Professional Documents
Culture Documents
AH630 - Heating Coil
AH630 - Heating Coil
TANK HEATERS
Armstrong tank heaters are widely used in breweries, chemical and food processing plants, oil refineries, paper mills, tank storage farms and in shipping and other industries.
Table of Contents
Why Armstrong Tank Heaters are Tougher on the Job Technical Data and Dimensions FHC & FHS - Flange Mounted Hairpin . FBC & FBS - Flange Mounted Bayonet BHC & BHS - Base Mounted Hairpin l BD - Base Mounted Direct
l l
Features / Benefits of Armstrong Tank Heaters Tank Heat Loss Data Performance of Armstrong Tank Heaters Basic Formulas and Useful Conversions Tank Heater Selection Example Tank Heater Selection Work Sheet Model Number Selection
8-9 10 11 12 13 14 15
0 1998 Armstrong-Hunt, Inc. Designs and materials are subject to change without notice. 2
These four configurations offer a range of choices to suit most area coverage and thermal performance requirements. Each type includes a number of length, width and fin pitch options. All units are available in seamless carbon steel pipe construction. The hairpin and bayonet types are available in stainless steel. Liquid heated units and custom designs are also available. Critical to the heating and maintenance of temperatures for a broad variety of products, Armstrong tank heaters are widely used in breweries, chemical and food processing plants, oil refineries, paper mills, tank storage farms and in shipping and other industries.
From left to right, Base Mounted Hairpin, Flange Mounted Bayonet, Flange Mounted Hairpin and Base Mounted Direct.
Standard Sizes
, q
I
TYPE
. T
1
mm
*I
5 FPI
TYPE
BE/l:,
8
1 B
[ia) -
7 7 90
103 116 129 142 155 168 181 135 161 187 213 239 265 291 317 343 FHS-2
FHC-2
3%
:HC-4
10
i%6
5 VI6
5 of Construction Pipes: 1%" NPS Sch. 80 Seamless Steel(1.66" OD x 0.191" Wall) Fins: 0.036 Thick Helically Wound Steel L Foot Return Bends: A-234 Long Radius Forged Steel Sch. 80 Mounting Flange: A-l 05 Forged Steel, 150 lb Raised Face Mechanical Design: 450 psig, 650 F, Hydro Test 675 psi
-Mater1 nst:ru( Pipes: lti" NPS Sch. 10, 304L SS (1.66" OD x 0.109" Wall) Fins: 0.020 Thick Helically Wound 304 SS L Foot Return Bends: A-403 Long Radius 304 L SS Sch. 10 Mechanical Design: 450 psig, 650 F, Hydro Test 675 psi
MPT
L YE x 2 Long Slot
Standard Sizes
N P E Flatge Size (in) (is) ( l a ) B C Nominal Surface Area (sq ft) L~#h 3 FPI 4 FPI 2 3 4 5 6 7 8 9 10 2 3 4 5 ; 8 9 10 2 3 4 5 6 7 8 9 10 5.8 8.7 11.6 14.5 17.4 20.3 23.2 26.1 29.0 7.9 11.8 15.7 19.7 23.6 27.6 31.5 35.4 39.4 9.2 13.8 18.4 23.0 27.6 32.2 36.8 41.4 46.0 7.4 11.2 14.9 18.6 22.3 26.0 29.8 33.5 37.2 10.1 15.1 20.2 25.2 30.2 35.3 40.3 45.4 50.4 11.8 17.7 23.5 29.4 35.3 41.2 47.1 53.0 58.9 9.1 13.6 18.1 22.7 27.2 31.8 36.3 40.8 45.4 12.3 18.4 24.6 30.7 36.9 43.0 49.2 55.3 61.5 14.3 21.5 28.7 35.8 43.0 50.2 57.4 64.5 71.7 Weight (Ibs) 5 FPI 35 42 50 57 64 72 79 86 93 54 65 75 86 96 107 118 128 139 65 79 94 108 123 137 151 166 180 33 39 45 51 57 63 69 75 81 50 59 67 76 85 94 102 111 120 60 72 84 97 109 121 133 145 158 34 41 47 54 60 67 74 80 87 52 62 71 81 91 101 110 120 130 62 75 89 102 115 129 142 155 168
I B
in) -
:BC-125
3A
3A
:BS-125
:BC-200
:BS-200
