6HP26 28 Catalog

ZF 6HP26 / 6HP28
6HP26 6HP28 Automatic Transmission Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Services. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services.
Distributed By
ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog
Table of Contents 6HP26 / 6HP28
Technical Information Torque, Gear Ratio & Weight_________________________________________________________ 2 Oil Capacity______________________________________________________ 2 6HP26 / 6HP28 Lubricants______________________________________________________ 2 6HP26 / 6HP28 Technical Literature______________________________________________________ 2 6HP26 / 6HP28 General Transmission Oil Filling Procedure_________________________________________ 3-7 How To Use This Catalog______________________________________________________ 8 Type Plate Information______________________________________________________ 9 6HP26 1068 010 XXX / 6HP28 1068 040 XXX Spare Parts Gearbox Housing Group_______________________________________________________________ 10 Torque Converter Group_____________________________________________________________ 11 Oil Supply Group_____________________________________________________________ 12 Front Planetary Group_____________________________________________________________ 13 Rear Planetary Group_____________________________________________________________ 14 Coupling A Group_____________________________________________________________ 15 Coupling B Group_____________________________________________________________ 16 Coupling C Group_____________________________________________________________ 17 Coupling D Group_____________________________________________________________ 18 Coupling E Group_____________________________________________________________ 19 Output Group_____________________________________________________________ 20 Filter Group_____________________________________________________________ 21 Mechatronic Group_____________________________________________________________ 22 Gear Shift System E-Shift Group_____________________________________________________________ 23 Gear Shift System M-Shift Group_____________________________________________________________ 24 Parking Lock Group_____________________________________________________________ 25 Selective Shims, Snap Rings, Steel Plate & Kits Content Selective Shims___________________________________________________ 26 Selective Snap Rings_________________________________________________________ 27 - 28 Selective Steel Plate_________________________________________________________ 29 Kits Content________________________________________________________ 30 - 35
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved 2008 ZF Services - 1 For Reference Only
Technical Information
Torque, Gear Ratio & Weight Input Torque 326 ftlbs to 444 ftlbs
(model specific)
1 Gear 4.17
2 Gear 2.34
3 Gear 1.52
4 Gear 1.14
5 Gear 0.87
6 Gear 0.69
Rev Gear 3.40
Drive RWD
Weight (incl. oil) ~196 lbs.
Oil Capacity 9.4 liters (10 Quarts) + 0.5 liter (0.53 Quarts) for cooling system 6HP26 / 6HP28 Lubricants Amount 1 Liter Bottle 20 Liter Canister 209 Liter Drum ZF Part # S671 090 255 S671 090 253 S671 090 252 Oil Grade ZF LifeGuardFluid 6 ZF LifeGuardFluid 6 ZF LifeGuardFluid 6
Note: ZF recommends the use of LifeGuardFluid 6 for optimal performance. 6HP26 / 6HP28 Technical Literature Language English English English ZF Part # 1068 766 702 1068 766 701 1068 766 704 Description 6HP26 / 6HP28 REPAIR MANUAL (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - BMW (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - AUDI (CD)
6HP26 / 6HP28 General Transmission Oil Filling Procedure

Adding oil to 6HP26 / 6HP28 automatic transmission - general - up to overflow at 40 C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange of control unit or similar
Always note correct oil grade: see page 2 TE ML 11
Place car horizontally on hoist Switch off the hoist and apply the handbrake
Place car horizontally on hoist Switch off the hoist and apply the handbrake
Connect the tester in order to read off the transmission oil temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to read off the transmission oil temperature and engine speed
Select gears with engine running, at idle speed Select positions R and D and shift through as far as 3rd gear (manual/winter program)
With the engine stopped, add oil until it reaches the overflow lip Start the engine Top off the oil immediately to the overflow lip
- Car must stand level on the - Car must stand level on the _hoist. _hoist. - The driven wheels oror the - The driven wheels the _transmission output must be at _transmission output must be _a standstill for at least two two _at a standstill for at least _minutes before checking the _minutes before checking the _oil level. _oil level. Apply the handbrake. Apply the handbrake. - Move selector lever toto P. - Move selector lever P. - EGS must not be inin - EGS must not be _emergency program. _emergency program. - Switch the main consumers, - Switch the main consumers, _for instance the air _for instance the air _conditioning, either on oror off _conditioning, either on off _according toto the car _according the car _manufacturer's instructions. _manufactuerer's instructions.
Keep each gear selected for 3 seconds, then engage the parking lock
Select gears with engine running, at idle speed
Select positions R and D and shift through as far as 3rd gear (manual/winter program) Keep each gear selected for 3 seconds, then engage the parking lock
Continued on Page 2
6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)

