KDL-22 - 32 - 40 - 46CX520 - 32 - 40 - 46CX523 CH - AZ2G (sm-9-888-127-01)

SEGMENT.: P-2 PART NO.
: 9-888-127-01
MODEL
KDL-22CX520 KDL 32CX520 KDL-32CX520 KDL-32CX523 KDL-40CX520 KDL-40CX523 KDL 46CX520 KDL-46CX520 KDL-46CX523
NO 1
SUFFIX -01
DATE 2011/1
SUPP/CORR -1st Issue
DESCRIPTION
SEGMENT P-2 SEGMENT.: P2

MODEL COMMANDER
RM-GD020 RM-GD020, RM GD020, RM-CD013 (Taiwan)
DEST
Hong Kong Hong Kong, SOGUL, Singapore, Indonesia, Vetnam, Phillipines, India, Thailand, Malaysia, South Africa, Australia, New Zealand, Taiwan, Iran, Pakistan SOGUL, Saudi Arabia, Nigeria Hong Kong, SOGUL, Singapore, Vetnam, Philli i Phillipines, I India, di Th Thailand, il d M Malaysia, l i S South th Af Africa, i Australia, New Zealand, Taiwan, Pakistan SOGUL, Saudi Arabia, Nigeria
MODEL
COMMANDER
RM-GD020
DEST
SOGUL, Singapore, Indonesia, Vetnam, Phillipines India, Phillipines, India Thailand, Thailand Malaysia, Malaysia South Africa Africa, Iran,Pakistan
KDL-22CX520 KDL-32CX520 KDL 32CX520
KDL-46CX520
KDL-46CX523
RM-GD020
SOGUL, Saudi Arabia, Nigeria
KDL-32CX523 KDL-40CX520 KDL-40CX523
RM-GD020 RM-GD020, RM CD013 RM-CD013 (Taiwan) RM-GD020
KDL- 22, 32, 40, 46 CX520

RM-GD020, CD013
TABLE OF CONTENTS
Section Title 1. SAFETY NOTES 1-1. Caution Handling of LCD Panel ........................................ 1-2. Safety Check Out .............................................................. 1-3. Le akage Test ...................................................................................... 1-4. How to Find a Good Earth Ground. 1-5. Wa rning and Caution .......................................................................... 1-6. Lead Free Information ........................................................................ 1-7. Ha ndling the FLEXIBLE FLAT CABLE (FFC) 1-8. How to release Cover AC ................................................................... 2. SELF DIAGNOSTIC FUNCTION 2-1. Overview of Control Buttons ............................................................... 2-2. L ED Display Specification ................................................................... 2-3. L ED Display Control ........................................................................... 2-4. LED Pattern ........................................................................................ 2-5. Sta ndby Led Error Display .................................................................. ge Chart ........................................................................................ 2-6. Tria 3. TROUBLE SHOOTING 3-1. Power Problem ................................................................................... 3-2. Standby LED Blinking 3-2-1. 2 Times Blinking......................................................... 3-2-2. 3 Times Blinking......................................................... 3-2-3. 4 Times Blinking......................................................... 3 2 4 4 Times Blinking 3-2-4. Blinking......................................................... 3-2-5. 5 Times Blinking......................................................... 3-2-6. 6 Times Blinking......................................................... 3-2-7. 6 Times Blinking......................................................... 3-2-8. 7 Times Blinking......................................................... 3-2-9. 8 Times Blinking......................................................... 3-2-10. 10 Times Blinking. ..................................................... 33 3-3. P Power (Green) (G ) Led L d Blinking................................................................. Bli ki 3-4. No Picture............................................................................................ 3-5. No Sound 3-6. TV Commander and Buttons Malfunction............................................ 3-7. Network Malfunction............................................................................ 3-8. Camera Malfunction............................................................................. 3-9. 3D Malfunction..................................................................................... 3-10. HDD-Rec Malfunction.......................................................................... 3-11. Skype Troubleshooting........................................................................ 3-12. Troubleshooting Reference................................................................. Page 3 3 3 4 4 4 5 6
S ti Title Section Titl
KDL-32, 40, 46 CX523

RM-GD020
P Page 34 35 35 36 37 38 39 39 40 41 41 42 44 44 45 46 46 47 48 48 49 50 51 52 52 52 52 52 53 55 57 59 61 61 61 62 62
7 7 7 7 8 9 10 10 10 11 12 12 13 14 14 15 15 16 16 17 19 19 22 24 25 26 27 28
4. SERVICE ADJUSTMENTS 4-1. Ac cessing Self Diagnostic Menu ......................................................... 4-2. Ac cessing Service Mode .................................................................... 4-3. Transistion of .each module in Service Mode...................................... 4-4. Cha nge data by Service Model (Chassis & VPC module) 45 4-5. Ch Change d data t b by S Service i M Model d l (Di (Digital it l S Service i M Mode) d ) 4-6. White Balance Adjustment................................................................... 4-7. Restore White Balance........................................................................ 4-8. Cha nge Emitter Output........................................................................ 4-9. Vi ewing Vcom Test Pattern................................................................. 4-10. Set to Shipping Condition.................................................................... 4-11. Remote Commander Function............................................................. 4 12 4-12. I d Fl Index Flow of fS Service i C Control.............................................................. t l 5. DIAGRAMS 5-1. Bl ock Diagram .................................................................................... 5-1-1. B AT-S (22")......................................................................................... 5-1-2. B AT-V (32",40",46") ............................................................................ 5-2. Con nector Diagram.. ..................... 5 2 1 KDL-22CX520...................................................................................... 5-2-1. KDL 22CX520 5-2-2. K DL-(32", 40", 46").............................................................................. 5-3. Wi re Dressing ..................................................................................... 5-3-1. KDL-22CX520, 22CX523 .................................................................... 5-3-2. KDL-32CX520, 32CX523 .................................................................... 5-3-3. KDL-40CX520, 40CX523............ 5-3-4. KDL-46CX520, 46CX523. ........................... 54 5-4. Circuit Board Location ........................................................................ 5-3-1. KDL-22CX520, 22CX523 .................................................................... 5-3-2. KDL-32CX520, 32CX523 .................................................................... 5-3-3. KDL-40CX520, 40CX523............ 5-3-4. KDL-46CX520, 46CX523. ........................... 6. DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS 61 6-1. KDL 22CX520 KDL-22CX520...................................................................................... 6-2. KDL-32CX520, 32CX523..................................................................... 6-3. KDL-40CX520, 40CX523..................................................................... 6-4. KDL-46CX520, 46CX523..................................................................... 6-6. Other Parts ......................................................... 6-6-1. KDL-22CX520, 22CX523 .................................................................... 6-6-2. KDL-32CX520, 32CX523 .................................................................... 6 6 3 KDL-40CX520, 6-6-3. KDL 40CX520 40CX523............ 40CX523 6-6-4. KDL-46CX520, 46CX523. ...........................
OPERATING INSTRUCTION
-2-
KDL- 22, 32, 40, 46 CX520
SECTION 1 SAFETY NOTES

1-1. Caution Handling of LCD Panel When repairing the LCD Panel, make sure you are grounded with a wrist band. When repairing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover. 1) Do not press the panel or frame edge to avoid the risk of electric shock. 2) Do not scratch or press on the panel with any sharp objects. 3) Do not leave the module in high temperature or in areas of high humidity for an extended period of time. 4) Do not expose the LCD panel to direct sunlight. 5) Avoid contact with water. It may cause short circuit within the module. 6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms) 7) ) Al Always clean l the h LCD panel l with i h a soft f cloth l h material. i l 8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short circuit. 9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). 10) During the repair, DO NOT leave the Power On or Burn-in period for more than 1 hour while the TV is face down on a cloth cloth.
RM-GD020, CD013
KDL-32, 40, 46 CX523

RM-GD020
3)Check all control knobs, shields, covers, ground straps and mounting hardware have been replaced. Be absolutely certain you have replaced all the insulators. 4) Look for unauthorized replacement parts, particularly transistors that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5) Look for parts which, though functioning show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6) Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7) Check the antenna terminals, metal trim, metallized knobs, screws and all other exposed metal parts for AC leakage. Check leakage test as described next. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
Figure 1 1. TV is face down on a cloth during reparing
1-3. Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0.5mA (500 microamperes). Leakage current can be measured by any one of the three methods:1. A commercial leakage tester such as the SIMPSON 229 or RCA WT-540A. Follow the manufacturers instructions to use those instructions. 2. A battery-operated AC milliampmeter. The DATA PRECISION 245 digital multimeter is suitable for this job job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery operated digital multimeters that have a 2 VAC range are suitable. (see Figure ( g 1.) )
1-2. Safety Check-Out After correcting the original service problem, perform the following safety checks before releasing the set to the customer:1) Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2) Check the interboard wiring to ensure that no wires are pinched or contact high-wattage resistors.
Figure 2. AC voltmeter to check AC leakage
-3-
Safety Notes
KDL- 22, 32, 40, 46 CX520

RM-GD020, CD013
KDL-32, 40, 46 CX523

RM-GD020
1-4. How to Find a Good Earth Ground A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
Be sure to follow these guidelines to protect your property and avoid causing serious injury. Carry the TV with an adequate number of people; larger size TVs require two or more people. Correct hand placement while carrying the TV is very important for safety and to avoid damages. d) Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
c)
1-6. Lead Free Information The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.
Figure 3. Checking for earth ground.
1-5. Warnings and Caution a) These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. b) An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.
Figure 2: LF Logo
Figure 3: LF logo on circuit board
-4-
Safety Notes
KDL- 22, 32, 40, 46 CX520

RM-GD020, CD013
KDL-32, 40, 46 CX523

RM-GD020
The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers:Part Number 7-640-005-19 7-640-005-20 7-640-005-21 7-640-005-22 7-640-005-23 7-640-005-24 7-640-005-25 7-640-005-26 Diameter 0.3mm 0.4mm 0.5mm 0.6mm 0.8mm 1.0mm 1.2mm 1.6mm Remarks 0.25Kg 0.50Kg 0.50Kg 0.25Kg 1.00Kg 1.00Kg 1.00Kg 1.00Kg
FFC can reverse insertion to connector of B board. If reverse insertion FFC, all pins short-circuit, and board is broken.
< Insertion>
Due to high g melting g point of Lead Free Solder, the soldering g iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com 1-7. Handling the FLEXIBLE FLAT CABLE (FFC) When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC.
<Pull out>
-5-
Safety Notes
KDL- 22, 32, 40, 46 CX520

RM-GD020, CD013
KDL-32, 40, 46 CX523

RM-GD020
1-8. How to release COVER AC (Service and repair information)
1. Remove screw for Rear Cover and COVER AC. ( Refer Section 6 for screw information).
3. Release AC cable connector.
2. Open Rear Cover with COVER AC and AC cable are attached. Make sure to hold cable not to give any tension to connector and scratch damage for cable.
4. Release hook of COVER AC and remove it.
Note: Take care not to cut your hand when release hook, especially metal Rear Cover. Confirm if the hook broken before reuse COVER AC. In case hook broken is occurred, replace with new one.
-6-
KDL- 22, 32, 40, 46 CX520
SECTION 2 SELF DIAGNOSTIC FUNCTION

2-1. Overview of Control Buttons 2-2 LED Display Specification S f LED Type POWER
1
Power
RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
Description GREEN:LED RED: LED RED: One LED
STANDBY
Remark Green Lights at Power On Red Lights when recording ( only applicable in Japan and Europe models) Red Lights g during g standby y
Program
ORANGE/GREEN: Orange Lights during Timer activation TIMER/PIC OFF Two LEDs and Green Lights during Picture Off. 2-3. LED Display Control
Status Picture Off/ Standby LED Power /REC Connecting/Tim Off Off Off Off Off Off ORANGE Blink ORANGE Lit ORANGE Lit ORANGE Blink ORANGE GREEN Off Off RED Lit RED Blink Off Off RED Lit Off Red Off Off Off Off GREEN Off Off GREEN Blink GREEN Blink Off GREEN Lit GREEN Lit GREEN Blink RED RED Blinking:0.5sec On / 0.5sec Off Refer to Blinking pattern of Self Diagnosis mode Blinking:0.5sec On / 0.5sec Off Blinking:3sec On / 3sec Off Blinking:5sec On / 1sec Off Blinking Pattern
Volume
Power Off ( by power button or AC off ) Power On Standby ( by remote control off only ) Self Diagnosis Aging mode End of Aging mode Software Updating Software Updating finish Test Reset finish Error of panel ID [REC][Sleep Timer][Power ON] [Picture Off][On Timer][REC][Power ON]
4 5
Input Select/ Enter Home
2-4. LED Pattern When safety shutdown occurs, Standby LED display reports the cause by using the lightning patterns as indicated below. p
6
Remote Sensor
67
9
Off/Standby Indicator
10
Power Indicator
0.5sec 0 5sec 0.5sec
3.0sec
3.0sec
3.0sec
Picture IR Logo Timer
Example: The figure above shows LED display when SHUTDOWN is caused by Balancer Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.
-7-
Self Diagnostic Function
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
2 5 Standby LED Error Display 2-5. Display.
Blinking Times
Error
Countermeasure to replaced either/all
Main Power Error
Power Supply Board (G**) Main Board (B**)
Main Board/ DC Alert Error/ Audio Error
Main Board (B**)
Balancer Error/ MM SPI Error/ Not applicable for this model VLED Error T Con Error/ HFR Error/ FRC Not applicable for this model Error
5 Panel ID NVM Error
TCon Panel Module Power P S Supply l B Board d (G**)
Backlight Error
Main Board (B**) Panel Module
Temperature Error
Main Board (B**) (B ) Main Board (B**) Wifi (Not applicable for this model)
Segment P-2 P-2 P-2 P-2
Size 22 32 40 46
B* Board Type BAT-S BAT-V BAT-V BAT-V
G* Board Type GD1 G2A G2B G3
Software Error
. 10
EmItter Error (3D models)
Not applicable for this model
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

2-6. Triage Chart
Symptoms - Shutdown. Power LED blinking red diagnostics sequences Green LED Blinking No Power Video - missing or distorted Stationary colored No video No video lines or One of p all Inputs p dots Inputs
RM-GD020
Remote
Network
Audio
Reference 2 B* BOARD G* BOARD H* BOARDIR RF ModuleRF SPEAKER Skype Module Wifi Module LD* BOARD LVDS CABLE TCON LCD Panel 3
10
Green LED non-stop No Green Power g (Dead Set) ) LED ( Blinking
No Remote
Wireless can't connect
No Audio

PANEL (TCON) PANEL (Backlight)
TEMP FAN (N/A) Software EMIT-TER
POWER POWER POWER
Problem
AUDIO
: Most likely defective part. part : Secondary possible defective part. : Not Applicable for this model.
Size 22 32 40 0 46
G* Board Type GD1 G2A G2B G G3
H* Board Type HLR HLR HLR HLR
LD* Board not use for this model.
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
SECTION 3 TROUBLESHOOTING
3-2. Standby Led Blinking 3-1. Power Problem
3-2-1. 2-times blinking (Main Power Error)
KDL-32, 40, 46 CX523

RM-GD020
No Power
Check
SW OFF Turn on the Switch
2-times blinking
** Power Saving Switch SW ON
Check REG12V at pins 2/3 of Replace the Harness NG Between G* Board and B* Board Symptom OK improvement Harness B* Board **Power Saving SwitchOnly for BAT-L model CN6001 on NG G* Board the B* Board 12V OK B* Board NO 12V Replace the Harness Between G* Board and B* Board Symptom improvement Harness NG G* Board
Check STBY 3.3V at 10 pin of CN6001 on the B* Board
Size 22 32 40 46
-10-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

3-2-2. 3-times blinking( DC Alert & Audio Error)
RM-GD020
3-times blinking
CheckAUDIO+12.5V
AUDIO
NG G* Board
DC_ALERT
Check D+1.2V D+1 2V at JL6007 on the B* Board OK Check +3.3V_MAIN NG at JL9234 on the B* Board OK
atpin8/9of CN6001on
NG
theB*Board F6001,IC6005,etc (B*Board) Check +12.5V at F4601 on the B* Board F6003,IC6003,etc (B*Board) OK IC4601,etc (B* Board) (B NG F4601,IC4601,etc (B*Board) (B OK
AUDIO
Check Speaker Impedance at SP Connector OK Segment P-2 P-2 P-2 P-2 Size 22 32 40 46 B* Board Type BAT-S BAT-V BAT-V BAT-V G* Board Type GD1 G2A G2B G3 NG Speaker
-11-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

3-2-3. 4-times blinking (Balancer Error)
For (3a-1,3a-2,2b-2, 2b-3) 4-times blinking * Not applicable for these model 4-times blinking Change Below 0.84V B* Board Check PANEL_FAIL at JL6017 on the B* Board Between Symptom improvement G* Board 0.84V to 2.65V Symptom improvement NG Symptom Change LED Driver Board improvement LED Driver Board Ch k th Check the harness h between the T-con board and the LED driver board, Panel between the G board and the LED driver board board. NG Harness Panel Change G* Board G* Board Change LED Driver Board NG Below 0.84V B* Board T-CON Board T-con Board Symptom improvement LEDDriver Board Symptom improvement
3-2-4. 4-times blinking (Including SPI Error) F For (2b-1) (2b 1) * Not applicable for these model
RM-GD020
Check PANEL_FAIL at JL6017 on the B* Board Between 0.84V to 2.65V Change G* Board
NG
-12 -
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

3-2-5. 5-times blinking (T-con Error) F For (3a-1, (3 1 3a-2, 3 2 2b 2b-1, 1 2b 2b-2) 2)
* Not applicable for these model
RM-GD020
5-time blinking RGB sensor Change Check PANEL_VCC _ at p pin 1 of CN6001 on on the B* Board OK Replace the Harness Between G* and Panel (a) NG Symptom Replace the LVDS Harness NG improvement LVDS Harness Symptom improvement Harness NG G* B Board d
Symptom improvement RGB Sensor
Only for (2b-1, 2b-2)
Panel (T-con) change
NG
B* Board
Symptom improvement Panel (T (T-con) con)
(a) exclude 60Hz Panel Model
-13 -
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

