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SINUMERIK 802D Version 2

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The SINUMERIK system environment

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P C- bas ed

Overview Example Hardware Start-up CNC HMI PLC

840Di

modular

840D

Up to 18 axes /s pindles , 4 channels , 4 mode groups

Up to 31 axes /s pindles , 10 channels , 10 mode groups

compact

Basic packages New in Version 2 Customer benefits

802S /C

802D

810D

bas ic
Up to 3 axes + 1 s pindle, Up to 4 axes + 1 s pindle, 1 channel, 1 mode 1 channel, 1 mode group group

Up to 6 axes , incl. 2 s pindles , 2 channels , 2 mode groups

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Example for a milling application

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

SINUMERIK 802D PCU

MCP

I/O Modules

SIMODRIVE 611 universal E

CNC Keyboard

X Y
1FK7 Feed Motors

Z
TTL Encoder

Sp
1PH7 Spindle

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The PCU is the heart of the system

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

PCU = panel control unit

n The hardware of the SINUMERIK 802D

is just the operator panel n one unit for NC, PLC, HMI and communication functions n no customers assembly

n Therefore the SINUMERIK 802D offers n optimized performance / product fit n high quality and reliability n easy start-up

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High quality and reliability

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

n TFT display n Maintenance friendly n no harddisk n no batteries n no fan n long life panel backlights n 24V DC power supply with wide
input tolerances +20% / -15%

n Front protection IP65 n panel control unit n keyboard

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Easy start-up
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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

n Pre-configured system for the

technologies turning, respectively milling

n Standard PC is sufficient n toolbox on CD-ROM n Example PLC subroutines n Start-up data can be stored /
retrieved on a PC card n easy data back-up n fast series start-up

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Technical data CNC

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

n Technologies: turning and milling / drilling n Up to 4 axes + 1 spindle, or 3 axes + 1 spindle + 1 auxiliary
spindle with option TRANSMIT / TRACYL

n Max. 3 axes interpolating simultaneously n Up to 32 tools, with tool life monitoring (option) n 256 kB part program memory n PC card drive built-in in the front (complete serial start-up,
now also for part programs)

n G-code of SIEMENS plus ISO dialect mode (G291) n Rotary axis n Polar coordinates n Look ahead, increased to max. 35 blocks n Rigid tapping n Frame concept (rot, trans, scale, mirror)
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Automatic tool life monitoring (option)

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

For each tool a maximum cutting time and/or quantity of workpieces can be monitored

n When the pre-warning limit is reached a PLC alarm is given n When the setpoint is reached the tool will be blocked for next use
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Technical data HMI

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

n 10.4 flat screen, monochrome or color n 2 x 8 softkeys, 6 hotkeys for user areas n G-Code programming with graphical cycleand contour section support (blue-print programming)

n Quick and easy setting-up functions n Pocket calculator, stop watch, part counter, spindle load meter n Graphical program simulation
with clear distinction between rapid and feed

n Onboard help system n Onboard ladder display n Oscilloscope function n 2 languages switchable online
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Comprehensive graphical cycle support

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

The SINUMERIK 802D offers more than 20 cycles for milling, drilling and turning as standard

Example of a milling cycle: Milling pattern for slots

Example of a turning cycle: Grooving

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Contour section programming

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

Significant programming assistance in case of missing geometrical data in your part drawing

n Typical contour sections to select from n E.g. contour section of circle / circle / circle with known start point, end point and
radii but unknown location of center point of enclosed circle

n Much faster than pure G-Code programming

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Technical data PLC

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

n S7-200 with ladder-programming n Equivalent to CPU 224 n Up to 6.000 steps, 0.4s / step n 3072 flags, 40 timers, 32 counters, now 64 user alarms n Up to 144 inputs, 96 outputs n Enhanced PLC - NC communication n Selection of part programs by PLC signal,
with program list

n PLC project completely stored in 802D n Programming tool based on MicroWin,

included on toolbox CD-ROM
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Quick diagnosis with onboard Ladder display

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

The complete PLC project can be viewed at the control

n Display of actual variable status n Easy identification of variable usage by cross reference list n Two windows for convenient comparison of subroutines n For safety reasons editing of the PLC project is done on the PC
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Easy and complete ordering

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

The SINUMERIK 802D basic packages include:

n SINUMERIK 802D including system software n Full CNC keyboard n SIMODRIVE 611 universal E closed-loop
control plug-in unit

n Plug-in unit Motion control with PROFIBUS n Digital input / output module (72 I / 48 O) n PROFIBUS connectors n Toolbox CD-ROM (including PLC programming tool)
Infeed modules and power sections as well as motors and cables have to be ordered separately

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Main new features of SINUMERIK 802D version 2

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
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n Auxiliary spindle possible (option TRANSMIT / TRACYL) n Tool life monitoring (option) n Part programs on PC card n Increased number of look ahead blocks n Ready for automatic tool probing for milling n Contour section programming n Spindle load meter display n Enhanced simulation n Onboard ladder display n Increased number of user alarms n Selection of part programs by PLC signal n PLC teleservice (option)
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Benefits relevant for engineering

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

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n Panel control unit combining HMI, NC, PLC and communication n Common CNC hardware and software for milling and for turning,
as well as for feed axes and for spindle with the drives
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n PROFIBUS link between CNC, I/Os and drives n I/O connections with flat ribbon cables
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n Tool for start-up and self-optimization of drives n Complete series start-up and data backup with PC card
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n Ladder diagram, toolbox with standard programs

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n CNC, drives, motors, I/Os and cabinet n Global customer support network of SIEMENS

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Benefits relevant for sales and service

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits

n Advanced functions including look ahead, feed forward

and jerk limit are standard

n Large and clearly readable TFT display, color available n Modern PROFIBUS link between CNC, I/Os and drives n PC card for start-up and user data (part programs)

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Tool and workpiece set-up with graphical support Ready for automatic tool probing (tool eye, resp. table probe) Cycles for milling / turning and drilling with input screens Contour section programming and simulation are standard ISO dialect mode possible

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n 16 languages for operator screens are standard,

2 languages onboard with fast switchover

n Global sales & service network of SIEMENS

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Rear view of panel control unit (PCU)

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits Backup

n Extremely low depth for

mounting

n All typical NC interfaces

on board n PROFIBUS n RS 232 n handwheels n keyboard (PS2)

n Standard SIMATIC S7-200 as

software PLC on board

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PLC I/O module PP 72/48

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits Backup

n 72 digital inputs (24V) n 48 digital outputs (24V, 0.25A) n 50pin standard connectors for inputs
and outputs

n Up to 2 boards possible (144 I / 96 O) n Communication via PROFIBUS

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SIMODRIVE 611 universal E

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits Backup

n Compact assembly
(double-axis modules)

n Communication via PROFIBUS n Sub D for TTL spindle

encoder

n 10V interface for external

spindle drive *)

n Combination of feed and spindle

in one control module possible

n Easy start-up with SimoCom U n Drive machine data included in

series start-up file
*) for applications with limited functionality

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ADI4 Analog Drive Interface for 4 axes

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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits Backup

n Applications n Retrofit n special drives n Focus on the typical configurations n 10V analog output n TTL (incremental) encoders n Possibility to connect one
measuring probe

n Communication via PROFIBUS

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