Idle speed n_Mot = 650-950 1_Min according to manufacturer's specification. NO YES Oil temperature between 30 C and 35 C NO YES
Engine fault: Oil adjustment not possible Eliminate the fault according to the engine repair manual Depending on condition, allow oil to cool down or run engine until warm Select gears with engine idling Select R and D by means of manual/winter program as far as 3rd gear Hold each gear for 3 seconds and engage parking lock Open the filler plug on the housing Oil emerges at an oil temperature below 35 C NO Transmision contains too little oil Increase oil level by adding oil until it flows out Wait until oil temperature reaches 40 C + 10 C Oil temperature must not exceed 50 C in any circumstances Allow time to drip, then close the filler plug again YES Wait until oil temperature reaches 40 C + 10 C Oil temperature must not exceed 50 C in any circumstances Allow time to drip, then close the filler plug again
Open filler plug on the housing
Oil emerges at an oil temperature below 35 C NO YES
Transmision contains too little oil
Wait until oil temperature reaches 40 C + 10 C
Increase oil level by adding oil until it flows out Wait until oil temperature reaches 40 C + 10 C Oil temperature must not exceed 50 C in any circumstances Allow time to drip, then close the filler plug again
Oil temperature must not exceed 50 C in any circumstances Allow time to drip, then close the filler plug again

Oil service 6HP26 / 6HP28 BMW
Oil filler screw and oil level screw Internal hexagon
M18X1.5
Oil drain plug Internal hexagon
M24X1 12 mm 8 Nm
8 mm Tightening torque
Tightening torque 35 Nm 3.5 Nm

Oil service 6HP26 Ford
M18X1.5
M24X1 10 mm 8 Nm

Oil service 6HP26 / 6HP28 Jaguar
M18X1.5
M24X1 10 mm 8 Nm
How To Use This Catalog

Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications. Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www. zf.com/na. Spare Parts Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents. Contact ZF for the most updated part number (for example: 6HP26 1068 010 XXX). Please, have the position number and model number prepared when you call. Thank you. Use our toll free Service-Hotline: 1-800-451-2595. The description (Description) identifies the spare part. The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission. The notes column (Notes) gives more information about the spare part (e.g. included in a kit). Example OIL SUPPLY GROUP Position # 10.010 10.010/150 10.090 Description PUMP NEEDLE SLEEVE SHIM Quantity Notes 1 1 1 Selective shim; see page 26.
Selective Shims, Snap Rings, Steel Plate & Kits Content Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kits content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
Mechatronic and Valve Body are only available as complete Service-Mechatronic.
Type Plate Information

The type plate is located on the main housing of the transmission. Please refer to the ZF transmission specification # when searching for spare parts and kits in this catalog.
Transmission Serial #
010 005
ZF Transmission Specification # Vehicle Manufacturer Transmission #
-26
6HP26 1068 010 XXX / 6HP28 1068 040 XXX