3-2-6. 6-times blinking (Backlight Error) F For (P-1, (P 1 P-2) P 2) 3-2-7. 6-times blinking (Backlight Error) For (3a-1, 3a-2, 2b-1, 2b-2)
* Not applicable for these model
RM-GD020
6-time blinking
6-time blinking g Symptom
Check BL_ERR at pin 7 of CN6002 on the B* Board
under 2.65V B* Board
Check theharnessbetween theTconboardandthe LEDdriverboard. OK Symptom improvement G* board Change G* board G* Board NG Harness
Change LED driver board NG
improvement LED Driver Board Symptom improvement B*
Over 2.65V Symptom Change G* Board improvement
Change B* board
Board
NG NG Panel CheckFFCconnection betweentheLEDdriverboard Andthelightsource (insidethepanelmodule) OK Segment P-2 P-2 P-2 P-2 Size 22 32 40 46 B* Board Type BAT-S BAT-V BAT-V BAT-V G* Board Type GD1 G2A G2B G3 NG FFC Connection Light Source (Inside Panel Module)
-14 -
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

3-2-8. 7-times blinking (Temperature Error) 3-2-9. 8-times blinking (Software Error)
RM-GD020
7-times blinking 8-times blinking
Setting g Circumstance Is OK? Temperature, Ventilation, etc. Yes
No
Set to another location, etc.
If the Symptom Improved by changing the WIFI module
NG
B* Board
NG Change B* Board, and Aging a few hours Symptom y p improvement B* Board Panel
Symptom improvement WIFI Module
Segment P-2 P-2 P 2 P-2 P-2
Size 22 32 40 46
B* Board Type BAT-S BAT-V BAT V BAT-V BAT-V
-15 -
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3-3. POWERGreen) LED BLINKING

3-2-10. 10-times blinking (Emitter error) (3D) Models only For (3a-1, 3a-2, 2b-1, 2b-2)
* Not applicable for these model POWER (Green) blinking 10-time blinking Check Check the harness between the T-con board and the HEM2 board OK Change HEM2 Board NG T-CON board NG harness the harness between the G* board and Panel OK Check Panel OK NG NG Panel NG harness
KDL-32, 40, 46 CX523

RM-GD020
3-3-1. Non-Stop blinking For (P-1, P-2)
Symptom improvement HEM2 Board
Check G* board OK B* Board
G* Board
Size 22 32 40 46
-16-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3-4. NO PICTURE
3-4-1. (Except HFR Model) No Picture
KDL-32, 40, 46 CX523

RM-GD020
about 5V 22(WXGA))Model, about 12V : except 22 (WXGA)) Model

Check N No PANEL VCC PANEL_VCC at JL6004 on the B* Board No Y Yes BL_ONH R l Replace the LVDS Harness Symptom improvement Harness Replace Harness (Between G* Board to B* Board) NG NG Symptom improvement (LVDS) Harness ) G* to B*) NG LCD Panel (T-con)
Press HOME Key. XMBMenu displayed? Yes B* Board
Check BL_ON at JL6018 on the B* Board BL_ONL
G* Board
Ch Change B* B Board) d)
G* B Board d
Symptom improvement p B* Board Segment P-2 P-2 P 2 P-2 P-2 Size 22 32 40 46 B* Board Type BAT-S BAT-V BAT V BAT-V BAT-V G* Board Type GD1 G2A G2B G3
-17-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3-4. NO PICTURE
3-4-. (HFR Model Only) * Not applicable for these model
KDL-32, 40, 46 CX523

RM-GD020
No Picture
Press HOME Key. OSD displayed? Yes B* Board
No
Check the G*- LD* Harness NG Harness
OK
Replace the B-Tcon, Tcon-LD* FFC
NG
NG Change B* Board
Symptom improvement BTcon,TconLD* FFC
Symptom improvement B* Board
Change G* Board
NG
LCDPanel (Tcon,LD*)
Symptom improvement G* Board
-18-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3.6. TV COMMANDER & BUTTONS MALFUNCTION

3.5. NO SOUND
3-6-1. TV key Malfunction
KDL-32, 40, 46 CX523

RM-GD020
No Sound
Buttonmalfunction ontheTV Audio System Symptom NG Switch Unit change improvement Switch Unit
Check the Speakers setting TV Speakers NG
Change to TV Speaker
Replace the harness between B* to Switch Unit Symptom Symptom
NG B* Board
Change the Speaker Harness
Replace the B B* Board NG
improvement B* Board
improvement H Harness
Symptom improvement Speaker Harness
Speaker
Size 22 32 40 46
-19-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

3-6-2. IR remote commander malfunction
RM-GD020
TVisntcontrolled byremotecommander
GreenLEDlight atpowerindicator NG ChecktheHarness betweentheB B*Board andtheHLRBoard NG E h Exchange Harness H NG ExchangeHLRboard NG
OK
GreenLEDblinksatpower Indicatorwhenusingcommander nearsensorswindow NG
OK
Mechanical (ex.bezel)
OK
Sensorisbroken
Symptom improvement p Symptom improvement HLRboard H Harness
Segment
Size 22 32 40 46
B*board
P-2 P-2 P 2 P-2 P-2
-20-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

3-6-3. RF remote commander malfunction
* Not applicable for these model.
RM-GD020
Commander malfunction
NG RePairingaction Usenewbatteries
NG
Usenewremote and dnewbatteries b i
NG
Symptomimprovement Unregistered
Symptomimprovement Batterieslowpower
Symptomimprovement Remote
RFremotecommanderis
ReplacetheHarness betweentheB*Board andtheRFModule Symptom improvement Harness
NG
R l Replace theRFModule Symptom improvement RFModule
NG Bboard
-21-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3-7. Network MALFUNCTION

3-7-1. Wired Network malfunction
KDL-32, 40, 46 CX523

RM-GD020
WiredNetwork ontheTV
Connectionresult CableConnection
OK
Connectionresult LocalAccess
OK
Connectionresult InternetAccess
NG
NG OK WiredSetup IPaddresssetting Auto Check Localrouter DHCPserver
NG Proxysetting
Checkcable
Bboard
NG EthernetCable
Manual CheckIPaddress & Localroutersetting Segment P-2 P-2 P 2 P-2 P-2 Size 22 32 40 46 B* Board Type BAT-S BAT-V BAT V BAT-V BAT-V G* Board Type GD1 G2A G2B G3
-22-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

3-7-2. Internal Wireless Network malfunction
* Not applicable for these model. WirelessNetwork ontheTV WirelessNetwork ontheTV
3-7-3. USB Wireless Network malfunction
RM-GD020
ErrorMessageappear whentheWireless Networkisselected? Yes WirelessModule,Harness
No
Istheradiofield Strengthtooweak orevenNosignal? Yes AccessPoint No B*Board
ErrorMessageappear whentheWireless Networkisselected? Yes USBDongle
Istheradiofield No Strengthtooweak orevenNosignal? Yes AccessPoint No B*Board
Size 22 32 40 46
-23-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523 3-8. CAMERA MALFUNCTION

Enter Presence sensor settings * Not applicable for these model.
RM-GD020
E Error Message M appear when the Presences Sensor setting? Yes Module, Harness
No
Is image is clear on setting menu at module unit only? Yes Mechanical Problem
No
Module optical problem (change module)
Setting Menu
Error message
image
Presence Sensor Setting: Press HOME, then select > System Settings > Eco > Presence Sensor
-24-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523 3-9. 3D MALFUNCTION

*N Not applicable li bl f for these h model d l
RM-GD020
3D malfunction
IR has been output on HEM board, during 3D displaying. No
Check whether Yes there is interception thing between Emitter and glasses. Yes Change Watching environment No Power on or Charge battery [How to confirm IR-output.] ex) Look IR-LED through CCD/CMOS camera. No Is 3D glasses power on? p Yes 3D glasses
Replace HEM2 board
NG
Symptom improvement HEM2 Board Panel (T-con)
-25-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523 3-10. HDD-Rec MALFUNCTION

RM-GD020
HDD Rec Malfunction
HDD is connected to the appropriate USB port? Yes USB Hub is inserted in between the USB port and HDD? Yes USB Hub is NOT supported
No
Connect to the appropriate pp p p port
No
Is the drive size larger than 32GB and Smaller than 2TB?? Yes All the setups and restrictions listed in iManual are cleared? Yes B* board
No
Only 32GB~2TB is supported
No
Check the iManual
Size 22 32 40 46
-26-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523 3-11. Skype Trouble Shooting Flow

RM-GD020
Problem!
NO
BuyreadyTV
* Continue
CMU-BR100 is NG.
Network connected?
Moveunitaway fromspeaker.
Farend setting/system.
NG
NG
Testagain.
OK
CallSkype soundtest.
IsitSkype readyTV?
Soundquality? NO
Donetworksetup
Soundquality? Novideo?
YES
Doyouhave CMUBR100?
NO
YES
Buy CMUBR100
Farend PIC/AUD quality?
Novideo NO
AutoFocus doesntwork?
NO
EnoughNET speed?
YES NO
USBplugged?
YES
InsertUSB Networkspeed. p OrFarendsystem issue. UnplugotherUSB device. ACOff/On
YES
ManualFocus work?
NO
Yes
CMUBR100isNG. Swaptonewone. SPEC.Focusarea.
YES
Abletorun SkypeApp?
NO
YES
InsertotherCMU BR100orUSB dongle.
YES
NO
Abletorun SkypeApp?
* Continue
ChangeUSBport.
YES
Spec.USBoverload.
Abletorun SkypeApp?
NO
Works?
NO
RepairBATPWB
YES
RepairBATPWB
YES
CMUBR100isNG. Swaptonewone.
-27-
KDL- 22, 32, 40, 46 CX520 3-12. Troubleshooting Reference

3-12-1. BAT-S ( A Side) (22)
Note: Refer to each Troubleshooting for details information.
RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
Parts Location
Parts
PWB Drawing Parts Location
BAT-S < A Side>
CN6001
i) ii) iii) iv) v) vi)
Pin 1 Pin 2 Pin 3 Pin 8 Pin 9 Pin 10

Pin 9
CN6001
Pin 3
Pin 2 Pin 1
B A DC E B
CN6002
i)
Pin 10
Pin 8
A
BAT-S
Pin 7
CN6002
Pin 7
F6001
F6001
D E
F6003 IC6003
F6003
IC6003
28
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3-12-2. BAT-S ( B Side) (22)

Parts Location BAT-S Parts IC6005 PWB Drawing Parts Location
KDL-32, 40, 46 CX523

RM-GD020
BAT-S < B Side>
F G D C E
B A
C D
*JL6004
JL6007
H F
Parts Location L ti Parts PWB Drawing Parts Location
*JL6017 (near F4601) *JL6018 (near F4601)
JL6004
IC6005
JL6007
G A
F4601 c
IC4601
JL6017
JL6018
IC4601
F4601
*JL9234 (near CN9003)
JL9234
C CN9003
Note: Parts marked (*) Refer to 3-12-3 for ( Alternative Location) information
29
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3-12-3. BAT-S ( Alternative Location) (22) Parts JL6004 PWB Side B Side Alternative Location CN6001 Pin 1 : T-CON T CON_VCC VCC PWB Side A Side
CN6001
KDL-32, 40, 46 CX523

RM-GD020
Pin 1 : Alternative location
JL6017
B Side
CN6002 Pin 7 : BL_ERR
A Side
for JL6004 Pin 7 : Alternative location for JL6017 Pin 6 : Alternative location for JL6018 CN6002
JL6018
B Side
CN6002 Pin 6 :BL :BL_ON ON
A Side
30
KDL- 22, 32, 40, 46 CX520 3-12. Troubleshooting Reference

3-12-4. BAT-V ( A Side) (32, 40, 46)
Note: Refer to each Troubleshooting for details information. information BAT-V < A Side> RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
A C
Parts Location
Parts
E F
CN6001
i) ii) iii) iv) v) vi)
Pin 1 Pin 2 Pin 3 Pin 8 Pin 9 Pin 10
Pin 1 Pi Pin 2 Pin 3

CN6001
Pin 8 Pin 9 Pin 10
Parts Location
Parts CN6002 i) Pin 7
PWB Drawing g Parts Location
F6001
F6001
Pin 7
CN6002
IC6003
IC6003
F4601
CN5006
F6003
F6003
F4601
-31-
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3-12-5. BAT-V ( B Side) (32, 40, 46) BAT-V < B Side>
KDL-32, 40, 46 CX523

RM-GD020
E F B C D G A
Parts Location
Parts IC6005
IC6005
*JL6004
JL6004
Parts L Location ti
Parts
JL6004
IC4601
D
IC4601
IC4601
JL6007
IC6005
JL6007
32
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
3-12-6. BAT-V ( B Side) (32, 40, 46)

Parts Location Parts PWB Drawing Parts Location
3-12-7. BAT-V ( Alternative Location) (32, 40, 46)

Parts PWB Side B Side Alternative Location CN6001 Pin 1 : TT CON_VCC PWB Side A Side
KDL-32, 40, 46 CX523

RM-GD020
*JL6017
JL6004
Pin 1 :
CN6001
*JL6018
JL6018 JL6017
JL6017
B Side
CN6002 Pin 7 : BL_ERR CN6002 Pin 6 :BL_ON
A Side
JL9234 (near CN9003) CN9003
JL6018
B Side
A Side
Pin 6 : Alternative location for JL6018 Pin 7 : Alternative location for JL6017
CN6002
JL9234
JL9234
33
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
SECTION 4 SERVICE ADJUSTMENT

4-1. Accessing g Self Diagnostic g Menu 1. While LCD TV set is on standby mode, press the following sequence on the Remote Commander key. (RM-GD020) < i+> <5> <Vol Down> <TV Power> 3. To Reset Panel Operation Time (Applicable Only when Panel is replaced): Press < 7 > < 0 > key
TV Power
(i+ )
Vol Down
SELF CHECK <1> 000 RGB_SEN 002 MAIN_POWER 003 DC_ALERT 003 AUD_PROT 003 DTT_WDT 004 BALANCER 005 HFR_ERR 005 TCON ERR TCON_ERR 005 P_ID_ERR 006 BACKLITE 007 TEMP_ERR 007 FAN_ERR 010 EMITTER 011 RESERVED 012 1A 101 VPC-WDT 102 MEPS WDT MEPS-WDT 103 HOST_WDT 12345-67891-23456
NEXT PAGE-> 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
Indicating error detected.
SELF CHECK <1> 000 RGB_SEN 002 MAIN_POWER 003 DC_ALERT 003 AUD_PROT 003 DTT_WDT 004 BALANCER 005 HFR ERR HFR_ERR 005 TCON_ERR 005 P_ID_ERR 006 BACKLITE 007 TEMP_ERR 007 FAN_ERR 010 RESERVED 011 RESERVED 12345-67891-23456
NEXT PAGE-> 00 00 00 00 00 00 00 00 00 00 00 00 00 00
Panel Operation Time
Remote Commander
R Remote t Commander C d
Diagnosis Menu Sample
Diagnosis Menu Sample 2.To Reset Error Count & Error History: y Press < 8 > < 0 > key y 4.To exit, turn the p power off using g Remote Commander key. y
34
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
4-2. Accessing Service Mode While LCD TV set is on standby mode, press the following sequence on the Remote Commander key. < Display> <5> <Vol Up> <Power> Remote Commander TV Power
4-3. Transition of each module in service mode 1. There are 3 modules in Service Mode: a) Chassis Service Mode 1 b) VPC Service Mode 2 c) Digital 2. Di 2 Digital it l Service S i M Mode d will ill b be appeared d fi first t whenever h entering t i S Service i M Mode. d 3. To changed the module, please press OPTION key on the remote commander.
(i+)
5 Vol Up
Options
Service Menu Sample

DIGITALSERVICE 001OP 000VERS
For Main CPU Host CPU main program version VPC FW version i Vendor FW version Standby CPU program version Boot program version
MP release Host program version
Additional modules
NVM Data version Pack Data version Model ID Product ID Panel ID (Title) Panel ID (Title)
<MAIN><EXT> RF module program version DM1.301W00AARF:01.05 FW version of Wifi module WF1.003W00AAWF:2.0.0.99 DF1.001W00AAWF:0B Data version of Wifi module (Country code) YM1.010W00AAFD:XXXX Fennel Core Flash Data version DB2.105W00AA 000-255 (1Byte) (DM1.301W00AA) Panel Micro version data is for DD1.016W00AA Fennel core WP0.521W00AA<PEM> Main program version MID:1C117081PM1.012W00LU Boot program version PID:04020000PB1.000W00LU PNL:PL1.011J46LUX Boot Loader version FDMR370NN0101PD1.011J46LUX NVM Data version
Remote Commander
-35-
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
4-4. Change data by Service Mode 1 (Chassis and VPC module) 1. To change category, item and data in CHASSIS or VPC service mode: a. Press key 2 or 5 on remote commander to select (up or down) category. b. Press key 1 or 4 on remote commander to select (up or down) Item. c Press key 3 or 6 on remote commander to change(up or down) data c. data. Remote commander key : 1, 2, 3 is for increment Remote commander key : 4, 5, 6 is for decrement 2. To save changed data in Service Mode 1 a. Press key Mute on remote commander. It shows green SERVICE changes to green WRITE. b Press key 0. Green WRITE changes to red WRITE. b. WRITE It indicate writing is processing. c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point. 3. TV reboot is necessary for applying data change. (a) Changing category
CHASSIS 000 000 32
(b) Changing Item
Indicate saving process

