SERVICE TOOL CONNECTOR

NOT USED

AIR PRESSURE
SENSOR CONNECTOR

MESSAGE DISPLAY
CONNECTOR

Harness And Wire Electrical Schematic Symbols

KENR5892
February 2007

Symbols
T

Pressure
Symbol

PUMP CONTROLLER
CONNECTOR

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols And Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

ALARM LED

SYSTEM
SHUTDOWN LED

SYSTEM
OPERATIONAL LED
18 PIN
CONNECTOR

AT6

A-

T4

A-

T7

A-

T5

A-

SCR System for Stationary Engines

Electrical System
3508:
8TL1-UP
3LS1-UP
23Z1-UP
70Z1-UP

T8

A-

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

T3

TERM RESISTOR

3508B:
4GM1-UP
6PN1-UP
2HW1-UP

3512:
3MS1-UP
24Z1-UP
67Z1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

3512B:
FFG1-UP
6WN1-UP
4DR1-UP
4AW1-UP
5AW1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols

A-

3-WAY VALVE
SOLENOID CONNECTOR

AIR SUPPLY
SOLENOID CONNECTOR

T1

ECM J2 CONNECTOR

A-

T9

A-

A-

T1

1
2

A-

T1

T1

ECM J1 CONNECTOR

A-

T2

24 V POWER SUPPLY
STARTUP/SHUTDOWN

TERM RESISTOR

3516:
7KM1-UP
6HN1-UP
2TS1-UP
3JS1-UP
3NS1-UP
25Z1-UP
73Z1-UP

3516B:
TAK1-UP
7RN1-UP
1NW1-UP
2JW1-UP
CCX1-UP

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes
Part Number for
Connector Plug

C-C4
AG-C3
130-6795 130-6795

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Part Number For

Connector Recepticle

325-AG135 PK-14

5A

Socket

Pin

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug
Harness identification code:
This example indicates wire
135 in harness "AG".

MAIN-SWITCH

Fuse
(5 Amps)

200-L32 BK-14

2
Ground
Connection

Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

SERVICE TOOL CONNECTOR

MESSENGER DISPLAY

SYSTEM ON/OFF SWITCH

MESSENGER DISPLAY
ECM J2 CONNECTOR

ECM J1 CONNECTOR

SYSTEM
OPERATIONAL

ALARM

18 PIN
CONNECTOR

SYSTEM
SHUTDOWN
MAIN-SWITCH

SYSTEM
ON

24 V POWER SUPPLY
STARTUP/SHUTDOWN
SYSTEM
OFF

UREA OUT
TO INJECTOR

110V POWER SUPPLY

UREA RETURN
TO TANK

UREA IN
FROM TANK

AIR
SUPPLY IN

ELECTRONIC CONTROL MODULE

LEFT SIDE VIEW OF PANEL

OUTSIDE VIEW OF FRONT PANEL

INSIDE VIEW OF FRONT PANEL

RIGHT SIDE VIEW OF PANEL

16 Page,

SERVICE TOOL
CONNECTOR

KENR5892

AIR OUT
TO INJECTOR

(Dimensions: 34 inches x 24 inches)

18 PIN CONNECTOR

CUSTOMER CONNECTIONS

24V BATTERY
A-C3
1726063

1726062

16 AWG
16 AWG

UREA LEVEL SWITCH (WHEN USED)

1728660 (REFERENCE)

18 AWG
18 AWG
18 AWG

A-T10

A-T9

A-T12
A-T2

Y739-A27 WH-18
Y740-A28 BR-18

A-T1

24 V POWER SUPPLY
START UP/SHUTDOWN
2750517
SYSTEM ON/OFF
2748546

18 AWG
18 AWG
A-C12
1552267

18 AWG
18 AWG

A-C13
1342450

A
B
C
TERM RESISTOR

C210-A54 BK-16
C210-A55 BK-16

(Dimensions: 34 inches x 24 inches)

