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Fatigue patterns in materials

Lars Damkilde Section for Structural Mechanics Department of Civil Engineering, Aalborg University
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Fatigue start and spreads Beachmarks

Fatigue combined failure


Top and bottom is cracked due to fatigue. Middle part fails due to plastic failure Part of a cranehook

Roller shaft failure


Photograph of fracture surface showing initiation site, beachmarks from fracture propagation, and small area of final fracture.

Composite failures
Metal fatigue failure is characterised by slow crack propagation; cracks initiate and propagate in a series of notch blunting and crack propagation events. By contrast, composite fatigue failure is a diffuse accumulation of damage, including multiple damage modes and complex failure mechanisms.

Welding may initiate cracks

Tubular joints welded details


After many years in service, aluminum trichord sign structures often develop significant cracks and event complete failures in their welded connections, as shown in this photo of a failing joint. Redundant connections in most cases prevent pieces of the structure from falling onto the highway, but signs with failing joints need to be repaired or replaced.
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