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TFD-FD06 Hydraulic Resistance Local (Minor!

) Losses 1
HYDRAULIC RESISTANCE
Local (Minor!) Pressure Losses
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 2
Local Pressure Losses
(Minor Losses!)
q Although they often account for a major portion of the
total pressure loss, the additional losses due to entries
and exits, fittings and valves are traditionally
referred to as minor losses!
q These losses represent additional energy dissipation in
the flow, usually caused by secondary flows induced
by curvature or recirculation.
q The minor losses are any total pressure loss present in
addition to the total pressure loss for the same length of
straight pipe.
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 3
Modified Bernoulli Equation
q Bernoulli equation is valid along any streamline in any
frictionless flow
However, this is very restrictive.
Solid walls introduce friction effects.
Fittings in a piping system as well as cross sectional area
changes introduce frictional pressure losses.
q Bernoullis equation can be modified to include these
frictional losses present in any fluid system network
2
2 2
1
2
2 2
1
2
2
2 2 1
2
1 1
2
1
2
1
v K v
D
fL
h
gh v p gh v p

+ + + + + +
Wall
Friction
Local
Losses
K is the coefficient of flow
(hydraulic) resistance
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 4
Coefficient of Flow Resistance - K
A Dimensionless Parameter
Energy) (Kinetic Pressure Dynamic
Loss Pressure Total
Resistance Flow
q Coefficient of flow resistance is defined as the ratio of the total
energy lost over the given segment to the kinetic energy in the
section
Ratio of the total pressure lost over the segment to the dynamic
pressure in the segment
q Flow resistance coefficient K, for the case of uniform distribution
of static pressure and density over the segment but which are
variable along the flow
2
2
1
o
total
v
p
K

TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 5


Base Area for Flow Resistance
q Flow resistance coefficients can be expressed in terms of the
upstream or downstream velocity of the component
Loss term can be added to upstream or downstream velocity with the
same net effect
2
2
2
2
2
2
2
1
2
2
1

,
_




up
down
down up
up
down
up
down
down
up
down down up up
A
A
K K
A
A
v
v
K
K
v K v K
q Base area for all flow resistances (K) shown in
this section are given based on the smallest
cross sectional area of the component
hence the largest velocity.
2
2
1
base
v
p
K

2
2
1
2
2
1
2
2
1
2
2
1
2
2
1
2
2
1
) (
) (
down down up up
h
up up
down down
h
down down up up
v p v p
v p v p
v K
D
fL
v K
D
fL

+ + +
+ +

+
+ +
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 6
Equivalent Length of Fittings
q Local (minor) losses can be represented in a different way using the
the concept of equivalent length
Inclusion of local losses in Bernoulli equation can make the iterative
type problems labor intensive
Local losses can be significantly higher for relatively short piping
systems and may not be ignored
2
3 2
1
2
3 2
1
2
3 2
1
) (
) (
3
2
3 2
1
3 1
2
1 2
1
1
3
2
3 2
1
3 1
2
1 2
1
1
V K
D
fL
V K V
D
fL
h
h
gh V p gh V p
gh V p gh V p

+ +
+ +
+ + + +
+ + + +
h
eq
D
fL
K


TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 7
Equivalent Length of Fittings
q Concept of equivalent length allows us to replace the local
(minor) loss term with equivalent pipe length
f
K D
L
D
fL
K
h
eq
h
eq
) (

