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3 of 21

ALARM SET POINT LIST FOR UREA UNIT (ANALYZER)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH 10 10 4000 5000 < 50 30 30 5500 50
3

PID NO. SWITCH (ALARM) HH 62T4120/13B 62T4120/13B 62T4031/5R 62T4031/5R

REMARK

AI 102 AI 103 AI 151 AI 152

FA101 OUTLET CONDUCTIVITY FA102 OUTLET CONDUCTIVITY GB101 4TH STAGE DISCHARGE O2 GB101 4TH STAGE DISCHARGE H2 PROCESS CONDENSATE CONDUCTIVITY TO B.L. PROCESS CONDENSATE CONDUCTIVITY TO B.L. PROCESS CONDENSATE CONDUCTIVITY TO B.L. PROCESS CONDENSATE UREA TO B.L. STEAM CONDENSATE CONDUCTIVITY TO B.L. STEAM CONDENSATE CONDUCTIVITY TO B.L.

0 0 0
3

50 50 10000 1000

s/cm s/cm ppmV ppmV

Liq. Conductivity Liq. Conductivity O2 H2 for NH3 contamination, Conductivity for NH3+Urea contamination, Conductivity

AI 501A

50

s/cm

25

62T4031/5F

AI 501B

50

s/cm

25

62T4031/5F

AA 501

50

s/cm

30

62T4031/5F

for NH3+Urea contamination

AI 501D

50

ppm

62T4031/5F

for Urea contamination

AI 701A

50

s/cm

10

25

62T4120/13C

Liq. Conductivity

AA 701B

50

s/cm

30

62T4120/13C

Liq. Conductivity Liq. Conductivity Liq. Conductivity

AI 702A AA 702B

EA105 OUTLET CONDUCTIVITY EA105 OUTLET CONDUCTIVITY

0 0

50 50

s/cm s/cm

10

25

62T4120/13C 30 62T4120/13C

4 of 21

ALARM SET POINT LIST FOR UREA UNIT (ANALYZER)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH 0 0 0 10 10 10 SWITCH (ALARM) HH

PID NO.

REMARK

AA 703 B AA 704 B AA 705 B

NH3 LEAK IN DC101 LINING NH3 LEAK IN EA101 NH3 LEAK IN DA101 LINING

0 0 0

75 75 75

ppmV ppmV ppmV

62T4120/20 62T4120/20 62T4120/20

NH3 contamination NH3 contamination NH3 contamination

7 of 21

ALARM SET POINT LIST FOR UREA UNIT (FLOW)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Information for J/V Rev. 1

DESCRIPTION

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

Based on vendor information As build

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW 16.8 55 51.5 500 300 (LLL), 460 (LL)

SET POINT
NORMAL (ALARM) HIGH 25.9 75.9 75.9 710 31.0 82.7 SWITCH (ALARM) HH

PID NO.

REMARK

FI 107 FIC 108A,B FALL 108A,B FIC 109

FA102 CONDENSATE INLET GA102A,B SUCTION GA102A,B SUCTION FA102 CONDENSATE OUTLET

0 0 0 0

50 90 90 8000

T/H T/H T/H KG/H

62T4120/13B 62T4031/5P 62T4031/5P 62T4120/13B

FI 110

EA101 CONDENSATE INLET

1400

T/H

640

918

62T4120/13B

FIC 131A,B FALL 131A,B FI 152 FIC 153A FALL 153B FIC 154A FALL 154B FIC 156 FIC 504 FIC 711

NH3 TO GA101A,B NH3 TO GA101A,B GB101 1ST STAGE SUCTION GB101 2ND STAGE SUCTION GB101 2ND STAGE SUCTION GB101 3RD STAGE SUCTION GB101 3RD STAGE SUCTION AIR TO GB101 PROCESS COND. TO DA501 ADMISSION STEAM TO GT101 SEAL WATER RETURN FLOW CCP SIDE (U-GA101A,B) SEAL WATER RETURN FLOW CP SIDE (U-GA101A,B) SEAL WATER FLOW CCP SIDE (U-GA102A,B) SEAL WATER FLOW CP SIDE (U-GA102A,B)

