Technical Information

Vc= Dmn

R1~R42
General Information
SI Unit Conversion Table / Cutting Symbol Surface Roughness Heat Treatment and Hardness Expression Vickers Hardness Conversion Chart Material List (JIS) Material Cross Reference Table

R2~R15
R2 R3 R4 R5 R6 R7

Various Cross Reference Tables

Insert Cross Reference Table Molded Chipbreaker Cross Reference Table Milling Insert Description Cross Reference Table

R16~R23
R16 R21 R22

Trouble shooting
Cutting Edge Figuration and Countermeasures Turning Milling Drilling

R24~R27
R24 R25 R26 R27

Terms and Angles of Toolholder

Terms and Angles of Turning Toolholder Terms and Angles of Milling Cutter

R28~R29
R28 R29

Basic Formulas
Basic Formulas (Turning) Basic Formulas (Milling / Drilling)

R30~R33
R30 R32

Tooling Examples of Small Tools

R34~R41
R34 R36 R41

Tooling Examples Automatic Lathe List by Manufacturer List of Instruments and Applicable Small Tools and Toolholders

Parts Compatibility of Lever Lock Toolholders

R42

R1

SI Unit Conversion Table / Cutting Symbol

SI Derived Units Conversion Chart
(Bold lined units are the ones by SI Derived Unit.) Force
N kgf dyn
-1

Extracted from JIS Handbook Steel

1 9.806 65 110
-5

1.019 7210 1 1.019 7210

110

5 5

9.806 6510
-6

1
1Pa=1N/m2,1MPa=1N/mm2

Stress
Pa or N/m2 MPa or N/mm2 kgf/mm2 kgf/cm2
-7 -1

kgf/m2
-5

1 110
6 6 4

110 1

-6

1.019 7210 1.019 7210 1

-2 -6 -2 -6

1.019 7210 1.019 7210 110 1 110

-4 2

1.019 7210 1.019 7210 110 110 1

6 4

-1 5

9.806 6510 9.806 6510 9.806 65

9.806 65 9.806 6510 9.806 6510

110 110

Pressure
Pa kPa Mpa bar

1Pa=1N/m2

kgf/cm2
-5 -2

1 110 110 110

3 6 5 4

110 1

-3

110 110

-6 -3

110 110

1.019 7210 1.019 7210 1.019 7210 1.019 72

-1

-5 -2

110 110

3 2

1 110
-1 -2

110 1 9.806 6510

9.806 6510

9.806 6510

9.806 6510

Symbols of cutting conditions

Cutting conditions below are indicated by the new symbols listed in 2nd column. 3) Drilling 1) Turning
Cutting Condition Cutting speed Feed rate Depth of cut Edge width Workpiece diameter Power required at spindle Specific cutting resistance Theoretical surface roughness Corner radius New symbol Vc f ap W Dm Pc kc h r n (Previous symbol) V f d W D Pkw Ks Rz R N Unit m/min mm/rev mm mm mm kW MPa m mm min-1 Cutting Condition Cutting speed Feed speed Feed rate Drill diameter Power required at spindle Specific cutting resistance Depth of hole Revolution New symbol Vc Vf f Dc Pc kc H n (Previous symbol) V F f D (Ds) Pkw Ks d N Unit m/min mm/min mm/rev mm kW MPa mm min-1

R
Vc= Dmn

Revolution
Note: 'r' is read as 'r epsilon'

2) Milling
Cutting Condition New symbol Vc Vf fz f Z ap ae Pf Pc kc Q n (Previous symbol) V F f f Z d w Pf Pkw Ks Q N Unit m/min mm/min mm/t mm/rev teeth mm mm mm kW MPa cm3/min min-1

Technical Information

Cutting speed Feed speed Feed per tooth Feed rate Number of inserts Depth of cut Width of cut Pick feed Power required at spindle Specific cutting resistance Metal Removal Rate Revolution

R2

Surface Roughness (JIS B 0601-2001)

Theoretical (Geometrical) Surface Roughness
Theoretical Surface Roughness for Turning indicates the minimum roughness value from the cutting conditions and it is shown by the formula as follows:
f Rz(h) R r

Rz(h)

f2 8R(r)

10

Rz(h)Theoretical Surface Roughnessm Feed Ratemm/rev (r)Corner Radius of Insertmm

How to Obtain Surface Roughness Values

Type Symbol How to Obtain
Ry is a mean value in micron meter obtained from the distance of the highest peaks and the lowest valleys within the range of sampled reference lengths () in the direction of the center line of the roughness curve.

Relationship with Triangle Symbol

Explanation Arithmetical Max. Height Ten PointsMean Note: Mean Roughness Roughness Roughness (Relationship Ra(m) Rz(m) RzJIS(m) with Triangle)

Max. Height Roughness

Rp

Rz

Ry

Rv

0.025 0.05 0.1 0.2 0.4 0.8 1.6

0.1 0.2 0.4 0.8 1.6 3.2 6.3 12.5 25 50 100

0.1 0.2 0.4 0.8 1.6 3.2 6.3 12.5 25 50 100

RzRpRv Rz is a mean value in micron meter obtained from the distances of 5 highest peaks (Yp) and the 5 lowest valleys (Yv) measured from the center line of the roughness curve within the range of sampled reference lengths .
Yp1 Yp3 Yp4 Yp2 Yv5

m
Yv5

3.2 6.3 12.5 25

Yv1

Yv2

Yv3

Ten Points Mean Roughness

RzJIS

Yp1Yp2Yp3Yp4Yp5Yv1Yv2Yv3Yv4Yv5 RzJIS 5 Ra is obtained from the following formula in micron meter, the roughness curve is expressed by y=f(x), the X-axis is in the direction of the center line and the Y-axis is the vertical magnification of the roughness curve in the range of sampled reference lengths . 1 Ra f(x) dx 0

Yp1,Yp2,Yp3,Yp4,Yp5: Distance from the mean line to highest 5 peaks in the range of sampled reference length Yv1,Yv2,Yv3,Yv4,Yv5: Distance from the mean line to the lowest 5 valleys in the range of sampled reference length

Yv4

Note: Finishing symbol (Triangleand wave~) was removed from JIS standard in the 1994 Revision. How to Indicate Example When Ra is 1.6m1.6mRa When Rz is 6.3m6.3mRz When RzJIS is 6.3m6.3mRzJIS

Arithmetical Mean Roughness

Y m
Ra

Ra

Indication in JIS Standard

Example of Ra Indication
When indicating the upper limit only (when upper limit is 6.3mRa)

Example of Ry, (Rz) Indication

6.3
When indicating upper limit only Indicate surface roughness following the parameter symbol.

Rz6.3

R
Vc= Dmn

When indicating both lower and upper limit (when upper limit is 6.3mRa, lower limit is 1.6mRa)

6.3 1.6

Note: The indications of Ra and Rz are different.

Caution-Symbols for Surface Roughness

The above information is based on JIS B 0601-2001. However, some symbols were revised as shown in the right table in accordance with ISO Standard from JIS B 0601-2001 version. Ten Points Mean Roughness (Rz) was eliminated from 2001 version but it still remains as RzJIS reference, since it was popular in Japan.
Type
Max. Height Roughness Ten Points Mean Roughness Arithmetical Mean Roughness

Symbol of JIS B 0601-1994 Ry Rz Ra

Symbol of JIS B 0601-2001 Rz RzJIS Ra

R3

Technical Information

When indicating both lower and upper limit Indicate surface roughness as (upper limit ~ lower limit) following the parameter symbol.

Rz6.3~1.6

Heat Treatment and Hardness Expression

Heat Treatment
One of the ways to determine the hardness of steel is the heat treatment and it is classified to 3 types.

Heat Treatment

Quenching (Tempering)

Normalizing

Annealing

Temperature

Quenching After heating to over 727C, cool rapidly (Tempering) down to 550C in water or oil.
Ve ry
Rapidly

727C 600C

Sl

ow

ly

Quenching makes steel hard because it cools down red-hot steel very rapidly in water or oil, but it may promote internal stress. In order to remove such internal stress, tempering is used. (After cooled down once, reheat it to 200C~600C) It miniaturizes the crystals. (Steel is also composed of small cells.) It is used to improve the mechanical character or machinability. It miniaturizes the crystals like the process of normalizing, but the crystal size is bigger than that of normalizing. It targets machinability improvement and distortion correction.

550C
ow Sl ly

wly Slo

Rapidly Rather

Normalizing After heating to over 727C, cool down rapidly to 600C and then to normal temperature.

Time Heat Treatment Method

Annealing After heating to over 727C, cool down very slowly to 600C, then to normal temperature.

Hardness Value
Hardness Reference Standard Example
250HB

Explanation of Example
Hardness Value : 250, Hardness Symbol : HB When the hardness has the range Hardness Value : 640, Hardness Symbol : HV Hardness Value : 60, Hardness Symbol : HRC Hardness Value : 50, Hardness Symbol : HS

Brinell Hardness

JIS Z 22431992 200~250HB

Vickers Hardness Rockwell Hardness Shore Hardness

JIS Z 22441998 JIS Z 22451992 JIS Z 22461992

640HV 60HRC 50HS

R
Vc= Dmn

Technical Information

R4

Vickers Hardness Conversion Chart

Vickers Hardness (HV) Vickers Hardness (HV) Shore Hardness (HS) Tensile Strength Mpa
Rockwell Hardness
(2)

Rockwell Hardness

(2)

Tungsten Carbide Ball

A Scale B Scale C Scale Load: 60kgf Load: 100kgf Load: 150kgf Diamond 1.6mm Diamond Point Dia. Ball Point (HRA) (HRB) (HRC)

Tungsten Carbide Ball

A Scale B Scale C Scale Load: 60kgf Load: 100kgf Load: 150kgf Diamond 1.6mm Diamond Point Dia. Ball Point (HRA) (HRB) (HRC)

940 920 900 880 860 840 820 800 780 760 740 720 700 690 680 670 660 650 640 630 620 610 600 590 580 570 560 550 540 530 520 510 500 490 480 470 460 450 440 430 420 410 400 390 380 370 360 350 340 330

85.6 85.3 85.0 84.7 84.4 84.1 83.8 83.4 83.0 82.6 82.2 81.8 81.3 81.1 80.8 80.6 80.3 80.0 79.8 79.5 79.2 78.9 78.6 78.4 78.0 77.8 77.4 77.0 76.7 76.4 76.1 75.7 75.3 74.9 74.5 74.1 73.6 73.3 72.8 72.3 71.8 71.4 70.8 70.3 69.8 69.2 68.7 68.1 67.6 67.0

68.0 67.5 67.0 66.4 65.9 65.3 64.7 64.0 63.3 62.5 61.8 61.0 60.1 59.7 59.2 58.8 58.3 57.8 57.3 56.8 56.3 55.7 55.2 54.7 54.1 53.6 53.0 52.3 51.7 51.1 50.5 49.8 49.1 48.4 47.7 46.9 46.1 45.3 44.5 43.6 42.7 41.8 40.8 39.8 38.8 37.7 36.6 35.5 34.4 33.3

320 310 300 295 290 285 280 275 270 265 260 255 250 245 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 95 90 85

303 294 284 280 275 270 265 261 256 252 247 243 238 233 228 219 209 200 190 181 171 162 152 143 133 124 114 105 95 90 86 81

303 294 284 280 275 270 265 261 256 252 247 243 238 233 228 219 209 200 190 181 171 162 152 143 133 124 114 105 95 90 86 81

2055 2020 1985 1950 1905 1860 1825 1795 1750 1705 1660 1620 1570 1530 1495 1460 1410 1370 1330 1290 1240 1205 1170 1130 1095 1070 1035

Extracted from JIS Handbook Iron & Steel (SAE J 417) Note (1) 1MPa = 1N/mm (2) Value in ( ) is not in practical use, but reference only

Tensile Strength Mpa

Brinell Hardness 10mm Dia. Ball Load: 3000kgf (HB)

Standard Ball

Brinell Hardness 10mm Dia. Ball Load: 3000kgf (HB)

Standard Ball

Shore Hardness (HS)

(1)

(1)

R
Vc= Dmn

R5

Technical Information

Material List (JIS)

Metal
Classification

Non-ferrous Metal
Name of JIS Standard Symbol
SM SRB SS SSC SAPH SPC SPH SGP STB STH STK STKM STKS SUS-TK STKR STPA STPG STPT STS SUS-TP SxxC, SxxCK SACM SCM SCr SNC SNCM SMn, SMnC SK SKC SKS, SKD, SKT SKH SUM SUJ SUP SUS-B SUS-HP, SUS-HS SUS-CP, SUS-CS SUH-B, SUH-CB SUH-HP, SUH-CP NCF-B NCF-P SF SFCM SFNCM FC FCD FCMB FCMW FCMP SC SCC SCS SCH SCMnH SCPH

