK 149-PU 116-BR 165-YL 126-PK 136-GN 113-OR 124-GN 122-BU-14

601-GY 200-BK 149-PU 116-BR J J 2 5

FLOOD LAMPS 9X-9632 1 J 609-YL 3 4 6 J 609-YL 608-GN J

200-BK 611-PU

M M L21

HI BEAM INDICATOR 7N-5876 NOTE B

L15

SOL 7 9W-2739

Y 1 2

202-BK 306-GN

308-YL 306-GN

L62

L56

308-YL 310-PU 306-GN

308-YL 200-BK

15A

15A

CONN 4

326-RD

SOL 6 9W-2739

200-BK 200-BK 511-BR 512-GN A513-PK 113-OR 135-BU 592-BU 101-RD-14

308-YL 200-BK

308-YL L45

605-YL 606-GY

601-GY 200-BK 601-GY 200-BK 103-RD J J 2

L76

SOL 5 9W-2739

308-YL

TURN SIGNAL SW 9G-5589

J J

6 J

614-PU

L45

TAIL LAMP SW 3E9319 3 J

AA

HHH

HEADLAMP DIMMER SW 103-5678 619-GN

A CONN 29 7 403-GN 3 310-PU 201-BK 2 415-GN 4 629-PK 5 200-BK 1 169-PK 6

108-RD 200-BK

605-YL 200-BK

439-YL 200-BK

1 2

900-PU 921-WH

LIGHTBAR HEADLAMP LOW BEAM BREAKER BREAKER 3T-2662 3T-2662

103-RD

J 5

OPERATOR MONITOR 9X-7801

E975-PU 200-BK

SOL 4 9W-2739

J 2

FLASHER 108-0358

3 J 619-GN 4 614-PU

614-PU 200-BK 160-PU 408-WH 403-GN 449-BU E975-PU M998-OR 498-WH 202-BK 611-PU 410-WH 201-BK

L14

OPERATOR STATION

1 2

755-OR 921-WH

COLD TEMP M LAMP 7N-5876

411-PK 201-BK

L16

L J 537-GN J

334-BU 160-PU

N 1 9 2 3 4 5 10 6 7 8

F 751-GN 921-WH 752-YL 754-BU 755-OR 900-PU 921-WH 901-WH 902-BR 903-GY

AAA

ENGINE SHUTDOWN CONTROL 9G-9287

200-BK

HEADLAMP/ TAIL SW 1 3E-9317

L28

M M

LEFT TURN INDICATOR LAMP 7N-5876 M NOTE B

200-BK

SOL 3 9W-2739

1 2

754-BU 921-WH

629-PK

L75

6 J

L30

614-PU 200-BK

SOL 2 9W-2739

1 2

752-YL 921-WH

L62

202-BK G460-GN 126-PK

202-BK 311-WH

RESET OFF (KEY) OFF

YL-18 WH-18 OR-18

306-GN 326-RD JJ

306-GN 326-RD A

RESISTOR 3T-3123

J 1 2

601-GY 601-GY 600-BR

614-PU

L27

200-BK

L60 L60

+ BATTERY GROUND ENG SOL

RD-18 BK-18 BU-18

1 2 3 4 5 6 7 JJ

107-RD 200-BK 327-PK

1 2 3 4 5 6 7

107-RD 200-BK 327-PK

FUSE BLOCK 9G-0747 J KEY SW 105-RD 10A J 114-RD 10A J HORN SUPP STEER 134-RD 10A J 147-RD 10A CONVERTER J TURN SIGNALS 10A 173-RD J TAIL LAMPS 10A 103-RD J STOP LAMPS 130-RD 10A J 10A SHUTDOWN CNTRL SPARE 10A 101-RD-10

