Masterpact NT: User Manual

Low voltage electrical distribution
Masterpact NT
Circuit breakers and switch-disconnectors UL 489 Listed from 800 to 1200 A
User manual 06/2009
User manual for circuit breakers and switch-disconnectors Masterpact NT08-12 UL 489 Listed
Contents
Identifying Masterpact
Rating plate Components Components
2 4 6
2 3 4
Discovering Masterpact Using Masterpact

Understanding the controls and indications Charging the circuit breaker Closing the circuit breaker Opening the circuit breaker Resetting after a fault trip Locking the controls
6 7 8 9 10 11
Using the Masterpact drawout cradle
Discovering the circuit breaker positions Racking Matching a Masterpact circuit breaker with its cradle Locking the switchboard door Locking the circuit breaker in position Locking the safety shutters
14
14 16 19 20 21 24 26 28 30 32 34 36 39 41 44 45 46 48 50
Identifying the electrical auxiliaries

The different connections Allocation of the connection terminals Electrical diagrams Micrologic control units Indication contacts Auxiliaries for remote operation Device mechanical accessories Cradle accessories
26
Discovering Masterpacts accessories
32
Inspecting and testing before use
Initial tests What to do when the circuit breaker trips? Maintenance operations
44
Maintaining Masterpact performance

Ordering replacement parts Troubleshooting and solutions
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Rating plate
DB119736
DB119738
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Components
DANGER
ELECTRIC SHOCK, EXPLOSION ORARC FLASH HAZARD b This equipment must be installed and serviced only by qualified electrical personnel. b Turn off all power supplying this equipment before working on or inside equipment. b Always use a properly rated voltage sensing device to confirm power is off. b Replace all devices, doors and covers before turning on power to this equipment. Failure to follow these instructions will result indeath, serious injury or equipment damage.
DB119739
Before Working on Circuit Breaker

Turn off circuit breaker
DB119740
Turn circuit breaker off b if spring is charged, press Push to close button (A) to discharge spring, as indicated by window (B). b press Push to open button (C) to open contacts, as indicated by window (D).
Disconnect power from circuit breaker

DB119741
Disconnect power from circuit breaker b for drawout circuit breaker: v rack circuit breaker to disconnected position (A). See Discovering the circuit breaker positions, page 14. b for fixed circuit breaker: v turn off all power supplying this equipment before working on or inside equipment.
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Discovering Masterpact
Components
A. Padlock provision B. Key interlock C. Racking interlock for open door D. Terminal cover (optional) E. Position indicating contact terminal block F. On/Off contact terminal block G. Auxiliary contact terminal block H. Trip unit terminal block I. Position indicating contact terminal block J. Cradle rejection feature K. Door interlock L. Shutter
Cradle and accessories

DB119742
Drawout circuit breaker

DB119744
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Discovering Masterpact
Components
Fixed circuit breaker

DB119746
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Using Masterpact
Understanding the controls and indications

Circuit breaker open and discharged
DB106437
DB119747
Circuit breaker closed and discharged

DB106438
Circuit breaker open, charged and not "ready to close"

DB106439
Circuit breaker closed and charged

DB106440
Circuit breaker open, charged and "ready to close"

DB106441
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Using Masterpact
Charging the circuit breaker
The charge status is indicated as follows.

DB106442
The springs in the circuit breaker operating mechanism must be charged to store the energy required to close the main contacts. The springs may be charged manually using the charging handle or automatically by the optional MCH gear motor.
Manual charging: Pull the handle down seven times until you hear a "clack".
E51347A E46790A
Automatic charging: If the MCH gear motor is installed, the spring is automatically recharged after each closing.
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Using Masterpact
Closing the circuit breaker
Device "ready to close"

E51291A
Closing conditions
Device not "ready to close"

E51292A
Closing (i.e. turning the circuit ON) is possible only if the circuit breaker is "ready to close". The prerequisites are the following: b device open (OFF) b springs charged b no opening order present. The circuit breaker will not close unless it is "ready to close" when the order is given.
Closing the circuit breaker

Locally (mechanical) Press the mechanical ON pushbutton.
DB106443 E60047A
Locally (electrical)
BPFE
E60049A
XF
Press the electrical closing pushbutton. By adding an XF closing release, the circuit breaker can be closed locally.
Remotely
XF
DB119751 E51294A
When connected to a remote control panel, the XF closing release can be used to close the circuit breaker remotely.
Anti-pumping function
The purpose of the mechanical anti-pumping function is to ensure that a circuit breaker receiving simultaneous opening and closing orders does not open and close indefinitely. If there is a continuous closing order, after opening the circuit breaker remains open until the closing order is discontinued. A new closing order is required to close the circuit breaker. A new order is not required if the closing release is wired in series with the PF "ready to close" contact.
E51294A
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Using Masterpact
Opening the circuit breaker
Locally Press the OFF pushbutton.

E60047A DB106444
Remotely Use one of the following solutions: b one or two MX opening releases (MX1 and MX2) b one MN undervoltage release b one MN undervoltage release with a delay unit. When connected to a remote control panel, these releases can be used to open the circuit breaker remotely.
MX1, MX2, MN
E51294A E51296A
DB119751
Delay unit
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Using Masterpact
Resetting after a fault trip
The circuit breaker signals a fault trip by: b a mechanical indicator on the front b one or two SDE "fault-trip" indication contacts SDE1, SDE2 (SDE2 is optional). Locally If the circuit breaker is not equipped with the automatic reset option, reset it manually.
DB119752
E60047A
DB119751
Remotely Use the Res electrical remote reset option (not compatible with an SDE2).
E60050A
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Using Masterpact
Locking the controls
Disabling circuit-breaker local closing and opening

Pushbutton locking using a padlock shackle diameter 5 to 8 mm max. (0.2 to 0.3 in. max.), a lead seal or screws.
Padlock.
DB119753 DB119754
Lead seal.
Screws.
DB119755
Locking Make swivel the covers.
Insert the padlock shackle, lead seal or screws.

DB119758
DB119757
Unlocking Remove the padlock, lead seal or screws.

DB119758 DB119759
DB119756
Lift the covers and swing them down.

