Steag O&M Business in Gas & Coal Based Power Plants

About us

STEAG Energy Services (India) Pvt. Ltd. (SESI) is a wholly owned

subsidiary of the STEAG GmbH based in Essen, Germany.

STEAG GmbH is Germany’s fifth-largest IPP has an installed capacity of

about 11,000 MW mostly coal fired up to unit size of 800 MW
Supercritical. Based on over 80 years of experience of the mother
Company in operating its own power plants, STEAG Energy Ser vices
GmbH has provided Engineering for more than 100,000 MW of installed
capacity in a whole variety of technologies and is currently providing
O&M Services to several clients for over 7,300 MW. In addition, they
provide O&M management support for further 3,600 MW worldwide.
STEAG Energy Services GmbH also installed and commissioned over
700 IT systems for plant planning and performance optimisation.

STEAG GmbH has planned, constructed and operated its own power
plants for 80 years now. We are among the be st in the industry, thanks
to the expertise we have gained over 40 years in providing third parties
with energy services. The triad of operational expertise, highly-
qualified engineering and innovative software solutions makes us
Unique.

STEAG Capabilities as an O&M Operator of Power Plants

STEAG Energy Services (India) Pvt. Ltd. (hereinafter referred as “SESI”)

an ISO 9001:2008 certified company. SESI is associated in formulation
of policy by Government agencies (CEA, CERC) and Ministry of Power.
Govt. of India has recognized the Training Center equipped with
simulator, library and other state of art training facilities with well
qualified trainers.

Since 2001, SESI has operated a combined -cycle power plant in Hazira
in the north-west of India for our customer Gujarat State Energy
Generation Ltd. The customer also continues to trust in the expertise of
our experienced specialists following expansion of the plant to a total
capacity of 507 MW. Steag do not only operate the plant but Steag also
provide engineering consultancy services, applying our IT solutions to
optimize plant operations are as much a part of our work as the training
of skilled personnel both locally and internationally.

The economic upturn and infrastructure investments planned by the

government make this country one of the most important markets of the
future. STEAG Energy Services employs over a 1500 + people in India.
Among others, we operate Gas based Combined Cycle Power Plants in
GSEG 507 MW CCPP Hazira Gujarat , HMEL CPP 165.1 MW with CFBC
Bathinda, GIPL 225 MW CCPP Kashipur, Uttarakhand and Coal based
power plant in Sterlite Energy Ltd.(Vedanta Group) 4 x 600 MW
Jharsuguda, Hinduja National Power Corporation Ltd 2 x 520 MW,
Vishakhapattanam, Coastal Energen Pvt. Ltd 2x600 MW Tuticorin and
many more.

SESI to provide cost-effective consultancy services of international

standards by integrating resources of the parent company and those of
SESI in India. SESI combines the best of the technology and
professionalism of its German principals and a thorough knowledge and
understanding of conditions in the power sector in India. It is thus able to
synergize its Indian experience with the technological and professional
back up of European standards and provide the best possible solutions
and services to clients in India and elsewhere.

Currently SESI operates such plants at 9 locations in India and has

adapted the best German system and methods to provide the highest
international standards of service. SESI has over 1500 full time
employees mostly in the category of engineers who have, over the years
acquired the requisite experience through mentorship by German
engineers to manage and operate Gas and Coal based power plants.
These plants are based on several different technologies including
660MW size plants supplied from China. The company has establ ished
state of art laboratories and testing facilities to provide comprehensive
O&M services under one roof.
The activities of STEAG Energy Services cover a wide spectrum as detailed below:

 Operation and Maintenance - Operation & Maintenance market has

grown around emerging countries, attracting others and becoming a
blue ocean opportunity. Especially Steag has the world’s best
operating technology in the field of operation and maintenance of
multi-machine combined cycle power plants.
 Site management including supervision of erection, pre -
commissioning & commissioning of complete Combined Cycle Power
Plants as well as coal based thermal power plants.
 Performance Testing, RLA/R&M Studies, Diagnostic & Auditing
Services.
 Advisory & Training Services
 Project Development, Lender’s Engineering including assistance to
Owner during financial closure. (Thermal Projects & Renewable
Energies)
 Owner’s Engineering for civil, structural, mechanical, electrical, C& I
system and Equipments. (Green Field Thermal Projects, R&M
Thermal Projects and Renewable Energies)
 Project management & Consultancy.
 Factory and Field Inspection.
 Development of online and offline software tools: Performance
analysis, diagnostics and optimization (PADO), Operator training
simulators, process and electrical simulation models.

Performance analysis, diagnostics and optimization (PADO) features;

 Remotely monitoring whole performance of every power plant

 Checking and analyzing all the relevant data for high efficiency
 Consisting of Early Warning System, Performance Monitoring
System, Plant Information System, etc

Please visit our website www.steag.in and

www.steag-energyservices.com for more details about our Company.

STEAG Approach & Methodology

The methodologies we follow keeps in view the overall objectives

outlined by our valued client and STEAG’s own philosophy which has
been developed over the last several decades of operating as an IPP in
a competitive environment. Our experience with O&M of Gas and Coal
fired power plants across the world for the third parties has
demonstrated the best approach with highly satisfactory results and can
be also adopted there.
Having come from the background of owning 11,000 MW of Power
Plants, STEAG’s approach is to operate the plant as if we were the
Owners with the sense of responsibility that goes with it.

 To Operate, maintain and repair the plant on behalf of th e Owner by

benchmarking against the best Power Plants in terms of cost,
performance, reliability and as well as plant staffing.
 To generate uninterrupted electricity and steam from the plant.
 To staff and train O&M engineers in the best O & M procedures a nd
practices, so that they become fully equipped to operate / maintain
and continually improve the plant at.
 To establish systems, standard operating procedures, standard
maintenance practices / procedures and other technical plant
documentation.
 To schedule and co-ordinate deliveries and to perform all duties and
responsibilities.
 Operation

Monitoring Maintenance

Procurement
O&M Documentation
Practices

Resource
Training
Management

MIS

STEAG USP
Back office Engineering Support: STEAG has a strong engineering set
up at back office to support the O&M for engineering documents review,
modifications and technical support.

Operation Services Group: Group of experts from each field

(Mechanical, Electrical, I&C, Water chemistry) are the core people of
Operation services group who will support site for routine O&M
functions, including RCA, Outage analysis, Ov erhaul planning and
execution support, performance monitoring.

Testing Services: STEAG has a complete set up of equipment

performance test facilities at Noida. Any testing requirement which is
required will be supported by this group. NABL Accredited Trans former
Oil testing facility is also available.

Training and Simulator facility is available for providing class room and
simulator training to O&M personnel, including field O&M. This Training
centre is CEA certified.

System technologies: Digital tools for online performance monitoring

and predictive maintenance software tools are developed for power
plants using STEAG’s patented software.
Strong resources: STEAG Energy Services India operates 6500 MW of
O&M for thermal power that includes, Coal fired, gas fired CFBC boilers,
both IPP and CPP. STEAG has more than 1,500 O&M personnel at
various sites who can on a short notice can reach out to any support to
support the site operations in case of overhauls and other emergency
scenarios.

Modifications: With a strong background of Engineering, commissioning

and Operations of Thermal power plants supporting O&M team, STEAG
has done more than 100 modifications at each of its operational sites to
stabilize the plant operations in a short span of time.