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Brainstorming

Team: Andre McBride, Marvin Moore, Roderick E. Clark

Effectiveness

Implement
Ease to

Cost
Counteractions
1 Cover Cushion Fixture with a Softer material ❡ ◉ ◉
2 Catch tray on tables for hogrings ◉ ◉ ◉
3 Wider table for cushion WIP ◉ ◉ ❡
4 Rack System (Shelburne) ◉ Δ ❡
5 Inspect Trim Prior to coming to the line ◉ ◉ Δ
Change Kitting Process (remove plastics and stack as car
6 sets) ◉ Δ ◉
7 Guard over gun bit ❡ ◉ ◉
8 Retractable bit (Shelburne) ❡ Δ Δ
9 Better defined seam alignment for armrests ◉ ❡ ◉
10 Coat/cover table edge ◉ ◉ ❡
11 Material scrap tracking Δ ◉ ❡
12 Gloves - Dirty seats/Handling Δ Δ ❡
13 Adjust fixture to eliminate adjusting during compression ◉ ◉ ❡
14 Cover / cap post on legs ◉ ◉ ❡
15 Cover armrest table with vinyl ◉ ◉ ◉
Legend
◉ Very Effective / Easy to Implement / Low Cost / Safe
❡ Moderately Effective / Moderately Easy to Implement / Moderately Safe
Δ Not Very Effective / Hard to Implement / High Cost / Not Safe
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Safety
















Brainstorming
Team: Joe DiGregorio, Mark Nichols, Ravi Sheelavant, Mahesh Virapakshi, Roderick E.
Clark

Effectiveness

Implement
Ease to

Safety
Cost
Counteractions
1 Revise operator instructions / training ❡ ◉ ◉ ◉
2 Install reaction arms to the work station's guns ◉ ❡ Δ ◉
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Legend
◉ Very Effective / Easy to Implement / Low Cost / Safe
❡ Moderately Effective / Moderately Easy to Implement / Moderately Safe
Δ Not Very Effective / Hard to Implement / High Cost / Not Safe

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