f is the friction factor that applies to the entire pipe
D is the pipe hydraulic diameter
(characteristic length)
L
eq
is the equivalent length: Length of pipe which can replace
the fitting (local loss) to obtain the same pressure loss
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 8
List of Configurations
q Sudden Expansion
q Sudden Expansion in One
Plane
q Sudden Contraction
Vena Contracta Effect
q Bend
q Conical Expansion
q Conical Contraction
q Uniformly Distributed Barriers
Wire Screen
Threaded Screen
Two Plane Screen
q Gratings in Line With Flow
q Orifice In a Straight Tube
Sharp Edge
Rounded
Beveled
Thick Edge
q Orifice In a Tube Transition
Sharp Edge
Rounded
Beveled
Thick Edge
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 9
Resistance to Flow
Sudden Changes in
Flow Area
Sudden Expansion
Sudden Contraction
Vena Contracta Effect
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 10
Sudden Expansion Pressure Losses
q An abrupt expansion of a tube
cross-sectional area gives rise to
so-called shock losses.
q The local pressure loss due to this
shock depends only on the cross
sectional area ratio A
1
/A
2
.
2
2
1
exp
) 1 (
A
A
K
The area ratio of A1/A2
is less than 1.0
q Assumptions:
Uniform velocity distribution at
cross section A
1
Reynolds number > 10
4
A
1
A
2
Vortices
J et
P
1
P
2
P
1
P
2
J et
A
2
A
1
L
2
Base area is A
1
8-12 D
h
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 11
Sudden Expansion Pressure Losses
q The jet formed due to sudden expansion,
is separated from the remaining medium
Forms a significant turbulence as shown by the vortices near the
wall surfaces.
q It requires a pipe length (L
2
) of 8-12 hydraulic diameters
(D
h
) before relatively uniform flow of velocity v
2
is
established.
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 12
Sudden Expansion in One Plane
q When an abrupt expansion of the tube
cross section occurs only in one plane
(as shown in the Figure) the shock
losses decrease with an increase in
the aspect ratio B/H.
B is the width of larger cross section
H is the constant height of the channel
q Loss coefficient is:
2
2
1
1 exp
) 1 (
A
A
k K
q Where k1 =< 1 is correction factor which depends on the aspect
ratio B/H.
Dependence of k
1
on B/ H
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 13
A
1
A
1
A
3
A
c
Sudden Contraction
q When the cross section abruptly
contracts the phenomenon is
basically a similar to that observed
when shock losses occur during
abrupt expansion
q Contraction losses occur when the
jet
Is further compressed after entering
the section A
3
- vena contracta effect
Effective flow diameter reduces to A
c
Expands until it fills the entire section
of the narrow channel A
3
Vena
Contracta
A
c
A
3
75 . 0
1
3
1 5 . 0