Classification

Name of JIS Standard

Symbol

Structural Steel Steel Sheet

Steel Pipe

Steel for Machine Structural Use Special Steel Special Tool Steel Steel Steel

R
Vc= Dmn

Forged Steel

Cast Iron

Cast Steel

Rolled Steel for Welded Structure Re-Rolled Steel Rolled Steel for General Structure Light Guage Steel for General Structure Hot-Rolled Steel Plate, Sheet and Strip for Automobile Structural Use Cold-Rolled Steel Plate, Sheet and Strip Hot-Rolled Soft Steel Plate, Sheet and Strip Carbon Steel Pipe for Ordinary Piping Carbon Steel Pipe for Boiler / Heat Exchanger Seamless Steel Pipe for High Pressure Gas Cylinder Carbon Steel Pipe for General Structural Use Carbon Steel Pipe for Machine Structural Use Alloy Steel Pipe for Structural Use Stainless Steel Pipe for Machine Structural Use Steel Square Pipe for General Structural Use Alloy Steel Pipe for Ordinary Piping Carbon Steel Pipe for Pressure Service Carbon Steel Pipe for High-Temperature Service Carbon Steel Pipe for High-Pressure Service Stainless Steel Pipe for Ordinary Piping Carbon Steel for Machine Structural Use Aluminium Chromium Molybdenum Steel Chromium Molybdenum Steel Chromium Steel Nickel Chromium Steel Nickel Chromium Molybdenum Steel Manganese Steel and Manganese Chromium Steel for Machine Structural Use Carbon Tool Steel Hollow Drill Steel Alloy Tool Steel High Speed Tool Steel Free Cutting Carbon Steel High Carbon Chromium Bearing Steel Spring Steel Stainless Steel Bar Hot-Rolled Stainless Steel Plate, Sheet and Strip Cold-Rolled Stainless Steel Plate, Sheet and Strip Heat-Resisting Steel Bar Heat-Resisting Steel Plate and Sheet Corrosion-Resisting and Heat-Resisting Superalloy Bar Corrosion-Resisting and Heat-Resisting Superalloy Plate and Sheet Carbon Steel Forging Chromium Molybdenum Steel Forging Nickel Chromium Molybdenum Steel Forging Gray Cast Iron Spheroidal Graphite Cast Iron Blackheart Malleable Cast Iron Whiteheart Malleable Cast Iron Pearlitic Malleable Cast Iron Carbon Cast Steel High Tensile Strength Carbon Cast Steel & Low Alloy Cast Steel Stainless Cast Steel Heat-Resisting Cast Steel High Manganese Cast Steel Cast Steel for High Temperature and High Pressure Service

CxxxxP Copper and Copper Alloy Sheet / CxxxxPP Strip CxxxxR Copper CxxxxBD Copper and Copper Alloy Rod and CxxxxBDS Bar CxxxxBE AxxxxP Aluminum and Al. Alloy AxxxxPC Sheet / Strip AxxxxBE Aluminum AxxxxBES Alloy Aluminum and Al. Alloy AxxxxBD and Aluminum Rod, Bar, and Wire AxxxxBDS Alloy AxxxxW Expanded AxxxxWS Material Aluminum and Al. Alloy Extruded Shape AxxxxS AxxxxFD Aluminum and Al. Alloy Forging AxxxxFH MP Magnesium Alloy Magnesium Alloy Sheet and Plate MB Expanded Material Magnesium Alloy Rod and Bar Nickel Copper Alloy Sheet and Plate NCuP Nickel Alloy NCuB Nickel Copper Alloy Rod and Bar

Titanium Titanium Rod and Bar Expanded Material

Brass Casting High Strength Brass Casting Bronze Casting Phosphoric Bronze Casting Aluminum Bronze Casting Aluminum Alloy Casting Magnesium Alloy Casting Zinc Alloy Die Casting Aluminum Alloy Die Casting Magnesium Alloy Die Casting White Metal

TB CAC20x CAC30x CAC40x CAC50x CAC70x AC MC ZDCx ADC MD WJ

Casting

Super

Technical Information

R6

Alloy

Resisting Steel

Heat

Stainless

Material Cross Reference Table

Steel Classication Germany DIN
C10E C10R

UK BS
040A10 045A10 045M10 040A12

France NF
XC10 XC12

Russia

USA AISI / SAE

1010 1012 1015

Japan JIS
S10C S12C S15C S17C

China GB
08 10

C15E C15R

055M15 XC18

15

1017

C22 C22E C22R

070M20 C22 C22E C22R C25 C25E C22R 080A30

C22 C22E C22R 1023 S22C S25C S28C 25 1020 S20C 20

C25 C25E C25R

C25 C25E C25R 25 1029 1025

C30 C30E C30R

080M30 C30 C30E C30R

C30 C30E C30R 30 S33C 1035 1038 1039 1040 1042 1043 1045 1046 S35C S38C 35 30 1030 S30C 30

Carbon Steel for Machine Structural Use

C35 C35E C35R

C35 C35E C35R 080M40 C40 C40E C40R 080A42

C35 C35E C35R 35 35

C40 C40E C40R

C40 C40E C40R 40 C45 C45E C45R 45 C50 C50E C50R 50 50 45 40

S40C

40

S43C

C45 C45E C45R

C45 C45E C45R 080A47 080M50 C50 C50E C50R

S45C S48C

45

R
50
Vc= Dmn

C50 C50E C50R

1049

S50C

1050 1053

S53C

C55 C55E C55R C60 C60E C60R C10E C15E

070M55 C55 C55E C55R C60 C60E C60R 045A10 045M10

C55 C55E C55R C60 C60E C60R XC10 XC12 XC18 60 1059 1060 1055 S55C 55

S58C

60

S09CK S15CK S20CK 15F

R7

Technical Information

Material Cross Reference Table

Steel Classication Nickel Chromium Steel Germany DIN
36NiCr6 14NiCr10 36NiCr10 15NiCr13 31NiCr14 805A20 20NiCrMo2 805M20 805A22 805M22 40NiCrMo2-2 20NiCrMoS2 20NCD 2 8615 8617 8620 8622 8637 8640 202 (20H) SNCM240 SNCM415 17NiCrMo6-4 30CrNiMo8 40NiCrMo6 34CrNiMo6 4340 4320 SNCM420 SNCM431 SNCM439 SNCM447 SNCM616 SNCM625 SNCM630 SNCM815 17Cr3 17CrS3 34Cr4 34CrS4 37Cr4 37CrS4 41Cr4 41CrS4 34Cr4 34CrS4 37Cr4 37CrS4 530M40 41Cr4 41CrS4 34Cr4 34CrS4 37Cr4 37CrS4 41Cr4 41CrS4 15 15 20 5120 5130 5132 5132 SCr415 SCr420 SCr430 SCr435 15Cr 15CrA 20Cr 30Cr 35Cr 40CrNiMoA 18CrNiMnMoA SNCM220 20CrNiMo 655M13 303

UK BS

France NF

Russia
40

USA AISI / SAE

Japan JIS
SNC236 SNC415 SNC631 SNC815 SNC836

China GB
12CrNi2 30CrNi3 12Cr2Ni4 37CrNi3

Chromium Steel

Nickel Chromium Molybdenum Steel

30 35

40

5140

SCr440

40Cr 45Cr 50Cr 15CrMo 20CrMo

45 15CrMo4 18CrMo4

SCr445 SCM415

R
Chromium Molybdenum Steel
Vc= Dmn

18CrMoS4 20CrMo5 708M20

20 20 30 30

SCM418 SCM420 SCM421 4131 SCM430 SCM432

30CrMo 30CrMoA

Technical Information

34CrMo4 34CrMoS4 42CrMo4 42CrMoS4

34CrMo4 34CrMoS4 708M40 709M40 42CrMo4 42CrMoS4

34CrMo4 34CrMoS4 42CrMo4 42CrMoS4

35

4137

SCM435

35CrMo

4140 4142 4145 4147

SCM440

42CrMo

SCM445 SCM822

R8

 Steel Classication Manganese Chromium Steel Manganese Steel Germany DIN

20Mn5 34Mn5 36Mn5

UK BS
150M19 150M36 150M36

France NF

Russia
302 352 352 402 402 452

USA AISI / SAE

1522 1534 1541 1541 5115 5140 1522H 1541H 1541H

Japan JIS
SMn420 SMn433 SMn438 SMn443 SMnC420 SMnC443 SMn420H SMn433H SMn438H SMn443H SMnC420H SMnC443H

China GB
20Mn2 30Mn2 35Mn2 40Mn2 45Mn2 15CrMn 40CrMn

16MnCr5

Structural Steel with Specied Hardenability Band (H-Shape Steel)

17Cr3 17CrS3 17Cr3 34Cr4 34CrS3 37Cr4 34CrS4 41Cr4 41CrS4 15CrMo5 18CrMo4 18CrMoS4 18CrMo4 34CrMo4 34CrMoS4 42CrMo4 42CrMoS4 708H20 34CrMo4 34CrMoS4 42CrMo4 42CrMoS4 34CrMo4 34CrMoS4 42CrMo4 42CrMoS4 34Cr4 34CrS4 37Cr4 37CrS4 41Cr4 41CrS4 34Cr4 34CrS4 37Cr4 37CrS4 41Cr4 41CrS4

15 20 30 35 40 5120H 5130H 5132H 5135H 5140H 4118H

SCr415H SCr420H SCr430H SCr435H SCr440H SCN415H SCM418H 4118H 4135H 4137H 4140H 4142H 4145H 4147H SCM420H SCM435H SCM440H SCM445H SCM822H SNC415H SNC631H

15CrH 20Cr1H

40CrH 15CrMoH

20CrMoH

R
12Cr2Ni4H
Vc= Dmn

15NiCr13 21NiCrMo2 20NiCrMoS6-4

655H13 805H17 805H20 805H22 20N CD 2 8617H 8622H 4320H 8620H

SNC815H SNCM220H SNCM420H

20CrNi2MoH

R9

Technical Information

20CrNiMoH

Material Cross Reference Table

Steel Classication Germany DIN UK BS
284S16 X12CrNi17 7 X2CrNiN18-7 X12CrNi17 7 302S25 X10CrNiS18 9 X5CrNi18 10 X2CrNi19 11 303S21 303S41 304S31 304S11 Z7CN18-09 Z3CN19-11 Z6CN19-09Az X2CrNiN18 10 Z3CN18-10Az Z12CN18-09 Z8CNF18-09 121810 081810 031811 12189 S30200 S30215 S30300 S30323 S30400 S30403 S30451 S30452 S30453 304LN 302 302B 303 303Se 304 304L 304N 301S21 Z11CN17-08

France NF
Z12CMN17-07Az

Russia
121794 07166

USA UNS
S20100 S20200 S30100

Japan JIS
SUS 201 SUS 202 SUS 301 SUS 301L SUS 301J1 SUS 302 SUS 302B SUS 303 SUS 303Se SUS 304 SUS 304L SUS 304N1 SUS 304N2 SUS 304LN SUS 304J1 SUS 304J2 201 202 301

China GB
1Cr17Mn6Ni5N 1Cr18Mn8Ni5N 1Cr18Mn10Ni5Mo3N 1Cr17Ni7

AISI

1Cr18Ni9 Y1Cr18Ni9 Y1Cr18Ni9Se 0Cr18Ni9 00Cr18Ni10 0Cr18Ni9N 0Cr19Ni10NbN 00Cr18Ni10N

S30431 X5CrNi18 12 305S19 Z8CN18-12 Z10CN24-13 310S31 Z8CN25-20 Z7CND17-12-02 Z6CND18-12-03 316S11 Z3CND17-12-02 Z3CND17-13-03 Z3CND17-11Az Z3CND17-12Az Z6CNDT17-12 0817132 S31635 0317143 S31651 X2CrNiMoN17 12 2 X2CrNiMoN17 13 3 X6CrNiMoTi17 12 2 S31653 S31603 102318 X5CrNiMo17 12 2 X5CrNiMo17 13 3 X2CrNiMo17 13 2 X2CrNiMo17 14 3 316S31 061811 S30500 S30908 S31008 S31600

S30431 305 309S 310S 316 316L 316N 316LN

SUS 304J3 SUS 305 SUS 305J1 SUS 309S SUS 310S SUS 316 SUS 316L SUS 316N SUS 316LN SUS 316Ti SUS 316J1 SUS 316J1L 0Cr18Ni12Mo2Cu2 00Cr18Ni14Mo2Cu2 0Cr19Ni13Mo3 00Cr19Ni13Mo3 0Cr18Ni16Mo5 0Cr23Ni13 0Cr25Ni20 0Cr17Ni12Mo2 00Cr17Ni14Mo2 0Cr17Ni12Mo2N 00Cr17Ni13Mo2N 1Cr18Ni12

Stainless Steel

317S16 X2CrNiMo18 16 4 317S12 Z3CND19-15-04 Z3CND19-14Az

S31700 S31703 S31753

317 317L

SUS 317 SUS 317L SUS 317LN SUS 317J1 SUS 317J2 SUS 317J3L

R
Vc= Dmn

Technical Information

N08367 904S14 X6CrNiTi18 10 X6CrNiNb18 10 321S31 347S31 394S17 Z2NCDU25-20 Z6CNT18-10 Z6CNNb18-10 Z6CN18-16 Z2CNU18-10 Z15CNS20-12 Z3CNDU22-05Az Z3CNDU25-07Az 082162 081810 081812 N08904 N08904 S32100 S34700 S38400 S30430 S38100 S32900 S39240 S39275 329 S31803 S31260 321 347 384 304Cu

SUS 836L SUS 890L SUS 321 SUS 347 SUS 384 SUS XM7 SUS XM15J1 SUS 329J1 SUS 329J3L SUS 329J4L 0Cr18Ni9Cu3 0Cr18Ni13Si4 0Cr26Ni5Mo2 1Cr18Ni9Ti 0Cr18Ni10Ti 0Cr18Ni11Nb

