IPPI HDPE Pipe and Fittings Submittal Catalog - Ver 1.4.1 2009

INDEPENDENT PIPE PRODUCTS, INC.
Quality Polyethylene Pipe, Fittings and Fixtures
Better BetterBy ByDesign Design

Water Water Water Sewer Sewer Industrial
200 Catalog Version 1.4 www.indpipe.net
Gas & Oil Patch

Dear Valued Customer, For over 25 years Independent Pipe Products, Inc. (IPPI) has been supplying high quality polyethylene pipe fittings and fabrications to pipe manufacturers. For over 10 years now, we have supplied HDPE fittings to HDPE pipe distributors for gas, water, oil patch, sewer & industrial markets. We are equally as proud to enter into our 5th year of extrusion along with providing Design-Flow HDPE Pipe into a growing number of marketplaces. Today, pipe and fitting distributors expect high quality pipe, fittings and fabrications made to specification, delivered on time, at a competitive cost. Every item, both small and large, is equally important to your performance as a polyethylene pipe distributor or manufacturer. The goal of Independent Pipe Products, Inc. is to satisfy your needs by supplying defect free products and services on time, every time. Your success is our success! Quality HDPE Standards All HDPE fittings and fabrications are manufactured to exacting quality standards long accepted by major pipe manufacturers. The HDPE pipe grade material is the superior PE4710 resin with an ASTM D3350 cell class of at least 445574C. Each fitting is made to be heat fused to HDPE pipe governed by applicable ASTM and AWWA pipe standards, following the pipe manufacturers recommended heat fusion procedure. Size Range Fitting components from IPPI have been sold nationally and internationally. IPPI is a major supplier of machined and fabricated HDPE fittings in the Western Hemisphere. Design-Flow HDPE Pipe is available in IPS & DIPS sizes 2 through 36. Our Design-Flow HDPE fittings and accessories are available in a broad size range from 1/2" to 63" diameters. The fitting DRs are made to order from DR 32.5 to DR 7, based on availability of raw material preforms. The vast majority of fitting components are commonly inventoried in DR-9, DR-11 and DR-17.
BETTER
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BETTER BY DESIGN
Better by Design IPPI fittings are Better by Design . Our Design-Flow Bolt Ring is so unique in its novel design that it has earned a U.S. Patent, and our bolt rings are specifically designed for our HDPE flanges & stub ends. Our reducers are more compact and cost efficient. Our transition adapters and mechanical connections are simple, competitive and fully pressure rated. The butt fusion ends of our fittings are engineered to be long enough to fit most normal fusion machines designed to heat-fuse HDPE pipe and fittings. Custom HDPE Fittings IPPI has a continuing, dynamic commitment to developing unique products to meet the changing needs of the piping market. Our Engineered Products Division specializes in making the unusual routine, helping to bring IPPI into the new century. We invite you to have us quote on your custom HDPE pipe fitting needs (use the Inquiry Form located at the end of the info section in this catalog). Fast Shipping IPPIs corporate headquarters is located near the mid-cities area in Dallas, Texas. Fast shipments are made economically to the North, South, East or West. Our convenient headquarters site houses our corporate offices, customer service, engineering/development and manufacturing facility. Customer-Driven Success At IPPI, we strive to earn your business and consistently demonstrate our customer-driven philosophy of success. Our goal is to become one of your preferred and most trusted fitting suppliers. We work hard to accomplish this mission by providing products that are Better by Design and continually searching for new and better ways to save you time and money. We realize that your success is our success and we look forward to helping build your bottom line. Ron Hopton-Jones President, CEO
1-800-499-6927
Issued June 1, 2008
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Version 1.4
Table of Contents Page i

Fittings Group
TOC Table Of Contents Warranty Statement - Disclaimer of Warranties Order and Price Information Shipping Information Return Policy Fitting Information IPS, DIPS and CTS Dimensions PE3408/PE3608 Physical Properties PE4710 Physical Properties Quick Quote Inquiry Sheet
Page
i-v Info-1 Info-2 Info-3 Info-4 Info-5 Info-6 Info-7 Info-8 Info-9
Introduction
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1.
Design-Flow High Density Polyethylene Pipe Design-Flow HDPE Pipe General Information IPS HDPE Pipe (Iron Pipe Size) 2-65 DIPS HDPE Pipe (Ductile Iron Pipe Size) 4-48 IPS Packaging and Loading Info 2-18 IPS Packaging and Loading Info (cont.) 20-65 DIPS Packaging and Loading Info 4-48 Calculating Fusion Pressures HDPE Butt Fusion Procedure HDPE Sidewall Fusion Procedure PE 3608 HDPE Physical Properties - M&I PE 4710 HDPE Physical Properties - M&I PE 3608 HDPE Physical Properties - D2513 PE 4710 HDPE Physical Properties - D2513 PE 3608 HDPE Physical Properties - Gray Slipliner PE 4710 HDPE Physical Properties - Gray Slipliner 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15
Better by Design
Toll-Free Phone (800) 499-6927
Phone (972) 641-2080

2. Flange Components
See Ch 18 & Ch19 for FM Approved HDPE Pipe & Fittings Flange Adapter Design Information IPS Flange Adapter 1/2 to 18 IPS Flange Adapter (cont.) 20 to 54 DIPS Flange Adapter 3 to 30 Stub End Design Information IPS Stub End 14 to 54 DIPS Stub End 14 to 30 BF Valve Flange & Spacer Design Information Butterfly Valve Spacers IPS & DIPS BF Valve Flange Adapters IPS & DIPS 2 - 12 Blind Flanges Steel IPS & DIPS Blind Flange (High Pressure) HDPE IPS & DIPS Blind Flange (No Pressure) 3. Design-Flow Convoluted Bolt Rings Convoluted Bolt Ring Design Information IPS Ductile Iron Bolt Rings 3/4 - 14 IPS Ductile Iron Bolt Rings 16 - 54` DIPS Ductile Iron Bolt Rings 4 - 30 3-1 3-2 3-3 3-4 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12
Toll Free Fax (800) 499-7124
Fax (972) 641-2066
Version 1.4.2 Submittal Catalog June 1, 2011
Table of Contents Page ii

Fittings Group
3. Design-Flow Convoluted Bolt Rings (continued)
Page
IPS Stainless Steel Bolt Rings 2 - 18 IPS Stainless Steel Bolt Rings (cont.) 20 - 54 DIPS Stainless Steel Bolt Rings 4 - 30 IPS Epoxy Coated Bolt Rings 3/4 - 14 IPS Epoxy Coated Bolt Ring (cont.) 16 - 54 DIPS Epoxy Coated Bolt Rings 4 - 30 Bolt Ring Materials Physical Properties Bolt Ring Installation & Bolt Tightening Bolt Ring Test Report - Bolt Torque Test Data
3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 4-1 4-2 4-3 4-4 4-5 4-6 5-1 5-2 5-3
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4.
Reducer Components
Concentric Reducer Design Information IPS Concentric Reducers 1-1/4 to 24 DIPS Concentric Reducers 3 to 24 IPS Low Cost Compact Concentric Reducers IPS & DIPS Multi-Stage Concentric Reducers IPS & DIPS Eccentric Reducers
Better by Design
5. End Caps
IPS Molded End Cap 3/4 to 8 IPS Machined End Cap 10 to 54 DIPS Machined End Cap 4 to 24
6.
Branch Saddle Components Branch Saddle Design Information Heater Plate Information IPS Branch Saddle (main x 2 - 12 outlet) 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 7-1 7-2 7-3 8-1 IPS & DIPS 9-1
Phone (972) 641-2080
DIPS Branch Saddle (main x 2 - 12 outlet) IPS Service Saddle IPS Self-Tapping Tees IPS & DIPS Tapping Sleeve / Saddle Assembly Cutter Sizes for Taps
Toll Free Fax (800) 499-7124
7.
Butt Fusion Ball Valve Compression Fittings Fuse-A-Corp
IPS 2 - 4 Information on IPS & CTS 1/2 - 2 IPS, CTS, & FIPT 1/2 - 2 IPS & DIPS
Fax (972) 641-2066
8. 9.
Pull-Heads
Water-Stop Wall-Pipe Anchor Ring Thrust Isolator
10. Transitions to Ductile-Iron Pipe and Fittings DI - MJ Anchor Fitting Design Information MJ Adapter Kit IPS & DIPS 2 - 24 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9
MJ Adapter Gland & Accessory Pack Bell MJ Adapter Kit IPS & DIPS 2 - 12 Additional Accessories for Bell MJ Adapter 6 DIPS Hydrant Anchor Spool 8 DIPS Hydrant Anchor Spool Hydrant/Swivel/Parallel Tees Hydrant Offset & Grade-Level Spool
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Fittings Group
11. Transitions to PVC Pipe and Fittings
Page
Bell MJ Adapter Kit IPS & DIPS 2 - 12
repeated repeated
11-1 11-2 11-3 11-4 11-5 11-6
Additional Accessories for Bell MJ Adapter IPS HDPE to SCH 40/80 PVC Transition Information on HDPE and Stiffeners Wedge Expanding Stiffeners for HDPE 12. Transitions to Steel Pipe and Fittings Steel Pipe Transition Fittings
PVC Slip Joint Anchor IPS & DIPS 2 - 24
12-1 13-1 13-2 13-3 13-4 13-5 13-6 13-7 13-8 13-9 13-10 13-11 13-12 13-13 13-14 13-15 13-16 13-17 13-18 13-19 13-20 13-21 13-22 13-23 14-1 14-2 14-3 14-4 14-5 14-6 14-7 14-8 14-9 14-10 14-11
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13. Elbows
Elbow Design Information & End Options 900 IPS & DIPS Molded 3/4 - 8 45 IPS & DIPS Molded 3/4 - 8 900 IPS 3 Segment Fabricated 4 to 20 90 IPS 3 Segment Fabricated 22 to 54
0 0 0
Better by Design
90 IPS 5 Segment Fabricated 2 - 18 900 IPS 5 Segment Fabricated 20 to 54 90 IPS 3 Segment PE Reinforced 4 to 36 450 IPS 2 Segment Fabricated 4 to 20 45 IPS 2 Segment Fabricated 22 to 54 45 IPS 3 Segment Fabricated 2 to 18 450 IPS 3 Segment Fabricated 20 to 54 45 IPS 2 Segment PE Reinforced 4 to 36 22.50 IPS 2 Segment Fabricated 2 to 18 22.5 IPS 2 Segment Fabricated 20 to 54 22.5 IPS 2 Segment PE Reinforced 4 to 36 900 DIPS 3 Segment Fabricated 4 to 30 90 DIPS 5 Segment Fabricated 4 to 30 450 DIPS 2 Segment Fabricated 4 to 30 45 DIPS 3 Segment Fabricated 4 to 30 22.5 DIPS 2 Segment Fabricated 4 to 30 Information Forge Molded Sweep Elbows 90 IPS Forge Molded Sweep Elbows 2 to 14
0 0 0 0 0 0 0 0 0 0
Phone (972) 641-2080
Toll Free Fax (800) 499-7124

14. Tees
Fax (972) 641-2066
Tee Design Information & End Options IPS & DIPS Molded 3/4 to 8 IPS Fabricated Line Tees 4 - 18 IPS Fabricated Line Tees 20 - 54 IPS PE Reinforced Line Tees 4 - 24 DIPS Fabricated Line Tees 4 - 30 IPS Branch Saddle Reducing Tees DIPS Branch Saddle Reducing Tees Branch Outlet Design Information Tapped Tees IPS & DIPS Inspection Tee Kit
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Fittings Group
15. Wyes Wye Design Information & End Options IPS Fabricated 45 Lateral Unreinforced 2 - 18 IPS Fabricated 45 Lateral Unreinforced 20 - 54
0 0
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15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 16-1 16-2 16-3 16-4 16-5
IPS PE Reinforced 450 Lateral Wye 4 - 24 IPS Fabricated True Equal Unreinforced 4 - 24 IPS PE Reinforced True Equal Wye 4 - 24 DIPS Fabricated 45 Lateral Unreinforced 4 - 30 IPS Branch Saddle 45 Lateral Reducing Wyes Reducing Outlet Wyes 16. Crosses IPS Fabricated Line Cross 2 - 18 IPS Fabricated Line Cross 20 - 54 IPS PE Reinforced Line Cross 4 - 24 DIPS Fabricated Line Cross 4 - 30 Reducing Crosses and End Options
0 0
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Better by Design
17. Other Available Fittings, Fixtures and Services Landfill Riser Shafts / Industrial Manholes and Tanks Outfalls / Diffusers / Headers / Manifolds Floats and Pontoons / Spools Specialty Fittings / Metric Fittings 2-D & 3-D Pipe Offsets Hydrostatic Testing 18. Class 150 & 200 FM Approved Design-Flow Pipe & Fittings Class 150 & 200 FM Approved - Table Of Contents 18-1 18-2 18-4 18-5 18-6 FM IPS HDPE Pipe ( Iron Pipe Size 2-24 ) FM PE 4710 HDPE Physical Properties - FM FM IPS Flange Adapter (2 to 36) FM DIPS Flange Adapter (4 to 30)
17-1 17-2 17-3 17-4 17-5 17-6
Phone (972) 641-2080
FM DIPS HDPE Pipe ( Ductile Iron Pipe Size 4-24 ) 18-3
Toll Free Fax (800) 499-7124
FM IPS Ductile Iron-Stainless Steel Bolt Ring (2-36) 18-7 FM DIPS Ductile iron-Stainless Steel Bolt Ring (4-24)18-8 FM Bolt Ring Materials Physical Properties FM IPS Concentric Reducer (2 x to x 24) FM DIPS Concentric Reducer (4 x to x 24) FM IPS Branch Saddle (main x 2 - 12 outlet) FM DIPS Branch Saddle (main x 2 - 12 outlet) FM IPS & DIPS (2 to 24) FM IPS & DIPS MJ Adapter Kit (2 - 24) FM MJ Adapter Gland & Accessory Pack (2 - 24) FM 90 & 45 IPS Molded Elbow (2 to 6) FM 900 IPS 3 Segment Fabricated (4 to 24) FM 900 IPS 5 Segment Fabricated (4 - 24) FM 45 IPS 2 Segment Fabricated (4 to 24) FM 450 IPS 3 Segment Fabricated (4 to 24) FM 22.5 IPS 2 Segment Fabricated (4 to 24)
0 0 0 0
18-9 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 18-18 18-19 18-20 18-21 18-22
Fax (972) 641-2066
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Fittings Group
18. Class 150 & 200 FM Approved Design-Flow Pipe & Fittings (continued) FM 900 DIPS 3 Segment Fabricated (4 to 24) FM 900 DIPS 5 Segment Fabricated (4 to 24) FM 45 DIPS 2 Segment Fabricated (4 to 24) FM 45 DIPS 3 Segment Fabricated (4 to 24)
0 0
Page
18-23 18-24 18-25 18-26 18-27 18-28 18-29 18-30 18-31 18-32
FM 22.50 DIPS 2 Segment Fabricated (4 to 24) FM IPS Molded Line Tee (2 - 6) FM IPS Fabricated Line Tee (4 - 24) FM DIPS Fabricated Line Tee (4 - 24) FM IPS Br. Saddle Reducing Tee (2 x to x 24)
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19.
FM DIPS Br. Saddle Reducing Tee (4 x to x 24) Class 267 FM Approved Design-Flow Pipe & Fittings Class 267 FM Approved - Table Of Contents FM CL 267 IPS HDPE Pipe ( Iron Pipe Size 4-24 ) FM CL 267 PE 3608 HDPE Physical Properties FM CL 267 IPS Flange Adapter (4 to 24) FM CL 267 IPS DI & SS Bolt Ring (4-24) FM CL 267 Bolt Ring Materials Physical Properties FM CL 267 IPS Concentric Reducer (4 x to x 24) FM CL 267 IPS Water Stop (4 to 24) FM CL 267 90 IPS 3 Seg RE Fabricated (4 to 24) FM CL 26745 IPS 2 Seg RE Fabricated (4 to 24) FM CL 267 IPS RE Fabricated Line Tee (4 - 24)
0 0
19-1 19-2 19-3 19-4 19-5 19-6 19-7 19-8 19-9 19-10 19-12
Better by Design
FM CL 267 22.50 IPS 2 Seg RE Fabricated (4 to 24) 19-11
Phone (972) 641-2080
FM CL 267 IPS Br Saddle Reducing Tee (4 x to x 24)19-13
Toll Free Fax (800) 499-7124
Fax (972) 641-2066
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Warranty Statement
Independent Pipe Products, Inc., extends this Warranty to immediate purchasers of IPPI products (Purchasers). This warranty is extended only to such immediate Purchasers; it may not be passed along to any subsequent purchaser or assignee. IPPI warrants that its products are, on the date of shipment, free from defects in materials and workmanship and have been manufactured in accordance with IPPIs material specifications. IPPI will replace or, at its option, issue credit for any IPPI products which are found by IPPI to be defective or not in conformity with such material specifications. This warranty does not apply to a product that has been subjected to: (a) improper storage or installation; (b) accident, damage, abuse, or misuse; (c) abnormal or unusual operating conditions or applications; (d) operating conditions or applications not made known to IPPI prior to the date of sale of the product; (e) operating conditions or applications above the rated capacity of the product; or (f) a purpose or application in any way different from that for which the product was designed.
Purchaser Responsibilities & Claims Processing

Purchaser must carefully inspect each IPPI fitting and laboratory test the product to ensure that it performs satisfactorily for its intended use. Every claim under this warranty shall be deemed waived unless Purchaser has made such careful inspection and laboratory testing, and unless written notice of defect or nonconformity of the product is made and received by IPPI within 30 days of the date the defect or nonconformity was or should have been discovered and in any event within six months of the date the product was shipped. Within two weeks of the date written notice of the defect or nonconformity is received by IPPI and within six months of the date the product is shipped, Purchaser must return the defective or nonconforming product to IPPIs actual possession under an IPPI Return Material Authorization number (RMA#). Within a reasonable time after IPPI receives the returned product, IPPI will reasonably determine if the alleged defect or nonconformity actually exists, and will notify the Purchaser of its determination. Within a reasonable time thereafter, IPPI shall replace any defective nonconforming product with non-defective product of like quantity or at its option, issue credit for such defective or nonconforming product.
Disclaimer of Warranties
The Warranty provided above is strictly limited to its terms and is in lieu of all other warranties, expressed, implied and statutory. IPPI specifically disclaims any implied warranties of merchantability or fitness for particular purpose. Purchaser specifically understands and agrees that IPPI, its successors, assigns, directors, officers, agents and employees, shall not be liable in tort-whether based on negligence, strict liability, or any other theory of tort liabilityfor any action or failure to act in respect to the manufacture, preparation for sale, sale, delivery or use of IPPI products. It is the parties intent to absolve and protect IPPI and IPPIs successors, assigns, directors, officers, agents and employees from any and all tort liability. Purchaser expressly agrees that his sole and exclusive remedy for breach of the warranty set forth above, for any tortious conduct, or for any other cause of action, shall be the remedies set forth above. Purchaser further specifically understands and agrees that, except as provided, no remedy shall be available to purchaser, including, but limited to, claims for incidental, consequential, special or punitive damages, for any cause whatsoever, or injury to or death of persons or damage to property or any other consequential economic or incidental loss. Under no circumstances will IPPI be liable for loss of anticipated profits or any other loss caused by reason of the nonoperation of the increased expense or operation caused by IPPIs products. This exclusion shall apply to all claims, whether sounding in tort, contract or otherwise and shall apply to all damages.
1-800-499-6927
Issued January 1, 2009
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Version 1.4.1
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Order and Price Information

Pricing: Pricing shown in this catalog is distributor net pricing. Inquiries received via phone, facsimile or e-mail are encouraged and always welcomed by our Customer Service Department. All pricing shown is F.O.B. Plant Headquarters, Dallas, TX 75236
(or point of origin)
All prices are based on normal manufacturing lead times at normal costs. Rush manufacturing and rush shipments may be subject to a service or expediting charge. All orders are subject to Independent Pipe Products, Inc. acceptance and our current conditions of sale. Prices are subject to change without notice to comply with the prices in effect at time of shipment. Price preservation will be extended to include shipment of orders acknowledged prior to the effective increase date, provided shipment is made within 30 calendar days of the price increase. Ordering: Minimum billing: $200.00 Terms: Net 30 days from date of invoice. Freight Charges: Freight will be prepaid and added to the invoice unless otherwise specified. Order Placement: Orders are taken by our Customer Service Department via phone, facsimile and/or e-mail and will require a purchase order number or a reference number if possible. Independent Pipe Products, Inc. sells only to approved distributors. Availability of Product: Independent Pipe Products, Inc. has a large inventory of HDPE pipe fittings and accessories. Availability of the products listed in this catalog will always be subject to the availability of raw material. Large quantities of raw material are kept on hand to provide timely deliveries. Orders for items that are in stock will normally be shipped the same or following day of order placement. Non-stock or out-of-stock items will be entered for production when ordered. An estimated completion date will be given, if requested, at the time of order placement. Cancellations: Resale, non-stock or out-of-stock items that have been ordered may be subject to cancellation charges if production has been started or if special materials have been purchased for the production of these items or fulfillment of order. 1-800-499-6927
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Shipping Information
Orders for items that are in stock will normally be shipped the same or following day of order placement. Orders for items that are in stock requiring next day or second day delivery are welcomed and normally shipped the same day of order placement . All prices are F.O.B. Plant Headquarters: Independent Pipe Products, Inc. 4949 Joseph Hardin Dallas, Texas 75236
(or point of origin)
Freight charges will be prepaid and added to the invoice unless otherwise specified. Collect and third party billing freight options are available.
Weights on most of our products are listed in this catalog to aid our distributors with freight pricing estimates. If using these weights to calculate freight charges please allow for the additional weight of packaging materials and pallets (IPPI standard pallet weighs approx. 40 pounds each).
Our Customer Service Department will be pleased to provide any information regarding freight options such as pricing, overnight services, dedicated carriers, etc.. Please call with your freight questions or needs.
Shipments of fabricated fittings, tanks and/or fixtures may require oversized carriers or special arrangements. Please inquire with our Customer Service Department regarding freight options available for these larger shipments.
Orders that are not released or picked up in a timely manner may be subject to additional storage or handling fees.
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Return Policy
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All returns must be approved by Independent Pipe Products, Inc. prior to return. An approved RMA form can be obtained by contacting our Customer Service Department. Upon approval, the RMA form including a list of the items approved to be returned, conditions concerning restocking fees and/or credit information and shipping instructions (if applicable) will be issued and sent via facsimile or e-mail. A copy of the RMA form must accompany the returned shipment for proper credit to be issued.
Policies Concerning Returned Materials: Standard Stock Items (items that are stocked under an IPPI. part number): A 50% restocking fee will be charged for the return of standard stock items. Material must be returned in a saleable condition. Customer will be responsible for freight charges incurred with the return of the materials. Non-stock or Custom Ordered Items: Most non-stock and custom ordered items are noncancelable/nonreturnable (cancellation charges may be applied to these items if production has been started or if special materials have been purchased for these items). Any product that is not a standard stock item is subject to factory acceptance for return approval. Restocking fees for non-stock or custom items that have been approved for return will be determined per incident. Material must be returned in a saleable condition. Customer will be responsible for freight charges incurred with the return of the materials. Material Shipped in Error By IPPI or Material Suspect of Defect/Non-Conformance: A RMA will be needed for the return of these items to insure proper credit and documentation. Items shipped in error will have a credit issued against the original invoice upon receipt of returned incorrect material. Replacement items will ship as soon as possible and will be billed against a new invoice. Material suspect of defect or nonconformance will be inspected upon return to determine and/or remedy any possible problem. Freight instructions will be issued for these items on the approved RMA form obtained from our Customer Service Department. Returned Items That Are Damaged Or Not In A Saleable Condition: Should IPPI deem it necessary to have to rework returned material that is unfit for resale, additional machining charges may be added to the above mentioned restocking fees.
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Machined Fittings:
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Fitting Information
Machined fittings (i.e.: flange adapters, stub ends, machined reducers, MJ adapters, slip joint anchors, end caps, branch saddles) are normally fully pressure rated to SDR ordered unless otherwise specified. Machined fittings are normally stocked in most SDRs listed and can be re-machined to a lesser wall thickness if needed. Some fittings may require additional machining charges, please inquire for pricing information if re-machining is necessary. Fabricated Fittings: Fabricated mitered fittings (ie: elbows, line tees, line crosses and wyes) are generally rated at 80% of the pressure rating of the SDR of material that is used for the fitting (ie: a mitered fitting produced using SDR-11 160 psi material would be pressure rated for a working pressure of 128 psi). Fully pressure rated mitered fabricated fittings will be constructed using the next size heavier SDR material available (ie: fittings rated for a SDR-11 160 psi working pressure rating would be manufactured using SDR-9 material). Other fabricated fittings such as branch saddle tees, branch saddle wyes, fabricated concentric reducers and waterstops are normally pressure rated to the SDR ordered. Fabricated fittings are stocked in most SDRs listed. Re-machining ends of a fabricated fitting to a lesser SDR may require additional machining charges. Please inquire for pricing information if Re-machining of ends is necessary. Molded Fittings: Molded fittings are stocked in most SDRs listed and are normally fully pressure rated. Re-machining ends of molded fittings will require an additional charge. Please inquire for Quick Quote if Re-machining of ends is necessary. Resale Items: Resale items (i.e.: back up rings, drive-in stiffeners, gland packs, transition fittings) are normally stocked only in most frequently used sizes and pressure ratings. More information regarding resale items may be obtained through our Customer Service Department.
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Iron Pipe Sizes (IPS) Ductile Iron Pipe Sizes (DIPS) & Copper Tube Sizes (CTS)
Thermoplastic pipe is made to three dimensioning systems based on controlled outside diameter. These pipes have a controlled outside-diameter equal to those of commercial IPS wrought steel pipe (steel pipe sizes) specified by ANSI B36.10, ductile-iron pipe sizes specified in AWWA C151, and small diameter copper-tube-size (CTS) per ASTM B88. Controlled outside diameter pipes are manufactured to the stated ODs below, but with the pipe walls sized in accordance with the Dimension-Ratio (DR) principle whereby all pipe sizes in the same DR series have the same ratio of OD to minimum wall thickness. All pipe sizes of the same material and constant DR series have the same working pressure rating and pipe stiffness.
Nominal Size 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54" 1-800-499-6927
IPS OD 1.050" 1.315" 1.660" 1.900" 2.375" 3.500" 4.500" 6.625" 8.625" 10.750" 12.750" 14.00" 16.00" 18.00" 20.00" 22.00" 24.00" 26.00" 28.00" 30.00" 32.00" 34.00" 36.00" 42.00" 48.00" 54.00"
DIPS OD 3.96" 4.80" 6.90" 9.05" 11.10" 13.20" 15.30" 17.40" 19.50" 21.60" 25.80" 32.00" 38.30" 44.50" 50.80" 57.10"
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CTS OD 0.875" 1.125" 1.375" 1.625" 2.125"
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High Density Polyethylene Pipe & Pipe Fittings
PE3408 / PE3608 Nominal Physical Properties*

Typical Specification
D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell Classification
N SF
ASTM Test Method

ASTM D 1505 ASTM D 1238
Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
3300 p si 4500 p si
ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350
STANDARD 61
1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464C (min)
APPROVED
Vicat Softening Point
ASTM D 1525
257 o F
Notes:
190o C / 21,600 g; 2 2% Secant - Method 1
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
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High Density Polyethylene Pipe & Pipe Fittings
PE4710 Nominal Physical Properties*

D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs APPROVED ASTM D 638 ASTM D 638 3600 p si 4500 p si
ASTM Test Method

Nominal Values
.959 gm / cm3 7.0 gm / 10 min.
Slow Crack Grow th PENT, hours

N SF Cell Classification Vicat Softening Point
1
445574C
257 o F
Notes:
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QUICK QUOTE INQUIRY:

Sketch your custom fittings needs and fax to (800) 499-7124
Sketch by:_____________________ Phone/Fax Number:______________
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Weatherability
Independent Pipe Products, Inc. black polyethylene pipe, PE3408 , is protected against degradation by a combination of stabilizers and carbon black. The pipe formulation contains in excess of 2% carbon black imparting the black color as well as effective protection from ultraviolet radiation. Carbon black is the single most effective additive to enhance weatherability in Independent Pipe Products polyethylene pipe.
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DESIGN-FLOW HDPE Pipe - General Information