DB119760
The pushbuttons are no longer locked.
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11
Using Masterpact
Disabling local and remote closing
Combination of locking systems
To disable local and remote circuit-breaker closing, use as needed one to three padlocks or a keylock.
Install one to three padlocks maximum shackle diameter 5 to 8 mm max. (0.2 to 0.3 in. max.)
Locking Open the circuit breaker.
DB106444
Pull out the tab.

DB119761
Insert the padlock shackle.

DB119762
Check The closing control is inoperative.

DB119763
Unlocking Remove the padlock.

DB119764
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Using Masterpact
Disabling closing or opening with keylocks
Locking the controls with a keylock

Locking Open the circuit breaker.
DB106444
Turn the key.

DB119765 DB119766
Remove the key.
Check The closing control is inoperative.

DB119763
Unlocking Insert the key.

DB119767 DB119768
Turn the key.

DB119769
The key cannot be removed.
Two types of keylocks are available

RONIS
E51270A DB118749
PROFALUX
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Discovering the circuit breaker positions

The indicator on the front shows the position of the circuit breaker in the cradle.
DB119770
The circuit breaker comprises a safety function, which requires the confirmation of the manual order circuit breaker opening, to be able to insert the handle.
DANGER
ELECTRIC SHOCK, EXPLOSION ORARC FLASH HAZARD b Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. b This equipment must be installed and serviced only by qualified electrical personnel. Failure to follow these instructions will result indeath, serious injury or equipment damage.
Drawout circuit breaker status
Drawout circuit breaker status This function can be carried out only if the opening button is pushed Connection or disconnection of the drawout circuit breaker requires insertion of the racking handle. If interlocks, padlocks or an open door lock are in place, the racking handle cannot be inserted.
Position indicator
Connector position
Connectors
Clusters Secondary (control)
Engaged
Circuit breaker Statut
Connected Engaged
DB106447 DB119771
Can be operated. Ready for service.
Test
DB106449 DB119772
Disengaged
Engaged
Can be operated. Can have operation and control systems tested.
Disengaged
DB106451 DB119773
Disengaged
Disengaged
Can be operated. Can be removed from cradle.
Withdraw
DB106451 DB119774
Disengaged
Disengaged
Remove from cradle.
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Discovering the circuit breaker positions

Device Position Operation As the circuit breaker position changes, the position contacts change states.
DB119776
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Racking
These operations require that all cradle-locking functions be disabled (see pages 11, 12, 13).
Prerequisites
To connect and disconnect Masterpact, the crank must be used. The locking systems, padlocks and the racking interlock all inhibit use of the crank.
DB106444 DB119777
Change the circuit breaker from the "connected" to "test" position, then to "disconnected" position
The circuit breaker is in "connected" position.
The circuit breaker is in "test" position.
The circuit breaker is in "test" position. Remove the crank or continue to "disconnected" position.
The circuit breaker is in "disconnected" position.
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Racking
For complete information on Masterpact handling and mounting, see the installation manual(s). Before mounting the circuit breaker, make sure it matches the cradle.
Removing the rails

Press the release tabs and pull the rails out.
DB119778
Press the release tabs to push the rails in.

DB119779
Inserting Masterpact
Position the circuit breaker on the rails. Check that it rests on all four supports. Open the circuit breaker (in any case, it opens automatically during connection).
DB110367
DB119783
DB119781
DB119782
If you cannot insert the circuit breaker in the cradle, check that the mismatch protection on the cradle corresponds to that on the circuit breaker.
DB119780
Push the circuit breaker into the cradle, taking care not to push on the control unit.
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Racking
These operations require that all cradle-locking functions be disabled (see pages 11, 12, 13).
Racking the circuit breaker from the "disconnected" to "test" position, then to "connected" position
The device is in "disconnected" position.
DB119784
DB106444
The device is in "test" position.
The device is in "test" position. Remove the crank or continue to "connected" position.
The device is in "connected" position.
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Matching a Masterpact circuit breaker with its cradle

The mismatch protection ensures that a circuit breaker is installed only in a cradle with compatible characteristics. The possible combinations are listed below.
DB1199785
To set up a mismatch-prevention combination for the circuit breaker and the cradle, see the mismatchprevention installation manual.
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Locking the switchboard door
The locking device is installed on the left or right-hand side of the cradle. b when the circuit breaker is in "connected" or "test" position, the latch is lowered and the door is locked b when the circuit breaker is in "disconnected" position, the latch is raised and the door is unlocked.
DB119786
Disabling door opening

Close the door.
E51465A
Put the Masterpact in "test" or "connected" position.

DB119788
The door is locked.
Enabling door opening

Put the Masterpact in "disconnected" position.
DB119789 E51469A
DB119787
The door is unlocked.
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Locking the circuit breaker in position

Combination of locking systems
Padlocks and keylocks may be used together.
To disable connection of the circuit breaker in "disconnected" position in the cradle, use as needed: b one to three padlocks b one or two keylocks b a combination of the two locking systems. If specified when ordering the cradle, this locking function may be adapted to operate in all positions ("connected", "test" and "disconnected"), instead of in "disconnected" position alone.
Disabling connection when the circuit breaker is in "disconnected" position, using one to three padlocks maximum shackle diameter 5 to 8 mm max. (0.2 to 0.3 in. max.)
Locking Circuit breaker in "disconnected" position.
DB119790
Pull out the tab.

DB119791
Insert the shackle (max. diameter 5 to 8 mm) of the padlock(s).

DB119792 DB119793
The crank cannot be inserted.
Unlocking Remove the padlock(s).

DB119794 DB119795
Release the tab.
The crank can be inserted.

DB119796
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Disabling connection when the circuit breaker is in "disconnected" position, using one or two keylocks.
Locking Circuit breaker in "disconnected" position.
DB119797
Padlocks and keylocks may be used together.
Turn the key(s).

DB119798
Remove the key(s).

DB119799 DB119800
The crank cannot be inserted.
Unlocking Insert the key(s).

DB119801 DB119802
Turn the key(s).

DB119803
The crank can be inserted.
Two types of keylocks are available

RONIS
E51270A
PROFALUX
22
DB118749
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Locking the circuit breaker when the door is open
DB119804
When the door is open: the crank cannot be inserted.