WRITE WYVERN S2 NOISE TH S2_NOISE_TH
CHASSIS 000 000
SERVICE WYVERN S2_NOISE_TH
32
a b
CHASSIS Service Menu Sample (c) Changing data a b
CHASSIS Service Menu Sample
Remote Commander Remote Commander
36
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
4-5. Change data by Service Mode 2 (Digital Service Mode) 4-5-1. Change data for all Except 003 DIG_SRV_MODE To change category, item and data in DIGITAL service mode (except 003 DIG_SRV_MODE category): a. Press key 2 or 5 on remote commander to select (up or down) category. b Press key 1 or 4 on remote commander to select (up or down) Item. b. Item c. Press key 3 or 6 to change (up or down) data. Remote commander key : 1, 2, 3 is for increment Remote commander key : 4, 5, 6 is for decrement No need to save for Digital g Service Mode ( (except p for 002 MODEL & 005 CHPRESET category)
4-5-2. Change data for 003 DIG_SRV_MODE To change item and data in DIGITAL service mode (003 DIG_SRV_MODE category): Please note because this operation is special. a Press key 2 or 5 on remote commander to select 003 DIG_SRV_MODE. a. DIG SRV MODE b. Press key 1 or 4 on remote commander to select (up or down) Item. c. Press key 0 or 10 on remote commander to select item. d. Press key 1~9 on remote commander directly. Star (*) mark will move accordingly. e. Press ENTER or SELECT to decide and advance next step. Press Remote Commander key y RETURN to return to the p previous p page. g
DIGITAL 003 DIG_SRV_MODE 000 TEST_PATTERN ---
SERVICE
e b a c
DIGITAL 004 TUNER 000 !A_NOSIG_DET 001 SERVICE
d c
DIGITAL Service menu sample
DIGITAL(DIG_SRV_MODE) TEST_PATTERN *1 Video 2 Audio
SERVICE
Remote Commander
Remote Commander
DIGITAL Service menu sample
37
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
4-5-3. Save changing data by Service Mode 2 (for 002 MODEL category) 1. This is only required only when B Board is replaced. 2. Items in Digital service mode for 002 MODEL category. 000 SEG Select segment information 001 DESTSelect destination information 002 MODELNAME Select Model Name 003 SERIAL Can be set Only Once for the new board 3 To 3. T change h category, i item and dd data : a. Press key 2 or 5 on remote commander to select (up or down) category. b. Press key 1 or 4 on remote commander to select (up or down) Item. c. Press key 3 or 6 on remote commander to change (up or down) data. Remote commander key : 1, 2, 3 is for increment Remote commander key : 4, 5, 6 is for decrement 4 Press mute + 0 on remote commander . It shows red WRITE as the indication 4. that writing is in process. 5. After a while, red WRITE dissappers. Green Done will Display for a while, which means writing process is done. 6. For the item SEG, DEST MODELNAME, after changing each item, service save(mute+0) is needed. For the item SERIAL SERIAL, after inputting the serial number number, press key 12 or Enter, Enter the serial data will be saved. 7. Please save the item SEG, DEST, MODELNAME sequentially. SEG DESTMODELNAME 8. When Saving the item "SEG", sometimes instead of "Writing", word "Pending" will appear. In this case, skip the "SEG", save the "DEST" and "MODELNAME" is OK..
4-6. White Balance Adjustment To access to White Balance Service mode, choose VPC Service Mode. a. Press key 1 or 4 on remote commander to select WB adjustment menu. 006 WB category will be seen on the menu. b. Change data by pressing 3 or 6. Each range of these items is 0~255. c. Press mute 0 on remote commander to save the data. SERVICE comment is changed to WRITE, indicating writing process. d Af d. After a while, hil WRITE comment returns to SERVICE, SERVICE which hi h means writing process is done. (takes about a couple of seconds)
VPC 006 000
SERVICE WB R_DRV
VPC 006 003 128
SERVICE WB R_BKG
128
b a
VPC 006 001
SERVICE WB G_DRV
VPC 006 004 128
SERVICE WB G_BKG
128
VPC 006 002
SERVICE WB B_DRV
VPC 006 005 128
SERVICE WB B_BKG
128
VPC Service menu sample a b DIGITAL Service menu

DIGITAL 002 MODEL 000 SEG SERVICE I-1 W it Write
Remote Commander
Remote Commander
38
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
4-7. Restore WB / Gamma adj-data to B board. In VPC service mode: a. Select 000 DATA_COPY category by pressing key 2 or 5 on remote commander. b. Change data from 0 to 1 by pressing key 3 or 6 on remote commander. c Wait until data is changed from 1 to 3. c. d. When data is changed from 1 to 3, restoring process is finished. e. In case data is changed from 1 to 2, keep default setting. (No more process is needed.)
4-8. Change the emitter output level (Applicable only for TD model). 1. Purpose to reduce the emitter LED output power strength. 2. Select VPC service mode and then press: a. Select 005 TD category by pressing key 2 or 5 on remote commander. b. Select 000 EMIT_STR item by pressing key 1 or 4 on remote commander. c. Change g data from 0 to 1 by yp pressing g key y 3 or 6 on remote commander. 0: Strong (Default) 1: Weak d. Save by pressing Mute & 0 or 10 & Reboot.
VPC 000 000
SERVICE DATA_COPY BU_TRANS
VPC 000 000
SERVICE DATA_COPY BU_TRANS
VPC 005 000
SERVICE TD EMIT_STR
DO NOT POWER OFF DO NOT TOUCH ANY KEY NOW
a
DATA TRANSFER SUCCESS
Sub Service menu b a c
Restore process menu sample
End restore process menu sample
d Remote Commander Notes: 1. This restoration should be applied after USB-DL being assembled when B Board is replaced. 2. This process only applicable for 120Hz / 240Hz models only. Remote Commander
39
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
4-9. Viewing VCOM Test Pattern 4-9-1. Step 1 To access VCOM Step 1, please select Digital Service Mode first a. Select 003 DIG_SRV_MODE category by pressing key 2 or 5 on remote commander. b. Press key 0 on remote commander to go to TEST PATTERN Mode. c. Press key Enter or 1 or 2 on remote commmander to go into Video TEST PATTERN. d. Press key 7 or 8 on remote commander to select the test pattern e. Press key Enter or Select on remote commander twice to show the VCOM TEST PATTERN.
DIGITAL (DIG_SRV_MODE) TEST PATTERN --> 1 Video 1 White 2 Ramp 3 R Raster 4 G Raster 5 B Raster 6 Color Bar 7 VCOM Pattern1 8 VCOM Pattern2 9 O Pl Please i input t a white hit l level. l (00-10) __ SERVICE
4-9-3. Step 3 To access VCOM Step 3, please select VPC Service Mode. a. Select 002 VCOM category by pressing key 2 or 5 on remote commander. b Select 001 ADJUST item by pressing key 1 or 4 on remote commander b. commander. c. Change data by pressing key 3 or 6 on remote commander. d. Finish the adjustment when the picture seems OK.
PQP 002 001 VCOM ADJUST SERVICE 0
VCOM Test Pattern Step 3 menu sample
4-9-4. Step 4 To access VCOM , Step 4, Please select Digital Service Mode a. Select 007 VCOM category by pressing key 3 or 6 on remote commander. b. Change data from 1 to 0 by pressing key 3 or 6 on remote commander. c. Confirm the final result of the VCOM adjustment . d. If OK, Finish the VCOM adjustment. If NG, pressing 6 to show the OSD again and go back to VCOM adjustment STEP3
DIGITAL 010 VCOM 000 SRV_OSD_EN SERVICE 1
VCOM Test Pattern Step 1 menu sample 4-9-2. Step 2 To access VCOM Step 2, please select VPCService Mode first a. Select 002 VCOM category by pressing key 2 or 5 on remote commander. b. Select 000 ENABLE item by pressing key 1 or 4 on remote commander. c. Change ENABLE from 0 to 1 to enable VCOM adjustment.
PQP 002 000 VCOM ENABLE SERVICE 0
40
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
4-10. Set to Shipping Condition 4-10-1. Option 1 (By Accessing to Service Mode)
4-11. Remote Commander Function
a. Move to Digital service mode. b. Press 8 on remote. It shows green color letter SERVICE changes to green color letter RST-. c. Press mute on remote. Added green color letter EXE after green color letter RST- . d P d. Press 0 on remote. t Green G color l letter l tt RST-EXE RST EXE changes h t to red color letter RST-EXE. It indicated writing is in process. e. After a while, red color letter RST EXE changes to green color letter SERVICE. And all LED lights. b Writing process is done at this point. d
Function Service mode on Service mode off Item up / down Category up / down Data up / down Test reset Execute Write data Change module
The flow of control <Test>+<TV>/<Display><5><Vol Up><Power> <Other> / <Power off + on> <1>/<4> <2>/<5> <3>/<6> <8> + <Mute> + <0> <10 or 0> <Mute> + <0> <Jump> / <Option>
TIMER Standby POWER Remote Commander
4-11-2. Option 2 (Without accessing to Service Mode) Without accessing g to Service Mode, , shipping pp g condition still can be set by pressing remote commander key: -> Cursor Up on remote + Power Key on Front panel
41
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013 RM-GD020
KDL-32, 40, 46 CX523
4-12. Index Flow of Service Control 4-12-1. Digital Service Mode 001 OP 000 VERS.Software VERS.Software version 002 MODEL 000 SEG ..Select segment information 001 DEST.Select destination information 002 MODELNAME ..Select Model Name 004 SERIAL .Can Can be set Only Once for the new board 003 DIG_SRV_MODE 000 TEST_PATTERN.EMMA TEST_PATTERN.EMMA Test Pattern 001 MONITOR_MODETuner Monitor 002 FACT_SETTING FACT_SETTING..Factory ..Factory shipment settings <omission> 004 TUNER 000 A_NOSIG_DET.Analog A_NOSIG_DET.Analog-RF No signal detection 001 SCAN_COPYCopy SCAN_COPYCopy the scan data to USB. <omission> 005 CHPRSETFor CHPRSETFor factory use only. <omission> 006 RFRC Mode Mode. . Service item for RF Remote Commander <omission> i i 007 VCOM VCOM Service item for VCOM Adjustment <omission> 008 WIFI .Service Service item for WIFI (only WIFI model) <omission>
4-12-2. VPC Service Mode 000 DATA_COPYWB Data Save Function 000 BU_TRANS 001 DATABACKUP.No use for Service. <omission> 002 VCOM VCOM Adjustment Function. 000 ENABLE 001 ADJUST 003 SG_EP ..No use for Service. <omission> 004 MEASURE No use for Service. <omission> 005 ... Emitter Strength setting Function. 000 EMIT_STR 006 WB W/B adjustment <omission> 007 GAISO .. .. Change RGB sensor setting by bezel color. 000 GAISO
42
Service Adjustment
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013 RM-GD020
KDL-32, 40, 46 CX523
4-12. Index Flow of Service Control 4-12-3. Chassis Service Mode
000 WYVERN <omission> 001 TUNING <omission> 002 D_DEMOD <omission> 003 SATELLITE <omission> 004 HDMI 000 FORCE_ARC 005 AUDIO 000 MPEG_LV 001 HEAAC HEAAC_LV LV No use for Service.
Level OFFSET for MPEG1 MPEG1-L1/L2. Level L l OFFSET f for HE HE-AAC. AAC
005 TEMPSEN .. No Use for Service <omission>
43
Diagrams
5-1. BLOCK DIAGRAM 5-1-1. (BAT-S)- (22)
SECTION 5 DIAGRAMS
KDL- 22, 32, 40, 46 CX520 KDL-32, 40, 46 CX523

RM-GD020
RM-GD020, RM-CD013
BAT-S BAT S Board

One NAND
2Gb
DDR3
1Gb/2Gb
DDR3
1Gb/2Gb
USB2.0
ATREYU
60Hz CCFL / 60Hz LED

LVDS
USB HUB
RGB
IIC
Temp Temp. Sensor
TMDS IIS
Audio AMP
RMII
Ether
TS
SEKITO2 (DVB-S2 Demod)
HDMI
YCbC / YCbCr CVBS CVBS SIRCS IIC UART GPIO GPIO PWM
TS
ZHUI (DTMB Demod)
PHY
EQSW Q
IF
HORUS (Si Tu- S)
IF
IF
ASCOT2Ssip (Si Tu- T)
Audio
L/R SPDIF
Ladder
HP / LINE OUT L/R
CATV
ATV
Sub AMP
L/R
L/R TMDS TMDS PC AUDIO (Shared w/ HDMI)
-44-
Key (Normal)
Lumi Sensor
Human Sensor IR Remote Rx
LED
Diagrams
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
5-1-2. (BAT-V)- (32, 40, 46)
KDL-32, 40, 46 CX523

RM-GD020
45
Diagrams 5-2. CONNECTOR DIAGRAM 5-2-1. KDL-22CX520

HMS3 BOARD
Motion Sensor 3a-X/V/2 P-1/2 CN100 JAM 3pin Straight GND MOTION_SENS REG+5V *1-821-130-11 1 2 3 TO BAT-S BOARD CN9006 30 28 29 NC NC NC NC NC NC NC NC NC NC NC NC NC NC
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
BAT-S BAT S BOARD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 BD UART Rx/ BDR KEY2 /HLR DEVICE_SDA BDR STBY_+3.3V BDR UART_Tx/ RF UART_TX BDR UART_Rx/ RF_UART_RX BDR WAKEUP_STBY_MICON/RF SEL BDR GPIO0/ RF_RST BDR GND WIFI GND WIFI USB USB_P P WIFI WIFI WIFI WIFI HLR HLR HLR HLR HLR GND USB_N GND VBUS DEVICE_SCL PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW NC GND GND Panel_Ctrl9 P l C l9 / BINT NC Panel_Ctrl8 / PANEL_SEL GND PANEL_ODD3_P PANEL_ODD3_N GND PANEL_ODD_CLK_P PANEL_ODD_CLK_N GND PANEL_ODD2_P PANEL_ODD2_N GND PANEL_ODD1P PANEL_ODD1_N GND PANEL_ODD0_P PANEL_ODD0_N GND Panel_Ctrl11 / SDA Panel_Ctrl12 / SCL NC CN2000 1-842-088-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 LVDS-FFC B-WXGA panel 30 29 28 27 26 25
WXGA PANEL
1 2 3 4 5 6 NC (Aging pin) SCL SDA GND RX0RX0+
SW MODULE
GND SW module ALL POWER_INT KEY1 *1-822-693-11
30 PIN FFC 24
23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
TO BAT-S BOARD CN9006 1 27 2 3 25 26
7 GND 8 RX19 10 11 12 13 RX1+ GND RX2RX2+ GND
HLR BOARD
LED/IR/RGB Sensor/OPT_Sensor 2b-3 3a-V 3a-2 P-1 P-2
14 RXCLK15 RXCLK+ 16 GND 17 RX318 19 20 21 22 23 24 25 26 27 RX3+ GND PANEL_SEL SELLVDS(Default:VESA) B-INT / WP GND GND NC(Open: Inside of panel) VCC VCC
BV-H HARNESS H-B

CN100 STBY+3.3V GND LED_REC LED_STBY LED_TIMER LED_POWER LED_PIC_MUTE DEVICE_SDA/GND DEVICE_SCL/LED_BDR OPT_SENS VD+3.3V SIRCS 1-821-139-11 TO BAT-S BOARD CN9005 1 23 2 21 3 4 5 6 7 8 9 10 11 12 19 17 15 18 20 NC NC 22 24 16 TO HLR BOARD CN100
5 12 4 6 3 7 2 10 1 11 2 3 1 2 3 1
LED_ON_TIMER SIRCS LED_STBY LED_POWER
TO SW MODULE
TO HMS3 BOARD CN100
HLR LED_REC HLR LED_PIC_MUTE HLR GND HLR OPT_SENS HLR STBY_3.3V HLR 3.3V SW POWER_KEY SW_KEY SW GND HMS DET / /SONY LOGO HMS 5V /LOGO 5V HMS GND/ LOGO GND CN9006 182016211 30pin connector L+ LR-
28 VCC 29 VCC 30 VCC
SPEAKER Front Lch SPEAKER Front Rch

GD1 BOARD
CN6702 To CCFL 1 2 HV LV
*1-822-175-11
L+ (Fasten # 187) L- (Fasten #110)
1 2
1 2
1 2 2
1 2 3
TO R3 BOARD CN101 STBY3.3V RS232_RXD RS232 TXD RS232_TXD SIRCS_OUT SIRCS_IN GND CN9005 6pin connector 182113311 1 2 3 4 5 6 1 2 3 4 5 6
R- (Fasten # 110) R+ (Fasten # 187)
2 1
3 4
4 R+ 1 Housing Speaker Connector 2.0ch4pin 0-844-426-01 JST PBVP-04V 2.0chCN4601 4pin 0-844-173-01 JST SM04B-PBVSS-TB(LF)(SN)
1 NC 4 5 NC CN6150
JST B15B-XASK-1
10 9 8 7
STBY_+3.3V AUDIO+12.5V AUDIO+12.5V AUDIO+12.5V_GND
1 2 2 3 3 4 4 5 5 6 6 TO BAT-S BOARD CN9005
G-B H ar n ess G-B 1
R3 BOARD
STBY3.3V RS232_RXD RS232_TXD SIRCS_IN SIRCS_OUT GND CN101 1-820-183-11
1-821-889-11
STBY3.3V AC_OFF_DET Power on Audio_12V Audio_12V_GND
TO BAT-S BOARD CN6001 TO BAT-S BOARD CN6002 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 9 8 8 7 5 4 3 2 7 6 5 NC 1 3
6 7 8 9 14 TO GD1 BOARD CN6150
*1-822-175-11
6 AUDIO+12.5V_GND 5 REG+12.5V_GND 4 REG+12.5V_GND 3 REG+12.5V 2 REG+12.5V 1 T-CON_VCC CN6001 *1-842-569-11 HEADER ASSEMBLY FOR PWB 10P
TL-EX1JIG board
GND UARTD_TX UARTD_RX RESET STBY_+3.3V MODE_TVM UARTA_RX NC (MD2) UARTC_RX UARTC_TX GND UARTA_TX ECS_MATRIX 1 2 3 4 5 6 7 8 9 10 11 12 13
BAT-S BOARD
REG_12V_GND REG_12V_GND REG_12V REG_12V BL_ERR BL_ON
*1-822-175-11
Dimmer NC T-con_VCC_5V T-con_ON
TO GD1 BOARD CN6150 2 3 10 11 12
9 8 7
AC_OFF_DET POWERON BL_ERR
*1-822-175-11
CN6000 AC_IN
AC IN<N> AC IN<L> 1-793-660-11 JST B2P3-VH-BB(LF)
1 2 3
1 2 3
AC PIGTAIL
NC 15 NC NC
6 BL_ON 5 DIMMER 4 HSYNC/DIMMER_DC 3 TCON_ON 2 PFC_PWR 1 GND CN6002 *1-819-452-11
STBY_+3.3V 14 MODE PEM MODE_PEM 15 PEM_LOG_RX 16 PEM_LOG_TX 17 GND 18 CN9004 1-774-667-51 TL-EX1 Connector,FFC/FPC 18P
Note: (*) Unstocked Parts
46
Diagrams 5-2-2. (KDL- 32, 40, 46)