CUSTOMER CONNECTIONS

A-S8

C210-A52 BK-16

402-A36 YL-18
478-A37 GY-18
479-A35 BU-18

Y956-A72 OR-18
Y957-A71 GN-18
Y958-A70 YL-18
A108-A47 PK-18
229-A49 BK-16
J906-A42 BR-18
892-A45 BR-18
893-A43 GN-18
Y956-A63 OR-18
Y957-A61 GN-18
229-A4 BK-16
229-A5 BK-16
229-A6 BK-16
229-A50 BK-16
229-A73 BK-16
892-A46 BR-18
893-A44 GN-18
A108-A1 PK-16
A108-A2 PK-16
A108-A3 PK-16
A108-A48 PK-18
C800-A23 GY-18
C804-A19 PU-18
C985-A14 BU-18
E739-A16 PU-18
F737-A11 YL-18
G828-A20 WH-18
G829-A21 GN-18
J782-A8 GN-18
J842-A15 BK-18
J843-A12 BK-18
M739-A25 YL-18
M739-A26 YL-18
M906-A13 BU-18
P733-A17 BU-18
P734-A18 YL-18
P736-A58 WH-18
U702-A22 GY-18
Y739-A27 WH-18
Y740-A28 BR-18
Y746-A7 PK-18
Y748-A9 WH-18
Y749-A10 GN-18
Y956-A65 OR-18
Y956-A66 OR-18
Y957-A60 GN-18
Y957-A67 GN-18
Y958-A68 YL-18
Y958-A69 YL-18

E493-A30
E493-A31
E493-A32
E493-A33

GN-16
GN-16
GN-16
GN-16

A-S2

E493-A29 GN-16
WIRES IN THE FOLLOWING
GROUPS SHALL BE TWISTED
NOTE A
WIRE GROUP
WIRE NAME
A TW1
892-A40
A TW1
893-A41
A TW2
P733-A17
A TW2
P734-A18
A TW3
892-A46
A TW3
893-A44
A TW4
892-A45
A TW4
893-A43
A TW5
A108-A57
A TW5
P736-A58
A TW6
Y957-A71
A TW6
Y958-A70
A TW7
Y956-A66
A TW7
Y957-A67
A TW7
Y958-A69
A TW8
Y956-A65
A TW8
Y957-A60
A TW8
Y958-A68
Y956-A63
A TW9
Y957-A61
A TW9
Y956-A62
A TW10
Y957-A53
A TW10
Y958-A64
A TW10

J826-A51 PK-18
J906-A59 BR-18
J906-A56 BR-18
J906-A42 BR-18

A-S7

J906-A34 BR-18

229-A4 BK-16
229-A5 BK-16
229-A6 BK-16
229-A49 BK-16
229-A50 BK-16
229-A73 BK-16
892-A45 BR-18
892-A46 BR-18
893-A43 GN-18
893-A44 GN-18

A-S6
A-S4

229-A39 BK-16
892-A40 BR-18

893-A41 GN-18
A-S3
A108-A1 PK-16
A108-A2 PK-16
A108-A3 PK-16

A108-A47 PK-18
A108-A48 PK-18
A108-A75 PK-18

A-S5

A108-A75 PK-18

A108-A38 PK-18
A108-A57 PK-18

A-S12
C800-A23 GY-18
C804-A19 PU-18
C985-A14 BU-18
E739-A16 PU-18
F737-A11 YL-18
G828-A20 WH-18
G829-A21 GN-18
J782-A8 GN-18
J842-A15 BK-18
J843-A12 BK-18

M739-A25 YL-18
M739-A26 YL-18

M739-A24 YL-18
A-S1
M906-A13 BU-18
P733-A17 BU-18
P734-A18 YL-18
P736-A58 WH-18
U702-A22 GY-18
Y739-A27 WH-18
Y740-A28 BR-18
Y746-A7 PK-18
Y748-A9 WH-18
Y749-A10 GN-18

Y956-A63
Y956-A65
Y956-A66
Y956-A72

OR-18
OR-18
OR-18
OR-18

Y957-A61
Y957-A60
Y957-A67
Y957-A71

GN-18
GN-18
GN-18
GN-18

Y958-A70 YL-18
Y958-A68 YL-18
Y958-A69 YL-18

A-S9

A-S10

A-S11

Y956-A62 OR-18

Y957-A53 GN-18

Y958-A64 YL-18

229-A4 BK-16
229-A5 BK-16
229-A6 BK-16
229-A39 BK-16
402-A36 YL-18
478-A37 GY-18
479-A35 BU-18
892-A40 BR-18
893-A41 GN-18
A108-A1 PK-16
A108-A2 PK-16
A108-A3 PK-16
A108-A38 PK-16
A108-A57 PK-18
C210-A52 BK-16
C800-A23 GY-18
C804-A19 PU-18
C985-A14 BU-18
E493-A29 GN-16
E739-A16 PU-18
F737-A11 YL-18
G828-A20 WH-18
G829-A21 GN-18
J782-A8 GN-18
J826-A51 PK-18
J842-A15 BK-18
J843-A12 BK-18
J906-A34 BR-18
M739-A24 YL-18
M906-A13 BU-18
P733-A17 BU-18
P734-A18 YL-18
P736-A58 WH-18
U702-A22 GY-18
Y739-A27 WH-18
Y740-A28 BR-18
Y746-A7 PK-18
Y748-A9 WH-18
Y749-A10 GN-18
Y956-A62 OR-18
Y957-A53 GN-18
Y958-A64 YL-18