DB119805 DB119806
When the door is closed: the crank can be inserted.
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Locking the safety shutters

Padlocking inside the cradle
Shutter Lock
The shutter lock (A) is used to prevent connection of the circuit breaker by locking the shutter in the closed position. b Standard with shutter accessory. b Padlockable. b To lock: v attach a padlock (B) to the shutter lock (A) inside the cradle.
DB119808
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25
The different connections
Install Connectors on a fixed device
b Standard connectors are shown in the table below. For information on non-standard connectors, contact the field office. b For connector dimensions, see the catalogue.
Standard Connectors
Rear-connected "T" Vertical (RCTV)
DB106460
Rear-connected "T" Horizontal (RCTH)

DB106461
Front-connected Flat (FCF)

DB106463
Install Bussing
Bussing requirements by circuit breaker and connector are shown in the table below.
Note: the fitter is responsible for the bus wiring toward the connectors. The bus must be supported by the framework of the commutation equipment, without any weight on the connectors.
Bus Size Required

Circuit Breaker
Rating 800 A
Connectors
RCTV RCTH FCF
Bus Per Connector

Number 1 2 3 1 3 4 Size 6 x 76 mm (0.25 x 3 in.) 6 x 38 mm (0.25 x 1,5 in.) 6 x 38 mm (0.25 x 1,5 in.) 6 x 76 mm (0.25 x 3 in.) 6 x 38 mm (0.25 x 1,5 in.) 6 x 38 mm (0.25 x 1,5 in.)
1200 A
RCTV RCTH FCF
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The different connections
Install Connectors on a drawout device
b Standard connectors are shown in the table below. For information on non-standard connectors, contact the field office. b For connector dimensions, see the catalogue.
Standard Connectors
Rear-connected "T" Vertical (RCTV)
DB106431
Rear-connected "T" Horizontal (RCTH)
Front-connected Flat (FCF)

DB106433
Install Bussing
Bussing requirements by circuit breaker and connector are shown in the table below.
Note: the fitter is responsible for the bus wiring toward the connectors. The bus must be supported by the framework of the commutation equipment, without any weight on the connectors.
Bus Size Required

Circuit Breaker
Rating 800 A
DB106432
Connectors
RCTV RCTH FCF
Bus Per Connector

Number 1 2 3 1 3 4 Size 6 x 76 mm (0.25 x 3 in.) 6 x 38 mm (0.25 x 1,5 in.) 6 x 38 mm (0.25 x 1,5 in.) 6 x 76 mm (0.25 x 3 in.) 6 x 38 mm (0.25 x 1,5 in.) 6 x 38 mm (0.25 x 1,5 in.)
1200 A
RCTV RCTH FCF
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Allocation of the connection terminals

Layout of terminal blocks
Terminal layout for push-in connector installation
DB119809
Auxiliary contacts Cradle contacts
Function
Connector
OF (1) CD CE CT SDE RES MN MX (2) XF (2) PF MCH
Description
Remote operation
Open/Closed circuit breaker or switch position contacts Disconnected position contacts Connected position contacts Test position contacts Electrical fault alarm contact Remote reset Undervoltage trip device Shunt trip Shunt close Ready-to-close contact Spring-charging motor
(1) OF1, OF2, OF3 and OF4 contacts are standard. (2) When communicating MX1 or XF coils are used, terminal (C3 or A3) must be connected to line even if the communication module is not installed. The bypass circuit through terminal C2/A2 is only momentary duty for 0.5 sec. For continuous duty, use the communications command.
Trip unit type

Basic
-
A
b b
P
b b
H
b b
Connector
Com: E1-E6 UC1: Z
Description
Communication Zone-selective Interlocking Z1 = ZSI OUT signal Z2 = ZSI OUT Z3 = ZSI IN signal Z4 = ZSI IN short time Z5 = ZSI IN ground fault Modified differential ground fault (MDGF) External neutral Modified differential ground fault (MDGF) 24 Vdc external power supply External neutral plug External phase voltage sensing Two programmable contacts (internal relay) or six programmable contacts (for connection to external M6C module)
b b b b -
b b b b b b b
b b b b b b b
UC1: M1 UC2: T UC2: M UC3: F UC3: Vn UC4 M2C/M6C
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Allocation of the connection terminals

Terminal layout for push-in connector installation
DB119809
Auxiliary contacts Cradle contacts
Function
Connector
OF (1) CD CE CT SDE RES MN MX (2) XF (2) PF MCH
Description
Remote operation
Open/Closed circuit breaker or switch position contacts Disconnected position contacts Connected position contacts Test position contacts Electrical fault alarm contact Remote reset Undervoltage trip device Shunt trip Shunt close Ready-to-close contact Spring-charging motor
(1) OF1, OF2, OF3 and OF4 contacts are standard. (2) When communicating MX1 or XF coils are used, terminal (C3 or A3) must be connected to line even if the communication module is not installed. The bypass circuit through terminal C2/A2 is only momentary duty for 0.5 sec. For continuous duty, use the communications command.
Trip unit type