,
_


A
A
K
Cont
Base area is A
3
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 14
Vena ContractaEffect
q Flow passage through the
contraction is accompanied by
distortion of the trajectories of
particles with the result that
they continue their motion
by inertia toward the axis of
the opening.
q This reduces the initial area of
the jet cross section at C-C
until the area is smaller than the
area of the cross section of the
opening. Plane of vena
contracta.
C-C
Plane of
Vena Contracta
q Starting mid-section CC, the trajectory of moving particles are
straightened.
q Thereafter an abrupt jet expansion takes place.
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 15
Tube Walls Following Flow Streamlines
q The pressure loss of a
contracting cross section can be
significantly reduced with a
tube boundary following the flow
streamlines.
Allowing a smooth transition
from a wide section to the
narrow one
With the curvilinear boundaries
Converging and diverging
(expanding) nozzle
Pipe Wall
Converging
Nozzle
Diverging
Nozzle
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 16
Resistance to Flow
Changes of the Stream Direction
Flow Losses in an Elbow
Flanged Elbow
Standard Threaded Elbow
Miter Bend
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 17
Change of Flow Direction
q In elbows the streamlines are curved and centrifugal force causes a
pressure increasenear the outer wall of the elbow.
q Starting at point Apressure increases and rising to a maximum value at B.
q In region AB the fluid flow is opposed by an adverse pressure gradient.
q At the inside of the elbow, the pressure decreases to point C and then rises
again in the exit section D.
q For this reason an adverse pressure
gradient also exists from C to D at
the inside wall.
q These conditions may lead to a
separation and turbulence and
corresponding losses in flow energy.
q The magnitude of these losses to a
large extend depend on the
sharpness of the curvature.
A
B
C
D
Higher
pressure
region
Lower
pressure
region
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 18
Flow Losses In an Elbow
q The main portion of flow pressure losses in curved tubes is due to
formation of eddies at the inner wall.
q Other conditions being equal, the curved tube offers the largest
resistance in the case when the curvature at the inner wall is a
sharp corner.
q Rounding of the elbow corners makes the flow separation much
smoother and consequently lowers the resistance.
A big majority of flow the flow losses can be
recovered by rounding the inner corner and
leaving the outer elbow sharp.
Cross sectional area at the place of bending
increases sharply (As shown in red x-section)
Rounding the outer elbow corner and keeping the inner corner sharp does
not reduce the elbow resistance.
Large radius on the outer elbow will even increase flow losses since it would
reduce the cross sectional area significantly (As shown in green x-sec)
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 19
Minimizing Elbow Resistance
q The minimum resistance is achieved by an
elbow when outer & inner radii is related as
r
o
r
1
R
o
d
o
6 . 0
1
+
o
o
o
d
r
d
r
q The resistance of right angle elbows can
greatly be reduced by installing a fairingon
the inner corner
An optimum fairing with a ratio of r
o
/d
o
= 0.45
reduces the pressure losses by approx 50%
An additional fairing on the outer corner with a
ratio of r
1
/d
o
= 0.45 reduces the losses by an
additional 5%.
q Reduction in the elbow resistance can also be
attained by beveling sharp corners of the bend
especially the inner corner
r
o
r
1
d
o
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 20
Minimizing Elbow Resistance
Example of a Coolant Return Elbow
q Computational Fluid Dynamics (CFD) was used to
minimize the flow losses in a coolant return elbow.
q Fairing on the inner corner together with a smooth
outer radius reduced the flow losses significantly.
Base Case
Design A
Design B
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 21
Minimizing Elbow Resistance
Example of a Coolant Return Elbow
77% reduction in pressure losses is significant!
Base Case
Design A
Design B
Flow Separation %) 27 ( 6 . 4 kPa p
%) 100 ( 5 . 16 kPa p
%) 23 ( 9 . 3 kPa p
Fairly small
effective
flow area
Fairing
Larger I nlet cross
sectional area
Streamlines outside
corner radius
Higher velocity on inside corner
before90 degree flow turn
Higher velocity on outside corner
after 90 degree flow turn
CFD results shown in
terms of velocity
vectors and velocity
color contours
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 22
Flow Resistance of Elbows
Crane 1988, A-29
q Resistance (K) of 90 degree
smooth, flanged elbow
r
o
r
1
R
o
d
o
q f
t
is the turbulent friction factor
given in the Table above
q Resistance (K) of standard
threaded elbowK=30F
t
R
o
/ d
o K/ Ft d
o (mm) Ft
1 20 12.5 0.027
1.5 14 19 0.025
2 12 25 0.23
3 12 32 0.22
4 14 38 0.021
6 17 50 0.019
8 24 75 0.018
10 30 100 0.017
12 34 125 0.016
14 38 150 0.015
16 42 250 0.014
20 50 400 0.013
600 0.012
Flanged Elbow
Standard
Threaded Elbow
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 23
Flow Resistance of Miter Bend
q Resistance of 90 degree Miter
Bend K=60F
t
q Resistance of Non-90 degree
miter bend
d
o
90
o
Miter
Bend
Angle K/ Ft
0 2
15 4
30 8
45 15
60 25
75 40
90 60
Miter
Angle
Non-90
o
Miter Bend
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 24
Resistance to Flow
Smooth Change in
Velocity & Flow Area
Diffuser with Gradual Expansion
Pressure Looses in a Diffuser
Effect of Diffuser Angle on Pressure Looses
Conical Expansion & Contraction
Converging Rectilinear Nozzle
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 25
Diffuser - Gradual Expansion
q A gradual tapered transition from
one diameter to another can reduce
flow losses appreciably in
comparison with abrupt transitions.
q In a conical diffuser the pressure
rises in the direction of flow
Increasing diameter reduces the
velocity.
q Kinetic energy at cross section A
1
is converted to potential energy at
cross section A
2
q However the slower fluid particles near the diffuser wall tend to
stagnate and disturb the theoretical (ideal) pressure rise. This
causes an energy loss.
Total energy at section A
2
is less than the total energy at section A
1
A
1
A
2
P
1
P
2
J et
A
2
A
1