R10

 Steel Classication Germany DIN

X6CrAl13

UK BS
405S17

France NF
Z8CA12 Z3C14

Russia

USA UNS
S40500 S42900 S43000 S43020 S43035 S43400 S43600 S44400 S44700 S44627 S40300 S41000 S41008 S41025

Japan JIS
SUS 405 SUS 410L SUS 429 SUS 430 SUS 430F SUS 430LX SUS 430J1L SUS 434 SUS 436L SUS 436J1L SUS 444 SUS 447J1 SUS XM27 SUS 403 SUS 410 SUS 410S SUS 410F2 SUS 410J1

China GB
0Cr13Al 0Cr13 00Cr12 1Cr17 Y1Cr17

AISI
405 429 430 430F

X6Cr17 X7CrMoS18 X6CrTi17 X6CrNb17 X6CrMo17 1

430S17

434S17

Z8C17 Z8CF17 Z4CT17 Z4CNb17 Z8CD17-01

1217

434 436 444

1Cr17Mo

Z3CDT18-02 Z1CD26-01

Stainless Steel

X10Cr13 X6Cr13 X12CrS13 X20Cr13 X30Cr13

410S21 403S17

Z13C13 Z8C12

0813

403 410 410S

00Cr30Mo2 00Cr27Mo 1Cr12 1Cr13

1Cr13Mo 1Cr12Mo Y1Cr13 2Cr13 3Cr13 Y3Cr13

416S21 420S29 420S37

Z11CF13 Z20C13 Z33C13 Z30CF13

2013 3013

S41600 S42000 S42000 S42020

416 420 420 420F

X20CrNi17 2

431S29

Z15CN16-02 Z70C15

20172

S43100 S44002 S44003 S44004 S44020 S17400 S17700

431 440A 440B 440C S44020 S17400 S17700

SUS 416 SUS 420J1 SUS 420J2 SUS 420F SUS 420F2 SUS 429J1 SUS 431 SUS 440A SUS 440B SUS 440C SUS 440F SUS 630 SUS 631 SUS 632J1

1Cr17Ni2 7Cr17 8Cr17 9Cr18 11Cr17 9Cr18Mo Y11Cr17 0Cr17Ni4CuNb 0Cr17Ni7Al

Z100CD17

9518

X5CrNiCuNb16-4 X7CrNiAl17 7

Z6CNU17-04 Z9CNA17-07

09177

Representative Classication of Stainless Steel Stainless Steel (Austenitic related) Stainless Steel (Ferritic related)
JIS SUS201 SUS309S SUS202 SUS310S SUS301 SUS316 SUS302 SUS316L SUS302B SUS316N SUS303 SUS317 SUS303Se SUS317L SUS304 SUS321 SUS304L SUS347 SUS304N1 SUS384 SUS304N2 SUSXM7 SUS305 SUSXM15J1 SUS308 JIS SUS405 SUS429 SUS430 SUS430F SUS434 SUSXM27

Stainless Steel: (Precipitation Hardening related)

JIS SUS630 SUS631

R
Vc= Dmn

Stainless Steel (Martensitic related) Technical Information

JIS SUS403 SUS410 SUS410S SUS416 SUS420J1 SUS420F SUS431 SUS440A SUS440B SUS440C SUS440F

R11

Material Cross Reference Table

Steel Classication Germany DIN UK BS
331S42 349S52 X53CrMnNi21 9 349S54 381S34 309S24 CrNi2520 310S24 Z15CN24-13 Z15CN25-20 Z12NCS35-16 Z6NCTV25-20 CrAl1205 X6CrTi12 409S19 Z6CT12 Z3CT12 Z12C25 X45CrSi9 3 401S45 443S65 Z45CS9 Z40CSD10 Z80CSN20-02 40 92 2012 S42200 40102 1528 S44600 S65007 446 S40900 409 2025202

France NF
Z35CNWS14-14 Z52CMN21-09Az Z55CMN21-09Az

Russia
4514142 5520 9A4

USA UNS AISI

Japan JIS
SUH 31 SUH 35

China GB

S63008 S63017 S30900 S31000 N08330 S66286 R30155 309 310 N08330

SUH 36 SUH 37 SUH 38 SUH 309 SUH 310 SUH 330 SUH 660 SUH 661 SUH 21 SUH 409 SUH 409L SUH 446 SUH 1 SUH 3 SUH 4 SUH 11 SUH 600 SUH 616

5Cr21Mn9Ni4N 2Cr21Ni12N 2Cr23Ni13 2Cr25Ni20 1Cr16Ni35 0Cr15Ni25Ti2MoAlVB

Heat Resisting Steel

2Cr25N 4Cr9Si2 4Cr10Si2Mo 8Cr20Si2Ni 2Cr12MoVNbN 2Cr12NiMoWV

Representative Classication of Heat Resisting Steel Heat Resisting Steel Heat Resisting Steel (Austenitic related) (Ferritic related)
JIS SUH31 SUH35 SUH36 SUH37 SUH38 SUH309 SUH310 SUH330 SUH660 SUH661 JIS SUH21 SUH409 SUH446
Heat Resisting Steel (Martensitic related)

JIS SUH1 SUH3 SUH4 SUH11 SUH600 SUH616

R
Vc= Dmn

Technical Information

R12

 Steel Classication Germany DIN UK BS France NF

C140E3U C120E3U

Russia
Y13 Y12 Y11 Y10 Y8 Y9 Y8 Y7 18 P18K52 P18K5 P6 M 5 P6M53

USA AISI / ASTM

Japan JIS
SK140 (SK1) SK120 (SK2) SK105 (SK3) SK95 (SK4) SK85 (SK5) SK75 (SK6) SK65

China GB
T13 T12 T11 T10 T8Mn T9 T8 T7 W18Cr4V W18Cr4VCo5 W18Cr4V2Co8 W12Cr4V5Co5 W6Mo5Cr4V2 CW6Mo5Cr4V2 W6Mo5Cr4V3 CW6Mo5Cr4V3 W6Mo5Cr4V2Co5 W7Mo5Cr4V2Co5

W1-111/2 W1-10 W1-9 W1-8

Carbon Tool Steel

C105W1

C105E2U C90E2U

C80W1 C80W1 C70W2 S18-1-2-5 BT1 BT4 BT5 BT15 BM2

C90E2U C80E2U C80E2U C70E2U C70E2U HS18-0-1 HS18-1-1-5 HS18-0-2-9 HS12-1-5-5 HS6-5-2

High Speed Tool Steel

S12-1-4-5 S6-5-2

T1 T4 T5 T15 M2 M3-1 M3-2 M4 M35 M41 M36 M7 M42 F2

(SK7) SKH2 SKH3 SKH4 SKH10 SKH51 SKH52 SKH53 SKH54 SKH55 SKH56 SKH57 SKH58 SKH59 SKS11 SKS2 SKS21 SKS5 SKS51 SKS7 SKS8 SKS4 SKS41 SKS43 SKS44 SKS3 SKS31 SKS93 SKS94 SKS95 SKD1 SKD10 SKD11 SKD12 SKD4 SKD5 SKD6 SKD61 SKD62 SKD7 SKD8 SKT3 SKT4

S6-5-3 BM4 S6-5-2-5 S10-4-3-10 S2-10-1-8 105WCr6 BM35 BT42 BM42

HS6-5-3 HS6-5-4 HS6-5-2-5HC HS10-4-3-10 HS2-9-2 HS2-9-1-8 105WCr5

P6M53 655

W2Mo9Cr4V2 W2Mo9Cr4VCo8

L6 C140E3UCr4 13 6XB2C 5XB2C 4XB2C BW2 100V2 9

S1 S1 W2-91/2 W2-8

Cr06 5CrW2Si 6CrW2Si 4CrW2Si

Alloy Tool Steel

105WCr6

105WCr5

9CrWMn CrWMn

R
Vc= Dmn

BD2 BA2 BH21 BH11 BH13 BH12 BH10 BH19 BH224 / 5

X30WCrV9-3 X38CrMoV51 X40CrMoV51 X32CrMoV33

X160CrMoV12 X100CrMoV5 X32WCrV3 X30WCrV9 X38CrMoV5 X40CrMoV5 X35CrWMoV5 32CrMoV12-18 55CrNiMoV4 55NiCrMoV7

45 451 3 3 3

H21 H11 H13 H12 H10 H19

3Cr2W8V 4Cr5MoSiV 4Cr5MoSiV1 4Cr3Mo3SiV

55NiCrMoV6

5CrNiMo

R13

Technical Information

X210Cr12 X153CrMoV12 X153CrMoV12

BD3

X200Cr12

12 X12M

D3 D2 D2 A2

8MnSi Cr12 Cr12Mo1V1 Cr12MoV Cr5Mo1V

Material Cross Reference Table

Steel Classication Germany DIN UK BS France NF Russia
75 80 85 56SiCr7 60Si7 60Si7 55Cr3 60Cr3 735A51, 735H51 685A57, 685H57 705A60, 705H60 51CrV4 54SiCr6 60CrMo4 50 50 602 602 9260 5155 5160 6150 51B60 9254 4161 1110 1108 1212 9SMn28 (230M07) S250 S250Pb 1213 12L13 1215 9SMnPb28 9SMn36 15S10 210M15, 210A15 (13MF4) (35MF6) (45MF6.1) (226M44) (45MF6.3) 100Cr6 15 1137 1141 1144 51100 100Cr6 52100 ASTM A 485 Grade 1 S250Pb S300 1117 12L14

USA AISI / ASTM

1075 1078

Japan JIS
SUP3 SUP6 SUP7 SUP9 SUP9A SUP10 SUP11A SUP12 SUP13 SUM11 SUM12 SUM21 SUM22 SUM22L SUM23 SUM23L SUM24L SUM25 SUM31 SUM31L SUM32 SUM41 SUM42 SUM43 SUJ1 SUJ2 SUJ3 SUJ4 SUJ5

China GB

55Si2Mn 60Si2Mn 60Si2MnA 55CrMnA 60CrMnA 50CrVA 60CrMnBA 60CrMnMoA Y12 Y15 Y12Pb

Spring Steel

61SiCr7 55Cr3 55Cr3 50CrV4 51CrV4 54SiCr6 60CrMn3-2

Free Cutting Carbon Steel

9SMnPb28

Y15Pb

Y20 Y30 Y35 Y40Mn GCr4 GCr5 GCr15SiMn GCr15SiMo GCr18Mo

R
Vc= Dmn

Technical Information

R14

Carbon Chromium Bearing Steel

 Cast Iron Classication Germany DIN

GG15 GG20 GG25 GG30 GG35 GG40 GGG40 400/17 420/12 GGG50 GGG60 GGG70 GGG80 500/7 600/7 700/2 800/2 900/2

UK BS
100 150 200 250 300 350

France NF
FGL150 FGL200 FGL250 FGL300 FGL350 FGL400 FGS370-17 FGS400-12 FGS500-7 FGS600-2 FGS700-2 FGS800-2

Russia
10 15 20 25 30 35 40 40 45 50 60 70 80 100

USA AISI / SAE

NO.20 NO.30 NO.35 NO.45 NO.50 NO.60 60-40-18 65-45-12 70-50-05 80-60-03 100-70-03 120-90-02

Japan JIS
FC100 FC150 FC200 FC250 FC300 FC350 FCD400 FCD450 FCD500 FCD600 FCD700 FCD800

China GB
HT100 HT150 HT200 HT250 HT300 HT350 QT400-18 QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2

Non-ferrous Metal Classication Germany DIN

A199.99R A199.98R A199.90 A199.50 AlMg2.5 1080(1A) 1050(1B) NS4 NS5 AlMg5 AlCu2.5Mg0.5 AlCuMg1 AlCuMg2 HF15 NB6 NG61 5957 2117 2017S 2024 D18 D1 D16AVTV AK4 AK2 AlCuSiMn AlZnMgCu1.5 G-AlSi7Mg G-Al12 G-Al12(Cu) AL19 201.0 G-AlMg10 G-AlMg5Si LM10 AG11 AL8 AL13 520.2 LM25 LM6 A-S12-Y4 AL2 AL5 2014 7075 AK8 V95P 2218 2014 7175 356.2 413.2 355.2 413.0 AC8A 2124 2319 A2N01 A2018 A2014 A7075 AC4C AC3A 1080A 1050A 5052

Nodular Cast Iron

Gray Cast Iron

UK BS

France NF

Russia
A99 A97 A95 A8 A5 Amg AMg3 AMg5V

USA ASTM
1199

Japan JIS

China GB
1A99 1A97 1A95

A1080 1050 5052 5056 5456 2036 A1050 A5052 A5056 A5556 A2117 A2017 A2024

1A80 1A50 5A02 5A03 5A05 5A30 2A01 2A11 2A12 2B16 2A80 2A90 2A14 7A09 ZAlSi7Mn ZAlSi12 ZAlSi5Cu1Mg ZAlSi2Cu2Mg1 ZAlCu5Mn ZAlCu5MnCdVA ZAlMg10 ZAlMg5Si
Vc= Dmn

Aluminum Alloy

Aluminum Alloy Casting

R15

Technical Information

Insert Cross Reference Table

CVD Coated Carbide (Turning)
Classication Class Symbol P01 Kyocera Hitachi HC5000 HG3305 GM10 GM20 GM8015 HG8010 GM20 GM8020 HG8025 GM25 GM8035 HG8025 HG8035 GX30 Iscar IC8150 IC9150 IC8150 IC9150 IC9250 IC8150 IC9125 IC9250 IC9350 IC635 IC8350 IC9350 IC635 IC8250 IC9250 IC9350 IC8350 IC9250 IC9350
This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Kennametal Mitsubishi WIDIA KC910 KC9105 KC9010 KC9110 UE6005 UE6015 UE6110 UE6005 UE6010 UE6020 UC6010 UE6110 UE6020 F7030 UE6035 UH6400 F7030 UE6035 UH6400

