Palletizer 041107

PALLETIZER_041107 LAD 2 --- Total Rungs in File = 474
PL-1 BATTERY LOW INT. BIT S:10 0000 0 LIGHT CURTAIN SAFETY I:003 0001 16 TOP FRAME DROPPED B3:1 0002 6
FLASHER T4:21 DN
PL-1 BATTERY LOW O:003 4 LIGHT CURTAIN SAFETY B3:3 L 0
PB-2 AUTO MODE O:005 0 PLACEMENT IN AUTO MODE B3:2 3 LS-2 HOIST DOWN I:001
TOP FRAME DROPPED B3:3 L 1
0003
AFI 3 LAYERS Nos. PR=10 C5:4 GET FRAME B3:1 12 FRAME PICKED UP B3:1 0 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16
GET FRAME B3:1 L 12 GET FRAME B3:1 U 12
0004 DN
VACUUM WITH CHIPBOARD B3:0 0005 11
VS-1 VACUUM SWITCH I:003 2 LS-4 CARRIAGE REVERSE -STOPI:001 7
PB-2 AUTO MODE O:005 0
CHIPBOARD DROPPED B3:3 L 2
LAYERS Nos. PR=10 C5:4 0006 DN
B3:4 ONS 5
B3:4 6
Page 1
Thursday, May 20, 2010 - 13:39:38
PB-2 AUTO START I:004 0007 0 PB-2 AUTO MODE O:005 0 LOST TOP FRAME LOST FRAME B3:4 2 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LIGHT CURTAIN SAFETY I:003 0008 16 LS-2 HOIST DOWN I:001 0009 3 PB-2 AUTO MODE O:005 0010 0 2 VS-1 VACUUM SWITCH I:003
MCR MASTER CONTROL RELAY I:003 3
PB-3 AUTO STOP I:004 1
TOP FRAME DROPPED B3:1 6
LIGHT CURTAIN SAFETY I:003 16
PE-17 ELEVATOR HOIST INHIBIT B3:2 6
LIGHT CURTAIN SAFETY B3:3 U 0 TOP FRAME DROPPED B3:3 U 1 CHIPBOARD DROPPED B3:3 U 2 LIGHT CURTAIN SAFETY I:003 16 PL-2 MANUAL MODE O:005 1
PB-2 AUTO MODE O:005 0011 0
Page 2
Thursday, May 20, 2010 - 13:39:38
LAST PALLET LAYER AND CHIPBOARD PLACED B3:5 0012 0
PE-2 LOWER HEIGHT CONTROL I:000 1
AUTO HOIST UP FAST (FWD) B3:4 7
AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 9
FULL PALLET PAUSE TON Timer On Delay Timer T4:43 Time Base 0.01 Preset 200< Accum 0<
EN DN
LS-2 HOIST DOWN I:001 0013 3 AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 0014 9 HOIST UP FAST ENABLE B3:2 0015 10 7 AUTO HOIST UP FAST (FWD) B3:4 HOIST HIGH SPEED RUN RTO Retentive Timer On Timer T4:95 Time Base 0.01 Preset 350< Accum 0<
HOIST UP FAST ENABLE B3:2 L 10
HOIST UP FAST ENABLE B3:2 U 10
EN DN
AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 0016 9 LS-2 HOIST DOWN I:001 3
HOIST HIGH SPEED RUN T4:95 RES
Page 3
Thursday, May 20, 2010 - 13:39:38
AUTO HOIST UP SLOW DOWN SPEED B3:4 0017 10 PLACEMENT AT CHIP BIN TD - ON T4:10 DN
DELAY HIGH SPEED HOIST UP TON Timer On Delay Timer T4:10 Time Base 0.01 Preset 30< Accum 0<
EN DN
AUTO HOIST UP B3:0 0 PLACEMENT AT CHIP BIN TD - ON T4:10 DN
PE-2 LOWER HEIGHT CONTROL I:000 1 PE-17 NEW PALLET NOT IN POSITION I:006 10 PE-1 UPPER HEIGHT CONTROL I:000 0
LS-21 SIDE GD'S OPEN I:002 14
LS-15 LAYER SQS OPEN I:002 6 HOIST HIGH SPEED RUN T4:95 DN LS-15 LAYER SQS OPEN I:002 6
LS-4 CARRIAGE REVERSE -STOPI:001 7
PX-20 PALLET STOP-UP I:002 13
LS-1 HOIST UP I:001 2 PL-2 MANUAL MODE O:005 0019 1
HOIST UP FAST ENABLE B3:2 10
AUTO HOIST UP FAST (FWD) B3:4 7 LS-4 CARRIAGE REVERSE -STOPI:001 7 PX-20 PALLET STOP-UP I:002 13 MANUAL HOIST UP FAST WITH EMPTY PALLET B3:4 8
SS-1 HOIST UP I:004 4
LS-1 HOIST UP I:001 2 PE-1 UPPER HEIGHT CONTROL I:000 0020 0 PE-1 UPPER HEIGHT CONTROL I:000 0021 0
M-1 OVERLOAD TRIPPED I:006 6 LS-3 CARRIAGE FORWARD -STOPI:001 5
PE-17 NEW PALLET NOT IN POSITION I:006 10
LAYER SWEPT B3:1 L 15
LAYER SWEPT B3:1 U 15
Page 4
Thursday, May 20, 2010 - 13:39:38
PB-2 AUTO MODE O:005 0022 0 PB-2 AUTO MODE O:005 0 PL-2 MANUAL MODE O:005 1
LAYER SWEPT B3:1 15 FULL PALLET DISCHARGE B3:0 2 SS-1 HOIST DOWN I:004 5
LS-2 HOIST DOWN I:001 3
LAYER SQS OPEN TD - ON T4:1 DN
SIDE GD'S OPEN TD - ON T4:2 DN
M-1 OVERLOAD TRIPPED I:006 6
PE-17 NEW PALLET NOT IN POSITION I:006 10 PE-1 UPPER HEIGHT CONTROL I:000 0 LS-21 SIDE GD'S OPEN I:002 14 LS-15 LAYER SQS OPEN I:002 6 LS-4 CARRIAGE REVERSE -STOPI:001 7 PX-20 PALLET STOP-UP I:002 13
AUTO HOIST UP B3:0 0 AUTO HOIST UP FAST (FWD) B3:4 7
LS-1 HOIST UP I:001 2
AUTO HOIST UP SLOW DOWN SPEED B3:4 10 PE-5 FULL PALLET IN HOIST I:000 4 LS-2 HOIST DOWN I:001 3 HOIST UP CONTACT TO C.T. DRIVE FWD. TERMN (B5) O:007 10
AUTO HOIST UP FAST (FWD) B3:4 0024 7 MANUAL HOIST UP B3:4 8 AUTO HOIST UP SLOW DOWN SPEED B3:4 10
M1 HOIST REVERSE O:007 11
Page 5
Thursday, May 20, 2010 - 13:39:38
PB-2 AUTO MODE O:005 0025 0 B3:3 0026 10
LAYERS Nos. PR=10 C5:4 DN TON Timer On Delay Timer T4:42 Time Base 0.01 Preset 400< Accum 0<
B3:3 10 EN DN
AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 0027 9 LOST TOP FRAME T4:42 DN
M1 HOIST FORWARD O:007 10
HOIST DWN. CONTACT TO C.T. DRIVE REV. TERMN (B6) O:007 11
M1 HOIST REVERSE O:007 0028 11 LS-2 HOIST DOWN I:001 0029 3 LS-3 CARRIAGE FORWARD -STOPI:001 5 B3:5 0030 15 B3:5 ONS 11
LS-16 20TH LAYER I:007 12
B3:5 L 15
B3:5 U 15
TOF Timer Off Delay Timer T4:150 Time Base 0.01 Preset 10< Accum 10<
EN DN
Page 6
Thursday, May 20, 2010 - 13:39:38
M1 HOIST FORWARD O:007 0031 10 M1 HOIST REVERSE O:007 11
HOIST CONTACT TO SPEED (X1) COMMAND ON G.E. DRIVE O:007 12
B3:5 15
HOIST CONTACT TO SPEED SELECT (B7) TERMINAL C.T. DRIVE O:007 13
MANUAL HOIST UP B3:4 0032 8 AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 9 AUTO HOIST UP SLOW DOWN SPEED B3:4 10 AUTO HOIST UP FAST (FWD) B3:4 7 MANUAL HOIST UP B3:4 8 B3:3 10 LAYER COUNTER = ZERO BIT B3:5 4
T4:150 DN
HOIST CONTACT TO ENABLE/RESET (B4) TERMINAL C.T. DRIVE O:007 12
MANUAL HOIST UP B3:4 0033 8
AUTO HOIST UP SLOW DOWN SPEED B3:4 10
COAST STOP ENABLE TO BX TERMINL G.E. DRIVE O:007 14
Page 7
Thursday, May 20, 2010 - 13:39:38
LAYER SWEPT B3:1 0034 15 LS-2 HOIST DOWN I:001 0035 3 PE-5 FULL PALLET IN HOIST I:000 4 PE-5 FULL PALLET IN HOIST I:000 4 PE-8 IN POSITION FOR STRAP I:000 7 MS-4F HOIST CONVEYOR FORWARD O:000 2 PE-4 EMPTY PALLET REVERSE I:000 3 PE-17 NEW PALLET NOT IN POSITION I:006 10 LS-2 HOIST DOWN I:001 3 M-4 OVERLOAD TRIPPED I:006 11 MS-4R HOIST CONVEYOR REVERSE O:000 3
LAYER COUNTER DRIVE TO CR-1 O:003 5 DISPLAY RESET TO CR-2 O:003 6
AUTO HOIST UP B3:0 0
PB-2 AUTO MODE O:005 0 PL-2 MANUAL MODE O:005 1
AUTO HOIST UP B3:0 0 SS-11 PALLET CONVEYORS FORWARD I:005 6
MS-4F HOIST CONVEYOR FORWARD O:000 2
Page 8
Thursday, May 20, 2010 - 13:39:38
PE-5 FULL PALLET IN HOIST I:000 4
PE-4 EMPTY PALLET REVERSE I:000 3 MS-4R HOIST CONVEYOR REVERSE O:000 3
PALLET STOP/PE-3 TD - ON T4:24 DN
PL-2 MANUAL MODE O:005 1
SS-11 PALLET CONVEYORS REVERSE I:005 7 MS-4F HOIST CONVEYOR FORWARD O:000 2 MS-4R HOIST CONVEYOR REVERSE O:000 3
PE-15 DISPENCER LOW (3 PALLETS) I:000 0038 16 LAYER COUNTER = ZERO BIT B3:5 4
TON Timer On Delay Timer T4:106 Time Base 0.01 Preset 600< Accum 600<
EN DN
Page 9
Thursday, May 20, 2010 - 13:39:38
STRAPPER CONVEYOR ENABLE B3:2 0039 7
LS-2 HOIST DOWN I:001 3 MS-6F STRAPPER CONVEYOR FORWARD O:006 3
PE-8 IN POSITION FOR STRAP I:000 7
MS-6F STRAPPER CONVEYOR FORWARD O:006 3
STRAPPER CONVEYOR ENABLE B3:2 7
PE-7 STRAPPER CONVEYOR CLEAR I:000 6
PE-8 IN POSITION FOR STRAP I:000 7 MS-6F STRAPPER CONVEYOR FORWARD O:006 3
PL-2 MANUAL MODE O:005 1 STRAPPER CONVEYOR ENABLE B3:2 7 STRAPPER CONVEYOR ENABLE B3:2 0040 7 PL-2 MANUAL MODE O:005 1 M2-DRIVE CARRIAGE FORWARD O:004 0041 10 8 CARRIAGE FORWARD SLOW SPEED B3:0
SS-11 PALLET CONVEYORS FORWARD I:005 6
PE-6 DISCHARGE CONVEYOR I:000 5
SS-11 PALLET CONVEYORS REVERSE I:005 7
MS-6R STRAPPER CONVEYOR REVERSE O:006 4
LS-3 CARRIAGE FORWARD -STOPI:001 5
CARRIAGE FORWARD SLOW DOWN FAULT B3:3 L 13
Page 10
Thursday, May 20, 2010 - 13:39:38
M2-DRIVE CARRIAGE REVERSE O:004 0042 11
CARRIAGE REVERSE SLOW SPEED B3:0 9
CARRIAGE REVERSE SLOW DOWN FAULT B3:3 L 14 PLACEMENT CLEAR FOR CARRIAGE SWEEP B3:2 9
LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 0043 16 LS-5 PLACEMENT AT C.B. -STOPI:001 12 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14 LS-5A PLACEMENT FORWARD AT C.B. SLOW SPEED I:001 10 LS-6A PLACEMENT REVERSE AT F.B. SLOW SPEED I:001 13
M3-DRIVE PLACEMENT REVERSE O:004 15
Page 11
Thursday, May 20, 2010 - 13:39:38
COMMIT SWEEP B3:0 1
PLACEMENT CLEAR FOR CARRIAGE SWEEP B3:2 9
LS-13 PATTERN FRAME DOWN I:002 4
HEAD IN POSITION B3:2 1
LS-9 CARRIAGE PINS DOWN I:002 0 M2-DRIVE CARRIAGE FORWARD O:004 10
LS-5 PLACEMENT AT C.B. -STOPI:001 12 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14
SS-2 CARRIAGE FORWARD I:004 6
GATES DOWN TD - ON T4:71 DN SOL-3B HEAD BACK O:001 0045 3
M2-DRIVE CARRIAGE FORWARD O:004 10 HEAD BACK TD - ON TON Timer On Delay Timer T4:74 Time Base 0.01 Preset 10< Accum 0<
EN DN
HEAD BACK TD - ON T4:74 0046 DN LS-14 HEAD BACK I:002 5
HEAD IN POSITION B3:2 1
Page 12
Thursday, May 20, 2010 - 13:39:38
LS-3 CARRIAGE FORWARD -STOPI:001 5 CARRIAGE RUN REVERSE -MEMORYB3:0 7 LS-12 PATTERN FRMR-UP I:002 3 PE-1 UPPER HEIGHT CONTROL I:000 0 M2-DRIVE CARRIAGE REVERSE O:004 11
LS-8 CARRIAGE PINS UP I:001 17
LS-12 PATTERN FRMR-UP I:002 3
M2-DRIVE CARRIAGE REVERSE O:004 11
PB-2 AUTO MODE O:005 0 PL-2 MANUAL MODE O:005 1 PL-2 MANUAL MODE O:005 1
SS-2 CARRIAGE REVERSE I:004 7 SS-2 CARRIAGE REVERSE I:004 7 CARRIAGE RUN REVERSE -MEMORYB3:0 L 7 CARRIAGE RUN REVERSE -MEMORYB3:0 U 7 CARRIAGE FORWARD SLOW SPEED B3:0 8
PB-2 AUTO MODE O:005 0048 0 CARRIAGE RUN REVERSE -MEMORYB3:0 0049 7 LS-3A CARRIAGE FORWARD SLOW SPEED I:001 0050 4 CARRIAGE FORWARD SLOW SPEED B3:0 8