HMS3 BOARD
Motion Sensor 3a-X/V/2 P-1/2 P 1/2 JAM 3pin Straight GND MOTION_SENS REG+5V *1-821-130-11 *1 821 130 11 TO BAT-V BOARD CN9006 1 2 3 40 38 39 6 1 3 4 2 5 NC TO BAT-V BOARD CN9006 GND POWER_INT KEY1 *1-822-693-11 1 2 3 37 35 36 NC NC NC NC NC NC NC NC STBY+3.3V LED/IR/RGB Sensor/OPT_Sensor 2b-3 3a-V 3a-2 P-1 P-2 GND LED_REC LED_STBY LED_TIMER LED_POWER LED_PIC_MUTE DEVICE_SDA/GND DEVICE_SCL/LED_BDR OPT_SENS VD+3.3V SIRCS 1-821-139-11 1 2 3 4 5 6 7 8 9 10 11 12 TO BAT-V BOARD CN9006 33 31 29 27 25 28 30 NC NC 32 34 26 TO HLR BOARD CN100 NC NC NC NC NC NC NC NC NC 5 12 4 6 3 7 2 10 1 11 TO SW MODULE 2 3 1 2 3 1 1 2 3 4 5 6 7 8 CL_MAIN_DET(D3.3) BD VBUS BD USB_P BD GND BD USB_N BD USB SPDIF BD EJECT/BDR ON BD DISC1/BDR GPIO1 Panel_Ctrl1 / NC Panel_Ctrl2 / TCON_RD Panel_Ctrl3 / T_TD_HS Panel Ctrl4 / X Panel_Ctrl4 X_FRC_R FRC R Panel_Ctrl5 / LR_FLAG Panel_Ctrl6 / SA_MODE Panel_Ctrl7 / SETON2( Panel_Ctrl8 / PANEL_S 1 2 3 4 5 6 7 8
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
BAT-V BOARD T-con Board (60Hz)
To BAT 51 Panel_Ctrl1 / NC 50 Panel_Ctrl2 / TCON_RDY 49 48 47 46 45 44 43 42 41 40 Panel_Ctrl3 / NC Panel_Ctrl4 Panel Ctrl4 / LUT LUT_SEL2 SEL2 Panel_Ctrl5 / LUT_SEL1 Panel_Ctrl6 / LUT_SEL0 Panel_Ctrl7 / NC Panel_Ctrl8 / PANEL_SEL Panel_Ctrl9 / BINT Panel_Ctrl10 / NC Panel_Ctrl11 / SDA Panel_Ctrl12 / SCL GND PANEL_EVEN4_P PANEL_EVEN4_N PANEL_EVEN3_P PANEL_EVEN3_N GND PANEL_EVEN_CLK_P PANEL_EVEN_CLK_N GND PANEL_EVEN2_P PANEL_EVEN2_N PANEL_EVEN1P PANEL_EVEN1_N PANEL_EVEN0_P PANEL_EVEN0_N GND PANEL_ODD4_P PANEL_ODD4_N PANEL_ODD3_P PANEL_ODD3_N GND PANEL_ODD_CLK_P PANEL_ODD_CLK_N GND PANEL_ODD2_P PANEL_ODD2_N PANEL_ODD1P PANEL_ODD1_N PANEL_ODD0_P PANEL_ODD0_N GND GND Panel_Ctrl13 GND PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW PANEL FFC 96pin
SW MODULE
SW module ALL
9 BD DISC2/U_DL_STAT 10 BD UART Tx/ BDR KEY1 11 BD UART Rx/ BDR KEY2 /HLR DEVICE_SDA 12 BDR STBY_+3.3V 13 BDR UART_Tx/ RF UART_TX 14 BDR UART_Rx/ RF_UART_RX 15 BDR WAKEUP_STBY_MICON/RF SEL 16 BDR GPIO0/ RF_RST 17 BDR GND 18 WIFI GND 19 WIFI USB_P 20 WIFI GND 21 WIFI USB_N 22 WIFI GND 23 WIFI VBUS 24 HLR DEVICE_SCL 25 HLR LED_ON_TIMER 26 HLR SIRCS 27 HLR LED_STBY 28 HLR LED_POWER 29 HLR LED_REC 30 HLR LED_PIC_MUTE 31 HLR GND 32 HLR OPT_SENS 33 HLR STBY_3.3V STBY 3 3V 34 HLR 3.3V 35 SW POWER_KEY 36 SW_KEY 37 SW GND 38 HMS DET /SONY LOGO 39 HMS 5V /LOGO 5V 40 HMS GND/ LOGO GND CN9006 HEADER ASSENBLY 40P
Panel_Ctrl9 / BINT 9 Panel_Ctrl10 / T_TD_V 10 Panel_Ctrl11 / SDA Panel_Ctrl12 / SCL GND PANEL_EVEN4_P PANEL_EVEN4_N PANEL_EVEN3_P PANEL_EVEN3_N GND PANEL_EVEN_CLK_P PANEL_EVEN_CLK_N GND PANEL_EVEN2_P PANEL_EVEN2_N PANEL_EVEN1P PANEL_EVEN1_N PANEL_EVEN0_P PANEL_EVEN0_N GND PANEL_ODD4_P PANEL_ODD4_N PANEL_ODD3_P PANEL_ODD3_N GND PANEL_ODD_CLK_P PANEL_ODD_CLK_N GND PANEL_ODD2_P PANEL_ODD2_N PANEL_ODD1P PANEL_ODD1_N PANEL_ODD0_P PANEL_ODD0_N GND GND Panel_Ctrl13 GND PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW PANEL_VCC_SW CN2001 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
LVDS-FFC B-Panel
39 38 37 36 35 34 33 32 31 30 29
HLR BOARD
BV - H Har n ess H-B
51 PIN FFC
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
G** BOARD
CN6401
JST B15B-XASK-1 B15B XASK 1
TO BAT BAT-S S BOARD CN6001 TO BAT-S BOARD CN6002 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 9 8 8 7 5 4 3 2 7 6 5 NC 1 3 TO G** BOARD CN6401
1-821-889-11
STBY3.3V AC_OFF_DET Power on Audio_12V Audio_12V_GND REG_12V_GND
TO HMS3 BOARD CN100
To BAT-V BOARD
REG_12V_GND REG_12V REG_12V BL_ERR BL_ON Dimmer NC T-con_VCC_12V T-con_ON
1 NC 4 5 NC 6 7
10 STBY_+3.3V 9 AUDIO+12.5V 8 7 6 5 4 3 2 1 AUDIO+12.5V AUDIO+12.5V_GND AUDIO+12.5V_GND REG+12.5V_GND REG+12.5V_GND REG+12.5V REG+12.5V T-CON_VCC
To INV (conventional)
UNREG24V UNREG24V UNREG24V UNREG24V UNREG24V GND GND GND GND GND BL ERR BL_ERR BL_ON NC Dimmer
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14
8 9 14
1-842-547-11 FFC Direct in Connector JAE
CN6001 *1-842-569-11 HEADER ASSEMBLY FOR PWB 10P 2 3 10 11 12 NC 15 NC NC TO G** BOARD CN6401 9 8 7 6 5 4 3 2 1 AC_OFF_DET POWERON BL_ERR BL ON BL_ON DIMMER HSYNC/DIMMER_DC TCON_ON PFC_PWR GND
TL-EX1JIG board
GND UARTD_TX UARTD_RX RESET STBY_+3.3V MODE_TVM UARTA_RX NC (MD2) UARTC_RX UARTC_TX GND UARTA_TX ECS_MATRIX STBY_+3.3V MODE_PEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
CN6402 JST B14B-XASK-1 1-793-236-11 AC_IN AC-N AC-L CN6101 SFP79-02WLB JAM 1-822-908-11 1 2 1 2
CN6002 *1-819-452-11
AC PIGTAIL
INVERTER BOARD
VCC(24V) VCC(24V) VCC(24V) VCC(24V) VCC(24V) GND GND GND GND GND Status BL_ON NC DIMMER YEONHO 20022WR-14AML 14pin
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 4 4 4 4 4 4 4 4 4 4 Housing
PEM_LOG_RX PEM_LOG_TX GND CN9004 1-774-667-51 TL-EX1
Segment
1 2 1 2 L+ (Fasten # 187) L- (Fasten #110) 1 2 2 1 3 4 2 1 R- (Fasten # 110) R+ (Fasten # 187)
Size 32 40 46
Connector,FFC/FPC 18P L+ LRR+ 1 2 3 4
SPEAKER Front Lch SPEAKER Front Rch
G* Board Type G2A G2B G3
P-2 P-2 P-2
Speaker Connector STBY3 3V STBY3.3V RS232_RXD RS232_TXD SIRCS_OUT SIRCS_IN GND CN9005 6pin connector 182113311 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 STBY3 3V STBY3.3V
2.0ch4pin 0-844-426-01 JST PBVP-04V 2.0chCN4601 4pin 0-844-173-01 JST SM04B-PBVSS-TB(LF)(SN)
R3 BOARD
RS232_RXD RS232_TXD SIRCS_IN SIRCS_OUT GND CN001 182018311
G-B Har n ess G-B
Note: (*) Unstocked Parts
47
Diagrams
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
5-3. WIRE DRESSING 5-3-1. KDL-22CX520

CAUTION : 1. Do not overpull the wires during dressing --> avoid disconnection of wires. 2. Make sure wires are kept away from sharp edges, heat sinks & other high-temperature parts. 1) LCD Panel and Flexible Flat Cable (FFC)
STAMP MARK SIDE IS T-CON SIDE
Tape (60mm)
e) Connector (FFC)
3) Overall Dressing
a) Connectors
Tape
Insert Flexible Flat Cable I4 22WS
f
-Insert Connector to GD1 Board g) Switch Unit
CONNECTOR ASSY 15P Tape
-Insert Connector (FFC) c) BATS Board

Tape
LCD Panel
Tape Tape
Tape Tape
Tape
-Insert Main Harness
2) LCD Panel, Bracket LCD and Flexible Flat Cable (FFC) i) Put Bracket on top of LCD Panel ii) Dont pinch the wire
k) Connectors and Power Cord
b) Main Harness
d)HLR Board
h) Connectors

i) Install Power Cord ii) Insert Connector to GD1 Board
j) Speaker (R)
i) ) Speaker p ( (L) )
-Please make sure of Wire Dressing before insert Speaker( R)
-Insert Insert Main Harness
iii) Ensure FFC bend condition
48
Diagrams
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
5-3-2. KDL- 32CX520, 32CX523

Tape (60mm) Himeron Tape(15X60)
c) Confirm support panel lock after putting LCD Panel to Bezel Confirm Lock Confirm Lock
h) FLEXIBLE FLAT CABLE
Tape Tape
e) Switch Unit
Tape
i j
CONNECTOR ASSY 14P Tape
CONNECTOR ASSSY 15P

-Insert Connector (FFC) d) BAT-V Board
FLEXIBLE FLAT CABLE Tape I4 32S
Tape
-Insert Main Harness/ Harness Assy
Tape
Tape
Tape
-Insert I Main M i H Harness/ / Harness Assy b) HLR Board
g) Speaker (R)
a) Main Harness * Insert Main Harness before insert LCD Panel
f) Speaker (L)
49
Diagrams
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
5-3-3. KDL- 40CX520, 40CX523

Tape ( (60mm) )
c) Confirm support panel lock after putting LCD Panel to Bezel Confirm Lock Confirm Lock h) FLEXIBLE FLAT CABLE
CONNECTOR ASSY 14P

e) Switch Unit
Tape
Tape
Tape Tape
CONNECTOR ASSY 15P
-Insert Connector (FFC)
Tape
d) BAT-V Board
Tape FLEXIBLE FLAT CABLE I4 40S Tape
Tape
Tape Tape Tape

-Insert Main Harness/ Harness Assy a) )H Harness A Assy g) Speaker (L) * Insert Main/ Harness Assy before insert LCD Panel f) Speaker (L)
Tape (Behind Frame)
Tape (Behind Frame)
Tape
-Insert Main Harness/ Harness Assy b) HLR Board
-Insert Main Harness /Harness Assy
-Insert Main Harness/Harness Assy
50
Diagrams
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
5-3-4. KDL- 46CX520, 46CX523

Tape (60mm)
Confirm Lock c) Confirm support panel lock after putting LCD Panel to Bezel Confirm Lock h) FLEXIBLE FLAT CABLE
j
CONNECTOR ASSY 14P Tape Tape
e) Switch Unit
i
Tape Tape
CONNECTOR ASSY 15P Tape Tape T Tape
d) BAT-V Board
FLEXIBLE FLAT CABLE I4 46S Tape
Tape
Tape
Tape (Behind Frame)
Tape Tape (Behind Frame)
Tape
b) HLR Board
g) Speaker (R)
a) Harness Assy * Insert Main/ Harness Assy before insert LCD Panel
f) Speaker (L)
51
Diagrams
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
5-4. CIRCUIT BOARD LOCATION

5-4-1. KDL-22CX520
BAT-S BOARD
5-4-2. KDL- 32CX520, 32CX523
T-Con G2A BOARD
BAT-V BOARD
R3 BOARD ( HOTEL)
GD1 BOARD INVERTER
SWITCH UNIT SWITCH UNIT
HLR2 BOARD
HMS3 BOARD
HLR2 BOARD
HMS3 BOARD
5-4-3. 5 4 3. KDL KDL-40CX520, 40CX520, 40CX523

G2B BOARD BAT-V BOARD R3 BOARD (HOTEL)
5-4-4. 5 4 4. KDL KDL-46CX520, 46CX520, 46CX523

G3 BOARD
T-Con
BAT-V BOARD
R3 BOARD (HOTEL)
INVERTER
INVERTER
SWITCH UNIT
SWITCH UNIT
HLR2 BOARD HMS3 BOARD
HLR2 BOARD
HMS3 BOARD
52
SECTION6 DISASSEMBLY,EXPLODEDVIEWSANDOTHERPARTS
Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts. ! and shaded parts are critical for safety. Replace only with part number specified. Parts contain confidential information information. Strictly follow the instruction whenever the components are repaired and/or replaced.
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
6-1. KDL-22CX520
6-1-1. Disassembly, Exploded View
Remove screws before disassembly. Details of screws Section 6-1-2. Unplug connectors before disassembly. Please refer to Connectors information. C) Bezel, Boards, Lens Panel, Switch Unit
LCD Panel Switch, Unit
(*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components. Picture provided in this section might have slight difference from the actual sets. Lines that indicate parts are shown in blue in the illustration illustration. The reference number besides the part description in the picture indicates the disassembly sequence.
21
14
Bezel Assy
25
B) Boards, Cover Under, Power Supply, Bracket Speaker Bracket,
20
Bracket, LCD Bracket, Vesa HLR 2 Board
A) Stand, Rear Cover Assy, Label

Rear, Cover Assy
GD1 Board
19
Loud Speaker p
15
24 22
Sheet, Radiation (BAT-L/V) Fernel Lens
10 11 Bracket, 7
23
HMS3 Board
Speaker (22R)
18
Power Supply Cord
9
Cover, Under Bracket, Speaker (22L)
12 Loud Speaker 13
16
Bracket, Side
Neck
17 Board 5
BAT-S
REF.NO. 1 2 3 3 4 5 6 7 8 ! 8 ! 9 10,12 11 13 14 15 16 17 18 19 ! 20 21 ! 22 23 24
25 26
PART NO. NOT STOCKED X-2514-989-2 4-171-859-01 4-183-981-01 4-262-304-01 4-158-353-01

4-274-450-11 4-263-076-01 4 263 076 01 *1-838-530-11 1-838-531-11 4-257-962-01 1-858-341-11 4-257-964-01 4-257-963-01 1-489-515-11 * 4-262-683-01 4-256-428-01 A-1806-484-A 4-256-443-01 1-474-312-11 NOT STOCKED 1-811-130-12 * 1-856-184-11 A-1792-511-A A-1792-877-A 4-272-138-01 4 267 117 01 4-267-117-01
DESCRIPTION STAND, BLOCK BASE (S3B) ASSY COVER, STAND (S3B) COVER, STAND (S3B) COVER,NECK(SS3) NECK (S3B)
REMARK
REAR COVER ASSY (22) BRACKET, VESA (M4S) BRACKET POWER-SUPPLY CORD (UK PLUG) POWER-SUPPLY CORD (UK PLUG) COVER,UNDER(22) LOUDSPEAKER (4X10CM) BRACKET,SPEAKER(22R) , ( ) BRACKET,SPEAKER(22L) SWITCH UNIT BRACKET VESA (M4C) BRACKET, SIDE (22/24/26) BATS_I1_WXG_HK COMPL SERVICE SHEET, RADIATION (BAT-L/V) STATIC CONVERTER (TV)-GD1-2C BRACKET, LCD LCD PANEL FRENEL LENS HMS3 MOUNT HLR2 MOUNT(B-O) BEZEL ASSY LABEL (BAT-S (BAT S MOLD SIDE) (V216B1-L03)
Cover Neck
4
26 LABEL (BAT-S MOLD SIDE) BASE (S3B) ASSY
3
COVER, STAND (S3B)
2
Stand Block
53
Disassembly, Exploded Views and Other Parts
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
6-1. KDL-22CX520
6-1-2. Screws
Ref Part No 2-580-640-01 7-685-648-79 NOT USED FOR THIS MODEL 2-580-628-01 NOT USED FOR THIS MODEL 2-990-421-41 4-159-298-01 2-580-608-01 Description SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +BVTP 3X12 TYPE2 IT-3 SCREW +PSW M3X6 W12 SCREW, +BVTP S3X6 TYPE2 SCREW, +BVTP 3X8 TYPE2 IT-3 SCREW, (+PSW) (M3X6) SCREW, +PSW M4x10 SCREW, +PSW M5X16
TOP
BRACKET AND PANEL
BRACKET LCD
BEZEL
LCD PANEL
6-2-3. Connectors
Ref 51 52 53 Part No 1-838-834-11 1-910-800-85 1-910-800-89 Description FLEXIBLE FLAT CABLE I4 22WS CN2000 (BAT-S) - PANEL (1) CONNECTOR ASSY 15P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6150 (GD1) (1) HARNESS ASSY CN9006 (BAT-S) (BAT S) - CN100 (HLR2) - HMS3 - SW / CN4601 (BAT-S) - SP (1) CONNECTORS (TO CCFL) CONNECTORS (TO CCFL)
55 54 51 53 52
53
BOTTOM
54 55
UNSTOCKED UNSTOCKED
54