103-RD 115-RD 601-GY 601-GY 200-BK 200-BK 102-RD

J J J

2 5

3 J

606-GY 605-YL 201-BK 415-GN 439-YL 113-OR 404-YL

DIFF UNLOCK LAMP 7N-5876 NOTE B

MASTER ACTION LAMP 9W-2111 NOTE B

L/S SYSTEM AIR PRESS M GAUGE 1W-3306 LAMP 7N-5876

R/S SYSTEM AIR PRESS GAUGE 1W-3306 LAMP 7N-5876

609-YL 570-BU

SOL 1 9W-2739

L48

L48

629-PK 609-YL

570-BU

CONN 13

611-PU 608-GN

147-RD 135-BU

N 1 2 751-GN 921-WH

A506-OR A503-PK

L46

L46

START AID EMS TEST SW 9X-9628 NOTE F

609-YL

200-BK 200-BK

L11

TRANSMISSION OIL TEMP SENS 3E-8700 OR-18 V+ BK-18 GROUND YL-18 SIGNAL

L54

L54

3 4 6

J 403-GN SERVICE METER 3E-9359 101-RD R + -

J 200-BK

HORN SW 8X-9440

308-YL 415-GN 601-GY 200-BK 200-BK 601-GY 200-BK

J J 5 J 4

614-PU 614-PU

PANEL LAMP DIMMER SW 3E-9318 1 J 600-BR 3 601-GY

L65

ARC SUPPRESSOR 106-8704

J 601-GY 601-GY 200-BK J 2 614-PU

310-PU 201-BK L65

200-BK 200-BK 200-BK 200-BK

LIGHT BAR LOW BEAM 9X-9631

201-BK 417-GY 201-BK A429-YL 450-YL 403-GN 419-YL 405-GY 406-PU 413-BR 447-PK 201-BK 441-OR 201-BK 403-GN 467-WH 409-OR

CONN 28 A 2 1 CONN 27

135-BU 200-BK 200-BK 200-BK 408-WH F775-BU 202-BK

CONN 44 A M 403-GN 1 113-OR 8 441-OR 6 447-PK 4 415-GN 10 2 405-GY 7 406-PU 3 413-BR 5 201-BK 9 439-YL A M A429-YL 5 10 CONN 43 410-WH 6 201-BK 9 419-YL 2 404-YL 3 408-WH 1 409-OR 7 467-WH 8 417-GY 4 A M CONN 42 200-BK 2 614-PU 3 605-YL 4 606-GY 1 449-BU 5 449-BU 450-YL 6 450-YL E975-PU E975-PU 7 A M CONN 41 498-WH 4 M998-OR 5 2 202-BK 611-PU 3 1 160-PU 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 200-BK 200-BK 200-BK 200-BK 200-BK 403-GN 403-GN

200-BK 113-OR 113-OR M 403-GN 415-GN 405-GY 406-PU 413-BR 467-WH 417-GY 113-OR 410-WH 485-YL 419-YL 404-YL 408-WH 409-OR 201-BK 201-BK 201-BK 411-PK 3 15 5 6 13 20 16 4 12 1 10 17 19 7 8 9 2 14 18 11 ALTERNATOR TEST ENG OIL PRESS COOLANT TEMP FUEL PRESS UNUSED UNUSED SHIFT FAULT PRIM STEER + BATTERY ALARM UNUSED BRAKE ON HYD TEMP BK AIR PRESS NEUTRAL GROUND UNUSED UNUSED LAMP

SEND GRD FUEL LEVEL

113-OR

200-BK 200-BK

CONN 14

L55

403-GN 403-GN 608-GN 447-PK 405-GY 413-BR 201-BK 441-OR 406-PU 450-YL

L55

608-GN 405-GY 403-GN 403-GN 413-BR 447-PK 201-BK 441-OR 406-PU 450-YL A429-YL 419-YL 201-BK

NN 1 2 1

J 322-GY

J CONN 23

K A506-OR 200-BK 1 2

619-GN 611-PU 606-GY

200-BK 629-PK

GGG A 6 727-GN 417-GY 7 1 136-GN 728-BU 4 308-YL 2 200-BK 3 5 403-GN

462-YL 727-GN

L35

L66 L45

L66

L45

608-GN 310-PU 601-GY A 200-BK 308-YL

113-OR 441-OR 614-PU L76 404-YL 201-BK L72 A429-YL 447-PK G434-BU 200-BK

601-GY 601-GY 200-BK

EMS TEST SW 106-2477 NOTE F

M 1 8 6 4 3 9 7 5 2

SEND GRD

SEND GRD

WH RD OR PU GN GY PK YL BK

(24 V) (12 V) (24 V) (12 V)

113-OR TACHOMETER 110-8468 M LAMP GRD 8D-1429 M SIG 450-YL IGN M

L14

L14

619-GN 200-BK

K K

CAB LO BEAM HEADLAMP 133-3037

200-BK 200-BK

200-BK 611-PU

P P

HI BEAM HEADLAMP 9X-7170

L1

DEFROSTER 9X-9657 BLOWER 9X-0343 RD BK MOTOR 611-PU 200-BK K K K 2 1 BK RD CAB HI BEAM HEADLAMP 133-3035 CAB TURN SIGNAL 7X-6066