M2-DRIVE CARRIAGE FORWARD O:004 10
Page 13
Thursday, May 20, 2010 - 13:39:38
LS-4A CARRIAGE REVERSE SLOW SPEED I:001 0051 6 CARRIAGE REVERSE SLOW SPEED B3:0 9 M2-DRIVE CARRIAGE FORWARD O:004 0052 10 M2-DRIVE CARRIAGE REVERSE O:004 11 SS-2 CARRIAGE FORWARD I:004 6 SS-2 CARRIAGE REVERSE I:004 7 M2-DRIVE CARRIAGE FORWARD O:004 0053 10 M2-DRIVE CARRIAGE REVERSE O:004 11 SS-21 PLACEMENT MANUAL/ AUTO I:005 17 3 8 CARRIAGE REVERSE SLOW SPEED B3:0 9 CARRIAGE FORWARD SLOW SPEED B3:0 8 CARRIAGE REVERSE SLOW SPEED B3:0 9 MCR MASTER CONTROL RELAY I:003 3 M2-DRIVE CARRIAGE REVERSE O:004 11 CARRIAGE FORWARD SLOW SPEED B3:0 MCR MASTER CONTROL RELAY I:003
CARRIAGE REVERSE SLOW SPEED B3:0 9
M2-DRIVE CARRIAGE SLOW SPEED O:004 12
M2-DRIVE CARRIAGE -RUNO:004 13
PLACEMENT IN AUTO MODE B3:2 3
Page 14
Thursday, May 20, 2010 - 13:39:38
PLACEMENT IN AUTO MODE B3:2 0055 3
GET FRAME AT PALLET EXCHANGE B3:1 11
M3-DRIVE PLACEMENT REVERSE O:004 15 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16
LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14
PLACEMENT OUT OF POSITION REVERSE B3:3 L 12 PLACEMENT OUT OF POSITION FORWARD B3:3 L 11
M3-DRIVE PLACEMENT FORWARD O:004 14
Page 15
Thursday, May 20, 2010 - 13:39:38
PLACEMENT IN AUTO MODE B3:2 0057 3 GET FRAME AT PALLET EXCHANGE B3:1 11 PLACEMENT IN AUTO MODE B3:2 3 PLACEMENT IN AUTO MODE B3:2 3
CHIP BIN EMPTY B3:0 10
VACUUM WITH CHIPBOARD B3:0 11
CR-200 FULL BIN IN POSITION I:006 >ON 0
FULL PALLET PAUSE T4:43 DN
LS-5 PLACEMENT AT C.B. -STOPI:001 12
M3-DRIVE PLACEMENT FORWARD O:004 14 VACUUM WITH CHIPBOARD B3:0 11 LS-5 PLACEMENT AT C.B. -STOPI:001 12 PLACEMENT TO FR. BIN MANUAL MODE T4:5 DN VACUUM WITH CHIPBOARD B3:0 11 FRAME BIN LOADED TD - ON T4:3 DN LS-5 PLACEMENT AT C.B. -STOPI:001 12 GET FRAME AT PALLET EXCHANGE B3:1 11 FRAME BIN LOADED TD - ON T4:3 DN
FRAME PICKED UP B3:1 0 SS-6 PLACEMENT REVERSE I:004 17
GET FRAME B3:1 12
PLACEMENT IN AUTO MODE B3:2 3 PLACEMENT IN AUTO MODE B3:2 3
SS-6 PLACEMENT REVERSE I:004 17
FRAME PICKED UP B3:1 0
GET FRAME B3:1 12
LS-22 FRAME CYCLE UP I:002 15
Page 16
Thursday, May 20, 2010 - 13:39:38
PLACEMENT IN AUTO MODE B3:2 0058 3 PLACEMENT IN AUTO MODE B3:2 3 PLACEMENT IN AUTO MODE B3:2 3 PLACEMENT IN AUTO MODE B3:2 3
CHIPBOARD PLACED B3:0 6
PLACEMENT FORWARD -ENABLEB3:0 14 VACUUM WITH CHIPBOARD B3:0 11 PLACEMENT AT C.B. STOP TD - ON T4:35 DN PLACEMENT TO HOIST MANUAL MODE T4:7 DN
VACUUM WITH CHIPBOARD B3:0 11 PLACEMENT AT C.B. STOP TD - ON T4:35 DN PLACEMENT TO HOIST MANUAL MODE T4:7 DN
PE-2 LOWER HEIGHT CONTROL I:000 1 PE-2 LOWER HEIGHT CONTROL I:000 1
FRAME PICKED UP B3:1 0 SS-6 PLACEMENT FORWARD I:004 16 SS-6 PLACEMENT FORWARD I:004 16
LS-3 CARRIAGE FORWARD -STOPI:001 5 LS-4 CARRIAGE REVERSE -STOPI:001 0059 7 CARRIAGE RUNNING REVERSE TD - ON T4:6 DN
M3-DRIVE PLACEMENT REVERSE O:004 15 PE-2 LOWER HEIGHT CONTROL I:000 1 LS-2 HOIST DOWN I:001 3
LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 PE-1 UPPER HEIGHT CONTROL I:000 0 M3-DRIVE PLACEMENT FORWARD O:004 14
M3-DRIVE PLACEMENT FORWARD O:004 14 PLACEMENT FORWARD -ENABLEB3:0 14
Page 17
Thursday, May 20, 2010 - 13:39:38
M3-DRIVE PLACEMENT FORWARD O:004 0060 14
LAST PALLET LAYER SWEPT B3:4 14 LS-7A PLACEMENT FORWARD AT HOIST SLOW SPEED I:001 15 LS-5A PLACEMENT FORWARD AT C.B. SLOW SPEED I:001 10 LS-6A PLACEMENT REVERSE AT F.B. SLOW SPEED I:001 13
LS-7A PLACEMENT FORWARD AT HOIST SLOW SPEED I:001 15
PLACMENT FORWARD SLOW SPEED B3:1 L 1
M3-DRIVE PLACEMENT REVERSE O:004 15 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 0061 16 LS-5 PLACEMENT AT C.B. -STOPI:001 12 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14 M3-DRIVE PLACEMENT FORWARD O:004 14
PLACMENT FORWARD SLOW SPEED B3:1 U 1
PLACEMENT AT C.B. STOP TD - ON T4:35 DN
Page 18
Thursday, May 20, 2010 - 13:39:38
M3-DRIVE PLACEMENT REVERSE O:004 0062 AFI 15
GET FRAME AT PALLET EXCHANGE B3:1 11 LS-6A PLACEMENT REVERSE AT F.B. SLOW SPEED I:001 13 LS-5A PLACEMENT FORWARD AT C.B. SLOW SPEED I:001 10 LS-7A PLACEMENT FORWARD AT HOIST SLOW SPEED I:001 15 LS-5 PLACEMENT AT C.B. -STOPI:001 12
LS-5B PLACEMENT REVERSE AT C.B. SLOW SPEED I:001 11
PLACMENT REVERSE SLOW SPEED B3:1 L 2
M3-DRIVE PLACEMENT FORWARD O:004 0063 AFI 14
PLACMENT REVERSE SLOW SPEED B3:1 U 2
M3-DRIVE PLACEMENT FORWARD O:004 14 M3-DRIVE PLACEMENT REVERSE O:004 15 PLACMENT FORWARD SLOW SPEED B3:1 0064 1 M3-DRIVE PLACEMENT FORWARD O:004 14 M3-DRIVE PLACEMENT REVERSE O:004 15
M3-DRIVE PLACEMENT -RUNO:004 17 PLACEMENT IN AUTO MODE B3:2 3 PLACEMENT IN AUTO MODE B3:2 3
M3-DRIVE PLACEMENT SLOW SPEED O:004 16
Page 19
Thursday, May 20, 2010 - 13:39:38
M3-DRIVE PLACEMENT FORWARD O:004 0065 14 M3-DRIVE PLACEMENT REVERSE O:004 15 CR-200 FULL BIN IN POSITION I:006 >ON 0 CR-200 FULL BIN IN POSITION I:006 >ON 0 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 0068 16 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14 EMPTY CHIP BIN GONE B3:1 0069 4 >ON 0 CR-200 FULL BIN IN POSITION I:006
M3-DRIVE PLACEMENT -RUNO:004 17
CHIP BIN EMPTY B3:0 0066 10 EMPTY CHIP BIN GONE B3:1 0067 4
EMPTY CHIP BIN GONE B3:1 L 4 EMPTY CHIP BIN GONE B3:1 U 4
CHIP BIN EMPTY TD - ON T4:8 DN
CHIP BIN EMPTY B3:0 L 10
CHIP BIN EMPTY B3:0 U 10 CR-202 INTERFACE BIN EMPTY O:002 14
CHIP BIN EMPTY B3:0 0070 10
Page 20
Thursday, May 20, 2010 - 13:39:38
SS-16 FRAME CYCLE DOWN I:007 1 SS-16 FRAME CYCLE DOWN I:007 1 SS-16 FRAME CYCLE DOWN I:007 1 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LS-5 PLACEMENT AT C.B. -STOPI:001 12
LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14 LS-5 PLACEMENT AT C.B. -STOPI:001 12
LS-5B PLACEMENT REVERSE AT C.B. SLOW SPEED I:001 11 LS-6A PLACEMENT REVERSE AT F.B. SLOW SPEED I:001 13 LS-5B PLACEMENT REVERSE AT C.B. SLOW SPEED I:001 11
CHIP CYCLE DOWN MANUAL MODE B3:0 12
AUTO PLACEMENT CYL UP B3:5 2
PLACEMENT IN AUTO MODE B3:2 3 PLACEMENT IN AUTO MODE B3:2 3 FULL PALLET PAUSE T4:43 0073 DN AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 0074 9 6
TOP FRAME PLACED B3:0 13 VACUUM WITH CHIPBOARD B3:0 11
CHIPBOARD PLACED B3:0
PLACE TOP FRAME B3:2 L 2
PLACE TOP FRAME B3:2 U 2
Page 21
Thursday, May 20, 2010 - 13:39:38
TOP FRAME PLACED B3:0 0075 13
PX-19 FRAME CLAMPS OPEN I:002 12
PE-14 TOP FRAME SENSOR I:000 15 LS-5 PLACEMENT AT C.B. -STOPI:001 12 M3-DRIVE PLACEMENT FORWARD O:004 14 VACUUM WITH CHIPBOARD B3:0 11 M3-DRIVE PLACEMENT REVERSE O:004 15
B3:2 L 12
LAST PALLET LAYER AND CHIPBOARD PLACED B3:5 0 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 FRAME CYCLE DOWN TD - ON T4:70 DN LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LS-15 LAYER SQS OPEN I:002 6
LS-18 CHIP CYCLE DOWN I:002 11 PE-2 LOWER HEIGHT CONTROL I:000 1 LS-15 LAYER SQS OPEN I:002 6
PLACEMENT IN AUTO MODE B3:2 3 PE-1 UPPER HEIGHT CONTROL I:000 0
PLACEMENT IN AUTO MODE B3:2 3 SOL-9A FRAME CYL DOWN O:001 16
TOP FRAME PLACED B3:0 13
LS-18 CHIP CYCLE DOWN I:002 11 B3:5 3
Page 22
Thursday, May 20, 2010 - 13:39:38
PLACEMENT IN AUTO MODE B3:2 0077 3 PE-14 TOP FRAME SENSOR I:000 15
FRAME CYCLE DOWN TD - ON T4:70 DN
LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16
SOL-9A FRAME CYL DOWN O:001 16
FRAME CYCLE DOWN TD - ON T4:70 DN
PLACEMENT IN AUTO MODE B3:2 3 LS-15 LAYER SQS OPEN I:002 6
PE-14 TOP FRAME SENSOR I:000 15 FRAME CYCLE DOWN TD - ON T4:70 DN
PLACEMENT IN AUTO MODE B3:2 3 FRAME CYCLE DOWN TD - ON T4:70 DN
LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LS-18 CHIP CYCLE DOWN I:002 11
LS-15 LAYER SQS OPEN I:002 6
Page 23
Thursday, May 20, 2010 - 13:39:38
B3:5 3 CHIP CYCLE DOWN MANUAL MODE B3:0 12
SOL-9A FRAME CYL DOWN O:001 16 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14
PLACEMENT IN AUTO MODE B3:2 0078 3 AUTO PLACEMENT CYL UP B3:5 2 PLACEMENT IN AUTO MODE B3:2 3
FR. CLAMPS CLOSED TD - ON T4:13 DN
PE-14 TOP FRAME SENSOR I:000 15
SS-16 FRAME CYCLE UP I:007 0 SOL-9B FRAME CYL UP O:001 17
Page 24
Thursday, May 20, 2010 - 13:39:38
PLACEMENT IN AUTO MODE B3:2 0079 3 PLACEMENT IN AUTO MODE B3:2 3
FRAME CYCLE DOWN TD - ON T4:14 DN SS-8 FRAME CLAMPS OPEN I:005 2 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14 SS-8 FRAME CLAMPS CLOSED I:005 3
SOL-10B FR.CLAMPS RETRACT O:002 1
SOL-10A FR.CLAMPS EXTEND O:002 0
FRAME CYCLE DOWN TD - ON T4:70 DN PE-14 TOP FRAME SENSOR I:000 15
PX-19 FRAME CLAMPS OPEN I:002 12 PX-19 FRAME CLAMPS OPEN I:002 12
SOL-10B FR.CLAMPS RETRACT O:002 1
PLACEMENT IN AUTO MODE B3:2 3 PLACEMENT IN AUTO MODE B3:2 3 LS-18 CHIP CYCLE DOWN I:002 0081 11 VS-1 VACUUM SWITCH I:003 0082 2 2
VS-1 VACUUM SWITCH I:003
VACUUM WITH CHIPBOARD B3:0 L 11 VS-1 VACCUM SW. OFF-DELAY TON Timer On Delay Timer T4:98 Time Base 0.01 Preset 10< Accum 0<
EN DN
VS-1 VACUUM SWITCH I:003 0083 2
VS-1 VACUUM SW. OFF-DELAY T4:98 DN
VACUUM WITH CHIPBOARD B3:0 U 11
Page 25
Thursday, May 20, 2010 - 13:39:38
LS-5 PLACEMENT AT C.B. -STOPI:001 0084 12 VACCUM SOL 14-A O:003 1 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 0085 16 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 0086 16
LS-18 CHIP CYCLE DOWN I:002 11
PULSE TO BREAK VACUUM SOL 14-B O:003 0