6-2. KDL-32CX520, KDL- 32CX523
Remove screws before disassembly. Details of screws Section 6-2-2. Unplug connectors before disassembly. Please refer to Connectors information. C) Bezel, Boards, Lens Panel, Switch Unit
REF.NO. PART NO. 1 2 3 4 5 6 7 8 8 8 NOT STOCKED 4-267-568-01 4-259-178-01 4-267-494-01 NOT STOCKED NOT STOCKED 4-259-168-01 ! 1-838-334-12 1-838-279-11 838 279 11 ! 1 1-838-796-12 ! DESCRIPTION STAND, BLOCK STAND, BASE(M3) NECK (M3) STAND, HEAD(M3) H,COVER(M3) HEAD BRACKET (M3)
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
REMARK
LCD Panel 25
Switch, Unit Support, Panel
15 24 29 Bezel
COVER, AC(M) POWER-SUPPLY CORD (WITH CONN.) (32CX520(Hong Kong), 32CX523(Sogul, Saudi Arabia, Nigeria)) POWER-SUPPLY CORD (WITH CONN.) (Thailand) POWER-SUPPLY CORD (WITH CONN.) (32CX520 (Sogul,Singapore, Indonesia,Vietnam, Phillipines, India, Malaysia, South Africa, Iran, Pakistan) POWER-SUPPLY CORD (WITH CONN.) (32CX520(Australia, New Zealand)) POWER-SUPPLY CORD (WITH CONN.) (32CX520(Taiwan) REAR COVER (32 ATL) (NORMAL)(32CX520(HongKong, Taiwan) REAR COVER (32 ATL)(HOTEL) (32CX520(HongKong, (32CX520(HongKong Taiwan) REAR COVER (32 ATL) (NORMAL) (32CX520(SOGUL, SINGAPORE, INDONESIA, VIETNAM, PHILLIPINES, INDIA, THAILAND, MALAYSIA, SOUTH AFRICA, AUSTRALIA, NEW ZEALAND), (IRAN,PAKISTAN),32CX523(SOGUL, SAUDI ARABIA, NIGERIA)) REAR COVER (32 ATL)(HOTEL) (32CX520(SOGUL,
B) Boards, Frame, Bracket, Speaker

Sheet, Insulation 22 G2A Board
Sheet, Radiation (BAT-L/V)
23
! 1-838-278-11 ! 1-838-273-11 4-273-069-11 4-273-069-51 4-273-069-01
HLR 2 Board
8 9 9 9
A)Stand , Rear Cover, Cover AC, Power Supply, Label

Rear, Cover
28 27 26
Fernel Lens HMS3 Board
4-273-069-31
10 13 11
LoudSpeaker
12 Frame,
R3 Board Bracket R, (TOP)
Bottom
18
20 16 Bracket, Side
8
Power Supply Cord Cover, AC
19
Bracket R, (BTM)
21 7 14
LoudSpeaker Label, Rear H, Bracket
10,11 12 13,14 15 16 16 17 17
SINGAPORE, INDONESIA, VIETNAM, PHILLIPINES, INDIA, THAILAND, , MALAYSIA, , SOUTH AFRICA, , AUSTRALIA, , NEW ZEALAND),32CX523(SOGUL,SAUDI ARABIA,NIGERIA)) NOT STOCKED FRAME, VESA (M6) NOT STOCKED FRAME, BOTTOM 1-858-589-11 LOUDSPEAKER 1-489-515-31 SWITCH UNIT 4-256-427-01 BRACKET, SIDE (BAT-V CCFL)(EXCEPT 32CX520 (TAIWAN) 4-256-427-61 BRACKET, SIDE (BAT-V CCFL)(32CX520(TAIWAN)) A-1811-356-B BATV_I4_F_E15_DX COMPL SERVICE (32CX523(SOGUL, SAUDI ARABIA, NIGERIA)) A-1808-455-B A-1803-659-B BATV_I4_F_HK COMPL SERVICE (32CX520(HongKong)) BATV_I4_F_PA COMPL SERVICE (32CX520(SOGUL, SINGAPORE, INDONESIA, VIETNAM, PHILLIPINES, INDIA, THAILAND, MALAYSIA, SOUTH AFRICA, AUSTRALIA, NEW ZEALAND),IRAN,PAKISTAN)) BATV_I4_F_TW COMPL SERVICE(32CX520(TAIWAN)) SHEET, RADIATION (BAT-L/V) BRACKET, R (TOP) (HOTEL)(Except IRAN BRACKET IRAN,PAKISTAN) PAKISTAN) R3 MOUNT (HOTEL) (Except IRAN, PAKISTAN) BRACKET, R (BTM)(HOTEL)(Except IRAN, PAKISTAN) STATIC CONVERTER (TV)-G2A SHEET, INSULATION(G2) SUPPORT, PANEL LCD PANEL(S-LCD) LTY[Z]320HN02-001 FRENEL LENS HMS3 MOUNT HLR2 MOUNT(B-O) BEZEL(32 ATL) LABEL(BAT-V REAR)(32CX520(TAIWAN))
17
BAT-V Board
17
30
6 Stand Head 3 4 Neck Stand B Base Stand Block 1
H, Cover
17 18 19 20
A-1809-349-B 4-256-443-01
4 269 368 01 4-269-368-01 A-1804-894-A 21 4-269-369-01 22 ! 1-474-285-11 23 NOT STOCKED 24 4-157-992-11 25 ! 1-811-330-11 26 * 1-856-184-11 27 A-1792-511-A 28 A-1792-877-A 29 4-273-027-01 30 4-270-564-01
55
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
6-2. KDL-32CX520, KDL- 32CX523

6-2-2. Screws
Ref Part No 2-580-640-01 7-685-648-79 4-256-393-01 NOT USED FOR THIS MODEL NOT USED FOR THIS MODEL 2-990-421-41 4-159-298-01 4-257-907-01 2-580-608-01 SCREW, 4-259-541-01 Description SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +BVTP 3X12 TYPE2 IT-3 SCREW +PSW M3X6 W12 SCREW, +BVST (3X6) SCREW, +BVTP 3X8 TYPE2 IT-3 SCREW (+PSW) (M3X6) SCREW, +PSW M4x10 JOINT STAND +PSW M5X16 USER SCREW ST
Normal
Hotel
6-2-3. Connectors
Ref 51 52 53 54 55 Part No Description * 1-910-800-98 CONNECTOR ASSY 14P (CN6402(G2A)-INV(1) * 1-910-801-00 CONNECTOR ASSSY 15P (CN6001(BAT-V)-CN6002(BAT-V)-CN6401(G2A)(1) * 1-910-802-00 CONNECTOR ASSY 6P(EXCEPT IRAN, PAKISTAN) CN9005(BAT-V)-CN001(R3/RU)(1) * 1-838-842-11 FLEXIBLE FLAT CABLE I4 32S CN2001(BAT-V)-PANEL(1) * 1-910-801-08 MAIN HARNESS CN9006(BAT-V)-CN100(HLR2)-HMS3SW/CN4601(BAT-V)-SP(1)
55 54 55 55 51 52 53
S-LCD Panel
CMI Panel
56
KDL- 22, 32, 40, 46 CX520 KDL-32, 40, 46 CX523

RM-GD020
RM-GD020, RM-CD013
6-3. KDL-40CX520, KDL- 40CX523

Remove screws before disassembly. Details of screws Section 6-3-2. Unplug U l connectors t before b f di disassembly. bl Please refer to Connectors information. C) Bezel, Boards, Lens Panel Switch Unit Panel,
Switch, Unit 14
Support, Panel
REF.NO. PART NO. 1 2 3 4 5 6 7 8 8 8 8 8 9
DESCRIPTION
REMARK
NOT STOCKED STAND BLOCK(ML3) 4-267-573-01 STAND, BASE(ML3) 4-259-181-01 4 259 181 01 NECK(ML3) STAND, HEAD(ML3) 4-267-501-01 NOT STOCKED H,COVER (ML3) NOT STOCKED H, BRACKET (ML3) 4-259-168-01 ! 1-838-334-12
! 1-838-279-11 ! 1-838-796-11 ! 1-838-278-11 ! 1-838-273-11 4-273-070-11
28
24 LCD P Panel l
23
Bezel
COVER, AC(M) POWER-SUPPLY CORD (WITH CONN.) (40CX520(Hong Kong),40CX523(Sogul, Saudi Arabia, Nigeria)) POWER-SUPPLY CORD (WITH CONN.)((40CX520(Thailand)) POWER SUPPLY CORD (WITH CONN.)((40CX520(Sogul,Singapore, POWER-SUPPLY Indonesia,Vietnam, Phillipines, India, Malaysia, South Africa, Pakistan)) POWER-SUPPLY CORD (WITH CONN.)(Australia, New Zealand)) POWER-SUPPLY CORD (WITH CONN.)(40CX520(Taiwan)) REAR COVER (40 ATL) (NORMAL)((40CX520(Hong Kong), (Taiwan))
B) Boards, Frame, Speaker

22 Sheet, Insulation
HLR2 Board 27
9 9

Rear, Cover Power Supply Cord
G2B 21 Board 12
LoudSpeaker
25 Fernel LENS
HMS3 Board
26
Frame, , Vesa (M6)
11 Bottom 10
R3 Board 19 Bracket R, (TOP)
F Frame
Bracket B k tR R, (BTM)
10 11 12,13 14 15 15 16 16 16
REAR COVER (40 ATL) (HOTEL )((40CX520(Hong Kong), (Taiwan)) 4-273-070-01 REAR COVER (40 ATL) (NORMAL) 40CX520(Sogul,Singapore,Indonesia,Vietnam, Phillipines, India, Thailand, Malaysia, South Africa, Australia, New Zealand),(Pakistan)), 40CX523(Sogul, Saudi Arabia, Nigeria) 4-273-070-21 REAR COVER (40 ATL) (HOTEL) 40CX520(Sogul,Singapore,Indonesia,Vietnam, Phillipines, India, Thailand, Malaysia, South Africa, Australia, New Zealand)),40CX523(Sogul, Saudi Arabia, Nigeria) NOT STOCKED FRAME, VESA (M6) NOT STOCKED FRAME BOTTOM (ML) 1-858-585-11 1-489-515-31 4-256-427-01 4-256-427-61 A-1810-770-B A-1808-455-B A-1803-659-B LOUDSPEAKER SWITCH UNIT BRACKET, SIDE (BAT-V CCFL)(Except Taiwan) BRACKET, SIDE (BAT-V CCFL)((40CX520(Taiwan)) BATV_I4_F_E15_DX COMPL SERVICE (40CX523(Sogul, Saudi Arabia, Nigeria)) BATV_I4_F_HK COMPL SERVICE (40CX520(Hong Kong) BATV_I4_F_PA COMPL SERVICE 40CX520(Sogul,Singapore,Indonesia,Vietnam, Phillipines, India, Thailand, Malaysia, South Africa, Australia, New Zealand),(Pakistan) BATV_I4_F_TW COMPL SERVICE((40CX520(TAIWAN)) SHEET, RADIATION (BAT-L/V) BRACKET, R (TOP) (HOTEL) (EXCEPT PAKISTAN) R3 MOUNT (HOTEL) (EXCEPT PAKISTAN) BRACKET, R (BTM) ((HOTEL ) (EXCEPT PAKISTAN)
4-273-070-41
20 17
18
13
LoudSpeaker Cover,7 AC
15
Bracket, Side BAT-V Board
Label, Rear
H, Cover
29
H, Bracket
16
Neck
3 4 Stand Head
Stand Block
16 17 18 19 20 21 ! 22 23 24 ! 25 26 27 28 29
A-1809-349-B 4-256-443-01 4-269-368-01 A-1804-894-A 4-269-369-01 1 474 286 11 1-474-286-11 STATIC CONVERTER (TV)-G2B (TV) G2B NOT STOCKED SHEET, INSULATION(G2) 4-157-992-11 1-811-329-11 * 1-856-184-11 A-1792-511-A A-1792-877-A 4-273-028-01 4-270-564-01 4 270 564 01
Stand Base
SUPPORT, PANEL LCD PANEL LTU400HM02-A01 FRENEL LENS HMS3 MOUNT HLR2 MOUNT(B-O) BEZEL(40 ATL) LABEL(BAT-V LABEL(BAT V REAR)(40CX520(Taiwan))
57
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
6-3. KDL-40CX520, , KDL- 40CX523

6-3-2. Screws
Ref 2-580-640-01 7-685-648-79 4-256-393-01 NOT O USED S FOR O THIS S MODEL O NOT USED FOR THIS MODEL 2-990-421-41 4-159-298-01 4-257-907-01 2-580-608-01 4 259 541 01 4-259-541-01 Part No Description SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +BVTP 3X12 TYPE2 IT-3 SCREW +PSW M3X6 W12 SCREW +BVST SCREW, BVST (3X6) SCREW, +BVTP 3X8 TYPE2 IT-3 SCREW (+PSW) (M3X6) SCREW, +PSW M4x10 JOINT STAND SCREW, +PSW M5X16 USER SCREW ST
Normal
Hotel
6-3-3. Connectors
Ref 51 52 53 54 55 Part No *1-910-801-55 *1-910-801-56 Description CONNECTOR ASSY 14P CN6402(G2B)-INV(1) CONNECTOR ASSY 15P CN6001(BAT-V)-CN6002(BAT-V)-CN6401(G2B)(1) * 1-910-802-00 CONNECTOR ASSY 6P(EXCEPT PAKISTAN) CN9005(BAT-V)-CN001(R3/RU)(1) * 1-838-843-11 FLEXIBLE FLAT CABLE I4 40S CN2001(BAT-V)-PANEL(1) * 1-910-801-64 HARNESS ASSY CN9006(BAT-V)-CN100(HLR2)-HMS3SW/CN4601(BAT-V)-SP(1)
55 54 55 51 52 53
S-LCD Panel
55
CMI Panel
58
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
6-4. KDL-46CX520, KDL- 46CX523

Remove screws before disassembly. Details of screws Section 6-4-2. Unplug connectors before disassembly. Please refer to Connectors information.
Switch, Unit 14
Support, Panel
C) Bezel, Boards, Lens Panel, Switch Unit REF.NO. PART NO.

27
1 2 3 4 5 6 7 8 8 8
DESCRIPTION
REMARK
24 LCD P Panel l
23
Bezel Assy
NOT STOCKED STAND BLOCK(ML3) 4-267-573-02 STAND, BASE(ML3) 4-259-184-01 NECK(L3) STAND, HEAD(ML3) 4-267-501-01 NOT STOCKED H,COVER , BRACKET NOT STOCKED H,
B) Boards, Frame, Bracket, Speaker

22 Sheet, Insulation
HLR Board 26
4-259-168-01 1-838-334-12
! 1-838-279-11 ! 1-838-796-12
COVER, AC(M) POWER-SUPPLY CORD (WITH CONN.) (46CX523(Sogul, Saudi, Nigeria)) POWER-SUPPLY CORD (WITH CONN.)((46CX520(Thailand))
9 10 11 12,13 14 15 16
G3 21 Board 12 LoudSpeaker
POWER-SUPPLY CORD (WITH CONN.) ((46CX520(Sogul,Singapore,Indonesia,Vietnam, Phillipines, India, Malaysia, South Africa, Iran, Pakistan)) 4-273-071-01 REAR COVER ASSY(46 ATL) (NORMAL) 4 273 071 21 4-273-071-21 REAR COVER ASSY(46 ATL) (HOTEL) (EXCEPT IRAN, IRAN PAKISTAN) NOT STOCKED FRAME, VESA (M6) NOT STOCKED FRAME BOTTOM (ML) 1-858-585-11 1-489-515-11 4-256-427-01 A-1803-659-B LOUDSPEAKER SWITCH UNIT BRACKET, SIDE (BAT-V CCFL) BATV_I4_F_PA COMPL SERVICE 46CX520(Sogul,Singapore,Indonesia,Vietnam, Phillipines, India, Thailand, Malaysia, South Africa, IRAN, Pakistan) BATV I4 F E15 DX COMPL SERVICE BATV_I4_F_E15_DX ((46CX523(SOGUL, SAUDI ARABIA, NIGERIA)) SHEET, RADIATION (BAT-L/V) BRACKET, R (TOP) (HOTEL) (EXCEPT IRAN, PAKISTAN) R3 MOUNT (HOTEL) (EXCEPT IRAN, PAKISTAN) BRACKET, R (BTM) ((HOTEL ) (EXCEPT IRAN, PAKISTAN) STATIC CONVERTER (TV)-G3 SHEET, INSULATION(G2) SUPPORT, PANEL LCD PANEL (S-LCD) FRENEL LENS HMS3 MOUNT HLR2 MOUNT(B-O) BEZEL(46 ATL) LTY[Z]460HN01-A01
24
25
Fernel LENS Rear, Cover Power Supply Cord
HMS3 Board
Frame, F Vesa (M6)
11 Bottom 10
R3 Board Bracket R, (TOP)
Frame
B k tR Bracket R, (BTM)
16 17 18 19
A 1810 841 B A-1810-841-B 4-256-443-01 4-269-368-01
20 17
19 18
13 7
Cover, AC LoudSpeaker
15 Bracket,
Side
A-1804-894-A 20 4-269-369-01 21 ! 1-474-296-11 22 NOT STOCKED 23 4-157-992-11 24 ! 1-811-332-11 25 * 1-856-184-11 A-1792-511-A 26 27 A-1792-877-A 4-273-029-01 28
16 Label, 29 Rear
BAT-V Board
H, Cover 5
H, Bracket
Neck
3 4 Stand Head 2 Stand Base
Stand Block
59
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
6-4. KDL-46CX520, , KDL- 46CX523

6-4-2. Screws
Ref Part No 2-580-640-01 7-685-648-79 4-256-393-01 Not used for this model Not used for this model 2-990-421-41 4-159-298-01 4-257-907-01 2 580 608 01 2-580-608-01 4-259-541-01 Description SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +BVTP 3X12 TYPE2 IT-3 SCREW +PSW M3X6 W12 SCREW, +BVST (3X6) SCREW, +BVTP 3X8 TYPE2 IT-3 SCREW, (+PSW) (M3X6) SCREW, +PSW M4x10 JOINT STAND SCREW, +PSW M5X16 SCREW USER SCREW ST
Normal
Hotel
6-4-3. Connectors
Ref 51 52 53 54 55 Part No *1-910-801-65 *1 1-910-801-66 910 801 66 Description CONNECTOR ASSY 14P CN6402(G3)-INV(1) CONNECTOR ASSY 15P CN6001(BAT-V)-CN6002(BAT-V)-CN6401(G2B)(1)
51 52 53
* 1-910-802-00 CONNECTOR ASSY 6P(EXCEPT IRAN/PAKISTAN) CN9005(BAT-V)-CN001(R3)(1) * 1-838-845-11 FLEXIBLE FLAT CABLE I4 46S CN2001(BAT-V)-PANEL(1) 1-910-801-75 910 801 75 MAIN HARNESS/HARNESS ASSY *1 CN9006(BAT-V)-CN100(HLR2)-HMS3-SW/CN4601(BATV)-SP(1)
54 55 55 55
60
Dissassy, Exploded Views and Other Parts
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
6-6. OTHER PARTS

6-6-1. KDL-22CX520
REF NO. PART NO. DESCRIPTION
<ACCESSORIES AND PACKING> *************************************** CARTON, INDIVIDUAL MANUAL, INSTRUCTION CUSHION, UPPER (ATL22) CUSHION, LOWER (ATL22)
6-6-2. KDL-32CX520, 32CX523