0 0 0 0 0 0 0 0 0 0

60 60 40000 40000 40000 35000 35000 1500 50 21

T/H T/H Nm3/H Nm3/H Nm3/H Nm3/H Nm3/H Nm3/H T/H T/H 20200 23500 37.2

41.9

48.3 48.3

54.4

62T4031/5N 62T4031/5N 62T4031/5Q 62T4031/5Q 62T4031/5Q 62T4031/5R 62T4031/5R

24500 24700

28300 27370 27370

22900

26860 26860

907 30 5.8

1130 37.6 14.2

1350 45 18

62T4031/5Q 62T4031/5K 62T4120/13A

FAL-4101A,B

0.3

m3/h

1.8

2.2

PRO30170001/900 VENDOR SCOPE

FAL-4102A,B

0.3

m3/h

1.8

2.2

PRO30170001/900 VENDOR SCOPE

FAL-4107A,B FAL-4108A,B

0.05 0.05

0.5 0.5

m3/h m3/h

0.24 0.24

2.7 2.7

PRO30170002/900 VENDOR SCOPE PRO30170002/900 VENDOR SCOPE

8 of 21

ALARM SET POINT LIST FOR UREA UNIT (FLOW)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Information for J/V Rev. 1

DESCRIPTION

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

Based on vendor information As build

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH SWITCH (ALARM) HH

PID NO.

REMARK

11 of 21

ALARM SET POINT LIST FOR UREA UNIT (PRESSURE)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW 150

SET POINT
NORMAL (ALARM) HIGH 155 155 5 180 145 16 21 22.5 230 155 20 24 160 170 6.5 250 160 22 160 171 SWITCH (ALARM) HH

PID NO.

REMARK

PIC 101 PA 102 PA 103 PI 104 PI 105 PIC 106 PI 108A,B PI 109 PI 110 AA,AB,BA,BB PIC 131 PI 132A,B PI 151 PI 152A,B PIC 153 PI 156 PI 158 PDI 160 PI 201

SEAL NH3 LINE TO EA101 SEAL NH3 LINE TO EA101 FA102 TOP EA102 NH3 INLET CO2 LINE WATER INJECTION FA101 TOP GA102A,B SUCTION GA102A,B DISCHARGE

0 0 0 0 0 0 0 0

350 350 10 350 350 30 40 250

kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G 0.3 18.0
2

62T4031/5A 62T4031/5A 62T4120/13B 62T4031/5A 62T4031/5A 62T4120/13B 62T4031/5P 62T4031/5P

GA102A,B BALANCE LINE

40

24

28

30

62T4031/5P

FA104 TOP GA101A,B SUCTION CO2 FEED FROM AMMONIA PLANT GB101 1ST STAGE SUCTION GB101 4TH STAGE DISCHARGE GB101 2ND STAGE SUCTION GB101 3RD STAGE SUCTION DC151 DA201 TOP

0 0 0 0 0 0 0 0 0

25 40 2 2 250 15 70 1.5 25

14 21.0 0.5 0.6 150 6.5

16 24 0.8 0.8 160 7.7 40.2 0.25 16.5

18

62T4031/5M 62T4031/5N 62T4031/5Q 62T4031/5Q

165

62T4031/5R 62T4031/5Q

43 0.5 18

62T4031/5R 62T4031/5R 62T4031/5B

12 of 21

ALARM SET POINT LIST FOR UREA UNIT (PRESSURE)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW -0.87

SET POINT
NORMAL (ALARM) HIGH -0.83 25 25 2.6 15 15.8 2.4 2.5 3 24.5 40 25 (LLL), 25.5 (LL) 5 42 -0.76 40 35.7 3.1 18 3 4 26.6 45 SWITCH (ALARM) HH

PID NO.