VACCUM SOL 14-A O:003 1
LS-22 FRAME CYCLE UP I:002 15 LS-18 CHIP CYCLE DOWN I:002 11 PE-1 UPPER HEIGHT CONTROL I:000 0
PE-1 UPPER HEIGHT CONTROL I:000 0
PULSE TO BREAK VACUUM SOL 14-B O:003 0
VS-1 VACUUM SWITCH I:003 2 LS-22 FRAME CYCLE UP I:002 15
CHIPBOARD PLACED B3:0 L 6
AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 0087 9 I I I I I 0088 I I I I I I I I I PE-17 NEW PALLET NOT IN POSITION I:006 AFI 0 SS-1 TIMER ON T4:54 DN 10
CHIPBOARD PLACED B3:0 U 6 PE-17 ELEVATOR HOIST INHIBIT B3:2 L 6
AUTO HOIST UP B3:0
Page 26
Thursday, May 20, 2010 - 13:39:38
R R R R R 0089 R R R R R R R R R
AUTO HOIST UP B3:0 0 SS-1 TIMER ON T4:54 DN PE-17 NEW PALLET NOT IN POSITION I:006
PE-17 ELEVATOR HOIST INHIBIT B3:2 L 6
0090 10 INBOARD CHIPBOARD BOWED I:006 0091 7 OUTBOARD CHIPBOARD BOWED I:006 AFI 17 LS-4 CARRIAGE REVERSE -STOPI:001 7 LAYERS Nos. PR=10 C5:4 0092 DN B3:4 0093 13 AFI 15 6 DN 10 LS-22 FRAME CYCLE UP I:002 CHIPBOARD PLACED B3:0 FULL PALLET PAUSE T4:43 PALLET EXCHANGE B3:1
PE-17 ELEVATOR HOIST INHIBIT B3:2 U 6 COMMIT SWEEP B3:0 1
CROSSHAIR FAULT ENABLES ALARM B3:2 8
B3:4 ONS 15 TON Timer On Delay Timer T4:111 Time Base 0.01 Preset 300< Accum 0<
B3:4 L 13 EN DN
T4:111 0094 DN
B3:4 U 13
Page 27
Thursday, May 20, 2010 - 13:39:38
MCR MASTER CONTROL RELAY I:003 0095 3
NO CHIP PICK-UP TD - ON T4:31 DN PE-17 ELEVATOR HOIST INHIBIT B3:2 6 CROSSHAIR FAULT ENABLES ALARM B3:2 8 B3:4 13 PE-17 NEW PALLET NOT IN POSITION I:006 10
-HORNFAULT ALARM O:003 2
FLASHER T4:21 DN
FLASHER T4:21 DN
PE-14 TOP FRAME SENSOR I:000 0096 15
TOP FRAME CLEAR TOF Timer Off Delay Timer T4:44 Time Base 0.01 Preset 100< Accum 100< LAST PALLET LAYER SWEPT B3:4 14
EN DN
PB-2 AUTO MODE O:005 0097 0 PLACEMENT IN AUTO MODE B3:2 3 LAST PALLET LAYER SWEPT B3:4 0098 14 DN PLACEMENT AT T.F. BIN TD - ON T4:27
TOP FRAME CLEAR T4:44 DN
FR. CLAMPS CLOSED TD - ON T4:13 DN
FRAME PICKED UP B3:1 L 0
Page 28
Thursday, May 20, 2010 - 13:39:38
FRAME PICKED UP B3:1 0099 0 TOP FRAME DROPPED B3:1 0100 6 TOP FRAME PLACED B3:0 13
LAST PALLET LAYER SWEPT B3:4 14 PE-14 TOP FRAME SENSOR I:000 15
LOST TOP FRAME LOST FRAME B3:4 2
FRAME PICKED UP B3:1 U 0
PLACEMENT IN AUTO MODE B3:2 3 LAST PALLET LAYER SWEPT B3:4 0101 14 PE-14 TOP FRAME SENSOR I:000 0102 15 LAYER COUNTER = ZERO BIT B3:5 AFI 4 PLACEMENT IN AUTO MODE B3:2 3 TOP FRAME PLACED B3:0 13 LS-15 LAYER SQS OPEN I:002 6 CHIP AND FRAME PLACED B3:1 L 13 3 0 LS-2 HOIST DOWN I:001 16 12 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 PX-19 FRAME CLAMPS OPEN I:002
FRAME PICKED UP B3:1
TOP FRAME PLACED B3:0 L 13 TOP FRAME PLACED B3:0 U 13
CHIPBOARD PLACED B3:0 0103 6
Page 29
Thursday, May 20, 2010 - 13:39:38
LS-2 HOIST DOWN I:001 0104 3 SOL-10A FR.CLAMPS EXTEND O:002 0 LAYER COUNTER = ZERO BIT B3:5 4 PE-2 LOWER HEIGHT CONTROL I:000 1 LS-4 CARRIAGE REVERSE -STOPI:001 7 LS-22 FRAME CYCLE UP I:002 15 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 PE-2 LOWER HEIGHT CONTROL I:000 1 PE-1 UPPER HEIGHT CONTROL I:000 0 SS-9 ACCUM BED OFF AUTO I:005 4 PE-12 CHIP BIN EMPTY I:000 >ON 13
CHIP AND FRAME PLACED B3:1 U 13
HOIST UP TD - OFF T4:18 0105 DN
EMPTY PALLET UP B3:1 7
GATES UP TD - ON T4:19 DN
INBOARD CHIPBOARD BOWED I:006 7
OUTBOARD CHIPBOARD BOWED I:006 17
B3:5 9
COMMIT SWEEP -ENABLEB3:1 8
Page 30
Thursday, May 20, 2010 - 13:39:38
PB-2 AUTO MODE O:005 0107 0 SS-13 SWEEP COM. AUTO I:005 12 PB-4 COMMIT SWEEP I:004 2 COMMIT SWEEP -ENABLEB3:1 8
PALLET EXCHANGE B3:1 10 PLACEMENT IN AUTO MODE B3:2 3
SS-13 SWEEP COM. AUTO I:005 12
FULL PATTERN TD - ON T4:20 DN
LAYERS Nos. PR=10 C5:4 DN
PALLET EXCHANGE B3:1 10 PLACEMENT IN AUTO MODE B3:2 3
COMMIT SWEEP B3:0 L 1 TOP FRAME DROPPED B3:3 0108 1 AUTO HOIST UP B3:0 0109 0 PL-2 MANUAL MODE O:005 1 2 LS-1 HOIST UP I:001
B3:5 L 9
B3:5 U 9
B3:5 ONS 1
Page 31
Thursday, May 20, 2010 - 13:39:38
COMMIT SWEEP B3:0 0110 1 PE-2 LOWER HEIGHT CONTROL I:000 1 PB-2 AUTO MODE O:005 0111 0
COMMIT SWEEP B3:0 U 1
SS-13 SWEEP COM. AUTO I:005 12 COMMIT SWEEP B3:0 1 LS-4 CARRIAGE REVERSE -STOPI:001 7 HOIST CONVEYOR REVERSE TD - OFF T4:23 DN
PALLET EXCHANGE B3:1 10
FLASHER T4:21 DN
PB-4 COMMIT SWEEP O:005 2
PB-2 AUTO MODE O:005 0112 0 PX-20 PALLET STOP-UP I:002 13 LS-3 CARRIAGE FORWARD -STOPI:001 0113 5
PALLET STOP/PE-3 TD - ON T4:24 DN
PE-4 EMPTY PALLET REVERSE I:000 3
AUTO HOIST UP B3:0 L 0
AUTO HOIST UP B3:0 U 0
Page 32
Thursday, May 20, 2010 - 13:39:38
CHIP AND FRAME PLACED B3:1 13 SS-14 DISCHARGE COM. AUTO I:005 13 FULL PALLET DISCHARGE B3:0 2
TOP FRAME PLACED TD - ON T4:25 DN FULL PALLET PAUSE T4:43 DN
FULL PALLET PAUSE T4:43 DN AUTO HOIST UP B3:0 0
FLASHER T4:21 DN
PB-5 FULL PALL DISCHARGE O:005 3
FLASHER T4:21 DN
PB-2 AUTO MODE O:005 0115 0 PB-5 FULL PALLET DISCHARGE I:004 3 PB-5 FULL PALLET DISCHARGE I:004 3 TOP FRAME PLACED TD - ON T4:25 DN PLACE A TOP FRAME (MANUAL) B3:2 4
SS-14 DISCHARGE COM. AUTO I:005 13 SS-14 DISCHARGE COM. AUTO I:005 13
FULL PALLET PAUSE T4:43 DN FULL PALLET PAUSE T4:43 DN
CHIP AND FRAME PLACED B3:1 13
SS-14 DISCHARGE COM. AUTO I:005 13
TOP FRAME PLACED TD - ON T4:25 DN
CHIP AND FRAME PLACED B3:1 13 FULL PALLET DISCHARGE B3:0 L 2
Page 33
Thursday, May 20, 2010 - 13:39:38
FULL PALLET DISCHARGE B3:0 0116 2 PB-5 FULL PALLET DISCHARGE I:004 3 CHIPBOARD PLACED (MANUAL) B3:2 0117 5 FULL PALLET DISCHARGE B3:0 0118 2 LS-2 HOIST DOWN I:001 3 FULL PALLET DISCHARGE B3:0 0119 2 LS-2 HOIST DOWN I:001 3 LS-2 HOIST DOWN I:001 0120 3
SS-14 DISCHARGE COM. AUTO I:005 13
PLACE A TOP FRAME (MANUAL) B3:2 4
CHIPBOARD PLACED (MANUAL) B3:2 L 5 PB-5 FULL PALLET DISCHARGE I:004 3 PLACE A TOP FRAME (MANUAL) B3:2 L 4 CHIPBOARD PLACED (MANUAL) B3:2 U 5
PLACE A TOP FRAME (MANUAL) B3:2 U 4
FULL PALLET DISCHARGE B3:0 U 2
Page 34
Thursday, May 20, 2010 - 13:39:38
MANUAL HOIST UP B3:4 0121 8
MANUAL HOIST UP ON-DELAY WATCH DOG TON Timer On Delay Timer T4:107 Time Base 0.01 Preset 300< Accum 0<
EN DN
HOIST INDEXING DOWN B3:2 0122 14
LAYERS Nos. PR=10 CTU Count Up Counter Preset Accum
CU C5:4 20< 16< DN
0123
MOV Move Source C5:4.PRE 20< Dest N25:15 20< SUB Subtract Source A Source B Dest
C5:4.PRE 20< 1 1< N25:16 19<
ADD Add Source A Source B Dest
C5:4.PRE 20< 1 1< N25:17 21<
0124
EQU Equal Source A Source B
N25:17 21< C5:4.ACC 16<
LAYERS Nos. PR=10 MOV Move Source Dest
1 1< C5:4.ACC 16<
Page 35
Thursday, May 20, 2010 - 13:39:38
LAYERS Nos. PR=10 C5:4 0125 DN LS-1 HOIST UP I:001
AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 AFI 9
LAYERS Nos. PR=10 C5:4 RES
AFI 2 AUTO HOIST UP B3:0 0 LS-2 HOIST DOWN I:001 3 MANUAL HOIST UP ON-DELAY WATCH DOG T4:107 DN FULL PALLET DISCHARGE B3:0 0126 2 PALLET EXCHANGE B3:1 10 LAST PALLET LAYER SWEPT B3:4 14 LAST PALLET LAYER AND CHIPBOARD PLACED B3:5 0 7 10 LS-16 20TH LAYER I:007 12 EMPTY PALLET UP B3:1 PALLET EXCHANGE B3:1
LAYERS Nos. PR=10 C5:4 0127 DN LAST PALLET LAYER SWEPT B3:4 0128 14 6
CHIPBOARD PLACED B3:0
Page 36
Thursday, May 20, 2010 - 13:39:38
0129
LAYERS Nos. PR=10 EQU Equal Source A C5:4.ACC 16< Source B N25:15 20< LAST PALLET LAYER AND CHIPBOARD PLACED B3:5 0
LAYER COUNTER = ZERO BIT B3:5 4
LS-22 FRAME CYCLE UP I:002 0130 15
GET FRAME AT PALLET EXCHANGE B3:1 L 11 GET FRAME AT PALLET EXCHANGE B3:1 U 11
FRAME PICKED UP B3:1 0131 0 LAST PALLET LAYER SWEPT B3:4 14 PB-2 AUTO MODE O:005 0132 0 PL-2 MANUAL MODE O:005 1 1 SS-17 DEADPLATE DOWN I:007 3 SOL-13A DEADPLATE EXTEND O:002 6 PE-1 UPPER HEIGHT CONTROL I:000 0 DN COMMIT SWEEP B3:0 DEADPLATE EXTENDED TD - ON T4:26
SOL-12B DEADPLATE DOWN O:002 5
COMMIT SWEEP B3:0 1
SOL-12A DEADPLATE UP O:002 4
SS-17 DEADPLATE UP I:007 2
Page 37
Thursday, May 20, 2010 - 13:39:38
SOL-12A DEADPLATE UP O:002 0134 4
T4:73 DN
EN DN
COMMIT SWEEP B3:0 0135 1
T4:73 DN B3:2 11
B3:2 11
COMMIT SWEEP B3:0 1 CHIPBOARD DROPPED B3:3 2 LAYERS Nos. PR=10 C5:4 DN
SOL-13A DEADPLATE EXTEND O:002 6
SS-18 DEADPLATE EXTEND I:007 4 LS-3 CARRIAGE FORWARD -STOPI:001 5 SS-18 DEADPLATE RETRACT I:007 5 SOL-13B DEADPLATE RETRACT O:002 7
PB-2 AUTO MODE O:005 0137 0 PL-2 MANUAL MODE O:005 1
B3:2 11
Page 38
Thursday, May 20, 2010 - 13:39:38
COMMIT SWEEP B3:0 1 SS-4 CARRIAGE PINS-DOWN I:004 13 SOL-5B CARRIAGE PINS DOWN O:001 7 SS-5 GATE PINS-DOWN I:004 15 LS-3 CARRIAGE FORWARD -STOPI:001 5 LS-4 CARRIAGE REVERSE -STOPI:001 7 SOL-5A CARRIAGE PINS UP O:001 6
LS-9 CARRIAGE PINS DOWN I:002 0
SOL-5A CARRIAGE PINS UP O:001 6
SOL-5B CARRIAGE PINS DOWN O:001 7
LS-11 GATE PINS DOWN I:002 2
SOL-4B GATE PINS DOWN O:001 5
COMMIT SWEEP B3:0 1
SOL-5B CARRIAGE PINS DOWN O:001 7
SS-4 CARRIAGE PINS-UP I:004 12 SOL-5A CARRIAGE PINS UP O:001 6
Page 39
Thursday, May 20, 2010 - 13:39:38
PB-2 AUTO MODE O:005 0141 0 PL-2 MANUAL MODE O:005 1 LS-13 PATTERN FRAME DOWN I:002 4
COMMIT SWEEP B3:0 1 SS-5 GATE PINS-UP I:004 14
LS-4 CARRIAGE REVERSE -STOPI:001 7 CARRIAGE REVERSE SLOW SPEED B3:0 9 M2-DRIVE CARRIAGE REVERSE O:004 11
LS-14 HEAD BACK I:002 5
SOL-4B GATE PINS DOWN O:001 5
SOL-4A GATE PINS UP O:001 4
Page 40
Thursday, May 20, 2010 - 13:39:38
CHIPBOARD PLACED B3:0 6 COMMIT SWEEP B3:0 1
LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16
