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AP155 1 Output 19" Power Supply, 96 to 120 Watt


High efficiency: 88% (@ 24V) ACin 115/230V manual switch 8 HP plug in width H15 standard pinout Parallel mode automatic load sharing (@ AP155.133) Meets EMC standards EN 50081-1 (EN 55022/B), EN 50082-2, EN 61000-4, VDE 0160/2 and NAMUR

AP155

Data Sheet
This power supply is designed to meet a wide range of applications. Output voltage is stable with ripple and noise below 60mVpp over the total range of up to 120W. The high-efficiency flyback converter provides for greater reliability and economy. Multiple supplies can be used in parallel to increase system power without extra control wiring, as the current is automatically shared between units (AP155.133 only). The design ensures immunity to disturbances according to EN 61000-4, and VDE 0160 pulses (class 2 for total range!). The unit is also protected against overvoltage and short-circuits. Construction and design meet all relevant safety standards such as EN 60950, VDE 805 and VBG 804. 48V and 60V versions are available for telecommunications and motor control applications.

Vout Iout
12V 12V 15V 15V 24V 24V 24V 8A 8A 7A 7A 5A 5A 5A

Pout
96W 96W 105W 105W 120W 120W 120W 110W 120W 120W

Features
OVP OVP, PF, PG, SD OVP OVP, PF, PG, SD OVP OVP, PF, PG, SD OVP, parallel mode OVP, Vout adjustable OVP OVP

Order-No.
AP155.111 AP155.112 AP155.121 AP155.122 AP155.131 AP155.132 AP155.133 AP155.141 AP155.151 AP155.161

See the web for current data sheet version: www.puls-power.de

27.6V 4A 48V 60V 2.5A 2A

"F" appended to Order-No. means: 8HP front panel included and fitted. Accessories: H15 connector, 6.3mm flat contacts: ZP100 H15 connector with soldering pins: ZP120 Warranty: 2 years from date of delivery.

Output
Schematic:

Voltage Vout fixed All except AP155.141. Vout adjustable min. 5% AP155.141. Accuracy max. 2% Includes: production-adjustment, AP155.133 max. 5% line regulation, AP155.141 max. 0.5% and load regulation. Sense lines None Not available. Minimum load None Not necessary. Output power Pout max. 120W Mounting side by side possible. AP155.133 max. 96W Per unit @ parallel operation. Noise, Ripple max. 60mVpp 20Hz...200kHz (@ 24V DC). including spikes max. 80mVpp 20Hz...20MHz (@ 24V DC). Over-voltage protection typ. 1.2 x Vout Threshold accuracy 4%. Derating 2W/K +55C to +70C Ta. Operating indicator 1 green LED On the front. Isolation Vout to Vin SELV EN 60 950, VDE 0805. The output is protected against open-circuit, short-circuit, and overload.

Input
Mechanical: 8HP/3U board (DIN 41494), Al/Mg alloy cover for component side, plastic cover for bottom side, LxWxH = 171.93 x 40.64 x 110mm (100), the length includes the connector, see page 4. App. 510g H15 (DIN 41612), coding option, max. load per pin 11A @70 C. Arabellastrae 15 D- 81925 Mnchen Fax: +49 (0)89 / 92 78-1 99

Line input AC 1 Range Line input AC 2 Range Line frequency Input current rms. Noise suppression

Weight: Connector:

100...120V AC 88...132V AC 80...150V AC 220...240V AC 187...264V AC 150...300V AC 47...63Hz max. 3.0Aeff. / 1.4Aeff. EN 55 022/B

Switch position 115V. Full spec. Derated, see page 2. Switch position 230V. Full spec. Derated, see page 2. DC or 400Hz, see page 2. @ 115/230V AC. 10kHz...30MHz, conducted.

PULS Munich Tel.: +49 (0)89 / 92 78-2 44 Page 1 / AP155_ 10.Mar.99

Specifications are valid at 230V AC, unless otherwise stated. They are subject to change without prior notice.

AP155

1 Output

19" Power Supply

96 to 120 Watt

Output

(continued) max. max. max. max. typ. max. max.

AP155.
Ustat Udyn % % % s %/K mVpp mVpp A A ms ms V

to

.111 .131 .151 .122 .132 .133 .141 .161


0.2 0.2 0.2 0.75 0.75 4.0 0.5 0.5 2.5 800 0.01 25 30 800 0.01 25 50 1500 0.01 25 50 0.2 0.2 0.75 0.75 0.5 0.5 800 0.01 25 50 800 0.01 60 80
88...132V AC / 187...264V AC, Iout = 100%. Iout = 50%, Iout = 50%. Iout = 10%...90%...10%, rise time dt = typ. 20s.
90% 10% 100Hz

Voltage regulation: Line regulation Load regulation stat. Load regulation dyn.