Basic
-
A
b b
P
b b
H
b b
Connector
Com: E1-E6 UC1: Z
Description
Communication Zone-selective Interlocking Z1 = ZSI OUT signal Z2 = ZSI OUT Z3 = ZSI IN signal Z4 = ZSI IN short time Z5 = ZSI IN ground fault Modified differential ground fault (MDGF) External neutral Modified differential ground fault (MDGF) 24 Vdc external power supply External neutral plug External phase voltage sensing Two programmable contacts (internal relay) or six programmable contacts (for connection to external M6C module)
b b b b -
b b b b b b b
b b b b b b b
UC1: M1 UC2: T UC2: M UC3: F UC3: Vn UC4 M2C/M6C
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Electrical diagrams
Fixed and drawout devices
The diagram is shown with circuits de-energised, all devices open, connected and charged and relays in normal position. Power
DB119831
Control unit
Remote operation
Control unit
Com UC1 UC2 UC3 UC4 / M2C / M6C
E5 E6 Z5 M1 M2 M3 E3 E4 Z3 Z4 T3 T4 E1 E2 Z1 Z2 T1 T2 F2+ VN F1 V3 / 484 / Q3 V2 / 474 / Q2 V1 / 471 / Q1
Remote operation
184 /
SDE2 / Res
K2
SDE1
84
MN / MX2
D2 / C12
MX1
C2 C3 C1
XF
A2 A3 A1
PF
254 252 251
MCH
B2 B3 B1
182 181 / K1
82 81 D1 / C11
A b b b b b b
P b b
H b b
Control unit Com : E1-E6 communication UC1 : Z1-Z5 zone selective interlocking; Z1 = ZSI OUT SOURCE Z2 = ZSI OUT; Z3 = ZSI IN SOURCE Z4 = ZSI IN ST (short time) Z5 = ZSI IN GF (earth fault) M1 = Vigi module input (Micrologic 7) UC2 : T1, T2, T3, T4 = external neutral; M2, M3 = Vigi module input (Micrologic 7) UC3 : F2+, F1 external 24 V DC power supply VN external voltage connector UC4 : V1, V2, V3 optional external voltage connector or M2C : 2 programmable contacts (internal relay); ext. 24 V DC power supply required or M6C : 6 programmable contacts (external relay); ext. 24 V DC power supply required.
Remote operation SDE2 : Fault-trip indication contact or Res : Remote reset SDE1 : Fault-trip indication contact (supplied as standard) MN : Undervoltage release or MX2 : Shunt release MX1 : Shunt release (standard or communicating) XF : Closing release (standard or communicating) PF : "Ready to close" contact MCH : Gear motor (*)
b b b b b b b b
b b b b b b b b
Note: when communicating MX or XF releases are used, the third wire (C3, A3) must be connected even if the communications module is not installed.
A: Digital ammeter P: A + power meter + programmable protection H: P + harmonics
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Electrical diagrams
Indication contacts
DB101406 DB101407
Cradle contacts
Indication contacts
OF4 OF3
44 42 41 34 32 31
Cradle contacts
CD2
824 822 821
OF2
24 22 21
OF1
14 12 11
CD1
814 812 811
CE3
334 332 331
CE2
324 322 321
CE1
314 312 311
CT1
914 912 911
Indication contacts OF4 / OF3 / OF2 / OF1: ON/OFF indication contacts
Cradle contacts CD2-CD1: Disconnectedposition CE3-CE2-CE1: Connectedposition CT1: Test-position contacts
(*) 440/480 V AC gear motor for charging (380 V motor + additional resistor)
E60075A
Key: XXX Drawout device only SDE1, OF1, OF2, OF3, OF4 supplied as standard Interconnected connections (only one wire per connection point)
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Micrologic control units
DB119811
Micrologic Trip Unit
Protective functions, measurement functions and communications are controlled by the Micrologic trip unit (A) installed in the circuit breaker. The trip unit is field replaceable for easy upgrading of functionality. For complete information on trip unit availability and capabilities, refer to the manual of trip unit which accompans the circuit breaker.
For more in-depth information, see the control-unit user manual.

b Standard equipment, one per device b Long-time rating plug and connectors not included, Micrologic 3.0 A Micrologic 5.0 A Micrologic 6.0 A Micrologic 5.0 P Micrologic 6.0 P Micrologic 5.0 H Micrologic 6.0 H b Connectors for A, P, H: v for fixed device v for drawout device.
b Depending on the model, control units offer in addition: v fault indications v measurement of electrical parameters (current, voltage, power, etc.) v harmonic analysis v communication.
E46108A
32
E51329A
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Micrologic Trip Unit Features

Feature
LI LSI LSIG/ground-fault trip (2) Ground-fault alarm/no trip (1) (2) Ground-fault alarm and trip (1) (2) Adjustable rating plugs True RMS sensing UL listed Thermal imaging Phase-loading bar graph LED for long-time pick-up LED for trip indication Digital ammeter Zone-selective interlocking Communications LCD dot matrix display Advanced user interface Protective relay functions Neutral protection (2) Contact wear indication Incremental fine tuning of settings Selectable long-time delay bands Power measurement Power quality measurements Waveform capture
The table below describes the features available on the 3.0 A, 5.0 A and 6.0 A trip units with ammeters, the 5.0 P and 6.0 P power measurement trip units and the 5.0 H and 6.0 H harmonic measurement trip units.
Micrologic trip unit features

Ammeter
3.0 A b
Power
5.0 P b
Harmonics
5.0 H b 6.0 H
5.0 A b
6.0 A
6.0 P
b b b b b b b b b b v b b b b b b b b b v b b b b b b b b b v b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b b
b b b b b b b b b b b b b b b b b b b b b
b = Standard feature v = Available option (1) Requires M2C or M6C programmable contact module. (2) Requires neutral current transformer for 3-phase, 4-wire system.
Long-time rating plugs

b Standard equipment: one per control unit b Setting options: v standard 0.4 to 1 x Ir setting
b The plugs determine the setting range for the long-time protection.
M2C and M6C programmable contacts

b Optional equipment, used with Micrologic P and H control units b Connectors not included, seee below: v 2 M2C contacts v 2 M6C contacts b Connectors: v for fixed device v for drawout device. b Contacts can be programmed using the keypad on the control unit or via the COM option b They indicate: v the type of fault v instantaneous or delayed threshold overruns.
b M2C: 2 contacts (5 A - 240 V) b M6C: 6 contacts (5 A - 240 V). b Permissible load: v 240 V AC: 5 A at cos = 0.7 v 380 V AC: 3 A at cos = 0.7 v 24 V DC: 1.8 A with L/R = 0 v 48 V DC: 1.5 A with L/R = 0 v 125 V DC: 0.4 A with L/R = 0 v 250 V DC: 0.15 A with L/R = 0 b M2C: 24 V DC 5 % power from control unit b M6C: 24 V DC 5 % external supply b Maximum consumption: 100 mA 33
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Indication contacts
DANGER
ON/OFF indication contacts (OF)