GEARBOX HOUSING GROUP Position # 01.010 01.050 01.060 01.064 01.070 01.080 01.100 01.140 01.220 Description GEARBOX HOUSING SEALING SLEEVE SEALING SLEEVE SEALING SLEEVE BREATHER TUBE BREATHER COVER SCREW PLUG SCREW PLUG PLUG Quantity 1 2 1 1 1 1 1 1 1 Notes Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
M10X1; Included in overhaul kit; see page 34. M18X1.5 Included in overhaul kit; see page 34.
TORQUE CONVERTER GROUP Position # 22.010 97.010 97.020 97.030 Description CONVERTER RETAINING CLIP BOLT + NUT HEXAGON BOLT Quantity 1 1 1 1 Notes
OIL SUPPLY GROUP Position # 10.010 10.010/150 10.010/160 10.010/170 10.020 10.040 10.040/110 10.040/130 10.040/150 10.040/160 10.040/170 10.040/180 10.050 10.070 10.080 10.084 10.090 Description PUMP ASSEMBLY NEEDLE SLEEVE SNAP RING SHAFT SEAL ROUND SEALING RING INTERMEDIATE PLATE ASSEMBLY INTERMEDIATE PLATE CENTERING PLATE COUNTER SPRING PISTON RING PISTON RING COUNTER SPRING COUNTER SPRING ROUND SEALING RING TORX SCREW WITH USIT RING TORX SCREW WITH USIT RING SHIM Quantity 1 1 1 1 1 1 1 1 6 1 1 4 11 1 13 14 1 Notes
Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
M6X28 Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. M6X28 M6X46 Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. Selective shim; see page 26.
FRONT PLANETARY DRIVE GROUP Position # 32.010 32.010/200 32.010/210 32.010/220 32.100 32.200 Description PLANETARY ASSEMBLY AXIAL NEEDLE BEARING SUN GEAR SNAP RING AXIAL NEEDLE BEARING OIL TRAY Quantity 1 1 1 1 1 1 Notes
REAR PLANETARY DRIVE GROUP Position # 42.010 42.010/250 42.010/260 42.010/280 42.010/290 42.010/310 42.170 42.180 42.190 42.200 42.210 Description PLANET ASSEMBLY AXIAL WASHER AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING AXIAL WASHER AXIAL WASHER RING GEAR SNAP RING OUTPUT SHAFT AXIAL WASHER AXIAL NEEDLE BEARING Quantity 1 1 1.00 mm 1 1 1 3.20 mm 1 1 1 1 1 1.00 mm 1 Notes
COUPLING A GROUP Position # 70.010 70.030 70.040 70.050 70.060 70.080 70.090 70.100 70.130 70.140 70.150 70.170 Description CYLINDER PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING K-RING UNDULATING SPRING STEEL PLATE FRICTION PLATE SNAP RING Quantity 1 1 1 1 1 1 1 1 1 6 5 1 Notes
Included in overhaul kit; see page 34.
3.00 mm; Included in steel kit; see pages 32 & 33.
Included in friction kit; see pages 30 & 31. Selective snap ring; see page 27.
COUPLING B GROUP Position # 72.010 72.020 72.050 72.060 72.070 72.080 72.100 72.110 72.120 72.124 72.130 72.140 72.144 72.150 72.170 72.200 72.210 72.300 Description SUN GEAR SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING SNAP RING FIXING WASHER SNAP RING UNDULATING SPRING STEEL PLATE END PLATE FRICTION PLATE SNAP RING SEALING RING AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING Quantity 1 1 1 1 1 1 1 1 1 1 1 5 1 5 1 2 1 1 Notes
Included in overhaul kit; see page 34. 2.50 mm 1.50 mm

Included in steel kit; see pages 32 & 33. Included in friction kit; see pages 30 & 31. Selective snap ring; see page 27. Included in overhaul kit; see page 34.
COUPLING C GROUP Position # 75.010 75.010/140 75.030 75.040 75.050 75.070 75.080 75.084 75.100 75.120 75.140 75.160 75.180 75.200 75.240 Description CYLINDER FITTING KEY PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING STOP-RING SNAP RING UNDULATING SPRING FRICTION PLATE STEEL PLATE END PLATE SNAP RING ANGLE DISC AXIAL NEEDLE BEARING Quantity 1 2 1 1 1 1 1 1 1 5 5 1 1 1 1 Notes
2.00 mm Included in friction kit; see pages 30 & 31.

3.00 mm; Included in steel kit; see pages 32 & 33. 3.90 mm; Included in steel kit; see pages 32 & 33.
Selective snap ring; see page 28.
COUPLING D GROUP Position # 73.010 73.020 73.030 73.060 73.070 73.080 73.100 73.110 73.120 73.130 73.230 73.240 73.250 73.260 Description PISTON ROUND SEALING RING ROUND SEALING RING OIL DAM ROUND SEALING RING ROUND SEALING RING SPLIT RING SPLIT RING CUP SPRING SPLIT RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE Quantity 1 1 1 1 1 1 1 1 1 1 1 6 6 1 Notes Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. Included in overhaul kit; see page 34. Included in overhaul kit; see page 34.
Included in friction kit; see pages 30 & 31.