REF NO. PART NO.
1-821-926-11 1-822-631-11 1-569-008-22 569 008
DESCRIPTION
<ACCESSORIES AND PACKING> *************************************** PLUG CONVERSION ADAPTOR(SOUTH AFRICA) PLUG CONVERSION ADAPTOR(INDIA) ADAPTOR, O , CONVERSION CO S O 2P 32CX520(SOGUL , Singapore, Indonesia, Vietnam, Phillipines) CUSHION, LOWER (ATL32) CUSHION, UPPER (ATL32) MANUAL, INSTRUCTION(32CX520(Hong Kong)) MANUAL, INSTRUCTION(32CX520(TAIWAN)) MANUAL INSTRUCTION (32CX520(IRAN)) MANUAL, MANUAL, INSTRUCTION (32CX520(SOGUL, SINGAPORE, INDONESIA, VIETNAM, PHILLIPINES, MALAYSIA), 32CX523(SOGUL, SAUDI ARABIA, NIGERIA)) MANUAL, INSTRUCTION (32CX520(SOGUL, SINGAPORE, INDONESIA, VIETNAM, PHILLIPINES, INDIA, THAILAND, MALAYSIA, SOUTH AFRICA, AUSTRALIA, NEW ZEALAND,PAKISTAN), 32CX523(SOGUL, SAUDI ARABIA, NIGERIA)) MANUAL, INSTRUCTION (32CX520(Thailand) <REMOTE COMMANDER> ************************
*4-267-920-01 4-266-094-11 4-260-904-01 4-260-905-01
* * *
4-260-908-01 4-260-907-01 4-266-094-11 4-268-464-11 4 274 108 11 4-274-108-11 4-268-265-22
************************************************************** <REMOTE COMMANDER> ************************ 1-489-456-11 REMOTE COMMANDER (RM-GD020) ************************************************************** <MISCELLANEOUS> ****************************** 7-600-031-96 TAPE (3M 1350FW-1)15MMX66M WHT
4-268-265-12
4-268-265-31
*******************************************************************
1 489 457 11 1-489-457-11 1-489-456-11
REMOTE COMMANDER (RM (RM-CD013)(Taiwan) CD013)(Taiwan) REMOTE COMMANDER (RM-GD020)(Except Taiwan) <MISCELLANEOUS> ******************************
*******************************************************************
X-2549-819-1
BAG, SCREW ASSY(M) HEX WRENCH CARTON, INDIVIDUAL((EXCEPT 32CX520 (IRAN)) CARTON, INDIVIDUAL(32CX520(IRAN)) BAG ASSY, FALL LOCK BELT M4X10(32CX520(TAIWAN)) SHEET (CORE), C SCREW, WOOD 3.8X20(32CX520(TAIWAN)) TAPE ( (3M 1350FW-1)15MMX66M ) WHT ( (EXCEPT IRAN,PAKISTAN) ) SUPPLEMENT(STAND INSTALLATION)
* *
4-188-302-11 4-267-921-01 4-267-921-21 X-2580-498-1 4-100-136-01 2-580-663-02 7-600-031-96 4-275-363-11
61
Dissassy, Exploded Views and Other Parts
KDL- 22, 32, 40, 46 CX520

RM-GD020, RM-CD013
KDL-32, 40, 46 CX523

RM-GD020
6 6 OTHER PARTS 6-6.

6-6-3. KDL-40CX520, 40CX523
REF NO. PART NO.
1-569-008-22
6-6-4. KDL-46CX520, 46CX523

REF NO. PART NO. DESCRIPTION <ACCESSORIES AND PACKING>
*************************************** ADAPTOR, CONVERSION 2P 46CX520(SOGUL , Singapore, Indonesia, Vietnam, Phillipines) CUSHION, UPPER (ATL46) CUSHION, LOWER (ATL46) PLUG CONVERSION ADAPTOR(SOUTH AFRICA) PLUG CONVERSION ADAPTOR(INDIA) JOINT MANUAL INSTRUCTION(46CX520(Thailand)) MANUAL, INSTRUCTION(46CX520(Th il d)) MANUAL, INSTRUCTION (46CX520 (SOGUL,SINGAPORE,INDONESIA, VIETNAM,PHILLIPINES,MALAYSIA), 46CX523(SOGUL,SAUDI ARABIA, NEGERIA) MANUAL, INSTRUCTION (46CX520 (SOGUL,SINGAPORE,INDONESIA, VIETNAM,PHILLIPINES,THAILAND,INDIA,SOUTH AFRICA, MALAYSIA, 46CX523(SOGUL,SAUDI ( , ARABIA, , NEGERIA) ) MANUAL, INSTRUCTION (IRAN)
DESCRIPTION <ACCESSORIES AND PACKING>

*************************************** ADAPTOR, CONVERSION 2P ( , Singapore, g Indonesia, 40CX520(SOGUL Vietnam, Phillipines) CUSHION, LOWER (ATL40) CUSHION, UPPER (ATL40) PLUG CONVERSION ADAPTOR(SOUTH AFRICA) PLUG CONVERSION ADAPTOR(INDIA) MANUAL, INSTRUCTION(40CX520(Hong Kong)) MANUAL, INSTRUCTION (40CX520(THAILAND) MANUAL, INSTRUCTION (40CX520 (SOGUL,SINGAPORE,INDONESIA, VIETNAM,PHILLIPINES,MALAYSIA), 40CX523(SOGUL,SAUDI ARABIA, NEGERIA) MANUAL, INSTRUCTION (40CX520 (SOGUL,SINGAPORE,INDONESIA, VIETNAM,PHILLIPINES,THAILAND,INDIA, SOUTH AFRICA, MALAYSIA, PAKISTAN) 40CX523(SOGUL,SAUDI ARABIA, NEGERIA) MANUAL INSTRUCTION(40CX520(Taiwan)) MANUAL,
1-569-008-22
* 4-260-911-01 * 4-260-910-01 1-821-926-11 1-822-631-11 4-266-094-11 4-268-265-31 4-268-265-22
* 4-260-913-01 * 4-260-914-01 1-821-926-11 1-822-631-11 * 2-639-807-01 4 268 265 31 4-268-265-31 4-268-265-22
4-268-265-12
4-268-265-12
4 268 464 11 4-268-464-11
4-274-108-11
******************************************************************************************
<REMOTE COMMANDER>
1-489-457-11 1-489-456-11
************************ REMOTE COMMANDER (RM-CD013)(Taiwan) REMOTE COMMANDER (RM-GD020)(Except Taiwan)
******************************************************************************************
<MISCELLANEOUS> ******************************
X-2549-819-1 4-188-302-11 * 4-267-922-01 X-2580-498-1 2-580-663-02 4-100-136-01 4-275-363-11 7-600-031-96 BAG, SCREW ASSY(M) HEX WRENCH CARTON, INDIVIDUAL BAG ASSY, FALL LOCK BELT M4X10(40CX520(Taiwan)) ( )) SCREW, WOOD 3.8X20(Taiwan)) SHEET (CORE), C SUPPLEMENT(STAND INSTALLATION) TAPE (3M 1350FW-1)15MMX66M WHT 46CX520(HONG KONG)(SOGUL, SINGAPORE, INDONESIA, VIETNAM, PHILLIPINES, INDIA, THAILAND, MALAYSIA, SOUTH AFRICA, AUSTRALIA, NEW ZEALAND,(TAIWAN) 40CX523(SOGUL SUAID ARABIA, 40CX523(SOGUL, ARABIA NIGERIA)
******************************************************************************************* <REMOTE COMMANDER> ************************ 1-489-456-11 REMOTE COMMANDER (RM-GD020) ******************************************************************************************** <MISCELLANEOUS> MISCELLANEOUS X-2560-379-1 BAG, SCREW ASSY (L) 4-188-302-11 HEX WRENCH * 4 -267-923-21 CARTON, INDIVIDUAL(46CX520(IRAN)) * 4 -267-923-01 CARTON, INDIVIDUAL (46CX520(SOGUL, SINGAPORE, INDONESIA, VIETNAM, PHILLIPINES, INDIA, THAILAND, MALAYSIA, SOUTH AFRICA), 46CX520(PAKISTAN),46CX523(SOGUL, SAUDI ARABIA, NIGERIA)) 4-100-136-01 SHEET (CORE), C * 4-275-363-11 7-600-031-96 SUPPLEMENT(STAND INSTALLATION) TAPE (3M 1350FW-1)15MMX66M WHT (46CX520(SOGUL, SINGAPORE, INDONESIA, VIETNAM, PHILLIPINES, INDIA, THAILAND, MALAYSIA, SOUTH AFRICA), 46CX523(SOGUL, SAUDI ARABIA, NIGERIA)
9-888-127-01
Sony Corporation Sony EMCS (Malaysia) Sdn. Bhd. TVEG 62
English 2011.1
GB01COV.book Page 1 Wednesday, December 15, 2010 1:22 PM
4-268-265-12(1)
LCD Digital Colour TV

Operating Instructions
Getting Started Using Your BRAVIA TV Network Setup Additional Information
KDL-55EX723 / 55EX720 / 46EX723 / 46EX720 / 46EX523 / 46EX520 / 46CX523 / 46CX520 / 40EX723 KDL-40EX720 / 40EX523 / 40EX520 / 40CX523 / 40CX520 / 32EX723 / 32EX720 / 32EX523 / 32EX520 KDL-32EX420 / 32CX523 / 32CX520 / 26EX423 / 26EX420 / 22EX423 / 22EX420
KDL-EX723/EX720/EX523/EX520/EX423/EX420/CX523/CX520 4-268-265-12(1)
Introduction
Thank you for choosing this Sony product. Before operating the TV, please read this manual thoroughly and retain it for future reference. ~ Instructions about Installing Wall Mount Bracket are included within this TVs instructions manual. The illustrations used in this manual are of the KDL-40EX520 series unless otherwise state. The illustrations of the remote control used in this manual are of the RM-GD019 unless otherwise stated. Before operating the TV, please read Safety Information (page 31). Retain this manual for future reference.
Trademark information
is a registered trademark of the DVB Project. HDMI, the HDMI Logo, and HighDefinition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC in the United States and other countries. DLNA and DLNA CERTIFIED are trademarks and/or service marks of Digital Living Network Alliance. DivX is a video file compression technology, developed by DivX, Inc. DivX, DivX Certified, and associated logos are trademarks of DivX, Inc. and are used under license. ABOUT DIVX VIDEO: DivX is a digital video format created by DivX,Inc. This is an official DivX Certified device that plays DivX video. Visit www.divx.com for more information and software tools to convert your files into DivX video. ABOUT DIVX VIDEO-ON-DEMAND: This DivX Certified device must be registered in order to play DivX Video-onDemand (VOD) content. To generate the registration code, locate the DivX VOD section in the device setup menu. Go to vod.divx.com with this code to complete the registration process and learn more about DivX VOD. Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories. BRAVIA and are trademarks of Sony Corporation. TrackID is a trademark or registered trademark of Sony Ericsson Mobile Communications AB. Music and video recognition technology and related data are provided by Gracenote. Gracenote is the industry standard in music recognition technology and related content delivery. For more information, please visit www.gracenote.com. CD, DVD, Blu-ray Disc, and music and video-related data from Gracenote, Inc., copyright 2000-present Gracenote. Gracenote Software, copyright 2000present Gracenote. One or more patents owned by Gracenote apply to this product and service. See the Gracenote website for a nonexhaustive list of applicable Gracenote patents. Gracenote, CDDB, MusicID, MediaVOCS, the Gracenote logo and logotype, and the Powered by Gracenote logo are either registered trademarks or trademarks of Gracenote in the United States and/or other countries.
Notes for Australia and New Zealand model

This product is ENERGY RATING qualified in the Home mode. ENERGY RATING is a program designed to promote energy efficient products and practices. When the TV is initially set up, it is designed to meet ENERGY RATING requirements while maintaining optimum picture quality. Changes to certain features, settings, and functionalities of this TV (e.g. TV Guide, Picture/Sound, Eco-Setting) can slightly change the power consumption. Depending upon such changed settings (e.g. Shop mode), the power consumption may vary which possibly could exceed the stated energy rating. To reset the TV to ENERGY RATING qualified settings, select Home mode from the initial set-up procedure in Factory Settings under the Set-up menu.
IMPORTANT INFORMATION
If a television is not positioned in a sufficiently stable location, it can be potentially hazardous due to falling. Many injuries, particularly to children, can be avoided by taking simple precautions such as: Using cabinets or stands recommended by the manufacturer of the television. Only using furniture that can safely support the television. Ensuring the television is not overhanging the edge of the supporting furniture. Not placing the television on tall furniture (for example, cupboards or bookcases) without anchoring both the furniture and the television to a suitable support. Not standing the televisions on cloth or other materials placed between the television and supporting furniture. Educating children about the dangers of climbing on furniture to reach the television or its controls.
Notice for customers in the South Africa

The Euro/South Africa converter plug should be fitted as follows. 1 Insert the power supply or CEE7 plug in to the converter plug. 2 Use an appropriate screwdriver to attach the screw tightly without damaging the screw head. 3 TEST: Grip the converter plug, and pull the VDE cord set/ transformer to ensure it is fully secure, if not then increase the torque setting and further tighten. Re-test. The converter plug is now ready for use.
2 GB
Notice for customers in India

Attach the supplied plug adaptor.
LCD Screen
Although the LCD screen is made with high-precision technology and 99.99% or more of the pixels are effective, black dots may appear or bright points of light (red, blue, or green) may appear constantly on the LCD screen. This is a structural property of the LCD screen and is not a malfunction. Do not push or scratch the front filter, or place objects on top of this TV set. The image may be uneven or the LCD screen may be damaged. If this TV set is used in a cold place, a smear may occur in the picture or the picture may become dark. This does not indicate a failure. These phenomena disappear as the temperature rises. Ghosting may occur when still pictures are displayed continuously. It may disappear after a few moments. The screen and cabinet get warm when this TV set is in use. This is not a malfunction. The LCD screen contains a small amount of liquid crystal. Some fluorescent tubes used in this TV set also contain mercury. Follow your local ordinances and regulations for disposal.
(Caution about handling the remote control) Notes

Observe the correct polarity when inserting batteries. Do not use different types of batteries together or mix old and new batteries. Dispose of batteries in an environmentally friendly way. Certain regions may regulate the disposal of batteries. Please consult your local authority. Handle the remote with care. Do not drop or step on it, or spill liquid of any kind onto it. Do not place the remote in a location near a heat source, a place subject to direct sunlight, or a damp room.
Location of the identification label

Labels for Model No. and Power Supply rating (in accordance with applicable safety regulation) are located on the rear of the TV.
Disposal of the TV set (Australian model only)

Disposal of Old Electrical & Electronic Equipment (Applicable in the European Union and other European countries with separate collection systems)
This symbol is on the remote control.
Precautions
Viewing the TV
Some people may experience discomfort (such as eye strain, fatigue, or nausea) while watching 3D video images or playing 3D video games. Sony recommends that all viewers take regular breaks while watching 3D video images or playing 3D video games. The length and frequency of necessary breaks will vary from person to person. You must decide what works best. If you experience any discomfort, you should stop watching the 3D video images or playing 3D video games until the discomfort ends; consult a doctor if you believe necessary. You should also review (i) the instruction manual of any other device or media used with this television and (ii) our website (http://www.sony-asia.com/support) for the latest information. The vision of young children (especially those under six years old) is still under development. Consult your doctor (such as a pediatrician or eye doctor) before allowing young children to watch 3D video images or play 3D video games. Adults should supervise young children to ensure they follow the recommendations listed above. When using the simulated 3D function, please note that the displayed image is modified from the original due to the conversion done by this television. View the TV in moderate light, as viewing the TV in poor light or during long period of time, strains your eyes. When using headphones, adjust the volume so as to avoid excessive levels, as hearing damage may result.
Handling and cleaning the screen surface/cabinet of the TV set

Be sure to unplug the AC power cord connected to the TV set from AC power outlet before cleaning. To avoid material degradation or screen coating degradation, observe the following precautions. To remove dust from the screen surface/ cabinet, wipe gently with a soft cloth. If dust is persistent, wipe with a soft cloth slightly moistened with a diluted mild detergent solution. Do not spray water or detergent directly on the TV set. It may drip to the bottom of the screen or exterior parts, and may cause a malfunction. Never use any type of abrasive pad, alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, benzene, thinner or insecticide. Using such materials or maintaining prolonged contact with rubber or vinyl materials may result in damage to the screen surface and cabinet material. Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation. When adjusting the angle of the TV set, move it slowly so as to prevent the TV set from moving or slipping off from its table stand.
Optional Equipment
Keep optional components or any equipment emitting electromagnetic radiation away from the TV set. Otherwise picture distortion and/or noisy sound may occur.
3 GB
Table of Contents
Getting Started
Checking the accessories ........................................................................................................ 6 Inserting batteries into the remote............................................................................................ 6 1: Attaching the Table-Top Stand ............................................................................................ 7 2: Adjusting the viewing angle of the TV .................................................................................. 8 3: Connecting an antenna/cable/VCR...................................................................................... 9 4: Connecting audio/video devices ........................................................................................ 10 5: Preventing the TV from toppling over................................................................................. 10 6: Organizing the AC power cord/Bundling the cables........................................................... 10 7: Performing the initial set-up ............................................................................................... 11
Using Your BRAVIA TV

Watching the TV..................................................................................................................... 12 Selecting various functions and settings (Home Menu) ......................................................... 14 Displaying Operating Instructions (i-Manual) ......................................................................... 16
Network Setup
Preparing a wired network ..................................................................................................... 18 Preparing a wireless LAN....................................................................................................... 18 Setting up the Internet connection ......................................................................................... 19 If you cannot connect to the Internet...................................................................................... 20 Adjusting the server display settings...................................................................................... 20
Additional Information
Troubleshooting ..................................................................................................................... 22 Specifications ......................................................................................................................... 23 Installing the Accessories (Wall-Mount Bracket).................................................................... 25 Safety Information .................................................................................................................. 31
4 GB
After setting up your BRAVIA TV and learning basic operations with this manual, see the built-in manual (i-Manual) for further explanation of the features of your TV.
This TV has a built-in manual (i-Manual). To access the i-Manual, press i-MANUAL on the remote, and select an item. For details, see page 16 of this manual. Contents of the i-Manual may differ depending on the model/region/area.
Contents of the i-Manual

