Professional Documents
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Chapter 1 – Introduction
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Sr.
Questions
No.
Theory
1. State and illustrate various principal design rules as per Casting design with 07 05 07 07
sketches.
2. State and illustrate various principle design rules used in design for forging. 07
3. Explain the designing for wear. 03
4. Design for creep. 03
5. Discuss the importance of selection of materials in machine design. 04 07 03
6. The series factor or geometric progression ratio for R10 series is 01
(a) 1.26 (b) 1.12 (c) 1.58 (d) 1
7. Name the various alloying elements in ‘alloy’ steels. 03
8. What are the principles of design for manufacture and assemblies (DFMA)? 07 07 04
9. In which type of material Guest’s theory of failure is applicable? 01
10. What are the effects of following alloying elements on the properties of the 03
materials? (i) Chromium, (ii) Molybdenum, (ii) Manganese
11. What are preferred numbers? 03 03
12. What are the principles for design of welded assemblies? Explain with neat 07
sketch.
13. Why metals in their pure form are unsuitable for industrial purpose? 03
14. Explain principles of Design for Aesthetic and Ergonomics. 07
Examples
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Sr.
Questions
No.
Theory
1. Derive Soderberg’s equation and state its application to different types of 07 07
loadings.
2. What is endurance strength? Discuss the factors affecting endurance strength 04 07 03 04 07 03
of the materials.
3. Stress concentration factor is defined as ratio of 01
(a) maximum stress to the endurance limit (b) nominal stress to the endurance
limit
(c) maximum stress to the nominal stress (d) nominal stress to the maximum
stress
4. The endurance or fatigue limit is defined as the maximum value of the stress 01
which a polished standard specimen can withstand without failure, for infinite
number of cycles, when subjected to
(a) static load (b) dynamic load
(c) static as well as dynamic load (d) completely reversed load
5. What are the Goodman and the Soderberg line? 03
6. What is stress concentration? State the methods of reducing stress 04 03 04
concentration.
7. Define Stress Concentration Factor. 01
8. What do you mean by Factor of Safety for Fatigue Loading? 01
9. Write Goodman formula for fluctuating stresses. 01
5. A simply supported beam has a concentrated load at the centre which fluctuates 07
from a value of ‘P’ to ‘4P’. The span of the beam is 500 mm and its cross-section is
circular with a diameter of 60 mm. Taking for the beam material an ultimate
stress of 700 MPa, a yield stress of 500 MPa, endurance limit of 330 MPa for
reversed bending, and a factor of safety of 1.3, Calculate value of load ‘P’ based on
Goodman’s formula. Take a size factor of 0.85 and a surface finish factor of 0.9.
6. A bar of steel having corrected endurance strength of 275 MPa, tensile yield 04
strength of 415 MPa and ultimate tensile strength of 550 MPa. If it is subjected to
an alternating torsional stress of ± 250 MPa, find the factor of safety against
fatigue failure and the expected life of the component.
7. A transmission shaft carries a pulley midway between the two bearings. The 07
bending moment at the pulley varies from 200 N-m to 600 N-m, as the torsional
moment in the shaft varies from 70 N-m to 200 N-m. The frequencies of variation
of bending and torsional moments are equal to the shaft speed. The shaft is made
of steel FeE 400 having Ultimate tensile stress 540 N/mm2 and yield stress 400
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Sr.
Questions
No.
Theory
1. Explain buckling of spring in detail. 04
2. What is nipping in a leaf spring? Discuss its role. 04 04 04 04
3. Explain surge phenomenon in spring. 04 03 01 03
4. When a helical compression spring is subjected to an axial compressive load, 01 01
the stress induced in the wire is
(a) tensile stress (b) compressive stress (c) torsional shear stress (d) bending
stress
5. In leaf springs, the longest leaf is known as 01
(a) lower leaf (b) master leaf (c) upper leaf (d) none of these
6. What is shot peening? 03
7. Define Spring Rate. 01
8. Which type of spring is mostly used in Gramophone? 01
9. What is the function of a spring? In which type of springs the behavior is non- 03
linear?
