Professional Documents
Culture Documents
Overview
Introduction
STEAG Profile
STEAG Resources
ARCELOR
THYSSEN -KRUPP
RWE
E.ON
DEGUSSA
REAL ESTATE
100 % (2005)
STEAG Saar Energie AG
100 % SOTEC GmbH
100 %
STEAG Fernwrme GmbH
100 %
STEAG Entsorgungs-GmbH
51 %
Iskenderun Enerji Uretim ve Ticaret A.S.,
74,8 %
Minegas GmbH
51 %
Compania Electrica de Sochagota S.A.,
60 %
Mingas-Power GmbH
89 %
STEAG State Power Inc.,
51 %
RAG Verkauf GmbH
51 %
STEAG-EVN Walsum 10 Kraftwerksgesellschaft mbH
100 %
RAG Trading GmbH
18 % 4% 6,5 %
21 %
50,5 %
Employees: 4,996
STEAG as of 2006: Solid foundation for mastering the challenges of the future
Power Generation
Gas Distribution
Coal Trading
Sales
Sales
Sales
Sales
Sales
EUR m 1,013
Project investment
EUR m 226
Project investment
EUR m 370
Project investment
EUR m 1,218
Project investment
EUR m 2,881
Project investment
EUR m 232
Employees
EUR m 61
Employees
EUR m 49
Employees
EUR m 23
Employees
EUR m 4
Employees
2,773
915
639
149
303
About STEAG
Management Board
Human Resources
Engineering Services
Power Services
Business Administration
Energy Technology Process and Plant Technology Civil Engineering I&C Technology
Nuclear Technology
Wandelt
Communication Technology
Subsidiaries STEAG KETEK IT GmbH 100 % STEAG LLC Durham, USA 100 % STEAG encotec do Brasil Ltda. 100 % STEAG encotec West Africa 97 % STEAG encotec (India) P Ltd. 100 % BTU STEAG O&M Services 50 % BZ Ahaus GmbH 45 %
Wholly owned subsidiary of STEAG AG, Germany. Germanys largest IPP and one of the five largest IPPs of Europe. Budgetary turnover of STEAG AG, 5,000 Million equivalent to Rupees 23,000 Crores. Owns and operates around 11,000 MW of installed capacity of Coal, Gas and Refinery Residue based Power Plants. (90% of which is Coal based)
Over 65 years experience in realisation of small, medium and large scale power projects
Operator
STEAG-Power Plants
Germany Rhein-Ruhr-Area Bergkamen Voerde Herne Walsum Lnen Bexbach Weiher Fenne Cologne-Godorf Leuna Turkey Iskenderun Columbia Termopaipa Philippines Mindanao Germany Walsum 10
Herne 950 MW
Walsum 600 MW
Lnen 500 MW
Bexbach 773 MW
Weiher 707 MW
Fenne 501 MW
MW
. . . breaking new ground in the power business
Highlights
100% subsidiary of STEAG encotec GmbH Founded in 2001 Number of Employees: 170 Revenue in 2006: ~Rs 230 Million
Board of Directors
Business Development
O&M Hazira Gandhar Afam Haldia Engineering
Administration
IT
Online Optimization
IT-Development
Simulator
Goa
STEAG encotec (India) Pvt. Ltd.(SeI) is wholly owned subsidiary of STEAG encotec GmbH, Germany. SeI offers services in the field of: Engineering Consulting Services Power Generation Operation and Maintenance Renovation & Modernization Information Technology for Power Plants New Technologies for Power Plants
Engineering Resources
> 20 years
Mechanical Electrical I&C Civil Total 12 04 02 02 20
8 to 19 years
09 06 05 20
<8 years
12 06 09 1 28
Total
33 16 16 03 68
- List does not include operators and technicians manning plant operations and maintenance at Hazira, Haldia, Gandhar, Afam and Goa.
Mr. Boben Anto: Over 20 years experience in Power Plants Head of Engineering Division Ex NTPC & M.Tech.from IIT Delhi Power Plant mapping and performance optimization study more than 10 plants in India Mr. Ravindra Mathur: Over 30 years experience in Power Plants Head of I&C Division Ex TCE, B.Tech.(Electrical) from IIT Delhi Wide experience in I&C Design, Engineering and Commissioning Developed Simulator for CCPP Mr. Prabir Purkayastha: Over 30 years experience in Power plant System Design Head of IT Division Ex Desein Head of I&C Division, BE(Mech) and ME(Comp Sc) Experience in Thermodynamics and modelling related to power plants and I&C, 1997 2X650 MW Gas fired Steam Power plant in Egypt
Mr. Arun Sarna: Over 17 years experience in Power Plants Ex ALSTOM/PPIL & M.Tech.from IIT Roorkee Head of Technical Assessment & Audit Division Certified Steam Path Auditor by Encotech Inc. Experience of >15 RLA studies & 6 Steam Path Audits in India
Mr. K D Paul: Over 25 years experience in Power Plants Head of Civil Division Ex Desein, B.Tech.(Civil) from IIT Delhi Wide experience in Civil Design, Engineering and Consultancy
Mr. J. P. Sinha: Over 30 years experience in Testing & Inspection Ex CMERI, Durgapur & Wide experience in Consultancy
Mr. N. S. Venkateswaran: Over 30 years experience in Power Plants Ex Worthington & Wide experience in Pumps Ex-Chairman of IPMA & Member of CII on Energy Panel Mr. O. P. Nanda: Over 30 years experience in Power Plants Electricals Ex BHEL & Wide experience in Commissioning
Mr. D. Barua: Over 30 years experience in Material Handling Ex-BSBK, Ash and coal handling systems expert
STEAGs Experience
Conventional power plants using high ash coal (>36%) upto unit size of 740 MW.