611-PU

611-PU

L60

L75

L37

450-YL

604-OR 614-PU 606-GY 200-BK 200-BK

L69 L51 AIR DRYER 8W-3087

200-BK 200-BK 200-BK

L69

L48 L60

PP K DOME LAMP 8C-9678

WH YL BK

3 1 2 K

L72 606-GY 605-YL 614-PU L30 L30 L30

108-RD 200-BK

COOLANT TEMP GAUGE CLUSTER 124-0384 IGN

ARTICULATION

LAMP 8D-1429 M

135-BU 200-BK 113-OR A513-PK 200-BK 512-GN 511-BR 592-BU 101-RD-14 509-WH 508-PU

200-BK 727-GN 462-YL

200-BK

1 2

135-BU 200-BK

L37

201-BK 404-YL 619-GN 611-PU 606-GY 606-GY 605-YL 605-YL 614-PU 556-WH 608-GN 310-PU 308-YL

L12

WITH SUPPLEMENTAL STEERING SWITCH CONN'S 36, 35 CONN 36 417-GY 1 2 A CONN 35 417-GY 201-BK 1 2 A A

L11

STOP/TAIL LAMP 130-3452

S T G

RD WH BK

JJJ HH 1 608-GN 608-GN 200-BK 2 200-BK

SUPPLEMENTAL STEERING MOTOR 117-3915

L75

L65 L35

L12

L65 L75 L35

L75

L35

L11

L65

L11

200-BK L13 SPEEDOMETER 110-2338 M GRD M 449-BU SEND IGN M

L11 L11

629-PK 200-BK 200-BK 619-GN 200-BK 605-YL 200-BK 200-BK

EEE P P P 1 2 RD BK

619-GN

REAR FLOOD LAMP 9X-6775

RD-0 AAA

YY

MOTOR

XX

BK-0 XX

B+ MEMORY B+ GROUND + LH SPEAKER - LH SPEAKER + RH SPEAKER - RH SPEAKER ANTENNA

YL RD BK WH WH/BK GY GY/BK

101-RD-14 K A513-PK 5 592-BU 6 200-BK 3 2 508-PU 1 509-WH 8 511-BR 7 512-GN 113-OR 4

PRIMARY STEER SW 8T-8640

24 TO 12 VOLT CONVERTER 119-1733

L66

FRONT LOWER WASHER 7T-8891

MOTOR + A A -

FRONT UPPER WASHER 7T-8891

L10 L32

L10

COLOR ABBREVIATIONS ABBREV COLOR

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
DESCRIPTION
CIRCUIT CONNECTED CIRCUIT NOT CONNECTED
619-GN 611-PU 605-YL L2 L2

L21

L21 L13 L12 CONN 49 A P

L13

L16

L13 L16

L13 L16 L12 L65 L75 L35

L32 L13 L16 L12

L16

L10

606-GY 605-YL 611-PU 619-GN 114-RD 322-GY 629-PK 609-YL L10

1 2 3 4 5 1 2

606-GY 605-YL 611-PU 619-GN 200-BK

629-PK EEE LO BEAM HEADLAMP 9X-7169 619-GN LO BEAM HEADLAMP 9X-7169 TURN SIGNAL 7X-6066 200-BK 200-BK 200-BK

CONN 48 114-RD 322-GY L10

A A 1 2

629-PK 200-BK EEE FORWARD HORN SOLENOID 7T-9074

IGN

LEFT SPEAKER 6T-7695 K 508-PU + 509-WH K

L10

RD WH OR YL PK BK GY PU BR GN BU
SYMBOL

10 1 2 3 4 5 6 7 8 9

IGN LAMP 8M-6176

A506-OR K RESISTOR 7T-4003 L10

200-BK 605-YL

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR
H#

200-BK 200-BK 200-BK 200-BK

200-BK 200-BK 200-BK 200-BK

200-BK

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

A 609-YL 200-BK

1 2

CC 609-YL 200-BK

BLADE FLOOD LAMP 9X-6775 570-BU 200-BK

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT

1 2 1 2

GN GN GN GN

A 570-BU 200-BK 1 2

T 570-BU 200-BK 570-BU 200-BK

C'SHIFT PIN LAMP 7N-5876 NOTE B

RIGHT TURN LAMP 7N-5876 NOTE B

BLADE CUSHION SOLENOIDS 7T-6517

CIRCUIT CONNECTED BLADE, SPADE, RING OR SCREW TERMINAL SPLICE

1 4 6 5 3 2 L71

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GAUGE CIRCUIT. MONITOR CIRCUIT. (EMS) PANEL LAMP CIRCUIT. WASHER/WIPER CIRCUIT.