10. Explain the following terms of the spring: 04
(1) Free Length (2) Spring Rate (3) Spring Index (4) Solid Height.
11. The extension springs are in considerably less use than the compression springs, 03
why?
12. What is helical torsion spring? How does it differ from helical compression 07
spring?
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Sr.
Questions
No.
Theory
1. Explain any two type of chain with neat sketches. 05
2. Explain the polygon action of chain. 02
3. Compare the belt and chain drives. 03
4. Explain tooth correction factor for roller chain. 03
5. Explain load and power transmitting capacity of chain drive. 04
Derive the expression of a ratio of driving tensions for the flat belt drive. Explain the effect of
6. 07 07
centrifugal tension on ratio of driving tensions in brief.
7. Derive an expression for the ratio of driving tensions of a V-belt drive. 07 07
8. What is crowning of the pulley? State the objectives of providing crowning. 03 04
9. Explain the step by step procedure used for design of chain drive system. 07 03
Why is the cross-section of the pulley an elliptical arm? Why is major axis of the cross-section in the 03
10.
plane of rotation?
11.State the advantage and disadvantage of the chain drive over belt and rope drive. 04
12.Sketch the cross section of a V-belt and label its important parts. 03
13.Explain the difference between belt slip and belt creep. 03
14.Explain the design of belt. 04
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Sr.
Questions
No.
Theory
1. Explain Clavarino’s and Birnie’s equation in detail. 07
Explain autofrettage for cylinders (or What is pre-stressing the cylinder? What are the various methods used
2. 03 03 04
for it?).
3. Explain Area compensations for nozzles. 04
State the different equations used for the design of thick cylinder subjected to internal pressure based on
4. 07
materials and end conditions.
5. Explain various types of ends used for pressure vessels giving practical applications of each. 07 04
6. What are the types of end closures used for cylindrical pressure vessels? Explain any one with neat sketch. 04
In case of pressure vessels having open ends, the fluid pressure indices
7. 01
(a) longitudinal stress (b) circumferential stress(c) shear stress (d) none of these
In a thick cylinder shell subjected to internal pressure ‘p’, the maximum radial stress at the outer surface of
8. the shell is 01
(a) zero (b) p (c) -p (d) 2p
Lame’ s equation is derived based on
9. (a) maximum principal stress theory(b) maximum strain theory 01
(c) maximum shear stress theory(d) maximum distortion energy theory
Birnie’s equation is applicable to
10.(a) open cylinders made of ductile material(b) closed cylinders made of ductile material 01
(c) cylinders made of brittle material(d) open cylinders made of brittle material
16.Distinguish between circumferential stress and longitudinal stress in a cylindrical shell, when subjected to 04
internal pressure.
17.Compare the stress distribution in thin and thick walled pressure vessels. 03
18.What are the objectives of providing openings in pressure vessels? 03
19.Explain different types of supports used for pressure vessels. 04
20.What are the design criteria and failure modes in pressure vessels? 03
21.Explain the design procedure with mathematical formulations for pressure vessels. 04
22.Explain pre-stressing of cylinders and its importance in pressure vessels design. 03
23.Explain the area compensations method to determine the area of reinforcement fora nozzle opening with 04
neat sketch.
24.What is pre-stressing? Why is it required in pressure vessels 03
25.Derive the equation of hoop stress and longitudinal stress for thin cylinder. 07
26.Explain any two types of end covers used in pressure vessels. 03
27.Which theory of failure is used while designing a pressure vessel? Why? 03
28.Derive the relation to determine the cylinder thickness based on maximum shear stress theory and maximum 04
distortion energy theory.
29.Derive the expression of resultant load in terms of stiffness on the bolted assembly of Cylinder –Head-Gasket 03
joints.
30.Explain the area compensations method to determine the area of reinforcement for a nozzle opening with 04
neat sketch.
Examples