Response time ts Temperature coefficient Ripple incl. spikes Current limitation Threshold Characteristic Short-circuit Start delay Vout rise-up time On and off characteristic Power back immunity tDelay tRise UBack

Till Vout is within < 0.5% of final value. 20Hz...200kHz, @ACnom, Iout = 100%. 20Hz...20MHz, @ACnom, Iout = 100%. Fixed.

min/max. max. typ. typ. max.

105% ... 120% of Iout See graph on page 3 220% of Iout 100 30 1.2 x Vout

After switch on. 95%


t0 tDelay tRise

Vout

Approximately monotonic. Unit off/on. AP155.151 and .161 are not power back immune!

Input

(continued) V AC V DC V AC V DC V DC Hz Hz A ms ms 88...132 / 187...264 250...300 80...88 / 150...187, 150 / 300 for 0.5s 176...250 300...370 47...63 63...400 16 23 20 20 22 20 31 27 27 30 27 0.63 5x20mm T5A/250V (IEC127/2-5) Manual (230V AC set at factory)
Full spec. Full spec. (Voltage selector at 230V!) Power loss typ. 10% (no start below 196V). Full spec, but air- and leakage distances not longer than stated in VDE 0805. Full spec. Increase leakage currents. Wait min. 30s before switching on again (cold-start). @88V AC, Iout = 100%. @187V AC, Iout = 100%. @88V AC, Iout = 100%. To replace, see page 4. 115/230V AC switch, position see page 4.

AC input range 1 / 2 DC input range Derated AC range 1 / 2 Derated DC range

Frequency range Derated frequency range In-rush current Hold-up time Power factor Internal fuse Input range selection

max. min. min. typ.

Logic Functions
Power Fail signal PF PF high if Hold-up time from Power failure to PF-signal from PF-signal PG-signal PG high if SD remote switch off Parallel operation for AP155.133 Current distribution Connection Vout adjustment for AP155.141 Power fail ACin > 74/155V AC min. min. ms ms 21 17 17 20 17 5 5 5 5 5 Output voltage within tolerance 0.95 x Vnom Unit off Unilmited Equal No additional wiring needed. 5
Open-collector signal (Imax = 5mA), see figure page 3. @187V ACin, Iout = 100%, Vout 0.95 x Vrated.

SD+ and SD- connected. No limit of number of AP155.133. Characteristics see page 3. Use equal-length output cables. Position of trimmer see page 4.

units

min.

Electromagnetic Compatibility
Emissions according to EN 50081-1 Radio interference, EN 55011, EN 55022 Immunity according to EN 50082-2 Electrostatic discharge ESD, EN 61000-4-2
EN 50081-2 is also satisfied

Class B 8kV direct discharge (level 4) 15kV air discharge (level 4) 10V/m (level 3) 4kV (level 4) 2kV (level 3) 2kV (level 4) cap. coupling 4kV (Isolation class 4) 2kV (Isolation class 4) 5kV Satisfied 750V / 1.3ms (class 2) 150/300V AC / 0.5s
PULS Munich Tel.: +49 (0)89 / 92 78-2 44 Page 2 / AP155_10.Mar.99

Conducted 10kHz...30MHz. EN 50082-1 is also satisfied

Radiated fields, EN 61000-4-3 Fast transients, EN 61000-4-4

To ACin, Vout and signal lines: length = 1m. Coupled to ACin line. Coupled to DCout line. Coupled to Vout and signal lines. Common mode, unit on. Differential mode, unit on. Common mode, unit off. Valid for total load range. Switch position 115 / 230V AC.

Surge transients, EN 61000-4-5 Transient voltage, IEC 255 NAMUR-prescription Transient resistance, VDE 0160 5.3.1.1.2 Over-voltage resistance (PULS standard)

1 Output

19" Power Supply

96 to 120 Watt

AP155

PF-Signal, PG-Signal and Hold-Up Time

Protection
Unit protection Overload Short-circuit proof Open-circuit proof Over-temperature (OTP) Reverse battery protect. ACin range selection Load protection Over-voltage (OVP) Threshold Yes Yes Yes Yes Manual Yes 15.0V 18.0V 29.0V 32.0V 58.0V 70.0V 4% See current limit. Auto restart.

Switch for 115/230V AC.

Typ. Output Characteristics


125

Accuracy Restart

typ. typ. typ. typ. typ. typ. max.

AP155.111, 112. AP155.121, 122. AP155.131, 132, 133. AP155.141. AP155.151. AP155.161. After line disconnection; wait time 1min.