IDENT

PART NO. HARNESS AS. 133-9666 139-0269 138-9086 138-9083 143-3433 138-9089 101-8161 138-9724 139-3506 115-9433 138-9725 137-1120 101-8205 101-8194 101-8181 101-8188 139-0073 143-5374 142-1249 124-1429 138-9116 101-8185 115-9446 139-0248 101-8190 101-8192 112-0829 8X-9091 123-8330 101-8193 115-9447 4E-8715 139-3507 145-9535

CHG

LOC

NOTE

606-GY TRANS A/M 7N-5876 NOTE B 200-BK 200-BK 200-BK 160-PU M M AIH LAMP 7N-5876 NOTE B

614-PU 614-PU 614-PU

614-PU 614-PU 614-PU L21

HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. ENGINE SHUTDOWN CONTROL CIRCUIT. L6 TURN SIGNAL CIRCUIT. START AID CIRCUIT. TRANSMISSION CONTROL CIRCUIT. ALL DASHED LINES ARE ATTACHMENTS.

J 165-YL 1 2 4 3

L6

200-BK-6 202-BK FRONT FRAME

201-BK A MMM

4 MMM K

200-BK-8

L62

FRONT UPPER WIPER LO 9X-3392 K GND HI 200-BK BK MOTOR K T 501-GN GN 1 B+ PARK 118-GY GY 3 L19 500-BR 4 BR 502-OR 2 OR 200-BK 200-BK 200-BK 200-BK 200-BK L22

200-BK 200-BK 200-BK 200-BK 200-BK

L62

A AAA CCC E F G H J K L M N P EEE FFF T U V W X Y GGG AA HHH CC JJJ EE FF GG HH JJ KK PP NNN

02 01 00 00 01 00 02 00 00 00 00 02 02 02 04 02 01 01 00 00 01 01 00 00 02 01 02 03 02 03 01 00 00 00

(PLATFORM) (ENGINE) (RADIATOR GRILL) (R FRAME) (R FRAME-TRANS) (XSMN CONSOLE) (CAB-REAR) (STEERING CONSOLE) (CAB-FRONT) (SW PANEL) (GAUGE CONSOLE) (TRANSMISSION) (HEADLIGHTS-BAR) (LOW BEAMS) (CAB FUSE PANEL) (BLADE CUSHION) (XSMN CONSOLE-SWITCHES) (TRANS SPEED SENDER (BEACON-OPEN ROPS) (CONDITIONER GP-B) (FUEL TANK) (SUPPLEMENTAL STEERING) (HEADLAMP BREAKER) (LOW BEAM BREAKER-BAR) (BLADE FLOOD LAMP) (REAR FLOOD LAMP) (2-WAY RADIO CONVERTER) (CONDENSER GP-CAB) (CONDENSER GP-ROOFTOP) (REAR FLOOD LMP-FUEL TNK) (ENGINE SHUTDOWN CNTRL) (CONDENSER JUMPER) (POWER PORT) (TRANS TEMP SENSOR)

ATCH ATCH

ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH

126-PK

126-PK

WIRE AS. LL 9F-4337 MM 6T-6962 NN 8X-9440 GGGG 139-0071 KKK RR LLL TT TT UU VV VV WW XX YY MMM CABLE AS. 116-9981 145-8713 5C-6793 139-0250 115-9457 061-7661 7G-1060 8X-9618 115-5322 101-8204 101-8203 1S-2342

07 00 03 00 00 00 00 00 00 03 00 01 00 01 01 02

(START MTR TO ENGINE) (CONDENSER FAN JUMPER) (HORN SWITCH) (FUSE TO CIGAR LIGHTER) (POS BAT TO START MTR) (NEG BAT/DISCONNECT SW) (DISCONNECT SW TO GND) (NEG BAT TO POS BAT) (NEG BAT TO POS BAT) (START MTR TO FRAME GND) (GND-R FRAME TO F FRAME) (GND-R FRAME TO F FRAME) (START MTR/STR RELAY) (STEERING MTR TO GND) (STR RELAY TO STR MTR) (GND-F FRAME TO CAB)