P
1
< P
2
Higher velocity,
kinetic energy
Higher static pressure,
potential energy
Base area is A
1
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 26
Pressure Losses in a Diffuser
q The resistance coefficients of
the diffusers as well as the flow
structure in them and the
separation phenomenon depend
on many parameters such as
Divergence angle, alpha
Area ratio
The shape of the velocity profile
at the entrance
Degree of flow turbulence at
the entrance
Flow regime, at the entrance
Flow compressibility
q The effect of the Reynolds
number on the resistance
coefficients of the diffusers is
different for different
divergence angles
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 27
Effect of Divergence Angle
I n Gradual Expansion - Diffuser
q The total resistance coefficient of a diffuser expressed in terms of the
velocity at small section becomes smaller up to certain limits of
divergence angle, alpha.
Increase in the cross sectional area of the diffuser causes a drop in
average velocity.
Static pressure gain due to this cross sectional area change is greater
than the pressure loss due to flow turbulence up to certain limits of
divergence angle, alpha
q If the cone angle is too large, separation of the flow from the wall
also occurs and causes an additional energy loss.
q The most advantages cone angle is 8
o
degrees
q In flow channels of rectangular cross section, separation occurs if
cone angle alpha is greater than 10
o
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 28
Conical Expansion & Contraction
45 1
45 1
2
sin 6 . 2
2
2
1
2
2
1
>

,
_


<

,
_

,
_

A
A
K
A
A
K
Exp Conical
Exp Conical
45 1
2
sin 5 . 0
45 1
2
sin 8 . 0
2
1
2
1
>

,
_

,
_

<

,
_

,
_

A
A
K
A
A
K
n Contractio Conical
n Contractio Conical
A
1
A
2
P
1
P
2
J et
A
2
A
1

P
1
< P
2
Higher velocity,
kinetic energy
Higher static pressure,
potential energy
q Expansion
q Contraction
Expansion

2
A
1
A
Rectilinear
Converging Nozzle
Base area is A
1
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 29
Gradual Contraction
Converging Nozzle
q In a convergent section flow losses are small since the
pressure gradient is in the same direction as the flow.
q Particles of fluid near the wall are continually accelerated
by this pressure gradient so that flow is maintained even
in the close vicinity of the wall.
q The resistance coefficient of a converging nozzle with
rectilinear boundaries at high Re numbers depends on:
Convergence angle alpha
Area ratio n
o
=A
2
/A
1
<1

2
A
1
A
Rectilinear
Converging Nozzle
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 30
Flow Resistance of
Converging Rectilinear Nozzle
q At sufficiently large angles (alpha > 10
o
) and area ratios less than
0.3, the flow after passing from the contracting section of the
rectilinear converging nozzle to the straight part of the tube
separates from the walls which is the main source of the flow
losses.
The larger the alpha and smaller the area ratio, stronger is the flow
separation and greater the pressure losses
Pressure losses are at maximum for the limiting case of 180 degree
angle sudden contraction.
) 10 2 (
) 00745 . 0 044 . 0 00723 . 0 022 . 0 0125 . 0 (
2 3
0
2
0
3
0
4
0
+
+ +

n n n n K
Nozzle Conv
where alpha is in radians
1 degree = (pi/180) = 0.01745 radians
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 31
Resistance to Flow
at the Exit From Tubes
Uniform Velocity Distribution At Tube Exit
Exponential Velocity Distribution
Sinusoidal Velocity Distribution
Asymmetric Velocity Distribution
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 32
Resistance of Exit Sections
q In the case of free discharge of the flow
from a straight section of the tube of
constant cross section into a large
volume, the total losses are reduced only to
the losses of the velocity pressure at the exit.
N
v
p
K
velocity