Selective end plate; see page 29. Included in steel kit; see pages 32 & 33.
COUPLING E GROUP Position # 71.010 71.020 71.030 71.040 71.060 71.080 71.090 71.094 71.100 71.140 71.150 71.160 71.170 71.180 71.190 71.240 71.260 71.280 71.290 71.300 71.310 71.330 Description INPUT SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING FIXING PLATE SNAP RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE SNAP RING PISTON RING SUN GEAR SHAFT AXIAL NEEDLE BEARING INTERMEDIATE SHAFT AXIAL NEEDLE BEARING DISC CARRIER SNAP RING ANGLE DISC Quantity 1 1 1 1 1 1 1 1 1 1 7 7 1 1 3 1 1 1 1 1 1 1 Notes
Included in overhaul kit; see page 34. 2.50 mm Included in steel kit; see pages 32 & 33. Included in friction kit; see pages 30 & 31. Included in steel kit; see pages 32 & 33. Selective snap ring; see page 28. Included in overhaul kit; see page 34.
OUTPUT GROUP Position # 14.020 14.040 14.050 14.070 14.090 14.110 14.130 14.140 14.150 14.160 Description NEEDLE SLEEVE SNAP RING SHIM BALL BEARING SNAP RING SHAFT SEAL SHIM OUTPUT FLANGE SHAFT SEAL COLLAR NUT Quantity 1 1 1 1 1 1 1 1 1 1 Notes
Selective shim; see page 26.
Included in overhaul kit; see page 34. 1.00 mm Included in overhaul kit; see page 34.
FILTER GROUP Position # 03.010 03.010 03.010/014 03.010/020 03.010/030 03.010/120 03.010/130 03.010/150 03.010/160 03.020 03.030 03.030/20 03.050 Description FILTER KIT TYPE A PAN ASSEMBLY TYPE B GASKET TYPE A ROUND SEALING RING SCREW PLUG SCREW PLUG SCREW PLUG MAGNET CAP TORX SCREW OIL FILTER TYPE B ROUND SEALING RING GASKET TYPE B Quantity 1 1 1 1 1 1 1 2 1 21 1 1 1 Notes Included in filter kit; see page 30. (Integrated pan / filter assembly) Filter kit not available. Included in overhaul kit; see page 35. Included in overhaul kit; see page 35. Included in overhaul kit; see page 35. M30X1.5; Included in overhaul kit; see page 35. M10X1; Included in overhaul kit; see page 35.
M6X28.5 Included in overhaul kit; see page 35. Included in overhaul kit; see page 35.
Type A
Type B
MECHATRONIC GROUP Position # 27.460/030 27.460/020 27.520 27.700 27.730 27.740 N/A Description GASKET GASKET GUIDE SLEEVE CAP CAPACITOR CLAMP MECHATRONIC Quantity 2 2 1 1 1 1 1 Notes Only available in overhaul kit; see page 35. Only available in overhaul kit; see page 35. Included in overhaul kit; see page 35.
Only complete Service-Mechatronics are available.
27.460/030 27.460/030 27.460/020 27.460/020
CAUTION! Only complete Service-Mechatronics are available. Contact your local ZF Parts distributor for more information.
GEARSHIFT SYSTEM E-SHIFT GROUP Position # 06.010 06.030 06.050 06.060 06.070 06.090 06.150 06.170 06.170/110 06.170/120 06.170/130 06.190 06.210 Description SHAFT SEAL SELECTOR SHAFT PARKING LOCK DISC CLAMPING SLEEVE PIPE LEG SPRING LEVER ANGLE BRACKET ANGLE BRACKET ANGLE BRACKET HEXAGON NUT HEXAGON NUT CAP SCREW Quantity Notes 1 Included in overhaul kit; see page 35. 1 1 1 1 1 1 1 1 1 1 1 2 M16X14
GEARSHIFT SYSTEM M-SHIFT GROUP Position # 06.010 06.030 06.050 06.060 06.070 06.094 06.100 Description SHAFT SEAL SELECTOR SHAFT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW Quantity Notes 2 Included in overhaul kit; see page 35. 1 1 1 1 1 2 M6X13
PARKING LOCK GROUP Position # 24.010 24.020 24.040 24.060 24.080 24.110 24.120 Description PIN SCREW PLUG PAWL LEG SPRING CONNECTING BAR GUIDING PLATE TORX SCREW Quantity Notes 1 1 Included in overhaul kit; see page 35. 1 1 1 1 4 M6X20
6HP26 1068 010 XXX / 6HP28 1068 040 XXX