6 8 9 1 10 1 1 2 1 3 4 5 6 ' 7 8 9 10 23.8 30.1 36.4 72 76 79 26.8 33.8 40.9 77 81 85 29.8 1 37.6 1 45.5 1 83 1 87 1 91 6.9 1 8.7 1 10.5 1 46 1 47 1 48 10.4 13.0 15.7 53 54 56 13.8 17.4 31 0 59 61 63 17.3 21.7 26.2 66 69 71 20.7 26.1 31.5 73 76 78 24.2 30.4 36.7 80 83 86 27.6 34.8 42.0 86 90 94 31.1 39.1 47.2 93 97 101 34.5 43.5 52.5 100 105 109
:BC-250
lvil
:BS-250
lrlaterials of Construction :BC-125 Pipes: 1% NPS Sch. 40 Seamless Steel (1.66 OD x 0.140 Wall :BC-200 Pipes: 2 NPS Sch. 40 Seamless Steel (2.375 OD x 0.154 Wall) :BC-250 Pipes: 2Y2 NPS Sch. 40 Seamless Steel (2.875 OD x 0.203 Wail) :ins: 0.036 Thick Helically Wound Steel L Foot nner Distributing Pipe: Sch 80 A-53F Steel ind Caps: A-234 Forged Steel Sch. 40 fiounting Flange: A-l 05 Forged Steel, 150 lb Raised Face tiechanical Design: 450 psig, 650 F, Hydro Test 675 psi (Note: Sch 80 Construction is Available)
Materials of Construction FBS-125 Pipes: 1% NPS Sch. 10, 304LSS (1.66 OD x 0.109 Wall) FBS-200 Pipes: 2 NPS Sch. 10, 304L SS (2.375 OD x 0.109 Wall) FBS-250 Pipes: 2% NPS Sch. 10,304L SS (2.875 OD x 0.120 Wall) Fins: 0.020 Thick Helically Wound 304 SS L Foot Inner Distributing Pipe: Sch 10, 304L SS End Caps: A-403,304L SS, Sch 10 Mounting Flange: A-l 82,304L SS, 150 lb Raised Face Mechanical Design: 450 psig, 650 F, Hydro Test 675 psi (Note: Type 316L SS Construction is Available)
1) 15 ft. and 20 ft. units have center supports. 2) Header ends are beveled for on-site butt welding.
II
Standard Sizes
: w ,. m m
TYPE linimum Ylanhale Size (in)
16
Weight (Ibs)
(in)
BHS-4
BHS-6 20 5 10 ,5 20 5 15 20 355 118 237 355 473 148 296 444 592 456 152 304 456 608 190 380 570 760 557 186 371 557 742 232 464 696 928 570 208 389 576 757 258 484 717 943 660 238 449 666 877 295 559 830 1093 749 268 508 755 995 332 633 941 1241
18
10%
BHC-8
22
13%
BHS-8
22
BHC-10 24
16%
BHS-10
24
16 !z
Materials of Construction Pipes: 1 Vi NPS Sch. 40 Seamless Steel (1.66 OD x 0.140 Wall) Fins: 0.036 Thick Helically Wound Steel L Foot Headers: 2 NPS Sch. 40 seamless steel (2.375 OD x 0.154 Wall) Return Bends: A-234 Long Radius Forged Steel Sch. 40 Mechanical Design: 450 psig, 650 F, Hydro Test 6 7 5 psi
(Note: Sch. 80 Construction is Available)
Materials of Construction
Pipes: 1% NPS Sch. 10, 304L SS (1.66 OD x 0.109 Wail) Fins: 0.020 Thick Helically Wound 304 SS L Foot Headers: 2 NPS Sch. 40, 304L SS (2.375 OD x 0.154 Wall) Return Bends: A-403 Long Radius 304L SS Sch. 10 Mechanical Design: 450 psig, 650 F, Hydro Test 675 psi
Overall = L + liti
butt welding.
Standard Sizes
TYPE
ff)
Weight (Ibs) 3 FPI 4FPI 5FP 60 68 75 104 121 135 156 179 201 201 231 261 86 97 109 154 177 199 227 261 294 295 340 384 112 127 142 203 233 262 298 343 388 j8& 449 508 138 157 175 251 288 325 369 425 481 482 557 631 -
BD-2
ED-3
BD-4
ED-5
5 FPI 47 93 140 186 70 139 209 278 93 186 279 371 116 232 348 464 -
Materials of Construction Dipes: 1% NPS Sch. 40 Seamless Steel (1.66 OD x 0.140 Wall) -ins: 0.036 Thick Helically Wound Steel L Foot ieaders: 2 NPS Sch. 40 Seamless Steel (2.375 OD x 0.154 Wall rllechanical Design: 450 psig, 650 OF, Hydro Test 675 psi (Note: Sch. 80 Construction is Available) rhese units are available only in Carbon Steel
Space Savings
Flange mounted heaters are installed on various standard manhole sizes. You save internal space because only the heating element itself is inside. Steam and condensate connections are outside of the tank.