b Standard equipment: 4 OF per device v standard v low level b Connectors: v for fixed device v for drawout device.
b OF contacts indicate the position of the main contacts b They trip when the minimum isolation distance between the main contacts is reached.
b 4 changeover contacts b Breaking capacity at cos = 0.3: v standard, minimum current 10 mA / 24 V V AC 240/380 6 A (rms) 480 6 A (rms) 690 6 A (rms) V DC 24/48 2.5 125 0.5 250 0.3 v low level, minimum current 1 mA / 4 V V AC 24/48 240 380 V DC 24/48 125 250 5 A (rms) 5 A (rms) 5 A (rms) 5 / 2.5 A 0.5 A 0.3 A
"Fault-trip" indication contact (SDE/1)

b Standard equipment on circuit breakers, one SDE/1 contact per device b Not available for switch-disconnector versions. b The contact provides a remote indication of device opening due to an electrical fault.
b Changeover contact b Breaking capacity at cos = 0.3: v standard, minimum current 10 mA / 24 V V AC 240/380 5 A (rms) 480 5 A (rms) 690 3 A (rms) V DC 24/48 3A 125 0.3 A 250 0.15 A v low level, minimum current 1 mA / 4 V V AC 24/48 240 380 V DC 24/48 125 250 3 A (rms) 3 A (rms) 3 A (rms) 3A 0.3 A 0.15 A
E60054A
Additional "fault-trip" indication contact (SDE/2)

b Optional equipment for circuit breakers, one additional SDE/2 contact per device b Not available for switch-disconnector versions b Not compatible with the Res option b Connectors not included, see below: v standard v low level b Connectors: v for fixed device v for drawout device. b The contact remotely indicates device opening due to an electrical fault.
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Indication contacts
E60050A
Electrical reset after fault trip Res

b Optional equipment: one Res per device b Not compatible with the SDE/2 option b Connectors not included, see below: v 110/130 V AC v 220/240 V AC b Connectors: v for fixed device v for drawout device. b The contact remotely resets the device following tripping due to an electrical fault.
"Springs charged" limit switch contact (CH)

b Equipment included with MCH gear motor: one CH contact per device. b The contact indicates the "charged" status of the operating mechanism (springs charged).
b Changeover contact b Breaking capacity 50/60 Hz for AC power: V AC 240 380 480 690 V DC 24/48 125 250 10 A (rms) 6 A (rms) 6 A (rms) 3 A (rms) 3A 0.5 A 0.25 A
E51332A
"Ready to close" contact (PF)

b Optional equipment: one PF contact per device b Connectors not included, see below: v standard v low level b Connectors: v for fixed device v for drawout device.
b The contact indicates that the device may be closed because all the following are valid: v circuit breaker is open v spring mechanism is charged v a maintained closing order is not present v a maintained opening order is not present.
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35
Auxiliaries for remote operation
E46790A
Gear motor (MCH)

b Optional equipment: one MCH gear motor per device b Connectors not included, see below: v AC 50 / 60 Hz: 48/60 100/130 200/240 277/415 440/480 v DC 24/30 48/60 100/125 200/250 b Connectors: v for fixed device v for drawout device.
b The gear motor automatically charges the spring mechanism.
b Power supply: v V AC 50/60 Hz: 48/60 100/130 - 200/240 - 277 400/440 - 480 v V DC: 24/30 - 48/60 100/125 - 200/250 b Operating threshold: 0.85 to 1.1 Un b Consumption: 180 VA or W b Inrush current: 2 to 3 In for 0.1 second b Charging time: 3 seconds max. b Operating rate: aximum 3 cycles per minute b CH contact: see page 35.
E51294A
Opening releases MX/1 and MX/2, closing release XF

b Optional equipment, 1 or 2 MX releases per device, 1 XF per device b The function (MX or XF) is determined by where the coil is installed b Connectors not included, see below V AC 50/60 Hz, V DC: v standard version: 12 DC 24 AC/DC 48 AC/DC 120 AC/DC 240 AC/DC 277 AC 380/480 AC v communicating version (with COM option): 12 DC 24/30 AC/DC 48/60 AC/DC 100/130 AC/DC 200/250 AC/DC 240/277 AC 380/480 AC b Connectors: v for fixed device v for drawout device. b The MX release instantaneously opens the circuit breaker when energised b The XF release instantaneously closes the circuit breaker when energised, if the device is "ready to close". b Power supply: v V AC 50 / 60 Hz: 24/48 - 100/130 200/250 - 240/277 380/480 v V DC: 12 - 24/30 48/60 - 100/130 200/250 b Operating threshold: v XF: 0.85 to 1.1 Un v MX: 0.7 to 1.1 Un b Consumption: v pick-up: 200 VA or W (80 ms) v hold: 4.5 VA or W b Circuit-breaker response time at Un: v XF: 55 ms 10 v MX: 50 ms 10.
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E51294A
Instantaneous undervoltage releases (MN)

b Optional equipment: 1 MN per device b Not compatible with the MX/2 opening release b Connectors not included, see below V AC 50/60 Hz, V DC: 24/30 AC/DC 48/60 AC/DC 100/130 AC/DC 200/250 AC/DC 380/480 AC b Connectors: v for fixed device v for drawout device. b The MN release instantaneously opens the circuit breaker when its supply voltage drops.
b Power supply: v V AC 50/60 Hz: 24/48 100/130 - 200/250 240/277 - 380/480 v V DC: 24/30 - 48/60 100/130 - 200/250 b Operating threshold: v opening: 0.35 to 0.7 Un v closing: 0.85 Un b Consumption: v pick-up: 200 VA or W (80 ms) v hold: 4.5 VA or W b Circuit-breaker response time at Un: 40 ms 10.
E51296A
Delay unit for MN releases

b Optional equipment: 1 MN with delay unit per device b Delay-unit V AC 50/60 Hz, V DC: v non adjustable: 100/130 AC/DC 200/250 AC/DC v adjustable: 48/60 AC/DC 100/130 AC/DC 200/250 AC/DC 380/480 AC/DC.
b The unit delays operation of the MN release to eliminate circuit-breaker nuisance tripping during short voltage dips b The unit is wired in series with the MN and must be installed outside the circuit breaker.
b Power supply V AC 50/60 Hz, V DC: v non adjustable: 100/130 - 200/250 v adjustable: 48/60 - 100/130 200/250 - 380/480 b Operating threshold: v opening: 0.35 to 0.7 Un v closing: 0.85 Un b Consumption: v pick-up: 200 VA or W (80 ms) v hold: 4.5 VA or W b Circuit-breaker response time at Un: v non adjustable: 0.25 second v adjustable: 0.5 - 0.9 1.5 - 3 seconds.
E60344A
Electrical closing pushbutton (BPFE)