ATCH

CONN 38 L18

PARK

ATCH ATCH ATCH ATCH ATCH

L71 L7 K L 10 7 8 6 4 3 5 9 1 2 1 5 4 6 3 2 7 L62 L19 K L CONN 47

L7

FRONT LOWER WIPER 9X-3392

L43

WH/RD-14

WH/RD-14

CONN 22

105-RD 307-OR 326-RD 308-YL 134-RD F775-BU 165-YL 570-BU 169-PK 101-RD

L37

1 2

L35 201-BK 410-WH 977-YL 202-BK 373-GN 462-YL 727-GN CONN 25 921-WH

L27

201-BK 405-GY

BK BK

VV

VV A

HYD OIL TEMP SW 131-4135 404-YL 201-BK 1 2 BK WH

MM

L46

L46

BK-14 MOTOR

FFF FFF

10A 10A 10A 10A 10A 10A 10A

L L L L L L L

UPPER WIPER/WASHER LOWER WIPER/WASHER REAR WIPER/WASHER FRONT DEFROSTER REAR DEFROSTER DOME LAMP BEACON

118-GY 152-BU 152-BU 152-BU 119-PK

118-GY 118-GY

200-BK

GG CONDENSER MOTOR 7X-6279

WITH 103-8519 ROOFTOP CONDENSER GP., REMOVE JUMPER KK AND MATE HARNESS FF TO HARNESS A

112-PU-10

GG BEACON 128-6983 1 2

L36

L39

619-GN 611-PU 606-GY 605-YL

L23 L23

4K-5122 HOLDER AS. 3K-8782 FUSE

F843-YL 900-PU 902-BR 901-WH 903-GY M917-PK G460-GN M918-GN 751-GN 752-YL 754-BU 755-OR 921-WH 126-PK 449-BU 202-BK

795-YL 977-YL 321-BR 409-OR 467-WH M998-OR E975-PU

202-BK 306-GN 307-OR 126-PK 449-BU

OPEN ROPS BEACON ATCH

795-YL 977-YL 321-BR 409-OR 467-WH M998-OR E975-PU

311-WH 310-PU

200-BK

L36

CONDITIONER GP-B 8C9788

202-BK 306-GN 307-OR 126-PK 449-BU 892-BR 893-GN F769-BU 921-WH

200-BK

L51

L63

L54

308-YL 326-RD 307-OR 105-RD

202-BK 200-BK 334-BU

L61 CONN 7 AAA A 3 795-YL 5 597-PU 522-WH 4 921-WH 1 326-RD 2 8 7 462-YL 727-GN 6 L57

200-BK 200-BK 200-BK

20pg Page, Color 2, MDW

201-BK

SENR9147

202-BK

CONN 1

Y L63 CONNECT CONN. A TO CONN. B WHEN USING STARTING/CHARGING ANALYZER WITHOUT START AID ATTACHMENT START AID SOLENOID 9G-4365 NOTE F L49 795-YL L49 AAA 2 522-WH 1 513-OR AAA 513-OR 1 2 522-WH 597-PU GN GN MUR440 AIR CONDITIONER CLUTCH SOL 3E-1906 ARC SUPPRESSOR 106-8704

L51

L63

200-BK

L51 L69 608-GN 200-BK

HH Y 1 608-GN 2 200-BK

893-GN 892-BR 126-PK 202-BK

BULB 9X-7849

REAR WIPER 9X-3392 H 200-BK 200-BK H 504-YL 1 119-PK 3 503-BR 4 505-BU 2 BK GN GY BR OR LO GND T B+ MOTOR HI RESISTOR 9G-1950 124-GN 521-YL 515-GY 516-GN 517-BU 1 2 5 4 3

CONN 15 112-PU

977-YL

3 U

D E A B C F G H J

HEATER GP 8C-9787

MATE WITH BEACON HARNESS "W"

U 2

202-BK

SERVICE TOOL CONNECTOR 9W-1951

G CONN 24

601-GY 200-BK

L L 2 1 3 4 6

FRONT DEFROST SW 9X-9638 L L 584-YL A503-PK A506-OR

119-PK

FUEL LEVEL SENDER 120-9588

L42

COOLANT TEMP SENDER AAA 7N-8532 441-OR

201-BK 447-PK 200-BK 1 2 GN-18 BK-18

BEACON 128-6983

2 1

200-BK 603-PK

PARK BRAKE SOLENOID 7T-9074

3 U

U 3 5 1 4 2 124-GN 521-YL 200-BK 522-WH 601-GY L42

U 1 2 3

CONN 20 601-GY 200-BK 101-RD

F775-BU

2 308-YL U 373-GN U U 200-BK

3 U

L 5

373-GN

601-GY 200-BK

AUTOSHIFT SW. 102-9861

200-BK

COOLANT SW 3E-6425

E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR E947-WH E948-BU E949-YL 202-BK