Corrosion Resistance
Pipes, headers and connections are welded together for a tough, single material joint. Eliminating dissimilar materials precludes galvanic corrosion, thereby lengthening service life.
Tank Heat
700 600 500 400 350 300 250 200
LOSS
Data
I,
IV*
2" 3"
Heat Loss From Liquid Surface In Open Top Tank (Still Air At 60 F) Btulhrlsq ft Surface Tank Temp F
90 100 110 120 130 140 150 160 170 180 190 200 300 400
Water Surface
130 205 290 400 550 710 950 1230 1600 2050 2600 3300
Oil Surface
100 135 170 205 240 275 310 345 380 415 450 485 860 1450
30
40
50
60
70
80
90
100
Ambient Air Temp F Note: If the tank contents need to be heated up before the desired maintenance temperature is reached, calculate tank heat loss at the average tank temperature and add the following heatup load (Btu/hr).
Wtof Fluid (lb)
The resulting unit, when heatup load is provided for, will easily hold tank temperature once it has been attained.
Tank Wall Area (sq ft) Roof Area (sq ft) Capacity (U.S. Gallons) Capacity (Bbl)
= = = =
3.142 x Diameter (ft) x Length 0.785 x Diameter2 5.874 x Diameter x Length 0.14 x Diameter* x Length
70
Approximate Viscosity Conversion To Centistokes (CS) Seconds Saybolt Universal (SSU) A. B. SSU between 32 and 100 CS = 0.226 SSU - 195 / SSU SSU over 100 cs = 0.220 ssu - 135 / ssu
200
Seconds Saybolt Furol (SSF) A. SSF between 25 and 40 CS = 2.24 SSF - 184 I SSF SSF over 40 CS = 2.16 SSF - 60 / SSF
100
90 80
-1
B.
Redwood No. 1 (Standard) Seconds A. Seconds between 34 and 100 CS = 0.260 Set - 179 / Set B. Seconds over 100 CS = 0.247 Set - 50 / Set
I \
Redwood No. 2 (Admiralty) Seconds CS = 2.7 Set - 2000 I Set Engler Time Seconds CS = 0.147 Set - 374 / Set
IO 9 8 7 6
141.5 400 140 = API t 131.5 = BRIX t 400 = Be+130 Specific Gravity: Liquids Heavier Than Water 145 Tw t 200 =_= 145-B6 200
10
11
12
13
14
15
16
17
18
19
20
Basic Formulas
Where:
Tank Heaters
= Total Heat Load (Btu/hr) U x LMTD
Total Heat Load = Heat Up Load (If Required) + Wall Losses + Roof (or Surface) Losses (Deg F) LMTD (Deg. F) = Logarithmic Mean Temperature Difference = (Steam Temp - Initial Liquid Temp) - (Steam Temp - Final Liquid Temp) Steam Temp - Initial Liquid Temp log.? Steam Temp - Final Liquid Temp If No Heat Up Is Required, Use MTD = Steam Temp- Maintenance Temp Steam Consumption (Iblhr) = Heat Load Btu/hr Latent Heat of Steam (Btu/hr)
To Obtain in ft ft mm in m ft* in* ft* ft*/ft mYm m* ft3 ft3 m3 ft3 gal(US) gal(US) lb kg in of water in of water Ft of water lbf/in* (psi) in of Hg in of water kPa Ibf/in* atmosphere!j kPa fvs (fps) ft/min (fpm)
ft/S
Length
Area
mm m
BY
0.039370
Volume
Mass
ressure
Velocity
3.2808 0.083333 25.400 12.000 0.30480 10.764 0.15500 0.0069444 3.2808 0.30480 0.092903 35.315 0.00057870 0.028317 ft3 0.13368 @(US) 1.2009 gal(lMP) 0.26417 litre 2.2046 kg 0.45359 lb 0.0040147 Pa 4.0147 kPa D.33456 kPa D.14504, kPa kPa 0.29530 mm of water 0.039370 in of water 0.24908 in of water 0.036126 in of water 0.0024582 ft of water 2.9890 3.2808 m/s mlmin 3.2808 mi/hr (mph] 1.4667 0.30480 ft/S ft/min 0.016667
Mass Flow
Multiply I<g/s Icg/hr I b/s I b/hr Im3ls 1R3lS 1RVmin Ilitre/s IUSGPM Ikg/m3 ,g/cm3 Ilb/in3 Ilb/n3 IkJ/kg C Ikcallkg C Btu/lb F kJ kWhr kcal n Ibf hp hr I3tu I3tu I3tu
BY
7936.6
2.2046 3600.0 0.45359 2118.9 60.000 0.00047195 15.850 0.063092 0.062428 62.428 1728.0 16.018 0.23885 1 .oooo 4.1868 0.94782 3412.1 3.9683