REMARK

PIC 203 PIC 206A PIC 209 PI 212 PIC 401 PIC 402 PIC 501 PIC 502 PI 701

FA202B GAS OUTLET FA203 TOP EA101 GAS TO EA401B DA202 TOP DA401 TOP EA402 DA501 TOP DA502 MP STEAM HEADER

-1 0 0 0 0 0 0 0 0

0 500 40 5 25 5 6 40 70

kgf/cm2G mmHgA kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm G
2 2

62T4031/5D 62T4031/5E 62T4031/5B 62T4031/5B 62T4031/5G 62T4031/5H 62T4031/5L 62T4031/5L 62T4120/13A

PI 709A,B

GA121A,B DISCHARGE

50

27

28

62T4120/13D

PI 710A,B PIC 711 PIC 712 PI 714 PIC 715 PI 718 PI 733A,B PI-4004

INSTRUMENT AIR HEADER CW BYPASS (CO2 COMPRESSOR) CW BYPASS (PROCESS LINE) STEAM CONDENSATE TO B.L. ADMISSION STEAM TO GT101 EA105 CW FROM B.L. STAND BY OIL PUMP DISCHARGE PRESSURE

0 0 0 0 0 -1 0 0

15 10 10 15 10 0 10 20

6 2.5 2.5 8 4.5

7 3.5 3.5 10 5 -0.9 5.5 -0.3

62T4120/20 62T4120/16 62T4120/16 62T4120/13C 62T4120/13A 62T4120/13E 62T4120/16 750-13360 VENDOR SCOPE

2.3

3.4 10

4.5 12

13 of 21

ALARM SET POINT LIST FOR UREA UNIT (PRESSURE)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% 7 4 20 35 30 UNIT kgf/cm G kgf/cm2 kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm G 0 0 0 0 0 0 0 0 -50cmHg -50cmHg 4 4 4 20 20 20 4 2 6 6 kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G kgf/cm2G 0.3 0.5
2 2 2

SET POINT
SWITCH (ALARM) LL (ALARM) LOW 2 3.5 0.35 7 9 21 21 8.8 0.55 0.55 0.55 2 2 2 0.85 0.3 0.85 0.85 0.85 10.4 1.4 1.4 1.4 9 9 9 1.4 0.5 1.5 1.5 26 2.35 NORMAL (ALARM) HIGH SWITCH (ALARM) HH

PID NO.

REMARK

PI-4005 PDI-4020 PI-4000 PI-719 PI-4020 PAL-4006 PI-4007A PI-4007B PI-4007C PI-4001A PI-4001B PI-4001C PI-4002 PI-4010 PALL-4101A,B PAL-4102A,B

EMERGENCY OIL PUMP DISCHARGE PRESSURE OIL FILTER DIFFERENTIAL PRESSURE CONTROL OIL SUPPLY PRESSURE TURBINE EXTRACTION STEAM PRESSURE EXT. SET POINT INDICATION TO DCS OIL FILTER OUTLET PRESSURE LOW LUBE OIL SUPPLY HEADER PRESSURE LUBE OIL SUPPLY HEADER PRESSURE LUBE OIL SUPPLY HEADER PRESSURE CONTROL OIL SUPPLY PRESSURE CONTROL OIL SUPPLY PRESSURE CONTROL OIL SUPPLY PRESSURE TURNING MOTOR SUPPLY OIL PRESSURE COMP. SEPARATION GAS SUPPLY HEAD. PR LO PRESS TURBONE TRIP (U-GA101A,B) LO PRESS AOP START (U-GA101A,B) SEAL WATER RETURN PRESS CCP SIDE (U-GA101A,B) SEAL WATER RETURN PRESS CCP SIDE (U-GA101A,B)

0 0 0 0 0

750-13360 750-13360 780-12272 780-12272 780-12272 750-13360 750-13366 750-13366 750-13366 750-13366 750-13366 750-13366 750-13366 750-13366

VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE

PRO30170001/900 VENDOR SCOPE PRO30170001/900 VENDOR SCOPE

PALL-4103A,B

30

kgf/cm2G

23

28

PRO30170001/900 VENDOR SCOPE

PAL-4104A,B

30

kgf/cm2G

25

28

PRO30170001/900 VENDOR SCOPE

14 of 21

ALARM SET POINT LIST FOR UREA UNIT (PRESSURE)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0% SEAL WATER RETURN PRESS CP SIDE (U-GA101A,B) SEAL WATER RETURN PRESS CP SIDE (U-GA101A,B) LO PRESS AOP START (U-GA102A,B) LO PRESS TURBONE TRIP (U-GA102A,B)

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH 28 SWITCH (ALARM) HH

PID NO.