How to Use i-Manual BRAVIA TV Features
3D Feature Presence Sensor BRAVIA Internet Video Internet Widgets Wireless LAN Ready BRAVIA Sync with Control for HDMI TrackID/Music Search/Video Search
Settings/Home Menu
About the Home Menu Settings Display Sound System Settings i-Manual Digital Set-up Analogue Set-up External Inputs Network Product Support
Watching TV
3D Feature Digital Electronic Programme Guide Programme Guide for Digital Text Favourites Wide Mode Picture Mode Text Photos/Music/Videos Twin Picture (PIP) Twin Picture (P&P)
Using Other Equipment/Internet

VCR/DVD Player Audio System USB Device (e.g. Digital Camera) Picture Frame HDMI Equipment Internet/Wireless LAN Home Network PC Programming the Remote
Parts Description
Remote TV Controls and Indicators Terminals
Troubleshooting Index Bookmarks
5 GB
Getting Started
Checking the accessories
Remote (1) Size AAA batteries (R3 type) (2) Table-Top Stand (1)*1 Fixing screws for Table-Top Stand (M4 12) (2) (for KDL-26/22EX42x) Fixing screws for Table-Top Stand (M5 16) (3) (for KDL-55/46/40/32EX72x, KDL-46/40/32EX52x, KDL-46/40/32CX52x, KDL-32EX420) Assembling screws for Table-Top Stand (M4 12) (2) (for KDL-26/22EX42x) Assembling screws for Table-Top Stand (M5 16) (2) (for KDL-32EX420 (Australia model)) Assembling screws for Table-Top Stand (M6 14) (4) (for KDL-55/46EX72x, KDL-46EX52x, KDL-46CX52x) Assembling screws for Table-Top Stand (M6 14) (3) (for KDL-40/32EX72x, KDL-40/32EX52x, KDL-40/32CX52x, KDL-32EX420 (except Australia model)) Hexagon wrench (1) (except KDL-32EX420 (Australia model), KDL-26/22EX42x) Operating Instructions (this manual) and other documents
*1 Assemble the Table-Top Stand with the supplied assembling screws. Refer to the supplied Table-Top Stand leaflet to assemble the stand.
Inserting batteries into the remote

B KDL-55/46/40/32EX723 and KDL-55/46/40/32EX720
1 2
Remove the protection sheet. Push and slide the cover upward.
B KDL-46/40/32EX523, KDL-46/40/32EX520, KDL-46/40/32CX523, KDL-46/40/32CX520, KDL-26/22EX423 and KDL-32/26/22EX420
1 2
Remove the protection sheet. Push and lift the cover to open.
6 GB
1: Attaching the Table-Top Stand
1 2
Refer to the supplied Table-Top Stand leaflet for proper attachment for some TV models. Place the TV set on the Table-Top Stand.
B KDL-55/46/40/32EX723, KDL-55/46/40/32EX720, KDL-46/40/32EX523, KDL-46/40/32EX520, KDL-46/40/32CX523, KDL-46/40/32CX520 and KDL-32EX420 (except Australia model) Getting Started
B KDL-55/46/40/32EX723, KDL-55/46/40/32EX720, KDL-46/40/32EX523, KDL-46/40/32EX520, KDL-46/40/32CX523, KDL-46/40/32CX520 and KDL-32EX420 (except Australia model) B KDL-32EX420 (Australia model)
Guide pins
B KDL-32EX420 (Australia model) B KDL-26/22EX423 and KDL-26/22EX420
Guide pins
~ Align the TV from the top, slide it in until the guide pins cannot be seen. B KDL-26/22EX423 and KDL-26/22EX420 ~ If using an electric screwdriver, set the torque at approximately 15 kgfcm {1.5 Nm}.
Detaching the Table-Top Stand from the TV
To detach the Table-Top Stand from the TV, remove the screws fixed in step 3.
Fix the TV to the Table-Top Stand according to the arrow marks that guide the screw holes using the supplied screws.
~ Do not remove the Table-Top Stand for any reason other than to install corresponding accessories on the TV. When removing the Table-Top Stand from the TV, lay the display face down on a stable work surface that is larger than the TV. To prevent damaging the surface of the LCD display, make sure to place a soft cloth on the work surface.
7 GB
2: Adjusting the viewing angle of the TV

This TV can be adjusted within the angles as illustrated.
B KDL-26/22EX423 and KDL-26/22EX420

0 - 6
Angle adjustment (Swivel) (except KDL-26/22EX42x)

~ When adjusting the angle, hold the stand with one hand to avoid having the stand slip or TV tip over. B Except KDL-32EX420 (Australia model)
0
B KDL-32EX420 (Australia model)
20 20
20 20
B KDL-32EX420 (Australia model)

15 15 15 15
Angle adjustment (Tilt) (except KDL-46/40/32CX523/ KDL-46/40/32CX520)

~ Be careful not to pinch your fingers between the TV and stand when adjusting the angle. B KDL-55/46/40/32EX723, KDL-55/46/40/32EX720, KDL-46/40/32EX523, KDL-46/40/32EX520 and KDL-32EX420 (except Australia model)
0 - 6
~ Ensure that there are no objects in front of the TV.

IR Sensor
3D Sync Transmitter (KDL-55/46/40/32EX72x only) Presence Sensor
Do not expose the Presence Sensor to direct sunlight or other strong light, as malfunction may occur.
8 GB
3: Connecting an antenna/ cable/VCR

Connecting an antenna/cable
Connecting an antenna/cable and VCR
Getting Started
Antenna cable (not supplied)
AV cable (not supplied) Antenna cable (not supplied) Antenna cable (not supplied)
Connecting a Set Top Box/recorder (e.g. DVD recorder) with HDMI
VCR
Set Top Box/recorder (e.g. DVD recorder)
9 GB
4: Connecting audio/video devices
5: Preventing the TV from toppling over
AV cable (not supplied)
1 2
Install a wood screw (4 mm in diameter, not supplied) in the TV stand. Install a machine screw (M4 10, not supplied) into the screw hole of the TV. Tie the wood screw and the machine screw with a strong cord (not supplied).
6: Organizing the AC power cord/Bundling the cables

B KDL-46/40/32CX52x
DVD Player
AC power cord
B Except KDL-46/40/32CX52x ~ Before bundling the cables, remove the cable holder from the AC cover (see step 1 and 2). Reuse the cable holder (see step 3) to bundle the other cables (see step 4). Do not bundle the AC power cord together with other cables.
10 GB
KDL-55/46/40/32EX723, KDL-55/46/40/32EX720, KDL-46/40/32EX523, KDL-46/40/32EX520 and KDL-32EX420 (except Australia model)
7: Performing the initial setup

Except KDL-46/40/32CX52x For KDL-46/40/ 32CX52x
Getting Started
KDL-32EX420 (Australia model)
1 2
Connect the TV to your AC power outlet (mains socket). Press 1 on the TV. The " (power) indicator will light green.
When you switch on the TV for the first time, the Language menu appears on the screen.
KDL-26/22EX423 and KDL-26/22EX420
~ When you turn on the TV for the first time, the TV requires some internal processing for optimization before you can perform the initial setup. There will be no picture and sound, and the timer indicator on the front of the TV blinks orange for about 40 seconds. Do not turn off the TV during this process. This process has been completed at the factory on some TVs.
* When installing on the wall, attach the cable holder under the terminals.
Follow the instructions on the screen. Programme Sorting: Changes the order of analogue channels stored in the TV.
1 2
Press F/f to select the channel you want to move to a new position, then press . Press F/f to select the new position for the channel, then press .
~ You can also tune channels manually.
11 GB

Watching the TV
1 2
1
Turn on the TV.

Press 1 on the TV to turn on the TV.
Select a mode.
Select a TV channel.
2
GUIDE
To use Digital Electronic Programme Guide Press GUIDE in digital mode to display the programme guide.
Use with 0-9 to select digital channels. For channel numbers 10 and above, press the next digit quickly.
z The number 5, N, PROG + and AUDIO buttons on the remote have a tactile dot. Use the tactile dots as a reference when operating the TV.
12 GB
Parts and controls of the remote

Use the supplied remote to control your TV. Basic remote operations are explained here. For details on all of the remote function, press i-MANUAL and see the built-in manual (i-Manual) (page 16). 1 :/1 Press to turn the TV on and off from standby mode. 2 i-MANUAL Displays the built-in manual (i-Manual).
3 SYNC MENU Displays the BRAVIA Sync menu to operate the BRAVIA Sync-compatible equipment that is connected to the TV. 4 F/f/G/g/ Moves the on-screen cursor, and confirm the item. 5 OPTIONS Displays a list of convenient functions and menu shortcuts. The menu items vary based on the current input and/or content. 6 Coloured buttons When the coloured buttons are available, an operation guide appears on the screen. For KDL-55/46/40/32EX72x 7 PROG/CH +//Number buttons Select channels in the TV mode. 8 2 +/ Adjusts the volume.
Rear of Remote Control
13 GB
Selecting various functions and settings (Home Menu)

You can select all the features from the Home menu. See page 15 for the Home menu map.
1 2
2 1, 3
Press HOME.
Press F/f/G/g/
to select items.
To select items in the Home menu (e.g., selecting Settings)
1 Press G/g to select Settings. The contents of Settings are displayed on the right. 2 Press F/f to select Display. 3 Press to launch the menu. According to the screen instruction, press F/f/G/ g to select items and press to confirm.
Press HOME to exit.
14 GB
Home menu map

After pressing HOME on the remote control, following icons are displayed as categories. The categories are available depending on your TV model, region, country and broadcasting conditions. TV You can select a list of TV channels, or a programme guide.
Media Inputs Favourites/History
You can enjoy photo/music/video content via USB devices or the home network. You can select equipment connected to the TV. Provides quick access to your frequently used and recently viewed items, such as TV channels, external inputs or your media files. Contains all of the necessary configurations to customise your TV settings. Provides access to Widgets.
Settings Widgets Applications
You can enjoy various applications such as Music Search, Internet Browser, etc. Provides access to the Qriocity online service.
Qriocity
Internet Content
You can enjoy Internet content services.
Recommendations
Presents recommendations for programmes you may like, based on your viewing history.
15 GB
Displaying Operating Instructions (i-Manual)

Operating instructions are built into your BRAVIA TV and can be displayed on the screen. To learn more about your TVs features, access your i-Manual with the touch of a button.
1
1
Press i-MANUAL.
2
2
Press F/f/G/g/
to select items.
To select items in the i-Manual
1 Press F/f to select an item. The contents in the item are displayed on the right as the second layer. 2 Press g to move to the second layer. 3 Press F/f to select an item from the second layer. A digest of the item is displayed on the right. If the third layer is available, repeat this step to display the digest of the item. 4 Press g to select an item. The content is displayed.
16 GB
Description of the i-Manual screen
Press G to go back to the previous page Press f to go to the next page Page number/Total page number Press RETURN to go back to the previous page
Press
to launch the function
To use the bookmark

The i-Manual has a bookmark function. Pages can be bookmarked with coloured buttons, according to the instructions at the bottom of the screen. To access your registered bookmarks, go to the top page of the i-Manual and select Bookmarks.
To memorise the last displayed page

i-Manual memorises the last displayed page. When in the i-Manual screen, press i-MANUAL to return to the TV screen. If you press i-MANUAL again, the information you saw last time appears. For viewing from the top page of the i-Manual, return to the top page according to the instructions on screen, or press HOME and select i-Manual of Settings in the Home menu.
~ Last page memory is automatically reset when you switch the TV to standby mode.
17 GB
Network Setup
When you connect this TV to the Internet, you can enjoy multiple functions: displaying a photograph that shows its location on the map, enjoying Internet video, etc. For details on the functions, refer to the i-Manual.
~ You will need to contract with an Internet service provider to connect to the Internet.
Preparing a wireless LAN

Wireless LAN Ready lets you easily access the Internet and your home network with the USB Wireless LAN Adaptor UWA-BR100 (as of January 2010). By inserting the USB Wireless LAN Adaptor into your TVs USB port, you can easily create a cable-free network. Before setting up the wireless LAN function of the TV, be sure to set up a wireless LAN router.
Preparing a wired network

Internet
Modem with router functions or TV Router
~ The USB Wireless LAN Adaptor is available as an optional accessory, depending on your TV model.
Modem
Internet
~ For LAN connections, use a Category 7 cable (not supplied).
18 GB
Setting up the Internet connection

Using the network feature you can connect the TV to the Internet. The set-up procedure differs depending on the type of network and LAN router. Before setting up the Internet connection, be sure to set up a LAN router. Check your wireless LAN environment using the following chart. Wireless LAN
Secure Wireless LAN? YES m Do you use a wireless LAN router compatible with Wi-Fi Protected Set-up (WPS)? YES m NO k Type 2 NO k Type 3
For security purpose, WPS (PIN) provides a PIN code for your router. PIN code is renewed every time you select WPS (PIN).
1 2 3
Press HOME, then select > Network > Network Set-up. Select Wireless Set-up. Select WPS (Push Button) for Push Button method or WPS (PIN) for PIN method.
~ Button name of the WPS may differ depending on the router (e.g. AOSS button).
Follow the instructions on the set-up screen.
Network Setup
Type 2: Secured network without Wi-Fi protected Set-up (WPS)

To set up a wireless LAN, SSID (wireless network name) and security key (WEP or WPA key) will be required. If you do not know them, consult the instruction manual of your router.
Type 1* Wired LAN , Type 4

* Type 1 is easier to set up if your router has an automatic setting button, e.g. Air Station One-Touch Secure System (AOSS). Most of the latest routers have this function. Check your router.
1 2 3 4
Press HOME, then select > Network > Network Set-up. Select Wireless Set-up. Select Scan, then select a network from the list of scanned wireless networks. Follow the instructions on the set-up screen.
Type 1: Follow the configuration for Secured Network with Wi-Fi Protected Set-up (WPS). Type 2: Follow the configuration for Secured Network without Wi-Fi Protected Set-up (WPS). Type 3: Follow the configuration for Unsecured Network with Any Type of Wireless LAN Router. Type 4: Follow the configuration for Wired network set-up.
Type 1: Secured network with Wi-Fi protected Set-up (WPS)

The WPS standard makes security of a wireless home network as straightforward as pressing the WPS button on the wireless LAN router. Before setting up a wireless LAN, check the location of the WPS button on the router and verify how to use it.
~ If you use WPS for network set-up, the security settings of the wireless LAN router activate, and any equipment previously connected to the wireless LAN in a non-secure status will be disconnected from the network. In this case, activate the security settings of the disconnected equipment and then reconnect. Or, you can deactivate the security settings of the wireless LAN router, and then connect the equipment to a TV in a non-secure status.
(Continued)
19 GB
Type 3: Unsecured network with any type of wireless LAN router

To set up a wireless LAN, SSID (wireless network name) will be required.
Viewing the network status

You can confirm your network status.
1 2
Press HOME, then select > Network > Network Set-up. Select View Network Status.
1 2 3 4
Press HOME, then select > Network > Network Set-up. Select Wireless Set-up. Select Scan, then select a network from the list of scanned wireless networks. Follow the instructions on the set-up screen.
If you cannot connect to the Internet

Use the diagnosis to check possible causes for network connection failures, and settings.
~ Security key (WEP or WPA key) will not be required because you do not need to select any security method in this procedure.
1 2 3
Press HOME, then select > Network > Network Set-up. Select View Network Status. Select Check Connection. This may take a several minutes. You cannot cancel the diagnosis after selecting Check Connection.
Type 4: Wired network set-up

Enter the respective alphanumeric values for your router if necessary. The items that need to be set (e.g. IP Address, Subnet Mask, DHCP) may differ depending on the Internet service provider or router. For details, refer to the instruction manuals provided by your Internet service provider, or those supplied with the router.
Adjusting the server display settings

You can select home network servers to be displayed on the Home Menu. Up to 10 servers can be displayed in the Home Menu automatically.
1 2 3 4
Press HOME, then select > Network > Network Set-up. Select Wired Set-up. Select Auto to set the IP Address and proxy server automatically, or Custom to set them manually. Follow the instructions on the set-up screen.
1 2 3
Press HOME, then select > Network > Home Network Setup. Select Server Display Settings. Select the server you want to display on the Home Menu, and adjust the settings.
20 GB
If you cannot connect to your home network