References in India
References in India
(Contd)
PERFORMANCE TESTING
210 MW Unit # 1 at Ropar of PSEB (under execution) 110 MW Unit #1,2,3&4 at Bathinda of PSEB (supervision) 156 MW CCP at Hazira of GSEG
References in India
(Contd)
O&M SERVICES 10 Year Comprehensive O&M Contract for 156 MW Gas Based
CCPP at Hazira Owner: Gujarat State Energy Generation Co. Ltd O&M for 30 MW CCCPP at Gandhar Owner: ONGC 6 Year Comprehensive O&M Contract for 116 MW CCCPP at Haldia for HPLCL Owner: HPL Cogeneration Limted (A subsidiary of L&T) O&M Service for the V94.2 Siemens CCP of AFAM, Nigeria jointly with STEAG encotec Germany. Owner: Shell O&M Advisory services contract for Goa Energy Pvt. Ltd. Project at Amona in Goa for 30 MW WHRP using coke oven & blast furnace gas. Owner: Videocon
References
List of Projects: Complete Design Engineering, Tendering, Construction & Erection Supervision and Commissioning
Project Name
Plant Capacit y
Scope of Service
Address/Fax
1 x 747 MW el coal
Owner's Engineer: Planning and design, construction management, and commissioning of a coal fired unit
STEAG und VEW Gemeinsch aftskraftwerk Bergkamen STEAG AG Geschftsb ereich IPP
1981
1,300
1 x 500 MW coal
Owner's Engineer: Planning and design, construction management, and commissioning of a coal fired unit. Management, operation and maintenance Engineer for Project Developer Group: Plant layout, turn-key specification, evaluation of proposal. Owner's Engineer: Technical Support and Construction Management Owner's Engineer: Planning and design, construction management, and commissioning of a coal fired unit. Management, operation and maintenance.
Hertenerstr. 16, 44653 Herne, Germany 02323-202299 Rttenscheid erstr. 1-3, 45128 Essen, Germany 0201-8011179
1989
930
2 x 600 MW
2003
2,600
2 x 350 MW coal
1970 / 1972
1,150
References
List of Projects: Complete Design Engineering, Tendering, Construction & Erection Supervision and Commissioning
(Contd)
Project Name
Plant Capacit y
Scope of Service
Address/Fax
410 MW el coal
Owner's Engineer: Planning and design, construction management, and commissioning of a coal fired unit. Management, operation and maintenance Conceptual design, technical specifications, bid evaluation, award of contract for two coal fired 300 MW units.
Dr. -WilhelmRoelen-Str. 129, 47179 Duisburg, Germany, 0203-4996203 11/F Hua Neng Build, No.A23, Fuxinglu, Beijing, Hai Dian District, 100036, China Hertenerstr. 16, 44653 Herne, Germany 02323-202299 Frankfurtestr . 430, 46562 Voerde, Germany 02855-121091
1988
740
300 MW coal
1994
4,075
Herne Cogene ration Plant, Unit III Voerde Power Plant, Unit A + B
300 MW coal
Owner's Engineer: Planning and design, construction management, and commissioning of a coal fired unit. Management, operation and maintenance. Owner's Engineer: Planning and design, construction management, and commissioning of a coal fired unit. Management, operation and maintenance.