PE3608 (prev. PE3408) Material Designation
Materials designated as PE3608 have a hydrostatic design basis of 1600 psi for water at 73o F. After applying the 0.5 Design Factor, the design working stress for 73o F is 800 psi.
PE4710 (prev. PE3408) Material Designation
Materials designated as PE4710 have a hydrostatic design basis of 1600 psi for water at 73o F. After applying the 0.63 Design Factor, the design working stress for Weatherability studies indicate that carbon black im- 73o F is 1000 psi. PE4710 has higher performance as parts UV stability that makes our polyethylene pipe described in PPIs TN41. acceptable for normal outside storage for a period of years without a detrimental loss of physical properties. Pressure Ratings Good inventory practices should be maintained to in- The longevity of polyethylene pipe is calculated between sure optimum performance by installing the pipe in two 50 years to 100 years when properly engineered and years or less. If pipe must be stored for more than two installed for the conditions and application. Pressure years, it should be stored under cover, out of direct sun- ratings for polyethylene pipe are determined by use of the ISO equation: light.
Joining
Industry standards recommend the butt heat fusion method for joining. The butt heat fusion joints are as Where P = Working pressure of the pipeline HDB = Hydrostatic Design Basis of the material strong as the pipe wall itself. Quick bursts tests have 1600 psi for PE 3408, PE3608 or PE4710 shown ductile rupture of the pipe wall before rupture of SDR = Standard Dimension Ratio (OD/min wall) the fusion joint. DF = Design Factor Applications FT = Elevated temperature service factor Independent Pipe Products, Inc. is well qualified to meet the demanding needs of the municipal water and wastewater markets, energy markets in applications such as oil and gas gathering systems, methane recovery from coal seams and landfills, and water supply lines for oil recovery systems. A design factor of 0.5 is recommended for water or dry natural gas in areas not affected by Federal regulations. The Design Factor dry natural gas in areas under the U.S. Department of Transportation (DOT) jurisdiction, according to the Code of Federal Regulations, Title 49, Pipe marked with NSF-61 meets the rigorous standards Part 192.123, is 0.32 with a maximum allowable operatof third party testing performed by the National Sanita- ing pressure of 100 psi. The Design Factor for crude oil tion Foundation. This pipe is manufactured to ASTM D- or wet natural gas is 0.25. 3035 and F-714.
P = [(2xHDB)/(SDR-1)] x DF x FT
Improved Material Designations
Elevated Temperature Service Factor (FT)

o o
Temperature C ompensation Maximum C ontinuously The recent updates and additions to ASTM D3350 Factor, FT , for Applied S ervice P E 3408 / P E 3608 / P E 4710 Temperature, F ( C ) caused the EHMW-HDPE resins designated as PE3408 < 80 (26) 1.00 in 2006, to become PE3608 in 2007. The HDPE mate< 9 0 ( 3 2 ) 0 .90 rial did not change, but the ASTM D3350 cell classification that described the material did change, necessitat< 100 (38) 0.78 ing the upgrade to PE3608. Those same changes en< 110 (43) 0.75 compassed the addition of PE4710 High Performance < 120 (49) 0.63 Polyethylene (HPPE) into the arsenal of pipe grade res< 130 (54) 0.60 ins. A PE4710 HPPE piping system can result in a 15% < 140 (60) 0.50 savings when compared to current costs of PE3408 piping systems. By virtue of its higher pressure rating enApplicable / Available Standards abling the use of the next lower DR, wall thickness becomes less, ID increases and the weight per foot of ASTM F714, F2620, D3035, D3350, D2513 pipe is reduced. NSF 61, AWWA C901/C906
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IPS HDPE PIPE

ASTM F 714
Size
IPS Pipe Size Pipe OD (in) DR 32.5 CLASS 65 WPR @ 65 psi
A vg ID ( i n)
18.695 20.565 22.434 24.304 26.174 28.043 29.913 33.652 39.260 44.869 50.478 58.890 60.760
PE4710
Iron Pipe Size High Density Polyethylene Pipe

.
DR 26 CLASS 80
ASTM D 3035
DR 21 CLASS 100 DR 19 CLASS 110
AWWA C901/C906
DR 17 CLASS 130 DR 13.5 CLASS 160 DR 11 CLASS 200
NSF - 61
DR 9 CLASS 250 DR 7 CLASS 335
WPR @ 80 psi WPR @ 100 psi WPR @ 110 psi WPR @ 130 psi WPR @ 160 psi WPR @ 200 psi WPR @ 250 psi WPR @ 335 psi
A vg ID ( i n)
5.109 6.084 7.921 9.874 11 . 7 11 12.859 14.696 16.533 18. 370 20. 206 22. 043 23. 880 25. 717 27. 554 29. 391 33. 065 38. 575 44. 086
M in Wa ll ( i n)
0.615 0.677 0.738 0.800 0.862 0.923 0.985 1.108 1.292 1.477 1.662 1.938 2.000
W e i g ht ( lbs/ f t )
M in Wa ll ( i n)
0. 214 0. 255 0. 332 0. 413 0. 490 0. 538 0. 615 0. 692 0. 769 0. 846 0. 923 1. 000 1. 077 1. 154 1. 231 1. 385 1. 615 1. 846 2. 077 2. 423 2. 500
A vg ID ( i n)
4.046 5.001 5.957 7.754 9.665 11 . 4 6 3 12.586 14.385 16.183 17.982 19.778 21.577 23.375 25.173 26.971 28.770 32.366 37.760
M in Wa ll ( i n)
0.214 0.265 0.315 0 . 4 11 0.512 0.607 0.667 0.762 0.857 0.952 1.048 1.143 1.238 1.333 1.429 1.524 1.714 2.000 2.286 2.571 3.000 3.095
A vg ID ( i n)
4. 942 5. 886 7. 663 9.551 11 . 3 2 7 12. 438 14. 215 15. 992 17. 768 19. 545 21.322 23. 099 24.876 26.653 28. 429 31. 983 -
M in Wa ll ( i n)
0. 293 0. 349 0. 454 0. 566 0. 671 0. 737 0. 842 0. 947 1. 053 1.158 1. 263 1.368 1. 474 1.579 1. 684 1. 895 -
A vg ID ( i n)
2.078 3.063 3.938 4.870 5.798 7.550 9.410 11 . 1 6 0 12.253 14.005 15.755 17.507 19.257 21.007 22.758 24.508 26.259 28.009 3 1 . 5 11 -
M in Wa ll ( i n)
0.140 0.206 0.265 0.327 0.390 0.507 0.632 0.750 0.824 0.941 1.059 1.176 1.294 1.412 1.529 1.647 1.765 1.882 2 . 11 8 -
A vg ID ( i n)
2.002 2. 951 3.794 4. 690 5.584 7.270 9.062 10. 749 11 . 8 0 2 13. 488 15.174 16. 860 18.544 20.231 21. 917 23. 603 25. 289 26. 975 30. 347 -
M in Wa ll ( i n)
0. 176 0. 259 0. 333 0. 412 0. 491 0. 639 0. 796 0. 944 1. 037 1. 185 1. 333 1. 481 1.630 1.778 1. 926 2. 074 2. 222 2. 370 2. 667 -
A vg ID ( i n)
1.917 2.826 3.633 4.490 5.349 6.963 8.679 10.293 11 . 3 0 1 12.915 14.532 16.146 17.760 19.374 20.989 22.604 24.218 25.833
M in Wa ll ( i n)
0.216 0.318 0.409 0.506 0.602 0.784 0.977 1.159 1.273 1.455 1.636 1.818 2.000 2.182 2.364 2.545 2.727 2.909 3.273 -
A vg ID ( i n)
1. 815 2. 675 3. 440 4. 253 5. 065 6. 594 8. 219 9. 746 10. 701 12. 231 13. 760 15. 289 16. 819 18. 346 19. 876 21. 404
M in Wa ll ( i n)
0. 264 0. 389 0. 500 0. 618 0. 736 0. 958 1. 194 1. 417 1. 556 1. 778 2. 000 2. 222 2. 444 2. 667 2. 889 3 . 111 3. 333 -
A vg ID ( i n)
1.656 2.440 3.137 3.877 4.619 6.013 7.494 8.889 9.760 11 . 1 5 4 12.549 13.943 15.337 16.731 -
M in Wa ll ( i n)
0.339 0.500 0.643 0.795 0.946 1.232 1.536 1.821 2.000 2.286 2.571 2.857 3.143 3.429 -
2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 42" 48" 54" 63" 65"
2. 375 3. 500 4. 500 5. 563 6. 625 8. 625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000 26.000 28.000 30.000 32.000 36.000 42.000 48.000 54.000 63.000 65.000
16.50 19.97 23.76 27.89 32.34 37.13 42.24 53.46 72.77 95.05
1.58 2. 24 3. 80 5. 91 8. 31 10. 02 13. 09 16. 57 20.45 24.75 29.45 34. 57 40. 09 46.02 52. 36 66.27 90. 20
1.27 1.94 2.75 4.66 7.24 10.19 12.28 16.04 20.30 25.07 30.33 36.10 42.36 49.13 56.40 64.17 81.21 11 0 . 5 4 144.38 182.73 248.72 264.76
2. 13 3. 02 5. 12 7. 96 11 . 2 0 13. 50 17.63 22. 32 27. 55 33. 34 39. 67 46. 56 54. 00 61. 99 70. 53 89. 26 -
0.43 0.94 1.55 2.37 3.36 5.69 8.83 12.43 14.98 19.57 24.77 30.58 37.00 44.03 51.67 59.93 68.80 78.28 99.07 -
0. 53 1. 16 1. 92 2. 93 4. 15 7. 04 10.93 15. 38 18.54 24. 22 30. 65 37. 84 45. 79 54. 49 63. 95 74. 17 85. 14 96. 87
0.64 1.39 2.31 3.52 5.00 8.47 13.16 18.51 22.32 29.15 36.89 45.54 55.10 65.58 76.96 89.26
0. 77 1. 66 2. 75 4. 20 5. 96 1 0 . 11 15. 70 22.08 26. 63 34. 78 44. 02 54. 34 65. 75 78. 25 91. 84 106. 51 122. 27 -
0.95 2.06 3.40 5.20 7.37 12.50 19.42 27.31 32.93 43.01 54.43 67.20 81.32 96.77 -
102. 47 22. 933 11 6 . 5 8 147.55 -
122. 60 29.062 -
11 7 . 8 1 4 3 . 1 5 4 149.10 48. 549 202. 94 56.640 216. 03 58.438
120.29 49. 597 163. 73 57. 863 174.29 59. 700
Pressure Ratings are calculated using 0.63 design factor for HDS at 73F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical, and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPI TR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances listed in the applicable pipe specifications. Pipe OD (inches) Per AWWA C906, the working pressure rating equals the pressure DR= Minimum Wall Thickness (inches) class, with an allowance included in the WPR for pressure surge. The pressure and surge design basis for polyethylene pipe is The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is different from the PVC and DI pipe design basis. For DRs not listed 1600 psi at 73.4 F. All pipe sizes with the same DR and Long Term Hydrostatic Strength will have equal operating pressure capability. please contact your customer service representative.
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DIPS HDPE PIPE

ASTM F 714
Size
DIPS Pipe Size Pipe OD ( in)
PE4710
Ductile Iron Pipe Size High Density Polyethylene Pipe

. ASTM D 3035
DR 21 CLASS 100 WPR @ 100 psi
Avg ID ( in) Min Wall ( in)
.
DR 17 CLASS 130
AWWA C901/C906
DR 13.5 CLASS 160 WPR @ 160 psi
NSF - 61
DR 32.5 CLASS 65 WPR @ 65 psi




WPR @ 130 psi

W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
4"
4.800
4.487
0.148
0.95
4.408
0.185
1.18
4.315
0.229
1.44
4.202
0.282
1.76
4.045
0.356
2.18
3.876
0.436
2.62
3.670
0.533
3.13
3.346
0.686
3.87
6"
6.900
6.450
0.212
1.96
6.338
0.265
2.43
6.203
0.329
2.98
6.039
0.406
3.64
5.817
0 . 5 11
4.50
5.571
0.627
5.42
5.274
0.767
6.47
4.810
0.986
8.00
8"
9.050
8.460
0.278
3.38
8.312
0.348
4.19
8.136
0.431
5.13
7.922
0.532
6.26
7.630
0.670
7.75
7.305
0.823
9.32
6.917
1.006
11 . 1 3
6.309
1.293
13.76
10"
11 . 1 0 0
10.376 0.342
5.08
10.195 0.427
6.30
9.979
0.529
7.72
9.716
0.653
9.42
9.357
0.822
11 . 6 6
8.961
1.009
14.03
8.486
1.233
16.74
7.738
1.586
20.70
12"
13.200
12.339 0.406
7.19
12.123 0.508
8.91
11 . 8 6 7 0 . 6 2 9
1 0 . 9 2 11 . 5 5 5 0 . 7 7 6
1 3 . 3 2 11 . 1 2 7 0 . 9 7 8
16.48 10.656 1.200
19.84 10.090 1.467
23.67
9.202
1.886
29.27
14"
15.300
14.302 0.471
9.66
14.053 0.588
11 . 9 7 1 3 . 7 5 5 0 . 7 2 9
14.67 13.392 0.900
17.89 12.898 1.133
22.15
12.351 1.391
26.65
11 . 6 9 6 1 . 7 0 0
31.80
10.666 2.186
39.33
16"
17.400
16.265 0.535
12.49 15.982 0.669
15.48 15.643 0.829
18.97 15.229 1.024
23.14
14.667 1.289
28.64
14.046 1.582
34.47 13.302 1.933
41.13 12.130 2.486
50.87
18"
19.500
18.228 0.600
15.69 17.910 0.750
19.44
17.531 0.929
23.83 17.068 1.147
29.07 16.439 1.444
35.97
15.741 1.773
43.29
14.906 2.167
51.66 13.594 2.786
63.89
20"
21.600
20.191 0.665
19.25 19.838 0.831
23.86 19.419 1.029
29.24
18.905
1.271
35.66 18.208 1.600
44.14
17.436 1.964
53.12 16.512 2.400
63.38
15.058 3.086
78.39
24"
25.800
2 4 . 11 7 0 . 7 9 4
27.46 23.697 0.992
34.04 23.195 1.229
41.71 22.582 1.518
50.88 21.749
1 . 9 11
62.97 20.829 2.345
75.78
19.722 2.867
90.43
17.986 3.686
111 . 8 3
30"
32.000
29.913 0.985
42.24
29.391
1.231
52.36 28.770
1.524
64.17 28.009
1.882
78.28 26.975 2.370
96.87 25.833 2.909
11 6 . 5 8
36"
38.300
35.802 1.178
60.51 35.177 1.473
75.00 34.434 1.824
91.92 33.524 2.253
11 2 . 1 3 3 2 . 2 8 5 2 . 8 3 7
138.77
42"
45.500
41.597 1.369
81.69 40.872
1.712 41.077
48"
50.800
47.486
1.563 106.46 46.658
1.954 46.892
Pressure Ratings are calculated using 0.63 design factor for HDS at 73F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical, and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPI TR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances listed in the applicable pipe specifications. Pipe OD (inches) Per AWWA C906, the working pressure rating equals the pressure DR= Minimum Wall Thickness (inches) class, with an allowance included in the WPR for pressure surge. The pressure and surge design basis for polyethylene pipe is The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is different from the PVC and DI pipe design basis. For DRs not listed 1600 psi at 73.4 F. All pipe sizes with the same DR and Long Term Hydrostatic Strength will have equal operating pressure capability. please contact your customer service representative.
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High Density Polyethylene Pipe 2 - 18 IPS PE Pipe Packaging and Loading Information
IPS Pipe Siz e 2" Pipe OD (in) 2.375 B undle Style
Soft Pack Hard Pack
SD R
7 9 - 32.5 7 9 11 13.5 - 32.5 7
Joints P er P ack*
88 / 88 88 / 88 50 / 50 50 / 50 50 / 50 50 / 50 29 / 29 29 / 29 29 / 29 15 / 15 15 / 15 15 / 15 13 / 13 13 / 13 13 / 13 12 / 10 12 / 10 12 / 10 5/4 5/4 5/4 4/4 4/4 4/4 4/3 4/3 4/3 3/3 3/3 3/3 3/2 3/2 3/2
Joints P er Layer*
176 176 100 100 100 100 58 58 58 30 30 30 26 26 26 22 22 22 9 9 9 8 8 8 7 7 7 6 6 6 5 5 5
P acks Joints Layers Per Truck Per Truck P er Truck* 40' s / 50' s 40' s / 50' s
6 6 7 7 7 7 7 7 7 8 8 8 7 7 7 5 5 5 7 7 7 6 6 6 6 6 6 5 5 5 5 5 5 11 12 11 / 9 13 / 11 14 / 13 14 11 / 9 14 / 11 14 14 / 12 16 / 14 16 12 / 9 14 / 12 14 8/6 10 / 8 10 13 / 10 14 / 13 14 10 / 8 12 / 10 12 10 / 8 12 / 10 12 9/7 10 / 9 10 8/7 10 / 8 10 968 1056 550 / 450 650 / 550 700 / 650 700 319 / 261 406 / 319 406 210 / 180 240 / 210 240 156 / 117 182 / 156 182 88 / 66 110 / 88 110 59 / 45 63 / 58 63 40 / 32 48 / 40 48 35 / 28 42 / 35 42 27 / 21 30 / 27 30 20 / 17 25 / 20 20
F eet Per Truck 40' s

38720 42240 22000 26000 28000 28000 12760 16240 16240 8400 9600 9600 6240 7280 7280 3520 4400 4400 2360 2520 2520 1600 1920 1920 1400 1680 1680 1080 1200 1200 800 1000 1000
50' s
48400 52800 22500 27500 32500 35000 13050 15950 20300 9000 10500 12000 5850 7800 9100 3300 4400 5500 2250 2900 3150 1600 2000 2400 1400 1750 2100 1050 1350 1500 850 1000 1250
3"
3.500
4"
4.500
Hard Pack Hard Pack Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Hard Pack Hard Pack
9 11 - 32.5 7 9 13.5 - 32.5 7 11 13.5 - 32.5 7 9 13.5 - 32.5 7 9 11 - 32.5 7 9 11 - 32.5 7
5"
5.563
6"
6.625
8"
8.625
10"
10.750
12"
12.75
14"
14.00
9 11-32.5 7 9 11 - 32.5 7 9 11 - 32.5
16"
16.00
18"
18.00
DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.
Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.
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High Density Polyethylene Pipe 20 - 65 IPS PE Pipe Packaging and Loading Information
IPS Pipe Size
20"
Pipe OD (in)
20.00
Bundle Style
SDR
7
Joints Per Pack*

3/2 3/2 3/2 2/2 2/2 2/2 2/2 2/2 2/2 2/2 2/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1 1/1 1/1 1/1 1/1 1/1 1/1
Joints Per Layer*

5 5 5 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 2 2 1 1 1
Packs Joints Layers Per Truck Per Truck Per Truck* 40's / 50's 40's / 50's
4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 2 2 1 1 1 7/5 8/7 8 7 / 5-1/2 8/7 8 6 / 4-1/2 7/6 8/7 8 6 / 6.5 6 6/5 6 6/5 6 6/5 6 4 4 4 1 1 1 17 / 13 20 / 17 20 14 / 11 16 / 14 16 12 / 9 14 / 12 16 / 14 16 9/8 9 9/ 8 9 9/7 9 9/8 9 4 4 4 1 1 1
Feet Per Truck 40's

680 800 800 560 640 640 480 560 640 640 360 360 360 360 360 360 360 360 160 160 160 40 40 40
50's
650 850 1000 550 700 800 450 600 700 800 400 450 400 450 350 450 400 450 200 200 200 50 50 50
Hard Pack Hard Pack
9 11 - 32.5 7 9 11 - 32.5 7 9 11 13.5 - 32.5 7 9 - 32.5 9 11 - 32.5 9 11 - 32.5 11 13.5 - 32.5 9 - 32.5 13.5 - 32.5 17 - 32.5 17 - 32.5 21 - 32.5 21 - 32.5
22"
22.0
24"
24.00
Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Strip Load Strip Load Strip Load Strip Load Strip Load
26" 28" 30" 32" 36" 42" 48"
26.00 28.00 30.00 32.00 36.00 42.000 48.000
54" ** 54.000 63" ** 63.000 65" ** 65.000
DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.**Indicates 2 jts. if special equipment available.
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High Density Polyethylene Pipe 4 - 48 DIPS PE Pipe Packaging and Loading Information
DIPS Pipe Size
4"
Pipe OD (in)
4.800
Bundle Style
Hard Pack Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Strip Load Strip Load
SDR
Joints Per Pack

29 / 29 29 / 29 13 / 13 13 / 13 6/5 6/5 5/4 5/4 4/3 4/3 3 3 3/2 3/2 3/2 3/2 2/2 2/2 2/1 2/1 2/1 1/1 1/1 1/1
Joints Per Layer

58 58 26 26 11 11 9 9 7 7 6 6 5 5 5 5 4 4 3 3 3 2 2 2
Layers Per Truck

6 6 6 6 9 9 7 7 6 6 5 5 5 5 4 4 4 4 3 3 3 2 2 2
Packs Per Truck 40's / 50's

12 12 12 12 18 / 15 18 14 / 12 14 12 / 11 12 10 / 9 10 10 / 9 10 8/7 8 8/7 8 6 6/5 6 4 4 4
Joints Per Truck 40's / 50's

348 / 290 348 156 / 143 156 99 / 83 99 63 / 54 63 42 / 39 42 30 / 27 30 25 / 22 25 20 / 18 20 16 / 14 16 9 9/8 9 4 4 4
Feet Per Truck 40's

13920 13920 6240 6240 3960 3960 2520 2520 1680 2680 1200 1200 1000 1000 800 800 640 640 360 360 360 160 160 160
50's
14500 17400 7150 7800 4150 4950 2700 3150 1950 2100 1350 1500 1100 1250 900 1000 700 800 450 400 450 200 200 200
9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 - 11 13.5 - 32.5 9 - 32.5 11 13.5 - 32.5 13.5 - 32.5 13.5 - 32.5 17 - 32.5
6"
6.900
9.050
10
11.100
12"
13.200
14"
15.300
16"
17.400
18"
19.500
20"
21.600
24"
25.800
30"
32.000
36" 42" 48"
38.300 45.500 50.800
DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.
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Version 1.4.2

Specification Sheet #P1
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High Density Polyethylene Pipe
Calculation of Fusion Gage Pressure for Hydraulic Fusion Machines

When calculating the recommended hydraulic pressure shown on the pressure gage, the manufacturer for the specific machine in use should be consulted. In order to calculate the required hydraulic gage pressure the fusion machine effective hydraulic piston area must be known.
CALCULATION:
Hydraulic Gauge Pressure (psi) Where:
a
.785 x (OD2 - ID2) x IP.

Piston Area
+ Drag Factor
OD ID IP Piston Area *Drag Factor
= Pipe outside diameter (in) = Pipe inside diameter (in) = Interfacial pressure required (75 psi) = Total hydraulic piston area (in 2) = Hydraulic gage pressure required to move the pipe and carriage / clamp. 30 psi is generally accepted as a minimum.
* The drag factor is an important parameter easily overlooked. If two long pieces of pipe are being fused, the drag factor can easily reach much higher pressures.
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Butt Fusion Procedure & Qualification

PE3408 / PE3608 / PE4710 Butt Fusion Procedure for Pipe & Fittings
1. Clean inside and outside of each pipe end with a clean cloth. 2. Place pipe and/or butt fitting ends into the proper alignment device. Square (normally by facing) the end of each pipe to be fused. 3. Check alignments of pipe ends and adjust. Check for voids and gaps. Check heater plate using a pyrometer for proper surface temperature of 400o F- 425o F (-0o/+25o). Insure heater surface is clean using only a clean cotton cloth, avoid fabric materials that melt and stick to heater plates. 4. Insert heater plate between aligned ends and bring ends firmly in contact with plate, but DO NOT APPLY PRESSURE while achieving melt pattern. Watch for proper melt bead (see table below). 5. Remove heater plate after achieving proper melt bead. 6. Bring melted ends together rapidly. DO NOT SLAM. Apply enough pressure* to form a uniform, double rollback bead around entire circumference of the joint. 7. Allow the fusion joint to cool properly (until comfortable to the touch) while maintaining pressure.
Approximate Melt B ead Width **
P i pe OD Range (i nches) >1 to <3 >3 to <8 >8 to <12 >12 to <24 >24 to <36 >36 to <54
** A s measured from the heater plate face
Nomi nal Melt B ead Wi dth (i nches) ** 1/16 to 1/8 1/8 to 3/16 3/16 to 5/15 5/16 to 7/16 7/16 9/16
Additional Tips To Insure A Quality Butt Fusion A quality butt fusion joint has a double bead rolled back to the OD body of the pipe. Use caution when handling completed fusion joints until joint has cooled to ambient temperature. * Recommended interfacial pressure is 75-psi (+/- 5 psi). ( PPI Report TR-33 cites 60 psi - 90 psi range )
Fusion Equipment & Operator Qualification

Qualification of operator and equipment occurs when the heat fusion operator has been trained in the proper steps of PPIs TR-33 Butt Fusion, and then demonstrates mastery of the fusion equipment and the IPPI endorsed fusion procedures consistently. If desired, the project specific fusion procedure(s) may be recorded and documented for each joint either manually, or, electronically by using available data logging type devices.
Fusion Joint Validation

Attempts at fusion joint validation testing have provided mixed results with todays modern materials. The only short term validation tests IPPI accepts are ASTM D-1599, Quick-Burst Hydro-testing, and ASTM D1598, Constant Pressure Testing at Elevated Temperature.
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Sidewall Fusion Procedure

PE3408 / PE3608 / PE4710 Sidewall Fusion Procedure 1. Install fusion machine on the main pipe. 2. Clean the pipe with a clean cotton cloth. Rough the surface with 60 grit or coarser utility cloth. Brush away residue with a clean, dry rag after abrading. ( Do not use sand paper. ) 3. Clean and rough the saddle base of tee (side fitting) with 60 grit or coarser utility cloth. Brush away residue with a clean, dry rag after abrading. 4. Align fitting on main and tighten clamp (insert adapter) on fitting stem while applying slight pressure on movable clamp handle. 5. Check saddle for square alignment on main. 6. Clean face of heater adapters with a clean cotton cloth.* Check heater plates for proper surface temperature of 475o F - 500o F. Raise movable clamp with fitting. Roll in and center heater plate with adapter between base of fitting and main. 7. For all sizes, apply an adequate and uniform pressure until continuous melt bead can be seen on main. Reduce pressure to light pressure; continue heat soak cycle on fitting and main; and, watch base of fitting for the appropriate melt bead to be visible completely around the base of the fitting and on the main around the heating iron base;
Approximate Melt B ead Width **
Pi pe OD Range (i nches) >1 to <3 >3 to <8 >8 to <12 >12 to <24 >24 to <36 >36 to <54
** As measured from the heater plate face
Nomi nal Melt Bead Wi dth (i nches) ** 1/16 to 1/8 1/8 to 3/16 3/16 to 5/15 5/16 to 7/16 7/16 9/16
8. Raise moveable clamps and remove heater plate. 9. Bring melted surfaces together rapidly and smoothly. Apply continuous progressive pressure until proper fusion bead is formed. Maintain pressure until joint has cooled (until comfortable to the touch). ( For additional information, refer to PPI Report TR41. ) REMEMBER: Install proper sidewall and fitting inserts in fusion unit for the pipe and fittings being joined.
Be sure correct sidewall adapters are installed on heater plate. A quality side fusion joint has a uniform, well-aligned appearance all around. Heater plate should be checked periodically with a pyrometer for correct surface temperature (475o F - 500o F ). * Avoid materials that melt and stick to heater plates.
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High Density Polyethylene Pipe for Municipal & Industrial

D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 N SF Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs APPROVED 345464C (min) 257 o F ASTM D 638 ASTM D 638 3300 p si 4500 p si
ASTM Test Method

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
DESIGN-FLOW High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
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Version 1.4.1

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High Density Polyethylene Pipe for Municipal & Industrial

D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs APPROVED ASTM D 638 ASTM D 638 3600 p si 4500 p si
ASTM Test Method

Nominal Values
.959 gm / cm3 7.0 gm / 10 min.