L50

L50

200-BK

STOP/TAIL LAMP 130-3452

S T G

RD WH BK

1 3 2

CCC 604-OR 614-PU 200-BK

JJJ HH 608-GN 1 200-BK 2

L49

BLOWER 9X-0343 MOTOR BK RD 2 1

X H 200-BK A507-YL DEFROSTER 9X-9657 L41 H RESISTOR 7T-4003 H A504-GN A507-YL 200-BK 504-YL 119-PK 503-BR 505-BU 603-PK CONN. C 3 5 1 4 2 515-GY 200-BK

L20

L15 504-YL 503-BR 507-WH L L P W L REAR WIPER SW 3T-6655 L15

L15

200-BK 200-BK 606-GY 614-PU 604-OR

REAR FLOOD LAMP 9X-6775

L63 T

119-PK

311-WH 200-BK

AAA 1 2

Y CONN. A 1 200-BK 2 200-BK Y CONN. B 311-WH 1 BK-18 310-PU 2 BK-18

DUAL HORSEPOWER SOLENOID 8T-8610 NOTE H AAA 921-WH 2 795-YL 1 BK BK

BK BK

2 1

AAA 200-BK 327-PK

L41

PARK

BLOWER SW 6P-3236 BLOWER 9X-9363 X 1 2 WH/RD-14 BK-14 MOTOR

WITH 8C-9788 COND. GP., CONN 15 MATES TO CONN. B WITH 8C-9787 HEATER GP., CONN 15 MATES TO CONN. C

112-PU

10A

GGGG CIGAR LIGHTER

202-BK 129-BU 200-BK U 24V CIGAR LIGHTER 9W-0335

CONN 31

G CONN 30

4 5 6 7 1 2 3

TURN LAMP 7X-6066

RD BK

1 2

CCC 606-GY 200-BK

513-OR 597-PU

AAA 1 2

A/C REFRIGERANT SW 114-5334 NOTE A BK BK H L

PANEL LAMP 8D-1429 BASE 200-BK 7G-9730 614-PU

TRANSMISSION DIRECTION AND SPEED SW. 8C-5337

UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED RED NEUT FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH EIGHTH FORWARD REVERSE PARK NEUTRAL GROUND

DUAL HORSEPOWER/SHUTDOWN SOLENOID 3E-6424 AAA NOTE G BK 2 AAA BK 1 BK 2 BK 1

24 23 22 21 20 19 18 17 16 15 1 3 4 5 6 7 8 9 10 11 12 13 14 2

L20

L20

SHIFT CONSOLE

1 2 3 4 5 6 7 8 9 10

202-BK 126-PK 892-BR 893-GN E947-WH E948-BU E949-YL E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR

202-BK 202-BK 202-BK 307-OR 307-OR 306-GN 449-BU 126-PK 126-PK 126-PK 126-PK 126-PK 892-BR 893-GN

A507-YL

584-YL 151-GN

576-PK 575-YL 578-BU

L L

P W L FRONT LOWER WIPER SW 3T-6655

L22

200-BK 605-YL 606-GY 619-GN 611-PU 200-BK

611-PU 200-BK

K K K K

CAB HI BEAM HEADLAMP 133-3035 CAB LO BEAM HEADLAMP 133-3037

200-BK 200-BK 200-BK 611-PU 200-BK

L1

L1

200-BK 619-GN 119-PK 119-PK 505-BU L 119-PK 119-PK L H B B L6 RIGHT SPEAKER 6T-7695 488-WH 201-BK L6 A 408-WH 201-BK 408-WH 488-WH A 1 2 1 2 L

P P P

L 5

HI BEAM HEADLAMP 9X-7170

H 2 7 5 3 6 1 8 4

F TRANSMISSION CONTROL 132-2148 NEUTRAL START CONTROL 117-9364 BAT + GROUND SOL 1 OUTPUT SW 2 INPUT SW 1 INPUT SOL 2 OUTPUT