6HP26 / 6HP28 SELECTIVE SHIM Position # Select. Parts Description 10.090 OIL SUPPLY SHIM 0730.009.529 SHIM 0730.009.528 SHIM 0730.009.527 SHIM 0730.009.526 SHIM 0730.009.525 SHIM 0730.009.524 SHIM 0730.009.523 SHIM 0730.009.522 SHIM 0730.009.521 SHIM 0730.009.520 SHIM 0730.009.519 SHIM 0730.009.518 SHIM 6HP26 / 6HP28 SELECTIVE SHIM Position # Select. Parts Description 14.050 OUTPUT SHIM 0730.112.651 SHIM 0730.112.650 SHIM 0730.112.649 SHIM 0730.112.648 SHIM 0730.112.647 SHIM 0730.112.646 SHIM 0730.112.645 SHIM 0730.112.644 SHIM 0730.112.643 SHIM
SELECTIVE SHIMS
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 4.80 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60
Notes
Quantity 1 1 1 1 1 1 1 1 1 2.80 2.60 2.40 2.20 2.00 1.80 1.60 1.40 1.20
Notes
All Rights Reserved
For a distributor in your area call ZF at 800-451-2595. For Reference Only
2008 ZF Services - 26
6HP26 1068 010 XXX / 6HP28 1068 040 XXX

6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 70.170 COUPLING A SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 72.170 COUPLING B SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING
SELECTIVE SNAP RINGS
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
Notes
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
Notes
All Rights Reserved
6HP26 1068 010 XXX / 6HP28 1068 040 XXX

6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 75.180 COUPLING C SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 71.180 COUPLING E SNAP RING 1058.370.017 SNAP RING 1058.370.016 SNAP RING 1058.370.015 SNAP RING 1058.370.014 SNAP RING 1058.370.013 SNAP RING 1058.370.012 SNAP RING 1058.370.011 SNAP RING 1058.370.021 SNAP RING 1058.370.024 SNAP RING 1058.370.023 SNAP RING
SELECTIVE SNAP RINGS
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
Notes
Quantity 1 1 1 1 1 1 1 1 1 1 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80
Notes
All Rights Reserved
6HP26 1068 010 XXX / 6HP28 1068 040 XXX
SELECTIVE STEEL PLATE
6HP26 / 6HP28 SELECTIVE STEEL PLATE Position # Select. Parts Description Quantity 73.260 COUPLING D STEEL PLATE 1068.377.026 STEEL PLATE 1 1068.377.021 STEEL PLATE 1 1068.377.025 STEEL PLATE 1 1068.377.024 STEEL PLATE 1 1068.377.020 STEEL PLATE 1 1068.377.023 STEEL PLATE 1 1068.377.022 STEEL PLATE 1 1068.377.019 STEEL PLATE 1 1068.377.029 STEEL PLATE 1
Notes 4.20 3.90 3.60 3.30 3.00 2.70 2.40 2.10 1.80
All Rights Reserved
Kits Content 6HP26 / 6HP28 Kits Content

6HP26 / 6HP28 Filter Kit (Plastic Oil Pan) 1068 298 033 Position # 03.010 ZF Part # 1068 298 033 Description Plastic Oil Pan incl. Filter Gasket Round Sealing Ring Quantity 1 1 1 1 Where used (1068 ___ ___) All All All All Notes
6HP26 Friction Kit 1068 298 034 Position # 70.150 71.160 72.150 73.250 75.120 6HP26 1068 010 ___ 026 028 to 039 043 to 046 051 to 057 059 062 to 067 069 to 071 073 to 079 082 to 086 091 to 098 100 to 106 113 to 119 128 to 129 138 160 179 ZF Part # 1068 277 004 1068 271 018 1068 277 002 1068 277 004 1068 277 002 Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C Quantity 5 7 5 7 5 Where used (1068 ___ ___)
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
Notes