2
2
1

q The coefficient N depends on the nature of the velocity distribution
at the exit.
In the case of uniform exit velocity distribution, it is equal to unity
In the remaining cases where velocity distribution is non-uniform, it
always larger than one.
Exponential, Parabolic, Sinusoidal, Asymmetric cases are some of the
non-uniform velocity distributions.
q When fluid flow leaves the piping system, the kinetic energy of the
discharged jet is always lost.
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 33
Free Discharge From a Straight Tube
At Different Velocity Distributions
1
2
2
1

o
w
p
K

Uniform Velocity Distribution


) 3 )( 3 2 ( 4
) 1 ( ) 1 2 (
4
3 3
2
2
1
+ +
+ +

m m m
m m
w
p
K
o

Exponential Velocity Distribution


TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 34
Free Discharge From a Straight Tube
At Different Velocity Distributions
Sinusoidal Velocity Distribution in a plane tube
2
1

,
_

+
o
w
w
K
) 9 . 3 2 . 0 sin( 164 585 . 0
o o
b
y
w
w
+ +
67 . 3 K
Asymmetrical Velocity Distribution in a plane tube
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 35
Resistance to Flow with
Sudden Change in Velocity
Orifice Plate
Orifice in A Straight Tube
Orifice with Beveled Inlet Edge
Orifice with Rounded Inlet Edge
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 36
Orifice Plate
q Flow passage through the
opening is accompanied by the
distortion of the trajectories
of particles with the result that
they continue their motion by
inertia toward the axis of the
opening.
q This reduces the initial area jet
cross sectional area by a factor
alpha. (Vena contracta effect)
q Thickening, beveling and
roundingthe orifice edges
reduces the effect of jet
contraction (reduced jet velocity
downstream of orifice plate) and
reduce pressure losses.
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 37
Orifice In A Straight Tube
Sharp, Rounded & Beveled Edges
Idelchik Pg 222-224
2
1
2
375 . 0
1 1
1 707 . 0 1

,
_

1
1
]
1

,
_

,
_

o
o o
Orifice Sharp
A
A
A
A
A
A
K
2
75 . 0
1 1
1 1
1
1
]
1

,
_

,
_

A
A
A
A
K
o o
Orifice Rounded

o
h
D
r
7 . 7
10 47 . 0 03 . 0

+

2
375 . 0
1 1
1 1
1
1
]
1

,
_

,
_

A
A
A
A
K
o o
Orifice Beveled

1
1
]
1

,
_

+
3 . 2
4 . 88 4 . 3
10 34 . 0 13 . 0 o h
o
h
D
l
D
l

Base area is A
o
Flow Thru Orifice
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 38
Orifice In A Straight Tube
Thick Edge Orifice
Idelchik Pg 22-224
( )

,
_

+
+

8
8
05 . 0
535 . 0
25 . 0
10 4 . 2
l
l
l
1
1
]
1

,
_

,
_

,
_

h
o o o
Edge Thick
D
fl
A
A
A
A
A
A
K
2
1
375 . 1
1
75 . 0
1
1 1 1 5 . 0
Base area is A
o
Flow Thru Orifice
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 39
Resistance to Flow Through
Barriers Uniformly Distributed
Over the Tube Cross Section
Circular Metal Wire
Threaded Screens
Two Plane Screens
Grating In Line with Flow
Gratings with an Angle of Attack
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 40
Uniformly Distributed Barriers
q Barriers that are distributed uniformly over the tube or duct cross
sections create a uniform flow resistance.
q Types of barriers may include:
Perforated sheets (grids), screens, beds, fabrics, loose material,
crosswise bundles of tubes, etc.
q The flow resistance coefficient of a uniformly distributed barrier
depends on:
Shape of the barrier
Free area coefficient
Reynolds number
q Free area coefficient is defined as the percent clear area of the
barrier with respect to the upstream pipe area.
q Idelchik pg522
1
A
A
A
A
A
o
upstream pipe
open
free

TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 41


Circular Metal Wire Screens
Idelchik Diagram 8.6 Pg 522
2
0
1
1
0
) 1 ( ) 1 ( 3 . 1 +