NTK

Sandvik GC4005 GC4205

Seco

Sumitomo Tungaloy AC700G AC810P AC700G AC2000 AC820P AC2000 AC3000 AC820P AC3000 AC630M AC830P AC630M AC830P

CA5505

TP1000

T9005 T9005 T9015 T9115 T9015 T9025 T9125 T9025 T9035 T3130 T9035

P10

CA5505 CA5515

CP2 CP5

GC4015 GC3115 GC4215 GC4020 GC4025 GC4215 GC4225 GC4030 GC4225 GC4230 GC4235 GC4235

TP1000 TP100

P (Steel)

P20

CA5515 CA5525 CR9025 CA5525 CA5535 CR9025 CA5535

KC8050 KC9025 KC9125 KC5025 KC9040 KC9140 KC9045 KC9240 KC5010 KC9010 KC9110 KC9210 KC8050 KC9025 KC9125 KC9225 KC9040 KC9230 KC9240 KC9045 KC9245

CP2 CP5 CP7

TP2000 TP200

P30

TP2500 TP200 TP300 TP40

P40

M10

CA6515

GM10

US7020

CP2 CP5

GC2015

TP100

AC610M

T9015 T9115

M (Stainless Steel)

M20

CA6525

GM8020 HG8025 GM25 GM8035 HG8035 GX30

US7020 F7030

CP2 CP5

GC2025 GC2030

TM2000 TP200

AC610M AC630M

T6020 T9025 T9125 T6030 T3130

M30 M40 CA4010 CA4505 CA5505 CA4010 CA4115 CA4505 CA4515 CA5505 CA4115 CA4120 CA4515

IC4050

US735 F7030

GC2035

TM4000 TP300 TP40

AC630M

K01

HC5000 GM3005 HG3305 GM10 GM8015 HG8010 HG3315

IC428 IC9007 IC9150 IC418 IC428 IC9015

KC5410 KC9315 KC910 KC5010 KC7310 KC9010 KC9320 KC8050 KC9025 KC9120 KC9325

UC5105 UC5015

GC3205 GC3210

TX100

AC300G AC410K

T5105 T5010 T5105 T5115 T5010 T1015 T5115 T5125 T5020 T5125 T9125

K (Cast Iron)

K10

UC5015 UC5115 UE6010

CP1 CP2 CP5

GC3205 GC3210 GC3215

TK1000 TX150

AC700G AC410K

K20

GM8020 HG8025

IC418 IC9015

UE6010

CP5

R
K30
Vc= Dmn

GC3020 GC3215 K20W GC3040

TK2000 TX150 TP200 TP200

AC700G AC820P AC420K

Technical Information

R16

 PVD Coated Carbide (Turning)

Classication Class Symbol P01 Kyocera PR915 PR1005 PR915 PR930 PR1005 PR1025 PR1115 PR1215 PR1225 PR930 PR1025 PR1115 PR1215 PR1225 Hitachi Iscar

This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Kennametal Mitsubishi WIDIA

NTK

Sandvik

Seco

Sumitomo Tungaloy

ACZ150

P10

CY15 CY150 IP2000

IC507 IC807 IC907

KC5010 KC5510 KU10T

VP10MF

GC1025

CP200

ACZ150 ACZ310

AH710

P (Steel)

P20

CY150 IP2000

IC507 IC907 IC908

KC5025 KC5525 KC7215 KC7315 KU25T KC7015 KC7020 KC7235 KU25T KC7030 KC7040 KC7140 KC5010 KC5510 KC6005 KC6015 KC5025 KC5525 KC7020 KC7025

VP15TF VP20MF UP20M

QM1 VM1 TA1 TAS ZM3 QM3 TAS ZM3 QM3 TAS

GC1020 GC1025 GC4125

CP250

ACZ310 ACZ330 AC520U

AH710 AH725 AH730

P30

CY250 CY9020 HC844 IP3000 CY250 HC844 PR915 PR1025 PR1215 PR1225 PR915 PR930 PR1025 PR1125 PR1215 PR1225

IC328 IC928 IC3028 IC328 IC3028 IC507 IC520 IC907 IC308 IC507 IC907 IC908 IC3028 IC908 IC1008 IC1028 IC3028 IC928 IC910

VP15TF VP20MF UP20M

CP500

ACZ330 ACZ350 AC530U

GH330 AH120 AH740 AH740 J740

P40

GC1120 GC2145

CP500

ACZ350

M10

IP050S

VP10MF

GC1005 GC1025

TS2000 CP200

EH510Z ACZ150 AC510U

AH710

M (Stainless Steel)

M20

IP100S

VP15TF VP20MF UP20M

QM1 VM1 TA1 TAS

GC2030 GC4125

TS2500 CP200 CP500

EH520Z ACZ150 ACZ310 AC520U

AH725 AH730 GH330 GH730 SH730

M30

PR1125

CY250 CY9020

KC7030 KC7225

VP15TF VP20MF UP20M

ZM3 QM3 TAS ZM3 QM3 TAS

GC1020 GC1120 GC2035

CP500

ACZ330 ACZ350 AC530U

AH120

M40 K01

GC2145

ACZ350 EH10Z

J740 AH110 GH110 AH110 AH120 AH725

K (Cast Iron)

K10

PR905 PR1215 PR905 PR1215

CY100H CY10H

IC507 IC908 IC507 IC908 IC508 IC3028

KC5010 KC7210 KC7015 KC7215 KC7315 KC7225

VP05RT

GC1010

TS2000 CP200 TS2500 CP200 CP250 CP500

EH10Z EH510Z AC510U EH20Z ACZ310 AC520U ACZ310

R
Vc= Dmn

K20 K30

CY9020

VP10RT VP15TF VP15TF

QM1 TA1 QM3 TA3

GC1020 GC1120 GC4125

R17

Technical Information

Insert Cross Reference Table

Cermet (Turning)
Classication Class Symbol P01 Kyocera TN30 PV30 TN6010 PV7010 TN60 TN6010 TN6020 PV7010 PV7020 PV7025 TN90 TN6020 PV7020 PV7025 Hitachi Iscar IC20N IC520N
This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Kennametal Mitsubishi WIDIA KT1120 KT125 HTX NX1010

NTK T3N T15 Q15

Sandvik

Seco

Sumitomo Tungaloy NS520 GT530 GT720 NS520 AT530 GT530 GT730 NS530 NS730 AT530 GT530 GT730 NS740

CH350

T110A

P (Steel)

P10

CH350 CZ25

IC20N IC520N IC530N IC75T IC20N IC520N IC530N IC75T IC30N IC75T IC30N

KT315 KT175 HT2

NX2525 AP25N

T15 C7Z Z15

CT5015 CT525

CM

T2000Z T1200A T1500A

P20

CH550 CH7030 CZ1025

PS5 KT5020

NX2525 NX3035 AP25N UP35N NX4545 VP45N

C7X C7Z N40 C7X T15 C7X C7Z Z15 C7X C7Z Q15

CT530 GC1525

T1200A T1500A T2000Z T3000Z T3000Z

P30 TN60 TN6020 PV7020 PV7025 TN90 TN6020 PV7020 PV7025

M (Stainless Steel)

M10

CH350 CH550 CH7030 CZ1025

IC20N IC520N IC30N IC530N

KT1120 KT315 KT125 KT175 HT2 PS5 KT5020

NX2525 AP25N NX2525 NX3035 AP25N NX4545

CT5015 CT525 CT530 GC1525

CM

T110A

NS520 NS530 NS730 GT730 NS740

M20

T1200A T2000Z T3000Z

M30 TN30 PV30 PV7005 TN60 TN6010 PV7005 PV7010 CH350

K01 K (Cast Iron)

KT1120

NX1010

T3N T15 Q15 T15 C7X C7Z Z15 CT5015

T110A

NS520 NS530 NS730 GT730

K10 K20

KT315 HTX KT5020

NX2525 AP25N NX2525 AP25N

T1200A T2000Z

Boldface grade shows PVD Coated Cermet.

Carbide
Classication Class Symbol P10 P (Steel) P20 P30 P40 K01 K (Cast Iron) K10 K20 K30 V (Wear and Shock Resistant Tool) V40 V50 VW50 WH50 WH60 KW10 GW15 GW25 PW30 Kyocera Hitachi WS10 EX35 EX35 EX40 EX45 WH02 WH05 WH10 WH20 Iscar IC70 IC70 IC50M IC50M IC54 IC54 IC04 IC20 IC20 IC10 IC10 IC28 GTi30 GTi35 GTi40 GTi30S GTi40S GTi50S Kennametal Mitsubishi WIDIA K2885 K125M KMF PVA K68 K313 KMI K8735 KMF HTi05T HTi10 HTi20T KM1 KM3 STi10T STi20 NTK Sandvik S1P SMA SM30 S6 H1P H1P H10 HM H13A 883 890 HX S10M S25M S60M Seco Sumitomo Tungaloy ST10P ST20E A30N A30 ST30E ST40E H2 H1 EH10 EH510 G10E EH20 EH520 G3 G5 G6 TX10S TX20 TX25 TX30 UX30 TX40 TH03 G1F TH10 H10T G2F G2 KS20 G3 D40 D50

R
Vc= Dmn

Technical Information

V60

WB60

G7 G8

D60

R18

 Coated Carbide (Milling)

Classication Class Symbol P10 Kyocera PR730 PR830 PR1025 PR1225 PR730 PR830 PR1025 PR1225 PR1230 PR660 PR1230 Hitachi Iscar

This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Kennametal Mitsubishi WIDIA KC715M

NTK

Sandvik

Seco

Sumitomo Tungaloy

JX1020

GC1025

ACP100

P20 P (Steel)

CY150 TB6020 JX1015 CY250 CY9020 HC844 TB6045 JX1045 CY250 HC844 TB6060 JX1060 CY9020 JX1020 CY150 TB6020 JX1015 CY250 TB6045 JX1045 TB6005

IC250 IC520M IC950 IC328 IC635 IC908 IC928 IC635 IC928 IC4050

KC522M KC525M

F7030 UP20M

GC1030 GC4220 GC4020 GC4030

MP1500 T250M T25M T20M MP2500 T250M T25M F25M F30M T350M T60M T25M

ACP200

P30

KC994M KC725M KC792M KC530M

F7030 VP15TF VP30RT

GC4040 GC4230

AC230 ACP300

T3130 GH330 AH120 AH330 AH730 AH140

P40 PR730 PR1025 PR1225 PR660 PR730 PR1025 PR1225 PR660

KC735M

GC4040 GC4240 GC1025 GC1030 F7030 UP20M VP15TF F7030 VP30RT

AC230 ACZ330 ACZ350 EH10Z

M10 M (Stainless Steel)

KC522M

M20

IC908 IC928

KC730M KC525M

GC2030

MP2500 T250M T25M F20M F25M T350M T250M T25M

ACP200 EH20Z

GH330 AH330 AH120 AH130 T3130 AH130 AH140 AH110 T1015 T1115 AH110 AH120

M30 M40 K01

IC328

KC994M KC725M

GC2040

ACP300 ACZ350 ACZ350

IC4100 IC4010 IC910 DT7150 IC328 KC4050 IC328 KC915M KC920M KC925 KC992M KC930 MC5020 VP10RT VP15TF VP20RT GC3220 GC1020 GC3020 GC3040 GC4040 MK1500 T150M F15M MP1500 T150M T250M MK3000 T250M ACK200 AC211 EH20Z ACZ310 ACK300

K (Cast Iron)

K10

PR905 PR1210 PR905 PR1210

CY10H CY100H CY9020 CY150 TB6020 JX1015

K20 K30

This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Cermet (Milling)
Classication Class Symbol P10 P (Steel) P20 Kyocera TN60 TN60 TN100M CH550 CH570 CH7030 IC30N Hitachi Iscar Kennametal Mitsubishi WIDIA KT530M KT195M HT7 KT530M KT605M NX2525 NX2525 C7X C7Z CT530 NTK Sandvik Seco C15M C15M T250A Sumitomo Tungaloy NS530 NS730 NS530 NS730 NS540 C15M CT530 C15M T250A NS530 N308

R
Vc= Dmn

P30 M (Stainless Steel) M10 M20 TN60 TN60 TN100M CH550 CH570 CH7030

IC30N

NX4545 NX2525 KT7 KT530M KT605M NX2525

M30 K01 K10 K20 IC30N

NX4545

C15M

NS740

K (Cast Iron)

NX2525 NX2525

R19

Technical Information

Insert Cross Reference Table

Ceramic
Classication Class Symbol Kyocera
KA30 A65 KT66 PT600M CS7050 A65 KT66 A66N PT600M CS7050 KS6050 KS6000 KS6050
This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Iscar

Kennamtal Mitsubishi WIDIA

KW80 KY1615 AC5

NTK
HC1 HC2 HC5 HC6 HW2 WA1 SX1 SP2 SX9 SX1 SX8 SP9

Sandvik

Seco

Sumitomo Tungaloy
NB90S NB90M WX120

K01 K (Cast Iron)

CC620 CC650

LX11 LX21

K10

KB90 KB90X KY3000 KY1320 KY3400 KY3500 KY2100

CC6090 CC6190 GC1690 CC6090 CC6190 GC1690

WX120 NS260C

WG300

K20 S (Difcult-to-Cut Material) S01 S10 S20 H01

NS260C NS260

FX105 CX710

CF1

KY4300 KY1525 KY1540

WA1 SX9

CC670 CC6080

WX120

WG300

H (Hardened Material)

A65 KT66 A66N PT600M A65 KT66 A66N PT600M KY4300 KY4400

HC4 HC7 ZC7 ZC7 WA1

CC650 CC670

NB100C

LX11

H10

Boldface grade shows PVD Coated Ceramic.