SOL-9B FRAME CYL UP O:001 17
FULL PALLET PAUSE T4:43 DN PE-2 LOWER HEIGHT CONTROL I:000 1 PE-2 LOWER HEIGHT CONTROL I:000 1
FRAME CYCLE UP TD - ON T4:16 DN
SS-12 LAYER SQS CLOSED I:005 11
M2-DRIVE CARRIAGE FORWARD O:004 10 LS-4 CARRIAGE REVERSE -STOPI:001 7
LAYER SWEPT B3:1 15
Page 41
Thursday, May 20, 2010 - 13:39:38
PLACE A TOP FRAME (MANUAL) B3:2 4
SOL-8B LAYER SQS OPEN O:001 15 LS-3 CARRIAGE FORWARD -STOPI:001 5 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 PALLET EXCHANGE B3:1 10 M2-DRIVE CARRIAGE REVERSE O:004 11 SS-12 LAYER SQS OPEN I:005 10
SOL-8A LAYER SQS CLOSE O:001 14 SOL-8B LAYER SQS OPEN O:001 15
PB-2 AUTO MODE O:005 0 PB-2 AUTO MODE O:005 0 PL-2 MANUAL MODE O:005 1 PL-2 MANUAL MODE O:005 1
Page 42
Thursday, May 20, 2010 - 13:39:38
M2-DRIVE CARRIAGE REVERSE O:004 11 LS-4 CARRIAGE REVERSE -STOPI:001 7 SS-3 PATTERN FORMERDOWN I:004 11
LS-4A CARRIAGE REVERSE SLOW SPEED I:001 6
PB-2 AUTO MODE O:005 0 PL-2 MANUAL MODE O:005 1 SOL-6B PATTERN FORMER DOWN O:001 11
SOL-6B PATTERN FORMER DOWN O:001 11 CARRIAGE FORWARD -STOP TD - ON T4:0 DN SS-3 PATTERN FORMER-UP I:004 10 LS-3 CARRIAGE FORWARD -STOPI:001 5 M2-DRIVE CARRIAGE FORWARD O:004 10 LS-11 GATE PINS DOWN I:002 2 SOL-6B PATTERN FORMER DOWN O:001 11 SOL-6A PATTERN FORMER UP O:001 10
PB-2 AUTO MODE O:005 0145 0 PL-2 MANUAL MODE O:005 1 SOL-6A PATTERN FORMER UP O:001 10
Page 43
Thursday, May 20, 2010 - 13:39:38
LS-3 CARRIAGE FORWARD -STOPI:001 0146 5
CARRIAGE FORWARD -STOP TD - ON TON Timer On Delay Timer Time Base Preset Accum
EN T4:0 0.01 50< 0< DN
PB-2 AUTO MODE O:005 0147 0 PL-2 MANUAL MODE O:005 1 PL-2 MANUAL MODE O:005 1
COMMIT SWEEP B3:0 1 SS-15 SIDE GD'S CLOSE I:005 15 M2-DRIVE CARRIAGE FORWARD O:004 10 LS-3 CARRIAGE FORWARD -STOPI:001 5 M2-DRIVE CARRIAGE REVERSE O:004 11 SS-15 SIDE GD'S OPEN I:005 14
SOL-7A SIDE GD'S EXTENDED O:001 12
PE-2 LOWER HEIGHT CONTROL I:000 1 M2-DRIVE CARRIAGE FORWARD O:004 10 SOL-7B SIDE GD'S RETRACT O:001 13
PB-2 AUTO MODE O:005 0148 0 PL-2 MANUAL MODE O:005 1 PL-2 MANUAL MODE O:005 1
Page 44
Thursday, May 20, 2010 - 13:39:38
SS-10 STAGGER #1 STAGGER #2 I:005 5 LS-4 CARRIAGE REVERSE -STOPI:001 7 M2-DRIVE CARRIAGE REVERSE O:004 11 SS-10 STAGGER #1 STAGGER #2 I:005 5 GO GET FRAME ON START-UP B3:0 4 SS-10 STAGGER #1 STAGGER #2 I:005 5 LS-9 CARRIAGE PINS DOWN I:002 0 LS-11 GATE PINS DOWN I:002 2 LS-9 CARRIAGE PINS DOWN I:002 0 LS-11 GATE PINS DOWN I:002 2
PE-11 REJECT BELT CLEAR I:000 12
SOL-3A HEAD FORWARD O:001 2
COMMIT SWEEP B3:0 1
M2-DRIVE CARRIAGE REVERSE O:004 11
COMMIT SWEEP B3:0 1
PALLET EXCHANGE B3:1 10 PL-2 MANUAL MODE O:005 1
LS-3 CARRIAGE FORWARD -STOPI:001 5 SOL-3B HEAD BACK O:001 3
LS-10 GATE PINS UP I:002 0151 1
ACCUM BED ON/OFF TIMER T4:104 DN
ACCUM BED ON/OFF TIMER TON Timer On Delay Timer T4:103 Time Base 0.01 Preset 300< Accum 0<
EN DN
Page 45
Thursday, May 20, 2010 - 13:39:38
TON Timer On Delay Timer T4:113 Time Base 0.01 Preset 50< Accum 50< MCR MASTER CONTROL RELAY I:003 3 LS-3 CARRIAGE FORWARD -STOPI:001 5
EN DN
SS-9 ACCUM BED OFF AUTO I:005 0153 4 MS-9 ACCUM BED O:000 0154 12 ACCUM BED ON/OFF TIMER T4:104 DN MCR MASTER CONTROL RELAY I:003 0155 3
ACCUM BED ON/OFF TIMER T4:103 DN
T4:113 DN ACCUM BED ON/OFF TIMER TON Timer On Delay Timer T4:104 Time Base 0.01 Preset 20< Accum 20<
MS-9 ACCUM BED O:000 12
EN DN
LS-9 CARRIAGE PINS DOWN I:002 0 SOL-9B FRAME CYL UP O:001 17 SOL-15A AIR KNIFE O:005 10
AIR KNIFE -PULSET4:34 DN
SOL-15A AIR KNIFE O:005 10
LS-8 CARRIAGE PINS UP I:001 0156 17
LS-10 GATE PINS UP I:002 1
TON Timer On Delay Timer T4:112 Time Base 0.01 Preset 300< Accum 300< MCR MASTER CONTROL RELAY I:003 3
EN DN
SS-19 CAN GUIDES OFF/ON I:007 0157 6
CAN GUIDE EXTENDED TD - ON T4:32 DN
T4:112 TT
SOL-16B CAN GD'S RETRACT O:005 12
Page 46
Thursday, May 20, 2010 - 13:39:38
SS-19 CAN GUIDES OFF/ON I:007 0158 6 T4:112 DN
CAN GUIDE RETRACTED TD - ON T4:33 DN
SOL-16B CAN GD'S RETRACT O:005 12
SOL-16A CAN GD'S EXTEND O:005 11
LS-14 HEAD BACK I:002 5 M2-DRIVE CARRIAGE FORWARD O:004 10
MS-7 REJECT BELT O:000 10
PB-8 REJECT BELT JOG I:007 7 LS-15 LAYER SQS OPEN I:002 0160 6 LAYER SQS OPEN TD - ON TON Timer On Delay Timer Time Base Preset Accum SIDE GD'S OPEN TD - ON TON Timer On Delay Timer Time Base Preset Accum FRAME BIN LOADED TD - ON TON Timer On Delay Timer Time Base Preset Accum EN T4:1 0.01 10< 0< DN
LS-21 SIDE GD'S OPEN I:002 0161 14
EN T4:2 0.01 20< 21< DN
PE-13 FRAME BIN EMPTY I:000 0162 14
EN T4:3 0.01 3000< 3001< DN
Page 47
Thursday, May 20, 2010 - 13:39:38
PL-2 MANUAL MODE O:005 0163 1
PLACEMENT TO FRAME BIN MANUAL MODE RTO Retentive Timer On Timer T4:5 Time Base 0.01 Preset 150< Accum 48<
EN DN
PLACEMENT TO FR. BIN MANUAL MODE T4:5 0164 DN
LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14 SS-6 PLACEMENT REVERSE I:004 17
PLACEMENT TO FRAME BIN MANUAL MODE T4:5 RES
CARRIAGE RUNNING REVERSE TD - ON TON Timer On Delay Timer Time Base Preset Accum PLACEMENT AT C.B. STOP TD - ON T4:35 DN
EN T4:6 0.01 60< 0< DN
SS-6 PLACEMENT FORWARD I:004 16
PLACEMENT TO HOIST MANUAL MODE RTO Retentive Timer On Timer T4:7 Time Base 0.01 Preset 150< Accum 0<
EN DN
PLACEMENT TO HOIST MANUAL MODE T4:7 0167 DN
LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 SS-6 PLACEMENT FORWARD I:004 16
PLACEMENT TO HOIST MANUAL MODE T4:7 RES
Page 48
Thursday, May 20, 2010 - 13:39:38
PE-12 CHIP BIN EMPTY I:000 0168 >ON 13
CHIP BIN EMPTY TD - ON TON Timer On Delay Timer Time Base Preset Accum
EN T4:8 0.01 300< 0< DN
PX-19 FRAME CLAMPS OPEN I:002 0169 12
FRAME CLAMPS CLOSED TD - ON TON Timer On Delay Timer T4:13 Time Base 0.01 Preset 100< Accum 100< PE-14 TOP FRAME SENSOR I:000 15 FRAME CYCLE DOWN TD - ON TON Timer On Delay Timer T4:14 Time Base 0.01 Preset 100< Accum 0< FRAME CYCLE UP TD - ON TON Timer On Delay Timer T4:16 Time Base 0.01 Preset 10< Accum 0<
EN DN
EN DN
SOL-9B FRAME CYL UP O:001 0171 17
EN DN
AUTO HOIST UP FAST (FWD) B3:4 0172 7 MANUAL HOIST UP B3:4 8 AUTO HOIST UP SLOW DOWN SPEED B3:4 10
HOIST UP TD - OFF TOF Timer Off Delay Timer T4:18 Time Base 0.01 Preset 60< Accum 60<
EN DN
Page 49
Thursday, May 20, 2010 - 13:39:38
MS-9 ACCUM BED O:000 0173 12
GATES UP TD - ON TON Timer On Delay Timer T4:19 Time Base 0.01 Preset 280< Accum 280< FULL PATTERN TD - ON TON Timer On Delay Timer T4:20 Time Base 0.01 Preset 100< Accum 0<
EN DN
PE-10 PATTERN FULL I:000 0174 11
EN DN
FLASHER T4:21 0175 DN FLASHER T4:21 DN FLASHER T4:21 0176 DN
FLASHER -RESETT4:22 DN
FLASHER TON Timer On Delay Timer T4:21 Time Base 0.01 Preset 80< Accum 80<
EN DN
FLASHER -RESETTON Timer On Delay Timer T4:22 Time Base 0.01 Preset 60< Accum 36< HOIST CONVEYOR REVERSE TD - OFF TOF Timer Off Delay Timer T4:23 Time Base 0.01 Preset 100< Accum 100<
EN DN
MS-4R HOIST CONVEYOR REVERSE O:000 0177 3
EN DN
MS-4R HOIST CONVEYOR REVERSE O:000 0178 3 PALLET STOP/PE-3 TD - ON T4:24 DN
PE-3 PALLET STOP I:000 2
PALLET STOP/PE-3 TD - ON TON Timer On Delay Timer T4:24 Time Base 0.01 Preset 200< Accum 0<
EN DN
Page 50
Thursday, May 20, 2010 - 13:39:38
TOP FRAME PLACED B3:0 0179 13
TOP FRAME PLACED TD - ON TON Timer On Delay Timer T4:25 Time Base 0.01 Preset 150< Accum 0< DEADPLATE EXTENDED TD - ON TON Timer On Delay Timer T4:26 Time Base 0.01 Preset 80< Accum 0<
EN DN
SOL-13A DEADPLATE EXTEND O:002 0180 6
EN DN
LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 0181 14
PLACEMENT AT T.F. BIN TD - ON TON Timer On Delay Timer T4:27 Time Base 0.01 Preset 60< Accum 0<
EN DN
PE-5 FULL PALLET IN HOIST I:000 0182 4 STRAPPER CONVEYOR ENABLE B3:2 7 PE-6 DISCHARGE CONVEYOR I:000 0183 5
FULL PALL IN HOIST TD - OFF TOF Timer Off Delay Timer T4:29 Time Base 0.01 Preset 1800< Accum 0<
EN DN
PE-6 TD - OFF TOF Timer Off Delay Timer T4:30 Time Base 0.01 Preset 1500< Accum 1500<
EN DN
Page 51
Thursday, May 20, 2010 - 13:39:38
LS-5 PLACEMENT AT C.B. -STOPI:001 0184 12
VS-1 VACUUM SWITCH I:003 2
NO CHIP PICK-UP TD - ON TON Timer On Delay Timer T4:31 Time Base 0.01 Preset 2000< Accum 0< CAN GUIDE EXTENDED TD - ON TON Timer On Delay Timer T4:32 Time Base 0.01 Preset 170< Accum 170<
EN DN
SOL-16A CAN GD'S EXTEND O:005 0185 11 CAN GUIDE EXTENDED TD - ON T4:32 DN SOL-16B CAN GD'S RETRACT O:005 0186 12
CAN GUIDE RETRACTED TD - ON T4:33 DN
EN DN
CAN GUIDE RETRACTED TD - ON TON Timer On Delay Timer T4:33 Time Base 0.01 Preset 170< Accum 86< LS-18 CHIP CYCLE DOWN I:002 11
EN DN
AIR KNIFE -PULSETOF Timer Off Delay Timer T4:34 Time Base 0.01 Preset 50< Accum 50< PLACEMENT AT C.B. STOP TD - ON TON Timer On Delay Timer T4:35 Time Base 0.01 Preset 70< Accum 70<
EN DN
EN DN
Page 52
Thursday, May 20, 2010 - 13:39:38
FRAME CYCLE DOWN TD - ON TON Timer On Delay Timer T4:70 Time Base 0.01 Preset 40< Accum 0< EN DN
LS-9 CARRIAGE PINS DOWN I:002 0190 0
GATES DOWN TD - ON TON Timer On Delay Timer T4:71 Time Base 0.01 Preset 0< Accum 0< EMPTY PAL AT HOIST TD - ON TON Timer On Delay Timer Time Base Preset Accum EN DN
PE-9 M-T PALLET STAGED I:000 0191 10
EN T4:9 0.01 20< 20< DN
PE-9 M-T PALLET STAGED I:000 0192 10