REMARK

PALL-4105A,B

30

kgf/cm2G

23

PRO30170001/900 VENDOR SCOPE

PAL-4106A,B

30

kgf/cm2G

25

28

PRO30170001/900 VENDOR SCOPE

PAL-4107A,B PALL-4108A,B

-50cmHg -50cmHg

6 6

kgf/cm2G kgf/cm2G 0.3

0.5

1.5 1.5

PRO30170002/900 VENDOR SCOPE PRO30170002/900 VENDOR SCOPE

19 of 21

ALARM SET POINT LIST FOR UREA UNIT (LEVEL)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW 20 10 20 20

SET POINT
NORMAL (ALARM) HIGH 50 40 50 50 70 70 95 80 SWITCH (ALARM) HH

PID NO.

REMARK

LI 101 LIC 102 LIC 103 LIC 106

EA101 DA101 BOTTOM FA102 FA101

0 0 0 0

100 100 100 100

% % % %

62T4031/5A 62T4031/5A 62T4120/13B 62T4120/13B * Level switch is provided. HH level is 1900 mm from equipment BTM. * Level switch is provided. LL level is same as BTM of equipment.

LAHH 109

FA102

mm

(*)

62T4120/13B

LALL 110

FA102

mm

(*)

62T4120/13B

LIC 131 LIC 151

FA 104 FA111

0 0

100 100

% %

20

50 10

80 60

62T4031/5M 62T4031/5Q * Level switch is provided. HH level is 1050 mm from TL .

LAHH 152

FA111

mm

(*)

62T4031/5Q

LIC 153

FA112

100

10

60

62T4031/5Q * Level switch is provided. HH level is 750 mm from TL .

LAHH 154

FA112

mm

(*)

62T4031/5Q

LIC 155

FA113

100

10

60

62T4031/5R * Level switch is provided. HH level is 750 mm from TL .

LAHH 156

FA113

mm

(*)

62T4031/5R

LIC 157

FA114

100

30

62T4031/5R * Level switch is provided. HH level is 750 mm from TL .

LAHH 158

FA114

mm

(*)

62T4031/5R

20 of 21

ALARM SET POINT LIST FOR UREA UNIT (LEVEL)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW 20 20 20

SET POINT
NORMAL (ALARM) HIGH 50 50 50 0 40 20 30 50 50 50 80 80 80 50 60 80 80 SWITCH (ALARM) HH

PID NO.

REMARK

LIC 201 LIC 202 LIC 203 LI 204 LI 205 LIC 206 LIC 207A

DA201 BOTTOM DA202 BOTTOM FA201 BOTTOM FA201 FA202B FA206 FA203

0 0 0 0 0 0 0

100 100 100 100 100 100 100

% % % % % % %

62T4031/5B 62T4031/5B 62T4031/5C 62T4031/5C 62T4031/5D 62T4031/5E 62T4031/5E * Level switch is provided. HH level is 300 mm from TL .

LALL 207B LIC 208

FA203 FA207

100

mm %

(*) 20 50
3

62T4031/5E 80 62T4031/5B

LIC 303 LIC 304

FA302 FA305

0 0

100 100

% %

(*)

35 50

60 80

80 95

62T4031/5F 62T4031/5F

* Level switch is provided. LL level is 500 mm from BTM .

LA 305

FC301

(*)

(*)

62T4031/5F

* Level switch is provided. HH level is 1200 mm from BTM. LL level is 1040mm from BTM.

LI 306 LIC 401 LIC 402 LIC 403 LI 404

FA301 EA401B EA402 DA401 MIDDLE FA401

0 0 0 0 0

100 100 100 100 100

% % % % %

20 30 40 20

50 40 50 40 -

80 70 65 60 80

62T4031/5F 62T4031/5G 62T4031/5H 62T4031/5G 62T4031/5J

21 of 21

ALARM SET POINT LIST FOR UREA UNIT (LEVEL)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% 100 100 100 100 100 100 100 UNIT % % % % % % % SWITCH (ALARM) LL (ALARM) LOW 20 30 20 20 20 20 20

SET POINT
NORMAL 50 50 50 50 50 50 50 (ALARM) HIGH 80 80 80 80 80 80 80 SWITCH (ALARM) HH

PID NO.

