Professional Documents
Culture Documents
joint efficiency for, or the efficiency of, appropriate joint in cylindrical or spherical shells, orthe
E= efficiency of ligaments between openings,whichever is less.
For welded vessels, use the efficiency specified in UW-12. For ligaments between openings, use
the efficiency calculated by the rules given in UG-53.
S= maximum allowable stress value (see UG-23 andthe stress limitations specified in UG-24)
SHELL
(1) Circumferential Stress (Longitudinal Joints).
When the thickness does not exceed one-half of the inside
radius, or P does not exceed 0.385SE, the following formulas
shall apply:
t= PR/SE-.6P
E= 1
P= 0.35
R= 255
S= 79
ID= 610
To get the value of S, Refer Section ll Part D
t= PR/SE-.6P
= 1.1327579642
CA= 0
tr=CA+t = 1.1327579642
HEAD
t= PD/(2SE-0.2P)
= 1.3518647502
CA= 3
tr=CA+t = 4.3518647502
t= PR/2SE + 0.4P
= 0.5643733401
CA= 3
3.5643733401
d) Spherical Shells. When the thickness of the shell of
a wholly spherical vessel does not exceed 0.356R, or P
does not exceed 0.665SE, the following formulas shall
apply:
t= PR/2SE − 0.2P
= 0.565123789
CA= 3
3.565123789
N/mm2
mm
N/mm2
mm
mm
mm
mm
mm
mm
mm
mm
TO DETERMINE THE THICKNESS OF SHELLS UNDER EXTERNAL PRESSURE
Shell
STEP 1 Asssume a thickness (let it be the thickness obtained due to internal pressure)
Note: Dimension "L" should include one third depth of the heads
L = 15849.80 mm
D0 = 3094.00 mm
t = 20.00 mm
L/D0 = 5.12
D0/t = 154.70
STEP 4 Determine the Factor A (Refer ASME Seaction II Part D- Tabular Values for Fig. G- Pg-792)
A = 0.00013
STEP 5 Determine the Factor B (Refer ASME Seaction II Part D - Subpart -3)
B =
STEP 6 If Factor "A" falls to the left of the material line , then utilize the following eqn. to determine
the allowable external pressure.
Pa = 2 A E/3 (D0/t)
= 0.1036415 N/mm2
STEP 7 For the values of A falling on the material line of the applicable material chart, the allowable
external pressure should be computed as follows
Pa = 4B/ 3 (D0/t)
= 0 N/mm2
STEP 8 If the computed allowable external preSsure is less than the desigm internal pressure. A decision must be
made on how to proceed
a Select the new thickness and start the procedure from beginning
b Elect to use stiffening rings to reduce "L" dimension
Pa = N/mm2
trext = 0 mm
Head
t = mm
D0 = mm
R0 = 0 mm
A = 0.125*t/R0
= #DIV/0!
STEP 2 Find the Factor "B" from the applicable material chart
B=
E = (Elastic modulus)
Pa = #DIV/0! N/mm2
Pa = #DIV/0! N/mm2
decision must be
TO DETERMINE THE MAXIMUM ALLOWABLE WORKING PRESSURE (MAWP)
SHELL,
hc/KDc+.2thc
TO DETERMINE THE MAXIMUM ALLOWABLE PRESSURE (MAP)
SHELL,
Sa 138.00 N/mm2
E 1.00
tsn 24.00 mm
Rn 1524.00 mm
Dn 3048.00 mm
thn 24.00 mm
h 762.00 mm
NOTE : MAP is calculated inclusive of Corrossion allowance
MAP (New and Cold) = SDT. E. tsc/Rc+.6tsc
2.15 N/mm2
condition satisfied
c If material is in curve
For "A" THICKNESS<13 mm
For "B,"C",& "D"" THICKNESS<25 mm
STEP 2
b Find the value of MDMT from UCS 66 corressponding to nominal wall thickness
d If the plot point is above the identified curve,Impact testing is not required
STEP 3
If the value plotted with respect to the stress ratio is more than the arbitary constant given by the client,
then the Impact Test is not required.