EMPTY PAL AT HOIST TD-OFF TOF Timer Off Delay Timer T4:15 Time Base 0.01 Preset 500< Accum 0< PE-91 PAL DISPENSOR IS JAMMED ON-DELAY TON Timer On Delay Timer T4:11 Time Base 0.01 Preset 500< Accum 0<
EN DN
LS-31 DISPENSER DOWN I:003 0193 0
PE-91 PAL DISPENSOR IS JAMMED I:007 10
EN DN
Page 53
Thursday, May 20, 2010 - 13:39:38
SS-1D DISPENSER MANUAL/ AUTO I:003 0194 5
LS-31 DISPENSER DOWN I:003 0
PE-90 PAL STAGED IN BOTTOM OF DISPENSOR I:001 1 PE-90 NO PAL STAGED IN BOTTOM OF DISPEN. TD-OFF TON Timer On Delay Timer T4:12 Time Base 1.0 Preset 10< Accum 10< HOIST CONVEYOR FORWARD ON-DELAY TON Timer On Delay Timer T4:99 Time Base 0.01 Preset 50< Accum 0< ATTEMPTS WERE MADE TO CLEAR JAMS--BLUE BEACON ON: CTU Count Up Counter Preset Accum EN DN
EN DN
MS-4F HOIST CONVEYOR FORWARD O:000 0195 2
SOL-1A DISPENSER UP O:000 0196 16
CU C5:5 3< 9< DN
PE-90 PAL STAGED IN DISPENSOR ON-DELAY T4:4 0197 DN PAL. UNDER DISPENSOR IS LIFTED OFF CONV. B3:5 5
ATTEMPTS WERE MADE TO CLEAR JAMS--BLUE BEACON ON: C5:5 RES
Page 54
Thursday, May 20, 2010 - 13:39:38
0198
ATTEMPTS WERE MADE TO CLEAR JAMS--BLUE BEACON ON: GEQ Grtr Than or Eql (A>=B) Source A C5:5.ACC 9< Source B 2 2< LS-2 HOIST DOWN I:001 PE-3 PALLET STOP I:000 2 PE-17 NEW PALLET NOT IN POSITION I:006 10 PALLET STAGED AT PALLETIZER B3:4 1 LS-31 DISPENSER DOWN I:003 0 MS-8 EMPTY PALLETIZR CONVEYOR O:000 11 SS-1D DISPENSER MANUAL/ AUTO I:003 5 PB-1D DISPENSER POWER I:003 PALLET STAGED AT PALLETIZER B3:4 1 PB-1D DISPENSER POWER I:003 4 M-8 OVERLOAD TRIPPED I:006 15
2 OR MORE ATTEMPTS WERE MADE TO STAGE PALLET B3:5 10
0199 3
T4:121 DN PE-3 PALLET STOP I:000 2 MS-8 EMPTY PALLETIZR CONVEYOR O:000 11 PB-1D DISPENSER POWER ON O:002 13
PE-91 PAL DISPENSOR IS JAMMED T4:11 DN
0200 4
Page 55
Thursday, May 20, 2010 - 13:39:38
MCR MASTER CONTROL RELAY I:003 0201 3
SS-1D DISPENSER MANUAL/ AUTO I:003 5
PE-90 PAL STAGED IN BOTTOM OF DISPENSOR I:001 1
PE-9 M-T PALLET STAGED I:000 10
MS-8 EMPTY PALLETIZR CONVEYOR O:000 11
NO PAL ON CONVEYOR OR UNDER DISPENSOR ON-DELAY TON Timer On Delay Timer T4:100 Time Base 0.01 Preset 1000< Accum 0< NO PAL ON CONVEYOR OR UNDER DISPENSOR ON-DELAY T4:100 DN
EN DN
PB-1D DISPENSER POWER ON O:002 0202 13 LS-30 DISPENSER UP I:002 0203 17
SOL-1A DISPENSER UP O:000 16
INSURES PAL IN DISPENSOR CLEARS OUT B3:4 4
NO PALLETS CYCLE DISPENSOR AGAIN B3:3 15
LS-30 DISPENSOR UP TD-ON TON Timer On Delay Timer T4:109 Time Base 0.01 Preset 200< Accum 0< DISPENSOR TRAVEL UP JAM; OPEN CLAMPS TD-ON TON Timer On Delay Timer T4:110 Time Base 1.0 Preset 4< Accum 0<
EN DN
LS-31 DISPENSER DOWN I:003 0204 0
EN DN
Page 56
Thursday, May 20, 2010 - 13:39:38
PALLET STAGED AT PALLETIZER B3:4 0205 1 INSURES PAL IN DISPENSOR CLEARS OUT B3:4 4 PE-91 PAL DISPENSOR IS JAMMED T4:11 DN ATTEMPTS WERE MADE TO CLEAR JAMS--BLUE BEACON ON: C5:5 DN LS-31 DISPENSER DOWN I:003 0206 0 1
DISPENSOR JAMMED ONDELAY TON Timer On Delay Timer T4:108 Time Base 1.0 Preset 60< Accum 60<
EN DN
PE-90 PAL STAGED IN BOTTOM OF DISPENSOR I:001
PE-90 PAL STAGED IN DISPENSOR ON-DELAY TON Timer On Delay Timer Time Base Preset Accum
EN T4:4 0.01 300< 0< DN
EMPTY PAL AT HOIST TD - ON T4:9 0207 DN PALLET STAGED AT PALLETIZER B3:4 0208 1 PE-90 PAL STAGED IN DISPENSOR ON-DELAY T4:4 0209 DN DN EMPTY PAL AT HOIST TD - OFF T4:15
PALLET STAGED AT PALLETIZER B3:4 L 1 PALLET STAGED AT PALLETIZER B3:4 U 1 INSURES PAL IN DISPENSOR CLEARS OUT B3:4 L 4
Page 57
Thursday, May 20, 2010 - 13:39:38
PE-9 M-T PALLET STAGED I:000 0210 10 SS-1D DISPENSER MANUAL/ AUTO I:003 5
PALLET STAGED AT PALLETIZER B3:4 1
INSURES PAL IN DISPENSOR CLEARS OUT B3:4 U 4
PB-1D DISPENSER POWER ON O:002 0211 13 PB-1D DISPENSER POWER ON O:002 0212 13
SS-1D DISPENSER MANUAL/ AUTO I:003 5 SS-1D DISPENSER MANUAL/ AUTO I:003 5
PALLET STAGED AT PALLETIZER B3:4 1 PAL. UNDER DISPENSOR IS LIFTED OFF CONV. B3:5 5
HOIST CONVEYOR FORWARD ON-DELAY T4:99 EN
PAL. UNDER DISPENSOR IS LIFTED OFF CONV. B3:5 5 DISPENSER DOWN ACTIVATED B3:5 7
AUTO HOIST UP B3:0 0 MANUAL HOIST UP ON-DELAY WATCH DOG T4:107 DN
B3:5 ONS 6
PE-15 DISPENCER LOW (3 PALLETS) I:000 0213 16
EN DN
DISPENCER EMPTY I:000 0214 17
EN DN
Page 58
Thursday, May 20, 2010 - 13:39:38
DISPENCER EMPTY I:000 0215 17
EN DN
PB-1D DISPENSER POWER ON O:002 0216 13 SS-1D DISPENSER MANUAL/ AUTO I:003 5 SOL-1A DISPENSER DOWN OFF-DELAY T4:102 DN
PALLET STAGED AT PALLETIZER B3:4 1
PE-3 PALLET STOP I:000 2
T4:119 DN SOL-1A DISPENSER UP O:000 16
T4:120 DN
PB-2D DISPENSE RAISE I:003 6 MS-8 EMPTY PALLETIZR CONVEYOR O:000 11
SOL-1B DISPENSER DOWN O:000 17
Page 59
Thursday, May 20, 2010 - 13:39:38
PB-1D DISPENSER POWER ON O:002 0217 13
SS-1D DISPENSER MANUAL/ AUTO I:003 5 SS-1D DISPENSER MANUAL/ AUTO I:003 5 SS-1D DISPENSER MANUAL/ AUTO I:003 5 SS-1D DISPENSER MANUAL/ AUTO I:003 5
LS-31 DISPENSOR UP TD-ON T4:109 DN SOL-1B DISPENSER DOWN O:000 17 PB-3D DISPENSE LOWER I:003 7 DISPENSER DOWN ACTIVATED B3:5 7
SOL-1B DISPENSER DOWN O:000 17
SOL-1B DISPENSER DOWN O:000 0218 17
SOL-1A DISPENSER DOWN-OFF DELAY TOF Timer Off Delay Timer T4:102 Time Base 1.0 Preset 10< Accum 10< SOL-1B DISPENSER DOWN O:000 17 SS-1D DISPENSER MANUAL/ AUTO I:003 5 SS-1D DISPENSER MANUAL/ AUTO I:003 5 LS-32 CLAMPS CLOSED I:003 1 PX-20 PALLET STOP-UP I:002 13 DISPENSOR TRAVEL UP JAM; OPEN CLAMPS TD-ON T4:110 DN LS-31 DISPENSOR UP TD-ON T4:109 DN
EN DN
PX-20 PALLET STOP-UP I:002 0219 13
SOL-2B CLAMPS CLOSED O:001 1 SOL-2A CLAMPS OPEN O:001 0
PB-1D DISPENSER POWER ON O:002 13
LS-30 DISPENSER UP I:002 17
Page 60
Thursday, May 20, 2010 - 13:39:38
STRAPPER CONVEYOR ENABLE B3:2 0221 7 STRAPPER CONVEYOR ENABLE B3:2 7 PB-1S STRAPPER CONVEYOR AUTO MODE O:002 0222 11
PB-1S STRAPPER CONVEYOR AUTO MODE O:002 11
FLASHER T4:21 DN PB-6 AUTO CYCLE RESET O:005 4 PL-2S STRAPPER CONVEYOR MANUAL MODE O:002 12 PB-2S STRAPPER CONVEYOR AUTO STOP I:003 11 MCR MASTER CONTROL RELAY I:003 3
STRAPPER CONVEYOR ENABLE B3:2 0223 7 PB-1S STRAPPER CONVEYOR AUTO START I:003 0224 10 PB-6 AUTO CYCLE RESET I:003 15 STRAPPER CONVEYOR ENABLE B3:2 7 PE-5 FULL PALLET IN HOIST I:000 0225 4 17
PB-7 I:003
TOF Timer Off Delay Timer T4:114 Time Base 0.01 Preset 800< Accum 800<
EN DN
Page 61
Thursday, May 20, 2010 - 13:39:38
CC-1 I/F FROM STRAPPER I:006 2
PE-7 TD - OFF T4:69 DN SS-1S STRAPPER CONVEYOR FORWARD I:003 13 SS-11 PALLET CONVEYORS FORWARD I:005 6
MS-5R DISCHARGE CONVEYOR REVERSE O:000 5
STRAPPER CONVEYOR ENABLE B3:2 7 PL-2 MANUAL MODE O:005 1
MS-4F HOIST CONVEYOR FORWARD O:000 2 T4:114 DN
MS-4F HOIST CONVEYOR FORWARD O:000 2 T4:114 DN
Page 62
Thursday, May 20, 2010 - 13:39:38
MS-5F DISCHARGE CONVEYOR FORWARD O:000 4
MS-5F DISCHARGE CONVEYOR FORWARD O:000 4 SS-1S STRAPPER CONVEYOR REVERSE I:003 14 SS-11 PALLET CONVEYORS REVERSE I:005 7 PE-7 STRAPPER CONVEYOR CLEAR I:000 0228 6 PALLET IN POSITION FOR STRAP B3:2 0229 0 PALLET IN POSITION FOR STRAP B3:2 0230 0 DN 3 0 MS-6F STRAPPER CONVEYOR FORWARD O:006 PALLET IN POSITION FOR STRAP B3:2 PALLET IN POSITION FOR STRAP B3:2 L 0 PALLET IN POSITION FOR STRAP B3:2 U 0 MS-5F DISCHARGE CONVEYOR FORWARD O:000 4 MS-5R DISCHARGE CONVEYOR REVERSE O:000 5
STRAPPER CONVEYOR ENABLE B3:2 0227 7 PL-2 MANUAL MODE O:005 1
PE-7 TD - OFF T4:69
TIME FOR 1ST STRAP RTO Retentive Timer On Timer T4:36 Time Base 0.01 Preset 450< Accum 0<
EN DN
Page 63
Thursday, May 20, 2010 - 13:39:38
TIME FOR 1ST STRAP T4:36 0231 DN
RUN TO 2ND STRAP RTO Retentive Timer On Timer T4:37 Time Base 0.01 Preset 420< Accum 0< TIME FOR 2ND STRAP RTO Retentive Timer On Timer T4:38 Time Base 0.01 Preset 500< Accum 0<
EN DN
RUN TO 2ND STRAP T4:37 0232 DN
EN DN
TIME FOR 2ND STRAP T4:38 0233 DN
RUN TO 3RD STRAP RTO Retentive Timer On Timer T4:96 Time Base 0.01 Preset 240< Accum 0< TIME FOR 3RD STRAP RTO Retentive Timer On Timer T4:97 Time Base 0.01 Preset 500< Accum 0< START FOR DISCHARGE RTO Retentive Timer On Timer T4:67 Time Base 0.01 Preset 300< Accum 0<
EN DN
RUN TO 3RD STRAP T4:96 0234 DN
EN DN
TIME FOR 3RD STRAP T4:97 0235 DN
EN DN
CR-201 CONVEYOR SYSTEM CLEAR I:006 0236 1
CC-1 TD - OFF TOF Timer Off Delay Timer T4:68 Time Base 0.01 Preset 100< Accum 100<
EN DN
Page 64
Thursday, May 20, 2010 - 13:39:38
PE-7 STRAPPER CONVEYOR CLEAR I:000 0237 6
PE-7 TD - OFF TOF Timer Off Delay Timer T4:69 Time Base 0.01 Preset 100< Accum 100<
EN DN
PE-7 TD - OFF T4:69 0238 DN PE-7 TD - OFF T4:69 0239 DN PE-7 TD - OFF T4:69 0240 DN PE-7 TD - OFF T4:69 0241 DN PE-7 TD - OFF T4:69 0242 DN PE-7 TD - OFF T4:69 0243 DN MCR MASTER CONTROL RELAY I:003 0244 3 6 DN SS-1S STRAPPER CONVEYOR FORWARD I:003 13 STRAPPER CONVEYOR ENABLE B3:2 7 PE-7 STRAPPER CONVEYOR CLEAR I:000
TIME FOR 1ST STRAP T4:36 RES RUN TO 2ND STRAP T4:37 RES TIME FOR 2ND STRAP T4:38 RES RUN TO 3RD STRAP T4:96 RES TIME FOR 3RD STRAP T4:97 RES START FOR DISCHARGE T4:67 RES INTERFACE CONVEYOR SYSTEM CR-203 O:006 0
TIME FOR 3RD STRAP T4:97
Page 65
Thursday, May 20, 2010 - 13:39:38
PALLET IN POSITION FOR STRAP B3:2 0
IN POSITION TO STRAP CR-204 O:006 1 PALLET IN POSITION FOR STRAP B3:2 0 RUN TO 2ND STRAP T4:37 DN RUN TO 3RD STRAP T4:96 DN PE-7 STRAPPER CONVEYOR CLEAR I:000 6 IN POSITION TO STRAP CR-204 O:006 1