b Optional equipment, 1 BPFE per device. b Located on the padlock or keylock locking system, this pushbutton carries out electrical closing of the circuit breaker via the XF release, taking into account all the safety functions that are part of the control/monitoring system of the installation b It connects to the input of the COM option.
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37
Wiring of control auxiliaries
Under pick-up conditions, the level of consumption is approximately 150 to 200 VA. Consequently, for low supply voltages (12, 24, 48 V), cables must not exceed a maximum length determined by the supply voltage and the cross-section of the cables. Indicative values for maximum cable lengths (in meters/ft)
12 V
MN
2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (13 AWG) (15 AWG) (13 AWG) (15 AWG) (13 AWG) (15 AWG)
100 % source voltage 58/190 36/118 85 % source voltage 16/52 10/32 MX-XF 100 % source voltage 21/68 12/39 115/377 70/229 85 % source voltage 10/32 6/19 75/246 44/144 Note: the indicated length is that for each of the two supply wires 280/918 75/246 165/541 45/147
24 V
48 V
550/1804 330/1082 350/1148 210/688
38
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Device mechanical accessories
E47341A
Operation counter CDM

b Optional equipment, one CDM per device.
b The operation counter sums the number of operating cycles.
E60499A
Escutcheon CDP
b Optional equipment, one CDP per device v for fixed device v for drawout device.
b The CDP increases the degree of protection to IP40 and IK07 (fixed and drawout devices).
E60497A
Transparent cover CCP

b Optional equipment, one CCP per device equipped with a CDP (for drawout devices).
b Mounted with a CDP, the CCP increases the degree of protection to IP54 and IK10 (fixed and drawout devices).
E60498A
Blanking plate OP
b Optional equipment, one OP per device. b Used with the escutcheon, this option closes off the door cut-out of a cubicle not yet equipped with a device. It may be used with the escutcheon for both fixed and drawout devices.
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Device mechanical accessories
Transparent cover for pushbutton locking using a padlock, lead seal or screws
b Optional equipment, one locking cover per device. b The transparent cover blocks access (together or separately) to the pushbuttons used to open and close the device b Locking requires a padlock, a lead seal or two screws.
E60347A
E60346A
Device locking in the OFF position using a padlock

b Optional equipment, one locking system per device. b The unit inhibits local or remote closing of the device b Up to three padlocks may be used for locking.
E60348A
Device OFF position locking kit for keylocks

b Optional equipment: one locking kit (without keylock) per device: v Profalux v Ronis. b Optional equipment: one locking system per device. b The kit inhibits local or remote closing of the device.
Ronis
E51286A
Keylocks required for the device OFF position locking kit

b One or two keylocks per locking kit: v Ronis: 1 keylock v Profalux: 1 keylock.
Profalux
DB119180
40
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Cradle accessories
DB106543
Safety shutters
b Standard equipment b Set of shutters for top and bottom drawout, front/rear connection: v 3 poles v 4 poles.
b Mounted on the cradle, the safety shutters automatically block access to the disconnecting contact cluster when the device is in the "disconnected" or "test" positions.
b IP20 for cradle connections b IP40 for the disconnecting contact cluster.
If specified when ordering the cradle, this locking function may be adapted to operate in all positions ("connected", "test" and "disconnected"), instead of in "disconnected" position alone.
Circuit breaker locking in "disconnected" position

b Optional equipment, one locking system per device b Keylocks not included: v Profalux v Ronis. b Mounted on the cradle and accessible with the door closed, this system locks the circuit breaker in "disconnected" position using one or two keylocks.
Ronis
E51286A E51273A
Keylocks required with the "disconnected" position locking system

b One or two keylocks per locking system v Ronis: 1 keylock 1 keylock + one identical keylock 2 different keylocks v Profalux: 1 keylock 1 keylock + one identical keylock 2 different keylocks.
Profalux
DB119180 DB119191
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41
Cradle accessories
E60011A
Door interlock
b Optional equipment: one door interlock per cradle.
b This device inhibits opening of the cubicle door when the circuit breaker is in "connected" or "test" position.
b It may be mounted on the left or right-hand side of the cradle.
E51498A
Racking interlock
b Optional equipment: one racking interlock per cradle.
b This device prevents insertion of the racking handle when the cubicle door is open.
b It is mounted on the right-hand side of the cradle.
E59190A
Mismatch protection
b Standard equipment: one mismatch protection device per cradle.
b Mismatch protection offers twenty different combinations that the user may select to ensure that only a compatible circuit breaker is mounted on a given cradle.
E60345A
Auxiliary terminal shield (CB)