N SF Cell Classification Vicat Softening Point
445574C
257 o F
DESIGN-FLOW High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
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Version 1.4.1

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D2513 High Density Polyethylene Pipe for Oil & Gas

D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-9 / PPI TR-22 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350 ASTM D 1525
0.25 0.32
ASTM Test Method

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
3300 p si 4500 p si
1600 p si 1000 p si
Oil & Wet Gas Dry Gas
>750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464C (min) 257 o F
Design-Flow D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordance with ASTM D 2513 requirements. Standard color of pipe is black with yellow print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C
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Version 1.4.1

Specification Sheet #7
BETTER
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D2513 High Density Polyethylene Pipe for Oil & Gas

D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is @ 23o C (73.4o F) @ 60o C (140o F) Pressure Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature ASTM D 2837 ASTM D 2837 PPI TR-9 / PPI TR-22 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 ASTM D 3350 ASTM D 1525
0.25 0.32
ASTM Test Method

Nominal Values
.959 gm / cm3 7.0 gm / 10 min.
3600 p si 4500 p si
1600 p si 1000 p si
Oil & Wet Gas Dry Gas
>740% 125,000 psi 9.0 ft-lbf / in 66 < -103 o F >10,000 hrs

Cell Classification Vicat Softening Point
445576C
257 o F
Design-Flow D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordance with ASTM D 2513 requirements. Standard color of pipe is black with yellow print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
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Version 1.4.1

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High Density Polyethylene Gray Slip Liner Pipe

D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464E (min) 257 o F ASTM D 638 ASTM D 638 3300 p si 4500 p si
ASTM Test Method

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
Design-Flow High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray. Black slip liner can be produced by special request. Product is available in all standard sizes and SDRs as listed on the Design-Flow HDPE Pipe Size Charts.
Notes:
190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C
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High Density Polyethylene Gray Slip Liner Pipe

D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Slow Crack Grow th PENT, hours Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D1473 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.63 >740% 150,000 psi 9.0 ft-lbf / in 68 < -103 o F >10,000 hrs 445574E 257 o F ASTM D 638 ASTM D 638 3600 p si 4500 p si
ASTM Test Method

Nominal Values
.959 gm / cm3 7.0 gm / 10 min.
Design-Flow High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray. Black slip liner can be produced by special request. Product is available in all standard sizes and SDRs as listed on the Design-Flow HDPE Pipe Size Charts.
Notes:
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Version 1.4.1
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Flange Adapter Design Information
T must be at least 1.25 times pipe wall thickness for full pressure rating. The face diameter fits inside bolt circle to promote alignment and concentricity, with sealing. H must be long enough to allow butt-fusion in all applicable fusion machines, size on size or larger. Consult fusion machine manufacturers for their required minimum length. R must be matched to the radius of the metal bolt ring. Corrosion protected convoluted Bolt Rings for HDPE are recommended. Meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable. Flange adapters may be fused to same DR and to one standard DR higher. (i.e., DR-17 to DR-21)
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Version 1.4.1
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IPS Flange Adapters

Pressure Rated for DR Ordered (Dimensions in Inches)
IPS N ominal Siz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 5" 6" 8" 10"
H (OAL) 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 8.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 12.0 12.0 12.0 12.7 12.0 12.0
T 0.20 0.21 0.25 0.30 0.39 0.63 0.54 0.99 0.63 0.78 1.00 1.93 1.49 1.22 2.28 1.77 1.45 2.50 1.94 1.60 2.86 2.22 1.82 3.21 2.50 2.05
F ace D iameter 2.00 2.37 2.75 3.12 3.94 5.00 6.00 7.50 8.50 10.63 12.75
R (R adius) 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8
DR 7-11 7-11 7-11 7-11 7-17 7-32.5 7-32.5 7-9 11-32.5 7-32.5 7-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5
Weight (lbs) .1 .1 .2 .2 1 2 3 5 4 7 10 20 19 18 26 25 24 51 49 40 76 74 60 80 79 64
12"
15.00
3/8
14"
17.50
1/2
16"
20.00
1/2
18"
21.12
1/2
IPS Flange Adapters Continued Next Page

DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.
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Version 1.4.1
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IPS Flange Adapters (continued)

IPS N ominal Siz e 20" H (OAL) 12.8 12.0 12.0 12.0 12.0 14.0 14.0 15.0 15.0 15.7 15.0 15.8 15.0 15.0 15.0 15.9 15.0 16.5 14.0 22.4 21.0 21.0 21.0 21.0 21.0 22.4 21.6 21.0 F ace D iameter R (R adius) Weight (lbs) 94 81 66 83 68 97 79 143 117 158 129 164 134 163 106 208 135 218 141 167 182 152 244 204 170 304 264 230
T 3.57 2.78 2.27 3.06 2.50 3.33 2.73 3.61 2.96 3.89 3.18 4.17 3.41 3.64 2.35 4.72 3.86 4.09 2.64 3.89 3.09 2.50 3.53 2.86 2.31 4.00 3.21 2.60
DR 7 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-13.5 17-32.5 11-13.5 17-32.5 11-13.5 17-32.5 13.5 17 21-32.5 17 21 26-32.5 17 21 26-32.5
23.50
1/2
22" 24" 26" 28" 30" 32" 34" 36"
25.60 28.00 30.00 32.30 34.30 36.50 38.50 40.80
1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
42"
47.50
1/2
48"
54.00
3/4
54"
60.00
3/4
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Version 1.4.1
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DIPS Flange Adapters

Ductile Iron Pipe Sizes
DIPS Nominal Siz e 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" H (OAL) 6.0 6.0 8.0 9.0 9.0 11.0 11.0 12.0 12.0 12.0 14.8 14.0 15.0 F ace Diameter 5.000 6.625 8.625 10.750 12.750 15.000 17.500 20.000 21.500 23.600 27.800 34.300 R (Radius) 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 1/2 Weight (lbs) 2 4 3 6 4 8 6 13 10 21 17 35 28 43 35 56 46 68 55 99 81 134
DR
0.45 0.67 0.55 0.96 0.78 1.26 1.03 1.54 1.26 1.83 1.50 2.13 1.74 2.42 1.98 2.71 2.22 3.00 2.46 3.58 2.93 3.64
11-32.5 9 11-32.5 9 11 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-32.5
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Stub End Design Information
H R PIPE OD
FACE OD
A fusion machine mounted stub end holder is required for fusion of a stub end. T must be at least 1.25 times pipe wall thickness for full pressure rating. The face diameter fits inside bolt circle to promote alignment and concentricity, with sealing. R must be matched to the radius of the metal bolt ring. Corrosion protected Convoluted Ductile Iron Bolt Rings for HDPE are recommended. Meet dimensions and requirements of ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable. Stub ends may be fused to same DR and to one standard DR higher. (i.e., DR-17 to DR-21) CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.
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IPS Stub Ends
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Pressure Rated for DR Ordered (Dimensions in Inches) H R PIPE OD
FACE OD
IP S N ominal S iz e 14"
H (OAL) 0 0 4.0 0 0 4.0 0 0 4.0 5.3 4.5 4.0 4.6 4.0 4.6 4.0 4.6 4.0 5.5 4.8 5.8 5.0 5.3 4.0 4.9 4.0 5.4 4.0 5.3 4.5 4.5 5.7 5.0 4.5 5.9 5.1 4.5
T 2.50 1.94 1.60 2.86 2.22 1.82 3.21 2.50 2.05 3.57 2.78 2.27 3.06 2.50 3.33 2.73 3.61 2.96 3.89 3.18 4.17 3.41 3.64 2.35 4.72 3.86 4.09 2.64 3.89 3.09 2.50 3.53 2.86 2.31 4.00 3.21 2.60
F ace D iameter
R (R adius)
DR 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 7 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-13.5 17-32.5 11-13.5 17-32.5 11-13.5 17-32.5 13.5 17 21-32.5 17 21 26-32.5 17 21 26-32.5
Weight (lbs) 45 38 32 64 53 44 68 57 48 77 64 53 75 62 88 74 44 36 53 44 64 53 61 51 71 59 80 67 98 82 66 124 104 87 218 182 152
17.50
1/2
16"
20.00
1/2
18"
21.12
1/2
20"
23.50
1/2
22" 24" 26" 28" 30" 32" 34" 36"
25.60 28.00 30.00 32.30 34.30 36.50 38.50 40.80
1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
42"
47.50
1/2
48"
54.00
3/4
54"
60.00
3/4
CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.
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DIPS Stub Ends

H R PIPE OD
FACE OD
D IPS N ominal Siz e 14" 16" 18" 20" 24" 30"
H (OAL) 4.0 4.0 4.0 4.0 4.5 5.0
T 2.13 1.74 2.42 1.98 2.71 2.22 3.00 2.46 3.58 2.93 3.64
F ace D iameter 17.5 20.0 21.5 23.6 27.8 34.3
R (R adius) 7/16 7/16 7/16 7/16 7/16 1/2
DR 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 9 11-32.5 11-32.5
Weight (lbs) 22 18 29 24 32 27 29 33 55 46 110
CAUTION: Stub ends are intended to pressure seal & handle axial loads; stub ends should not be used in applications subjected to significant flange face misalignment, lateral pipe bending or significant pipe ring deflection.
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Butterfly Valve Flange & Spacer Design Information

When the butterfly valve disc rotates, it can hit the ID edge of the standard flange adapter. In the past, valve spacer rings have been used. Today, Independent Pipe Products can make and deliver a modified, one-piece flange adapter with an integral, extra-thick flange face internally machined to allow full disc opening. Included on the following page is design data and pricing for IPPIs standard Butterfly Flange Adapters 4 through 12 IPS. For sizes not listed please call for the design, quote, and delivery. Butterfly Valve
Corner Chamfer To Clear Rotating Disc
HDPE Flange Adapter
Customized, Extra-Thick Flange Face
Design Data Needed: Specific valve information including the manufacturer, model number, disc diameter, valve width face to face and stem location (center line location or offset location). For sizes not listed in our catalog butterfly flange adpter design is availble, charges are based on an hourly rate for engineering services. Please contact customer service for more details. Warning & Disclaimer: Butterfly flange adapters should always be trial fit to the actual valve and then field tested for valve disk clearance and full rotation prior to butt fusion of the flange to the pipeline. After butt fusion and bolt up of flange repeat this trial at each occurrence to insure final install is properly centered thus again allowing valve disk clearance and full rotation. The above requirement insures proper valve operation prior to burial and also will identify unexpected situations including valve design changes or valve substitutions at the project. IPPI cannot be held responsible for valve interference with the butterfly flange adapter or for any related excavation costs.
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IPS or DIPS Butterfly Valve Spacers For Use With HDPE Flange Adpaters
(Dimensions in Inches)
As the butterfly valve wafer rotates, it will hit the ID of the standard Flange Adapter. Independent Pipe Products, Inc. can machine custom Flange Adapters to avoid using spacers and provide for full butterfly valve operating (see next page). Valve spacers are used to offset the standard HDPE flange face to provide for full wafer rotation, when customized flanges have not been ordered. Be sure to double check the standard spacer thickness is sufficient for the exact butterfly valve being used, by doing a simple dimensional layout.
IP S or D IP S N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
P E Flange H ub OD 3.90 5.00 6.60 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00
S pacer OD 4.00 5.25 6.75 8.63 10.88 13.25 16.00 17.63 20.13 21.50 23.88 25.88 28.13
S pacer ID 2.12 3.25 4.25 6.25 8.25 10.25 12.25 13.37 15.25 17.25 19.00 21.00 23.00
S p acer Length 1.0 1.0 1.5 2.0 2.0 2.0 2.0 2.2 2.5 3.0 3.5 4.0 4.0
Weight (lbs) 1 1 1 2 2 3 4 5 7 9 21 26 31
For larger diameter valve-spacers - Call For Quick Quote Refer to next page for modified flange adapters that avoid use of spacer rings.
For larger valve spacers the following information is needed: width of valve from face to face, diameter of butterfly wafer and the location of the butterfly wafer stem (center stem or otherwise). All non-stock fabricated fittings are produced to order and are noncancelable and nonreturnable. Hydrotesting for compliance with AWWA C906 fitting requirements add 15% (i.e., 1.15 multiplier).
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IPS & DIPS Butterfly Valve Flange Adapters

N ominal Siz e 4" 6" 8" 10" 12"
H (OAL) 6.50 8.50 9.50 9.50 11.50
F ace D iameter 6.625 8.625 10.750 12.750 15.000
R (R adius) 3/8 3/8 3/8 3/8 3/8
DR
Weight (lbs) 5 6 8 12 19
1.25 1.50 1.75 2.00 2.25
11-32.5 11-32.5 11-32.5 11-32.5 11-32.5
Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are designed and quoted per fitting. Design Data Needed: Specific valve information including the manufacturer, model number, disc diameter, valve width face to face and stem location (center line location or offset location). For sizes not listed in our catalog butterfly flange adpter design is availble, charges are based on an hourly rate for engineering services. Please contact customer service for more details. Warning & Disclaimer: Butterfly flange adapters should always be trial fit to the actual valve and then field tested for valve disk clearance and full rotation prior to butt fusion of the flange to the pipeline. After butt fusion and bolt up of flange repeat this trial at each occurrence to insure final install is properly centered thus again allowing valve disk clearance and full rotation. The above requirement insures proper valve operation prior to burial and also will identify unexpected situations including valve design changes or valve substitutions at the project. IPPI cannot be held responsible for valve interference with the butterfly flange adapter or for any related excavation costs.
1-800-499-6927
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Version 1.4.1
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DESIGN
High Pressure Steel Blind Flanges IPS & DIPS AWWA C207 Class D
dia x holes holes 4 x 3/4 4 x 3/4 8 x 3/4 8 x 7/8 8 x 7/8 12 x 1 12 x 1 12 x 1-1/8 16 x 1-1/8 16 x 1-1/4 20 x 1-1/4 20 x 1-3/8 20 x 1-3/8 28 x 1-3/8 32 x 1-5/8 36 x 1-5/8 44 x 1-5/8 #
N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 30" 36" 42" 48"
OD
BC
WPR (psi) 175 175 175 175 175 175 175 150 150 150 150 150 150 150 150 150 150
Weight (lbs) 5 8 12 18 27 38 63 89 118 140 181 213 275 444 735 1085 1369
6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00 38.75 46.00 53.00 59.50
4.75 6.00 7.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 27.25 29.50 36.00 42.75 49.50 56.00
0.625 0.625 0.625 0.688 0.688 0.688 0.812 0.938 1.000 1.062 1.125 1.188 1.250 1.375 1.625 1.750 1.750
For other sizes not listed or pressure ratings, call for a Quick-Quote. Description: An AWWA C207 cross-section, A36 steel plate, with Red-Oxide primer, to match ANSIB16.5 150# bolt-hole pattern.
1-800-499-6927
Page 2 - 11
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Version 1.4.1
BETTER
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DESIGN
HDPE Blind Flanges IPS & DIPS

N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
D iameter Of Flange 6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00
1" Thick Weight (lbs) 1 2 3 4 5 7 10 12 15 18 21 24 28
2" Thick Weight (lbs) 2 4 6 8 10 14 20 24 30 36 42 48 56
Also available manufactured from PVC material - Call For Quick Quote
These blind flanges are ordinarily used for closure or night-capping of flanged pipes. They are NOT fully pressure rated. Without the use of a metal back up blind flange, the HDPE flange may leak between bolt-holes at moderate pressures.
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Page 2 - 12
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Version 1.4.1
BETTER
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DESIGN
Convoluted Ductile Iron & Stainless Steel
Bolt Rings
U.S. Patent # 7,401,821
Designed Specifically for use with HDPE Flange Adapters* ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
Design Information
Van Stone Style Flanges have been used for decades in the USA. The typical polyethylene flange adapter has a Van-Stone style flange with slip-on bolt-ring. Our Design-Flow Bolt Ring is engineered specifically for Polyethylene Flange Adapters. Design-Flow Bolt Rings meet the standard bolt circle dimensional specifications of ASME / ANSI B16.5 CL 150, B16.47 Ser. A CL 150, B16.1- CL 125; AWWA C207 - CL 150 / B, D & E. Design-Flow Bolt Rings are produced in ductile iron and stainless steel (Ductile Iron A536 65/ 45/12, 316 Stainless Steel A351-CF8M). Our ductile iron Bolt Rings are stocked with an oil based enamel painted surface (IPS sizes stocked in bright red, DIPS sizes stocked in aqua blue). Many more coating choices are available that provide superior cathodic protection depending on the specific needs of the project. Additional surface coating choices include epoxy based paints; fusion bonded epoxies; hot dip galvanizing and other electrostatically applied surface treatments. Our Design-Flow Bolt Ring is so unique in its novel design that it has earned U.S. Patent # 7,401,821 status based, in principle, on its strong, tough, ductile and constant sealing design. Its contoured cross-section enables ring deformation which provides a constant sealing force. Our Design-Flow Bolt Ring is stronger; being able to accept more bolt torque (sealing load) than other previous designs. At these higher bolt torques, rubber gaskets are not required, which results in more secure sealing and reduced assembly costs. Our Design-Flow Bolt Ring has a beveled bolt surface which is drawn into parallel with the flange face when the proper bolt torque is applied. This bolt ring deflection is more effective in placing the sealing force closer to the pipe OD and more uniformly distributing that higher force across the flange face. Unlike previous industry designs, Design-Flow Bolt Rings seal from the inside out ! Our Design-Flow Bolt Ring design places more metal in optimized locations to make the bolt ring stronger resulting in a shorter outer perimeter plane. Design-Flow Bolt Rings are designed for working pressure ratings ranging from 50 psi up to 275 psi in many sizes. Please consult this catalog sectional 1.3.B1 or our Customer Service Department for more information regarding our Design-Flow Bolt Rings. 1-800-499-6927
Page 3 - 1
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Version 1.4.1
BETTER
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DESIGN
Cross Section:
Convoluted - Ductile Iron
IPS Bolt Rings

Designed Specifically for use with HDPE Flange Adapters*
ID
ASME / ANSI B16.5, B16.47Ser.A CL150 B16.1 CL125 AWWA C207 B,D & E
U.S. Patent # 7,401,821
IP S T N ominal (Thickness) S iz e 3/4" .53 B olt H ole C ircle 2.75 N umber Of B olt H oles 4 D iameter Of B olt H oles 5/8"
OD
ID WP R (psi) Weight (lbs)
OD
3.88
1.11
275
1.0
1"
.53
4.25
1.38
3.13
5/8"
275
1.2
1-1/4"
.63
4.63
1.72
3.50
5/8"
275
1.5
1-1/2"
.69
5.00
1.97
3.88
5/8"
275
1.6
2"
.75
6.00
2.50
4.69
3/4"
275
2.7
3"
.94
7.50
3.63
6.00
3/4"
275
4.5
4"
.94
9.00
4.63
7.50
3/4"
275
5.5
5"
.94
10.00
5.69
8.50
7/8"
275
5.9
6"
1.00
11.00
6.75
9.50
7/8"
275
7.5
8"
1.13
13.50
8.75
11.75
7/8"
275
12
10"
1.19 1.25 1.50 1.38 1.63
16.00
10.94
14.25
12
1"
275 160 275 160 275
15 24 25 29 35
12"
19.00
13.00
17.00
12
1"
14"
21.00
14.38
18.75
12
1-1/8"
WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliance with ASTM A536 GR 65/45/12 and surfaced in Bright Red oil based enamel paint.
1-800-499-6927
Page 3 - 2
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Version 1.4.1
BETTER
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DESIGN
Cross Section:
IPS Bolt Rings (cont.)

ID
U.S. Patent # 7,401,821
OD
ID Bolt Hole C i rcle 21.25 22.75 25.00 27.25 29.50 31.75 34.00 36.00 38.50 40.50 42.75 49.50 56.00 62.75 Number Of Bolt Holes 16 16 20 20 20 24 28 28 28 32 32 36 44 44 D i ameter Of Bolt Holes 1-1/8" 1-1/4" 1-1/4" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-7/8" WPR (psi ) 160 275 160 275 160 275 275 160 275 200 200 100 160 160 160 100 160 100 80 80 Wei ght (lbs) 39 48 42 53 57 70 80 80 103 109 130 118 139 165 191 193 214 265 354 519
I PS Nomi nal Si ze 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54"
T
(Thi ckness)
OD
1.63 1.84 1.70 2.00 1.84 2.23 2.41 2.16 2.56 2.50 2.59 2.28 2.47 2.56 2.88 2.75 3.00 3.25 3.63 4.03
23.50 25.00 27.50 29.50 32.00 34.25 36.50 38.75 41.75 43.75 46.00 53.00 59.50 66.25
16.19 18.38 20.38 22.38 24.38 26.38 28.38 30.38 32.38 34.38 36.38 42.38 48.50 54.62
WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliance with ASTM A536 GR 65/45/12 and surfaced in Bright Red oil based enamel paint.
1-800-499-6927
Page 3 - 3
www.indpipe.net
Version 1.4.1
BETTER
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DESIGN
Cross Section:
DIPS Bolt Rings

ID
U.S. Patent # 7,401,821
OD
ID B olt H ole C ircle 7.50 N umber Of B olt H oles 8 D iameter Of B olt H oles 3/4 WPR (psi) Weight (lbs)
D IPS N ominal Siz e 4"
T
(Thickness)
OD
.94
9.00
4.90
275
6"
1.00
11.00
7.00
9.50
7/8
275
8"
1.13
13.50
9.19
11.75
7/8
275
11
10"
1.19
16.00
11.25
14.25
12
275
16
12"
1.50
19.00
13.38
17.00
12
275
26
14"
1.63
21.00
15.49
18.75
12
1-1/8
275
31
16"
1.84
23.50
17.59
21.25
16
1-1/8
275
42
18"
2.00
25.00
19.70
22.75
16
1-1/4
275
51
20"
2.23
27.50
21.85
25.00
20
1-1/4
275
61
24"
2.56
32.00
26.05
29.50
20
1-3/8
275
94
30"
2.88
38.75
32.25
36.00
28
1-3/8
200
142
WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile iron metal bolt rings with 150# bolt-hole pattern; the material is in compliance with ASTM A536 GR 65/45/12 and surfaced in Aqua Blue oil based enamel paint.
1-800-499-6927
Page 3 - 4
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Version 1.4.1
BETTER
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DESIGN
Cross Section:
Convoluted - Stainless Steel
IPS Bolt Rings

ID
U.S. Patent # 7,401,821
OD
B olt H ole C ircle 4.69 N umber Of B olt H oles 4 D iameter Of B olt H oles 3/4" WPR (psi) Weight (lbs)
IPS N ominal Siz e 2"
T
(Thickness)
OD
ID
.75
6.00
2.50
275
2.6
3"
.94
7.50
3.63
6.00
3/4"
275
4.8
4"
.94
9.00
4.63
7.50
3/4"
275
5.9
6"
1.00
11.00
6.75
9.50
7/8"
275
8"
1.13
13.50
8.75
11.75
7/8"
275
13
10"
1.19
16.00
10.94
14.25
12
1"
275
16
12"
1.50
19.00
13.00
17.00
12
1"
275
27
14"
1.38
21.00
14.38
18.75
12
1-1/8"
160
31
16"
1.63
23.50
16.38
21.25
16
1-1/8""
160
42
18"
1.70
25.00
18.38
22.75
16
1-1/4""
160
46
WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted stainless steel bolt rings with 150# bolt-hole pattern; the material is stainless steel 316 A351-CF8M.
1-800-499-6927
Page 3 - 5
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Version 1.4.1
BETTER
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DESIGN
Cross Section:

ID
U.S. Patent # 7,401,821
OD
ID Bolt Hole C i rcle 25.00 27.25 29.50 31.75 34.00 36.00 38.50 40.50 42.75 49.50 56.00 62.75 Number Of Bolt Holes 20 20 20 24 28 28 28 32 32 36 44 44 D i ameter Of Bolt Holes 1-1/4" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-7/8" WPR (psi ) Wei ght (lbs)
I PS Nomi nal Si ze 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54"
T (Thi ckness)
OD
1.84 2.41 2.16 2.50 2.59 2.47 2.56 2.88 2.75 3.25 3.63 4.03
27.50 29.50 32.00 34.25 36.50 38.75 41.75 43.75 46.00 53.00 59.50 66.25
20.38 22.38 24.38 26.38 28.38 30.38 32.38 34.38 36.38 42.38 48.50 54.62
160 275 160 200 200 160 160 160 160 100 80 80
58 69 87 C omi ng S oon ! C omi ng S oon ! 0 C omi ng S oon ! C omi ng S oon ! 0 0 0 0
WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted stainless steel back up rings with 150# bolt-hole pattern; the material is stainless steel 316 A351-CF8M.
1-800-499-6927
Page 3 - 6
www.indpipe.net
Version 1.4.1
BETTER
BY
DESIGN
Cross Section:
DIPS Bolt Rings

ID
U.S. Patent # 7,401,821
OD
B olt H ole C ircle 7.50 N umber Of B olt H oles 8 D iameter Of B olt H oles 3/4 WPR (psi) Weight (lbs)
T
(Thickness)
OD
ID
.94
9.00
4.90
275
5.4
6"
1.00
11.00
7.00
9.50
7/8
275
7.5
8"
1.13
13.50
9.19
11.75
7/8
275
12
10"
1.19
16.00
11.25
14.25
12
275
15
12"
1.50
19.00
13.38
17.00
12
275
27
14"
1.38
21.00
15.49
18.75
12
1-1/8
160
30
16"
1.63
23.50
17.59
21.25
16
1-1/8
160
41
18"
1.70
25.00
19.70
22.75
16
1-1/4
160
45
20"
1.84
27.50
21.85
25.00
20
1-1/4
160
57
24"
2.16
32.00
26.05
29.50
20
1-3/8
160
86
WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted stainless steel back up rings with 150# bolt-hole pattern; the material is stainless steel 316 A351-CF8M.
1-800-499-6927
Page 3 - 7
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Version 1.4.1
BETTER
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DESIGN
Cross Section:
Convoluted - Epoxy Coated & Galvanized DI
IPS Bolt Rings

U.S. Patent # 7,401,821
IP S T N ominal (Thickness) S iz e 3/4" .53 B olt H ole C ircle 2.75 N umber Of B olt H oles 4 D iameter Of B olt H oles 5/8"
ID
OD
ID WP R (psi) Weight (lbs)
OD
3.88
1.11
275
1.0
1"
.53
4.25
1.38
3.13
5/8"
275
1.2
1-1/4"
.63
4.63
1.72
3.50
5/8"
275
1.5
1-1/2"
.69
5.00
1.97
3.88
5/8"
275
1.6
2"
.75
6.00
2.50
4.69
3/4"
275
2.7
3"
.94
7.50
3.63
6.00
3/4"
275
4.5
4"
.94
9.00
4.63
7.50
3/4"
275
5.5
5"
.94
10.00
5.69
8.50
7/8"
275
5.9
6"
1.00
11.00
6.75
9.50
7/8"
275
7.5
8"
1.13
13.50
8.75
11.75
7/8"
275
12
10"
1.19 1.25 1.50 1.38 1.63
16.00
10.94
14.25
12
1"
275 160 275 160 275
15 24 25 29 35
12"
19.00
13.00
17.00
12
1"
14"
21.00
14.38
18.75
12
1-1/8"
WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. These are cast convoluted ductile-iron metal bolt rings with 150# bolt-hole pattern; primed and surfaced with an epoxy based paint; the material is in compliance with ASTM A536 GR 65/45/12. Rings also available with galvanized coating.
1-800-499-6927
Page 3 - 8
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Version 1.4.1
BETTER
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DESIGN
Cross Section:

U.S. Patent # 7,401,821
ID
OD
Bolt Hole C i rcle 21.25 22.75 25.00 27.25 29.50 31.75 34.00 36.00 38.50 40.50 42.75 49.50 56.00 62.75 Number Of Bolt Holes 16 16 20 20 20 24 28 28 28 32 32 36 44 44 D i ameter Of Bolt Holes 1-1/8" 1-1/4" 1-1/4" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1-7/8" WPR (psi ) 160 275 160 275 160 275 275 160 275 200 200 100 160 160 160 100 160 100 80 80 Wei ght (lbs) 39 48 42 53 57 70 80 80 103 109 130 118 139 165 191 193 214 265 354 519
I PS Nomi nal Si ze 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54"
T
(Thi ckness)
OD
ID
1.63 1.84 1.70 2.00 1.84 2.23 2.41 2.16 2.56 2.50 2.59 2.28 2.47 2.56 2.88 2.75 3.00 3.25 3.63 4.03
23.50 25.00 27.50 29.50 32.00 34.25 36.50 38.75 41.75 43.75 46.00 53.00 59.50 66.25
16.19 18.38 20.38 22.38 24.38 26.38 28.38 30.38 32.38 34.38 36.38 42.38 48.50 54.62
1-800-499-6927
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Version 1.4.1
BETTER
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DESIGN
Cross Section:
DIPS Bolt Rings

ID
U.S. Patent # 7,401,821
OD
ID B olt H ole C ircle 7.50 N umber Of B olt H oles 8 D iameter Of B olt H oles 3/4 WPR (psi) Weight (lbs)
T
(Thickness)
OD
.94
9.00
4.90
275
6"
1.00
11.00
7.00
9.50
7/8
275
8"
1.13
13.50
9.19
11.75
7/8
275
11
10"
1.19
16.00
11.25
14.25
12
275
16
12"
1.50
19.00
13.38
17.00
12
275
26
14"
1.63
21.00
15.49
18.75
12
1-1/8
275
31
16"
1.84
23.50
17.59
21.25
16
1-1/8
275
42
18"
2.00
25.00
19.70
22.75
16
1-1/4
275
51
20"
2.23
27.50
21.85
25.00
20
1-1/4
275
61
24"
2.56
32.00
26.05
29.50
20
1-3/8
275
94
30"
2.88
38.75
32.25
36.00
28
1-3/8
200
142
1-800-499-6927
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Version 1.4.1

Specification Sheet #B1
BETTER
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DESIGN
Design-Flow Convoluted Ductile Iron & Stainless Steel Bolt Rings

U.S. Patent # 7,401,821
Metals & Coatings Physical Properties
METALS & ALLOYS
Type of M aterial
D uc ti le Iro n Sta i nle s s Ste e l 3 1 6
ASTM Standard
ASTM A536 ASTM A531
Comments
Grade 65-45-12 Grade CF8M
PAINTS & SURFACE TREATMENTS
Type of M aterial
Oi l B a s e d E na me l P a i nt
ASTM Standard
ASTM B117
Salt Spray
Comments
100+ Hours
E p xo y B a s e d P a i nt
ASTM B117
Salt Spray
500+ Hours
E -C o a t
ASTM B117
Salt Spray
1000+ Hours 5 mils 2000 Hours 2500+ Hours 10 MILS to 26 MILS 10 MILS to 26 MILS 3000+ Hours
ASTM A153 Ho t D i p Ga lva ni zi ng ASTM G-85 A q ua -A rmo r Me ta l J a c k e t ASTM B117 ASTM A775 ASTM A972 ASTM B117
Page 3 - 11
Salt Fog
Salt Spray
FB E FB E Salt Spray
F us i o n B o nd e d E p o xy C o a ti ng
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Version 1.4.1

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Design-Flow Convoluted Ductile Iron & Stainless Steel Bolt Rings