STRAPPER CONVEYOR ENABLE B3:2 0246 AFI 7
TIME FOR 1ST STRAP T4:36 DN TIME FOR 2ND STRAP T4:38 DN TIME FOR 3RD STRAP T4:97 DN
MS-5F DISCHARGE CONVEYOR FORWARD O:000 0247 4 PB-2 AUTO MODE O:005 0248 0
PE-7 STRAPPER CONVEYOR CLEAR I:000 6 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
STRAPPER CONVEYOR RUNNING CR-105 O:006 2
1 1< N7:0 104<
MESSAGE OUTPUT TO DL20 MOV Move Source Dest
2 2< N7:0 104<
LIGHT CURTAIN SAFETY B3:3 0250 0 AFI
114 114< N7:0 104<
Page 66
Thursday, May 20, 2010 - 13:39:38
SS-13 SWEEP COM. AUTO I:005 12
COMMIT SWEEP B3:0 1
FRAME PICKED UP B3:1 0 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
3 3< N7:0 104<
LS-22 FRAME CYCLE UP I:002 15 LS-5 PLACEMENT AT C.B. -STOPI:001 12
FULL PATTERN TD - ON T4:20 DN
GATES UP TD - ON T4:19 DN
SS-9 ACCUM BED OFF AUTO I:005 4
PE-12 CHIP BIN EMPTY I:000 >ON 13
AUTO HOIST UP B3:0 0 PE-2 LOWER HEIGHT CONTROL I:000 1 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
4 4< N7:0 104<
Page 67
Thursday, May 20, 2010 - 13:39:38
CHIP AND FRAME PLACED B3:1 13
TOP FRAME PLACED TD - ON T4:25 DN
FULL PALLET DISCHARGE B3:0 2 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
5 5< N7:0 104<
FULL PALLET DISCHARGE B3:0 0254 2
6 6< N7:0 104<
PB-2 AUTO MODE O:005 0255 0 PE-17 NEW PALLET NOT IN POSITION I:006 10
MS-4F HOIST CONVEYOR FORWARD O:000 2
8 8< N7:0 104<
9 9< N7:0 104< HOIST INDEXING DOWN B3:3 L 3
HOIST INDEXING DOWN B3:2 0257 14
FULL PALLET DISCHARGE B3:0 2
Page 68
Thursday, May 20, 2010 - 13:39:38
HOIST INDEXING DOWN B3:3 0258 3 HOIST INDEX TOO LOW B3:3 0259 4
PE-2 LOWER HEIGHT CONTROL I:000 1 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
HOIST INDEX TOO LOW B3:3 L 4
40 40< N7:0 104<
HOIST INDEX TOO LOW B3:3 0260 4 FULL PALLET DISCHARGE B3:0 2 HOIST INDEX TOO LOW B3:3 0261 4 FULL PALLET DISCHARGE B3:0 2 AUTO HOIST UP FAST (FWD) B3:4 0262 7 AUTO HOIST UP SLOW DOWN SPEED B3:4 10
HOIST INDEX TOO LOW B3:3 U 4
HOIST INDEXING DOWN B3:3 U 3
HOIST UP FAULT RTO Retentive Timer On Timer T4:87 Time Base 0.01 Preset 2000< Accum 0<
EN DN
Page 69
Thursday, May 20, 2010 - 13:39:38
AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 0263 9 PE-2 LOWER HEIGHT CONTROL I:000 1 LS-1 HOIST UP I:001 2 HOIST UP FAULT T4:87 0264 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
HOIST UP FAULT T4:87 RES
49 49< N7:0 104<
AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 0265 9
HOIST DOWN FAULT RTO Retentive Timer On Timer T4:88 Time Base 1.0 Preset 20< Accum 0< EN DN
LS-2 HOIST DOWN I:001 0266 3 AUTO HOIST UP FAST (FWD) B3:4 7 MANUAL HOIST UP B3:4 8
HOIST DOWN FAULT T4:88 RES
Page 70
Thursday, May 20, 2010 - 13:39:38
HOIST DOWN FAULT T4:88 0267 DN
50 50< N7:0 104<
M-1 OVERLOAD TRIPPED I:006 0268 6
51 51< N7:0 104<
M2-DRIVE CARRIAGE FORWARD O:004 0269 10
CARRIAGE FORWARD FAULT RTO Retentive Timer On Timer T4:89 Time Base 1.0 Preset 5< Accum 0<
EN DN
LS-3 CARRIAGE FORWARD -STOPI:001 0270 5 M2-DRIVE CARRIAGE FORWARD O:004 10 CARRIAGE FORWARD FAULT T4:89 0271 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
CARRIAGE FORWARD FAULT T4:89 RES
65 65< N7:0 104<
Page 71
Thursday, May 20, 2010 - 13:39:38
CARRIAGE REVERSE FAULT RTO Retentive Timer On Timer T4:90 Time Base 1.0 Preset 5< Accum 0<
EN DN
LS-4 CARRIAGE REVERSE -STOPI:001 0273 7 M2-DRIVE CARRIAGE REVERSE O:004 11 CARRIAGE REVERSE FAULT T4:90 0274 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
CARRIAGE REVERSE FAULT T4:90 RES
66 66< N7:0 104< CARRIAGE FORWARD SLOW DOWN FAULT B3:3 U 13 CARRIAGE REVERSE SLOW DOWN FAULT B3:3 U 14
CARRIAGE FORWARD SLOW DOWN FAULT B3:3 0275 13 CARRIAGE REVERSE SLOW DOWN FAULT B3:3 0276 14 CARRIAGE FORWARD SLOW DOWN FAULT B3:3 0277 13
LS-3A CARRIAGE FORWARD SLOW SPEED I:001 4 LS-4A CARRIAGE REVERSE SLOW SPEED I:001 6 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
68 68< N7:0 104<
Page 72
Thursday, May 20, 2010 - 13:39:38
CARRIAGE REVERSE SLOW DOWN FAULT B3:3 0278 14
69 69< N7:0 104<
M2-FAULT CONTROLLER I:006 0279 4
67 67< N7:0 104<
SOL-4A GATE PINS UP O:001 0280 4
GATE PINS UP FAULT RTO Retentive Timer On Timer T4:91 Time Base 0.01 Preset 400< Accum 0<
EN DN
LS-10 GATE PINS UP I:002 0281 1 SOL-4B GATE PINS DOWN O:001 5 GATE PINS UP FAULT T4:91 0282 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
GATE PINS UP FAULT T4:91 RES
76 76< N7:0 104<
Page 73
Thursday, May 20, 2010 - 13:39:38
SOL-4B GATE PINS DOWN O:001 0283 5
GATE PINS DOWN FAULT RTO Retentive Timer On Timer T4:92 Time Base 0.01 Preset 400< Accum 0< EN DN
LS-11 GATE PINS DOWN I:002 0284 2 SOL-4A GATE PINS UP O:001 4 GATE PINS DOWN FAULT T4:92 0285 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
GATE PINS DOWN FAULT T4:92 RES
77 77< N7:0 104<
SOL-5A CARRIAGE PINS UP O:001 0286 6
CARRIAGE PINS UP FAULT RTO Retentive Timer On Timer T4:93 Time Base 0.01 Preset 450< Accum 0<
EN DN
LS-8 CARRIAGE PINS UP I:001 0287 17 SOL-5B CARRIAGE PINS DOWN O:001 7
CARRIAGE PINS UP FAULT T4:93 RES
Page 74
Thursday, May 20, 2010 - 13:39:38
CARRIAGE PINS UP FAULT T4:93 0288 DN
82 82< N7:0 104<
SOL-5B CARRIAGE PINS DOWN O:001 0289 7
CARRIAGE PINS DOWN FAULT RTO Retentive Timer On Timer T4:94 Time Base 0.01 Preset 450< Accum 0<
EN DN
LS-9 CARRIAGE PINS DOWN I:002 0290 0 SOL-5A CARRIAGE PINS UP O:001 6 CARRIAGE PINS DN FAULT T4:94 0291 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
CARRIAGE PINS DOWN FAULT T4:94 RES
83 83< N7:0 104<
SOL-8B LAYER SQS OPEN O:001 0292 15
LAYER SQUARES OPEN FAULT RTO Retentive Timer On Timer T4:45 Time Base 0.01 Preset 300< Accum 0<
EN DN
Page 75
Thursday, May 20, 2010 - 13:39:38
LS-15 LAYER SQS OPEN I:002 0293 6 SOL-8A LAYER SQS CLOSE O:001 14 LAYER SQUARES OPEN FAULT T4:45 0294 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
LAYER SQUARES OPEN FAULT T4:45 RES
92 92< N7:0 104<
SOL-8A LAYER SQS CLOSE O:001 0295 14
LAYER SQUARES CLOSE FAULT RTO Retentive Timer On Timer T4:46 Time Base 0.01 Preset 300< Accum 0<
EN DN
LS-15 LAYER SQS OPEN I:002 0296 6 SOL-8B LAYER SQS OPEN O:001 15 LAYER SQUARES CLOSE FAULT T4:46 0297 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
LAYER SQUARES CLOSE FAULT T4:46 RES
93 93< N7:0 104<
Page 76
Thursday, May 20, 2010 - 13:39:38
SOL-6A PATTERN FORMER UP O:001 0298 10
PATTERN FORMER UP FAULT RTO Retentive Timer On Timer T4:47 Time Base 0.01 Preset 300< Accum 0<
EN DN
LS-12 PATTERN FRMR-UP I:002 0299 3 MS-8 EMPTY PALLETIZR CONVEYOR O:000 11 PATTERN FORMER UP FAULT T4:47 0300 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
PATTERN FORMER UP FAULT T4:47 RES
97 97< N7:0 104<
MS-8 EMPTY PALLETIZR CONVEYOR O:000 0301 11
PATTERN FORMER DOWN FAULT RTO Retentive Timer On Timer T4:48 Time Base 0.01 Preset 300< Accum 0<
EN DN
LS-13 PATTERN FRAME DOWN I:002 0302 4 MS-7 REJECT BELT O:000 10
PATTERN FORMER DOWN FAULT T4:48 RES
Page 77
Thursday, May 20, 2010 - 13:39:38
PATTERN FORMER DOWN FAULT T4:48 0303 DN
98 98< N7:0 104<
SOL-7A SIDE GD'S EXTENDED O:001 0304 12
SIDE GUIDES EXTEND FAULT RTO Retentive Timer On Timer T4:49 Time Base 0.01 Preset 300< Accum 0<
EN DN
LS-21 SIDE GD'S OPEN I:002 0305 14 SOL-7B SIDE GD'S RETRACT O:001 13 SIDE GUIDES EXTEND FAULT T4:49 0306 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
SIDE GUIDES EXTEND FAULT T4:49 RES
100 100< N7:0 104<
SOL-7B SIDE GD'S RETRACT O:001 0307 13
SIDE GUIDES RETRACT FAULT RTO Retentive Timer On Timer T4:50 Time Base 0.01 Preset 300< Accum 0<
EN DN
Page 78
Thursday, May 20, 2010 - 13:39:38
LS-21 SIDE GD'S OPEN I:002 0308 14 SOL-7A SIDE GD'S EXTENDED O:001 12 SIDE GUIDES RETRACT FAULT T4:50 0309 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
SIDE GUIDES RETRACT FAULT T4:50 RES
101 101< N7:0 104<
SOL-3A HEAD FORWARD O:001 0310 2
HEAD FORWARD FAULT RTO Retentive Timer On Timer T4:51 Time Base 0.01 Preset 200< Accum 0<
EN DN
LS-14 HEAD BACK I:002 0311 5 SOL-3B HEAD BACK O:001 3 HEAD FORWARD FAULT T4:51 0312 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
HEAD FORWARD FAULT T4:51 RES
102 102< N7:0 104<
Page 79
Thursday, May 20, 2010 - 13:39:39
SOL-3B HEAD BACK O:001 0313 3
HEAD REVERSE FAULT RTO Retentive Timer On Timer T4:52 Time Base 0.01 Preset 1000< Accum 0<
EN DN
LS-14 HEAD BACK I:002 0314 5 SOL-3A HEAD FORWARD O:001 2 HEAD REVERSE FAULT T4:52 0315 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
HEAD REVERSE FAULT T4:52 RES
103 103< N7:0 104<
MS-7 REJECT BELT O:000 0316 10 REJECT BELT CLEAR TIMER OUT T4:53 EN PE-11 REJECT BELT CLEAR I:000 0317 12
PE-11 REJECT BELT CLEAR I:000 12
REJECT BELT CLEAR TIMER OUT RTO Retentive Timer On Timer T4:53 Time Base 0.01 Preset 1000< Accum 1000< EN DN
REJECT BELT CLEAR TIMER OUT T4:53 RES
Page 80
Thursday, May 20, 2010 - 13:39:39
REJECT BELT CLEAR TIMER OUT T4:53 0318 DN
104 104< N7:0 104<
CHIPBOARD DROPPED B3:3 0319 2
13 13< N7:0 104<
TOP FRAME DROPPED B3:3 0320 1
14 14< N7:0 104<
LOST TOP FRAME LOST FRAME B3:4 0321 2
14 14< N7:0 104<
PB-2 AUTO MODE O:005 0322 0 SS-1 HOIST UP I:004 0323 4 8 AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 9 7 MANUAL HOIST UP B3:4 AUTO HOIST UP FAST (FWD) B3:4 SS-1 TIMER ON TON Timer On Delay Timer T4:54 Time Base 0.01 Preset 200< Accum 0<