b Optional equipment: one CB shield per cradle: 3 poles 4 poles.
b The shield prevents access to the terminal block of the electrical auxiliaries.
"Connected", "disconnected" and "test" position carriage switches (CE, CD, CT)
b Optional equipment: one to six carriage switches b Standard configuration, 0 to 3 CE, 0 to 2 CD, 0 to 1 CT. v standard v low level. b The carriage switches indicate the three positions: CE: connected position CD: disconnected position (when the minimum isolation distance between the main contacts and the auxiliary contacts is reached) CT: test position. b Changeover contact b Breaking capacity at cos = 0.3: v standard, minimum current 10 mA / 24 V V AC 240 8 A (rms) 380 8 A (rms) 480 8 A (rms) 690 6 A (rms) V DC 24/48 2.5 A 125 0.8 A 250 0.3 A v low level, minimum current 1 mA / 4 V V AC 24/48 240 380 V DC 24/48 125 250 42 5 A (rms) 5 A (rms) 5 A (rms) 2.5 A 0.8 A 0.3 A
E46095A
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43
Initial tests
Procedure
These operations must be carried out in particular before using a Masterpact device for the first time.
DANGER
A general check of the circuit breaker takes only a few minutes and avoids any risk of mistakes due to errors or negligence. A general check must be carried out: b prior to initial use b following an extended period during which the circuit breaker is not used. A check must be carried out with the entire switchboard de-energised. In switchboards with compartments, only those compartments that may be accessed by the operators must be de-energised.
Electrical tests
Insulation and dielectric-withstand tests must be carried out immediately after delivery of the switchboard. These tests are precisely defined by international standards and must be directed and carried out by a qualified expert. Prior to running the tests, it is absolutely necessary to: b disconnect all the electrical auxiliaries of the circuit breaker (MCH, MX, XF, MN, Res electrical remote reset) b remove the long-time rating plug on the 7.0 A, 5.0 P, 6.0 P, 7.0 P, 5.0 H, 6.0 H, 7.0 H control units. Removal of the rating plug disconnects the voltage measurement input.
Switchboard inspection
Check that the circuit breakers are installed in a clean environment, free of any installation scrap or items (tools, electrical wires, broken parts or shreds, metal objects, etc.).
Conformity with the installation diagram
Check that the devices conform with the installation diagram: b breaking capacities indicated on the rating plates b identification of the control unit (type, rating) b presence of any optional functions (remote ON/OFF with motor mechanism, auxiliaries, measurement and indication modules, etc.) b protection settings (long time, short time, instantaneous, earth fault) b identification of the protected circuit marked on the front of each circuit breaker.
Condition of connections and auxiliaries
Check device mounting in the switchboard and the tightness of power connections. Check that all auxiliaries and accessories are correctly installed: b electrical auxiliaries b terminal blocks b connections of auxiliary circuits.
Operation
Check the mechanical operation of the circuit breakers: b opening of contacts b closing of contacts.
Check on the control unit
Check the control unit of each circuit breaker using the respective user manuals.
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GHD12331AA - 06/2009
What to do when the circuit breaker trips?

Note the fault
DANGER
Faults are signalled locally and remotely by the indicators and auxiliary contacts installed on circuit breakers (depending on each configuration). See from page 34 in this manual and the user manual of the control unit for information on the fault indications available with your circuit breaker.
Identify the cause of tripping
A circuit must never be reclosed (locally or remotely) before the cause of the fault has been identified and cleared. A fault may have a number of causes: b depending on the type of control unit, fault diagnostics are available. See the user manual for the control unit. b depending on the type of fault and the criticality of the loads, a number of precautionary measures must be taken, in particular the insulation and dielectric tests on a part of or the entire installation. These checks and test must be directed and carried out by qualified personnel.
Inspect the circuit breaker following a short-circuit

b b b b Check the arc chutes: see page 46 Check the contacts: see page 46 Check the tightness of connections: see the device installation manual Check the disconnecting-contact clusters: see page 46.
Reset the circuit breaker
The circuit breaker can be reset locally or remotely. See page 10 in this manual for information on how the circuit breaker can be reset.
GHD12331AA - 06/2009
45
Maintenance operations
Before undertaking any maintenance work, de-energise the installation and fit locks or warnings in compliance with all applicable safety standards.
DB119812
Arc chutes
b Remove the fixing screws
b Check the arc chutes: v chamber intact v separators not corroded. If necessary, replace the arc chutes.
3 3
DB119814
b Refit the arc chutes and secure with a tightening torque of 1.5 Nm. (13 Ib-in.)
If the control unit has a maintenance indicator, there is no need to systematically check the contacts. If the contacts are worn, have the concerned poles replaced by the Schneider Electric service centre.
Wear of main contacts
b Remove the arc chutes b Visually check the contacts If necessary, contact Schneider Electric After-sales support.
Disconnecting-contact clusters
b Grease the contacts using the grease recommended on page 48 b Check the contacts as follows: v open the circuit breaker v de-energise the busbars v disconnect the circuit breaker v remove the circuit breaker v check the contact fingers (no sign of copper should be visible). Replace any worn clusters.
46
E60002A
DB119813
2 2
GHD12331AA - 06/2009
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47
Ordering replacement parts
Electrical accessories
The electrical accessories that may require replacement are the following: b MCH gear motor b MX opening release(s) b XF closing release b MN undervoltage release. See pages 36 and 37 in the "Auxiliaries for remote operation" section for their characteristics and part numbers.
E60002A
Arc chutes
b 1 arc chute: v type N v type L1.
b One chute per pole.
E60349A
Front
b 1 per 3- or 4-pole device.
E60496A
Charging handle
b 1 handle.
b 1 per device
E51336A
Crank
b 1 per device.
Support for MX / XF / MN releases

b 1 per device.
E46237A
Disconnecting-contact clusters
b 1 cluster.
Grease for disconnecting-contact clusters