0.0012851 2544.4 1.0551 0.0002931 0.25200 0.00027778 3.4121 3.9683 0.0012851 2544.4 0.29307 0.25200 0.42992 2.3260
To Obtain Ib/hr Ib/hr Ib/hr kg/hr ftYmin (cfm] ftYmin mVs USGPM litre/s I b/W
Temperature 1.8Ct32=F (F - 32)/l .8 = C C t 273.15 = K F + 459.69 = R Fin Spacing FPI = 25.4/mm Pitch mm Pitch = 25.4/FPI Metric Equivalents Pa = N/m2 = kg/s2 m N = kg m/s2 J=Ws Liter = dm3 kp = kgf kplm2 = mm of water
Bar=lOOkPa Centipoise = mPa.s
Volume Flow
Density
I b/n3 I b/n3
kg/m3 Btu/lb F Btu/lb F kJ/kg C Btu Btu Btu Btu Btu kJ kWhr kcal W hr Btu/hr Btu/hr Btu/hr Btulhr W kcal/hr Btullb kJ/kg
Specific Heat
Energy
J
\N Power Itcal/hr 1R IbWhr IIP IBtulhr IBtulhr kJ/kg Btulhr
m/s
ft/S
Heat
12
13
feet inches
F p h
Steam information
Fluid Information
Type of Fluid Properties (not required for water) F 1. Specific Gravity at F Ib/cu ft at or Density F lb/US Gal at or Density F Btu/lb/F at 2. Specific Heat 3. Viscosity (at least one value required, preferably two) units F at F at A. B. C. D. USGPM at Through Load i n F to F Heat-Up Load from F Maintenance Load to Hold Btu/hr Total Heat Load (if known) F not applicable hours n o t a p p l i c a b l e
Heating Requirements
1. Materials of Construction A. Carbon Steel B. Type 304L Stainless Steel C. Type 316L Stainless Steel 2. Type of Unit (preference? Hairpin -Bayonet A. Flange Mounted (preference? Hairpin -Direct B. Base Mounted if flange mounted, is std. flange size OK? _ i f n o t , s p e c i f y
1 )
size
Other Information
14
FH n Flange Mounted Hairpin FB w Flange Mounted Bayonet BH w Base Mounted Hairpin BD n Base Mounted Direct
Number of Finned Pipes For Types FHC, FHS, BHC, BHS, BD or Pipe Size For Types - FBC, FBS
15
Armstrong-Hunt air cooling units can be supplied in most metals or combination of metals to suit particular process requirements. For cooling liquids or condensing vapors using ambient air.
Armstrongs Industrial Unit/ Door Heaters incorporate the same heavy-duty cores as our series 6000 Coils. Features include standard industrial motors, aluminum fans, heavygauge cabinets, fan guards, a selection of louvered and high& velocity discharges and several coating options.
The sole and exclusive remedy with respect to the above limited warranty or with respect to any other claim relating to the products or to defects or any condition or use of the products supplied by Armstrong-Hunt, Inc. however caused, and whether such claim is based upon warranty, contract, negligence, strict liability or any other theory, is limited to Armstrong-Hunt, Inc.3 repair or replacement of the par-l or product, excluding any labor or any other cost to remove or install said part or product or, at Armstrong-Hunt, Inc.s option, to repayment of the purchase price. Notice of any such claim must be given in writing to Armstrong-Hunt, Inc. within fifteen months after the first installation or use of the products. In no event shall ArmstrongHunt, Inc. be liable for special, direct, indirect, incidental or consequential damages, including, but not limited to, loss of use or profits or to interruption of business activity.
*.ckng
Bulletin AH-630 2/98
@z
Armstrong-Hunt, Inc. 8100 Armstrong Road, Milton, Florida 32583 - USA Phone: (800) 292-2645 Fax: (850) 623-6255
648 Moeller Street, P.O. Box 355, Granby, Quebec J2G 8E5 - Canada Phone: l-800-663-3889 Fax: (514) 375-3787 Steam Traps \ Humidifiers \ Steam Coils \Valves \ Water Heaters \ Pumping Traps Air Vents www.armstrong-intl.com
Printed in U.S.A.