CBN
Classication Class Symbol K (Cast Iron) K01 K10 K20 Kyocera
KBN60M KBN60M KBN900 KBN900 KBN510 KBN10C KBN05M KBN10M KBN525 KBN25C KBN05M KBN25M KBN30M KBN35M KBN900 KBN65B KBN65M KBN70M BH200 IB50 BH200 BH250

Hitachi

Iscar
IB85

Kennametal Mitsubishi WIDIA

PB100 KB1630 KB9610 KB9640 MB710 MB710 MB730 MB730 MBS140 MBC010 MB810 MBC020 BC8020 MB8025 MBC020 MB835 MB8025

NTK
B20 B22 B22 B16

Sandvik
CB7050 CB7525

Seco
CBN050C CBN20 CBN300 CBN350

Sumitomo Tungaloy
BN500 BNC500 BN600 BN700 BNS800 BNX10 BNC100 BNC160 BNX20 BN2000 BNC200 BNX25 BN350 BNC300 BN700 BN7000 BN7500 BXA30 BX310 BXC30 BXM10 BXA40 BX330 BX360 BXC50 BX380 BXC50 BXM20 BX930 BX950 BX90S BX950 BXC90

H (Hardened Material)

H01

KB1610

B52

CB7020 CB7025

CBN050C CBN10 CBN100 CBN150 CBN200 CBN160P CBN350 CBN300P

R
Vc= Dmn

H10

KB1615 KB9610 KB1340 KB5625 KB9640

B36

CB7050 CB7525

H20

BH250

IB55

B22

Technical Information

Sintered Steel

Boldface grade shows PVD Coated CBN.

PCD
Classication Class Symbol N (Non-ferrous Material) N01 Kyocera
KPD001 KPD001 KPD010 KPD230 KPD001 KPD010 KPD230

Hitachi

Iscar

Kennametal Mitsubishi WIDIA

PD100 KD1400 KD1405 MD205

NTK
PD1

Sandvik

Seco
PD10

Sumitomo Tungaloy
DA90 DA1000 DA2200 DA150 DA1000 DA2200 DA1000 DA2200 DX180 DX160 DX140 DX110 DX120

N10

ID5

KD100 KD1415 KD1425

MD220

CD10

PD20

N20

MD230

PD30

R20

 Molded Chipbreaker Cross Reference Table

Negative Inserts
Kyocera Cutting Range Finishing (With Wiper Edge) Finishing - Medium (With Wiper Edge) Finishing Carbon Steel / Alloy Steel Finishing Medium Medium Roughing General Chipbreaker for Hitachi Chip- Sticky Material / breaker Soft Steel
WP WQ DP GP VF HQ CQ CJ XP XP-T XQ BE BH FE AB B CE CT AE DE AH AR AY RE H HX HE TE UE BH MP DE SE PV AH VA VY UN PP GP MS TF PP WG SF

This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Iscar

Kennametal Mitsubishi WIDIA

FW MW FF UF FN SW MW F FH FS FY PK SH C SA MV SY MA MH GH MT Standard HV HX HZ HXD FS SH FJ MS MA MJ ES MH GH GJ Standard GH

NTK

Sandvik

Seco

Sumitomo Tungaloy

WF WM WM ZF1 WV WR Z5 ZW1 GS G QF PF QM

MF2 M3 FF1

LUW GUW SU FP SP FA FL LU EX GU SK SJ SX UU UJ UA UG MU UX MC MU MX UZ HG HP MP SU

AFW ASW TF 01 AS TSF TS NS NM CB 11 17 27 ZF DM TM ZM TH 32Y 32 37 31 33 F-K TU 57 65 SS SM SA S Standard 33 CF CM CH P

NF

MF2

GS CS HS PS PT Medium-Roughing GT High Feed Rate HT Standard Roughing PH

XS

TF

MN

SM PM MR Standard 23 QR PR HR

M3 MF3 M5 MR5 MR7 R4 R5 R6 R7 RP

NR GN NM

P PR MG RN RH RM FP MP

Roughing One Side / High Feed Rate Cast Iron Stainless Steel Finishing Medium Roughing Medium Roughing Medium - Roughing

PX GU MQ MS MU TK C Standard GC ZS AH

ZF1 ZP WS

MF MM MR KF KM KR AL 95 MF1 MF3 A3 A5

EX MU UP GZ UX UJ UZ AG

Positive Inserts
Cutting Range Carbon Steel / Alloy Steel Minute ap Finishing Finishing - Medium Finishing - Medium Medium Finishing Finishing - Medium Kyocera General Chipbreaker for Hitachi Chip- Sticky Material / breaker Soft Steel
CF DP GP VF HQ GK Standard MQ AH XP XQ JE JQ J Standard WF AF AS GM MR FW MW HP PF SM 14 11 GF UF LF FV SQ SV SMG MQ MV No Indication Standard FV AZ AZ3 AZ7 AF1 QD AM3 PF UF PM UM PF PM PR UR KM MF AL FF1 F1 FC FK FP LU SF SU

Nonferrous Metals

Iscar

Kennametal Mitsubishi WIDIA

NTK

Sandvik

Seco

Sumitomo Tungaloy

01 PF 23 PS 24

R
F2 MU SC LU AG AW PM PF SS AL
Vc= Dmn

Nonferrous Metals

Stainless Steel

Positive Inserts (Automatic Lathe)

Cutting Range Carbon Steel / Alloy Steel Minute ap Finishing Finishing - Medium Medium Finishing Finishing - Medium Kyocera
CF CK GF GQ GK MQ AH JQ MP JE J PF SM 14 Standard WF AF AS 11 UF LF MF FW MW HP FV SV SMG AM MV Standard FV AZ AZ7 ZR AM3 QD PF PM PR MF AL FF1 F1 F2 FC SU SC LU AG AW

Hitachi

Iscar

Kennametal Mitsubishi WIDIA

NTK

Sandvik

Seco

Sumitomo Tungaloy
01 PF PS PM PF AL

Nonferrous Metals

Stainless Steel

R21

Technical Information

Insert Cross Reference Table

Milling Insert Description Cross Reference Table
Kyocera AppliClass cation Hitachi Iscar Mitsubishi
This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Sandvik

Sumitomo

Tungaloy
SDMR1203AETN-MJ SDKR1203AESR-MJ SDKR1203AETN-MJ SDKR1203AEPN-MS SDKR42ZSR-MJ SDKR42ZPN-MS SDCN1203AETN-12 SDCN42ZTN (SDEN1203AETNCR) (SDEN42ZTNCR)

SDMR1203AUER-H SDKR1203AUEN-S

M K

SDKR42TN

SDKR1203AUTR-HS SDNR1203AEEN-JS SDKR1203AUN-76

SDMR1203AEEN SDMR1203AETN

Steel SDCN1203AUTN C SDC42TN-C9 SDKN1203AEN SDKN1203AETN (SDNN1203AETN1)

SDKN1203AUTN

SDK42TN-C9 Cast SDK42FN-C9 Iron

Non-ferrous Metal

SDKN1203AETN

SDKN42MT SDKN1203AETN-12 (SDNN1203AETN) SDKN42ZTN SDKN42M SDKN1203AEFN-12 (SDNN1203AEEN) SDKN42ZFN SDKN42M (SDCN1203AEFN-D) (SDCN42ZFN-DIA) SDCN1504AETN SDCN53ZTN

SDKN1203AUFN

SDCN1504AUTN SDKN1504AUTN SEMR1203AFER-H SEKR1203AFEN-S SEMR1204AFER-H SEEN1203AFTN SEKN1203AFTN

C Steel K M K M E K

SDC53TN-C9 SDK53TN-C9 SDKN1504AETN SEKR1203AFTR-HS SEKR1203AFR-HS SEKR1203AFN-76 SEKR1203AFN-42 (SEKR1204AFTR-HS) (SEKN1204AFTN) SEE42TN-C9 SEK42TN-C9 Cast SEK42FN-C9 Iron
Non-ferrous Metal

SDKN1504AEN SDKN1504AETN (SEER1203AFEN-JS)

SDKN53MT SEKR1203AZ-WM SEMR1203AFEN (SEER1203AZ-WL) (SEER1203AFEN) (SEKR1204AZ-WM) SEMR1204AFEN (SEER1204AZ-WL) (SEER1204AFEN)

SDKN1504AETN SDKN53ZTN SEMR1203AFTN-MJ SEKR1203AFSR-MJ SEKR1203AFTN-MJ SEKR1203AFPN-MS

SEKR42TN

Steel

SEEN1203AFTN1 SEKN1203AFTN1 SEKN1203AZ (SENN1203AFTN1) (SEMN1203AZ) (SEEN1203AFFN1) (SECN1203AFFR1) SEKN1203AZ (SEMN1203AZ)

SEEN42MT SEKN42MT (SENN1203AFTN)

SEEN1203AFTNCR-14 SEKN1203AFTN SEKN1203AFTN-16 SEKN42AFTN SEKN42AFTN16

SEKN1203AFFN SEEN1203AFFN

K E

SEKN42M SEKN1203AFFN (SENN1203AFEN) SEKN42AFFN SEKN1203EFTR (SECN1203EFTR) (SEEN1203EFTR) (SECN42EFTRCR) (SEEN42EFTRCR)

SEKN1203EFTR

Steel SEK42TR-G3

SEKN1203EFTR1

(SECN1203EER)

SPEN1203EESR

Cast (SPK42FR-A3E) Iron

SPEN42EFSR1 SPEN1203EESR1 (SPEN1203EEER1) (SPNN1203EEER1) SPKR1203EDR-76 SPKR1203EDTR-HS (SPER1203EDER-JS) SPKN1203EDR-WH SPKR1203EDSR-MJ SPKR42SSR-MJ

SPMR1203EDER-H SPKR1203EDER-S

M K

R
Vc= Dmn

SPCN1203EDTR

Steel

(SPAN1203EDR)

SPCH42TR-R

SPCN1203EDTR SPCN42STR SPKN1203EDTR SPKN42STR (SPEN1203EDTR) (SPEN42STR) SPKN1203EDFR SPKN42SFR SPKN1504EDTR SPKN53STR (SPCN1504EDTR) (SPCN53STR) SPKN1504EDFR SPKN53SFR

SPKN1203EDTR

SPK42TR-A3

SPKN1203EDTR SPKN1203EDTR-42

SPKN1203EDR

SPKN1203EDR

(SPCH42TR) (SPCH42TR-R)

Technical Information

SPKN1203EDFR

Cast SPK42FR-A3 Iron

SPKN1203EDFR

SPKN1203EDR

(SPCH42R)

SPKN1504EDTR

Steel SPK53TR-A3

SPKN1504EDTR

SPKN1504EDR

SPKN1504EDR

(SPCH53TR-R)

SPKN1504EDFR

Cast SPK53FR-A3 Iron

SPKN1504EDFR

(SPCH53R-R) (SPCH53TR-R)

Note1. Tolerance is different for description in ( ). 2. Since edge shape of Milling insert is slightly different by each maker, please adjust edges (Z axis direction) during operation.

R22

 Milling Insert Description Cross Reference Table

Kyocera
SPCN1203XPTR

This table is Kyoceras own estimation based on publications and is not authorized by companies mentioned in it.

