-AHMAD ZULKAMIL BIN SALIM-TOOL AND DIE-58215209027-

University Supervisor -Mr Ir. Azman Bin SeninIndustrial Training Supervisor -Mr Chuah Wei Kit-

 Auto Parts Manufacturers Company Sdn. Bhd. Main Products: Seats Trim, Seats Frame, and Seats

Mechanism Department: Production Engineering (Section Seat Assembly, Seat Frame, Seat Mechanism) Customers: Perodua-79% , Proton-3%, Others-18%

 To expose students to a working environment

To apply the knowledge that we have learn from

previous study and training. To learn lean manufacturing system from the Majaico model company.

 Gantt chart

Job: Develop a new checking jig design to fulfill customer requirement (quality)

 Part offset

Missing and slanting part

Spatter in holes

Avoid missing and slanting part Improve product quality

Sensor - Range 1-5mm - Sensor use to check missing part

Pin - Pin use to avoid part offset - To check part from slanting

Cylinder - Easy handling. Inout part flow when checking process

Job: Develop a new welding jig for reduce sub process and increase productivity

 Production low

High cost - use two welding jigs

Operator need to move part to second jig and caused

more time used to move the part.

To increase production Save cost & space Increase product quality Reduce cycle time

 The new welding jig are combination of jig 1 & jig 2.

Welding Points

+
Jig 1
Handling time (10s)

=
Jig 2 New Jig

Job: Record a video, take picture, listing the detail operation sequence and time(s).Balancing time for each worker.

 To ensure production flow is more balance.

To increase productivity.
To reduce cost. Ensure the cycle time < takt time (Customer

Requirement).

Takt time Customer requirement time for 1 product Cycle time < takt time
Takt time = per day working hour 8.5 hr per day required order

The bar chart that show the total cycle time for each operator .

 The development of the Checking and Welding jig can

helped to reduce the production lead time, improve quality, increase productivity, hence helped student gain confidence and knowledge in jig & fixture design. The industrial training helped student involve in real working environment, also gain useful knowledge for future.