U.S. Patent # 7,401,821
Installation and Bolt Tightening Information
Flange assembly should be square, perpendicular, concentric and axially in contact with the mating flange, prior to applying sealing torque. Tighten bolts in an alternating star pattern in numerical order as shown in illustration below. Tighten bolts uniformly in even increments, raising the torque intensity in steps, uniform steps or levels are generally 20% increments of total torque value. Torque all bolts uniformly to the first level before progressing to the next higher level of uniform bolt torque. Hydro-test to insure no leaks exist, retighten as needed.
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Version 1.4.1

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Technical Report : Bolt Torque Test On Design-Flow Bolt Rings & HDPE Flange Adapters
U.S. Patent # 7,401,821
Technical Report: Bolt-Torque Tests on IPPI Bolt-Rings & HDPE Flange Adapters
The compressive sealing stress applied by the IPPI bolt rings onto the HDPE flange face through bolt torque, is targeted at 1100 psi initial interfacial pressure, before viscoelastic stress relaxation occurs. The bolt ring and HDPE flange assembly have been tested to evaluate effective sealing across a wide range of operational pressure with surge allowance, and over a wide range of thermal conditions. The threaded carbon steel or stainless steel bolts (or all-thread studs) are expected to be of SAE Grade 2 to SAE Grade 5 tensile strength. The bolts tested were reasonably clean, oiled and not rusted. Every flange assembly should be installed square, perpendicular, concentric and axially in contact with the mating flange, prior to applying sealing torque. The bolts were tightened in an alternating star pattern. The bolts were tightened uniformly in even increments, raising the torque intensity in steps, with all bolts torqued uniformly to the first level before progressing to the next higher level of uniform bolt torque. The IPPI thick face flanges and bolt rings were hydro-tested at the torque listed below, and proven to seal effectively. The 4 x WPR hydro-tests were conducted successfully on flat face, and serrated face, HDPE flange adapters without gaskets. The IPPI bolt rings have also been tested to a 25% higher maximum bolt torque than listed without bolt ring fracture; tested maximum torque was well above the useful sealing bolt torque.
Nominal Pipe Size
2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 42 48 54
Bolt Diameter for Bolt Ring

0.625 0.625 0.625 0.750 0.750 0.750 0.875 0.875 1.000 1.000 1.125 1.125 1.250 1.250 1.250 1.250 1.250 1.500 1.500 1.500 1.500 1.500 1.500 1.875
Number of Bolts
4 4 8 8 8 8 12 12 12 16 16 20 20 20 24 28 28 28 32 32 36 36 44 44
Tested Uniform Bolt Torque (Ft-lbs)

* * * * * * * * * * * * * * * * * * * * * * * *
LE. AILAB V A W E NO . ES AR N I L TE, INC O I N T S E U T D I I T U INS DJ UE G TORQ ASTICS PIPE PE FLANGE formation. T L O in EB PL OR FLANG REFER TO T TORQUE F ent for more E P D E H m L PLEAS TE #38 - BO rvice Depart e O S N ICAL tomer TECHN tact our Cus con Please
PLEASE NOTE: Torque is an indirect indicator of tensile load in the bolt itself. With several variables involved in the assembly, bolting and flange sealing process; the bolt torque test values presented above were considered as a guideline only. For example, compare the compressive differences of a plastic to plastic connection verses a plastic to steel connection. It is the responsibility of the project engineer of record to establish the bolt torque and assembly requirements for each specific flange assembly design. A large torque wrench is specified.
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Concentric Reducer Design Information

Concentric reducers provide an in-line conical transition between pressurized pipes of differing diameters. A reducer may be a single standard diameter change (i.e., 6" x 4) or a multiple diameter change (i.e., 8" x 2). The pipes do not have a brain and do not recognize what the outside configuration of the reducer looks like. The pipe flow is only affected by the inside diameter conical transition configuration. Hence, the inside diameter conical transition can be axially moved and externally reconfigured to provide for more economical reducer fittings as follows. All three designs have the same ID flow shape, but the Compact and Low Cost Compact cost savings are passed onto you!
Higher Cost Reducer
The Traditional reducer has three sections: 1. Large end to clamp for heat buttfusion. 2. Conical transition section. 3. Small end to clamp for heat buttfusion.
The Compact reducer has two sections: 1. Large end to hold for heat butt-fusion. 2. Small end to hold for heat butt-fusion.
Economical Compact Reducer Note: The same conical transition zone has been moved forward within the reducer.
Low Cost Compact Reducer
The Low Cost Compact reducer has one section. This reducer is held on the large end and heat-fused to the large pipe. The assembly is moved to the other fusion machine jaws and the small end is heat fused to the small pipe. Note: The same conical transition zone is kept within the fitting.
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IPS Reducers
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Pressure Rated for DR Ordered (Dimensions in Inches) STYLE A compact STYLE B fabricated STYLE C traditional
L1
L2
L1
L2
L1
L3
L2
N ominal S iz e 1-1/2 x 1-1/4 2 x1 2 x 1-1/4 2 x 1-1/2 3 x2 4 x2 4 x3 6 x3 6 x4 8 x4 8 x6 10 x 6 10 x 8 12 x 8 12 x 10 14 x 10 14 x 12 16 x 12 16 x 14 18 x 14 18 x 16 20 x 18 22 x 20 24 x 20 24 x 22
S tyle A C C C C C C C A A *2 A A A A A A A A A A A A A A A
L1 2.00 2.49 3.25 2.50 3.22 2.75 3.00 5.12 4.00 8.00 4.00 6.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 9.00 9.00
L2 2.00 2.88 2.56 2.72 2.50 2.75 2.50 3.94 4.00 8.00 4.00 6.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 9.00 9.00
L3 0.94 0.63 0.78 0.93 1.66 0.88 2.36 -
DR 9-11 11 9-11 9-11 9-17 9-17 9-17 11-17 9-17 11-17 9-17 11-17 9-17 11-17 9-17 11-17 9-32.5 11-32.5 9-32.5 11-32.5 9-32.5 9-32.5 9-32.5 11-32.5 9-32.5
Weight (lbs) 1 1 1 1 1 1 1 2 3 9 6 12 13 19 20 26 28 64 36 45 47 56 69 82 84
A*2 indicates two style A reducers joined using butt fusion. Other sizes, styles, and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.
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Version 1.4.1

DIPS Reducers
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Pressure Rated for DR Ordered (Dimensions in Inches) STYLE A compact STYLE B fabricated
L1
L2
L1
L2
D IPS N ominal Siz e 4x3 6x4 8x6 10 x 8 12 x 10 14 x 12 16 x 14 18 x 16 20 x 18 24 x 20
Style
L1
L2
DR
Weight (lbs) 2 3 8 15 21 33 43 52 62 129
A A A A A A A A A B
3.00 3.00 5.00 6.00 6.00 7.00 7.00 7.00 7.00 14.00
3.00 3.00 5.00 6.00 6.00 7.00 7.00 7.00 7.00 11.00
11-17 11-17 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5
Other sizes, styles, and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.
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IPS Low Cost Compact Reducers

Pressure Rated for DR Ordered
Note: Available in quantities of 15 or more only.
L1
L2
Nominal Size 8" x 6" 10" x 8" 12" x 10" 14" x 12" 16" x 14" 18" x 16"
L1 6" 6" 6" 7" 7" 7"
L2 2" 2" 2" 2" 2" 2" Call For Quick Quote
NOTE:
Clamp the reducer into the fusion machine using the large end only. Fuse one end to the pipeline first. Reposition the fused assembly in the fusion machine; re-clamp large OD. Fuse the other end to its matching size pipe. VIP: Insure the fusion machine inserts for both pipe diameters are available and will fit the on-site fusion machine.
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Multi-Stage IPS or DIPS Concentric Reducers

Pressure Rated for DR Ordered
Full Length Option (reducer center w/ pups)
Reducer Center Only (may require stub end holder)
Multistage pipe reducers connect pipes of measurably different diameters. Instead of using a 12" x 10 fused to a 10" x 8" fused to an 8"x 10 reducer assembly, we fabricate a custom 12"x 6 reducer as a single component. This greatly saves on part cost and fusion cost! The following is a partial listing of our capabilities: Call for a Quick-Quote 24" x 20" 24" x 8" 22" x 18" 22" x 6 20" x 16" 20 x 4" 18" x 14" 18 x 3" 16" x 12" 14"x10" 12 x 8" 10" x 6 8 x 4" 6" x 3" 4 x 2 3 x 1.5 2 x 1.5 24" x 18" 24" x 6 22" x 16" 22 x 4' 20" x 14" 20" x 3" 18 x 12 18" x 2" 16" x 10" 14" x 8" 12" x 6 10" x 4" 8 x 3 6 x 2" 4 x 1.5" 3 x 1 4" x 1 3 x 3/4 4" x 3/4" 24" x 16" 24" x 4" 22" x 14" 22 x 3" 20" x 12" 20" x 2" 18 x 10" 16" x 8" 14" x 6 12 x 4' 10" x 3" 8" x 2" 24" x 14" 24" x 3" 22" x 12" 22" x 2" 20" x 10 18 x 8' 16" x 6 14" x 4" 12" x 3" 10" x 2" 24" x 12" 24" x 2" 22" x 10 20" x 8" 18" x 6 16" x4` 14" x 3" 12" x 2" 24" x 10 22 x 8 20" x 6 18" x 4" 16" x 3" 14" x 2" 16 x 2
2" x 1" 2" x 3/4" For larger sizes and size combinations, call for a Quick Quote
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IPS or DIPS Eccentric Reducers

Pressure ratings will vary depending on specifications
Many gravity flow and drainage pipelines require a uniform line and grade. To achieve this, the engineers and designers specify eccentric reducers. This keeps the pipe invert at the same level or slope along the pipeline length. Based on the permutation and combination of possible diameters, eccentric reducers are quoted for each inquiry or project. These fittings are quite popular for gravity flow sewers with multiple lateral sewer inlets or outlets.
Call for a Quick Quote on your project needs.
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IPS Molded End Caps 3/4 - 8

Pressure Rated for DR Listed
A B
IPS N ominal Siz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8"
A 3.12 2.87 3.00 4.22 5.14
B (OAL) 2.04 2.09 3.25 2.58 7.00 7.43 7.75 10.25 12.41
DR 11 11 11 11 11 11 11 11 11
Weight (lbs) 0.5 0.5 0.5 0.5 1 1 2 4 7
See Next Page For Larger End Caps 10 - 54

Other sizes and DRs not listed are available - Call For Quick Quote Molded fittings meet AWWA C901/C906 fitting requirements.
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T
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IPS Machined End Caps 10 - 54

Pressure Rated for DR Listed (Dimensions in Inches)
OAL
IP S N ominal S iz e 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 40" 42" 48" 54" T (min) 2.62 3.00 3.00 3.38 2.87 3.80 3.22 4.20 3.00 4.65 3.70 5.06 4.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 OAL DR Weight (lbs) 15 17 19 32 24 41 30 50 37 75 45 89 68 62 72 83 94 106 115 142 157 205 253
4.00 4.00 4.00 5.00 4.00 5.00 4.00 5.00 4.00 6.00 5.00 6.00 5.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00
11-32.5 11-32.5 11-32.5 11 17-32.5 11 17-32.5 11 - 17 21 -32.5 11 17-32.5 11 17-32.5 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only 10 P S I Only
Other sizes, pressure ratings, and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. Field fusion of machined end caps may require the use of a stub end holder. Sufficient length of pipe may be fused to end cap to eliminate the use of a stub end holder. Call for a Quick Quote on this fabricated option.
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DIPS Machined End Caps

Pressure Rated for DR Listed (Dimensions in Inches)
OAL
D IP S N ominal S iz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
T (min) 1.00 1.50 2.00 2.40 2.80 3.30 3.68 4.12 4.60 3.70 5.07 4.38
OAL
DR
Weight (lbs) 2 4 6 12 18 30 38 48 98 70 114 94
3.00 3.00 3.00 4.00 4.00 5.00 5.00 5.00 6.00 5.00 6.00 5.00
11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-32.5 11-13.5 15.5-32.5 11-15.5 17-32.5
Other sizes, pressure ratings, and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. Field fusion of machined end caps may require the use of a stub end holder. Sufficient length of pipe may be fused to end cap to eliminate the use of a stub end holder. Call for a Quick Quote on this fabricated option.
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Branch Saddle Design Information

Fully Pressure-Rated Branch-Saddle Fittings
A pipe having a branch outlet connection is weakened by the opening that must be made in it. Unless the wall thickness of the pipe is sufficiently in excess of that required to sustain the full pressure, it is necessary to provide added reinforcement. The amount of added reinforcement required to sustain the pressure is governed by the area replacement method. Basically, the volume of the pipe-wall coupon from the hole for the branch is replaced by added volume and mass in critical zones around the branch outlet. This methodology is detailed in ASME Code for Pressure Piping B31.3 Process Piping section #304.3.2 and #304.3.3. Where the 800 psi hoop-stress of the branch outlet and the 800 psi hoop-stress of the main pipe meet at the joint intersection, extra material must be added to reduce the intensified stress in the joint to the allowable 800 psi long term stress.
BRANCH CONNECTION NOMENCLATURE ASME B31.3-1996 Edition
Tests conducted on non-reinforced branch connections proves that the branch outlets in line tees and reducing tees are generally reduced in strength by about 45% depending on the ratio of the pipe diameters.
Pressure Reduction Ratios in Percent for Unreinforced Intersections*
Branch Size Header Size
1 2 2 3
10 12 14 16 18 20 24
1 1 2 2 3 4 6 8 10 12 14 16 18 20 24
100 100 100 80 77 100 100 100 100 100 100 100 100 100 100
100 100 71 69 65 100 100 100 100 100 100 100 100 100
89 67 65 62 100 100 100 100 100 100 100 100 100
66 64 61 58 56 56 56 56 56 56 56 56
63 61 57 55 55 55 55 55 55 55 55
59 56 54 54 55 54 55 55 55 55
58 56 56 57 57 57 57 57 57
55 55 56 56 56 56 56 56
55 55 55 56 55 56 56
55 54 55 55 55 55
54 54 54 55 55
54 53 54 54
53 53 53
53 53
52
*Based on the Code for Pressure Piping, ASA B31.1 for: standard weight pipe with 0.1 corrosion allowance: leg of Fillet weld = for branches 4 or smaller, and 3/8 for larger branch sizes.
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Branch Saddle Heater Plate Information

Most common branch saddles are produced by machining a branch of a molded tee. Their reinforcement is meant for that size on size tee! It was not engineered to meet all reducing outlet tee design combinations. For example, using the area or volume replacement method of ASMEB31.3 for reinforcement, the borehole mass drilled from a 24" DR-11 pipe wall for a 2" outlet, is about 6.5 cubic inches. The muff area around the 2" tee-type branch-saddle is not nearly 6.5 cu. in. Thus the 2" tee-type branch-saddle on a 24 DR-11 pipe is not fully pressure rated. The muff reinforcement of the 2 branch saddle has sufficient mass on it to fully pressurerate 3" x 2", 4" x 2" and 6" x 2" reducing tee. Above 6" mains, the 2" saddle reinforcement does not fully replace the mass of the pipe wall removed for the outlet hole. Each branch saddle reinforcement should be reviewed for its capacity to replace the mass of the hole drilled through the specified pipe-main in order to maintain a full working pressure rating. The Massive Branch Saddles (MBS) of the DIPS sizes are engineered to cover a wide range of reducing outlets through 24" DIPS pipe mains. The mass of the base reinforcement exceeds the mass of the hole cut from the main to which it will be fused. Thus the full pressure rating is preserved. Most contractors wish to use the same heater plates that they now have. This is accomplished by jumping one base size or diameter compared to the outlet diameter, starting with the 4" outlets. For example, to fuse on a 4" DIPS outlet, investigate using the 6" IPS or 6" DIPS concave/convex heater plate set. To fuse on an 8" DIPS outlet, investigate using a 10" IPS or 8" DIPS heater plate set. Contact your fusion equipment manufacturer to record below, the following Heater Plate Sets that apply for your fusion machine: IPS (Reduced Port: Reduced ID)
IPS-Size 2"(2.38) 3"(3.50) 4"(4.50) 6"(6.63) 8"(8.63) 10(10.75) 12(12.75) ******** ******** ******** ******** ******** Base OD 2.6 3.9" 4.8" 7.3" 9.4" 11.5" 13.8" ** ** ** ** ** Base ID 1.90" 2.75" 3.40" 5.20" 7.06" 8.80" 10.43" ** ** ** ** ** Htr.Pl. Set # # # # # # # #
DIPS (Full Port: Full Full-ID)

Htr. Pl. Set# Base OD # # # # # # # # # # # # *** *** 6.6" 8.63" 11.50" 13.80" 16.00" 18.00" 20.00" 22.00" 24.00" 28.00" Base ID *** *** 3.90" 5.62" 7.38" 9.04" 10.75" 12.51" 14.17" 15.93" 17.59" 21.00" DIPS-Size *** *** 4"(4.80) 6"(6.90) 8"(9.05) 10"(11.10) 12"(13.20) 14"(15.30) 16"(17.40) 18"(19.50) 20"(21.60) 24"(25.80)
IPS Massive Branch Saddles designed for full bore, full pressure rating for all main & outlet combinations are available. Call for a Quote.
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IPS Branch Saddles

(Dimensions in Inches) Blank branch saddles stocked in DR-11. Branch saddle blank machined per order to radius of pipe main size; and re-bored to DR. Branch saddles can be machined to main sizes up to 63. Purchaser must determine that concave/convex heater plate adapters are available to complete the saddle fusion.
L2 B ase D iameter 2.6 DR Weight (lbs) 1
Outlet Siz e
Main Siz e R an g e 3 - 12 14 - 34 36 - 54 4 - 12 14 - 34 36 - 54 6 - 12 14 - 34 36 - 54 8 - 12 14 - 34 36 - 54 10 - 12 14 - 34 36 - 54 12 14 - 34 36 - 54 14 - 34 36 - 54
L1
2" IPS
3.25
0.2
11
3" IPS
3.25
0.5
3.9
11
4" IPS
3.25
0.5
4.8
11
6" IPS
3.25
0.7
7.3
11
8" IPS
6.0
0.7
9.4
11
10" IPS
6.0
1.0
11.5
11
16
12" IPS
8.0
1.0
13.8
11
32
Order information needed: IPS Outlet & DR x Exact Main Diameter

IPS branch saddles meet AWWA C901/C906 fitting requirements.
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DIPS Branch Saddles

Blank branch saddles stocked in DR-11. Branch saddle blank machined per order to radius of pipe main size; and re-bored to DR. Branch saddles can be machined thru 54" main size. Purchaser must determine that concave/convex heater plate adapters are available to complete the saddle fusion.
Outlet Siz e
Main Siz e R an g e 3 - 12 14 - 34 36 - 54 4 - 12 14 - 34 36 - 54 6 - 12 14 - 34 36 - 54 8 - 12 14 - 34 36 - 54 10 - 12 14 - 34 36 - 54 12 14 - 34 36 - 54 14 - 34 36 - 54
L1
L2
B ase D iameter 2.6
DR
Weight (lbs) 1
2" IPS
3.2
0.2
11
3" IPS/D IPS
3.2
0.5
3.9
11
4" D IPS
4.0
1.0
6.6
11
6" D IPS
5.0
1.5
8.6
11
8" D IPS
6.0
1.5
11.5
11
17
10" D IPS
8.0
2.0
13.8
11
31
12" D IPS
10.0
2.0
15.3
11
47
Order information needed: DIPS Outlet & DR x Exact Main Diameter

DIPS branch saddles meet AWWA C901/C906 fitting requirements.
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IPS Service Saddles Rectangular Base

Siz e
Base Siz e (rectangular)
DR
Weight (lbs)
1-1/4 x 3/4 1-1/4 x 1 1-1/2 x 3/4 1-1/2 x 1 2 x 3/4 2x1 2 x 1-1/4 3 x 3/4 3x1 3 x 1-1/4 4 x 3/4 4x1 4 x 1-1/4 6x1 6 x 1-1/4
2.83
2.44" x 2.00"
0.2
2.83 2.83 2.83 2.06 2.83 2.83 2.06 2.83 2.83 2.06 2.83 2.83 2.06 2.83
2.44" x 2.00"
0.2
2.44" x 2.00"
0.2
2.44" x 2.00"
0.2
2.44" x 2.00"
0.2
2.44" x 2.00"
0.2
8x1
2.44" x 2.00"
0.1
Many other service saddles are available including larger outlets, other radius and high volume service saddles - Call For Quick Quote. Molded fittings meet AWWA C901/C906 fitting requirements.
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IPS Self-Tapping Tees Rectangular Base

Siz e 1-1/4 x 1 1-1/2 x 1 2x1 2 x 1-1/4 3x1 3 x 1-1/4 4x1 4 x 1-1/4 6x1 6 x 1-1/4 8x1 8 x 1-1/4
L 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05
B ase Siz e (rectangular) 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50 1.91 x 2.50
DR 9 9 9 9 9 9 9
Weight (lbs) 1 1 1 1 1 1 1
Many other tapping tees are available including larger outlets, other radius, and high volume tapping tees - Call For Quick Quote.
Molded fittings meet AWWA C901/C906 fitting requirements.
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IPS & DIPS Tapping Sleeve / Saddle Assembly

Full Pressure Rated - MSS SP-60 & AWWA C906 Compliant
The normal method of field tapping a mainline is to apply a tapping saddle and tap through HDPE Pipe Main (shown the tapping valve into the main, remove the for clarity) cutter and coupon and close the valve. It is H advantageous to fabricate a branch saddle fused to a flange adapter with a one-piece metal back up ring captured between, this has been done for years. These wet-tap assemblies are fabricated to minimize the vertical height from the pipe crown to the flange face. This assembly complies with MSS SP-60, the Standard Practice of the MSS (Manufacturers Standardization Society of the Valve and F Fittings Industry, Inc.). These assemblies are G engineered to accept tapping valves, whereas ordinary flanges will not accept tapping valves. The assembly consists of a custom-engineered branch saddle fused to a customized flange adapter with a centered back up ring. Tapping Sleeve / Saddles are nominally fused to the main pipe on the horizontal.
Outlet S iz e Main S iz e R an g e 6 - 12 14 - 34 36 - 54 8 - 12 14 - 34 36 - 54 10 - 12 14 - 34 36 - 54 12 14 - 34 36 - 54 14 - 34 36 - 54 G
(B ack U p R ing)
SaddleFusion Joint
F
(Flange Face)
H
(H eight)
DR
WP R (psi)
4"
0.94
1.00
8.50
11
160
6"
1.00
1.25
8.50
11
160
8"
1.12
1.50
9.00
11
160
10"
1.19
2.00
10.50
11
160
12"
1.50
2.25
10.50
11
160
See next page for information on cutter sizes for taps. CAUTION:
Insure that the field fusion equipment has adapters to hold the assembly with sufficient clearance opening and closure stroke to complete fusion. User supplied longer bolts may be required to accept flange face and metal back up ring.
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Cutter Sizes for Taps

For line-size branch outlets, the proper cutter diameter for HDPE taps is accepted to be as large as 75% to 90% of the inside diameter of the pipe main. Note: The cutter must fit through the branch. It is acceptable to use a hole-cutter whose metal OD is up to at least 75% of the ID of the HDPE main pipe, but no larger than 90% of the HDPE main ID. Obviously, the cutter can be smaller for smaller branch-outlets.
Some users want the maximum diameter opening, thinking that it will maximize the water volume throughput and minimize the pressure loss through the fitting. A detailed examination of the numbers reveals the following:
Using a portal outlet cutter hole diameter that is nominally 87% of the ID of the pipe main, a detailed examination of the pressure loss through the orifice of the cut hole was done. The results confirmed that the pressure loss was negligible, almost insignificant. The pressure loss was equal to about 3 diameters of extra pipe length. The pressure loss was less than 0.010 psi....1/100 th of one psi. A full copy of the detailed report is available upon request.
Using the cutter size range of up to 75% to 90% of the HDPE main pipe ID, the user can choose a cutter diameter that fits through the branch to provide good flow at minimum pressure loss and avoid tapping problems.
Note: When using line-size metal tapping sleeves, the cutter OD should be smaller, usually about 75% of the pipe main inside diameter to avoid cutting through the spring line of the HDPE pipe main and not allowing the removal of the HDPE pipe coupon. The cutter OD should not be as large as the ID of the HDPE pipe main so that when the coupon is removed, it will retract freely within the cutter.
In all cases, the cutter OD must be slightly smaller in diameter than the HDPE pipe-main ID!!
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Version 1.4.1

IPS Butt Fusion
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True Union Full Port Ball Valves

HDPE butt fusion end assembly
PVC valve body
N om. Siz e 1" 1-1/2" 2" 3" 4"
A 1.315 1.900 2.375 3.500 4.500
B 14.3 15.3 16.0 18.0 19.2
C 3.1 4.1 4.8 6.6 9.2
DR 11 11 11 11 11
WPR 150 150 150 150 150
Weight (lbs) 4 5 6 11 20
Body constructed using PVC; includes stem, ball, nut and handle Ball valve uses Teflon seats Incorporates HDPE end assemblies to allow for butt fusion installation O-rings constructed using EPDM Fully serviceable (valve is removable without any additional fusion) Includes tool to adjust threaded seal carrier Color: Dark Grey, Red Handle PVC socket or threaded ends available to make PVC to PE transitions
Do not use compressed air or gas to test any PVC thermoplastic piping product or system. Teflon is a registered trademark of DuPont.
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Version 1.4.1

IPS and CTS
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Compression Fittings
Independent Pipe Products, Inc. carries a full line of polypropylene compression fittings for HDPE. Please call for additional information and pricing. Call For Literature or Quick Quote
Sizes Available: IPS (od) 1/2 - 2 CTS (od) 3/4 - 2 NPT male and female ends 1/2 - 2
Fittings Include: Couplers Tees Corporation Stops Curb Stops Elbows Ball Valves Reducing Couplings
Features: Pressure Rating 200 psi Ease of installation UV stabilized Call For Literature or Quick Quote
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Fuse-A-Corp
(To Tap the Water-Main and connect the Service Tubing)
This Corporation-Stop valve has a successful 25 year history of leak free performance in water distribution service. This ball-valve unit eliminates the corrodable metal tapping-saddle on HDPE pipe. It becomes part of the water main itself via heat-fusion. The Fuse-A-Corp is saddle fused to the 2"* or larger HDPE water main using standard fusion procedures, providing a proven leak-free joint.
Working Pressure Rating (WPR): 200 psi Surge pressure tested beyond 1,250,000 cycles. CPEX Polypropylene ball valve with PE 3408 Base. Eliminates costly metal tapping saddles
Fuse-A-Corpsare available in sizes 1/2 through 2 for main sizes 2* and larger IPS or DIPS.
Service tubing connections are made with the following interchangeable adapters: Butt fusion adapter for IPS HDPE (included with kit to allow clamping with sidewall fusion machine for saddle fusion installation**) FIPT adapter (included with kit to allow mounting of purchasers tapping tool for live tap install) MIPT x Compression adapter (available to allow compression connection to IPS or CTS HDPE tubing - adapter to be used in conjunction with supplied FIPT adapter) Adapters are interchangeable by using the true union feature of the incorporated ball valve.
Note: Purchaser must determine that concave/convex heater plates are available to complete the saddle fusion.
*Fuse-A-Corps 1 and larger not recomended for main sizes smaller than 3 IPS.
should always be installed @ 45 degrees above centerline of main. **Fuse-A-Corps
Purchaser must indicate if using with copper tubing - these units will be supplied with additional stub out of PE pipe.
Ordering Information:
A. HDPE water main diameter and sizing (IPS or DIPS). B. PE Tubing size (CTS or IPS) if using compression option. Page 7 - 3
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IPS & DIPS HDPE Pipe Pull Heads

2 to 54 up to 250,000 lbs - Please Call For Quote
Trenchless technology, pipe bursting and sliplining have increased the demand for precision engineered Pull Heads capable of the multiton tensile loads. The cost of a properly engineered, failure resistant pull-head is so small compared to the cost of any on-site difficulties. Our pull-heads are reusable up to 10 times, further reducing each project cost while maintaining reliability on each project. Durable Pull-Heads are engineered to handle low pull-loads for Sliplining or insertion projects. Ruggedized Pull-Heads are designed to endure longer insertion lengths and or tight clearances. Reinforced Pull-Heads are engineered to transfer the pull-force to the circumference of the pipe with a strength equal to the tensile capacity of the pipe itself. Call or Fax for a Quick Quote on specific project needs! Forged Eye-Bolts usually are required at higher pull-loads. Durable Pull-Head (sliplining and loose insertion)
Ruggedized Pull-Head
(Medium pull-loads or longer, tighter insertions)
Reinforced Pull-Head *IPPI Stock Pull-Head
(Very-high pull-loads from Horizontal Directional drilling, Trenchless Technologies, Pipe-Bursting, Impact Moleing, etc.)
Custom Pull-Heads
(Call or Fax with Drawings or Project Requirements to get an Engineering Analysis and a Quick Quote.)
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IPS & DIPS Water-Stop / Thrust-Isolator Wall-Pipe / Anchor Ring