Q2:4 JMP
EN DN
SS-1 HOIST DOWN I:004 5
Page 81
Thursday, May 20, 2010 - 13:39:39
SS-2 CARRIAGE FORWARD I:004 0324 6 SS-2 CARRIAGE REVERSE I:004 7 SS-3 PATTERN FORMER-UP I:004 0325 10 M-4 OVERLOAD TRIPPED I:006 11 SS-4 CARRIAGE PINS-UP I:004 0326 12 SS-4 CARRIAGE PINS-DOWN I:004 13 SS-5 GATE PINS-UP I:004 0327 14 SS-5 GATE PINS-DOWN I:004 15
M2-DRIVE CARRIAGE FORWARD O:004 10 M2-DRIVE CARRIAGE REVERSE O:004 11 SOL-6A PATTERN FORMER UP O:001 10 SOL-6B PATTERN FORMER DOWN O:001 11 SOL-5A CARRIAGE PINS UP O:001 6 SOL-5B CARRIAGE PINS DOWN O:001 7 SOL-4A GATE PINS UP O:001 4 SOL-4B GATE PINS DOWN O:001 5
SS-2 TIMER ON TON Timer On Delay Timer T4:55 Time Base 0.01 Preset 100< Accum 0<
EN DN
EN DN
EN DN
EN DN
Page 82
Thursday, May 20, 2010 - 13:39:39
SS-6 PLACEMENT FORWARD I:004 0328 16 SS-4 CARRIAGE PINS-UP I:004 12 SS-16 FRAME CYCLE UP I:007 0329 0 SS-7 CHIP CYCLE DOWN I:005 1 SS-12 LAYER SQS OPEN I:005 0330 10 SS-12 LAYER SQS CLOSED I:005 11 SS-16 FRAME CYCLE UP I:007 0331 0 SS-16 FRAME CYCLE DOWN I:007 1
M3-DRIVE PLACEMENT FORWARD O:004 14 M3-DRIVE PLACEMENT REVERSE O:004 15 SOL-9B FRAME CYL UP O:001 17 SOL-9A FRAME CYL DOWN O:001 16 SOL-8B LAYER SQS OPEN O:001 15 SOL-8A LAYER SQS CLOSE O:001 14 SOL-9B FRAME CYL UP O:001 17 SOL-9A FRAME CYL DOWN O:001 16
EN DN
EN DN
EN DN
EN DN
Page 83
Thursday, May 20, 2010 - 13:39:39
SS-6 TIMER ON T4:59 0332 DN
LS-5 PLACEMENT AT C.B. -STOPI:001 12 PLACEMENT TO FR. BIN MANUAL MODE T4:5 DN
21 21< N7:0 104<
22 22< N7:0 104<
LS-5 PLACEMENT AT C.B. -STOPI:001 12 PLACEMENT TO HOIST MANUAL MODE T4:7 DN
LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16
23 23< N7:0 104<
LS-5 PLACEMENT AT C.B. -STOPI:001 12 PLACEMENT TO HOIST MANUAL MODE T4:7 DN
M2-DRIVE CARRIAGE FORWARD O:004 10 LS-3 CARRIAGE FORWARD -STOPI:001 5
24 24< N7:0 104<
Page 84
Thursday, May 20, 2010 - 13:39:39
42 42< N7:0 104<
43 43< N7:0 104<
44 44< N7:0 104<
LAYER SQS OPEN TD - ON T4:1 DN
45 45< N7:0 104<
46 46< N7:0 104<
47 47< N7:0 104<
Page 85
Thursday, May 20, 2010 - 13:39:39
SS-1 HOIST DOWN I:004 5
48 48< N7:0 104<
60 60< N7:0 104<
61 61< N7:0 104<
LS-5 PLACEMENT AT C.B. -STOPI:001 12 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14
62 62< N7:0 104<
SS-2 CARRIAGE REVERSE I:004 7
63 63< N7:0 104<
Page 86
Thursday, May 20, 2010 - 13:39:39
SS-2 CARRIAGE REVERSE I:004 7
64 64< N7:0 104<
SS-5 GATE PINS-UP I:004 14
70 70< N7:0 104<
SS-5 GATE PINS-DOWN I:004 15
71 71< N7:0 104<
72 72< N7:0 104<
73 73< N7:0 104<
74 74< N7:0 104<
Page 87
Thursday, May 20, 2010 - 13:39:39
PALLET EXCHANGE B3:1 10 TOP FRAME PLACED B3:0 13
75 75< N7:0 104<
SS-4 CARRIAGE PINS-DOWN I:004 13
80 80< N7:0 104<
SS-4 CARRIAGE PINS-UP I:004 12
81 81< N7:0 104<
90 90< N7:0 104<
AUTO HOIST UP B3:0 0 PALLET EXCHANGE B3:1 10
91 91< N7:0 104<
Page 88
Thursday, May 20, 2010 - 13:39:39
SS-3 PATTERN FORMER-UP I:004 10
94 94< N7:0 104<
SS-3 PATTERN FORMERDOWN I:004 11
95 95< N7:0 104<
SS-3 PATTERN FORMERDOWN I:004 11
96 96< N7:0 104<
SS-7 CHIP CYCLE DOWN I:005 1 SS-16 FRAME CYCLE DOWN I:007 1
SS-16 TIMER ON T4:62 DN
28 28< N7:0 104<
Page 89
Thursday, May 20, 2010 - 13:39:39
0362
Q2:4 LBL
MESSAGE TIMERS RESET T4:65 DN
PLACEMENT MESSAGE DISABLE TON Timer On Delay Timer T4:76 Time Base 0.01 Preset 400< Accum 178<
EN DN
PLACEMENT MESSAGE DISABLE T4:76 0363 DN PE-13 FRAME BIN EMPTY I:000 0364 14 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
Q2:1 JMP
10 10< N7:0 104< TOP FRAME BIN EMPTY O:005 14
PE-13 FRAME BIN EMPTY I:000 0365 14 PALLET DISPENSOR JAMMED ON-DELAY T4:108 DN PE-12 CHIP BIN EMPTY I:000 0366 >ON 13 >ON 0 CR-200 FULL BIN IN POSITION I:006 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
11 11< N7:0 104<
CR-200 FULL BIN IN POSITION I:006 0367 >ON 0
12 12< N7:0 104<
Page 90
Thursday, May 20, 2010 - 13:39:39
NO CHIP PICK-UP TD - ON T4:31 0368 DN CHIPBOARD PICK-UP ATTEMPTS C5:1 DN LS-5 PLACEMENT AT C.B. -STOPI:001 0369 12 15 LS-22 FRAME CYCLE UP I:002
15 15< N7:0 104<
CHIPBOARD PICK-UP ATTEMPTS CTU Count Up Counter Preset Accum
CU C5:1 4< 1< DN
LS-5 PLACEMENT AT C.B. -STOPI:001 0370 12 PL-2 MANUAL MODE O:005 1 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 0371 14 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 0372 14 PL-2 MANUAL MODE O:005 1 15 0
CHIPBOARD PICK-UP ATTEMPTS C5:1 RES
LS-22 FRAME CYCLE UP I:002
SOL-10A FR.CLAMPS EXTEND O:002
TOP FRAME PICK-UP ATTEMPTS C5:2 RES
TOP FRAME PICK-UP ATTEMPTS C5:2 RES
Page 91
Thursday, May 20, 2010 - 13:39:39
TOP FRAME PICK-UP ATTEMPTS C5:2 0373 DN
16 16< N7:0 104<
CHIP CYLINDER TIME OUT RTO Retentive Timer On Timer T4:81 Time Base 1.0 Preset 15< Accum 0<
EN DN
LS-22 FRAME CYCLE UP I:002 0375 15 CHIP CYLINDER TIME OUT T4:81 0376 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
CHIP CYLINDER TIME OUT T4:81 RES
17 17< N7:0 104<
TOP FRAME CYLINDER UP TIME OUT RTO Retentive Timer On Timer T4:82 Time Base 1.0 Preset 10< Accum 0<
EN DN
TOP FRAME CYLINDER UP TIME OUT T4:82 RES
Page 92
Thursday, May 20, 2010 - 13:39:39
TOP FRAME CYLINDER UP TIME OUT T4:82 0379 DN
18 18< N7:0 104<
SOL-9A FRAME CYL DOWN O:001 0380 16
CHIP CYLINDER DOWN TIME OUT RTO Retentive Timer On Timer T4:83 Time Base 1.0 Preset 10< Accum 0<
EN DN
LS-18 CHIP CYCLE DOWN I:002 0381 11 SOL-9B FRAME CYL UP O:001 17 CHIP CYLINDER DOWN TIME OUT T4:83 0382 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
CHIP CYLINDER DOWN TIME OUT T4:83 RES
19 19< N7:0 104<
SOL-9A FRAME CYL DOWN O:001 0383 16
TOP FRAME CYLINDER DOWN TIME OUT RTO Retentive Timer On Timer T4:84 Time Base 1.0 Preset 10< Accum 0<
EN DN
Page 93
Thursday, May 20, 2010 - 13:39:39
SOL-9B FRAME CYL UP O:001 0384 17 PE-14 TOP FRAME SENSOR I:000 15 TOP FRAME CYLINDER DOWN TIME OUT T4:84 0385 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
TOP FRAME CYLINDER DOWN TIME OUT T4:84 RES
20 20< N7:0 104<
M3-DRIVE PLACEMENT FORWARD O:004 0386 14
PLACEMENT FORWARD TIME OUT RTO Retentive Timer On Timer T4:85 Time Base 1.0 Preset 6< Accum 0<
EN DN
M3-DRIVE PLACEMENT REVERSE O:004 0387 15 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 PLACEMENT FORWARD TIME OUT T4:85 0388 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
PLACEMENT FORWARD TIME OUT T4:85 RES
25 25< N7:0 104<
Page 94
Thursday, May 20, 2010 - 13:39:39
M3-DRIVE PLACEMENT REVERSE O:004 0389 15
PLACEMENT REVERSE TIME OUT RTO Retentive Timer On Timer T4:86 Time Base 1.0 Preset 3< Accum 0<
EN DN
M3-DRIVE PLACEMENT FORWARD O:004 0390 14 LS-6 PLACEMENT REVERSE AT F.B. -STOPI:001 14 LS-5 PLACEMENT AT C.B. -STOPI:001 12 PLACEMENT REVERSE TIME OUT T4:86 0391 DN MESSAGE OUTPUT TO DL20 MOV Move Source Dest
PLACEMENT REVERSE TIME OUT T4:86 RES
26 26< N7:0 104<
PLACEMENT OUT OF POSITION FORWARD B3:3 0392 11 PLACEMENT OUT OF POSITION REVERSE B3:3 12
28 28< N7:0 104<
Page 95
Thursday, May 20, 2010 - 13:39:39
PL-2 MANUAL MODE O:005 0393 1 LS-7 PLACEMENT FORWARD AT HOIST -STOPI:001 16 PL-2 MANUAL MODE O:005 0394 1 M3-FAULT CONTROLLER I:006 0395 5 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
PLACEMENT OUT OF POSITION FORWARD B3:3 U 11
PLACEMENT OUT OF POSITION REVERSE B3:3 U 12
27 27< N7:0 104<
0396
Q2:1 LBL
PLACEMENT MESSAGE DISABLE T4:76 DN
DISPENSER MESSAGE DISABLE/ ENABLE TON Timer On Delay Timer T4:63 Time Base 0.01 Preset 50< Accum 0<
EN DN
DISPENSER MESSAGE DISABLE/ ENABLE T4:63 0397 DN DISPENSER MESSAGE DISABLE/ ENABLE TABLE T4:63 EN
Q2:2 JMP
Page 96
Thursday, May 20, 2010 - 13:39:39
SS-1D DISPENSER MANUAL/ AUTO I:003 0398 5
32 32< N7:0 104<
37 37< N7:0 104< DISPENSER TRAVELING DOWN B3:3 L 7 DISPENSER DOWN B3:3 L 8
LS-30 DISPENSER UP I:002 0400 17 DISPENSER TRAVELING DOWN B3:3 0401 7
SOL-1B DISPENSER DOWN O:000 17 LS-31 DISPENSER DOWN I:003 0 PE-9 M-T PALLET STAGED I:000 10 LS-31 DISPENSER DOWN I:003 0 MS-8 EMPTY PALLETIZR CONVEYOR O:000 11
DISPENSER DOWN B3:3 0402 8
DISPENSER DOWN TD - ON TON Timer On Delay Timer T4:77 Time Base 0.01 Preset 1000< Accum 0< MESSAGE OUTPUT TO DL20 MOV Move Source Dest
EN DN
DISPENSER DOWN TD - ON T4:77 0403 DN PALLET DISPENSOR JAMMED ON-DELAY T4:108 DN
33 33< N7:0 104<
Page 97
Thursday, May 20, 2010 - 13:39:39
SOL-1A DISPENSER UP O:000 0404 16 SOL-1A DISPENSER UP O:000 0405 16 SOL-1A DISPENSER UP O:000 0406 16 17 LS-30 DISPENSER UP I:002
DISPENSER TRAVELING DOWN B3:3 U 7 DISPENSER DOWN B3:3 U 8 DISPENSER UP TIMER TON Timer On Delay Timer T4:78 Time Base 0.01 Preset 1500< Accum 0< MESSAGE OUTPUT TO DL20 MOV Move Source Dest
EN DN
DISPENSER UP TIMER T4:78 0407 DN
34 34< N7:0 104<
SOL-1B DISPENSER DOWN O:000 0408 17
DISPENSER DOWN TIMER TON Timer On Delay Timer T4:79 Time Base 0.01 Preset 200< Accum 0< MESSAGE OUTPUT TO DL20 MOV Move Source Dest
EN DN
DISPENSER DOWN TIMER T4:79 0409 DN
35 35< N7:0 104<
0410
Q2:2 LBL
DISPENSER MESSAGE DISABLE/ ENABLE T4:63 DN
STRAPPER MESSAGE DISABLE TON Timer On Delay Timer T4:64 Time Base 0.01 Preset 50< Accum 0<
EN DN
Page 98
Thursday, May 20, 2010 - 13:39:39