A
A
A
A
K
Screen Wire
3
10 Re

m o
v
3
10 Re 50 < <
2
0
1
1
0
1
) 1 ( ) 1 ( 3 . 1 +

A
A
A
A
k K
Screen Wire
50 Re <
2
0
1
1
0
) 1 ( ) 1 ( 3 . 1
Re
22
+ +

A
A
A
A
K
Screen Wire
area flow upstream pipe is A
screen on area open is
1
o
A
Base area is A
o
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 42
Two Plane & Silk Thread Screen
Idelchik Pg 523
q Two plane screen made from
bars of circular cross section
2
1
1
2
1
28 . 1

,
_

,
_

A
A
A
A
K
o
o
Screen Plane
Base area is A
o
Screen Wire Threads Silk
K K

62 . 1
500 Re >
q Silk Thread Screen
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 43
Gratings In Line with Flow
Idelchik Pg 526
q Special case of
sin
1 1
k K
Grating

5 . 0
S
a
and 5
1
o
>
m
d
l
0.74 0.3 0.37 0.43 0.76 0.76 1 Beta
2
1.73 0.71 0.87 1 1.77 1.77 2.34 Beta
1
7 6 5 4 3 2 1 Shape
a
o
is flow space between gratings
S
1
is pitch of gratings
l is length of gratings
d
m
is width of gratings
Beta
1
is grating shape constant
Theta is angle of bar inclination with
respect to flow
3
4
1
1
1

,
_


o
a
S
k
Base area is A
o
Flow Between
Gratings
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 44
Gratings In Line with Flow
Idelchik Pg 526
q Case of
1
o
S
a
and arbitrary
m
d
l
sin
2 Grid Thick Grating
K K

2
1
2
1
375 . 1
1
75 . 0
1
/ 1 1 1 5 . 0

,
_

1
1
]
1

,
_

,
_

,
_

A
A
d
l
f
A
A
A
A
A
A
K
open
h
open open open
Grit Thick

7
8
05 . 0
535 . 0
25 . 0
4 . 2
l
l
h
d
l
+
+
1
]
1


q Flow losses of grids made of bar gratings
with different cross sectional shapes consist:
Entrance loss
Frictional loss over the bars
Sudden expansion (shock) losses at the exit
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 45
Gratings with an Angle of Attack
q Reynolds number > 10
4
& a
0
/S
1
>0.5
2 1

Grating
K
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 46
HYDRAULIC RESISTANCE
OF NETWORKS
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 47
Hydraulic Resistance of Networks
q In flow networks, the portion of the total pressure which
is spent in overcoming the forces of hydraulic resistance
is irreversibly lost.
The molecular and turbulent viscosity of the moving medium
irreversibly converts the mechanical work of the resistance
forces into heat.
q There are two types of total pressure losses (hydraulic
resistance) in flow network (pipeline system)
Pressure losses resulting from friction (frictional drag)
Local pressure losses
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 48
FrictionPressure Losses
q Fluid friction loss is due to the viscosity (both molecular
and turbulent) of fluids in motion
q Results from momentum transfer between the molecules
and individual particles of adjacent fluid layers moving in
different velocities
molecules in laminar flow
individual particles in turbulent flow
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 49
Local Pressure Losses
q The local losses of total pressure are caused by
Local disturbance of the flow
Separation of flow from walls
Formation of vortices and strong turbulent agitation
Entrance of a fluid into the pipeline
Expansion, contraction, bending and branching of flow
Flow through orifices, grids, valves
Friction through porous media (filtration)
Discharge of fluid into atmosphere or another reservoir
q All of these phenomena contribute to the exchange of
momentum between the moving fluid particles
Enhancing energy dissipation
Increasing total pressure loss
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 50
Total Pressure Loss
Friction + Local Pressure Loss
q The total pressure losses in any complex fluids network are
inseparable. However, for ease of calculation they are arbitrarily
subdivided in each element of the pipeline (network)
Into frictional losses
Into local losses
q Total pressure loss for the fluid network is the summation of
pressure drops in each segment
) (
1
local friction
segments all
total
p p p +