SYMBOL

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
SPLICE
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE,
COMPONENT

H#

CIRCUIT GROUPING
DESIGNATION

(+) BATTERY

P733-A17 BU-18
P734-A18 YL-18

Y748-A9 WH-18

P736-A58 WH-18

A108-A57 PK-18
Y740-A28 BR-18

J843-A12 BK-18

DOSING SYSTEM CONTROL CABINET

ENGINE LOAD SIGNAL(+)

ENGINE LOAD SIGNAL(-)

NOT USED

SENSOR POWER(+5V)

BATTERY(-)

EARTH GROUND

BATTERY(+)

BATTERY(+)

EVENT RETURN (COMMON)

BATTERY(+)

BATTERY(+)

CAN DATALINK(+)

UREA TANK LEVEL SWITCH

+24V POWER SUPPLY
CAN DATALINK (SHIELD)

CAN DATALINK(-)

ENGINE LOAD RETURN

229-A39 BK-16

C210-A52 BK-16

A108-A3 PK-16

A108-A2 PK-16

E493-A29 GN-16
A108-A1 PK-16

Y956-A62 OR-18

A108-A38 PK-16

E739-A16 PU-18
J826-A51 PK-18
Y958-A64 YL-18

Y957-A53 GN-18

479-A35 BU-18
402-A36 YL-18
478-A37 GY-18

C804-A19 PU-18

Y746-A7 PK-18
F737-A11 YL-18
J782-A8 GN-18

893-A41 GN-18
892-A40 BR-18
U702-A22 GY-18
C800-A23 GY-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
SYSTEM OPERATIONAL INDICATOR (GREEN)
INDICATOR (YELLOW)
SYSTEM SHUTDOWN INDICATOR (RED)

AIR SUPPLY SOLENOID

1850008

DIFFERENTIAL PRESSURE INPUT SIGNAL

NOx SENSOR/ANALYZER SIGNAL
ENGINE LOAD INPUT

C800-A23 GY-18
M739-A26 YL-18

CAT DATALINK(+)
CAT DATALINK(-)
3-WAY VALVE SOLENOID
AIR VALVE SOLENOID SIGNAL

1
2

ECM PRESSURE SENSOR(+5V)

ECM PRESSURE SENSOR (COMMON)
DIGITAL POWER (+8V)
DIGITAL POWER (COMMON)

A-C6
1552269

SCR SYSTEM ECM

262-2878

A-C1
1607689

G828-A20
G829-A21
C985-A14
J842-A15

WH-18
GN-18
BU-18
BK-18

(+) BATTERY SWITCHED

AIR PRESSURE SENSOR INPUT SIGNAL

ENGINE LOAD SIGNAL(4-20mA) (+)

ENGINE LOAD SIGNAL(4-20mA) (-)
(USE WHEN ENGINE LOAD VOLTAGE SIGNAL IS NOT AVAILABLE)

P736-A58 WH-18
229-A73 BK-16

A-T8

R
A-T11

Y749-A10 GN-18

A
B
C

18 AWG
18 AWG

Y956-A72 OR-18
Y957-A71 GN-18
Y958-A70 YL-18

16 Page,

A-T7

478-A37 GY-18
E493-A33 GN-16
402-A36 YL-18
E493-A32 GN-16
479-A35 BU-18
E493-A31 GN-16
J826-A51 PK-18
J906-A56 BR-18
C210-A54 BK-16
C210-A55 BK-16
J906-A59 BR-18
E493-A30 GN-16

SENSOR RETURN

1
2

ENGINE LOAD (0-5V) INPUT

ENGINE LOAD (0-5V) RETURN
(USE WHEN DATALINK IS NOT AVAILABLE)

KENR5892

A-T6

M739-A24 YL-18

OR-18
+8V
BK-18
GROUND
SIGNAL
WH-18
EXHAUST TEMPERATURE SENSOR
1637882

A-T5

PUMP CONTROLLER
2785424

SYSTEM SHUTDOWN
2748520

18 AWG
18 AWG
18 AWG

1
2
3

SIGNAL
GROUND
NOx SENSOR

A-T4

SOLENOID RETURN

RD-18
BK-18
WH-18
SENSOR

A-T3

ALARM
2748522

A-C2
2274002
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

+5V
GROUND
SIGNAL
DIFFERENTIAL PRESSURE
2436631

SYSTEM OPERATIONAL
2748519

DATALINK(-)
DATALINK(+)
DATALINK(+)
DATALINK(-)