b 1 can.
48
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49
Troubleshooting and solutions
Circuit breaker cannot be closed locally or remotely
Problem
Probable causes
b Circuit breaker padlocked or keylocked in the "open" position b Circuit breaker interlocked mechanically in a source changeover system b Circuit breaker not completely connected
Solutions
v disable the locking fonction
v check the position of the other circuit breaker in the changeover system v modify the situation to release the interlock v terminate racking in (connection) of the circuit breaker
b The reset button signalling a fault trip has not been reset
v clear the fault v push the reset button on the front of the circuit breaker b Stored energy mechanism not charged v charge the mechanism manually v if it is equipped with a an MCH gear motor, check the supply of power to the motor. If the problem persists, replace the gear motor (MCH) b MX opening shunt release permanently v there is an opening order. supplied with power Determine the origin of the order. The order must be cancelled before the circuit breaker can be closed b MN undervoltage release not supplied with v there is an opening order. power Determine the origin of the order. v check the voltage and the supply circuit (U > 0.85 Un). If the problem persists, replace the release b XF closing release continuously supplied with v cut the supply of power to the XF closing power, but circuit breaker not "ready to close" release, then send the closing order again via (XF not wired in series with PF contact) the XF, but only if the circuit breaker is "ready to close" b Permanent trip order in the presence of a v Disable these protection functions on the Micrologic P or H control unit with minimum voltage Micrologic P or H control unit and minimum frequency protection in Trip mode and the control unit powered Circuit breaker cannot be closed remotely but can be opened locally using the closing pushbutton Unexpected tripping without activation of the reset button signalling a fault trip b Closing order not executed by the XF closing release v check the voltage and the supply circuit (0.85 - 1.1 Un). If the problem persists, replace the XF release b MN undervoltage release supply voltage too low v check the voltage and the supply circuit b Load-shedding order sent to the MX opening (U > 0.85 Un) release by another device v check the overall load on the distribution system v if necessary, modify the settings of devices in the installation b Unnecessary opening order from the MX v determine the origin of the order opening release A fault is present : b overload b earth fault b short-circuit detected by the control unit v determine and clear the causes of the fault v check the condition of the circuit breaker before putting it back into service v see the user manual of the control unit v press the reset button v modify the distribution system or the controlunit settings v check the condition of the circuit breaker before putting it back into service v press the reset button v clear the fault v check the condition of the circuit breaker before putting it back into service v press the reset button
Unexpected tripping with activation of the reset button signalling a fault trip
Instantaneous opening after each attempt to close the circuit b Thermal memory breaker with activation of the reset button signalling a fault trip b Transient overcurrent when closing
b Closing on a short-circuit
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GHD12331AA - 06/2009
Troubleshooting and solutions
Circuit breaker cannot be opened remotely, but can be opened locally
Problem
Probable causes
b Opening order not executed by the MX opening v check the voltage and the supply circuit release (0.7 - 1.1 Un). If the problem persists, replace the MX release b Opening order not executed by the MN v drop in voltage insufficient or residual undervoltage release voltage (> 0.35 Un) across the terminals of the undervoltage release. If the problem persists, replace the MN release b Operating mechanism malfunction or welded contacts b Insufficient supply voltage for the MCH gear motor v contact a Schneider service centre v check the voltage and the supply circuit (0.7 - 1.1 Un). If the problem persists, replace the MCH release v push the reset button in completely v disable the locking function v press the reset button v turn the crank until the circuit breaker is in disconnected position and the reset button out v pull the rails all the way out v check that the cradle corresponds with the circuit breaker v remove the lock(s) v reposition the clusters v disable the cradle locking function v press the reset button v insert the circuit breaker completely so that it is engaged in the racking mechanism v check the circuit breaker position by making sure the reset button is out v remove the crank and store it v contact a Schneider service centre v check the circuit breaker position by making sure the reset button is out v remove the crank and store it
Solutions
Circuit breaker cannot be opened locally Circuit breaker cannot be reset locally but not remotely
Nuisance tripping of the circuit breaker with activation of the reset b Reset button not pushed-in completely button signalling a fault trip Impossible to insert the crank in connected, test or disconnected position Impossible to turn the crank Circuit breaker cannot be removed from chassis b A padlock or keylock is present on the chassis or a door interlock is present b The reset button has not been pressed b Circuit breaker not in disconnected position
Circuit breaker cannot be connected (racked in)
b The rails are not completely out b Cradle/circuit breaker mismatch protection b The safety shutters are locked b The disconnecting-contact clusters are incorrectly positioned b Cradle locked in disconnected position b The reset button has not been pressed, preventing rotation of the crank b The circuit breaker has not been sufficiently inserted in the cradle b The circuit breaker is not in the right position b The cranck is still in the cradle b Check that locking in any position is enabled b The circuit breaker is not in the right position b The cranck is still in the cradle
Circuit breaker cannot be locked in disconnected position
Circuit breaker cannot be locked in connected, test or disconnected position
GHD12331AA - 06/2009
51
Notes
52
GHD12331AA - 06/2009
Schneider Electric Industries SAS

35, rue Joseph Monier CS 30323 F - 92506 Rueil Malmaison Cedex RCS Nanterre 954 503 439 Capital social 896 313 776 www.schneider-electric.com GHD12331AA-01
As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. This document has been printed on ecological paper Design: Schneider Electric Photos: Schneider Electric Printed:
06-2009
2009 - Schneider Electric - Tous droits rservs

Masterpact NT: User Manual

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Masterpact NT: User Manual

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Low voltage electrical distribution

User manual 06/2009

Discovering Masterpact Using Masterpact

Using the Masterpact drawout cradle

Identifying the electrical auxiliaries

Discovering Masterpacts accessories

Inspecting and testing before use

Maintaining Masterpact performance

Before Working on Circuit Breaker

Disconnect power from circuit breaker

Cradle and accessories

Drawout circuit breaker

Fixed circuit breaker

Understanding the controls and indications

Circuit breaker closed and discharged

Circuit breaker open, charged and not "ready to close"

Circuit breaker closed and charged

Circuit breaker open, charged and "ready to close"

Charging the circuit breaker

The charge status is indicated as follows.

Closing the circuit breaker

Device "ready to close"

Device not "ready to close"

Closing the circuit breaker

Opening the circuit breaker

Locally Press the OFF pushbutton.

Resetting after a fault trip

Locking the controls

Disabling circuit-breaker local closing and opening

Locking Make swivel the covers.

Insert the padlock shackle, lead seal or screws.

Unlocking Remove the padlock, lead seal or screws.

Lift the covers and swing them down.

The pushbuttons are no longer locked.

Locking the controls

Disabling local and remote closing

Combination of locking systems

Pull out the tab.

Insert the padlock shackle.

Check The closing control is inoperative.

Unlocking Remove the padlock.

Locking the controls

Disabling closing or opening with keylocks

Locking the controls with a keylock

Turn the key.

Remove the key.

Check The closing control is inoperative.

Unlocking Insert the key.

Turn the key.

The key cannot be removed.

Two types of keylocks are available

Using the Masterpact drawout cradle

Discovering the circuit breaker positions

Drawout circuit breaker status

Circuit breaker Statut

Can be operated. Ready for service.

Can be operated. Can have operation and control systems tested.

Can be operated. Can be removed from cradle.

Remove from cradle.

Using the Masterpact drawout cradle

Discovering the circuit breaker positions

Using the Masterpact drawout cradle

The circuit breaker is in "test" position.