REMARK

LI 501 LIC 502 LIC 503 LIC 504 LIC 505 LIC 701 LIC 702

FA501 DA501 MIDDLE DA501 BOTTOM DA502 UPPER FA501 FA121 FA103

0 0 0 0 0 0 0

62T4031/5K 62T4031/5L 62T4031/5L 62T4031/5L 62T4031/5K 62T4120/13D 62T4120/13D

LI 703

EA105

100

10

20

60

(*)

62T4120/13E

* HH level is 1092 mm from BTM.

LIC 705

FA204

100

20

50

70

62T4120/17 * LL level is 330 mm from BTM.

LI 706 A

AP501

100

(*)

20

60

80

62T4120/22

LI 706 B

AP501

100

(*)

20

60

80

62T4120/22

* LL level is 330 mm from BTM.

LI 707

AP701

100

(*)

(*)

62T4120/22

* L level (local alarm) is 1210 mm and H level is 300 mm from TOP.

LI 708

AP702

100

(*)

(*)

62T4120/22

* L level (local alarm) is 1210 mm and H level is 300 mm from TOP. VENDOR SCOPE

LI-4001

LUBE OIL RUNDOWN TANK LEVEL

100

8.70%

96.20%

>100%

750-13366

26 of 21

ALARM SET POINT LIST FOR UREA UNIT (TEMPERATURE)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Information for J/V Rev. 1

DESCRIPTION

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

Based on vendor information As build

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH 171 185 SWITCH (ALARM) HH

PID NO.

REMARK

TI 113 TIA 114 AA,AB,BA,BB TA 116 TI 151 TI 152 TI 153 TI 156

DA101 BOT

300

C C C C C C C C C C C C C C C C C C
15 90 128 135 20 60 200 30

62T4031/5A

GA102A,B BALANCE LINE

200

109

117

120

62T4031/5P

FA101 CO2 FEED FROM NH3 PLANT GB101 1ST STAGE SUCTION GB101 1ST STAGE DISCHARGE GB 101 2ND STAGE DISCHARGE

0 0 0 0 0

400

214 38 38 195 212 220 240 50

240

62T4120/13B 62T4031/5Q 62T4031/5Q 62T4031/5Q 62T4031/5Q

100 300 300

TI 159 TI 161 TIC 162 TI 163 TA 164 TI 165 TA 166 TI 207 TI 209 TI 212 TI 213

GB 101 3RD STAGE DISCHARGE GB 101 4TH STAGE DISCHARGE EA113 OUTLET DC151 OUTLET DC151 OUTLET CO2 KICK-BACK LINE CO2 KICK-BACK LINE UREA SOL'N FROM EA203 UREA SOL'N TO EA202 FA203 BOTTOM UREA SOL'N FROM HC301 TO FA201

0 0 0 0 0 0 0 0 0 0 0

250 200 200 400 400 100 100 200 250 250 250

134 108 65 252 252 38 38 100 132 138 138

150 120 75 270 280 50

62T4031/5R 62T4031/5R 62T4031/5R 62T4031/5R 62T4031/5R 62T4031/5Q 62T4031/5Q 62T4031/5D

138 145 145

62T4031/5E 62T4031/5E 62T4031/5C

27 of 21

ALARM SET POINT LIST FOR UREA UNIT (TEMPERATURE)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Information for J/V Rev. 1

DESCRIPTION

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

Based on vendor information As build

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH 214 50 101 106 48 71 38 70 60 43 90 71 210 370 380 168 150 155 200 100 240 235 70 111 55 100 SWITCH (ALARM) HH

PID NO.

