MATERIAL FLOW

REFRIGERATOR
START START
Cabinet from foaming
Delay Delay

REF PLATE
Loaded from stores

COMPRESSOR COMPRESSOR

Compressors from Stores

Corruwall Packing

Taping

HEATER

Loading to conveyor Polythene Packing & Thermopore supports

Heater Pathway adjustment

Loaded from stores

Coding

SUCTION PIPE SUCTION PIPE

Nylon Striping

To Line A or Line B

Removal of caps
Delay Delay

Taping on Thimbles
Top Surface Grinding Leak testing
Delay Delay

Copper Tube Roll from stores

Final Inspection

Kept in Kept in Stores Stores

Moved to Zonal warehouse s

Condenser screw marking

Cutting
Copper Screw Head Welding

Front Sticker

Transferred to conveyor Fixing of hinges, lock latch & kick support

Delay Delay

Grinding Paint
Heater installation & Aero flex pipe

Cleaning

Reaming
To Assy. Line via conveyor Unloading from conveyor Compressor Plate fitting

Cleaning & Compound Polish

Retail Outlets

Fixing of ref plate and placing of thermostat

Bending

Accessories fitting

End Customer

Swedging

Transportation

Fixing of compressor & Leveling Screws

Cleaning
Delay Delay

End
Transportation
Bulb & Thermost at cover fitting

Joining of Ref. and Frz. evaporator pipes

Fixing of thermostat
Compressor joints welding 1 Taping, Condenser Marking, Sealing, Welding of Ref. & Evap. pipes Coupler fixing & Handling of fridge on conveyor

Cleaning & Polishing

Cleaning of welding joints Hanging checklist Plugs removing & compressor condenser connections 1
Clamping of Condenser pipe & Term board fixing

Cleaning & Trimming

Handle strips fitting

Vacuuming

Insulation (Glass Wool & Aeroflex pipe) fixing of back box cover

Barcode sticker placing & Inspection

Short and long test in testing room

Adjustment & Hinge screw tightening Nail Pin fitting & screwing

Gel application on hinges, Washer fitting & Ref. Door fitting

Suction Coil installation & compressor condenser connections 2

Compressor joints welding 2

Main Power Cable & Relay fixing

Gas charging
Punching and sealing

Condensate Tray fitting

Freezer Door Fitting

Block Test & Capillary Adjustment

Fixing and welding of drier filter, fixing of door handle and heating of gasket

Electrical Test

Electrical/Current Leakage Test

Boomerang & Kick Plate fixing