This pipeline component serves to restrain and anchor against thermal expansion and contraction as well as prevent French draining of water along the pipe OD. It is a multipurpose fitting used in several ways for different reasons - hence, several names for the same part. It is engineered to hold the pipe in place by transferring the thermal force from the pipe to the soil or vault wall via a large area of usually reinforced concrete. Make sure the soil bearing load area, as well as the thickness and strength of the concrete is sufficient.
OD T DR Weight (lbs) 2 3 4 7 15 24 39 59 88 106 131 163 187 141 162 191 233 264 298 336 412 574
T
N ominal S iz e IP S & D IP S 2" IP S 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" IP S 28" IP S 30" IP S 32" IP S 34" IP S 36" IP S 42" IP S 48" IP S 54" IP S L
12.0 12.0 12.0 12.0 16.0 18.0 22.0 22.0 24.0 24.0 24.0 24.0 28.0 28.0 28.0 28.0 30.0 30.0 30.0 35.0 35.0 35.0
3.50 5.00 6.60 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00 30.00 32.00 34.30 36.50 40.80 40.80 48.00 54.00 60.00
2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.25 2.25 2.25 2.25
7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 7 - 32.5 9 - 32.5 9 - 32.5 9 - 32.5 9 - 32.5 9 - 32.5 11 - 32.5 11 - 32.5 11 - 32.5 13.5 - 32.5 17 - 32.5 21 - 32.5
Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.
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Ductile Iron Mechanical Joint Anchor Fittings MJ Adapter Design Information

About 30 years ago, in the mid 1970s, Anchor Fittings were developed for mechanical joint bell and spigot connections. Anchor fittings evolved from water-stop fittings, which also provide positive anchoring and axial restraint. Anchor fittings eliminate the need for labor consuming tie-rods, strapping and/or thrust blocking. This design keeps the pipe from separating under hydraulic pressure and/or soil movement. The Rotating Ring Gland permits assembly to accommodate any orientation of the bolt holes in existing metal MJ pipe or fittings to which it is connected. As the tee-bolts are tightened, the Rotating Ring Gland pushes against the Stop-Shoulder, which in turn compresses the hard rubber gasket captured within the joint. The Rotating Ring Gland, in combination with the Stop-Shoulder makes a fully restrained joint, just like a back up ring pushing on a flange or water-stop. This design has been adopted for plastic pipe as a simple transition between HDPE pipe and metal DI pipe. The Anchor Fitting design has been used for over three decades on Hydrant Tees, Swivel Tees, Anchor Couplings/Spools/Pipes and Anchor Elbows. * MJ Anchoring Elbow MJ Anchoring Tee MJ Anchoring Coupling
Cast Gland
rotating Ring Gland
MJ Anchoring Coupling
ANCHORING PIPE, 4, 6, 8 AND 12 SIZES * References: Ductile-Iron Pipe Research Accoc., U.S. Pipe and Foundry Inc., Tyler Pipe, Clow Corp., Griffin Pipe Products, Union Foundry, Pacific States Corp., American Ductile Iron Pipe Co.
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DIPS & IPS MJ Adapter With Kit

Connects HDPE to Ductile Iron
Gland Ring
Primary Gasket Seal
HDPE
Metal Ductile Iron
D1
D2
Optional Stainless Steel Stiffener
Kit includes HDPE anchor fitting, standard rubber gasket, extra length T-bolts, internal
stainless steel stiffener (optional), C-153 (2-12) or C-110 (14-24) heavy body ductile iron gland ring. All adapters are AWWA compliant at no extra charge! MJ Adapters are fully pressure rated to the DR ordered.
Stocked in DR-11; rebored to DR as ordered. DR-7 and DR-9 are available. - Call For Quick Quote.
N ominal S iz e
IP S & D IP S 2" IP S 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
D1 IP S
2.38 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00
D1 D IP S
3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80
D2
3.50 5.37 6.63 8.63 10.75 12.75 15.25 17.50 20.00 22.00 24.00 28.00
OAL
8.00 8.50 8.00 9.50 11.50 13.00 13.50 13.50 14.50 16.00 16.50 18.00
Weight (lbs)
5 8 11 17 28 36 46 85 116 123 164 222
Notes: *IPPIs MJs incorporate a short nose design in order to work with most MJ butterfly valves, however it is recommended that specific valve information be supplied prior to ordering to insure proper clearance of the butterfly valve disc. MJ adapters should always be field tested for valve clearance before burial/final install. IPPI cannot be held responsible for valve interference with the MJ adapter. **Connections to PVC may require use of a D.I. solid sleeve (not included).
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Ductile Iron Mechanical Joint Gland & Accessory Pack

Kit includes extra long T-bolts, standard rubber gasket, C-153 (2-12) or C-110 (1424) heavy body ductile iron gland ring.
N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
ID 2.61 4.06 4.90 7.00 9.15 11.20 13.30 15.44 17.54 19.64 21.74 25.94
B olt H ole C ircle 4.75 6.19 7.50 9.50 11.75 14.00 16.25 18.75 21.00 23.25 25.50 30.00
# dia. of x of holes bolts 2 x 5/8 4 x 5/8 4 x 3/4 6 x 3/4 6 x 3/4 8 x 3/4 8 x 3/4 10 x 3/4 12 x 3/4 12 x 3/4 14 x 3/4 16 x 3/4
T-bolt Length 5.00* 4.50* 4.50 5.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00
B ody Thickness 1.37 1.37 1.50 1.63 1.75 1.75 1.75 2.00 2.06 2.13 2.19 2.31
Weight (lbs) 4 6 8 11 16 18 22 48 66 67 88 106
* Indicates hex head bolts
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IPS & DIPS Bell MJ Adapter With Kit

Connects HDPE to Plain End Ductile Iron or PVC
This kit enables HDPE pipe to be fitted with a bell end in order to accept ductile iron pipe or DIPS OD PVC pipe (can also accept sizes 2 through 16 IPS OD PVC pipe by using a transition gasket)*. This fitting eliminates the need for a ductile iron solid sleeve when making this connection. Bell MJ Adapters are fully pressure rated for DR ordered and are AWWA compliant at no extra charge. Kit includes the HDPE Bell MJ fitting with stainless steel reinforcing collar, C-153 (2-12) or C-110 (14-24) heavy body ductile iron gland ring, gasket and extra length T-bolts**. Retaining glands are available for ductile iron pipe or PVC pipe and are sold separately. IPS transition gaskets are also available through 16 and sold separately.
(See following page for Bell Adapter accessories.)
Retaining Gland Ductile Iron or PVC Pipe Stainless Steel Reinforcing Collar Gland Ring Butt fusion end available for IPS or DIPS PE
HDPE
Standard MJ Gasket
D3
D2
D1
Patent application pending
N ominal S iz e IP S & D IP S 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
D1 IP S 2.38 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00
D1 D IP S 2.50 3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80
D2 3.50 5.56 6.63 8.63 10.75 12.75 15.30 18.00 20.00 22.00 24.00 28.00
D3 2.56 4.06 4.93 7.03 9.15 11.23 13.33 15.47 17.57 19.67 21.77 25.97
OAL 8.00 8.50 8.63 10.25 12.00 12.50 12.75 13.50 13.75 13.75 15.00 16.00
**Connections to 14 & 16 IPS PVC require two piece retaining gland (not shown). 18 and larger IPS PVC not recommended. **Sizes larger than 12 require customer supplied All-Thread and nuts. 9 long T-bolts are included with all kits 12 and smaller. Other sizes and DRs not listed are available - Call For Quick Quote
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Version 1.4.1

Bell MJ Adapter
N ominal S iz e B olt H ole C ircle
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Additional Accessories for
Retaining Glands For

3"
# of holes
dia. of hole
Weight (lbs)
6.19 7.50 9.50 11.75 14.25 16.25 18.75 21.00 23.25 25.50 30.00
4 x 3/4 4 x 7/8 6 x 7/8 6 x 7/8 8 x 7/8 8 x 7/8 10 x 7/8 12 x 7/8 12 x 7/8 14 x 7/8 16 x 7/8
7 9 12 16 26 32 52 59 62 71 93
Ductile Iron Pipe
4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
Retaining Glands For IPS and DIPS PVC Pipe
N omin al S iz e
B olt H ole C ircle
# of h oles
d ia. of h ole
Weig h t (lb s)
3" 4" 6" 8" 10" 12" **14" **16" *18" *20" *24"
6.19 7.50 9.50 11.75 14.25 16.25 18.75 21.00 23.25 25.50 30.00
4 x 3/4 4 x 7/8 6 x 7/8 6 x 7/8 8 x 7/8 8 x 7/8 10 x 7/8 12 x 7/8 12 x 7/8 14 x 7/8 16 x 7/8
5 7 12 16 22 28 45 52 62 75 97
Pricing does not include nuts, bolts, gaskets or other accessories. Retaining glands for 14 and 16 IPS PVC are a dual gland style restraint (pic. not shown). Data is available upon request. Retaining glands are currently not available for IPS sized PVC pipe in sizes larger than 16.
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6 DIPS Hydrant Anchor Spool and Coupler Pipe

Anchoring pipe can be supplied in any length from 1.5 feet to 20 feet, in order to accomodate installation requirements. It is furnished with a DIMJA kit on each end. The gland-rings are rotatable for easy alignment with existing bolt-hole patterns on fittings, pipe or hydrants. When properly assembled and tightened against the stop-shoulder/collar, it provides a restrained joint! The assembly can be made in DR 11 or DR 17 pipe. The assembly is fully pressure rated.
Length 18 24 30 36 48 60 96 120 144 180 240
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8 DIPS Hydrant Anchor Spool and Coupler Pipe

Anchoring pipe can be supplied in any length from 1.5 feet to 20 feet, in order to accomodate installation requirements. It is furnished with a DIMJA kit on each end. The gland-rings are rotatable for easy alignment with existing bolt-hole patterns on fittings, pipe or hydrants. When properly assembled and tightened against the stop-shoulder/collar, it provides a restrained joint! The assembly can be made in DR 11 or DR 17 pipe. The assembly is fully pressure rated.
Length 18 24 30 36 48 60 96 120 144 180 240
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Hydrant Tees, Swivel Tees, Parallel Tees

The hydrants may be connected to the water main by several means. A few of the fabricated fittings used to connect hydrants in various situations are shown here. These fittings are fabricated in our shop and shipped to the field for installation. Call or fax for a Quick-Quote on distributor net pricing and delivery of these components.
Hydrant Tee / Swivel Tee
Parallel Tee
Anchoring Elbow
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Hydrant Offset and Grade-Level Spool

This fitting component is a valuable addition to the HDPE fitting system. Like other anchor fittings, it saves time and money by eliminating thrust-blocks and restraining tie-rods. The offset provides vertical and horizontal adjustment and eliminates hydrant extension kits. Designed with 12" and 24" center to center - providing up to 48" vertical adjustment. The bury-line will be locked to that grade level. Provides a restrained joint. Fits all Hydrants with a 6" DIPS-MJ inlet. Anchor Fitting provided on each end. Rotating Gland Ring allows easy alignment with fixed position bolt-holes.
Note: Two DIMJA Kits Included in Prices.
Description 6 DIPS x 12 Offset: 6I DIPS x 24 Offset
A 6.90 6.90
B 37.5 49.7
C 12 24
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IPS & DIPS Bell MJ Adapter With Kit

Connects HDPE to Plain End Ductile Iron or PVC
This kit enables HDPE pipe to be fitted with a bell end in order to accept ductile iron pipe or DIPS OD PVC pipe (can also accept sizes 2 through 16 IPS OD PVC pipe by using a transition gasket)*. This fitting eliminates the need for a ductile iron solid sleeve when making this connection. Bell MJ Adapters are fully pressure rated for DR ordered and are AWWA compliant at no extra charge. Kit includes the HDPE Bell MJ fitting with stainless steel reinforcing collar, C-153 (2-12) or C-110 (14-24) heavy body ductile iron gland ring, gasket and extra length T-bolts**. Retaining glands are available for ductile iron pipe or PVC pipe and are sold separately. IPS transition gaskets are also available through 16 and sold separately.
(See following page for Bell Adapter accessories.)
Retaining Gland Ductile Iron or PVC Pipe Stainless Steel Reinforcing Collar Gland Ring Butt fusion end available for IPS or DIPS PE
HDPE
Standard MJ Gasket
D3
D2
D1
Patent application pending
N ominal S iz e IP S & D IP S 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
D1 IP S 2.38 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00
D1 D IP S 2.50 3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80
D2 3.50 5.56 6.63 8.63 10.75 12.75 15.30 18.00 20.00 22.00 24.00 28.00
D3 2.63 4.06 4.93 7.03 9.15 11.23 13.33 15.47 17.57 19.67 21.77 25.97
OAL 8.00 8.00 8.63 10.25 12.00 12.50 12.75 13.50

13.75 13.75
15.00 16.00
**Connections to 14 & 16 IPS PVC require two piece retaining gland (not shown). 18 and larger IPS PVC not recommended. **Sizes larger than 12 require customer supplied All-Thread and nuts. 9 long T-bolts are included with all kits 12 and smaller. Other sizes and DRs not listed are available - Call For Quick Quote
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Version 1.4.1

Bell MJ Adapter
N ominal S iz e B olt H ole C ircle
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Additional Accessories for
Retaining Glands For Ductile Iron Pipe
# of holes
dia. of hole
Weight (lbs)
3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
6.19 7.50 9.50 11.75 14.25 16.25 18.75 21.00 23.25 25.50 30.00
4 x 3/4 4 x 7/8 6 x 7/8 6 x 7/8 8 x 7/8 8 x 7/8 10 x 7/8 12 x 7/8 12 x 7/8 14 x 7/8 16 x 7/8
7 9 12 16 26 32 52 59 62 71 93
Retaining Glands For IPS and DIPS PVC Pipe
N omin al S iz e
B olt H ole C ircle
# of h oles
d ia. of h ole
Weig h t (lb s)
3" 4" 6" 8" 10" 12" **14" **16" *18" *20" *24"
6.19 7.50 9.50 11.75 14.25 16.25 18.75 21.00 23.25 25.50 30.00
4 x 3/4 4 x 7/8 6 x 7/8 6 x 7/8 8 x 7/8 8 x 7/8 10 x 7/8 12 x 7/8 12 x 7/8 14 x 7/8 16 x 7/8
5 7 12 16 22 28 45 52 62 75 97
Pricing shown does not include nuts, bolts, gaskets or other accessories. **Retaining glands for 14 and 16 IPS PVC are a dual gland style restraint (pic. not shown), data is available upon request. *Sizes for IPS PVC larger than 16 are not available.
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PVC Slip Joint Anchor Fittings IPS, DIPS, IPS To DIPS, DIPS To IPS Connects HDPE to PVC
Pressure Rated for DR Ordered (Dimension in Inches) The PVC pipe slip joints must be restrained against thermal contraction and pressure thrust separation with its resultant leakage. By using the wall-pipe and anchor-ring designs (which have been around a while) and by following the PPI recommendation to use a stiffener under gaskets, we now offer the restrained PVC-SJA Fitting. The fitting is inventoried in DR 11 and counter bored to DR 17 as orders are received.
T
OD
(Rings Sold Separately)
N ominal S iz e IP S & D IP S 2" IP S 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
OAL 11.50 11.50 11.50 12.50 13.78 14.29 15.91
OD 3.50 4.50 6.63 8.63 10.75 13.25 15.38
T 1.00 1.00 1.00 1.00 1.28 1.54 1.91
DR 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17 11-17
Weight (lbs) 3 4 5 8 16 25 40 TB D TB D TB D TB D TB D
Sizes 14 and larger are designed per the type of PVC to be connected. Information regarding the PVC pipe manufacturer and series of pipe will be needed for production. Page 11 - 3
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IPS HDPE x SCH 40 PVC Transition Fitting Connects HDPE to PVC

Carbon Steel Joiner B
SCH 40 PVC Spigot End
IPS DR-11 HDPE Butt End
IPS Nom. Siz e 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8"
A Coupling Diameter 1.000 1.250 1.315 1.660 1.900 2.375 3.500 4.500 6.625 8.625
B Coupling Length 2.0 2.5 3.0 3.5 4.0 4.0 5.0 6.0 8.0 9.0
C H D PE Length 3.0 4.7 4.5 4.2 4.0 6.0 5.5 5.0 9.0 10.5
D H D PE Diameter .840 1.050 1.315 1.660 1.900 2.375 3.500 4.500 6.625 8.625
E PVC Length 3.0 4.7 4.5 4.2 4.0 6.0 5.5 5.0 9.0 10.5
Weight
.0.5 1 1 1 1.5 1.5 3 5 10 18
Pressure rating is designated by PVC used in fitting. SCH 80 PVC and/or Stainless Steel design available for additional charge. Other sizes and DRs not listed are available - Call For Quick Quote
Note: End user to provide cathodic and/or corrosion protection of metal collar.
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Information on HDPE and Stiffeners
Occasionally, it is convenient to connect HDPE pipe with a mechanical ring or clamp type device. These connections must have stiffeners under both the gasket and the clamp restrainer. The long-term apparent strength of HDPE is about 35,000 psi versus the short-term strength of over 100,000 psi. Thus, the long-term pipe stiffness to resist radial gasket loading is lower over time. The pipe creeps in compression. Creep is defined as the permanent deformation of an object subject to constant stress. As the gasket constantly presses on the pipe, the pipe becomes slightly smaller over time, thus reducing the gasket pressure and its ability to hold a seal. The pipe may even pull out due to contraction. Additionally, the radial gasket pressure causes the polyethylene pipe wall to indent, thus developing tensile stress on the pipe ID. High tensile stress in localized areas has been known to cause Environmental Stress Cracking in some HDPE pipes. It is the policy recommendation of The Plastic Pipe Institute that all polyethylene pipes, subject to radial gasket loads or external OD clamps, be supported by internal stiffeners. The stiffener pinches the HDPE pipe between itself and the gasket or clamp. The polyethylene pipe wall is now in compression between the two. Polyethylene pipe does not fail in compression - all of the molecules are being squeezed together. The stiffener changes the state of stress in the HDPE pipe from tension to compression. The stiffener must be under the gasket and clamp! Caution: The Stiffener and Clamp Ring should be sufficiently wide to develop a compressive stress in the range of 500 psi to 800 psi. Higher compressive stress will be dissipated by movement or deformation. Radial lug nuts or radial bolts penetrating into the HDPE pipe wall is not good for HDPE pipe and may potentially cause environmental stress cracking. Use one wide, serrated or knobby ID restrainer or a number of clamps, to keep the radial stress within HDPE bearing load capability. The project engineer should design this type joint to handle pressure end-thrust as well as thermal contraction. Call us for details.
See following page for Drive In Stainless Steel Stiffeners for HDPE pipe.
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Wedge Expanding Drive In Stainless Steel Stiffener For HDPE Pipe

Constructed of ASTM 240, T304 stainless steel.
Exact DR of HDPE is required when ordering.
N ominal Siz e IPS & D IPS 2" IPS 3" IPS 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" IPS 24"
OAL
DR
Weight (lbs) 1 1 2 3 4 5 6 7 8 9 10 14 18
6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00
7-17 7-17 7-21 7-21 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5 7-32.5
All stiffeners are rolled per order - stiffeners are noncancelable and nonreturnable. Other sizes are available - Call for Quick Quote 1-800-499-6927
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Steel Pipe Transition Fittings

These steel pipe transition fittings have been used and proven for over 30 years. These parts are 100% tested after assembly and are individually serialized. They meet the applicable testing requirements of the DOT: CFR 42#192.283. The ends are ordinarily supplied as weld ends with bevel prep and external epoxy. Threaded ends are also available with either internal external epoxy coating or external epoxy coating. Design includes double O-ring seals to insure leak-tight performance. Protective sleeves are available and recommended to avoid undue soil shear at rigid tie ins. A Threaded End C
B Weld End
IPS N ominal Siz e 3/4" x 3/4" 1" x 1" 2" x 2" 3" x 3" 4" x 4" 6" x 6"
A (thread) 3.9 3.9 3.9 3.9 3.9 5.9
B (w eld) 12.9 13.1 13.9 14.9 14.9 17.9
C (hdpe) 12.0 12.0 12.0 12.0 12.0 17.5
Other styles are available - Weld, MIPT, FIPT, Steel Flange and Grooved End Other materials are available - Carbon Steel, Brass, Stainless 304&316, Epoxy Coated Call for Quick Quote for fittings that are not listed. 1-800-499-6927
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DESIGN
Elbow Design Information and End Options

The design basis for forge-molded elbows and fabricated segment elbows is well known. A 90 degree elbow is one-fourth of a torus (doughnut). The wedge removed from the straight pipe to make a miter-curve causes a force imbalance within the elbow. The ell tries to straighten out, sort of like a kink in a pressurized fire-hose. The ell must be derated or extra mass added to maintain the same pressure rating as the pipe itself. The heatfusion welds are a focus point for the bending stress trying to straighten the ell. Continuous bend pipe without mitered fusion joints offer a higher pressure rating because there is no stress intensification factor (SIF) (i.e., no joints). Forge molded ells offer the same tight radius, no fusion joint flow turbulence, no miter joint stress intensification, and full pressure rating. Fabricated miter-ells have about the same radius of curvature, 4 turbulence amplifying fusion joints close together, and must be re-rated for WPR. The END OPTIONS for elbows include butt-end, flanged, and DIMJA.
ASME B31.3-1996 Edition
Multiple Miter Bends. The maximum allowable internal pressure shall be the lesser value calculated from Eqs. (4a) and (4b). These equations are not applicable when exceeds 22.5 deg.
Pm = SE (T - c) r2 SE (T - c) r2 T-c ( (T - c) + 0.643 tan r2(T - c)
(4a) (4b)
Pm =
R1 - r2 R1 - 0.5r2
FIG. 304.23 NOMENCLATURE FOR MITER BENDS
(b) Single Miter Bends (1) The maximum allowable internal pressure for a single miter bend with angle a not greater than 22.5 deg. shall be calculated by Eq. (4a). (2) The maximum allowable internal pressure for a single miter bend with angle a greater than 22.5 deg. shall be calculated by Eq. (4c):
Pm = SE (T - c) r2 T-c ( (T - c) + 1.25 tan
t=
PD ((SE/I) + PY)
The following nomenclature is used in the equations for pressure design of straight pipe. tm = minimum required thickness, including mechanical, corrosion, and erosion allowances t = pressure design thickness, as calculated in accordance with pare. 304.1.2 for internal pressure or as determined in accordance with pare. 304.1.3 for external pressure c = the sum of the mechanical allowances (thread or groove depth) plus corrosion and erosion allowance. For threaded components, the nominal thread depth (dimension h of ASME Bl.20.1, or equivalent) shall apply. For machined surfaces or grooves where the tolerance is not specified, the tolerance shall be assumed to be 0.5 mm (0.02 in.) in addition to the specified depth of the cut. T = pipe wall thickness (measured or minimum per purchase specification) d = inside diameter of pipe. For pressure design calculation, the inside diameter of the pipe is the maximum value allowable under the purchase specification. P = internal design gage pressure D = outside diameter of pipe as listed in tables of standards or specifications or as measured E = quality factor from Table A-IA or A-IB S = stress value for material from Table A-l Y= coefficient from Table 304.1.1, valid for t < D/6 and for materials shown. The value of Y may be interpolated for intermediate temperatures. For t D/6.
r2(T - c)
where at the intrados (inside bend radius) (4c)

I= 4(R / D) -1 4(R / D) - 2
c) The miter pipe wall thickness T used in Eqs. (4a), (4b), and (4c) shall extend a distance not less than M from the inside crotch of the end miter welds where M = the larger of 2.5(r2 T)0.5 or tan (R1 - r2) The length of taper at the end of the miter pipe may be included in the distance M. (d) The following nomenclature is used in Eqs. (4a), (4b), and (4c) for the pressure design of miter bends: c = same as defined in para. 304.1.1 E = same as defined in para. 304.1.1 Pm = maximum allowable internal pressure for miter bends r2 = mean radius of pipe using nominal wall T R1 = effective radius of miter bend, defined as the shortest distance from the pipe centerline to the intersection of the planes of adjacent miter Joints S = same as defined in pare. 304.1.1 T = miter pipe wall thickness (measured or minimum per purchase specification) = angle of miter cut = angle of change in direction at miter joint = 2 For compliance with this Code, the value of R1 shall be not less than that given by Eq. (5):
R1 = A Tan + D 2
where at the extrados (outside bend radius)

I= 4(R / D) -1 4(R / D) - 2
and at the sidewall on the bend centerline radius, I=1.0. R1= centerline radius of bend or elbow
(5)
where A has the following empirical values: for U.S. customary units:
(T - c), in. 0.5 0.5 < (T - c) < 0.88 0.88 A 1 . 0 2(T - c) [2(T - c)/3] + 1.17
y=
d + 2c D + d + 2c
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Page 13 - 1
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Version 1.4.1
BETTER
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DESIGN
IPS & DIPS Molded 90 Elbow

A B
Fully Pressure Rated for DR Ordered (Dimensions in Inches)
IPS Molded 90s

IP S S iz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8" A 4.00 4.00 4.00 4.00 4.50 5.13 5.75 9.00 12.00 B 2.625 2.625 2.625 2.625 2.500 3.000 3.000 4.380 6.000 SD R 9-11 9-11 9-11 9-11 9-11 9-17 9-17 9-17 11-17 Weight (lbs) `0.5 0.5 0.5 0.5 1 2 3 9 22
DIPS Molded 90s

D IP S S iz e 4" 6" 8" A 7.82 9.67 11.58 B 3.88 4.50 5.17 SDR 11 11 11 Weight (lbs) 4 11 20
Other sizes and DRs not listed are available - Call For Quick Quote
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Page 13 - 2
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Version 1.4.1
BETTER
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DESIGN
IPS & DIPS Molded 45 Elbow

A B
IPS Molded 45s

IP S S iz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8" A 2.28 2.48 2.83 3.07 3.23 5.00 5.00 8.45 11.00 B 2.05 2.17 2.44 2.64 2.64 3.13 3.13 4.38 6.00 SD R 11 11 11 11 11 9-17 9-17 9-17 11-17 Weight (lbs) 0.5 0.5 0.5 0.5 1.5 2 3 7 21
DIPS Molded 45s

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BETTER
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DESIGN
R X E
IPS 90 3 Segment Elbow Fabricated (1/4 Bend)

IPS Siz e
R /D R atio 1.5
SD R 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17
WPR (psi) 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80
Weight (lbs) 7 6 5 16 13 11 29 23 20 14 51 42 34 24 84 68 57 39 99 80 66 45 138 112 93 63 184 150 126 85 241 196 162 111
4"
6.8
10.9
6.0
6"
1.5
10.0
13.2
6.0
8"
1.25
10.7
14.6
6.5
10"
1.25
13.5
16.6
6.5
12"
1.25
16.0
20.0
8.0
14"
1.05
14.5
19.4
8.0
16"
1.05
16.8
21.2
8.0
18"
1.02
18.4
22.5
8.0
20"
1.02
20.4
24.1
8.0
IPS 3 Segment 90s Continued Next Page

Other sizes, DRs and custom radius ells not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.
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Page 13 - 4
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Version 1.4.1
BETTER
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DESIGN
R X E
IPS 90 3 Segment Elbow Fabricated (1/4 Bend) (continued)

IPS Siz e
R /D R atio
SD R 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5
WPR (psi) 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40
Weight (lbs) 308 251 209 141 394 320 267 181 421 354 239 509 427 283 510 345 738 496 871 585 1019 686 1050 856 1208 984 1401 1126
22"
1.02
22.4
25.7
8.0
24"
1.02
24.5
27.3
8.0
26"
1.02
26.5
30.9
10.0
28"
1.02
28.5
32.5
10.0
30"
1.02
30.5
34.1
10.0
32"
1.20
38.0
38.9
10.0
34"
1.20
41.0
41.0
10.0
36"
1.20
43.0
42.6
10.0
42"
1.20
50.0
54.0
16.0
48"
1.20
58.0
59.9
16.0
54"
1.20
64.0
64.7
16.0
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Page 13 - 5
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Version 1.4.1
BETTER
BY
DESIGN

IPS Siz e
R /D R atio 5.4
SD R 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17
WPR (psi) 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80
Weight (lbs) 2 2 1.5 5 4 4 9 8 7 22 18 15 40 32 27 19 64 53 43 30 103 84 72 46 132 106 88 60 185 151 125 84 254 207 174 118
2"
12.7
14.4
4.0
3"
3.8
13.2
15.0
4.0
4"
3.0
13.7
15.5
4.0
6"
2.2
14.7
18.5
6.0
8"
1.8
16.0
20.2
6.5
10"
1.6
17.0
21.2
6.5
12"
1.5
19.1
24.6
8.0
14"
1.5
21.0
26.2
8.0
16"
1.5
24.0
28.8
8.0
18"
1.5
27.0
31.4
8.0

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Page 13 - 6
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Version 1.4.1
BETTER
BY
DESIGN

IPS Siz e
R /D R atio
SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5
WPR (psi) 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40
Weight (lbs) 335 270 225 153 430 347 292 196 538 437 364 247 517 485 328 699 587 390 714 483 847 570 996 668 1176 792 1215 990 1402 1140 1788 1436
20"
1.5
30.0
34.0
8.0
22"
1.5
33.0
36.6
8.0
24"
1.5
36.0
39.2
8.0
26"
1.5
39.0
43.8
10.0
28"
1.5
42.0
46.4
10.0
30"
1.5
45.0
49.0
10.0
32"
1.5
48.0
51.6
10.0
34"
1.5
51.0
54.3
10.0
36"
1.5
54.0
56.8
10.0
42"
1.5
63.0
70.7
16.0
48"
1.5
72.0
78.4
16.0
54"
1.5
81.0
86.3
16.0
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Page 13 - 7
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Version 1.4.1
BETTER
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DESIGN
IPS HDPE PE Reinforced 3 Segment 90 Elbow