1966
480
2 x 710 MW el coal
1982 /1985
2,400
Project
Electrical Output
Commercial Operation
Patagonia , Argentina
237 MW GT
1993
Stadtwerke Frankfurt/Mai n
Leuna
Owners Engineer: Basic design, preparation of permit documents, bid specification, evaluation of bids, approval of turn-key suppliers documents, construction and commissioning supervision Owners Engineer: Planning, construction management, commissioning, operation and maintenance of a combined cycle cogeneration plant Construction supervision, commissioning, operation and maintenance services as well as training of the operation personnel of the gas turbine power plant Conceptual design for the erection of the combined-cycle power plant including trial run and commissioning
1994
1994
540 MW GT
1995
Schwarze Pumpe
80 MW CCGT
1995
Power Plant Client Stassfurt, Germany Kraftwerksges ellschaft mbH Stassfurt, Germany HPL Cogeneration Limited ((A subsidiary of L&T) Empresa Produtora de Energia, Ltda Enron International, Brazil Capex S.A. Argentina
Project Owners Engineer: Project management and site supervision for erection and commissioning of a combined cycle plant, supplied by the EPC-Contractor Operation & Maintenance of Combined Cycle Cogeneration plant for six years, GT 2x38.5 MW, ST 1x34 MW Condensing, ST 1x14 MW Backpressure, 2 nos HRSGs, 2 nos. Service Boilers Support of the Investor in plant commissioning, especially Gas turbine Siemens V84.3 a
116 MW CCCGT
2006
Cuiab, Brazil
270 MW CCGT
1998
Operation of an Open Cycle Gasturbine Plant, Commissioning of the water-steam cycle extension, Operation and Maintenance of the Combined Cycle Plant for a period of seven years O&M of 30 MW Gas Turbine
670 MW CCGT
1999
Gandhar, India
ONGC, Ankleshwar
30 MW CCGT
2004
Project Owners Engineer, Construction, Supervision and Commissioning of a Combined Cycle Plant
Kraftwerk Burghaus en
Fortum, Germany
2001
Gujarat State Energy Generation Limited, India STEAG Power LLC, Houston/ NRG Energy, Minneapolis AVISTASTEAG, Spokane
Owers Engineer: Planning, construction management, commissioning, operation and maintenance of a combined cycle power plant Owners Engineer: Project development, conceptual design, basic design, economical calculations, financial engineering, specification, negotiation of all contracts for a combined cycle power plant Owners Engineer: Project development, conceptual design, basic design, economical calculations, financial engineering, specification, negotiation of all contracts for a combined cycle power plant
2002
600 MW CCGT
2003
250 MW CCGT
2003
The scope of services to be rendered within the framework of this contract can be broadly subdivided into the following: a) Preparation of RFQ b) Preparation of RFP for Power-plant c) Support towards order placement on successful Contractor: bid evaluation, discussions and recommendations d) Review of Design & Engineering e) Construction Supervision f) Commissioning Supervision
Support Services
Technical specifications
Detailed Scope of Supply of Main Plant & Equipment Technical Particulars of Mechanical, C&I, Electrical & Civil Works Scope of Supply of Balance of Plant Works Defined Performance Parameters: Unit Heat Rate; Station Heat Rate; Auxiliary Power Consumption Acceptance Tests Procedures and Standards for Erection, Construction work, Testing & Commissioning
Contd.
Contract Support
Preparation of RFQ document Preparation of RFP document Support to Owner towards clarifying queries of bidders on Tender Specification Technical Evaluation of the Bids Post Bid meetings to bring all Bidders on a common technical platform Techno-Commercial Evaluation of the revised bids Final Bid recommendation after opening of Price Bid Support towards order placement on successful bidder
IT Tools
SR2
Energy Management
SRp
Statistic Forecast
SRx
Energy Data Management
SR3
Energy Controlling
SRk
Power Cycle Evaluation
SR4 SR5
Power Trade System Power Plant Optimisation
You have a varying demand of electricity, steam, hot and chilled water, compressed air, etc. ? You have alternative means of generating and supplying these energies ?
You have various buying and selling contracts for your moving energies ?
SR2 optimizes your plant operation and reduces your energy bill - typically by 2-5 % ! SR2 returns your investment shortly often within the first year !
Concept: comparing the actual status of plant operation with the best status by simulating the entire process identifies potential cost savings to be realized immediately for the operator
Generator Power
Optimum
Recognizing problems of coal use before coal is procured will result in an improvement of availability A generating cost difference of 1 for coal grades of equal price results in a profit increase of 500,000 /a for a 350 MW unit which consumes 500,000 t/a Constant use of the SPICE program creates a learning expert system
SOF BID
EbsilonProfessional
EPOS
Frankf urt
Zwingenberg
Frankfurt
ABB, ALSTOM, BABCOCK, BEWAG, Blohm + Voss, BMW, CEE, Colenco, DSD, ECH, Envi Con, E.ON, Electrowatt Hamburg und Zrich, enertech, ENERGOPROJEKT, EVH, EVT, GKWeser, GEW Rheinenergie, gtz China, gtz India, HEW, IBT, LAUBAG, Lurgi, Mannesmann Seiffert, Mitsubishi HI, Ramboll, MVV, NEM, Schering, PCE ENERTEC, PEF, RAB, Rheinbraun, RWE, Saarberg, Siemens, SIK, Stadtwerke Chemnitz, Stadtwerke Hannover, Standardkessel Lentjes-Fasel, STEAG, TEAG, Technip, TV Nord, VA TECH, VEAG, Weig GmbH, ZBP INWAT
EbsilonProfessional
Fluegas path
EbsilonProfessional
Offline process simulation with actual, EbsilonProfessional historical or manipulated data EPOS
Summary
Consultant with Operation experience Local experience in providing Owner Engineer services for large size Power plant Technical and financial evaluation using Ebsilon software on the working model of proposed plant Simulation capabilities to optimize efficiency through use of Ebsilon, SR4, eSTPE & other Software tools PET experience Full technical backup support from parent company to ensure International standards