A-C8
1552264
A108-A47 PK-18
1
229-A49 BK-16
2
J906-A42 BR-18
3
4
892-A45 BR-18
5
893-A43 GN-18
6
Y956-A63 OR-18
7
Y957-A61 GN-18
8

BATTERY(+)
PUMP CONTROLLER RETURN

2
1

CAT
CAT
CAN
CAN

229-A6 BK-16
J906-A34 BR-18

BK

A108-A1 PK-16
A108-A2 PK-16
A108-A3 PK-16
229-A4 BK-16
229-A5 BK-16
229-A6 BK-16
E739-A16 PU-18
Y748-A9 WH-18
Y749-A10 GN-18
Y746-A7 PK-18
F737-A11 YL-18
C985-A14 BU-18
J842-A15 BK-18
M906-A13 BU-18
J782-A8 GN-18
J843-A12 BK-18
P733-A17 BU-18
P734-A18 YL-18

BATTERY(+)
BATTERY(-)
KEYSWITCH

BATTERY(-)
SYSTEM ON/OFF (KEYSWITCH)

BK

1
2
3
4
5
6
16
9
10
7
11
14
15
13
8
12
17
18

MESSENGER DISPLAY
2395025

1
2

BK-16
BK-16
BK-16

A-C7
1552269

10/12-BK

Y739-A27 WH-18

20A
BREAKER

NEG

229-A4 BK-16
M906-A13 BU-18
229-A5 BK-16

POS

PUMP CONTROLLER OUTPUT

20A

BK-10/12

RD-16
RD-16
RD-16

10/12-RD

Y956-A66 OR-18
Y957-A67 GN-18
Y958-A69 YL-18
A108-A1 PK-16
A108-A2 PK-16
A108-A3 PK-16
229-A4 BK-16
229-A5 BK-16
229-A6 BK-16
Y746-A7 PK-18
J782-A8 GN-18
Y748-A9 WH-18
Y749-A10 GN-18
F737-A11 YL-18
J843-A12 BK-18
M906-A13 BU-18
C985-A14 BU-18
J842-A15 BK-18
E739-A16 PU-18
P733-A17 BU-18
P734-A18 YL-18
C800-A23 GY-18
M739-A26 YL-18

BATTERY(-)
EXHAUST TEMP SENSOR INPUT SIGNAL
BATTERY(-)

RD-10/12

Y956-A66 OR-18
Y957-A67 GN-18
Y958-A69 YL-18

1
NOT USED 2

A-C10
1552267

A
B
C
TERM RESISTOR

A-C5
1552269

A-C11
1342540

3-WAY VALVE SOLENOID

1882461

Y739-A27 WH-18
Y740-A28 BR-18
P736-A58 WH-18
229-A73 BK-16
U702-A22 GY-18
M739-A25 YL-18
G828-A20 WH-18
G829-A21 GN-18
C804-A19 PU-18
A108-A48 PK-18
229-A50 BK-16
Y958-A68 YL-18
893-A44 GN-18
892-A46 BR-18
Y957-A60 GN-18
Y956-A65 OR-18

A-C5
1552269

8T8735

A108-A48 PK-18
229-A50 BK-16
Y958-A68 YL-18
893-A44 GN-18
892-A46 BR-18
Y957-A60 GN-18
Y956-A65 OR-18

U702-A22 GY-18
M739-A25 YL-18

A
B
C
D
E
F
G
H
J

J
H
G
F
E
D
C
B
A

SERVICE TOOL CONNECTOR

Y739-A27 WH-18
Y740-A28 BR-18
P736-A58 WH-18
229-A73 BK-16
U702-A22 GY-18
M739-A25 YL-18
G828-A20 WH-18
G829-A21 GN-18
C804-A19 PU-18

A-C9
9W1951

8T8735

A
B
C
D
E
F
G
H
J

GN
WH
BK

A-C4
1042921 3E3370
OR-18
G828-A20 WH-18
A
+5V
YL-18
G829-A21 GN-18
GROUND
B
GN-18
C804-A19 PU-18
SIGNAL
C
AIR PRESSURE SENSOR
1619930

BK

8T8736

GN
WH
BK

1
2
3

WH

1
2

GN

15A

110V / 50HZ AC
POWER OUTLET

DOSING SYSTEM CONTROL CABINET

(-) BATTERY / SENSOR RETURN

SENSOR SUPPLY
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
CAT DATA LINK PLUS
CAT DATA LINK MINUS
CAN DATA LINK

THIS DIAGRAM IS FOR THE SCR SYSTEM

FOR STATIONARY ENGINES
NOTE A: TWISTED PAIRS WIRES MUST BE
AT LEAST 1 TURN PER 25 MM.