Fully Pressure Rated With Full Flow ID
R X E
These fittings offer a full pressure rating without restricting the ID flow or lowering the fitting WPR design factor!
Feedstock OD 6.625
R /D
SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17 21
WP R (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 160 100 80
1.50
10.0
19.2
12.0
6"
8.625
1.25
10.7
20.6
12.5
8"
10.750
1.25
13.5
23.1
13.0
10"
12.750
1.25
16.0
26.5
14.5
12"
14.000
1.05
14.5
27.4
16.0
14"
16.000
1.05
16.8
29.2
16.0
16"
18.000
1.02
18.4
30.5
16.0
18"
20.000
1.02
20.4
32.1
16.0
20"
22.000
1.02
22.4
33.7
16.0
22"
24.000
1.02
24.5
35.3
16.0
24"
26.000
1.02
26.5
38.9
18.0
30"
32.000
1.20
38.4
48.9
20.0
36"
38.000
1.20
45.6
64.6
20.0
WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Elbow with a 2:1 design factor.
IPPIs HDPE Design-Flow Pipe Fittings are designed to meet AWWA C901/C906 fitting requirements and are manufactured from PPI and NSF listed resins in accordance with the material specifications listed in ASTM D3350 with a cell classification of 345464C or better. Suitable for butt welding to pipe manufactured to ASTM D2513, D3035, F714 with similar resins.
R
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Page 13 - 8
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Version 1.4.1

X
BETTER
BY
DESIGN

IPS Size
R/D Ratio 1.5
SDR 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17
WPR (psi) 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80
Weight (lbs) 3.5 3 2.5 8 7 6 19 15 13 9 31 26 21 15 52 42 35 24 66 53 44 30 86 70 58 39 114 93 78 53 148 119 99 67
4"
6.8
6.9
6.0
6"
1.5
10.0
7.4
6.0
8"
1.25
10.7
8.3
6.5
10"
1.25
13.5
8.7
6.5
12"
1.25
16.0
10.6
8.0
14"
1.05
14.5
10.9
8.0
16"
1.05
16.8
11.3
8.0
18"
1.05
18.4
11.7
8.0
20"
1.02
20.4
12.1
8.0

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Page 13 - 9
www.indpipe.net
Version 1.4.1

X
BETTER
BY
DESIGN

IPS Siz e
R /D R atio
SD R 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5
WPR (psi) 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40
Weight (lbs) 178 144 121 82 221 180 151 101 247 208 141 297 249 165 286 193 331 224 383 257 441 296 432 352 478 389 538 432
22"
1.02
22.4
12.6
8.0
24"
1.02
24.5
13.0
8.0
26"
1.02
26.5
15.4
10.0
28"
1.02
28.5
15.8
10.0
30"
1.02
30.5
16.2
10.0
32"
1.20
38.0
16.6
10.0
34"
1.20
41.0
17.0
10.0
36"
1.20
43.0
17.5
10.0
42"
1.20
50.0
24.7
16.0
48"
1.20
58.0
25.9
16.0
54"
1.20
64.0
27.2
16.0
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Page 13 - 10
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Version 1.4.1
BETTER
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DESIGN

X E
IPS Siz e
R /D R atio 5.4
SD R 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17
WPR (psi) 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80
Weight (lbs) 1.5 1 1 3 2 2 6 5 4 1 11 9 24 19 16 12 39 32 26 18 62 51 43 29 79 64 53 36 112 91 76 51 146 119 101 68
2"
12.7
6.6
4.0
3"
3.8
13.2
6.8
4.0
4"
3.0
13.7
7.0
4.0
6"
2.2
14.7
9.4
6.0
8"
1.8
16.0
10.3
6.5
10"
1.6
17.0
10.7
8.0
12"
1.5
19.1
12.8
8.0
14"
1.5
21.0
13.2
8.0
16"
1.5
24.0
14.0
8.0
18"
1.5
27.0
14.7
8.0

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Page 13 - 11
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Version 1.4.1
BETTER
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DESIGN

X E
IPS Siz e
R /D R atio
SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5
WPR (psi) 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40
Weight (lbs) 187 151 126 86 243 197 165 111 298 24 202 137 330 277 187 393 329 218 388 262 464 312 537 361 618 416 621 506 700 570 954 766
20"
1.5
30.0
15.5
8.0
22"
1.5
33.0
16.3
8.0
24"
1.5
36.0
17.0
8.0
26"
1.5
39.0
19.7
10.0
28"
1.5
42.0
20.5
10.0
30"
1.5
45.0
21.2
10.0
32"
1.5
48.0
22.0
10.0
34"
1.5
51.0
22.7
10.0
36"
1.5
54.0
23.5
10.0
42"
1.5
63.0
31.7
16.0
48"
1.5
72.0
34.0
16.0
54"
1.5
81.0
36.2
16.0
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Page 13 - 12
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Version 1.4.1
BETTER
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DESIGN
IPS HDPE PE Reinforced 2 Segment 45 Elbow

X R
Feedstock OD 6.625
R /D
SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17 21
WP R (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 160 100 80
1.50
10.0
13.4
12.0
6"
8.625
1.25
10.7
14.3
12.5
8"
10.750
1.25
13.5
15.2
13.0
10"
12.750
1.25
16.0
17.1
14.5
12"
14.000
1.05
14.5
18.9
16.0
14"
16.000
1.05
16.8
19.3
16.0
16"
18.000
1.02
18.4
19.7
16.0
18"
20.000
1.02
20.4
20.1
16.0
20"
22.000
1.02
22.4
20.6
16.0
22"
24.000
1.02
24.5
21.0
16.0
24"
26.000
1.02
26.5
23.4
18.0
30"
32.000
1.20
38.4
26.6
20.0
36"
38.000
1.20
45.6
27.9
20.0
R
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Page 13 - 13
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Version 1.4.1

X R
BETTER
BY
DESIGN
IPS 22.5 2 Segment Elbow Fabricated (1/16 Bend)

E
IPS Siz e
R /D R atio 1.5
SD R 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11&17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17
WPR (psi) 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128/80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80
Weight (lbs) 1 1 1 2 2 1.5 3.5 3 2.5 9 7 6 16 13 11 9 26 21 17 12 43 35 31 20 53 42 35 24 73 61 49 33 92 75 63 43
2"
3.6
4.3
4.0
3"
1.5
5.3
4.4
4.0
4"
1.5
6.8
4.5
4.0
6"
1.5
10.0
6.7
6.0
8"
1.25
10.7
7.4
6.5
10"
1.25
13.5
7.6
6.5
12"
1.25
16.0
9.3
8.0
14"
1.05
14.5
9.4
8.0
16"
1.05
16.8
9.6
8.0
18"
1.05
18.4
9.8
8.0
IPS 2 Segment 22.5s Continued Next Page

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Version 1.4.1

X R
BETTER
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DESIGN
IPS 22.5 2 Segment Elbow Fabricated (1/16 Bend) (continued)

IPS Size
R/D Ratio
SDR 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5
WPR (psi) 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40
Weight (lbs) 114 92 77 52 146 118 99 67 173 141 117 79 201 170 116 233 196 130 224 152 267 179 301 203 338 227 324 264 350 285 537 431
20"
1.02
20.4
10.0
8.0
22"
1.02
22.4
10.2
8.0
24"
1.02
24.5
10.4
8.0
26"
1.02
26.5
12.6
10.0
28"
1.02
28.5
12.8
10.0
30"
1.02
30.5
13.0
10.0
32"
1.20
38.0
13.2
10.0
34"
1.20
41.0
13.4
10.0
36"
1.20
43.0
13.6
10.0
42"
1.20
50.0
20.2
16.0
48"
1.20
58.0
20.8
16.0
54"
1.20
64.0
21.4
16.0
1-800-499-6927
Page 13 - 15
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Version 1.4.1
BETTER
BY
DESIGN
IPS HDPE PE Reinforced 2 Segment 22.5 Elbow

X R
Feedstock OD 6.625
R /D
SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17 21
WP R (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 160 100 80
1.50
10.0
10.7
12.0
6"
8.625
1.25
10.7
13.4
12.5
8"
10.750
1.25
13.5
14.1
13.0
10"
12.750
1.25
16.0
15.8
14.5
12"
14.000
1.05
14.5
17.4
16.0
14"
16.000
1.05
16.8
17.6
16.0
16"
18.000
1.02
18.4
17.8
16.0
18"
20.000
1.02
20.4
18.0
16.0
20"
22.000
1.02
22.4
18.2
16.0
22"
24.000
1.02
24.5
18.4
16.0
24"
26.000
1.02
26.5
20.6
18.0
30"
32.000
1.20
38.4
23.2
20.0
36"
38.000
1.20
45.6
23.8
20.0
R
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Version 1.4.1
BETTER
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DESIGN
R X E
DIPS 90 3 Segment Elbows Fabricated (1/4 Bend)

D IPS Siz e
R /D R atio 1.5
SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17
WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80
Weight (lbs) 8 6 4 16 13 9 27 24 17 44 37 26 75 62 44 103 85 58 141 119 78 187 155 104 239 206 137 378 321 215 731 492
4"
7.2
11.2
6.0
6"
1.5
10.4
13.5
6.0
8"
1.25
11.3
15.0
6.5
10"
1.25
13.9
16.9
6.5
12"
1.25
16.5
20.4
8.0
14"
1.05
16.1
20.6
8.0
16"
1.05
18.3
22.3
8.0
18"
1.02
19.9
23.7
8.0
20"
1.02
22.0
25.4
8.0
24"
1.02
26.3
28.8
8.0
30"
1.20
38.0
38.9
10.0
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Page 13 - 17
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Version 1.4.1
BETTER
BY
DESIGN
DIPS 90 5 Segment Elbow Fabricated (1/4 Bend)

DIPS Size
R/D Ratio 2.9
SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17
WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80
Weight (lbs) 11 9 5 21 17 12 35 32 25 56 47 33 94 78 55 134 114 76 187 161 106 256 211 142 328 276 187 531 449 301 847 570
4"
14.0
17.7
6.0
6"
2.2
15.0
18.7
6.0
8"
1.8
16.2
20.4
6.5
10"
1.6
17.2
21.4
6.5
12"
1.5
19.8
25.2
8.0
14"
1.5
23.0
28.0
8.0
16"
1.5
26.1
30.6
8.0
18"
1.5
29.3
33.4
8.0
20"
1.5
32.4
36.1
8.0
24"
1.5
38.7
41.6
8.0
30"
1.5
48.0
51.6
10.0
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Page 13 - 18
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Version 1.4.1

X
BETTER
BY
DESIGN

D IPS Siz e
R /D R atio 1.5
SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17
WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80
Weight (lbs) 5 4 3 10 8 6 17 15 11 27 25 16 46 38 27 64 53 36 86 74 48 109 90 61 139 117 79 207 175 117 336 226
4"
7.2
7.0
6.0
6"
1.5
10.4
7.4
6.0
8"
1.25
11.3
8.4
6.5
10"
1.25
13.9
8.8
6.5
12"
1.25
16.5
10.7
8.0
14"
1.05
16.1
11.2
8.0
16"
1.05
18.3
11.6
8.0
18"
1.02
19.9
12.0
8.0
20"
1.02
22.0
12.5
8.0
24"
1.02
26.3
13.3
8.0
30"
1.20
38.0
16.6
10.0
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Page 13 - 19
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Version 1.4.1
BETTER
BY
DESIGN

X E
D IPS Siz e
R /D R atio 2.9
SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17
WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80
Weight (lbs) 6 4.5 3 13 11 7 21 19 14 34 28 20 58 48 34 80 66 45 111 95 62 146 121 81 183 154 105 288 243 163 464 312
4"
14.0
9.1
6.0
6"
2.2
15.0
9.4
6.0
8"
1.8
16.2
10.4
6.5
10"
1.6
17.2
10.8
6.5
12"
1.5
19.8
13.0
8.0
14"
1.5
23.0
13.8
8.0
16"
1.5
26.1
14.5
8.0
18"
1.5
29.3
15.3
8.0
20"
1.5
32.4
16.1
8.0
24"
1.5
38.7
17.7
8.0
30"
1.5
48.0
22.0
10.0
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Page 13 - 20
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Version 1.4.1

X R
BETTER
BY
DESIGN
DIPS 22.50 2 Segment Elbows Fabricated (1/16 Bend)

E
D IPS Siz e
R /D R atio 1.5
SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17
WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80
Weight (lbs) 4 3 2 9 7 5 14 13 10 24 20 14 39 32 23 56 45 31 69 60 39 89 73 50 114 96 65 162 137 92 267 179
4"
7.2
6.5
6.0
6"
1.5
10.4
6.7
6.0
8"
1.25
11.3
7.4
6.5
10"
1.25
13.9
7.6
6.5
12"
1.25
16.5
9.3
8.0
14"
1.05
16.1
9.5
8.0
16"
1.05
18.3
9.7
8.0
18"
1.02
19.9
9.9
8.0
20"
1.02
22.0
10.1
8.0
24"
1.02
26.3
10.6
8.0
30"
1.20
38.0
13.2
10.0
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Version 1.4.1
BETTER
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DESIGN
Information on Forge Molded Elbows (Sweep Elbows)

Polyethylene Pipe can be thermally treated to reach its malleable forming temperature. With uniform temperature across the wall section, the pipe can then be heated into a new shape within a mold. The pipe is forge-molded into an elbow configuration without fusion joints. The old memory of the straight pipe is killed and the pipe assumes a new elbow memory. This technology has been available for several decades throughout the world, especially in Europe and Australia. These nations use forge-molded ells almost exclusively. They use few injection molded ells except in process piping within chemical plants. Forge-molded ells offer the following advantages. The forge-molded ells have no fusion joints and thus are hydraulically smoother than fabricated ells with their multiple heat-fusion beads that amplify turbulence and pressure drop through the elbow. The radius of curvature is more gentle than fabricated or molded fittings, thus further decreasing the pressure drop through the ell compared to injection molded or fabricated ells. The forge-molded ell is made from extruded pipe so the heat-fusion bead is uniform and easy to visually inspect and qualify. The forge-molded ells are fully pressure rated. These ells have 30 years of historical performance qualifying them against pressure rupture in the same DR as the pipe main. There are no miter fusion joints to act as the focus of intensified stress. The Stress Intensification Factor (SIF) for forge molded ells is 1.0. The SIP for miter-fab ells is about 1.5. The forged molded ell is a lower stressed part because of its continuous, smooth, uniform curvature. The 3:1 R/D ratio provides more mass in the fitting to keep stresses lower. It uses about the same area as a fab fitting, requiring the same size trench - no larger. The installation looks a lot better with smooth curvatures. This elbow fitting system is different from others previously sold in the USA. Try it. Youll like it. Its new and better.
1-800-499-6927
Page 13 - 22
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Version 1.4.1

L
BETTER
BY
DESIGN
IPS Forge Molded 90 Sweep Elbows

R L
IPS Siz e
R /D R atio 4.1
L
end segment
SD R
WPR
Weight (lbs) 2
2"
9.75
6.0
11
160
3"
3.0
10.5
6.0
11
160
4"
3.0
13.5
6.0
11
160
6"
3.0
19.9
7.0
11
160
20
8"
2.8
24.5
10.0
11
160
44
10"
3.0
32.2
11.0
11
160
85
12"
3.0
38.3
13.0
11
160
138
14"
2.8
38.9
13.0
11
160
169
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Version 1.4.1
BETTER
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DESIGN
Tee Design Information and Branch Outlet End Options

The linetee is a pipe component (fitting) that has a single branch outlet pipe equal in diameter to that of the main. The reducing-tees branch outlet is of a diameter less than that of the main. Each tee side-outlet branch is at right angles (90 degrees) to the main. Molded tees are fully pressure rated. Unreinforced fabricated tees have a reduced WPR, based solely on geometry. Three-piece mitered tees are usually externally reinforced to recapture some of the derating due to the hole in the main; this is accomplished by using the next lower DR (heavier wall) pipe. Reducing-tees are reinforced using massive branch saddles, such that the branch reinforcement surrounding the hole offsets the loss of hoop due to the hole. Reducingtees made with the massive branch-saddle are fully pressure rated. The branch saddle reinforcement mass and its placement are calculated per ASME B31.3, Appendix H, Paragraph #304.3.3. Tee Outlet End Options are: butt-end, flanged and MJ-anchor. Tees larger than 18 diameter should ( strongly recommended ) be shipped with flanged or MJ-anchor ends to facilitate mechanical assembly in the field without imposing undue lifting stress or strain on the fitting as it is positioned in the trench and connected to the pipe-run. Long runs of pipe (fused to the Tee) lifted / lowered into the trench can place undue stress/strain on the tee fitting For a tee to achieve full pressure rating it must pass a quick burst test equal to that of the pipe. (attach a length of pipe equal to approx. 6 pipe diameters and then perform an ASTM D1599 quick-burst test) when the fitting survives and the attached pipe bursts, the fitting is as strong or stronger than the pipe. Tees with insufficient reinforcement will rupture before the attached pipe. Tees that survive the quick burst test have a safety factor and stress longevity equal to that of the pipe. Derating or rerating of a tee WPR is a function of geometry and stress intensification factors at the hole in the main. Please refer to the engineering information presented earlier in the catalog section on Branch-Saddles.
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Page 14 - 1
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Version 1.4.1
BETTER
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DESIGN
IPS & DIPS Molded Line Tee

IPS Molded Line Tee

IP S S iz e 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8" A 6.12 6.38 6.76 8.50 9.00 10.26 11.20 18.00 24.00 B 2.54 2.54 2.55 3.30 3.31 3.38 3.35 5.69 7.69 SD R 11 11 11 11 9-11 9-17 9-17 9-17 11-17 Weight (lbs) 0.5 0.5 1 1 2 3 4 15 30
DIPS Molded Line Tee

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Page 14 - 2
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Version 1.4.1

B
BETTER
BY
DESIGN
IPS Fabricated Line Tee

IPS Siz e
SD R 7 9 11 7 9 11 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17
WPR 200 160 128 200 160 128 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80
Weight (lbs) 8 7 6 19 15 13 42 34 28 20 70 57 46 32 105 85 72 48 140 112 93 63 204 166 137 92 283 231 194 131
4"
16.5
6.0
8.3
6"
18.6
6.0
9.3
8"
24.6
8.0
12.3
10"
26.8
8.0
13.4
12"
28.8
8.0
14.4
14"
32.0
9.0
16.0
16"
34.0
9.0
17.0
18"
38.0
10.0
19.0
IPS Line Tees Continued Next Page

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated tee with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.
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Page 14 - 3
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Version 1.4.1

B
BETTER
BY
DESIGN
IPS Fabricated Line Tee (continued)

A
Weight (lbs) 368 297 247 167 506 409 343 231 983 507 422 286 686 577 390 821 689 457 816 552 957 643 1454 977 1676 1128 1633 1331 1736 1413 2026 1628
IPS Siz e
SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5
WPR 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40
20"
40.0
10.0
20.0
22"
46.0
12.0
23.0
24"
48.0
12.0
24.0
26"
54.0
14.0
27.0
28"
56.0
14.0
28.0
30"
58.0
14.0
29.0
32"
60.0
14.0
30.0
34"
74.0
20.0
50.0
36"
76.0
20.0
51.0
42"
82.0
20.0
54.0
48"
88.0
20.0
57.0
54"
94.0
20.0
60.0
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Page 14 - 4
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Version 1.4.1
BETTER
BY
DESIGN
IPS HDPE PE Reinforced Line Tee

B C
A
IP S N ominal S iz e 4" Feedstock OD 6.625 WP R (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100
SD R 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17
30.6
10.0
15.3
6"
8.625
36.6
14.0
18.3
8"
10.750
39.8
14.5
19.9
10"
12.750
41.8
14.5
20.9
12"
14.000
48.0
17.0
24.0
14"
16.000
50.0
17.0
25.0
16"
18.000
54.0
18.0
27.0
18"
20.000
56.0
18.0
28.0
20"
22.000
62.0
20.0
31.0
22"
24.000
64.0
20.0
32.0
24"
26.000
70.0
22.0
35.0
WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Line Tee with a 2:1 design factor.
R
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Page 14 - 5
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Version 1.4.1

B
BETTER
BY
DESIGN
DIPS Fabricated Line Tee

D IPS Siz e 4"
A 16.8
B 6.0
C 8.4
SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17
WPR 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80
6"
18.9
6.0
9.5
8"
25.0
8.0
12.5
10"
27.1
8.0
13.6
12"
29.2
8.0
14.6
14"
33.3
9.0
16.7
16"
35.4
9.0
17.7
18"
39.5
10.0
19.8
20"
41.6
10.0
20.8
24"
49.8
12.0
24.9
Weight (lbs) 9 7 5 18 15 10 37 34 23 62 51 37 93 78 54 150 124 84 205 175 115 286 236 159 359 302 206 612 516 348 963 647
30"
60.0
14.0
30.0
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Page 14 - 6
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Version 1.4.1

B C
BETTER
BY
DESIGN
IPS Branch Saddle Reducing Tee Full Pressure Rated

A
C SD R IP S N ominal S iz e
16" x 8" 16" x 10" 16" x 12" 18" x 2" 18" x 3" 18" x 4" 18" x 6" 18" x 8" 18" x 10 18" x 12" 20" x 2" 20" x 3" 20" x 4" 20" x 6" 20" x 8" 20" x 10" 20" x 12" 22" x 2" 22" x 3" 22" x 4" 22" x 6" 22" x 8" 22" x 10" 22" x 12" 24" x 2" 24" x 3" 24" x 4" 24" x 6" 24" x 8" 24" x 10" 24" x 12"
IP S N ominal S iz e
4" x 2" 4" x 3" 6" x 2" 6" x 3" 6" x 4" 8" x 2" 8" x 3" 8" x 4" 8" x 6" 10" x 2" 10" x 3" 10" x 4" 10" x 6" 10" x 8" 12" x 2" 12" x 3" 12" x 4" 12" x 6" 12" x 8" 12" x 10" 14 " x 2" 14 " x 3" 14 " x 4" 14" x 6" 14" x 8" 14" x 10" 14" x 12" 16" x 2"
SD R
18.0 18.0 18.0 18.0 19.0 18.0 18.0 19.0 21.0 18.0 18.0 19.0 21.0 24.0 20.0 21.0 23.0 24.0 28.0 30.0 20.0 21.0 23.0 24.0 28.0 30.0 32.0 24.0 24.0 27.0 29.0
7.2 6 .7 7.2 6 .7 6.7 7.2 6.7 6.2 6.2 7.2 6.7 6.2 6.2 6.6 8 .2 8.2 8.2 7.7 8.6 8.6 8.2 8.2 8.2 7.7 8.6 8.6 8.5 10.2 9.7 10.2 10.2
11.3 12.3 13.3 13.3 13.3 13.8 14.6 14.3 14.3 14.4 15.9 15.4 15.4 24.4 15.4 16.4 16.4 16.4 25.4 26.4 16.7 17.5 17.2 17.0 26.8 27.0 29.0 17.7 18.5 18.2 18.0
9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-21 9-21
32.0 34.0 36.0 24.0 24.0 27.0 29.0 32.0 34.0 36.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0
10.6 10.6 10.5 10.2 9.7 10.2 10.2 10.6 10.6 10.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5
27.8 28.0 30.0 18.5 19.3 19.0 18.6 28.6 29.0 31.0 19.5 20.3 20.0 19.6 29.6 30.0 32.0 20.5 21.3 21.0 20.6 30.6 31.2 33.0 21.5 22.3 22.0 21.6 31.6 32.20 34.0
9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21
16" x 3" 16" x 4" 16" x 6"
Fully pressure rated reducing tees are available with outlet sizes 3/4 to 24 IPS. Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.
1-800-499-6927
Page 14 - 7
www.indpipe.net
Version 1.4.1

B C
BETTER
BY
DESIGN
DIPS Branch Saddle Reducing Tee Full Pressure Rated

A
D IPS N ominal Siz e 6" x 4" 8" x 4" 8" x 6" 10" x 4" 10" x 6" 10" x 8" 12" x 4" 12" x 6" 12" x 8" 12" x 10" 14 " x 4" 14" x 6" 14" x 8" 14" x 10" 14" x 12" 16" x 4" 16" x 6" 16" x 8"
SD R
D IPS N ominal Siz e 16" x 10" 16" x 12" 18" x 4" 18" x 6" 18" x 8" 18" x 10 18" x 12" 20" x 4" 20" x 6" 20" x 8" 20" x 10" 20" x 12" 24" x 4" 24" x 6" 24" x 8" 24" x 10" 24" x 12"
SD R
19.0 19.0 21.0 19.0 21.0 24.0 23.0 24.0 28.0 30.0 23.0 24.0 28.0 30.0 32.0 28.0 29.0 32.0
6.2 6.2 6.2 6.2 6.2 6.2 8.2 7.7 8.2 8.6 8.2 7.7 8.2 8.1 8.4 10.2 10.2 10.2
13.3 14.3 14.3 15.4 15.4 24.4 16.6 16.4 25.4 26.4 17.6 17.0 27.1 27.0 29.0 18.7 18.0 28.2
9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-11 9-17 9-17 9-17 9-17 9-17 9-21 9-21 9-21
34.0 36.0 27.0 29.0 32.0 34.0 36.0 31.0 33.0 36.0 38.0 40.0 31.0 33.0 36.0 38.0 40.0
10.1 10.4 10.2 10.2 10.2 10.1 10.4 12.2 12.2 12.2 12.1 12.4 12.2 12.2 12.2 12.1 12.4
28.0 30.0 19.7 20.2 29.2 29.7 31.7 20.8 21.3 30.3 30.8 32.8 22.9 23.4 32.4 32.9 34.9
9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21 9-21
Fully pressure rated reducing tees are available with outlet sizes 4 to 20 DIPS. Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.
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Version 1.4.1
BETTER
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DESIGN
Full Pressure, Branch Outlet Reinforcement Designs

(Reference: Design of Piping Systems by the W. M. Kellog Company)
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Page 14 - 9
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Version 1.4.1
BETTER
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DESIGN
Tapped Tees IPS & DIPS Main Size

Stainless steel reinforcing collar on OD Threads cut in ID of PE branch saddle
The industry open needs a threaded hole to mount a pressure gage or air release valve or flowmonitor or temperature sensor, etc. This fitting is offered in 2" NPT (which may be bushed down to 1" NPT and smaller) on all pipe sizes (IPS & DIPS). This fitting is fully pressure rated to the pipe main DR and its WPR.
N ominal Siz e IPS & D IPS 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" IPS 30" 36" IPS L 12 12 12 15 15 18 20 24 24 24 30 30 36 DR 11 11 11 11 11 11 11 11 11 11 11 11 17 WPR (psi) 160 160 160 160 160 160 160 160 160 160 160 160 100 Weight (lbs) 5 11 15 22 29 44 63 91 111 157 227 294 302
For larger diameter pipe mains or other pipe main DRs, call for a Quick Quote on price and delivery.
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Page 14 - 10
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Version 1.4.1
BETTER
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DESIGN
Inspection Tee Kit

The inspection tee is used on many transmission and distribution pipelines. It offers the owner an opening to the interior of the pipeline for the purpose of inspection or simple access for mechanical equipment or people when the pipeline is large in diameter. The KIT includes the native branch saddle, the low height flange adapter fused to the branch-saddle with the metal back up ring (captured in-between) and blind flange. The bolts are not included in the kit. The assembly is saddle-fused to a sufficient long section of pipe main to provide for field fusion. The following inspection tee kits are engineered. Call for a Quick Quote on the particular main size and inspection tee outlet combination needed for the project. 4" Inspection Tee Kit 6" Inspection Tee Kit 8" Inspection Tee Kit 10" Inspection Tee Kit 12" Inspection Tee Kit 18" Inspection Tee Kit 24" Inspection Tee Kit x 6" to 54" main x 8" to 54" main x 10" to 54" main x 12" to 54" main x 14" to 54" main x 20" to 54" main x 28" to 54" main
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Version 1.4.1
BETTER
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DESIGN
Lateral Wye Design Information and End Options

The intersection of the branch into the main produces an elliptical hole (oval). The hoop of the pipe main is more severely breached than a line tee with its circular hole. The derating of the wye is based on geometry and the stress intensification at the intersection joint. As the angle goes from a 90 tee to a 60 to 45 to 30 wye, the derating factor becomes more severe as the loss in hoop increases accordingly. The loss in pressure capacity or the reinforcement necessary to keep full pressure rating is determined in ASME B31.3, Paragraph #304.3.3, which includes the beta angle of the wye. The pressure capacity of an unreinforced 45 lateral wye using a 2:1 safety factor is about 45% of the pressure rating of the straight pipe used for its fabrication. End options available are whatever may be required for the project, such as butt-end, flanged, DIMJA, etc.
NOMENCLATURE
SA SB p(E + A) A p(F + B) A A, B D1, D2 E, F G, h, k P SA,SB t1, t2 t3 METAL AREA, (sq. in.) INSIDE DIAMETER OF FITTINGS, (in.) INDICATED PRESSURE AREA, (sq. in.) INDICATED LENGTHS, (in.) DESIGN PRESSURE, AT DESIGN TEMPERATURE, (psi) ALLOWABLE STRESS AT DESIGN TEMPERATUE, (psi) INDICATED METAL THICKNESS, (in.) AVERAGE METAL, THICKNESS OF FLAT SURFACE, (in.) INDICATED ANGLES SA SB p(E + A) A p(F + B) A
450 LATERAL WYE
450 TRUE WYE
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Version 1.4.1