q The value of friction loss (relative to local pressure loss) is usually


taken into account for
Long branch pipes, diffusers with small divergence angles
Long fittings
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 51
Units of Pressure Loss
q Head is energy per unit weight of fluid.
Force x Length / Weight
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 52
References
q Handbook of Hydraulic Resistance 3
rd
Edition
I. E. Idelchik, CRC Begell House - 1994
q Fluid Mechanics
Dr. Walther Kaufmann, Mc GrawHill 1958
q Crane Co., Flow of Fluids Through Valves, Fittings, and
Pipe, Technical Paper No. 410, Crane Co., J oliet, IL,
1988.
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 53
Appendix
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 54
Appendix
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 55
q The total resistance coefficient of a diffuser installed in a
flow network under any inlet condition can be expressed as

'

,
_

1
2
1
2
A
A
K
Exp Grad

0.2 0.15 ?
where

0 0
0 0
>

L Diffuser d L Diffuser
k K
Total Resistance
Coefficient of a Diffuser
with straight section
installed upstream
Total Resistance
Coefficient of a Diffuser
L
0
/ D
0
=0
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 56
Sudden Change in Velocity
Idelchik Pg 217 Diagram 4-9
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 57
Velocity Distribution for a Curved Bend
q Increase of the pressure at the
outer wall and decrease at the
inner wall will create a flow
velocity the lower at the altar
wall and larger at the narrow
A
B
C D
q Before the straight section after the turn: Flow velocity will be
lower at the outer wall and larger at the inner wall.
Due to higher pressure at the outer wall & lower pressure inside.
q Downstream of turn - Straight section: Higher flow at the
outer wall and lower velocity at the inner wall.
q Secondary Flows:
Higher
pressure
lower
velocity
Lower
pressure
higher
velocity
EDDY ZONES:
Flow separates
both at the inner
and outer walls
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 58
Derivation of Local Loss Coefficient
Sudden Expansion
q From the momentum law:
q From Modified Bernoulli Eq.:
) ( ) (
) ( ) (
) ( ) (
1 2 2 2 1
1 2 2 2 2 2 1
1 2 2 2 1
v v v p p
v v v A A p p
v v Q A p p
v m F
ext



&
2
1
2
1
exp
2
2
2
1
2
1
1 2
) ( ) ( v K v v p p +

2
2
1
2
2
1
exp
2
1
2
2
1
2
1 2
2
1 1 2
2
2
2
2
2
1 1 2
2
2
2
1 exp
2
2
2
1 2
1
2
1
1 2
2
2
2
1
2
1
exp
) 1 (
) 1 (
) 1 (
) (
2
2 2
) (
A
A
A
A
K
v
v
v
v v
v v v v
v v v v v v K
v v v v v v K




+
+ +
+ +
q Eliminating (p
2
-p
1
) & rho
2
1
2
1
exp
2
2
2
1
2
1
1 2 2
) ( ) ( v K v v v v v +
q Local Loss Coefficient, K
exp
Ratio A
1
/A
2
is less than 1.0
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 59
Flow From A Vessel With Spout
q Momentum Equation Between sections e & a:
Forces acting on the fluid must equal to the
difference in momenta between fluid leaving
and entering the section per unit time
Sharp Edged
Spout
Contracting J et
Slow Expansion Until
Filling the Spout
Stagnant Flow
Region
Large Vessel
Spout
( ) ) (
e o e
v v Av A p p
q Applying Bernoullis equation at sections e & a
Pressure at e is p
e
including the stagnant flow
region
( ) ( )
n contractio e o e
K v v p p +
2 2
2
1

q Combining both equations
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 60
Orifice with Beveled Inlet Edge
I n A Tube Transition Section I delchik Pg 224
TFD-FD06 Hydraulic Resistance Local (Minor!) Losses 61
Orifice with Rounded Inlet Edge
I n A Tube Transition Section I delchik Pg 224

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