Class
C

Application

Hitachi
SPC42TR-A5

Iscar

Mitsubishi

Sandvik

Sumitomo

Tungaloy
SPCN1203ZPTR SPCN42ZTR SPKN1203ZPTR SPKN42ZTR (SPEN1203ZPTR) (SPEN42ZTR) SPKN1203ZPFR SPKN42ZFR

Steel SPKN1203XPTR K SPK42TR-A5

SPKN1203XPFR SPKN1504XETR TPMR1603PDER-H TPKN1603PDTR TPKN1603PDFR TPMR2204PDER-H TPKR2204PDER-S

K K M K K M K

Cast SPK42FR-A5 Iron Steel Steel TPK32TR-E0 TPK32TR-G0

Cast Iron

SPK53C2SR (TPKR1603PPTR-HS) (TPER1603PPER-JS) (TPKN1603PPR-WH) TPKN1603PPTR TPKN1603PPFR TPKN1603PPR TPKN1603PPR TPKN1603PPR TPKN32TR TPKN32R TPMR2204PDSR-MJ TPKR2204PDSR-MJ TPKR43ZSR-MJ TPKN2204PPTR TPKN43ZTR (TPCN2204PPTR) (TPCN43ZTR) TPKN2204PPFR TPKN43ZFR (TPCN2204PPFR) (TPCN43ZFR) (TPEN2204PPTR-16) (TPEN43ZTR) (TEKR1603PEPR-MS) (TECN1603PETR) (TEEN1603PETR) (TECN32ZTR) (TEEN32ZTR) (TEEN1603PEFR) (TEEN32ZFR) (TECN1603PEFR-D) (TECN32ZFR-DIA) TEKR2204PEPR-MS TEEN2204PETR (TECN2204PETR) TEEN43ZTR (TECN43ZTR) (TEEN2204PETR) (TECN2204PETR) (TEEN43ZTR) (TECN43ZTR) (TEEN2204PEFR) (TEEN43ZFR) (TECN2204PEFR-D) (TECN43ZFR-DIA) SNCN1204ZNTN SNCN43ZTN SNKN1204ZNTN SNKN43ZTN (SNKF1204ZNTN) (SNKF43ZFN)

TPKR2204PDTR-HS (TPER2204PDER-JS) TPKN2204PDR-WH TPKR2204PDR-76 Steel

TPKN2204PDTR

TPK43TR-E0 TPK43TR-G0

TPKN2204PDTR TPKN2204PDTR-42

TPKN2204PDR

TPKN2204PDR

(TPCH43TR)

TPKN2204PDFR

Cast TPK43FR-E0 Iron

TPKN2204PDFR

TPKN2204PDR

(TPCH43R)

TEMR1603PTER-H

M Steel TEK32TR-G0 (TEE32TR-G0) Cast TEK32FR-G0 Iron (TEE32FR-G0)

Nonferrous Metal

(TEER1603PEER-JS)

TEKN1603PTTR

(TEEN1603PETR1)

TEKN32TR

TEKN1603PTFR TEEN1603PTFR TEMR2204PTER-H TEKR2204PTER-S

K E M K

(TEEN1603PEFR1) (TECN1603PEFR1) (TEER2204PEER-JS)

TEKN32R TEEN32R

TEEN2204PTTR

E Steel

(TEK43TR-G0E)

TEEN2204PETR1

TEEN43TR

R
Vc= Dmn

TEKN2204PTTR

TEK43TR-G0E

TEKN2204PETR1

TEKN43TR

TEKN2204PTFR

Nonferrous Metal

(TECN2204PEFR1) SNC43TN-D5 SNC43B2S SNK43B2S (SNKN1204EN) (SNKF43B2S) (SNKN1204ENN)

(TEEN43R) (CSN43MT) (CSN43MT)

SNCN1204XNTN SNKN1204XNTN SNCN1204ENTN SNMF1204XNTN

C Steel K C M Steel

SNK43TN-D5

Steel (SNKF43TN-D5)

(CSNB43MT)

Note1. Tolerance is different for description in ( ). 2. Since edge shape of Milling insert is slightly different by each maker, please adjust edges (Z axis direction) during operation.

R23

Technical Information

Cast TEK43FR-G0E Iron

(TEEN2204PEFR1)

TEKN43R

Troubleshooting
Cutting Edges Figuration and Countermeasures
Typical Cutting Edge Figuration Observation
Deterioration of surface roughness and dimensional accuracy

Causes
Too high Vc End of tool life

Countermeasures
Reduce Vc Change to higher wear resistant grade

Nose Wear

Burr formation Cutting force increase

Too high f and Vc

Notching

Sharper cutting performance Reduce Vc Change to higher heat resistant grade

Crater Wear

Chip control deterioration Surface nish deterioration (peeled surface)

Too high Vc

Reduce Vc Change to high speed type like Cermet or Al2O3 coated insert

Plastic Deformation

Workpiece dimensions change Crack at nose

Too high cutting load Inappropriate tool grade

Change to harder grade Reduce f and ap

Crack from Wear

Surface nishs sudden deterioration Workpiece dimension changes

Too high Vc

Change the tool earlier Change to higher wear resistant grade

Chipping

Cutting force increase Surface roughness deterioration

Too high f Chattering Lack of insert toughness

Reduce f and ap Change to more rigid toolholder Change to tougher grade

Crack from Welding or Built-up Edge

Surface nish deterioration Cutting force increase

Too low Vc

Increase Vc Improve sharp cutting performance (rake angle, chamfer)

R
Vc= Dmn

Mechanical Fracture

Sudden cracking Unstable tool life

Too high f and ap Chattering

Change to tougher grade Enlarge chamfer Enlarge Corner-R(r) Change to more rigid toolholder

Technical Information

Fracture from Thermal Crack

Cracking by heat cycle Possible in interrupted cutting and milling

Too high Vc and f

Reduce f Reduce Vc Change to dry cutting

Flaking

Possible in high-hardness material cutting Possible in machining with chattering

Lack of insert toughness Lack of toolholders rigidity

Change to harder grade (TiC-base ceramic to CBN.) Change to more rigid toolholder Change edge preparation

R24

 Turning
Check Item Insert Grade
Change to More Welding Resistant Grade Change to More Thermal Shock Resistant Grade

Cutting Conditions
Coolant Chipbreaker Review

Tool Geometry
Edge Strength / Honing G)

Setting

Machine

Corner-R (r)

Rake Angle

Toolholder Rigidity

Overhang Length

Tool Path Review

Measures

Change to Higher Tolerance (M

Workpiece / Tool Installation

Change to Tougher Grade

Change to Harder Grade

Approach Angle

Trouble

Trouble Item
Unsuitable Insert Tolerance Tool and Workpiece Evacuation Flank Wear Increase

Higher (Larger) Lower (Smaller)

Larger Smaller

Unstable Dimension

Unstable Workpiece Dimension

*1 *2 *3
Vc= Dmn

Frequent Offset during Cutting

Unsuitable Cutting Conditions Built-up Edge Poor Cutting by Tool Wear

Surface Roughness

Chipping

Poor Surface Roughness

Welding, Built-up Edge Unsuitable Cutting Conditions Unsuitable Tool Geometry Vibration, Chattering

Deterioration of Accuracy or Tool Life by Cutting Heat Burr

Heat

Unsuitable Cutting Conditions Unsuitable Tool Geometry Unsuitable Cutting Conditions Unsuitable Tool Geometry Unsuitable Cutting Conditions Unsuitable Tool Geometry Unsuitable Cutting Conditions Unsuitable Tool Geometry

Bur, Chipping

Workpiece Chip Off

Scufng

Wear Increase at Relief Face, Rake Face Rake Face Wear

Flank Wear

Power, Rigidity

Vc

ap

Wet

Dry

Edge Damage

Notching Chipping Crack Thermal Crack

Notching Vibration, Chattering Unsuitable Tool Geometry Work Hardness, Unsuitable Cutting Conditions Edge Nose Deformation

Edge Nose Deformation during Interrupted Cutting Built-up Edge

Work Hardness, Unsuitable Cutting Conditions Unsuitable Cutting Conditions Unsuitable Tool Geometry Unsuitable Cutting Conditions Unsuitable Tool Geometry

Chip Control

Long, Tangling Chips

Chips scattering

*1) To prevent chattering, the higher f may be suitable. *2) To prevent scufng, the higher f may be suitable. *3) When using X-chipbreaker insert for soft steel and low carbon steel, the higher Vc cuts chips short.

R25

Technical Information

Troubleshooting
Milling
Check Item Tool Grade
Change to More Thermal Shock Resistant Grade Change to More Welding Resistant Grade

Cutting Conditions
Cutter Dia. Cutting Width Review Coolant Insert with Chipbreaker Corner Angle Relief Angle

Tool Geometry
Wiper Edge (Relief Angle) Review Edge Strength / Honing

Setting Machine

Insert Number

Insert Pocket

Insert Runout Check

Measures

Workpiece / Tool Installation

Change to Tougher Grade

Change to Harder Grade

Overhang Length

Tool Path Review

Usage of Mist

Trouble Trouble Item

Flank Wear Increase
Unsuitable Cutting Conditions Unsuitable Tool Geometry

Higher (Larger) Lower (Smaller)

Larger Smaller

More Less

Larger Smaller

Edge Damage

Rake Face Wear Increase

Unsuitable Cutting Conditions Unsuitable Tool Geometry Unsuitable Cutting Conditions Unsuitable Tool Geometry

Chipping, Cracking

Edge Breakage by Thermal Shock

Unsuitable Cutting Conditions Unsuitable Tool Geometry Unsuitable Cutting Conditions Unsuitable Tool Geometry Unsuitable Cutting Conditions Unsuitable Tool Geometry

Built-up Edge

Poor Surface Finish

Machining Accuracy

Burr

Unsuitable Cutting Conditions Unsuitable Tool Geometry Unsuitable Cutting Conditions Unsuitable Tool Geometry

*1 *2 *4 *6 *5

Workpiece Chip Off

Poor Planeness / Parallelness Heavy Chattering, Vibration

Tool and Workpiece Evacuation

Others

Unsuitable Cutting Conditions, Installation Unsuitable Cutting Conditions Unsuitable Tool Geometry

R
Vc= Dmn

Damaging Chips

*3

Technical Information

*1) To prevent chattering, the higher fz may be suitable. *2) To prevent chattering, the larger ap may be suitable. *3) Higher fz may be suitable. *4) Down-cut method is recommended for Helical Endmilling. *5) If the surface is warped by cutting heat. *6) Compressed air is recommended.

R26

Power, Rigidity

Cutter Rigidity

Vc

ap

fz

Dry

 Drilling
Check Item Grade Selection Cutting Conditions Tool Geometry
Tool Rigidity Improvement (Short Type) Inner Edges Center Height Check (Core Dia. Check)

Setting

Machine

Coolant Discharge Condition

Workpiece / Tool Installation

Change to Tougher Grade

Changfe to Harder Grade

Insert Installation

Trouble

Trouble Item
Unsuitable Cutting Speed (too high) Unsuitable Cutting Speed (too low)

Higher (Larger) Lower (Smaller)

Larger Smaller

Unusual Wear

Unsuitable Coolant Discharge Poor Rigidity of Machine / Workpiece Small Hole Dia. Unsuitable Tool Grade No core, Too Small Core

*1 *1 *1
Vc= Dmn

Edge Damage

Poor Rigidity of Machine / Workpiece Unstable Drilling Start

Inner Edge Cracking

High Hardness Workpiece Clogged Chips Unstable Insert Installation Poor Rigidity of Machine / Workpiece Unstable Drilling Start

Outer Edge Cracking

High Hardness Workpiece Poor Chip Control Unstable Insert Installation Poor Rigidity of Machine / Workpiece

Scratches on Tool Body

Inaccurate Tool Installment Clogged Chips Unstable Drilling Start Poor Rigidity of Machine / Workpiece

Power, Rigidity

Offset Check

Measures

Adjustable Sleeve Usage

Chipbreaker Review

Vc

Toolholder, Others

Poor Rigidity of Toolholder Inaccurate Tool Installment Clogged Chips Large Core Dia. Unstable Drilling Start Unsuitable Coolant Discharge Unsuitable Cutting Large Chattering / Vibration Conditions, Installation

Long Chips

Unsuitable Cutting Conditions Unsuitable Chipbreaker

Machine Failure

Lack of Machine Power

*1) For lathe operation

R27

Technical Information

Poor Hole Dia. Accuracy / Surface Finish

Terms and Angles of Toolholder

Terms and Angles of Turning Toolholder
Side Rake Angle Side Relief Angle Total Length Minor Cutting Edge Angle

Turning Toolholder

Shank Width Corner Radius Cutting Edge Angle Cutting Edge Height Inclination Angle Shank Height Approach Angle

Front Relief Angle

Function of Tool Angle

Tool Angle Name Side Rake Angle Rake Angle Inclination Angle Affects cutting force, cutting heat, chip evacuation and tool life. Prevents the tools contact to the workpiece surface, except the cutting edge. Affects chip control and the direction of cutting force. Affects chip control and the direction of cutting force. Function Effect If it is positive (+) angle, sharper cutting performance is obtained. (less cutting resistance, less edge strength) Positive (+) angle is recommended for easy to machine workpieces or thin workpieces. Smaller rake angle or negative (-) angle is recommended when a stronger edge is required like scale cutting or interrupted cutting. When it is small, the cutting edge becomes strong, but the wear at relief faces may shorten the tool life. When it is large, chip thickness becomes thick and chip control improves. When it is large, chip thickness becomes thin and chip control worsens, but cutting force is dispersed and edge strength improves. When it is small, chip control ability improves.

Relief Angle

Front Relief Angle Side Relief Angle Cutting Edge Angle

Cuting Edge Angle

Approach Angle Minor Cutting Edge Angle

Prevents friction between cut When it is large, edge strength deteriorates. ting edge and work surface.

R
Vc= Dmn

Toolholder Rigidity
1. Flexural strength of Toolholder
Symbol
(Delta)

2. Flexural strength of Boring Bar

Name Deflection Shank Width h Shank Height Young ratio ap Feed rate Specific Cutting Resistance L Over hang Cutting force Clamp Screw
L

Measure

Symbol
(Delta)

Name
Deflection Shank Dia. Young ratio ap Feed rate Specific Cutting Resistance

Measure

Technical Information

Incorrect

Over hang
Cutting force

Over hang

Cutting force F

The flexural strength of toolholder will decrease by increasing of shank height by third root and will decrease of reducing over hang by third root. Minimizing toolholder shank over hang as much as possible is important as well as shank's sectional square measure.

