SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Review of Pressure Testing Procedure
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2001
WBS / BI / JO NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A A1

ACCEPTANCE CRITERIA Contents of the test procedure/method statement: Test Procedure or Method Statement shall be project specific and identified in the Project Quality Plan. List of piping and equipment included in the test Identification of instrumentation to be excluded that could be subject to damage due to the test pressure. Determination strength test pressure (Identify the limiting factor of the test pressure) Control of pressurization. Test duration Test medium. (G.I-2.102, Para. 5.3) Special support requirements, if any to take the weight of test liquid Chemical additives for treatment of test medium

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Proect Quality Plan SAES-A-004, Para. 5.6.1 SAES-L-150 Para. 7.2 G.I-2.102, Para. 5.16 G.I-2.102, Para. 5.16 SAES-L-150 Para. 5.12.2 SAES-L-004, Para. 5.6.1 G.I-2.102, Para. 5.8 G.I-2.102, Para. 5.4 G.I-2.102, Para. 5.2 l SAES-L-004, Para. 5.6.1 G.I-2.102, Para. 5.2 n G.I-2.102, Para. 5.11 to 5.14 G.I-2.102, Para. 5.11 G.I-2.102, Para. 5.6 G.I-2.102, Para. 5.20 G.I-2.102, Para. 5.21

A2

A3

A4

A5 A6 A7 A8 A9

A10 Test Sequence A11 Minimum temperature allowed. (G.I-2.102, Para. 5.10 A12 Inspection requirements

A13 Areas to be kept free of people during the test or location of barriers.

A14 Location of warning signs A15 Work permits required, if any A16 Test medium disposal requirements A17 Additional or special safety equipment required.

Page 1 of 3

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Review of Pressure Testing Procedure
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2001
WBS / BI / JO NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. A18

ACCEPTANCE CRITERIA Safety Instruction Sheet (SIS) where required. (ie: Critical Plant Piping, Vessels, Pipelines)

REFERENCE G.I.-2.102, Para. 5.2 t G.I.-2.102, Para. 5.2 t

PASS

FAIL

N/A

RE-INSP DATE

A19 Emergency communication required. The test procedures shall include cleaning/purging procedures to the existing when pneumatic test with air will be performed on piping A20 systems or equipment which have been in flammable service. This shall require concurrance from the Manager, Loss Prevention Department. Written approval of the Manager, Inspection Department for pneumatic A21 testing, unless specifically allowed by SAES-A-004 or the referenced Saudi Aramco SAESs or SAMSSs. Pneumatic testing requirements for pressure vessel are stated in A22 accordance with shall be per UG-100 of ASME SEC VIII D1, or T-4 of ASME SEC VIII D2, whichever is applicable. A23 Hydrotest at top of vessel shall be 1.5 times the MAWP for ASME Div. 1 vessels and 1.25 times the MAWP for ASME Div. 2 vessels.

G.I-2.102, Para. 5.21

SAES-A-004, Para. 5.2

SAES-A-004, Para. 6.3.2 SAES-A-004, Para. 6.3.1

Incorporation of requirements stated in ASME B31.3, Para. 345.5 if A24 pneumatic strength test is to be applied on Flare lines 24-inch NPS and larger with a design pressure of 517 kPa (ga) (75 psig) or lower.

SAES-L-150, Para. 7.4.3

Test equipment requirements : a. Relief valve b. Pressure gages & Pressure recorders c. Thermometers & Temperature recorders A25 (NOTE: Relief valve is not required for tests on household utilities, irrigation sprinkler system, and low pressure pneumatic leak tests on reinforcing pads and the annuli of weld-plus-ends coupling per SAEP-310.) A26 Procedure on Repair of leaks A27 Safety procedure in depressurization The procedure shall detail the flushing/cleaning requirements. As minimum these are: a. Proof of system completion to hold pressure by Pre-Test Punchlisting. A28 b. Certificates of internal cleaning or line flushing. (NOTE: Internal cleanliness may be in conjunction with SAIC-L-2017 .) A29 The procedure contains Forms for recording the test, i.e: Pressure test Report Form, ie; SATR-A-2001. Pressure Test Diagram (Note: Diagram shall show the piping & equipment that are included and excluded from the test. ) Pressure Test Diagram is assigned a Saudi Aramco Drawing number. Test limits are indicated. (Note: For complex systems, test limits are identified by Test numbers.) Indicate test manifold arrangements.

G.I-2.102, Para. 5.5

G.I-2.102, Para. 5.17 G.I-2.102, Para. 5.19

SAES-A-004, Para. 5.6.1

SAES-A-004, Para. 8.3

B1 B2 B3

SAES-L-310, Sec . 7 G.I.-2.102, Para. 5.2 a G.I.-2.102, Para. 5.2 b

Page 2 of 3

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Review of Pressure Testing Procedure
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2001
WBS / BI / JO NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. B4 B5

ACCEPTANCE CRITERIA Shows location of blind flanges and isolation valves, if any. Shows Location of check valves (Removal of flappers if necessary) Indicates the test pressure and the test pressure limiting factor and/or location of lowest rated component in determining the test pressure. Shows locations of vents and drains. Shows relief valve sizing and set pressure The Minimum test temperature allowed is identified. Test Medium is identified.

REFERENCE G.I.-2.102, Para. 5.2 c G.I.-2.102, Para. 5.2 d G.I.-2.102, Para. 5.2 e G.I.-2.102, Para. 5.2 f G.I.-2.102, Para. 5.2 g G.I.-2.102, Para. 5.2 m G.I.-2.102, Para. 5.2 h

PASS

FAIL

N/A

RE-INSP DATE

B6

B7 B8 B9 B10

REMARKS:

REFERENCE DOCUMENTS: 1. SAES-A-004, General Requirements for Pressure Testing, (30June, 2003), 2. SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (30 September, 2003) 3. Saudi Aramco General Instruction, G.I.-2.102, Pressure Testing Safely, (22 July, 2001),

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

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