ENGINEERS STAMP:

CONTRACTORS STAMP:
DORSCH COMMENT
EH-AH-L-1450

AJJV DOCUMENT No. Rev. Status

SHEET

AH-EH-D-1627
0

No.

Date: 30-05-2013 A: Approved for Construction (AFC) (AAN) B: Approved as noted D: For Information only (INF)

Name: Signature:

0 B A REV.

Approved as per Dorsch ref. EH-AH-L-1450 Document revised as per Dorsch ref. EH-AH-L-1402 Approval ISSUED FOR

K.S.(Torishima) K.S.(Torishima) K.S.(Torishima)

PREPARED

H.K.(Torishima) H.K.(Torishima) H.K.(Torishima)

CHECKED

15-June-13 13-May-13 13-March-13

DATE

PROJECT NO. 21601 ENGINEER

KINGDOM OF SAUDI ARABIA SALINE WATER CONVERSION CORPORATION (SWCC) AL TAIF AL BAHA WATER TRANSMISSION SYSTEM

Dorsch Gruppe Holding Dorsch International Consultants

CONTRACTOR

Arabian Pipeline Projects Co. / Jaihind Projects Ltd. Joint Venture (AJJV)

LOCATION: Al Taif/Baha SCALE:

TITLE:

ELECTRICAL - UPS ITP

DOCUMENT NO. 9 1 Q D 6 2 F 7 5 7 SHEET 12 including this page REV. 0

ENGINEERING SUBCONTRACTOR

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON S/O no.: Customer ref. no.: Date:

UPS Type: Part Number(s): Serial Number(s):

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION

SO Number:

THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

Table of Contents EATON Power Quality Oy Factory Acceptance Test for a UPS System ................................ 1 1 Test Instrument Record................................................................................................ 3 2 Tests for UPS#1........................................................................................................... 4 2.1 UPS Identification and Visual Inspection .............................................................. 4 2.2 Operation .............................................................................................................. 5 2.3 Module Load Tests ............................................................................................... 5 2.4 UPS AC/AC Efficiency .......................................................................................... 6 2.5 Input Current harmonics ....................................................................................... 6 2.6 Transient Response.............................................................................................. 6 2.7 Overload ............................................................................................................... 7 2.8 Output Short Circuit .............................................................................................. 7 3 Sign Off and Customer Acceptance............................................................................. 8 4 Captured waveforms .................................................................................................... 9

Page 2 of 10

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION

SO Number:

THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

Test Instrument Record

Test Instrument Type
WT230 Digital Power Meter WT230 Digital Power Meter DL1640 Oscilloscope Printer

Manufacturer
Yokogawa Yokogawa Yokogawa HP

Serial Number

Calibration date

Calibration Certificate Available

Yes Yes Yes

N/A

N/A

No

Page 3 of 10

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION

SO Number: UPS SN:

THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

Tests for UPS#1

2.1 UPS Identification and Visual Inspection

MODEL: CTO: PART: SERIAL:

Pass/Fail (3/2)

Comments

Visual Inspection

Page 4 of 10

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION

SO Number: UPS SN:

THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

2.2 Operation
Demonstration of correct operation of controls, instrumentation and alarms. Parameter Normal operation on Mains Normal operation on Battery Battery recharging ESS demonstration (optional, depends on unit) VMMS demonstration (optional depends on unit) Pass/Fail (3/2)

2.3 Module Load Tests

Load tests are to be carried out on static resistive load banks with 100%, 75%, 50% and optional 25% load levels. The individual voltage and current levels will be recorded below: Load Voltage L1-N [V] Voltage L2-N [V] Voltage L3-N [V] Current L1 [A] Current L2 [A] Current L3 [A] Frequency [Hz] Apparent Power [kVA] Active Power kW Power Factor Voltage L1-N [V] Voltage L2-N [V] Voltage L3-N [V] Frequency [Hz] Active Power [kW] Power Factor 100% 75% 50% 25%

INPUT OUTPUT

Page 5 of 10

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION

SO Number: UPS SN:

THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

2.4 UPS AC/AC Efficiency

Calculate efficiency using input/output power figures above: (Output kW/Input KW) x 100 = Efficiency % Parameter Overall Efficiency @ 100% Overall Efficiency @ 75% Overall Efficiency @ 50% Overall Efficiency @ 25% Result [%] Expected Result [%] Pass/Fail (3/2)

2.5 Input Current harmonics

The input current harmonic content at 100%, 75%, 50% and 25% specified load will be measured. Load Input THD(i) Input THD(v) 100% 75% 50% 25% Pass/Fail (3/2)

2.6 Transient Response

Demonstrate the UPS output response to load steps and mains failures. Results captured with oscilloscope and printed out. See attached result at the end of document. Load Step I ii iii iv v vi Mains failure@ 100%load Mains restore @ 100% load 0% - 100% Load step 100%-0% Load step Inverter to Bypass @ 100% Load Bypass to Inverter@ 100%Load Pass/Fail (3/2)

Page 6 of 10

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION

SO Number: UPS SN:

THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

2.7 Overload
Close to 110% of specified load is applied to UPS output to demonstrate the inverter shutdown procedure under overload conditions. Parameter Shutdown on Overload Expected result 10 minutes Pass/Fail (3/2)

Monitor visually, any indication from the UPS during the overload period.

2.8 Output Short Circuit

The output of the UPS is fed to a direct short circuit across L1 - N. The UPS will be running on 0% load prior to the short circuit. Parameter Shutdown on O/P Short Circuit Expected result 300 ms Pass/Fail (3/2)

Page 7 of 10

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION

SO Number:

THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

Sign Off and Customer Acceptance

Name Company Eaton Power Quality Eaton Role Test Engineer Sales Office Representative Signature Date

Comments: _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________

Other Witness Test Attendants

Name Company

END

Page 8 of 10

EATON Power Quality Oy Factory Acceptance Test for a UPS System

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION

SO Number:

THIS DOCUMENT, INCLUDING THE DRAWINGS AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE SHALL GOVERN THE STATUS OF THIS DOCUMENT.

Captured waveforms

Page 9 of 10

Factory Acceptance Test for a UPS System

EATON Power Quality Oy

EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY Test: _________________________________________________ S/N: __________

Ch. 1:______________ _______/div Ch. 3:______________ _______/div

Ch. 2:______________ _______/div Ch. 4:______________ _______/div