6HP26 Friction Kit 1068 298 035 Position # 70.150 71.160 72.150 73.250 75.120 6HP26 1068 010 ___ 122 130 135 to 137 161 to 165 175 to 178 181 184 to 185 190 197 203 to 206 ZF Part # 1068 277 004 1068 271 080 1068 277 002 1068 277 004 1068 277 002 Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C Quantity 5 6 5 7 5 Where used (1068 ___ ___)
Notes
6HP26 / 6HP28 Friction Kit 1068 298 036 Position # 70.150 71.160 72.150 73.250 75.120 6HP26 1068 010 ___ 134 151 153 to 155 166 to 174 182 to 183 ZF Part # 1068 277 011 1068 271 080 1068 277 002 1068 277 011 1068 277 002 6HP28 1068 040 ___ 001 to 002 008 to 011 014 to 016 Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C Quantity 5 7 5 7 5 Where used (1068 ___ ___)
Notes

6HP26 / 6HP28 Steel Kit 1068 298 037 Position # 70.140 71.150 71.170 72.140 72.144 73.240 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 75.140 75.160 ZF Part # 1068 377 020 1068 371 030 1068 371 069 1068 377 019 1068 372 043 1068 377 019 1068 377 026 1068 377 021 1068 377 025 1068 377 024 1068 377 020 1068 377 023 1068 377 022 1068 377 019 1068 377 029 1068 377 020 1068 377 021 Description Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D 4.2 End Plate D 3.9 End Plate D 3.6 End Plate D 3.3 End Plate D 3.0 End Plate D 2.7 End Plate D 2.4 End Plate D 2.1 End Plate D 1.8 Steel Plate C End Plate C Quantity 6 6 1 5 1 7 1 1 1 1 1 1 1 1 1 5 1 Where used (1068 ___ ___)
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
Notes
6HP26 6HP28 1068 010 ___ 1068 040 ___ 014 to 015 002 026 008 029 to 039 011 043 to 046 015 051 to 053 057 059 063 to 079 084 to 086 091 093 to 105 111 to 124 126 128 to 131 135 to 138 148 150 153 to 155 160 to 167 169 to 170 172 174 to 182 184 190 197 203 to 206 For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. All Rights Reserved 2008 ZF Services - 32 For Reference Only

6HP26 / 6HP28 Steel Kit 1068 298 038 Position # 70.140 71.150 71.170 72.140 72.144 73.240 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 75.140 75.160 6HP26 1068 010 ___ 028 054 062 082 to 083 092 106 125 127 134 151 to 152 168 171 173 183 185 ZF Part # 1068 377 020 1068 371 047 1068 371 069 1068 377 019 1068 372 043 1068 377 019 1068 377 026 1068 377 021 1068 377 025 1068 377 024 1068 377 020 1068 377 023 1068 377 022 1068 377 019 1068 377 029 1068 377 020 1068 377 021 6HP28 1068 040 ___ 001 009 to 010 014 016 Description Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D 4.2 End Plate D 3.9 End Plate D 3.6 End Plate D 3.3 End Plate D 3.0 End Plate D 2.7 End Plate D 2.4 End Plate D 2.1 End Plate D 1.8 Steel Plate C End Plate C Quantity 6 7 1 5 1 7 1 1 1 1 1 1 1 1 1 5 1 Where used (1068 ___ ___)
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
Notes

6HP26 / 6HP28 Overhaul Kit 1068 298 030 Where used Position # 01.050 01.060 01.064 01.100 01.220 10.010/170 10.010/170 10.040/160 10.040/170 10.020 10.070 10.084 70.040 70.040 70.050 70.090 70.090 72.050 72.060 72.100 72.200 75.040 75.040 75.050 75.050 73.020 73.020 73.030 73.070 73.080 73.080 71.030 71.040 71.090 71.190 71.190 14.110 14.150 ZF Part # 0734 317 370 0734 317 371 0734 317 372 0501 321 921 0501 321 922 0750 111 436 0734 319 695 0734 401 291 0734 401 295 0734 313 083 0734 313 064 0750 112 076 0734 313 146 0501 320 476 0734 313 028 0734 313 180 0501 320 477 0734 313 147 1043 317 001 0734 313 147 0734 317 386 0734 313 180 0501 322 212 0734 313 783 0501 322 213 0734 313 146 0501 322 211 0734 313 029 0734 313 008 0734 313 033 0734 313 033 0734 313 007 0734 313 148 0734 313 040 0734 317 256 0734 317 392 0734 319 633 0734 310 418 Description Sealing Sleeve Sealing Sleeve Sealing Sleeve Screw Plug Plug Shaft Seal Shaft Seal Piston Ring Piston Ring Round Sealing Ring Round Sealing Ring Usit Ring Round Sealing Ring Profiled Seal Ring Round Sealing Ring Round Sealing Ring Profiled Seal Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Piston Ring Sealing Ring Shaft Seal Shaft Seal Quantity 2 1 1 1 1 1 1 1 1 1 1 14 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1
1068 010 ___ 1068 040 ___
Notes Gearbox housing Gearbox housing Gearbox housing Gearbox housing Gearbox housing Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Coupling A Coupling A Coupling A Coupling A Coupling A Coupling B Coupling B Coupling B Coupling B Coupling C Coupling C Coupling C Coupling C Coupling D Coupling D Coupling D Coupling D Coupling D Coupling D Coupling E Coupling E Coupling E Coupling E Coupling E Output Output
All All All All All Ford All except Ford All All All All All As needed As needed As needed As needed As needed All All All All All 6HP28X All 6HP28X 6HP28X 6HP28X All All All 6HP28X All All All As needed As needed All All
Continued on next page.