The TV detects if the server is being correctly recognised when you cannot connect it to your home network. If the diagnostic results indicate a failure, check possible causes, and network connections and settings.
1 2
Press HOME, then select > Network > Home Network Setup. Select Server Diagnostics.
The server diagnostic starts. When the server diagnostic is complete, the diagnostic result list appears.
Network Setup
21 GB
Troubleshooting
When the 1 (standby) indicator is flashing, count how many times it flashes (interval time is three seconds). Press 1 on the TV to turn it off, disconnect the AC power cord, and inform your dealer or Sony service centre of how the indicator flashes (number of flashes). When the 1 (standby) indicator is not flashing, check the items in the table as follows. Also refer to Troubleshooting in the i-Manual. If the problem persists, have your TV serviced by qualified service personnel. Condition Explanation/Solution
There is no picture (screen Check the antenna/cable connection. Connect the TV to the AC power and press 1 on the TV. is dark) and no sound. If the 1 (standby) indicator lights up in red, press "/1. Tiny black points and/or The screen is composed of pixels. Tiny black points and/or bright bright points appear on the points (pixels) on the screen do not indicate a malfunction. screen. Some programmes cannot Check the antenna or dish. be tuned. The TV turns off automatically (the TV enters standby mode). Check if the Sleep Timer is activated, or confirm the Duration setting of On Timer. Check if the Idle TV Standby is activated. Check if the Presence Sensor is activated. When no viewer is detected in front of the TV for a preset time, the picture automatically turns off, while leaving only the TV sound on. Additionally, after 30 minutes in picture off mode, the TV will switch to standby mode. Replace the batteries. Your TV may be in SYNC mode. Press SYNC MENU, select TV Control and then select Home (Menu) or Options to control the TV. Enter 9999 for the PIN code. (PIN code 9999 is always accepted.)
The remote does not function.
The Parental Lock password has been forgotten.
The TV surrounds become When the TV is used for an extended period, the TV surrounds become warm. warm. You may feel hot when touching there by the hand.
22 GB
Specifications
System Panel system TV system Colour/video system Channel coverage
LCD (Liquid Crystal Display) Panel Analogue: B/G, I, D/K, M, L Digital: DVBT Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, NTSC4.43 (only video input) Digital: MPEG-2 MP@ML/HL, MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC MP/HP@L4 Analogue: VHF: E2E12/UHF: E21E69/CATV: S01S03, S1S41 VHF: 012, 5A, 9A/UHF: 2869/CATV: S01S03, S1S44 (Australia) VHF: 111 (New Zealand) D/K: VHF: R1R12, R21R69/L: F2F10, BQ, F21F69/I: UHF B21B69/M: A2A13, A14A79 Digital: VHF/UHF, UHF (New Zealand only) 10 W + 10 W (KDL-55/46/40/32EX72x, KDL-46/40/32EX52x, KDL-46/40/32CX52x, KDL-32EX420) 8 W + 8 W (KDL-26/22EX42x) 75 ohm external terminal for VHF/UHF COMPONENT IN Supported formats: 1080p, 1080i, 720p, 576p, 576i, 480p, 480i 2 Video input (phono jacks) Audio input (phono jacks) Video: 1080/24p/30p, 1080p, 1080i, 720/24p/30p, 720p, 576p, 576i, 480p, 480i Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital Analogue audio input (minijack) (HDMI IN4 only) ARC (Audio Return Channel) (HDMI IN 1 only) PC Input Video: 1080/24p/30p, 1080p, 1080i, 720/24p/30p, 720p, 576p, 576i, 480p, 480i Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits Analogue audio input (minijack) (HDMI IN2 only) ARC (Audio Return Channel) (HDMI IN 1 only) PC Input Video input (phono jack) Audio input (phono jacks)
Sound output Input/Output jacks Antenna (aerial)/cable / 2
COMPONENT IN HDMI IN1, 2, 3, 4 (except KDL-26/22EX42x)
HDMI IN1, 2 (for KDL-26/22EX42x)
1 1
DIGITAL AUDIO OUT Digital optical jack (Two channel linear PCM, Dolby Digital) (OPTICAL) AUDIO OUT/i PC IN
Audio output (phono jacks) Headphones jack PC Input (Mini D-sub 15-pin) PC audio input (minijack) USB port 10BASE-T/100BASE-TX connector (Depending on the operating environment of the network, connection speed may differ. 10BASE-T/100BASE-TX communication rate and communication quality are not guaranteed for this TV.)
LAN
Model name KDLPower and others Power requirements Screen size (measured diagonally) Display resolution Power consumption with Table-Top Stand (mm) without Table-Top Stand (mm) Mass (Approx.) with Table-Top Stand (kg) without Table-Top Stand (kg) Supplied accessories
55EX72x
46EX72x
46EX52x
46CX52x
40EX72x
40EX52x
40CX52x
110 V 240 V AC, 50/60 Hz Approx. 138.8 cm/ 55 inches Approx. 116.8 cm/46 inches Approx. 101.6 cm/40 inches
1,920 dots (horizontal) 1,080 lines (vertical) Indicated on the rear of the TV
Dimensions (Approx.) (w h d)
1269 799 315 1269 769 41 1078 690 260 1078 660 42 1078 690 260 1078 660 42 1122 712 275 1122 682 74 943 616 250 943 586 42 991 636 250 991 606 71
25.4 20.2
17.9 14.3
17.8 14.2
20.7 17.1
14.4 11.2
16.3 12.9
See Checking the accessories (page 6).
(Continued)
23 GB
Model name KDLOptional accessories
55EX72x
46EX72x
46EX52x
46CX52x
40EX72x
40EX52x
40CX52x
Wall-Mount Bracket: SU-WL50B USB Wireless LAN Adaptor 3D Glasses: TDG-BR250, TDG-BR200, TDG-BR100, TDG-BR50 (for KDL-55/46/40EX723, KDL-55/46/40EX720) 0 C 40 C 10 % 80 % RH (non-condensing)
Operating temperature Operating humidity Model name KDLPower and others Power requirements Screen size (measured diagonally) Display resolution Power consumption with Table-Top Stand (mm) without Table-Top Stand (mm) Mass (Approx.) with Table-Top Stand (kg) without Table-Top Stand (kg) Supplied accessories Optional accessories
32EX72x
32EX52x
32CX52x
32EX420*1 32EX420*2
26EX42x
22EX42x
110 V 240 V AC, 50/60 Hz Approx. 80.1 cm/32 inches Approx. 66.1 cm/ 26 inches Approx. 54.8 cm/ 22 inches
1,920 dots (horizontal) 1,080 lines (vertical) 1,366 dots (horizontal) 768 lines (vertical) Indicated on the rear of the TV
Dimensions (Approx.) (w h d)
755 510 216 755 480 42 799 532 230 799 502 70 755 510 216 755 480 42 755 498 225 755 482 42 631 421 182 631 406 42 529 362 172 529 347 42
10.4 7.9
10.2 7.7
11.4 8.7
10.2 7.7
9.9 7.7
7.2 6.1
5.1 4.1
See Checking the accessories (page 6). Wall-Mount Bracket: SU-WL50B (for KDL-32EX723, KDL-32EX720, KDL- 32EX523, KDL-32EX520, KDL-32CX523, KDL-32CX520) SU-WL100 (for KDL-26/22EX423, KDL-26/22EX420) USB Wireless LAN Adaptor 3D Glasses: TDG-BR250, TDG-BR200, TDG-BR100, TDG-BR50 (for KDL-32EX723, KDL-32EX720) 0 C 40 C 10 % 80 % RH (non-condensing)
Operating temperature Operating humidity
*1 Except Australia model *2 Australia model
Design and specifications are subject to change without notice.
24 GB
Installing the Accessories (Wall-Mount Bracket)

To Customers: When using SU-WL50B and SU-WL100 Wall-Mount Bracket, the space between the wall and the TV will be 6 cm. Use this space to route cables to the TV.
6cm
Wall
For product protection and safety reasons, Sony strongly recommends that installing of your TV be performed by Sony dealers or licensed contractors. Do not attempt to install it yourself. To Sony Dealers and Contractors: Provide full attention to safety during the installation, periodic maintenance and examination of this product. Your TV can be installed using the SU-WL50B and SU-WL100 Wall-Mount Bracket (sold separately). Refer to the Instructions supplied with the Wall-Mount Bracket to properly carry out the installation. Refer to Detaching the Table-Top Stand from the TV (page 7). Sufficient expertise is required for installing this product, especially to determine the strength of the wall for withstanding the TVs weight. Be sure to entrust the attachment of this product to the wall to Sony dealers or licensed contractors and pay adequate attention to safety during the installation. Sony is not liable for any damage or injury caused by mishandling or improper installation.
(Continued)
25 GB
SU-WL50B and SU-WL100

When installing the base bracket on the wall (for SU-WL50B):
1 2 3
Install one side of each plate to the upper bracket and the other side to the lower bracket. Attach the base bracket to the wall. Remove the plates. (except KDL-55EX723, KDL-55EX720)
~ Be sure to store the plates in a safe place after use.
c
a b c c b a
c c b
When installing the TV on a wall, remove the screws from the rear of the TV. The screws and number of screws are available depending on the TV model (They are fastened in the screw holes for wall mounting.) Be sure to store the removed screws in a safe place, keeping them away from children.
B For KDL-55EX72x B For KDL-46/40/32EX72x, KDL-46/40/32EX52x, KDL-32EX42x
4 2
2 2
Soft cloth
Soft cloth
~ When removing the Table-Top Stand from the TV, lay the display face down on a stable work surface that is larger than the TV. To prevent damaging the surface of the LCD display, make sure to place a soft cloth on the work surface.
26 GB
KDL-55/46/40/32EX723, KDL-55/46/32EX720, KDL-46/40/32EX523, KDL-46/40/32EX520, KDL-46/40/32CX523, KDL-46/40/32CX520 and KDL-32EX420 SU-WL50B Screw (+PSW 6 16) Mounting Hook
Soft cloth
KDL-26/22EX423 and KDL-26/22EX420 SU-WL100
Screw (+PSW 4 12)
Mounting Hook
Soft cloth
~ Attach the Mounting Hook using four screws supplied with the Wall-Mount Bracket. When attaching the Table-Top Stand again, be sure to fasten the screws (previously removed) to the original holes on the rear of the TV.
(Continued)
27 GB
Screw and Hook locations diagram/table

Model Name KDL55EX72x 46EX72x/46EX52x 46CX52x 40EX72x/40EX52x 40CX52x 32EX72x/32EX52x 32EX420 32CX52x 26EX42x 22EX42x Screw location SU-WL50B
e, j e, j d, i e, j d, i e, h e, h e, h
Hook location SU-WL50B

b b b b b c c c
SU-WL100
a b
SU-WL50B Screw location When installing the Mounting Hook on the TV. Hook location When installing the TV onto the Base Bracket.
a b c
a c c
b
Mounting Hook
Base Bracket
28 GB
SU-WL100 Hook location When installing the TV onto the Base Bracket.
a b
TV installation dimensions table

1 SU-WL50B Additional Information
A E
C B D
Screen centre point
2 SU-WL100
A E
F
C B
125
G H
Screen centre point
(Continued)
29 GB
Unit: mm
Model Name KDL55EX72x 46EX72x 46EX52x 46CX52x 40EX72x 40EX52x 40CX52x 32EX72x 32EX52x/ 32EX420*1 32EX420*2 32CX52x 26EX42x 22EX42x
1
Display dimensions
Screen centre dimension C

93 148 148 137 185 185 175 189 189 189 200
Length for each mounting angle Angle (0) D

492 492 492 485 492 492 485 444 444 446 460
Angle (20) F G H
A
1269 1078 1078 1122 943 943 991 755 755 755 799
B
769 660 660 682 586 586 606 480 480 482 502
E
90 92 92 135 91 91 132 92 92 92 131
SU-WL50B SU-WL50B SU-WL50B
SU-WL100
631 529 406 347 78 108 295 295 95 93 204 182 374 319 263 276
* Except Australia model *2 Australia model
Figures in the table may differ slightly depending on the installation.

WARNING
The wall that the TV will be installed should be capable of supporting a weight of at least four times that of the TV. Refer to Specifications (page 23) for its weight.
30 GB
Safety Information
Installation/Set-up
Install and use the TV set in accordance with the instructions below in order to avoid any risk of fire, electrical shock or damage and/or injuries.
Ventilation
Never cover the ventilation holes or insert anything in the cabinet. Leave space around the TV set as shown below. It is strongly recommended that you use a Sony wall-mount bracket in order to provide adequate air-circulation.
AC power cord
Handle the AC power cord and outlet as follows in order to avoid any risk of fire, electrical shock or damage and/or injuries: Use only Sony supplied AC power cords, not those of other brands. Insert the plug fully into the AC power outlet. Operate the TV set on a 110240 V AC supply only. When wiring cables, be sure to unplug the AC power cord for your safety and take care not to catch your feet on the cables. Disconnect the AC power cord from the AC power outlet before working on or moving the TV set. Keep the AC power cord away from heat sources. Unplug the AC power plug and clean it regularly. If the plug is covered with dust and it picks up moisture, its insulation may deteriorate, which could result in a fire.
Installed on the wall

30 cm 10 cm 10 cm
Installation
The TV set should be installed near an easily accessible AC power outlet. Place the TV set on a stable, level surface to avoid it from falling down and cause personal injury or damage to the TV. Only qualified service personnel should carry out wall installations. For safety reasons, it is strongly recommended that you use Sony accessories, including: Wall-mount bracket SU-WL100 (KDL-26/22EX42x) SU-WL50B (except KDL-26/22EX42x) Be sure to use the screws supplied with the Wall-mount bracket when attaching the mounting hooks to the TV set. The supplied screws are designed so that they are 8 mm to 12 mm in length when measured from the attaching surface of the mounting hook. The diameter and length of the screws differ depending on the Wall-mount bracket model. Use of screws other than those supplied may result in internal damage to the TV set or cause it to fall, etc. 8 mm - 12 mm
10 cm Leave at least this space around the set.
Installed with stand

30 cm 10 cm 10 cm 6 cm
Notes
Leave at least this space around the set. To ensure proper ventilation and prevent the collection of dirt or dust: Do not lay the TV set flat, install upside down, backwards, or sideways. Do not place the TV set on a shelf, rug, bed or in a closet. Do not cover the TV set with a cloth, such as curtains, or items such as newspapers, etc. Do not install the TV set as shown below. Air circulation is blocked. Do not use the supplied AC power cord on any other equipment. Do not pinch, bend, or twist the AC power cord excessively. The core conductors may be exposed or broken. Do not modify the AC power cord. Do not put anything heavy on the AC power cord. Do not pull on the AC power cord itself when disconnecting the AC power cord. Do not connect too many appliances to the same AC power outlet. Do not use a poor fitting AC power outlet.
Screw (supplied with the Wall-mount bracket) Mounting Hook Hook attachment on rear of TV set
Prohibited Usage
Do not install/use the TV set in locations, environments or situations such as those listed below, or the TV set may malfunction and cause a fire, electrical shock, damage and/or injuries.
Transporting
Before transporting the TV set, disconnect all cables. Two or more people are needed to transport a large TV set. When transporting the TV set by hand, hold it as shown below. Do not put stress on the LCD panel and the frame around the screen. KDL-26/22EX42x Wall Wall
Location:
Outdoors (in direct sunlight), at the seashore, on a ship or other vessel, inside a vehicle, in medical institutions, unstable locations, near water, rain, moisture or smoke. If the TV is placed in the changing room of a public bath or hot spring, the TV may be damaged by airborne sulfur, etc.
KDL-55/46/40/32EX72x/ KDL-46/40/32EX52x/ KDL-46/40/32CX52x/ KDL-32EX420
For best picture quality, do not expose the screen to direct illumination or sunlight. Avoid moving the TV from a cold area to a warm area. Sudden room temperature changes may cause moisture condensation. This may cause the TV to show poor picture and/or poor colour. Should this occur, allow moisture to evaporate completely before powering the TV on.
When transporting the TV set, do not subject it to jolts or excessive vibration. When transporting the TV set for repairs or when moving, pack it using the original carton and packing material.
(Continued)
31 GB
Environment:
Places that are hot, humid, or excessively dusty; where insects may enter; where it might be exposed to mechanical vibration, near flammable objects (candles, etc). The TV set shall not be exposed to dripping or splashing and no objects filled with liquids, such as vases, shall be placed on the TV. Do not place the TV in a humid or dusty space, or in a room with oily smoke or steam (near cooking tables or humidifiers). Fire, electric shock, or warping may result.
If the following problems occur...

Turn off the TV set and unplug the AC power cord immediately if any of the following problems occur. Ask your dealer or Sony service centre to have it checked by qualified service personnel.
When:
AC power cord is damaged. Poor fitting of AC power outlet. TV set is damaged by being dropped, hit or having something thrown at it. Any liquid or solid object falls through openings in the cabinet.
Do not install the TV in places subject to extreme temperature, such as in direct sunlight, near a radiator or a heating vent. The TV may overheat in such conditions which can cause deformation of the enclosure and/or TV malfunction.
Situation:
Do not use when your hands are wet, with the cabinet removed, or with attachments not recommended by the manufacturer. Disconnect the TV set from AC power outlet and antenna during lightning storms. Do not install the TV so that it sticks out into an open space. Injury or damage from a person or object bumping into the TV may result.
Broken pieces:
Do not throw anything at the TV set. The screen glass may break by the impact and cause serious injury. If the surface of the TV set cracks, do not touch it until you have unplugged the AC power cord. Otherwise electric shock may result.
When not in use

If you will not be using the TV set for several days, the TV set should be disconnected from the AC power for environmental and safety reasons. As the TV set is not disconnected from the AC power when the TV set is just turned off, pull the plug from the AC power outlet to disconnect the TV set completely. However, some TV sets may have features that require the TV set to be left in standby to work correctly.
For children
Do not allow children to climb on the TV set. Keep small accessories out of the reach of children, so that they are not mistakenly swallowed.
32 GB
Instructions about Installing Wall Mount Bracket are included within this TVs instructions manual.
Customer Support:
4-268-265-12(1)
2011 Sony Corporation
Printed in Malaysia

KDL-22 - 32 - 40 - 46CX520 - 32 - 40 - 46CX523 CH - AZ2G (sm-9-888-127-01)

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SEGMENT.: P-2 PART NO.

SUPP/CORR -1st Issue

SEGMENT P-2 SEGMENT.: P2

KDL-22CX520 KDL-32CX520 KDL 32CX520

SOGUL, Saudi Arabia, Nigeria

KDL-32CX523 KDL-40CX520 KDL-40CX523

RM-GD020 RM-GD020, RM CD013 RM-CD013 (Taiwan) RM-GD020

KDL- 22, 32, 40, 46 CX520

KDL-32, 40, 46 CX523

KDL- 22, 32, 40, 46 CX520

SECTION 1 SAFETY NOTES

KDL-32, 40, 46 CX523

Figure 1 1. TV is face down on a cloth during reparing

Figure 2. AC voltmeter to check AC leakage

KDL- 22, 32, 40, 46 CX520

KDL-32, 40, 46 CX523

Figure 3. Checking for earth ground.

KDL- 22, 32, 40, 46 CX520

KDL-32, 40, 46 CX523

KDL- 22, 32, 40, 46 CX520

KDL-32, 40, 46 CX523

1-8. How to release COVER AC (Service and repair information)

3. Release AC cable connector.

4. Release hook of COVER AC and remove it.

KDL- 22, 32, 40, 46 CX520

SECTION 2 SELF DIAGNOSTIC FUNCTION

KDL-32, 40, 46 CX523

Description GREEN:LED RED: LED RED: One LED

Input Select/ Enter Home

0.5sec 0 5sec 0.5sec

Picture IR Logo Timer

Self Diagnostic Function

KDL- 22, 32, 40, 46 CX520

KDL-32, 40, 46 CX523

2 5 Standby LED Error Display 2-5. Display.

Countermeasure to replaced either/all

Main Power Error

Power Supply Board (G**) Main Board (B**)

Main Board/ DC Alert Error/ Audio Error

Main Board (B**)

5 Panel ID NVM Error

TCon Panel Module Power P S Supply l B Board d (G**)

Main Board (B**) Panel Module

Segment P-2 P-2 P-2 P-2

B* Board Type BAT-S BAT-V BAT-V BAT-V

G* Board Type GD1 G2A G2B G3

EmItter Error (3D models)

Not applicable for this model

Self Diagnostic Function

KDL- 22, 32, 40, 46 CX520

KDL-32, 40, 46 CX523

Green LED non-stop No Green Power g (Dead Set) ) LED ( Blinking

Wireless can't connect

TEMP FAN (N/A) Software EMIT-TER

POWER POWER POWER

Segment P-2 P-2 P-2 P-2

B* Board Type BAT-S BAT-V BAT-V BAT-V

G* Board Type GD1 G2A G2B G G3

H* Board Type HLR HLR HLR HLR

LD* Board not use for this model.

KDL- 22, 32, 40, 46 CX520

KDL-32, 40, 46 CX523

Power Supply Board (G) Main Board (B)

Check the G- LD Harness NG Harness