STEP 4
Refer UCS 68C
It states that PWHT is not a code requirement and our material falls under the category of P.No. 1 (Sec-lX),
we can carry out PWHT
As per the clause for Impact test exception, temperature of -17degree celsius will be added to minimum
permissible temperature
ed to minimum
Volume of Shell = pi*R2H
R = 1.524 m
H = 15.24 m
ID = 3.048 m
S.F = 0.05 m
t = 0.024 m
OD = 3.072 m
As Per UG-99(b)
Pressure per UG-99b(34) = 1.3 * Design Pressure * Stress ratio = 1.9642 N/mm2
Flat Bar
STEP 1
Length of shell acting with ring, L
Dm = 3088 mm
Rm = 1544 mm
t = 17 (thickness of shell)
tr = 20 (thickness of ring)
L = 1.56*(Rm*t)1/2 = 252.739259 mm
Or
ID of Ring = 3088 mm
OD of Ring = 3338 mm
h <= 160 mm
Condition satisfied
Moment of Inertia
L1 = 252.03 T1 = 17
L2 = 125 T2 = 20
A1 = L1*T1 4284.51
A2 = L2*T2 2500
Y1 = 8.5
Y2 = 79.5
b1 252.03
h1 17
b2 20
h2 125
I1 = b1h13/12 103185.283
I2 = b h /12
2 2
3
3255208.33
B = 13.60947 N/mm2
If the value of "A" is on the left side of curve , Use formula to get A
ELSE Find the value from applicable material chart , CS-2
A = 2*B/E = 0.00014713
Is = 10680470.529 mm4
Nozzle Calculations
If A1+A2+A3+A41+A43 >= A
A3 = 5*t*ti*fr2 0 mm2
5*ti*ti*fr2 0 mm2
2*h*ti*fr2 0 mm2
Satisfied
A = Area Required
A2 = 5 *(tn-trn)*fr2*t 0
Use Smaller Area
2*(tn-trn) (2.5tn+te)*fr2 0
A3 = 5*t*ti*fr2 0
2*h*ti*fr2 0
A5 = (Dp-d-2tn)*te*fr4 #DIV/0!
tb = min(tb3,max(tb1,tb2)) 11.34
LR = 8*t = 160 mm
LH = min(LH1,LH2,LH4) 116.7761437 mm
teff = t+te 20 mm
A3 = tn*Li 0 mm2
fN = P*Rn*(LH-t) 36042.532752
fS = P*Reff*(LR+tn) 508491
fY = P*Reff*Rnc 568703.664
Area Resisting Internal Pressure (Ap)
PL = max(2*SigmaAvg-SigmaCirc,SigmaCirc) 114.525
Refer UG-37
t= 20 mm excluding c.a
d= 496.5756 mm
tr = 19.798 mm
tn = 62 mm Hub thickness in Area required and A1 and nozzle area give thickness of p
tn = 56.51 mm Nozzle
F= 1
E= 1
E1 = 1
Sn = 117.9 N/mm2
Sv = 137.1 N/mm2
ti = mm
trn = 1.5 mm
h= mm
leg = 10 mm outward
leg = 0 mm inward
fr1 = 0.8599562363 Hub height = 20 mm
Hub Thickness = 65 mm
fr2 = 0.8599562363 ho = 300 mm Projection
tn = 59.5 mm includinng c.a
tlnp = 50 mm
input
t= mm
d= mm
tr = mm
tn = mm Hub thickness in Area required and A1 and nozzle area give thickness of p
tn = mm Nozzle
F=
E=
E1 =
Sn =
Sv =
ti =
trn =
h=
leg = outward
leg = inward
Sp =
fr3 #DIV/0!
fr4 #DIV/0!
Dp =
This formula is applicable for a rectangular cross-sectional element that falls within the limits of reinforcement.