Load

Supporting point Over hang L

Sleeve

Amount of displacement

R28

Milling

Terms and Angles of Milling Cutter

A: Axial Rake Angle
(+)

Lead Angle and Chip Thickness

fz

Insert
Cutter Height
ap

45

C: Approach Angle (Corner Angle) Cutting Edge Angle I: Inclination Angle

Chips Thickness

0.7fz fz 75

T: True Rake Angle Cutter Diameter (Diameter at Edge Point)

Insert
ap
Chips Thickness

R: Radial Rake Angle

(-)

0.97fz fz

90 ap

Insert
1.00fz
Chips Thickness

Function of Tool Angle

Symbol A R C Name Axial Rake Angle: A.R. Radial Rake Angle: R.R. Approach Angle Function Controls chip ow direction and cutting force Controls chip ow direction and cutting force Controls chip thickness and chip ow direction Actual rake angle Effect When it is positive --- Good cutting performance and less chip welding When it is negative --- Good chip evacuation When it is large --- Thinner chip thickness Lower cutting load

True Rake Angle

When it is positive --- Good cutting performance and less chip welding, but lower edge strength When it is negative --- Higher edge strength but easier to weld When it is positive --- Good chip evacuation Less cutting resistance Lower edge stability of the corner part

Inclination Angle

Controls chip ow direction

tanT = tanR cosC + tanA sinC tan I = tanA cosC tanR sinC

R
Vc= Dmn

R29

Technical Information

Basic Formulas
Turning

Cutting Speed
Vc

1000

Vc : Cutting Speed [m/min] Dm : Workpiece Diameter [mm] n : Spindle Revolution [min-1]

Dm

Dm n

Power Requirement
Pc KsVc apf 6120 KsVc apf 4500
Pc : Power Requirement [kW] PHP : Power Requirement (Horse Power) [HP] Vc : Cutting Speed [m/min]

Ks Figure
Low Carbon Steel Medium Carbon Steel High Carbon Steel Low Alloy Steel High Alloy Steel Cast Iron Malleable Cast Iron Bronze, Brass 190 210 240 190 245 93 120 70

PHP

ap : Depth Of Cut [mm] f : Feed Rate [mm/rev]

KS : Specific Cutting Resistance [kgf/mm2] : Mechanical Efficiency (0.7 ~ 0.8)

Surface Roughness
Rz(h)
Rzh f2 8 R(r)
Rz=h : Theoretical Surface Roughness [m] f : Feed Rate [mm/rev]

R(r )

1000

R(r) : Corner Radius of Insert [mm]

Chip Removal Volume

Q : Chip Removal Volume [cm3/min]

QVc ap f

Vc : Cutting Speed [m/min] ap : Depth Of Cut [mm] f : Feed Rate [mm/rev]

R
Vc= Dmn

Edge position Compensation

cos () 2 90 XRR 1 sin 2 sin () 2 90 ZRR 1 sin 2

Technical Information

{ {

{ {

R r X

R r
X 0.100R-R 0.714R-R 0.866R-R 0.531R-R 2.072R-R 1.351R-R 0.225R-R Z 0.100R-R 0.030R-R 0.099R-R 0.531R-R 0.273R-R 1.351R-R -0.293R-R

X : X-axis Direction Edge Position Compensation [mm] Z : Z-axis Direction Edge Position Compensation [mm] R : Corner-R before Change [mm] R : Corner-R after Change [mm] : Insert Corner Angle [ ] : Toolholders Cutting Edge Angle [ ]

Toolholder Type Insert Corner Angle Cutting Edge Angle 80 95 PCLN 60 91 PTGN 55 93 PDJN 55 107.5 PDHN 35 95 PVLN 35 117.5 PVPN 90 75 PSBN

Example: Compensation when changing corner-R from 0.8 to 0.4, using PCLN type toolholder, X0.100 0.8-0.4 0.04 mm Z0.100 0.8-0.4 0.04 mm

R30

 Turning (Cutting Time)

Cutting Time (External Turning Case 1: 1 Pass machining)

T L f n : Cutting Time [second] : Cutting Length [mm] : Spindle Revolution [min-1] : Feed Rate [mm/rev]

At Constant Revoluation

At Constant Cutting Speed

Dm : Workpiece Diameter [mm] Vc : Cutting Speed [m/min]

60LDm T 1000fVc

Cutting Time (External Turning Case 2: Multi-Pass machining)

T : Cutting Time [second]

At Constant Revoluation

L : Cutting Length per Pass [mm] ap : Depth Of Cut per Pass [mm]

D2

fn

n : Spindle Revolution [min-1] D1 : Max. Diameter of Workpiece [mm] D2 : Min. Diameter of Workpiece [mm] Vc : Cutting Speed [m/min]

At Constant Cutting Speed

60L D1D2 N T 21000fVc

N : Number of Passes = (D1 - D2)/ap/2 (if it is indivisible, obtain integer by rounding up one place of decimals.)

Cutting Time (Facing)

T : Cutting Time [second] T1 : Machining Time before reaching Max.

At Constant Revoluation

Spindle Revolution [second] L : Cutting Length [mm]

D2

ap : Depth Of Cut per Pass [mm] f : Feed Rate [mm/rev] n : Spindle Revolution [min-1] D1 : Max. Diameter of Workpiece [mm] D2 : Min. Diameter of Workpiece [mm] Vc : Cutting Speed [m/min]

At Constant Cutting Speed

60 D1D2 D1D2 N T1 4000fVc

N : Number of Passes = L/ap (if it is indivisible, obtain integer by rounding up one place of decimals.)

Cutting Time (Grooving)

T : Cutting Time [second] T1 : Machining Time before reaching Max. Spindle Revolution [second] L : Cutting Length [mm] f : Feed Rate [mm/rev] n : Spindle Revolution [min-1] D1 : Max. Diameter of Workpiece [mm] D2 : Min. Diameter of Workpiece [mm] Vc : Cutting Speed [m/min]
Vc= Dmn

At Constant Revoluation

60 D1D2 T 2fn
At Constant Cutting Speed

D2

D1

D1

60 D1D2 N T 2fn

D1

60L

: Feed Rate [mm/rev]

Dm

60L
fn

T1

60 D1D2 D1D2 4000fVc

Cutting Time (Cut-Off)

T : Cutting Time [second] Spindle Revolution [second] T3 : Machining Time when reaching Max. Spindle Revolution [second] f : Feed Rate [mm/rev] n : Spindle Revolution [min-1] nmax : Max. Spindle Revolution [min-1] D1 : Max. Diameter of Workpiece [mm] D3 : Diameter when reaching Max. Spindle Revolution [mm] Vc : Cutting Speed [m/min]

At Constant Revoluation

60D1 T 2fn
At Constant Cutting Speed

D3

T1 : Machining Time before reaching Max.

60 D1D3 D1D3 T1 4000fVc 60D3 T3 T1 2fnmax

D1

R31

Technical Information

Basic Formulas
Milling
Cutting Speed
Vc : Cutting Speed [m/min]

Vc

DS n

DS : Cutter Diameter [mm] n : Spindle Revolution [min-1]

DS
Cutter Diameter (Diameter at Edge Point)

1000

DS
Cutter Diameter (Diameter at Edge Point)

Table Feed & Feed per Tooth

fz : Feed per Tooth [mm/t]

f Z

Vf Zn

Vf : Table Feed [mm/min] Z : Number of Inserts n : Spindle Revolution [min-1]

Vf

fz

Power Requirement
Pc : Power Requirement [kW]

Pc

KSQ 6120

KSaeVf ap 6120000

PHP : Power Requirement (Horse Power) [HP] Ks Figure ae : Width of Cut [mm] Vf : Table Feed [mm/min] fz : Feed per Tooth [mm/t] Z : Number of Inserts Low Carbon Steel Medium Carbon Steel High Carbon Steel Low Alloy Steel High Alloy Steel Cast Iron Malleable Cast Iron
2

190 210 240 190 245 93 120 70

KSae fZZ nap 6120000

6120 PHP 4500

Pc

n : Spindle Revolution [min-1] ap : Depth Of Cut [mm] KS : Specific Cutting Resistance [kgf/mm ]

Bronze, Brass

: Mechanical Efficiency (0.7 ~ 0.8)

Q : Chip Removal Volume [cm /min]

Chip Removal Volume

Q : Chip Removal Volume [cm3/min]

aeVf ap 1000

aefZZnap 1000

ae: Width of Cut [mm] Vf : Table Feed [mm/min] fz : Feed per Tooth [mm/t] Z : Number of Inserts

R
Vc= Dmn

n : Spindle Revolution [min-1] ap: Depth Of Cut [mm]

Technical Information

Cutting Time
T 60L Vf

T : Cutting Time [second] L : Total Table Transfer Length [mm]

Vf DS

60L fZ Z n

(=L + DS + 2)

L : Work Length [mm] DS : Cutter Diameter [mm] : Idling Distance [mm] Vf : Table Feed [mm/min] fz : Feed per Tooth [mm/t] Z : Number of Inserts

L L

R32

n : Spindle Revolution [min-1]

 True Rake Angle

C

tanT tanRcosC tanAsinC

Inclination Angle
tanI tanAcosC tanRsinC
A : Axial Rake Angle A.R. [ ] (-90 < A < 90) R : Radial Rake Angle R.R. [ ] (-90 < R < 90) C : Approch Angle [ ] (0 < C < 90) T : True Rake Angle [ ] (-90 < T < 90)

I T

A ()

R ()

I : Inclination Angle [ ] (-90 < I < 90)

Ball-Nose Endmill Cutting & Revolution

n 1000Va
a 2 2r-ap
n : Revolution [min-1] r : Radius of Ball-Nose Endmill (Ball Parts redius [mm]) ap : Depth Of Cut [mm] Va : Cutting Speed at Point a [m/min]

r
a

Drilling
Cutting Speed
Vc
Dcn
Vc : Cutting Speed [m/min] Dc : Drill Diameter [mm] n : Spindle Revolution [min-1]

1000

ap
n Dc

Feed Rate (Milling)

Vf fzZn
Vf : Table Feed [mm/min] fz : Feed per Tooth [mm/t] Z : Number of Insert (Number of Insert = 1) n : Spindle Revolution [min-1]

R
Vc= Dmn

T : Cutting Time [second]

60L fn

60DcL 1000Vcf

L : Drilling Depth [mm] f : Feed Rate [mm/rev]

Pc

Dc 20

Vc 100

2.5f 0.1

n : Spindle Revolution [min-1] Dc : Drill Diameter [mm] Vc : Cutting Speed [m/min]

Pc : Power Requirement [kw] Dc : Drill Diameter [mm] Vc : Cutting Speed [m/min] f : Feed Rate [mm/rev]

R33

Technical Information

Cutting Time

Power Requirement (Reference Value)

Tooling Examples of Small Tools

Tooling Example CNC Automatic Lathe (Gang Type)

Cut-off Back Grooving External Turning

Threading Boring

Tooling Example CNC Automatic Lathe (Turret Type)

R
Cut-off
Vc= Dmn

Back External Turning

Grooving Threadioing

Technical Information

R34

 Tooling Example CNC Automatic Lathe (Opposed Gang Type)

External / Facing

External / Copying

Grooving

Threading

Boring

R
Vc= Dmn

R35

Technical Information

Automatic Lathe List by Manufacturer

Citizen Machinery
Model A12 A16 A20 B12 B20 BL12 BL20 BL25 C12 C16 C32 E16 E20 E25 E32 F10 F12 F16 F20 F25 FL25 FL42 G32 K12 K16 L10 L16 L20 L25 L32 M212, M312 M216, M316 M220, M320 M232, M332 M20 MSL12 R04 R07 RL01 RL02 RL21 Number Toolholder Dimensions Number Toolholder Dimensions Number Sleeve Dia. of tools (Gang-Type) of tools (Turret-Type) of tools
1010100 1010100 12(13)12(13)120*1 1010100 12(13)12(13)120 101060~120 12(13)12(13)120 12(13)12(13)120 1010120 1010120 1616130 101060 161690 161690 5 5 7 5 6 5 4~7 4~7 6 6 5 20 20 20 16(19)16(13)90 101060 101060 101060 16(19)16(13)90 16(19)16(13)90 161690 161690 16(19)16(19)90 1212100 1212100 88100~130 12(10)12(10)130 1212130 1616130 1616130 1010120 1010120 1616130 1616130 13(12)13(12)130 1010120 88120 88120 10(8)10(8)90 161690 10(12)10(12)90 6 6 5 5 5 5 5 5 5 5 5 5 5 5 20 10 10 10 10 10 12 12 10 19.05 / 20 19.05 / 20 25.4 19.05 / 20 19.05 / 20 20(19.05) 20(19.05) 20(19.05) 19.05 19.05 25.4 19.05 25.4 25.4 25.4 19.05 19.05 19.05 25.4 25.4 16 16 19.05 / 20 19.05 / 20 15.875 19.05 19.05 25.4 25.4 19.05 19.05 25.4 25.4 19.05 15.875 15.875 16(20) 20 19.05

Max. Cutting Remarks Dia.

12 16 20 12 20 12 20 25 12 16 32 16 20 25 32 10 12 16 20 25 25 42 32 12 16 10 16 20 25 32 12 16 20 32 20 12 4 7 10 20 35

101060 101060 161690 161690 101060

10 10 10 10 10

R
Vc= Dmn

This table is approved by machine manufacturers. Manufacturers are in no particular order.

Technical Information

R36

 Star Micronics
Model ECAS-12 ECAS-20 ECAS-32T JNC-10 JNC-16 JNC-25 / 32 KJR-16B / 25B KNC-16 / 20 KNC-25 / 32 RNC-10 / 16 RNC-16 / 16B SA-16R SB-16 TYPE-A / C / D SC20
121295~130 12(10)12(10)95~130 121295~130 12(10)12(10)95~130 5 6 5 6

Number Toolholder Dimensions Number Toolholder Dimensions Number Sleeve Dia. of tools (Gang-Type) of tools (Turret-Type) of tools
101095~150 121280~150 161680~144 161680~120 6 6 4 161660~78 161680~88 8880~120 101080~120 101078~120 St.10 St.10 5 5 1St.10 22 22 22 / 32 22 22 22

Max. Cutting Remarks Dia.