202-BK

E948-BU E949-YL 307-OR 306-GN 306-GN

F 1 2 3 4 5 6 307-OR 202-BK 306-GN E949-YL E948-BU 306-GN L20

L 200-BK A507-YL A504-GN 603-PK 119-PK 505-BU 503-BR 504-YL CONN 37

584-YL 141-PK

606-GY 200-BK BK-18 BK-18 BRAKE AIR SW 3E-2033 BRAKE AIR SW 3E-2033 629-PK 200-BK P P

1 2

RD BK

TURN SIGNAL 7X-6066 LO BEAM HEADLAMP 9X-7169 LO BEAM HEADLAMP 9X-7169 NOTE D: BATTERIES 9X-9721 MUST BE USED WITH SUPPLEMENTAL STEERING CONTROL NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION RADIO SHOULD BE SIZE 10 AWG NOTE F: USE 9X-9628 SWITCH WITH START AID ATTACHMENT. NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID WITH FUEL AIR RATIO CONTROL NOTE H: 140HNA ONLY NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER (HEATS AND COOLS) WITH ROOF TOP CONDENSER IS PRESENT NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE MODELS D97432

611-PU 606-GY 619-GN

200-BK 629-PK

165-YL F775-BU

U 2

200-BK 200-BK

126-PK 200-BK

1 2

RD RD

584-YL A504-GN

605-YL 619-GN 611-PU

THERMOSTAT SW 3E-5464

PANEL LAMP 8D-1429 BASE 200-BK 7G-9730 614-PU

3 2 1

U 601-GY 200-BK U

202-BK

2 1

BK BK

1 2

406-PU 201-BK

AAA 1 413-BR 201-BK 2

L5

AAA

L49

101-RD 200-BK 601-GY

COOLANT TEMP SWITCH 3E-2028

FUEL SW 107-0616 BU BK

X CONN. B 3 5 1 4 2 515-GY 200-BK

L49

PARK BRAKE PRESS SW 3E-2033

X 1 2 WH/RD-14 BK-14 MOTOR

R U OFF C U ON S U ST B U 601-GY 200-BK

CENTERSHIFT PIN SW 9X-9634

AIR INLET HEATER SW. 115-1969 NOTE K

CONN 32

202-BK F F 1 202-BK 202-BK 2 276-BK 277-BK 202-BK 3 278-BK 202-BK 4 202-BK 202-BK 202-BK

601-GY 200-BK

L L 2 1 3 4 L

A L B B L F775-BU 200-BK 1 2 GN GN

577-PU

CENTERSHIFT SOLENOID 8T-8808

L2 K 606-GY 200-BK 1 2 RD BK CAB TURN SIGNAL 7X-6066

L2

KEY START SW 9G-7641

202-BK E975-PU M998-OR 977-YL 795-YL

200-BK 200-BK

419-YL 201-BK

1 2

BK-18 BK-18

200-BK 200-BK 200-BK

462-YL 200-BK

10A

604-OR 130-RD

ENGINE SPEED SENSOR 3E-7886 AAA WH 2 450-YL 1 BK 202-BK

200-BK 334-BU 160-PU 462-YL 727-GN 202-BK 311-WH

L48

L48

326-RD 327-PK 405-GY 727-GN 462-YL 450-YL 202-BK 406-PU 413-BR 441-OR 597-PU 522-WH 795-YL 201-BK 921-WH

308-YL

CONN 12

124-GN 521-YL 515-GY 516-GN 517-BU

1 2 5 4 3

601-GY 601-GY 601-GY

200-BK 200-BK 200-BK

L60

AAA A CONN 8 2 413-BR 1 405-GY 3 201-BK 4 441-OR 5 406-PU 6 450-YL 8 327-PK 7 202-BK

200-BK 200-BK 200-BK

L54

RESISTOR 9G-1950

BEACON FUSE 200-BK

STRAP 4 GA STD E 1/0 ATCH 614-PU 606-GY 556-WH L51 605-YL 122-BU-14 604-OR 321-BR 921-WH 200-BK

CONN 33

L56

L56

7 6 2 3 4 8 5 1

5 4 7 6 8 2 1 9 3

611-PU 619-GN 605-YL 606-GY 122-BU-14 604-OR 321-BR 921-WH 200-BK 200-BK

L55

L36

L61

W3

2 W 144-RD W 601-GY W

L55

A 6 5 4 3 1 2 U 200-BK 200-BK 601-GY 601-GY CONN 21

2 3 4 1 5 7 8 9 6

4 5 1 2 3 7 6