STRAPPER MESSAGE DISABLE T4:64 0411 DN STRAPPER MESSAGE DISABLE T4:64 DN STRAPPER CONVEYOR ENABLE B3:2 0412 7 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
Q2:3 JMP
120 120< N7:0 104<
PE-5 FULL PALLET IN HOIST I:000 0413 4
171 171< N7:0 104<
IN POSITION TO STRAP CR-204 O:006 0414 1 STRAPPER INTERFACE LATCH B3:3 0415 9
STRAPPER INTERFACE LATCH B3:3 L 9 STRAPPER TIMER OUT TON Timer On Delay Timer T4:80 Time Base 0.01 Preset 500< Accum 0< MESSAGE OUTPUT TO DL20 MOV Move Source Dest
EN DN
STRAPPER TIMER OUT T4:80 0416 DN
122 122< N7:0 104<
Page 99
Thursday, May 20, 2010 - 13:39:39
INTERFACE CONVEYOR SYSTEM CR-203 O:006 0417 0 M-4 OVERLOAD TRIPPED I:006 0418 11 MESSAGE OUTPUT TO DL20 MOV Move Source Dest
STRAPPER INTERFACE LATCH B3:3 U 9
110 110< N7:0 104<
0419
Q2:3 LBL
STRAPPER MESSAGE DISABLE T4:64 DN
MESSAGE TIMERS RESET TON Timer On Delay Timer T4:65 Time Base 0.01 Preset 50< Accum 0<
EN DN
LS-3 CARRIAGE FORWARD -STOPI:001 0420 5
PE-1 UPPER HEIGHT CONTROL I:000 0 AUTO DOWN ONE LAYER AT A TIME: & MANUAL DOWN SLOW B3:4 9 PE-1 UPPER HEIGHT CONTROL I:000 0 PE-1 UPPER HEIGHT CONTROL I:000 0
LAYER SWEPT B3:2 L 13
LAYER SWEPT B3:2 0421 13 HOIST INDEXING DOWN B3:2 0422 14 LOAD INDEXING DOWN B3:2 0423 15 LOAD INDEXING DOWN B3:2 0424 15
HOIST INDEXING DOWN B3:2 L 14 LOAD INDEXING DOWN B3:2 L 15 LAYER SWEPT B3:2 U 13 HOIST INDEXING DOWN B3:2 U 14
Page 100
Thursday, May 20, 2010 - 13:39:39
LOAD INDEXING DOWN B3:2 0425 15 HOIST INDEXING DOWN B3:2 0426 14 MESSAGE OUTPUT TO DL20 LEQ Less Than or Eql (A<=B) Source A N7:0 104< Source B 23 23< DATA STROBE T4:75 DN DATA STROBE TON Timer On Delay Timer T4:75 Time Base 0.01 Preset 100< Accum 0<
LOAD INDEXING DOWN B3:2 U 15
EN DN
DATA STROBE T4:75 0427 EN DATA STROBE T4:75 EN MESSAGE/ DATA MS1 O:003 0428 7
MESSAGE/ DATA MS1 O:003 7
TOD To BCD Source C5:4.ACC 16< Dest N7:1 22< MESSAGE DISPLAY D0=BIN#1 O:003 10
MESSAGE BIT #0 N7:0 0429 0
MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7
N7:1 0 MESSAGE BIT #1 N7:0 0430 1
MESSAGE DISPLAY D1=BIN#2 O:003 11
N7:1 1
Page 101
Thursday, May 20, 2010 - 13:39:39
MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7
N7:1 2 MESSAGE BIT #3 N7:0 0432 3
N7:1 3 MESSAGE BIT #4 N7:0 0433 4
N7:1 4 MESSAGE BIT #5 N7:0 0434 5
N7:1 5 MESSAGE BIT #6 N7:0 0435 6
N7:1 6
Page 102
Thursday, May 20, 2010 - 13:39:39
MESSAGE/ DATA MS1 O:003 7 MESSAGE/ DATA MS1 O:003 7 PALLETIZR DOWN REASON TEMPORARY STORAGE MOV Move Source Dest
N7:1 7
0437
0 0< N24:0 56<
0 0< N25:5 56<
PALLETIZR DOWN REASON TEMPORARY STORAGE MOV Move Source Dest
50 50< N24:0 56<
50 50< N25:5 56< PALLETIZR DOWN REASON TEMPORARY STORAGE MOV Move Source Dest
LIGHT CURTAIN SAFETY I:003 0439 16 light curtain error latch B3:4 11
51 51< N24:0 56< light curtain error latch B3:4 11
Page 103
Thursday, May 20, 2010 - 13:39:39
M2-FAULT CONTROLLER I:006 0440 4
52 52< N24:0 56<
0441
LAYERS Nos. PR=10 GEQ Grtr Than or Eql (A>=B) Source A C5:4.ACC 16< Source B N25:16 19<
PE-13 FRAME BIN EMPTY I:000 14
53 53< N24:0 56<
CR-200 FULL BIN IN POSITION I:006 0442 >ON 0 AFI
54 54< N24:0 56<
MS-4F HOIST CONVEYOR FORWARD O:000 0443 2 MS-4R HOIST CONVEYOR REVERSE O:000 3
PE-4 EMPTY PALLET REVERSE I:000 3 PE-3 PALLET STOP I:000 2
EN DN
T4:101 0444 DN
55 55< N24:0 56<
Page 104
Thursday, May 20, 2010 - 13:39:39
VS-1 VACUUM SWITCH I:003 2
TON Timer On Delay Timer T23:8 Time Base 0.01 Preset 50< Accum 0< PALLETIZR DOWN REASON TEMPORARY STORAGE MOV Move Source
EN DN
REJECT BELT CLEAR TIMER OUT T4:53 0446 DN PB-2 AUTO MODE O:005 0 latch for can recycl jam error B3:4 12
Dest
56 56< N24:0 56< latch for can recycl jam error B3:4 12
T23:8 0447 DN
58 58< N24:0 56<
Page 105
Thursday, May 20, 2010 - 13:39:39
0448
PALLETIZR DOWN REASON TEMPORARY STORAGE GRT Greater Than (A>B) Source A N24:0 56< Source B 0 0<
PALLETIZR STATUS TO VAX DLY N25:4 1
PALLETIZR STATUS TO VAX UP/DN N25:4 0 PALLETIZR DOWN REASON TO VAX EQU Equal Source A Source B PALLETIZR DOWN REASON TO VAX MOV Move Source Dest
N25:5 56< 0 0<
N24:0 56< N25:5 56<
PE-10 PATTERN FULL I:000 0449 11
TON Timer On Delay Timer T23:9 Time Base 1.0 Preset 30< Accum 3< PALLETIZR STATUS TO VAX UP/DN N25:4 0 PE-6 DISCHARGE CONVEYOR I:000 5 PE-5 FULL PALLET IN HOIST I:000 4
EN DN
T23:9 0450 DN PE-8 IN POSITION FOR STRAP I:000 7
PALLETIZR STATUS TO VAX DLY N25:4 1
Page 106
Thursday, May 20, 2010 - 13:39:39
0451
PALLETIZR DOWN REASON TEMPORARY STORAGE EQU Equal Source A Source B
N24:0 56< 0 0<
PALLETIZR DOWN REASON TO VAX MOV Move Source Dest
0 0< N25:5 56<
PALLETIZR STATUS TO VAX UP/DN N25:4 0452 0
PALLETIZR DOWNTIME TIMER T23:0 EN
PALLETIZR SHIFT DOWN OCCURANCE COUNTER ADD Add Source A Source B Dest
N25:10 9152< 1 1< N25:10 9152<
PALLETIZR STATUS TO VAX UP/DN N25:4 0453 0
PALLETIZR DOWNTIME TIMER RTO Retentive Timer On Timer T23:0 Time Base 1.0 Preset 1000< Accum 0< PALLETIZR SHIFT DOWNTIME TIMER RTO Retentive Timer On Timer T23:1 Time Base 1.0 Preset 1000< Accum 0<
EN DN
EN DN
Page 107
Thursday, May 20, 2010 - 13:39:39
0454
PALLETIZR DOWNTIMER TIMER LOW GEQ Grtr Than or Eql (A>=B) Source A T23:0.ACC 0< Source B 1000 1000<
PALLETIZR DOWNTIMER TIMER LOW SUB Subtract Source A T23:0.ACC 0< Source B 1000 1000< Dest T23:0.ACC 0< PALLETIZR DOWNTIME DURATION TIMER (HI) ADD Add Source A Source B Dest
N25:7 987< 1 1< N25:7 987<
0455
PALLETIZR DOWNTIME DURATION TIMER (HI) GEQ Grtr Than or Eql (A>=B) Source A N25:7 987< Source B 1000 1000<
PALLETIZR DOWNTIME DURATION TIMER (HI) MOV Move Source Dest
0 0< N25:7 987<
0456
PALLETIZR DOWNTIME DURATION TIMER (LOW) MOV Move Source T23:0.ACC 0< Dest N25:6 0<
Page 108
Thursday, May 20, 2010 - 13:39:39
0457
PALLETIZR SHIFT DOWNTIME TIMER LOW GEQ Grtr Than or Eql (A>=B) Source A T23:1.ACC 0< Source B 1000 1000<
PALLETIZR SHIFT DOWNTIME TIMER LOW SUB Subtract Source A T23:1.ACC 0< Source B 1000 1000< Dest T23:1.ACC 0< PALLETIZR SHIFT D.T. DURATION TIMER (HI) ADD Add Source A Source B Dest
N25:9 17535< 1 1< N25:9 17535<
0458
PALLETIZR SHIFT D.T. DURATION TIMER (LOW) MOV Move Source T23:1.ACC 0< Dest N25:8 0< SEARCH FOR PALLETIZER STATUS CHANGE FSC File Search/Compare Control R6:4 Length 2< Position 1< Mode ALL Expression #N25:4 <> #N24:1 TEMPORARY STORAGE OF PALLET STATUS COP Copy File Source Dest Length
PALLETIZER STATUS CHANGE R6:4 0459 EN
WRITE PACKET #41 TO VAX N24:4 15
EN DN ER
#N25:4 #N24:1 2
Page 109
Thursday, May 20, 2010 - 13:39:39
SEARCH FOR PALLETIZER STATUS CHANGE R6:4 0460 FD PALLET COUNT CHANGE B3:4 3
VAX WRITE PALLETIZER PACKET #41 MSG Read/Write Message Control N24:5 Setup Screen
EN DN ER
SEARCH FOR PALLETIZER STATUS CHANGE R6:4 RES SEARCH FOR PALLETIZER STATUS CHANGE R6:4 U IN SEARCH FOR PALLETIZER STATUS CHANGE R6:4 U FD
Page 110
Thursday, May 20, 2010 - 13:39:39
VAX END OF SHIFT RESET N25:1 0461 0
PALLETIZR SHIFT DOWNTIME TIMER LOW MOV Move Source Dest
0 0< T23:1.ACC 0<
PALLETIZR SHIFT D.T. DURATION TIMER (HI) MOV Move Source Dest
0 0< N25:9 17535<
PALLETIZR SHIFT DOWN OCCURANCE COUNTER MOV Move Source Dest
0 0< N25:10 9152<
FULL PALLET COUNTS MOV Move Source Dest
0 0< C5:10.ACC 62< VAX END OF SHIFT RESET N25:1 U 0
FULL PALLET DISCHARGE B3:0 0462 2
FULL PALLET COUNT CTU Count Up Counter Preset Accum
CU C5:10 9999< 62< DN
Page 111
Thursday, May 20, 2010 - 13:39:39
0463
PALLETIZR FULL PALLET COUNTER MOV Move Source C5:10.ACC 62< Dest N25:12 62< PALLETIZR FULL PALLET COUNTER GEQ Grtr Than or Eql (A>=B) Source A N25:12 62< Source B 1000 1000< FULL PALLET COUNTS NEQ Not Equal Source A C5:10.ACC 62< Source B N24:18 62<
0464
FULL PALLET COUNTS MOV Move Source Dest
0 0< C5:10.ACC 62<
PALLET COUNT CHANGE B3:4 3 OLD PALLET COUNTS MOV Move Source C5:10.ACC 62< Dest N24:18 62< VAX WRITE TIME OUT TON Timer On Delay Timer T23:10 Time Base 0.01 Preset 300< Accum 0<
0465
VAX WRITE START BIT N24:5 0466 14
EN DN
VAX WRITE TIME OUT DURATION OVER T23:10 0467 DN VAX WRITE TIME OUT DURATION OVER T23:10 0468 DN
VAX WRITE TIME OUT BIT N24:5 U 8
TIME OUT COUNTS CTU Count Up Counter Preset Accum
CU C5:20 9999< 27345< DN
Page 112
Thursday, May 20, 2010 - 13:39:39
0469
VAX TIME OUT # OF RETRIES MOV Move Source C5:20.ACC 27345< Dest N25:13 27345< ALARM HORD PUSH_BUTTON I:007
ALARM HORD O:000 6 DELAY ALARM BEACON T4:117 DN DELAY ALARM BEACON TON Timer On Delay Timer T4:117 Time Base 1.0 Preset 180< Accum 0< FLASHER T4:21 DN
0470 13 ALARM HORD PUSH_BUTTON I:007 0471 13 DELAY ALARM BEACON T4:117 EN ALARM BEACON O:000 7
EN DN
ALARM HORD PUSH_BUTTON I:007 0472 13 0473
N25:14 0 END
Page 113
Thursday, May 20, 2010 - 13:39:39

Palletizer 041107

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Palletizer 041107

Uploaded by

Copyright:

Available Formats

PALLETIZER_041107 LAD 2 --- Total Rungs in File = 474

PL-1 BATTERY LOW O:003 4 LIGHT CURTAIN SAFETY B3:3 L 0

TOP FRAME DROPPED B3:3 L 1

GET FRAME B3:1 L 12 GET FRAME B3:1 U 12

VACUUM WITH CHIPBOARD B3:0 0005 11

VS-1 VACUUM SWITCH I:003 2 LS-4 CARRIAGE REVERSE -STOPI:001 7

PB-2 AUTO MODE O:005 0

CHIPBOARD DROPPED B3:3 L 2

LAYERS Nos. PR=10 C5:4 0006 DN

Thursday, May 20, 2010 - 13:39:38