REMARK

TI 220 TI 307 TIC 402 TI 406 TI 408 TI 409 TI 410 TI 411 TA 505 TI 701 TIC 702 TI 703

DA201 MLP STEAM COND. INLET FA305 BOTTOM EA401B OUTLET SOL'N DA401 MIDDLE EA401B BOTTOM INLET EA401A CW OUTLET EA401B STEAM COND. OUTLET EA401A DA502 BOTTOM MP STEAM HEADER LP STEAM LET-DOWN LINE ADMISSION STEAM TO GT101

0 0 0 0 0 0 0 0 0 0 0 0

300 100 200 150 150 100 150 150 400 600 300 250

C C C C C C C C C C C C C C C C C C

62T4031/5B 62T4031/5F 62T4031/5G 62T4031/5G 62T4031/5G 62T4031/5G 62T4031/5G 62T4031/5G 62T4031/5L 62T4120/13A 62T4120/13B 62T4120/13A

TI-4000A

TURBINE THRUST BEARING TEMP.GOV. SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4001A

TURBINE THRUST BEARING TEMP.EXH. SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4002A

TURBINE JOURNAL BEARING TEMP.GOV. SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4003A

TURBINE JOURNAL BEARING TEMP.EXH. SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4004A

LP COMP JOURNAL BEARING TEMP.DE SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4005A

LP COMP JOURNAL BEARING TEMP NDE SIDE

200

< 110

120

750-13371

VENDOR SCOPE

28 of 21

ALARM SET POINT LIST FOR UREA UNIT (TEMPERATURE)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Information for J/V Rev. 1

DESCRIPTION

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

Based on vendor information As build

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL


0

SET POINT
(ALARM) LOW NORMAL (ALARM) HIGH SWITCH (ALARM) HH

PID NO.

REMARK

TI-4006A

LP COMP THRUST BEARING TEMP DE SIDE

200

C C C C C C C C
33

< 110

120

750-13371

VENDOR SCOPE

TI-4007A

LP COMP THRUST BEARING TEMP NDE SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4008A

HP COMP JOURNAL BEARING TEMP.DE SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4009A

HP COMP JOURNAL BEARING TEMP NDE SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4010A

HP COMP THRUST BEARING TEMP DE SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4011A

HP COMP THRUST BEARING TEMP NDE SIDE

200

< 110

120

750-13371

VENDOR SCOPE

TI-4012

OIL COO;ER OUTLET TEMPERATURE PUMP RADIAL BEARING TEMP CCP SIDE (U-GA101A,B) PUMP RADIAL BEARING TEMP CP SIDE (U-GA101A,B) PUMP THRUST BEARING RETURN OIL TEMP (U-GA101A,B) PUMP RADIAL BEARING TEMP CCP SIDE (U-GA102A,B) PUMP RADIAL BEARING TEMP CP SIDE (U-GA102A,B) PUMP THRUST BEARING RETURN OIL TEMP (U-GA102A,B)

100

48

52

750-13360

VENDOR SCOPE

TIAH-4101A,B

350

60

80

PRO30170001/900

VENDOR SCOPE

TIAH-4102A,B

350

60

80

PRO30170001/900

VENDOR SCOPE

TIAH-4103A,B

350

60

80

PRO30170001/900

VENDOR SCOPE

TIAH-4107A,B

350

60

80

PRO30170002/900

VENDOR SCOPE

TIAH-4108A,B

350

60

80

PRO30170002/900

VENDOR SCOPE

TIAH-4109A,B

350

60

80

PRO30170002/900

VENDOR SCOPE

29 of 21

ALARM SET POINT LIST FOR UREA UNIT (TEMPERATURE)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Information for J/V Rev. 1

DESCRIPTION

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

Based on vendor information As build

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH SWITCH (ALARM) HH

PID NO.

REMARK

34 of 21

ALARM SET POINT LIST FOR UREA UNIT (OTHERS)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH < 0.25 < 27 9000 9933 < 0.25 < 0.25 < 0.25 < 0.25 +/- 0.5 41 10500 +/- 0.75 +/- 0.75 +/- 0.75 +/- 0.75 SWITCH (ALARM) HH

PID NO.