151-GN

F F843-YL 900-PU 902-BR 901-WH 903-GY 921-WH M917-PK G460-GN M918-GN 467-WH 409-OR 321-BR J2 11 7 8 1 2 3 29 18 23 28 40 37 12 10 19 20 25 4 5 6 17 9 22 15 24 26 27 14 21 30 31 32 33 34 35 36 13 38 39 16 F INCH PEDAL SOL RTN SOLENOID 5 SOLENOID 1 SOLENOID 7 SOLENOID 2 SOLENOID 6 SOLENOID 3 SOLENOID 8 SOLENOID 4 SOL RTN UNUSED TOS + INP UNUSED TRANS TEMP UNUSED TOS - INP UNUSED EMS OUT UNUSED NEUTRAL UNUSED UNUSED BU ALARM UNUSED +BATTERY UNUSED +BATTERY UNUSED +BATTERY UNUSED GROUND UNUSED GROUND UNUSED START SW. UNUSED A/M LAMP UNUSED VHP SOL UNUSED TRANS LAMP UNUSED A/M SWTCH UNUSED DIA CODE 1 UNUSED DIA CODE 0 DIA CODE 2 UNUSED CAT LINK UNUSED UNUSED CAT LINK + UNUSED RED NEUTR UNUSED FIRST UNUSED SECOND UNUSED THIRD UNUSED FOURTH UNUSED FIFTH UNUSED SIXTH UNUSED SEVENTH UNUSED EIGHTH UNUSED FORWARD UNUSED REVERSE UNUSED PARK UNUSED NEUTRAL J1 7 10 4 17 11 28 33 36 15 16 27 14 40 1 6 2 5 34 12 8 18 32 21 22 38 3 9 26 30 24 20 29 35 23 19 13 39 31 25 37 921-WH 751-GN 752-YL 754-BU 755-OR

101-RD 101-RD

108-RD 502-OR L L H B B L

200-BK 200-BK

118-GY 118-GY

CONN 34

112-PU 521-YL 522-WH 124-GN 200-BK 601-GY

202-BK 202-BK 202-BK F769-BU 921-WH 921-WH 921-WH

603-PK 200-BK

MOTOR

W BEACON SW 9X-9639

FFF FFF FFF

CONDENSER GP-ROOFTOP 103-8519

141-PK

200-BK 200-BK 200-BK 200-BK

L7

THIS SCHEMATIC IS FOR THE 12H NA, 140H NA AND 160H NA MOTOR GRADER (146-9688 CHG 00). L7 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL 2 1 4 3 WH-18 WH-18 1 4 2 3 WH-18 WH-18 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE SHELL 8T-9722 NOTE B: SPRING 7V-8390 BUSHING 6D-4162 CONTACT 6D-4161 NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE: TO 24V OUTPUTS GND W/ SOL S B D SOLENOIDS NEU GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET PARK N 1F 2F 3F 4F 5F 6F 7F 8F 1R 2R 3R 4R 5R 6R

L7

144-RD

601-GY 601-GY 601-GY 200-BK 169-PK U U 2 CUSHION BLADE SW 9X-9629 3 U 570-BU

A L71 L71 439-YL 113-OR

L42

BLOWER SW 6P-3236 BLOWER 9X-9363

200-BK

601-GY 200-BK 134-RD

U U 2 SUPP STER TEST SW 9X-9633 3 U 727-GN

144-RD 202-BK 449-BU 126-PK 601-GY 200-BK

L 2 L L

BEACON SW 9X-9639 3 L 603-PK

501-GN 500-BR 506-PU

L L

PW L FRONT UPPER WIPER SW 3T-6655 A 1 2

308-YL

F769-BU 921-WH 202-BK 202-BK 202-BK 202-BK

126-PK 126-PK 126-PK 202-BK 202-BK 307-OR M998-OR 795-YL E975-PU 977-YL 277-BK 276-BK 278-BK 892-BR 893-GN E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR E947-WH E948-BU E949-YL

REAR DEFROST SW 9X-9638

CC 609-YL 200-BK

CENTERSHIFT INDICATOR SW 3E-9367

BLADE FLOOD LAMP 9X-6775

152-BU 152-BU

511-BR 512-GN

619-GN 200-BK

+ K

BK-18 BK-18

EEE EEE

A L5 L5 130-RD 604-OR 1 2 BK-18 BK-18

STOP LAMP SW 125-9352

15

14

13

12

11

10