ta = 6.18
tr b1 = 19.8126
tb1 = 19.8126 tr 16b = 4.5 wall thickness per UG-16B
tb2 = 4.5
tr b2 = 4.1474
tr 16b = 4.5
thickness = 59.512
tolerance = 7.439
7 (with some limits)
Hub thickness = 65
c.a = 3
thickness = 59.512
c.a = 3
Di = 3048
c.a = 3
t= 20
Lpr3 = length of variable thickness, t from the outside of the vessel wall
Lpr3 = 20
dn= 496.58
Di = 3054 including c.a
Li = 0
leg41 10
NOTE A42 = 0
A43 = 0 No Pad
A3 = 0
S= 137.1
E= 1
P= 1.5
Rxs = 1527 Shell radius
S= 137.1
10
d nozzle area give thickness of pipe
ncludinng c.a
1397 19.05
Rib Thk. Web Thk. Center Height No. of Bolts No. in Tension Edge Distance
mm mm mm Nos. Nos. mm
b1 = min(b+1.56*sqrt(Rm*t),2a)
= 547.165882053 mm
= -27340643.536 N-mm
Moment Per Eqn (M2)
M2 = Q*L/4(1+2*(R2-h2)/(L2))/(1+(4H)/(3L))-4a/L
= 2111398656.38 N-mm
= 67.7195743134 N/mm2
= 92.5065126431 N/mm2
K1 = 0.1066
K2 = 1.1707 theta should be given in radians inorder to ge
K3 =
K4 =
K5 = 0.7603
K6 =
K7 = 0.0156
K8 =
K9 =
K10 =
= 80.273527346 N/mm2
= 79.9525596106
T= Q*(L-2a)/(L+(4h/3))
= 623811.958557 N
tau2 = K2*T/Rm*t
= 20.678625002 N/mm2
x1,x2 = 0.78*sqrt(Rm*t)
= 146.582941027 mm
= -4.4952919193
Sigma 7 = (-Q/(4*t*(b+x1+x2)))-((3*K7*Q)/(2*t2))
= -47.695254819
B1 = min(b+1.56*sqrt(Rm*t),2a)
= 547.165882053
Minimum Thickness as per Moss
= 16.5179993336 mm
= 742.95 mm
Ap = e*Bpwid/2
= 94354.65 mm2
= 91524.0105 N
Ar = (Bpwid-clearance-Webthk)*Ribthk+ (e/2*Webthk)
= 9274.175
Compressive Stress(Sc)
Sc = P/Ar
= 9.8686956522 N/mm2
Moment of Inertia
L1 = 597.965882053 T1 = 23 Shell
L2 = 304.8 T2 = 15.875 Wear Plate
L3 = 170.675 T3 = 15.875 Web
L4 = 254 T4 = 19.05 Base Plate
A1 = L1*T1 13753.21529
A2 = L2*T2 4838.7
A3 = L3*T3 2709.465625
A4 = L4*T4 4838.7
Y1 = 11.5
Y2 = 30.94
Y3 = 124.2
Y4 = 219.075
b1 597.965882053
h1 23
b2 304.8
h2 15.875
b3 15.875
h3 170.675
b4 254
h4 19.05
I1 = b1h13/12 606287.5739
I2 = b h /12
2 2
3
101619
I3 = b h /12
3 3
3
5292.65627
I4= b h /12
4 4
3
6577217.785
= 176629883.29 mm4
Available Moment of Inertia
= 151792.36311 K1 = 0.204
Sa = 0.6*Sy
= 157.2 N/mm2
= 74693357.7416 N-mm
Sb = M*(Centroid/I)
= 27.5733044952 N/mm2
= 174.666666667 N/mm2
ns with stiffening ring
essel Tangent
including c.a
including c.a
nd (Transverse force)
nd (Longitudnal Force)
e are 2 saddles
2*(R2-h2 )
0.01510017
L2
4a
0.21222787
L
QL
2853919651
4
P*Rm/2*t 80.1130435
M2/pi()*Rm2*t 12.3934692
M1/pi()*Rm2*t -0.16048387
Section 8 Div 2 4.1.6.2
In test condition stress is compared with 0.95Sy
Sy = 262
0.95 Sy = 248.9
SE = 137.1
*allowable stress)) 1/2 Saddle Weight = 5434
Base Plate Width = 254
Base Plate Length = 2997.2
Allowable Stress = 174.6
Clearance = 25.4
No. of Ribs 5
Bp 0.97
Webthickness 15.875
Ribthickness 15.875
Web Height = Height of Web at center -(wear plate thickness+baseplate thickness+shell thickness)
= 170.675
d2Ai
39665203.1942
5680578.33086
9430525.71355 As = Sum of A -Ashell
114563159.037 = 12386.87
169339466.276
65.203516112 mm
2.0943951
634.924139
Distance from saddle to base plate(draw in auto cad and find it)
In radians
Refer Ug- 99
N
mm
mm
N/mm2
mm
Nos.
mm
mm
thickness+shell thickness)