REMARK

ZAH-4003 VAH-4006 SI-151A ZAHH-4000A ZAHH-4000B ZAHH-4001A ZAHH-4001B

AXIAL DISPLACEMENT COMMON HIGH VIBRATION COMMON HIGH TURBINE SPEED TURBINE AXIAL DISOLACEMENT HH A TURBINE AXIAL DISOLACEMENT HH B LP COMP AXIAL DISOLACEMENT HH A LP COMP AXIAL DISOLACEMENT HH B

0 0 0 0 0 0 0

1 100 14000 1 1 1 1

mm

750-13371 750-13371 62T4031/5Q 750-13371 750-13371 750-13371 750-13371

VENDOR SCOPE VENDOR SCOPE

MPP RPM
mm

VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE

mm

mm

mm

ZAHH-4002A ZAHH-4002B SE-4001A SE-4001B SE-4001C VI-4000A VI-4000B VI-4001A VI-4001B VI-4002A

HP COMP AXIAL DISOLACEMENT HH A HP COMP AXIAL DISOLACEMENT HH B TURBINE SPEED TURBINE SPEED TURBINE SPEED TURBINE VIBRATION GOV SIDE A TURBINE VIBRATION GOV SIDE B TURBINE VIBRATION EXH SIDE A TURBINE VIBRATION EXH SIDE B LP COMP VIBRATION DE SIDE A

0 0 0 0 0 0 0 0 0 0

1 1 14000 14000 14000 100 100 100 100 100

mm

< 0.25 < 0.25 9933 9933 9933 < 27 < 27 < 27 < 27 < 27 41 41 41 41 41

+/- 0.75 +/- 0.75 11715 11715 11715

750-13371 750-13371 780-12272 780-12272 780-12272 750-13371 750-13371 750-13371 750-13371 750-13371

VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE

mm

RPM

RPM

RPM

MPP MPP MPP MPP MPP

35 of 21

ALARM SET POINT LIST FOR UREA UNIT (OTHERS)


REV 0 1 2 3 DATE
Oct.27 '03 Nov.26 '03 Jun. 18 '04 Oct. 8 '05

BY
K.Y. K.Y. A.G F.H

CHKD
M.N. M.N. N.V Y.N

APVD
M.W. M.W. Y.N Rev. 1

DESCRIPTION
Information for J/V Based on vendor information As build

CLIENT PLANT/UNIT LOCATION JOB NO. JOB NO.

: PT PUPUK KUJANG : 1725 MTPD UREA PLANT : CIKAMPEK, WEST JAVA - INDONESIA : BA 0557 : 02-1218

TAG NO.

SERVICE 0%

RANGE 100% UNIT SWITCH (ALARM) LL (ALARM) LOW

SET POINT
NORMAL (ALARM) HIGH < 27 < 27 < 27 < 27 < 27 < 27 < 27 < 25 < 25 < 25 < 25 < 25 < 25 41 41 41 41 41 41 41 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.75 +/- 0.75 +/- 0.75 +/- 0.75 +/- 0.75 +/- 0.75 SWITCH (ALARM) HH

PID NO.

REMARK

VI-4002B VI-4003A VI-4003B VI-4004A VI-4004B VI-4005A VI-4005B ZI-4000A ZI-4000B ZI-4001A ZI-4001B ZI-4002A ZI-4002B

LP COMP VIBRATION DE SIDE B LP COMP VIBRATION NDE SIDE A LP COMP VIBRATION NDE SIDE B HP COMP VIBRATION DE SIDE A HP COMP VIBRATION DE SIDE B HP COMP VIBRATION NDE SIDE A HP COMP VIBRATION NDE SIDE B TURBINE AXIAL POSITION A TURBINE AXIAL POSITION B LP COMP AXIAL POSITION A LP COMP AXIAL POSITION B HP COMP AXIAL POSITION A HP COMP AXIAL POSITION B

0 0 0 0 0 0 0 0 0 0 0 0 0

100 100 100 100 100 100 100 1 1 1 1 1 1

MPP MPP MPP MPP MPP MPP MPP mm mm mm mm mm mm

750-13371 750-13371 750-13371 750-13371 750-13371 750-13371 750-13371 750-13371 750-13371 750-13371 750-13371 750-13371 750-13371

VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE VENDOR SCOPE

CEK OK REVISED/ADDED

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