What lean is

A philosophy and culture of continuous improvement. Systematic, goal driven, and employee-centered approach to eliminating waste. Requires application of numerous methods that are mutually reinforcing. Improvements are sustained until something better happens. An organizational transformation

What lean is not

Piecemeal application of techniques implemented on an ad hoc basis.

Some problems get resolved, but changes are temporary and the same old behavior and problems return.

Lessons for getting started and sustaining momentum

Lean Champion Knowledgeable assistance Planning, both high-level and detailed Training: JIT Goals and performance displayed Discipline

Lessons for getting started and sustaining momentum

Employee trust Small batch implementation Early demonstration of success Combat lethargy Patience - and impatience Commitment from the top Understanding the true meaning and value of lean (reducing waste)

Competitive Advantage
Quality - Better (Using group technology,
cellular manufacturing, SPCs)

Price - Cheaper (Redesigning, simplifying

and standardizing products and processes)

Time - Faster (Continuous reduction of lead

times and set-up times)

Response - Agile (Responding quickly to

changing customer demands)