6HP26 / 6HP28 Overhaul Kit 1068 298 030 Where used Position # 03.010/014 03.030/020 03.050 03.010/120 03.010/130 03.010/020 03.010/030 03.010/130 27.460/020 27.460/030 27.520 06.010 24.020 ZF Part # 0501 323 155 0501 320 086 1068 303 017 0734 313 176 0501 321 921 0501 319 012 0501 318 960 0501 321 921 0501 321 776 0501 321 777 0501 216 272 0734 319 801 0501 214 941 Description Oil Pan Gasket Sealing Ring Gasket Round Sealing Ring Screw Plug Round Sealing Ring Screw Plug Screw Plug Gasket Gasket Guide Sleeve Shaft Seal Screw Plug Quantity 1 1 1 1 1 1 1 1 2 2 1 2 1 All All All All All All All All All All All All All
1068 010 ___ 1068 040 ___
Notes Filter Filter Filter Filter Filter Filter Filter Filter Mechatronic Mechatronic Mechatronic Gearshift system Parking lock
Kits may contain items not used in all applications.

6HP26 28 Catalog

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6HP26 28 Catalog

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ZF 6HP26 / 6HP28

6HP26 6HP28 Automatic Transmission Spare Parts Catalog

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

Table of Contents 6HP26 / 6HP28

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

Rev Gear 3.40

Weight (incl. oil) ~196 lbs.

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

6HP26 / 6HP28 General Transmission Oil Filling Procedure

Procedure if leaks are suspected

Procedure after repair, exchange of control unit or similar

Always note correct oil grade: see page 2 TE ML 11

Carry out the repair work

Start the engine

Select gears with engine running, at idle speed

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)

Open filler plug on the housing

Oil emerges at an oil temperature below 35 C NO YES

Transmision contains too little oil

Wait until oil temperature reaches 40 C + 10 C

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)

Oil filler screw and oil level screw Internal hexagon

Oil drain plug Internal hexagon

Tightening torque 35 Nm 3.5 Nm

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)

Oil filler screw and oil level screw Internal hexagon

Oil drain plug Internal hexagon

Tightening torque 35 Nm 3.5 Nm

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)

Oil filler screw and oil level screw Internal hexagon

Oil drain plug Internal hexagon

Tightening torque 35 Nm 3.5 Nm

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

How To Use This Catalog

Mechatronic and Valve Body are only available as complete Service-Mechatronic.

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

Type Plate Information

ZF Transmission Specification # Vehicle Manufacturer Transmission #

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

6HP26 1068 010 XXX / 6HP28 1068 040 XXX

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

Included in overhaul kit; see page 34.

3.00 mm; Included in steel kit; see pages 32 & 33.

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

Included in overhaul kit; see page 34. 2.50 mm 1.50 mm

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

2.00 mm Included in friction kit; see pages 30 & 31.

Selective snap ring; see page 28.

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

2.10 mm; Included in steel kit; see pages 32 & 33.

Included in friction kit; see pages 30 & 31.

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

Selective shim; see page 26.

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog

ZF 6HP26 / 6HP28 Automatic Transmission Spare Parts Catalog