C
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IPS Fabricated 45 Lateral Wye Unreinforced

B
IPS Siz e
SD R 7 9 11 7 9 11 7 9 11 7 9 11 7 9 11 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17
WPR (psi) 200 160 128 200 160 128 200 160 128 200 160 128 200 160 128 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80
Weight (lbs) 3 2 2 7 6 5 16 14 12 42 33 30 74 59 51 119 98 79 55 181 148 124 84 271 217 181 123 383 311 258 174 605 493 415 280
2"
18.0
6.0
14.0
3"
18.0
7.0
14.0
4"
22.0
7.0
22.0
6"
28.0
7.0
28.0
8"
30.0
8.0
30.0
10"
31.0
8.0
31.0
12"
33.0
11.0
33.0
14"
42.0
11.0
42.0
16"
44.0
13.0
44.0
18"
57.0
14.0
57.0
IPS 45 Lateral Wyes Continued Next Page

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated wye with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.
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Version 1.4.1

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IPS Fabricated 45 Lateral Wye Unreinforced (continued)

B
WPR (psi) 200 160 128 80 200 160 128 80 200 160 128 80 100 80 50 100 80 50 80 50 80 50 80 50 80 50 50 40 40 32 32 25 Weight (lbs) 838 675 563 382 1044 845 710 477 1272 1033 861 583 1272 1071 723 1495 1256 832 1759 1191 2030 1365 2344 1575 2683 1807 2835 2310 3045 2479 3412 2742
IPS Siz e
SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5
20"
65.0
14.0
65.0
22"
67.0
14.0
67.0
24"
69.0
15.0
69.0
26"
70.0
17.0
70.0
28"
71.0
18.0
71.0
30"
90.0
18.0
90.0
32"
91.0
19.0
91.0
34"
93.0
20.0
93.0
36"
95.0
20.0
95.0
42"
109.0
25.0
109.0
48"
113.0
26.0
113.0
54"
118.0
29.0
118.0
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Version 1.4.1
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IPS HDPE PE Reinforced 45 Lateral Wye

B
A B C SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 WPR (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100
A
IPS Nominal Size 4" Feedstock OD 6. 625
28. 0
13. 0
28. 0
6"
8. 625
30. 0
14. 0
30. 0
8"
10. 750
31. 0
14. 5
31. 0
10"
12. 750
33. 0
17. 5
33. 0
12"
14. 000
42. 0
19. 0
42. 0
14"
16. 000
44. 0
21. 0
44. 0
16"
18. 000
57. 0
22. 0
57. 0
18"
20. 000
65. 0
22. 0
65. 0
20"
22. 000
67. 0
22. 0
67. 0
22"
24. 000
69. 0
23. 0
69. 0
24"
26. 000
70. 0
23. 0
70. 0
WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Wye with a 2:1 design factor.
R
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Version 1.4.1

A 135
BETTER
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IPS Fabricated True Equal Wye Unreinforced

90
IPS Siz e
SD R
WPR (psi) 128
Weight (lbs) 6
4"
9.0
11
6"
12.0
11
128
17
8"
16.0
11
128
36
10"
20.0
11
128
69
12"
24.0
11
128
115
14"
28.0
11
80
161
16"
32.0
11
80
246
18"
36.0
11
80
348
20"
40.0
11
80
475
22"
44.0
11
80
631
24"
48.0
11
80
816
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Version 1.4.1
BETTER
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DESIGN
IPS HDPE PE Reinforced True Equal Wye

A 135
90
IPS Nominal Size 4"
Feedst ock OD 6. 625
SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17 11 17
WPR ( psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 160 100 160 100
12. 0
6"
8. 625
16. 0
8"
10. 750
20. 0
10"
12. 750
24. 0
12"
14. 000
28. 0
14"
16. 000
32. 0
16"
20. 000
40. 0
18"
22. 000
44. 0
20"
24. 000
48. 0
22"
26. 000
48. 0
24"
28. 000
48. 0
WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Wye with a 2:1 design factor.
R
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Version 1.4.1

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DIPS Fabricated 45 Lateral Wye Unreinforced

B
D IPS Siz e
SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17
WPR (psi) 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 80 50
Weight (lbs) 16 11 7 35 29 17 60 54 38 97 78 56 155 124 87 241 203 135 334 286 191 542 442 306 747 609 414 1096 926 622 1840 1238
4"
22.0
7.0
22.0
6"
28.0
7.0
28.0
8"
30.0
8.0
30.0
10"
31.0
8.0
31.0
12"
33.0
11.0
33.0
14"
42.0
11.0
42.0
16"
44.0
13.0
44.0
18"
57.0
14.0
57.0
20"
65.0
14.0
65.0
24"
69.0
15.0
69.0
30"
91.0
19.0
91.0
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Version 1.4.1
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DESIGN
IPS Branch Saddle 45 Lateral Reducing Wye Full Pressure Rated

IPS Siz e
SD R
WPR
Weight (lbs) 37
8x4
38.0
30.0
11
160
10 x 4
39.0
31.0
11
160
51
12 x 4
44.0
33.0
11
160
87
10 x 6
39.0
31.0
11
160
72
12 x 6
44.0
33.0
11
160
96
14 x 6
53.0
42.0
11
160
129
12 x 8
44.0
33.0
11
160
109
14 x 8
53.0
42.0
11
160
143
Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting.
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Version 1.4.1
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Reducing Outlet Wyes

Due to the complexity of the concave/convex elliptical (oval) heater plates required to make unreinforced or poly-reinforced reducing outlet wyes, it is standard practice to add a compact reducer to the outlet branch of the line-size wye in order to provide a reduced outlet branch. Call for a Quick Quote on the reduced outlet wye fabrications. Refer to the sketches below for design illustrations:
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Version 1.4.1

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Fabricated Line Cross - IPS

IPS Siz e 2" 3" 4"
A 9.0 10.3 16.5
B 3.3 3.4 6.0
SD R 11 11 7 9 11 7 9 11 7 9 11 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17 7 9 11 17
WPR (psi) 160 160 200 160 128 200 160 128 200 160 128 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80 200 160 128 80
Weight (lbs) 2 3 10 8 7 22 18 16 50 41 34 83 67 55 38 123 99 84 56 165 132 109 74 236 1192 159 107 328 267 224 152
6"
18.6
6.0
8"
24.6
8.0
10"
26.8
8.0
12"
28.8
8.0
14"
32.0
9.0
16"
34.0
9.0
18"
38.0
10.0
IPS Line Cross Continued Next Page

Other sizes and DRs not listed are available - Call For Quick Quote Sizes 24 and smaller meet AWWA C906 fitting requirements, sizes 26 and larger are quoted per fitting. WPR represents the long term hydrostatic pressure capacity of the fabricated cross with a 1.5:1 safety factor. To achieve a 2:1 safety factor like that of the straight pipe the WPR will be reduced.
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Fabricated Line Cross - IPS

(continued)
WP R (psi) 200 160 128 80 200 160 128 80 200 160 128 80 160 128 80 160 128 80 128 80 128 80 128 80 128 80 80 65 65 50 50 40 Weight (lbs) 423 342 284 192 586 474 397 267 1079 584 487 329 792 663 449 944 791 525 934 631 1092 733 1670 1123 1920 1292 1856 1514 1967 1602 2273 1827
IP S S iz e
SD R 7 9 11 17 7 9 11 17 7 9 11 17 9 11 17 9 11 17 11 17 11 17 11 17 11 17 17 21 21 26 26 32.5
20"
40.0
10.0
22"
46.0
12.0
24"
48.0
12.0
26"
54.0
14.0
28"
56.0
14.0
30"
58.0
14.0
32"
60.0
14.0
34"
74.0
20.0
36"
76.0
20.0
42"
82.0
20.0
48"
88.0
20.0
54"
94.0
20.0
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Version 1.4.1
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IPS HDPE PE Reinforced Line Cross

B A
IPS Nominal Size 4"
Feedstock OD 6. 625
SDR 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17
WPR (psi) 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100 200 160 100
15. 3
12. 0
6"
8. 625
18. 3
14. 0
8"
10. 750
19. 9
14. 5
10"
12. 750
20. 9
14. 5
12"
14. 000
24. 0
17. 0
14"
16. 000
25. 0
17. 0
16"
18. 000
27. 0
18. 0
18"
20. 000
28. 0
18. 0
20"
22. 000
31. 0
20. 0
22"
24. 000
32. 0
20. 0
24"
26. 000
35. 0
20. 0
WPR represents the long term hydrostatic pressure capacity of the Reinforced Fabricated Line Cross with a 2:1 design factor.
R
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Version 1.4.1

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Fabricated Line Cross - DIPS

D IPS Siz e
SD R 9 11 9 11 9 11 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 11 17
WPR (psi) 160 128 160 128 160 128 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 160 128 80 128 80
Weight (lbs) 11 8 20 17 44 40 73 60 43 108 91 62 173 143 97 235 200 132 328 271 183 411 346 234 701 591 398 1098 737
4"
16.8
6.0
6"
18.9
6.0
8"
25.0
8.0
10"
27.1
8.0
12"
29.2
8.0
14"
33.3
9.0
16"
35.4
9.0
18"
39.5
10.0
20"
41.6
10.0
24"
49.8
12.0
30"
60.0
14.0
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Version 1.4.1
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DESIGN
Reducing Crosses and End Options - IPS & DIPS
Reducing crosses use full-pressure rated massive-base branch-saddles. The permutations and combinations of equal and unequal reducing crosses is quite numerous (2" to 24" IPS & DIPS Outlets- by- 3" to 24" DIPS to 54" IPS pipe main). Call for a Quick Quote on the specific combination needed for the project. These reducing crosses are not normally a stocking item, but are made to order. While the tooling for every combination may not be immediately available, Independent Pipe Products can make the required tooling in a reasonable time frame in our own machine shop. Allow us to Quick Quote on your projects. We want to earn your business! End options are your choice of butt-end, flanged, DIMJA, reducer end, etc.
1-800-499-6927
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Version 1.4.1
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DESIGN
Landfill Riser Shafts
Commercial and sanitary landfills use leachate collection systems to comply with federal mandates to protect the water and the environment. The landfills need risers over some of these pipes. These riser shafts must have pipe continuously added to the riser as the lifts of garbage and soil cover increase in height. Flanged pipe spools are grabbed by the settlement of the garbage inducing vertical axial buckling of the riser pipe column. Riser shafts must be smooth on the OD to avoid vertical crushing! Vertical butt-fusion of the large diameter pipes (with its smooth OD) is virtually impossible. Hence, mechanical joining of the HDPE riser pipe is the answer! The landfill riser system is composed of three segments: the Base, the Riser-Segment and the Cap. All these pipe components are fabricated from ruggedized HDPE pipe with at least 46 psi pipe stiffness. Each segment hand-screws into the other using two men laborers. As the garbage level rises and the riser needs to be vertically extended, the debris cap is unscrewed and removed by hand. The new Riser-Segment is hand threaded into place and the debris cap is reinstalled by hand threading it back into position. The short-length and lightweight HDPE pipe combine to make this a very practical system! Call for a Quick Quote on the custom base needed for your landfill; add to it all the risers segments needed, and one debris-cap; and the landfill riser shaft is complete. The end user will want its engineer to do a structural analysis to verify adequacy of pipe for burial depth.
Nominal Size 24" ID 36" ID 42" ID
Custom Base (l.5" PL+10ft)
Riser Segments 5 ft long l0 ft long
Debris Cap (with handles)
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Version 1.4.1
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DESIGN
Outfalls - Diffusers - Headers - Manifolds
Ocean and river outfall pipelines need diffusers to dispense and distribute the effluent into the current so biological activity can consume the degradable debris. These large diameter pipe fabrications need to be engineered for constant pressure drop or constant velocity, self-cleaning velocity, minimum velocity and other parameters. Based on the design, a different diffuser is fabricated. There are many issues to be considered and incorporated into the design. Headers for pipe networks are important pipe fabrications. But the spacing between header openings and the reinforcement of those openings is critical. The tendon distance between portal openings must exceed a minimum distance determined by several factors. Call us to work with you and your customers on those header fabrications. Manifolds are needed for piping installations such as multi-pipe geothermal heat-pump systems. Proper design should be considered to insure even flow, so as not to starve any section of the piping network. The header design is critical to a balanced system! Independent Pipe Products, Inc. has a Professional Engineer and staff employed to work with the HDPE pipe distributors, engineering consultants and contractors to insure a successful project. Call us to assist on your next diffuser project.
1-800-499-6927
Page 17 - 2
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Version 1.4.1
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Floats and Pontoons
Floats and pontoons are needed for many applications, such as dredging pipelines, sand & gravel pipes, water borne barges and platforms, etc. The float must be able to support the weight with appropriate positive buoyancy - not too high in the water, nor too low in the water. Independent Pipe Products has special, low-cost float pipe and end-caps available. The high buoyancy and low weight make these very practical. The low cost makes these HDPE pontoons economical. Float pipe is available in sizes 4" to 42". Float length can be from 4ft to 20ft long. To assure positive flotation, the floats are pressurized. Call for a Quick Quote on your next float or pontoon project.
1-800-499-6927
Page 17 - 3
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Version 1.4.1
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DESIGN
PE Reinforced Massive Mining Fittings

Since the mid 1970s, High Density Polyethylene pipe and fittings have been used in mining slurry pipelines. Their use continues to grow every year. In sliding abrasion, HDPE can out wear and out last steel or other thermoplastics by as much as 200% to 400%. However, in impact abrasion, HDPE does not do as well. Its wear capacity in impact abrasion is less that other materials. The abrasion mechanism at the microscopic level is different in impact versus sliding. When the slurry changes direction, the slurry particles impact the elbows or tees. As the fitting wall wears, the effective hoop-stress rises until it is too much and the fitting bursts! An environmental spill may result. When the HDPE pipes are installed above ground, the pipes may walk or move laterally by expansion and contraction. This will bend and overstress some fittings, especially in mechanical fatigue. The result is a cracked tee or elbow - allowing a leak or spill. This can be avoided by a new class of fittings (made under license) that use MASSIVE reinforcement at critical stress-concentration zones. Such zones are at elbow miter fusion joints - at the branch of the fusion joint of the branch to the main in a fabricated tee. The MASSIVE mining fittings use external reinforcement and thick wall section such that the fitting will Leak Before Break. This allows normal maintenance scheduling for fitting replacement; rather than wearing all the way through and rupturing, which may result in a shutdown of operations. Suddenly that cheap fitting got really expensive. These fittings have the same bore as the pipeline - therefore causing no turbulent velocity. This new class of MASSIVE reinforced fittings for mining applications are not inexpensive, but they do the job and out last all standard HDPE fabricated and molded fittings. They even replace the schedule 10 stainless, larger diameter metal fittings on SX (Solvent Extract) mining pads, at about half the cost of stainless fabricated fittings. TRY IT, YOULL LIKE IT! MASSIVE fittings are externally poly-reinforced; fully pressure rated and have FULL ID. Call for more information and quotes on these MASSIVE mining fittings. They are available 4 through 30" diameter when ordered with sufficient lead-time. All the standard fittings are available, including Target Tees. Call for a Quick Quote.
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Version 1.4.1
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Industrial Manholes and Tanks
Independent Pipe Products fabricates custom manholes and tanks for municipal and industrial applications, such as a sewer manhole, catch-basin, liquid chemical holding tank, etc. The types of tanks are quite diverse. Submit your drawings to us and Call for a Quick Quote. The current diameter size limit is 63" diameter. Length or height is not a problem as the tank / manhole can be assembled in sections. If you need guidance on the design of manholes or tanks, call us for our basic design guideline booklet. Because these fixtures are often large and cumbersome with many subcomponents, please allow a few weeks in the project schedule for construction and shipping. Allow us to quote on your next project - we want to earn your business.
1-800-499-6927
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Version 1.4.1
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DESIGN
Specialty Fittings
Watch for new product releases on specialty fittings such as bell-mouth inlet flares, casing spacers, suspended pipeline collars, support saddles, pipe rack anchor rings and fireworks mortar cannisters. If you have a new fitting need, present us with your challenge and well do our best to meet it. Call us for a Quick Quote
1-800-499-6927
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Version 1.4.1

Spools
BETTER
BY
DESIGN
Pipe spools are short lengths of pipe with an end fitting which allows it to be connected into the pipeline or process piping system. The end fitting may be a flange-adapter, a ductile-iron mechanical-joint anchor fitting, a grooved adapter, etc. Because of the permutation and combination of pipe diameters, pipe DR, pipe length and end fittings, it is not practical to list pricing for every possible spool. Call us for a Quick Quote
1-800-499-6927
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Version 1.4.1
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DESIGN
2 - Dimensional & 3 - Dimensional Pipe Offsets

Independent Pipe Products can engineer and detail the necessary design for 2-D and 3-D Pipe offsets. There are many varieties, some of which are illustrated below. Fax us your project needs. We can Deliver! Call for a Quick Quote
Formula:
A = roll2 + set2 Travel = A x cosecant of angle of fitting Run = A x cotangent of angle of fitting
A = Spread - center to center measurement B = Amount - one pipe is longer or shorter than the other to keep equal spreads throughout S = Offset T =Travel (see Calculated 450 Offsets for solving length). Both travel pipes will be the same length.
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Version 1.4.1
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DESIGN
Metric Fittings
Metric fittings are available from Independent Pipe Products. Most sizes can be machined to dimension for reducers, flange adapters and DIMJA Kits. Metric tees and ells are made by using IPS and DIPS fittings and fusing a reducer or expander matched to the butt fusion end of the pipeline. The effective size range generally available is: 32mm1.26" 40mm1.57" 50mm1.97" 63mm2.48" 75mm2.95" 90mm3.54" 110mm4.33" 125mm4.92" 140mm5.51" 160mm6.30" 180mm7.09" 200mm7.87" 225mm8.86" 250mm9.84" 280mm11.02" 315mm12.40" 355mm13.98" 400mm15.75" 450mm17.71 500mm19.68" 600mm23.62"
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Version 1.4.1
BETTER
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DESIGN
AWWA C901/C9O6 Hydrostatic Testing

Independent Pipe Products, Inc. has its own AWWA C901/C906 hydro-test unit located at its corporate headquarters in Dallas, Texas. While Independent Pipe Products, Inc. is not a certified laboratory, its resident Professional Engineer oversees the test work, procedures, and safety practices in compliance with the protocol and requirements of AWWA C906, section 2.4.0.
Standard fittings in sizes 24" and smaller diameter are routinely hydrotested to meet AWWA C901/C906 requirements due to the number of units and frequency of production.
Larger diameter fittings are ordered less frequently. The costs for blind-flanging a 24" to 54" tee for hydro testing is very expensive. The test costs are applied to the individual fitting required for the project. The testing cost is billed at cost per the following schedule. Testing cost are affected by the quantities of specific fittings to be tested. Call for a Quick Quote on large diameter fittings tested to AWWA C901/C906 requirements.
Services
Unit Rate
Fitting Testing Laboratory Technician (hourly) (2 required for safety reasons) Equipment Charge 14' to 34" (daily) Equipment Charge 36" to 54" (daily) Project Management Project Management (hourly) ** Report and Certification Fees (Per report issued)
$ $ $
$ $
**PM billed as time for report review, phone consultation as required, project coordination. Independent Pipe Products, Inc. tests its own fittings as well as the fittings of other manufacturers and distributors. As needed, all shipping charges to and from our test site are the responsibility of the client. We have a selection of blind flanges and end caps for use in testing. If the fitting to be tested needs an end cap or blind flange currently not in inventory, we can acquire the necessary parts for an additional fee. Specialty end caps can be quoted or supplied by the client. 1-800-499-6927
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Version 1.4.1

TOC Design-Flow HDPE
FM APPROVED
BETTER
BY
DESIGN
Factory Mutual Approved Class 150 & Class 200 HDPE Pipe & Pipe Fittings
Table Of Content s IPS HDPE Pipe ( Iron Pipe Size 2-24 ) DIPS HDPE Pipe ( Ductile Iron Pipe Size 4-24 ) PE 4710 HDPE Physical Properties - FM 2. Flange Adapters
FM APPROVED
18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-9 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 18-18 18-19 18-20 18-21 18-22 18-23 18-24 18-25 18-26 18-27 18-28 18-29 18-30 18-31 18-32
1.
IPS Flange Adapter (2 to 36) DIPS Flange Adapter (4 to 30)
DESIGN-FLOW
3.
Convoluted Bolt Rings IPS Ductile Iron-Stainless Steel Bolt Ring (2-36)
FM APPROVED
DIPS Ductile Iron-Stainless Steel Bolt Ring (4- 24) 18-8 Bolt Ring Materials Physical Properties
4.
Reducer Components IPS Concentric Reducer (2 x to x 24)

FM APPROVED
DIPS Concentric Reducer (4 x to x 24) IPS Branch Saddle (main x 2 - 12 outlet) DIPS Branch Saddle (main x 2 - 12 outlet) IPS & DIPS (2 to 24) IPS & DIPS MJ Adapter Kit (2 - 24) MJ Adapter Gland & Accessory Pack (2" - 24) 900 & 450 IPS Molded Elbow (2 to 6) 90 IPS 3 Segment Fabricated (4 to 24)
0 0
5.
Branch Saddles
FM APPROVED
6.
Water-Stops
FM APPROVED
7.
MJ Adapters & Kits

FM APPROVED
8.
Elbows
FM APPROVED
90 IPS 5 Segment Fabricated (4 - 24)
Better by Design
450 IPS 2 Segment Fabricated (4 to 24) 45 IPS 3 Segment Fabricated (4 to 24)

0
22.50 IPS 2 Segment Fabricated (4 to 24) 900 DIPS 3 Segment Fabricated (4 to 24) 90 DIPS 5 Segment Fabricated (4 to 24)
0
FM Approved HDPE Pipe & Fittings Submittal Catalog

9. Tees
FM APPROVED
450 DIPS 2 Segment Fabricated (4 to 24) 45 DIPS 3 Segment Fabricated (4 to 24)

0
22.50 DIPS 2 Segment Fabricated (4 to 24) IPS Molded Line Tee (2 - 6) IPS Fabricated Line Tee (4 - 24) DIPS Fabricated Line Tee (4 - 24) IPS Br. Saddle Reducing Tee (2 x to x 24) DIPS Br. Saddle Reducing Tee (4 x to x 24)
June 1, 2010 Version 1.4.2 1-800-499-6927

Issued June 1, 2010
Page 18 - 1
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Version 1.4.2
BETTER
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DESIGN
IPS HDPE PIPE

IP S S iz e
IP S P ipe S iz e P ipe OD (in)
PE4710
Factory Mutual Approved High Density Polyethylene Pipe

FM 1613 . ASTM F 714 . ASTM D 3035 . AWWA C901/C906 . NSF - 61
D R 11 C L AS S 1 5 0
WPR @ 150 psi Avg ID (in) Min Wall (in) Weight (lbs/ft)
DR 9 C L AS S 2 0 0
WPR @ 200 psi Avg ID (in) Min Wall (in) Weight (lbs/ft)
2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
2.375 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000
1.917 2.826 3.633 4.490 5.349 6.963 8.679 10.293 11.301 12.915 14.532 16.146 17.760 19.374
0.216 0.318 0.409 0.506 0.602 0.784 0.977 1.159 1.273 1.455 1.636 1.818 2.000 2.182
0.64 1.39 2.31 3.52 5.00 8.47 13.16 18.51 22.32 29.15 36.89 45.54 55.10 65.58
1.815 2.675 3.440 4.253 5.065 6.594 8.219 9.746 10.701 12.231 13.760 15.289 16.819 18.346
0.264 0.389 0.500 0.618 0.736 0.958 1.194 1.417 1.556 1.778 2.000 2.222 2.444 2.667
0.77 1.66 2.75 4.20 5.96 10.11 15.70 22.08 26.63 34.78 44.02 54.34 65.75 78.25
Pressure Ratings are calculated using 0.50 design factor for HDS at 73F as listed in FM 1613. Temperature considerations may r equire use of additional design factors. Pipe weight s are calculated in accordance with PPI TR-7. Average inside diameter is calculat ed with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances liste d in the applicable pipe specifications. Pipe OD (inches) DR = Minimum Wall Thickness (inches) Per FM 1613 & AWWA C906, the working pressure rating equals the pressure class, with an allowance included in the WPR for The Long-Term Hydrostatic Strength of PE3608/PE4710 Polyethylene pressure surge. The pressure and surge design basis for polyethPipe is 1600 psi at 73.4 F. The performance & physical properties of ylene pipe is different from the PVC and DI pipe design basis. PE4710 meet and exceed the requirements of PE3608.
1-800-499-6927
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Page 18 - 2
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Version 1.4.2
BETTER
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DESIGN
DIPS HDPE PIPE

D R 11 C L AS S 1 5 0
WPR @ 150 psi Avg ID (in) 3.876 5.571 7.305 8.961 10.656 12.351 14.046 15.741 17.436 20.829 Min Wall (in) 0.436 0.627 0.823 1.009 1.200 1.391 1.582 1.773 1.964 2.345 Weight (lbs/ft) 2.62 5.42 9.32 14.03 19.84 26.65 34.47 43.29 53.12 75.78
PE4710
Factory Mutual Approved High Density Polyethylene Pipe

FM 1613 . ASTM F 714 . ASTM D 3035 . AWWA C901/C906 . NSF - 61
D IP S S iz e
D IPS Pipe Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" Pipe OD (in) 4.800 6.900 9.050 11.100 13.200 15.300 17.400 19.500 21.600 25.800
DR 9 C L AS S 2 0 0
WPR @ 200 psi Avg ID (in) 3.670 5.274 6.917 8.486 10.090 11.696 13.302 14.906 16.512 19.722 Min Wall (in) 0.533 0.767 1.006 1.233 1.467 1.700 1.933 2.167 2.400 2.867 Weight (lbs/ft) 3.13 6.47 11.13 16.74 23.67 31.80 41.13 51.66 63.38 90.43
Pressure Ratings are calculated using 0.50 design factor for HDS at 73F as listed in FM 1613. Temperature considerations may r equire use of additional design factors. Pipe weight s are calculated in accordance with PPI TR-7. Average inside diameter is calculat ed with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances liste d in the applicable pipe specifications. Pipe OD (inches) DR = Minimum Wall Thickness (inches) Per FM 1613 & AWWA C906, the working pressure rating equals the pressure class, with an allowance included in the WPR for The Long-Term Hydrostatic Strength of PE3608/PE4710 Polyethylene pressure surge. The pressure and surge design basis for polyethPipe is 1600 psi at 73.4 F. The performance & physical properties of ylene pipe is different from the PVC and DI pipe design basis. PE4710 meet and exceed the requirements of PE3608.
1-800-499-6927
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Page 18 - 3
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Version 1.4.2

BETTER
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DESIGN

D e n s it y M e lt In d e x 1 Te n s ile S tre n g th @ Yield (2 in/min) @ Break (2 in/min) H y d r o s t a t ic D e s ig n B a s is ( H D B ) @ 23o C (73.4o F) @ 60o C (140o F) HDB Design Factor (DF) Elongation @ Break (2 in/min) Flexural Modulus2 Notched Iz od Impact Strength Hardness (Shore D) Brittleness Temperature Enviromental Stress Crack Resistance3 N SF Cell Classification Vicat Softening Point ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 STANDARD 61 ASTM D 3350 ASTM D 1525 1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs APPROVED 345464C (min) 257 o F ASTM D 638 ASTM D 638 3300 p si 4500 p si
ASTM Test Method

Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
*This list of typical physical properties is intended for basic characterization of the material and does not represent specifi c determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepar ed in accordance with procedure C of ASTM D 4703 and may dif fer from specimens taken from pipe.
FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe is manufactured to FM 1613, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 st andards as applicable. S tandard color of pipe is black with white print line . Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
1-800-499-6927
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Page 18 - 4
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Version 1.4.2
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DESIGN
FM IPS Flange Adapters

N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" H (OAL) 6.0 6.0 6.0 8.0 11.0 11.0 11.0 11.0 12.0 12.0 12.0 12.0 14.0 15.0 15.7 15.0 15.8 15.0 15.0 15.0 16.5 T 0.39 0.63 0.54 0.78 0.78 1.00 1.49 1.22 1.77 1.45 1.94 1.60 2.22 1.82 2.50 2.05 2.78 2.27 3.06 2.50 3.33 2.73 3.61 2.96 3.89 3.18 4.17 3.41 3.64 3.86 4.09 F ace D iameter 3.94 5.00 6.00 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00 30.00 32.30 34.30 36.50 38.50 40.80 R (R adius) 1/4 1/4 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 150 150 150 DR 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 11 11 11 Weight (lbs) 1 1 2 2 3 3 8 7 11 10 19 18 25 24 49 40 74 60 79 64 81 66 83 68 97 79 143 117 158 129 164 134 163 208 218
FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.
1-800-499-6927
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Page 18 - 5
www.indpipe.net
Version 1.4.2
BETTER
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DESIGN
FM DIPS Flange Adapters