100 Output Voltage Vout [%]

Safety
Electrical safety Test voltage according to EN 60 950 for t = 2sec Air- and leakage distance 3kV AC 2.5kV AC 500V AC 6.4 / 8mm 4mm min. 5M < 0.1 IP20 max. 0.75mA SELV Finger test > 3mm Primary / secondary. Primary / PE. Secondary / PE. Primary / secondary. Primary / PE. VDE 0551. VDE 0106 part 1, IEC 536 . VDE 0805. DIN 40050, IEC 529. EN 60 950 (47...63Hz line) . EN 60 950, VDE 0805, VDE 0160. VDE 0110 part 1, IEC 664. VDE 0100 6, EN 60 950, VBG4. e.g. screws, small parts etc.

75 AP155 50 AP155.133

25

0 0 50 100 150 Output Current Iout [%]

Typ. Derating over Temperature


130 120 110 Output Power Pout [W] 100 90 80 70 60 50 40 30 20 10 50 55 60 65 70 75 Temperature [+ C] 110 Watt 120 Watt 96 Watt 105 Watt

Isolation resistance Protection class PE resistance Protection system Leakage current Safe low voltage Over-voltage class

Touch safety Penetration protection

Operation and Ambient Area


Application class Operation temperature Derating range Storage temperature Humidity Mechanical usage Lateral spacing Cooling Dirt protection level Vibration Shock Operation height KSF max. 0 ... +70C +55 ... +70C typ. 20 ... +100C max. 95% Vertical None Normal convection max. 2 0.075mm 11ms / 15g max. 2,000m DIN 40040. Ta (measured at 1cm distance). Derating, see diagram. Ta. Non-condensing. See page 4. No gap needed. Dont obstruct air flow. VDE 0110 part 1. IEC 68-2-6 (10...60Hz). IEC 68-2-27 (3 shocks). Above sea level.

Typ. Efficiency

Efficiency and Power Loss


88

Efficiency [%]

AP155.111 and .112 AP155.121 and .122 AP155.131 to .133 AP155.141 AP155.151, 161

typ. typ. typ. typ. typ.

86% / 15.6W 86% / 17.0W 88% / 16.4W 88% / 15.1W 89% / 14.8W

@230V ACin, Iout = 100%. As above. As above. As above. As above.

86

230Vac 84 110Vac

Reliability and Lifetime


MTBF according to Siemens standard SN29500 typ. 300,000h 230VAC, Iout = 100%, +40C Ta. Only long life (>2,000h @105 C) electrolytic capacitors are used. Function test 100% Test certificate enclosed. In-circuit test Yes Run-in (burn-in) 24h Full load, Ta = +55 C,on/off cycle.
PULS Munich Tel.: +49 (0)89 / 92 78-2 44 Page 3 / AP155_10.Mar.99

82 20 40 60 Output Power [%] 80 100

This technical information is valid for+25 C ambient temperature and 5 min. run in time, unless otherwise stated.

AP155

1 Output

19" Power Supply

96 to 120 Watt

Fuse
The PSU has electronic protection against external short-circuits. In case of an internal defect, a fuse disconnects the unit. It can only be replaced by opening the unit which should be done by the supplier.

Schematic
Regulator

Installation for Operating


The unit is constructed for 19" systems: Ensure that pin 4 of H15 connector is on top. For other installation considerations consult your representative. Ensure free air flow. Important: Use non-conductive (plastic) guide rails only; conductive rails would inadmissibly reduce leakage distance.

F I L T E R

Flyback converter typ. 70kHz

OVP

Additional module: Powerfail Powergood Shutdown

Dimensions and Connections


19" board, with Al/Mg alloy cover on component side, and a plastic cover on the bottom side. 8HP plug in width. See figure below for dimensions. 1) Do not remove any screws on box, as internal safety connections could be disconnected! 2) Vout adjustable at trimmer on AP155.141 (min. 5%).

Do not obstruct air flow!

Pin 4

2)

1)

d z 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
LED green (Vout)

3.0 2.5

3.5

115/230V Switch
3.0

2.5 (2x)

Important: With DCin, voltage selector must be in 230V position!

H15 pinout (DIN 41612) NC = No Connection - Do not use!

Modifications (contact supplier)


Other output voltages. Other DC input voltages. Lower cost versions.

Accessory ZP510
Installation set for mounting on DIN rail.

PULS Munich Tel.: +49 (0)89 / 92 78-2 44 Page 4 / AP155_10.Mar.99

Arabellastrae 15 D- 81925 Mnchen Fax: +49 (0)89 / 92 78-1 99

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