13 20 32 10 16

22 / (22) 22 / 22 22

4 4/4 4 4/4

SE-12 / 12B16 / 16B SH-7 SH-12 / 16 SI-12 / 12C 8867~110 SR-10J SR-16 / 20 1212100~135 SR-20R SR-20R / 20J 121295~135 SR-25J / 32J SR-32 SV-12 / 20 SV-32 SV-32J / 32J SW-7 VNC-12 VNC-20 VNC-32
161695~155 121295~135 161695~135 161695~135 161695~135

6 6 6 6 5 4 4 4 121270~78 161665~70 161660~70 / 80~88 161665~70 2 (For opposed SP side, deep hole machining 4/4

16 22

20, 30 (24)

St.8 St.8 St.8

22 / 32 22 / 32 22 / 32

This table is approved by machine manufacturers. Manufacturers are in no particular order.

R
Vc= Dmn

R37

Technical Information

Automatic Lathe List by Manufacturer

Tsugami
Model Number Toolholder Dimensions Number Toolholder Dimensions Number Sleeve Dia. of tools (Gang-Type) of tools (Turret-Type) of tools
7785 (8)(8)(85) (10)(10)(85) 121285 121285 121285 121285 12(16)12(16)85 121285 121285 121285 121285 121285 1616100 8885 121285 121285 121285 12(16)12(16)85 121285 121285 121285 1616100 121285 1616100 1616100 121285 121285 1616100 1616100 121285 121285 12(16)12(16)85 121260~100 101060~100 121260~100 121260~100 1616100~130 2020100~125 2020100~125

Max. Cutting Remarks Dia.

7 12 18 20 20 26 18 25 12 18 20 38.1 7 16 16 12 20 12 12 18 20 20 26 32 51 20 26 38 7 12 20 100 75 75 100 150 34 42 42 51 51 35 38 50 26 38 51 65 38

B007- B012- / B018- B020- BA20 BA26 BC18 BC25 BE12 BE18 BH20 BH38 BM07 BM16 BM16E BN12 BN20 BS12- BS12- BS18- BS20- BS20- BS26- BS32- BU12 BU20 BU26 BU38 BW07 BW12 BW20 C004- / C15 C150 C220 C300 M34J M42J M42SD M50 M50J MB35 MB38 MB50 MU26 MU38 NU50 TMA8- TMU1

8 9 9 9 6 6 10 10 9 9 4 7 9 9 9 7 7 7 or 10 8 or 12 7 or 10 7 or 10 8 or 12 7 or 10 6 4 4 7 7 7 7 7 6~8 10~14 4~6 6~8 6~10 1 1 121290 161690 2020125 St.12 St.12

25 20 20 20 25 25 25 / 10 10 / 25 20 20 25 / 32 25 / 32 20 20 20 20 20 14 / 25 20 / 25 14 / 25 16 / 25 20 / 25 16 / 25 16 / 25 20 20 20 / 32 20 / 32 20 20 20 20 / 32 25 / 32 25 / 32 32 20 / 32 20 / 32 20 / 32 20 / 32 20 / 32 20 / 32 20 / 32 25 / 32 25 / 32

121280 121280 202090 202090

St.8 St.8 St.8 St.8

R
Vc= Dmn

2020125 2020125 2020125 2020100 2020100 202090 202090 202090 202090 202090 2020100 2020125

St.12 St.12 St.12 St.12 St.12 2St.8 2St.8 2St.8 2St.8 2St.8 St.12 St.16

Technical Information

This table is approved by machine manufacturers. Manufacturers are in no particular order.

R38

 Nomura VTC
Model NN-10C NN-10CS NN-10SB5 NN-10S NN-10T NN-16SB5 NN-16H NN-16UB5 NN-16U NN-16J NN-20H NN-20UB5 NN-20UB7 NN-20U NN-20YB NN-25YB / 32YB NS-P1053A NN-20J NN-16SB6 Number Toolholder Dimensions Number Toolholder Dimensions Number Sleeve Dia. of tools (Gang-Type) of tools (Turret-Type) of tools
1010130 1010130 1010130 1010130 1010130 1010130 1212130 1212130 1212130 1212130 1212130 1212130 1212130 1212130 1212130 1616130 9.59.5130 1212130 1212130 6 5 5 5 7 5 6 5 5 6 6 5 6 5 8 8 5 6 5 17 17 23 23 23 23 23 23 23 23 23 23 23 23 23 23 / 32 23 22

Max. Cutting Remarks Dia.

10 10 10 10 10 16 16 16 16 16 20 20 20 20 20 25 10 20 16

Miyano
Model ABX-51TH3 ABX-64TH3 ABX-51SY ABX-64SY BNC-34C5 BNC-42C5 BND-34C5 BND-34S5 BND-42C5 BND-42S5 BND-51S2 BND-51SY2 BNE-34S5 BNE-34SY5 BNE-51S5 BNE-51SY5 BNJ-34S BNJ-34SY BNJ-42S BNJ-42SY BNJ-51SY2 BX-20S BX-26S B6-16 G6-26 F6-26 MZ-32 E6-C62 Toolholder Dimensions Number Toolholder Dimensions Number Number Sleeve Dia. (Gang-Type) of tools (Turret-Type) of tools of tools
2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 2020125 1616120 1616120 121280 9 9 6 6 6 6 6 St.36 St.36 St.24 St.24 St.8 St.8 St.12 St.12 St.12 St.12 St.12 St.12 St.24 St.24 St.24 St.24 St.18 St.18 St.18 St.18 St.18 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 20 20 38 41.275 41.275 41.275 41.275 72 72 48 48 16 16 24 24 24 24 24 24 48 48 48 48 30 30 30 30 30 8 8

Max. Cutting Remarks Dia.

51 64 51 64 34 42 34 34 42 42 51 51 34 34 51 51 34 34 42 42 51 20 26 16 26 26 32 62

R
Vc= Dmn

121280 Cross Slide 1313120 Cross Slide 1313120 Cross Slide 1313120 Cross Slide 1313120 Cross Slide

St.6 St.6 St.6 St.6 St.6

Multi-Spindle Automatic Lathe

This table is approved by machine manufacturers. Manufacturers are in no particular order.

R39

Technical Information

Automatic Lathe List by Manufacturer

Eguro
Model SANAX-6 SANAX-8 SANAX-10 EBN-10EX NUCBOY-8EX NUCLET-10EX NUCPAL-10EX Toolholder Dimensions Number Toolholder Dimensions Number Number Sleeve Dia. (Gang-Type) of tools (Turret-Type) of tools of tools
1212 1616 1212 1616 1212 1212 1616 1616 5 (Max.) 5 (Max.) 7 (Max.) 5 (Max.) 6 (Max.) 6 (Max.) 10 (Max.) 10 (Max.) 5 5 5 5 16 25 / 30 25 / 30 25 / 30 20 20 20 20

Max. Cutting Dia.

15 20 20 25.5 25.5 20 25.5 25.5

Remarks

Amada Wasino
Model G05 G06 G07 G07M G07F GG5 GS04 J1 J3 J5 JJ1 JJ3 JJ3M Ai8 A12 A18S AD12 AD18S AA1 Toolholder Dimensions Number Toolholder Dimensions Number Number Sleeve Dia. (Gang-Type) of tools (Turret-Type) of tools of tools
1616 1616 1616 1616 2020 1616 1616 2020 2525 2525 2020 2525 2525 2020 8 8 8 8 8 12 8 12 18 9 15 8 20 20 20 20 20 20 20 25 32 32 25 32 32 25 25 25 25 25 25

Max. Cutting Dia.

5040 6060 100100 100100 120120 5040 3020 120120 170 240 5050 100100 100100 5050 5080 5080 5080 5080 5050

Remarks

2020

This table is approved by machine manufacturers. Manufacturers are in no particular order.

R
Vc= Dmn

Technical Information

R40

List of Instruments and Applicable Small Tools and Toolholders

List of Instruments and Applicable Small Tools and Toolholders
Models of major machine tool manufacturers Manufacturer Model (Automatic Lathe) A12,A16,B12,RL01,RL21 K16,K20 RL02 Citizen Machinery BL12,C12,C16,M212,M216 M312,MSL12 A20,B20,BL20,BL25 L16,L20,M20 C32,L25,L32,M220,M232 M320,M332 SB16A,SB16C,SB16D,SC20 SR20R,SR20,SV12,SV20 SV32,SV32J,SV32J ECAS12 ECAS20 SR25J,SR32J NN-10C,NN-10CS,NN-10SB5,NN-10S NN-10T,NN-16SB5 Nomura VTC NN-16H,NN-16UB5,NN-16U,NN-16J NN-20H,NN-20U,NN-20UB5,NN-20YB NN-25YB B007 Tsugami B0,BA,BC,BM,BU12,BU20 BS12,BS18,BS20 C004 BH38,BS26,BS32,BU26,BU32 Toolholder Size 1010 1212 1616 1010 1212 1212 1616 1212 1212 1616 1010 1212 1616 1010 1212 1616 1010 1212 1212 1616 85 100 130 130 130 135 150 Total Length of Attached Toolholder (MAX) 100 Corresponding Toolholder No. 1010F- 1212F- 1616H- 1010JX- 1212JX- 1212JX- 1616JX- 1212JX- 1212JX- 1616JX- 1010JX- 1212JX- 1616JX- 1010JX- 1212JX- 1616JX- 1010F- 1212F- 1212F- 1616H-

120

Star Micronics

Manufacturers are in no particular order.

R
Vc= Dmn

R41

Technical Information

Parts Compatibility of Lever Lock Toolholders

Parts Compatibility of Lever Lock Toolholders
1) For better usability of lever lock toolholders, some levers, lock screws and shims are modied. 2) It is highly recommended to use only new parts. However, they are compatible with conventional parts and can be used together with them. 3) It is possible to use new parts only with a toolholder which has been in use. 4) When purchasing replacements, order them stating the new numbers. 5) Some of the shims remain unmodied. Part Reference Category Toolholder Description Lever Lock Screw Shim Page New No. Former No. New No. Former No. New No. Former No. LL-1N LL-1 LS-1N LS-1 LC-32N LC-32 PCLN& -09 LL-2N LL-2 LS-2N LS-2 LC-42N LC-42 D8 -12 LL-5N LL-5 LS-4N LS-4 LC-53N LC-53 -16 LL-1DN LL-1D LS-1N LS-1 LD-32N LD-32 PDJN& -11 D11 LL-3N LL-3 LS-2N LS-2 LD-42 -15 LL-1N LL-1 LS-1N LS-1 LS-32 PSBN& -09 LL-2N LL-2 LS-2N LS-2 LS-42 -12 D12 LL-1N LL-1 LS-1N LS-1 LS-32 PSKN& -09 LL-2N LL-2 LS-2N LS-2 LS-42 -12 LL-1N LL-1 LS-1N LS-1 LS-32 PSSN& -09 LL-2N LL-2 LS-2N LS-2 LS-42 -12 D13 LL-1N LL-1 LS-1N LS-1 LS-32 PSDNN -09 LL-2N LL-2 LS-2N LS-2 LS-42 -12 LL-03N LL-03 LS-03N LS-03 PTGN& 1212F-11 LL-03TN LL-03T LS-03SN LS-03S -11 LL-1N LL-1 LS-1N LS-1 LT-32N LT-32 -16 LL-2N LL-2 LS-2N LS-2 LT-42N LT-42 -22 D14 LL-03N LL-03 LS-03N LS-03 PTFN& 1212F-11 LL-03TN LL-03T LS-03SN LS-03S -11 LL-1N LL-1 LS-1N LS-1 LT-32N LT-32 -16 LL-2N LL-2 LS-2N LS-2 LT-42N LT-42 -22 PRGC& -12 LL-1CN LL-1C LS-1N LS-1 LR-12C PRXC& -12 D19 LL-1N LL-1 LS-1N LS-1 LR-80 PRGN& -09 LL-2N LL-2 LS-2N LS-2 LR-81 -12 LL-1N LL-1 LS-1N LS-1 LW-32N LW-32 PWLN& -06 D20 LL-2N LL-2 LS-2N LS-2 LW-42N LW-42 -08 LL-03SN LL-03S LS-03SN LS-03S PCLN& 09-20 16M09-27 20QLL-1N LL-1 LS-1SN LS-1S LC-32N LC-32 F68 09-32 25RLL-2N LL-2 LS-2N LS-2 LC-42N& LC-42& PCLN& 12- LL-1DN LL-1D LS-1SN LS-1S LD-32N LD-32 F69 PDUN& 11- LL-03TN LL-03T LS-03SN LS-03S PTUN& 11- LL-03SN LL-03S LS-03SN LS-03S S25RPTUN& 16-30 F70 S32S16-40 LL-1N LL-1 LS-1N LS-1 LT-32N LT-32 S40T16-50 LL-03SN LL-03S LS-03SN LS-03S PWLN& 06-20 16M06-27 F71 20QLL-1N LL-1 LS-1SN LS-1S LW-32N LW-32 06-32 25RLL-2N LL-2 LS-2N LS-2 LW-42N& LW-42& F72 PWLN& 08- T63HPCLN& -DX12 LL-2N LL-2 LS-2N LS-2 LC-42N LC-42 N6 T63HPCMNN -12 T63HPDJN& -DX15 LL-3N LL-3 LS-2N LS-2 LD-42 T63HPDNNN -15 N7 LL-1N LL-1 LS-1N LS-1 LT-32N LT-32 T63HPTGN& -DX16 LL-2N LL-2 LS-2N LS-2 LW-42N LW-42 N8 T63HPWLN& -DX08 Turning Mill Boring Bar External Toolholder

R
Vc= Dmn

Technical Information

R42