DIPS Nominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
H (OAL) 6.0 8.0 9.0 9.0 11.0 11.0 12.0 12.0 12.0 14.8 14.0
T 0.67 0.55 0.96 0.78 1.26 1.03 1.54 1.26 1.83 1.50 2.13 1.74 2.42 1.98 2.71 2.22 3.00 2.46 3.58 2.93
F ace Diameter 6.625 8.625 10.750 12.750 15.000 17.500 20.000 21.500 23.600 27.800
R (Radius) 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16
Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
DR 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11
Weight (lbs) 4 3 6 4 8 6 13 10 21 17 35 28 43 35 56 46 68 55 99 81
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Page 18 - 6
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Version 1.4.2
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DESIGN
Cross Section:
Convoluted - Ductile Iron & Stainless
FM IPS Bolt Rings

ID
U.S. Patent # 7,401,821
IP S N ominal S iz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" T
(Thickness)
OD
B olt H ole C ircle 4.69 6.00 7.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 27.25 29.50 31.75 34.00 36.00 38.50 40.50 42.75 N umber Of B olt H oles 4 4 8 8 8 12 12 12 16 16 20 20 20 24 28 28 28 32 32 D iameter Of B olt H oles 3/4" 3/4" 3/4" 7/8" 7/8" 1" 1" 1-1/8" 1-1/8" 1-1/4" 1-1/4" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-5/8" 1-5/8" C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200* 150 150 150 150 Actual WP R R ating 275 275 275 275 275 275 275 160 275 160 275 160 275 160 275 160 275 275 160 200 200 200* 160 160 160 160 Weight (lbs) 2.7 4.5 5.5 7.5 12 15 25 24 35 29 48 39 53 42 70 57 80 103 80 109 130 368* 139 165 191 214
OD 6.00 7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00 34.25 36.50 39.00* 38.75 41.75 43.75 46.00
ID 2.50 3.63 4.63 6.75 8.75 10.94 13.00 14.38 16.38 18.38 20.38 22.38 24.38 26.38 28.38 30.25* 30.38 32.38 34.38 36.38
.75 .94 .94 1.00 1.13 1.19 1.50 1.25 1.63 1.38 1.84 1.63 2.00 1.70 2.23 1.84 2.41 2.56 2.16 2.50 2.59 3.00* 2.47 2.56 2.88 3.00
* Indicates flat plate / lap joint design, material is A36 carbon steel. WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. 150# bolt-hole pattern. Convoluted bolt rings are available in stainless steel 316 or ductile iron ASTM A536 GR 65/45/12. Ductile iron bolt rings are available with bright red oil based enamel paint, epoxy coating or galvanized finish.
1-800-499-6927
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Page 18 - 7
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Version 1.4.2
BETTER
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DESIGN
Cross Section:
Convoluted - Ductile Iron & Stainless
FM DIPS Bolt Rings

ID
U.S. Patent # 7,401,821
OD
Bolt Hole Circle 7.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 29.50 Number Of Bolt Holes 8 8 8 12 12 12 16 16 20 20 Diameter Of Bolt Holes 3/4" 7/8" 7/8" 1" 1" 1-1/8" 1-1/8" 1-1/4" 1-1/4" 1-3/8" Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 Actual WPR Rating 275 275 275 275 275 275 275 275 275 275 Weight (lbs) 5 8 11 16 26 31 42 51 61 94
DIPS Nominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
T
(Thickness)
OD
ID
.94 1.00 1.13 1.19 1.50 1.63 1.84 2.00 2.23 2.56
9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 32.00
4.90 7.00 9.19 11.25 13.38 15.49 17.59 19.70 21.85 26.05
* Indicates flat plate / lap joint design, material is A36 carbon steel. WPR (working pressure rating) is for free-floating rings on HDPE flange adapters and includes a 2:1 safety factor. 150# bolt-hole pattern. Convoluted bolt rings are available in stainless steel 316 or ductile iron ASTM A536 GR 65/45/12. Ductile iron bolt rings are available with blue oil based enamel paint, epoxy coating or galvanized finish.
1-800-499-6927
Issued June 1, 2010
Page 18 - 8
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Version 1.4.2

Specification Sheet #B1-FM
BETTER
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DESIGN
U.S. Patent # 7,401,821
Design-Flow Convoluted FM Ductile Iron & Stainless Steel Bolt Rings Metals & Coatings Physical Properties
ASTM Standard
ASTM A536 ASTM A531
METALS & ALLOYS
Type of Material
D uc ti le Iro n Sta i nle s s Ste e l 3 1 6
Comments
Grade 65-45-12 Grade CF8M
PAINTS & SURFACE TREATMENTS
Type of Material
Oi l B a s e d E na me l P a i nt
ASTM Standard
ASTM B117
Salt Spray
Comments
100+ Hours
E p xo y B a s e d P a i nt
ASTM B117
Salt Spray
500+ Hours
E -C o a t
ASTM B117
Salt Spray
1000+ Hours 5 mils 2000 Hours 2500+ Hours 10 MILS to 26 MILS 10 MILS to 26 MILS 3000+ Hours
Ho t D i p Ga lva ni zi ng A q ua -A rmo r Me ta l J a c k e t
ASTM A153 ASTM G-85 ASTM B117 ASTM A775 ASTM A972 ASTM B117
Page 18 - 9
Salt Fog
Salt Spray
FB E FB E Salt Spray
F us i o n B o nd e d E p o xy C o a ti ng
1-800-499-6927
Issued June 1, 2010
www.indpipe.net
Version 1.4.2
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FM IPS Reducers
(Dimensions in Inches) STYLE A compact STYLE B fabricated STYLE C traditional
L1
L2
L1
L2
L1
L3
L2
IPS Nominal Siz e 3" x 2" 4" x 2" 4" x 3" 6" x 4" 8" x 6" 10" x 8" 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 22" x 20" 24" x 22"
Style
L1
L2
L3
Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
DR 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11
Weight (lbs) 1 1 2 1 2 1 4 3 7 6 16 13 24 20 34 28 43 36 57 47 69 56 84 69 103 84
C C C A A A A A A A A A A
3.22 2.75 3.00 4.00 4.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 9.00
2.50 2.75 2.50 4.00 4.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 9.00
.93 1.66 0.88 -
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Page 18 - 10
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Version 1.4.2
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DESIGN
FM DIPS Reducers
(Dimensions in Inches) STYLE A compact STYLE B fabricated
L1
L2
L1
L2
D IPS N ominal Siz e 4" x 3" 6" x 4" 8" x 6" 10" x 8" 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 24" x 20"
Style
L1
L2
C lass
DR
Weight (lbs) 3 2 4 3 9 8 18 15 25 21 40 33 51 43 63 52 117 96 157 129
A A A A A A A A A B
3.00 3.00 5.00 6.00 6.00 7.00 7.00 7.00 7.00 9.00
3.00 3.00 5.00 6.00 6.00 7.00 7.00 7.00 7.00 9.00
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11
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Page 18 - 11
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Version 1.4.2
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FM IPS Branch Saddles

FM Branch saddles are approved when fused to a straight run of pipe to form a tee. FM Branch Saddles are approved for use with pipe main diameters 3 to 48. Branch saddle blank machined per order to radius of pipe main size ordered. Purchaser must determine that concave/convex heater plate adapters are available to complete the saddle fusion.
B ase Diameter Weight (lbs)
Outlet Nominal Siz e
Main Siz e R an g e 3 - 12 14 - 34 36 - 48 4 - 12 14 - 34 36 - 48 6 - 12 14 - 34 36 - 48 8 - 12 14 - 34 36 - 48 10 - 12 14 - 34 36 - 48 12 14 - 34 36 - 48 14 - 34 36 - 48
L1
L2
Class
DR
2" IPS
3.2
0.2
2.6
200 150 200 150 200 150 200 150 200 150 200 150 200 150
9 11 9 11 9 11 9 11 9 11 9 11 9 11
1 1 2 1 3 2 5 4 11 9 19 16 39 32
3" IPS
3.2
0.5
3.9
4" IPS
3.2
0.5
4.8
6" IPS
3.2
0.8
7.3
8" IPS
6.0
0.8
9.4
10" IPS
6.0
1.0
11.5
12" IPS
8.0
1.0
13.8
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Page 18 - 12
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Version 1.4.2
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DESIGN
FM DIPS Branch Saddles

FM Branch saddles are approved when fused to a straight run of pipe to form a tee. FM Branch Saddles are approved for use with pipe main diameters 3 to 48. Branch saddle blank machined per order to radius of pipe main size ordered. Purchaser must determine that concave/convex heater plate adapters are available to complete the saddle fusion.
B ase Diameter Weight (lbs)
Outlet Nominal Siz e
Main Siz e R an g e 3 - 12 14 - 34 36 - 48 4 - 12 14 - 34 36 - 48 6 - 12 14 - 34 36 - 48 8 - 12 14 - 34 36 - 48 10 - 12 14 - 34 36 - 48 12 14 - 34 36 - 48 14 - 34 36 - 48
L1
L2
Class
DR
2" IPS
3.2
0.2
2.6
200 150 200 150 200 150 200 150 200 150 200 150 200 150
9 11 9 11 9 11 9 11 9 11 9 11 9 11
1 1 2 1 5 4 11 9 21 17 38 31 57 47
3" IPS/DIPS
3.2
0.5
3.9
4" DIPS
4.0
1.0
6.6
6" DIPS
5.0
1.5
8.6
8" DIPS
6.0
1.5
11.5
10" DIPS
8.0
2.0
13.8
12" DIPS
10.0
2.0
15.3
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Version 1.4.2
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FM IPS & DIPS Water-Stop / Thrust-Isolator Wall-Pipe / Anchor Ring

This pipeline component serves to restrain and anchor against thermal expansion and contraction as well as prevent French draining of water along the pipe OD. It is a multipurpose fitting used in several ways for different reasons - hence, several names for the same part. It is engineered to hold the pipe in place by transferring the thermal force from the pipe to the soil or vault wall via a large area of usually reinforced concrete. Make sure the soil bearing load area, as well as the thickness and strength of the concrete is sufficient.
OD T C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
T
IPS & D IPS N ominal Siz e 2" IPS 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
DR
9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11
Weight (lbs)
3 2 4 3 5 4 9 7 18 15 29 24 47 39 72 59 107 88 129 106 160 131 198 163 228 187
12.0 12.0 12.0 12.0 16.0 18.0 22.0 22.0 24.0 24.0 24.0 24.0 28.0
3.50 5.00 6.60 8.50 10.63 12.75 15.00 17.50 20.00 21.12 23.50 25.60 28.00
2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00
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Version 1.4.2

Gland Ring Metal Ductile Iron
BETTER
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HDPE
Primary Gasket Seal
FM DIPS & IPS MJ Adapter With Kit

Connects HDPE to Ductile Iron (Dimensions in Inches)
Kit includes HDPE anchor fitting, standard rubber gasket, extra length T-bolts, internal stainless steel stiffener (optional), C-110 heavy body ductile iron gland ring.
D1
D2
Optional Stainless Steel Stiffener
IP S & D IP S N ominal S iz e 2" IP S 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
D1 IP S
2.38 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00
D1 D IP S
3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80
D2
OAL
C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 150 150
DR
9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 11 11
Weight (lbs)
5 8 11 17 28 36 46 85 116 123 164 222
3.50 5.37 6.63 8.63 10.75 12.75 15.25 17.50 20.00 22.00 24.00 28.00
8.00 8.50 8.00 9.50 11.50 13.00 13.50 13.50 14.50 16.00 16.50 18.00
Note: IPPIs MJs incorporate a short nose design in order to work with most MJ butterfly valves, however it is recommended that specific valve information be supplied prior to ordering to insure proper clearance of the butterfly valve disc. MJ adapters should always be field tested for valve clearance before burial/final install. IPPI cannot be held responsible for valve interference with the MJ adapter . **Connections to PVC may require use of a D.I. solid sleeve (not included).
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Version 1.4.2
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FM Ductile Iron MJ Adapter Gland & Accessory Pack

Kit includes extra long T-bolts, standard rubber gasket, C-110 heavy body ductile iron gland ring. For use with HDPE Mechanical Joint Adapter. Pressure rated for both Class 150 & Class 200.
N ominal Siz e
2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
ID
B olt H ole C ircle

4.75 6.19 7.50 9.50 11.75 14.00 16.25 18.75 21.00 23.25 25.50 30.00
N umber Of H oles
2 4 4 6 6 8 8 10 12 12 14 16
B olt H ole D iameter

5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
T-bolt Length
5.00* 4.50* 4.50 5.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00
B ody Thickness
1.37 1.37 1.50 1.63 1.75 1.75 1.75 2.00 2.06 2.13 2.19 2.31
C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 150 150
Weight (lbs)
4 6 8 11 16 18 22 48 56 67 88 106
2.61 4.06 4.90 7.00 9.15 11.20 13.30 15.44 17.54 19.64 21.74 25.94
Material is ductile iron and meet s ASTM A536 GR 65/45/12 with asphalt based primer coating.
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Version 1.4.2
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A B
IPS Molded 90 Elbow

Weight (lbs) 1 2 3 9
IPS Siz e 2" 3" 4" 6"
A 4.50 5.13 5.75 9.00
B 2.500 3.000 3.000 4.380
C lass 200 150 200 150 200 150 200 150
SD R 9 11 9 11 9 11 9 11
IPS Molded 45 Elbow

A B

Weight (lbs) 1.5 2 3 7
IPS Siz e 2" 3" 4" 6"
A 3.23 5.00 5.00 8.45
B 2.64 3.13 3.13 4.38
C lass 200 150 200 150 200 150 200 150
SD R 9 11 9 11 9 11 9 11
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Version 1.4.2
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BY
DESIGN
X E
FM IPS 90 3 Segment Elbow Fabricated (1/4 Bend)

IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02 1.02
Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Weight (lbs) 7 6 16 13 29 23 51 42 84 68 99 80 138 112 184 150 241 196 308 251 394 320
6.8 10.0 10.7 13.5 16.0 14.5 16.8 18.4 20.4 22.4 24.5
10.9 13.2 14.6 16.6 20.0 19.4 21.2 22.5 24.1 25.7 27.3
6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0
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Version 1.4.2
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DESIGN

IPS N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
R /D R atio 5.40 3.80 3.00 2.20 1.80 1.60 1.50 1.50 1.50 1.50 1.50 1.50 1.50
C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
SD R 7 9 7 9 7 917 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Weight (lbs) 2 2 5 4 9 8 22 18 40 32 64 53 103 84 132 106 185 151 254 207 335 270 430 347 538 437
12.7 13.2 13.7 14.7 16.0 17.0 19.1 21.0 24.0 27.0 30.0 33.0 36.0
14.4 15.0 15.5 18.5 20.2 21.2 24.6 26.2 28.8 31.4 34.0 36.6 39.2
4.0 4.0 4.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0
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X
BETTER
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DESIGN

IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" " 24"
R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02 1.02
Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Weight (lbs) 3.5 3 8 7 19 15 31 26 52 42 66 53 86 70 114 93 148 119 178 144 221 180
6.8 10.0 10.7 13.5 16.0 14.5 16.8 18.4 20.4 22.4 24.5
6.9 7.4 8.3 8.7 10.6 10.9 11.3 11.7 12.1 12.6 13.0
6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0
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Version 1.4.2
BETTER
BY
DESIGN
X E

IPS N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
R /D R atio
C lass
SD R
Weight (lbs) 1.5 1 3 2 6 5 4 14 11 24 19 39 32 62 51 79 64 112 91 146 119 187 151 243 197 298 240
5.4 3.8 3.0 2.2 1.8 1.6 1.5 1.5 1.5 1.5 1.5 1.5 1.5
12.7 13.2 13.7 14.7 16.0 17.0 19.1 21.0 24.0 27.0 30.0 33.0 36.0
6.6 6.8 7.0 9.4 10.3 10.7 12.8 13.2 14.0 14.7 15.5 16.3 17.0
4.0 4.0 4.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
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Version 1.4.2

X R
BETTER
BY
DESIGN
FM IPS 22.5 2 Segment Elbow Fabricated (1/16 Bend)

IPS N ominal Siz e 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
R /D R atio 1.5 1.5 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02 1.02
C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Weight (lbs) 1 1 2 2 3.5 3 9 7 16 13 26 21 43 35 53 42 73 61 92 75 114 92 146 118 173 141
3.6 5.3 6.8 10.0 10.7 13.5 16.0 14.5 16.8 18.4 20.4 22.4 24.5
4.3 4.4 4.5 6.7 7.4 7.6 9.3 9.4 9.6 9.8 10.0 10.2 10.4
4.0 4.0 4.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0 8.0
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Version 1.4.2
BETTER
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DESIGN
X E
FM DIPS 90 3 Segment Elbows Fabricated (1/4 Bend)

D IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02
C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Weight (lbs) 10 8 21 16 33 27 57 44 97 75 133 103 182 141 241 187 307 239 486 378
7.2 10.4 11.3 13.9 16.5 16.1 18.3 19.9 22.0 26.3
11.2 13.5 15.0 16.9 20.4 20.6 22.3 23.7 25.4 28.8
6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0
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Version 1.4.2
BETTER
BY
DESIGN
DIPS 90 5 Segment Elbow Fabricated (1/4 Bend)

R /D R atio 2.9 2.2 1.8 1.6 1.5 1.5 1.5 1.5 1.5 1.5
SD R 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
WPR 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Weight (lbs) 14 11 27 21 45 35 72 56 121 94 173 134 241 187 329 256 422 328 683 531
14.0 15.0 16.2 17.2 19.8 23.0 26.1 29.3 32.4 38.7
17.7 18.7 20.4 21.4 25.2 28.0 30.6 33.4 36.1 41.6
6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0
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Version 1.4.2

X
BETTER
BY
DESIGN

D IPS Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02
R 7.2 10.4 11.3 13.9 16.5 16.1 18.3 19.9 22.0 26.3
X 7.0 7.4 8.4 8.8 10.7 11.2 11.6 12.0 12.5 13.3
E 6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
WPR 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
Weight (lbs) 7 5 13 10 22 17 35 27 59 46 83 64 111 86 140 109 179 139 266 207
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Version 1.4.2
BETTER
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DESIGN
X E

D IPS Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
R /D R atio 2.9 2.2 1.8 1.6 1.5 1.5 1.5 1.5 1.5 1.5
R 14.0 15.0 16.2 17.2 19.8 23.0 26.1 29.3 32.4 38.7
X 9.1 9.4 10.4 10.8 13.0 13.8 14.5 15.3 16.1 17.7
E 6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
WPR 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
Weight (lbs) 8 6 17 13 27 21 44 34 75 58 103 80 143 111 188 146 235 183 370 288
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Version 1.4.2

X R
BETTER
BY
DESIGN
DIPS 22.50 2 Segment Elbows Fabricated (1/16 Bend)

E
D IPS Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
R /D R atio 1.5 1.5 1.25 1.25 1.25 1.05 1.05 1.02 1.02 1.02
R 7.2 10.4 11.3 13.9 16.5 16.1 18.3 19.9 22.0 26.3
X 6.5 6.7 7.4 7.6 9.3 9.5 9.7 9.9 10.1 10.6
E 6.0 6.0 6.5 6.5 8.0 8.0 8.0 8.0 8.0 8.0
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
WPR 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
Weight (lbs) 5 4 12 9 18 14 31 24 50 39 72 56 88 69 114 89 147 114 208 162
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Version 1.4.2
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DESIGN
IPS Molded Line Tee

IPS Siz e 2" 3" 4" 6"
A 9.00 10.26 11.20 18.00
B 3.31 3.38 3.35 5.69
Class 200 150 200 150 200 150 200 150
SD R 9 11 9 11 9 11 9 11
Weight (lbs) 2 3 4 15
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Version 1.4.2

B
BETTER
BY
DESIGN
FM IPS Fabricated Line Tee

A
IPS N ominal Siz e 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"
C lass 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Weight (lbs) 8 7 19 15 42 34 70 57 105 85 140 112 204 166 283 231 368 297 506 409 983 507
16.5 18.6 24.6 26.8 28.8 32.0 34.0 38.0 40.0 46.0 48.0
6.0 6.0 8.0 8.0 8.0 9.0 9.0 10.0 10.0 12.0 12.0
8.3 9.3 12.3 13.4 14.4 16.0 17.0 19.0 20.0 23.0 24.0
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Version 1.4.2

B
BETTER
BY
DESIGN
FM DIPS Fabricated Line Tee

A
Class 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
SD R 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
Weight (lbs) 12 9 24 18 48 37 80 62 119 93 193 150 264 205 369 286 462 359 787 612
16.8 18.9 25.0 27.1 29.2 33.3 35.4 39.5 41.6 49.8
6.0 6.0 8.0 8.0 8.0 9.0 9.0 10.0 10.0 12.0
8.4 9.5 12.5 13.6 14.6 16.7 17.7 19.8 20.8 24.9
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Version 1.4.2

B C
BETTER
BY
DESIGN
FM IPS Branch Saddle Reducing Tee

Full Pressure Rated*
A
4" x 2" 4" x 3" 6" x 2" 6" x 3" 6" x 4" 8" x 2" 8" x 3" 8" x 4" 8" x 6" 10" x 2" 10" x 3" 10" x 4" 10" x 6" 10" x 8" 12" x 2" 12" x 3" 12" x 4" 12" x 6" 12" x 8" 12" x 10" 14 " x 2" 14 " x 3" 14 " x 4" 14" x 6" 14" x 8" 14" x 10" 14" x 12" 16" x 2"
C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
DR
7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11
16" x 8" 16" x 10" 16" x 12" 18" x 2" 18" x 3" 18" x 4" 18" x 6" 18" x 8" 18" x 10 18" x 12" 20" x 2" 20" x 3" 20" x 4" 20" x 6" 20" x 8" 20" x 10" 20" x 12" 22" x 2" 22" x 3" 22" x 4" 22" x 6" 22" x 8" 22" x 10" 22" x 12" 24" x 2" 24" x 3" 24" x 4" 24" x 6" 24" x 8" 24" x 10" 24" x 12"
C lass
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
DR
7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11
18.0 18.0 18.0 18.0 19.0 18.0 18.0 19.0 21.0 18.0 18.0 19.0 21.0 24.0 20.0 21.0 23.0 24.0 28.0 30.0 20.0 21.0 23.0 24.0 28.0 30.0 32.0 24.0 24.0 27.0 29.0
7.2 6 .7 7.2 6 .7 6.7 7.2 6.7 6.2 6.2 7.2 6.7 6.2 6.2 6.6 8 .2 8.2 8.2 7.7 8.6 8.6 8.2 8.2 8.2 7.7 8.6 8.6 8.5 10.2 9.7 10.2 10.2
11.3 12.3 13.3 13.3 13.3 13.8 14.6 14.3 14.3 14.4 15.9 15.4 15.4 24.4 15.4 16.4 16.4 16.4 25.4 26.4 16.7 17.5 17.2 17.0 26.8 27.0 29.0 17.7 18.5 18.2 18.0
32.0 34.0 36.0 24.0 24.0 27.0 29.0 32.0 34.0 36.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0 28.0 29.0 31.0 33.0 36.0 38.0 40.0
10.6 10.6 10.5 10.2 9.7 10.2 10.2 10.6 10.6 10.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5 12.2 12.2 7.2 12.2 12.6 12.6 12.5
27.8 28.0 30.0 18.5 19.3 19.0 18.6 28.6 29.0 31.0 19.5 20.3 20.0 19.6 29.6 30.0 32.0 20.5 21.3 21.0 20.6 30.6 31.2 33.0 21.5 22.3 22.0 21.6 31.6 32.20 34.0
16" x 3" 16" x 4" 16" x 6"
*Class 200 IPS Branch Saddle Reducing Tees incorporate a de-rated design which uses a standard base branch saddle and heavier feedstock for the main and the outlet piping. FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.
1-800-499-6927
Issued June 1, 2010
Page 18 - 31
www.indpipe.net
Version 1.4.2

B C
BETTER
BY
DESIGN
FM DIPS Branch Saddle Reducing Tee

Full Pressure Rated*
A
DIPS Nominal Siz e 6" x 4" 8" x 4" 8" x 6" 10" x 4" 10" x 6" 10" x 8" 12" x 4" 12" x 6" 12" x 8" 12" x 10" 14 " x 4" 14" x 6" 14" x 8" 14" x 10" 14" x 12" 16" x 4" 16" x 6" 16" x 8" DIPS Nominal Siz e 16" x 10" 16" x 12" 18" x 4" 18" x 6" 18" x 8" 18" x 10 18" x 12" 20" x 4" 20" x 6" 20" x 8" 20" x 10" 20" x 12" 24" x 4" 24" x 6" 24" x 8" 24" x 10" 24" x 12"
A 19.0 19.0 21.0 19.0 21.0 24.0 23.0 24.0 28.0 30.0 23.0 24.0 28.0 30.0 32.0 28.0 29.0 32.0
B 6.2 6.2 6.2 6.2 6.2 6.2 8.2 7.7 8.2 8.6 8.2 7.7 8.2 8.1 8.4 10.2 10.2 10.2
C 13.3 14.3 14.3 15.4 15.4 24.4 16.6 16.4 25.4 26.4 17.6 17.0 27.1 27.0 29.0 18.7 18.0 28.2
Class
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
DR
7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11
A 34.0 36.0 27.0 29.0 32.0 34.0 36.0 31.0 33.0 36.0 38.0 40.0 31.0 33.0 36.0 38.0 40.0
B 10.1 10.4 10.2 10.2 10.2 10.1 10.4 12.2 12.2 12.2 12.1 12.4 12.2 12.2 12.2 12.1 12.4
C 28.0 30.0 19.7 20.2 29.2 29.7 31.7 20.8 21.3 30.3 30.8 32.8 22.9 23.4 32.4 32.9 34.9
Class
200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150
DR
7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11
*Class 200 IPS Branch Saddle Reducing Tees incorporate a de-rated design which uses a standard base branch saddle and heavier feedstock for the main and the outlet piping. FM APPROVED DESIGN-FLOW High Density Polyethylene Pipe Fittings meet dimensions and requirements of FM 1613. ASTM D 3261, ASTM F 2206, ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF 61 standards as applicable.
1-800-499-6927
Issued June 1, 2010
Page 18 - 32
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Version 1.4.2

IPPI HDPE Pipe and Fittings Submittal Catalog - Ver 1.4.1 2009

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INDEPENDENT PIPE PRODUCTS, INC.

Quality Polyethylene Pipe, Fittings and Fixtures

Better BetterBy ByDesign Design

Gas & Oil Patch

INDEPENDENT PIPE PRODUCTS, INC.

Table of Contents Page i

INDEPENDENT PIPE PRODUCTS, INC.

Toll-Free Phone (800) 499-6927

Phone (972) 641-2080

Toll Free Fax (800) 499-7124

Fax (972) 641-2066

Version 1.4.2 Submittal Catalog June 1, 2011

Table of Contents Page ii

INDEPENDENT PIPE PRODUCTS, INC.

Toll-Free Phone (800) 499-6927

Phone (972) 641-2080

Toll Free Fax (800) 499-7124

Butt Fusion Ball Valve Compression Fittings Fuse-A-Corp

Fax (972) 641-2066

Water-Stop Wall-Pipe Anchor Ring Thrust Isolator

Version 1.4.2 Submittal Catalog June 1, 2011

Table of Contents Page iii

INDEPENDENT PIPE PRODUCTS, INC.

Bell MJ Adapter Kit IPS & DIPS 2 - 12

11-1 11-2 11-3 11-4 11-5 11-6

PVC Slip Joint Anchor IPS & DIPS 2 - 24

Toll-Free Phone (800) 499-6927

Phone (972) 641-2080

Toll Free Fax (800) 499-7124

Fax (972) 641-2066

Version 1.4.2 Submittal Catalog June 1, 2011

Table of Contents Page iv

INDEPENDENT PIPE PRODUCTS, INC.

17-1 17-2 17-3 17-4 17-5 17-6

Toll-Free Phone (800) 499-6927

Phone (972) 641-2080

FM DIPS HDPE Pipe ( Ductile Iron Pipe Size 4-24 ) 18-3

Toll Free Fax (800) 499-7124

Fax (972) 641-2066

Version 1.4.2 Submittal Catalog June 1, 2011

Table of Contents Page v

INDEPENDENT PIPE PRODUCTS, INC.

Toll-Free Phone (800) 499-6927

FM CL 267 22.50 IPS 2 Seg RE Fabricated (4 to 24) 19-11

Phone (972) 641-2080

FM CL 267 IPS Br Saddle Reducing Tee (4 x to x 24)19-13

Toll Free Fax (800) 499-7124

Fax (972) 641-2066

Version 1.4.2 Submittal Catalog June 1, 2011

INDEPENDENT PIPE PRODUCTS, INC.

Purchaser Responsibilities & Claims Processing

INDEPENDENT PIPE PRODUCTS, INC.

Order and Price Information

INDEPENDENT PIPE PRODUCTS, INC.

INDEPENDENT PIPE PRODUCTS, INC.

INDEPENDENT PIPE PRODUCTS, INC.

INDEPENDENT PIPE PRODUCTS, INC.

CTS OD 0.875" 1.125" 1.375" 1.625" 2.125"

INDEPENDENT PIPE PRODUCTS, INC.

High Density Polyethylene Pipe & Pipe Fittings

PE3408 / PE3608 Nominal Physical Properties*

ASTM Test Method

ASTM D 638 ASTM D 638

Sketch by:_______ Phone/Fax Number:

54" 54.000 63" 63.000 65" ** 65.000