Professional Documents
Culture Documents
SUSTAINABILITY
REPORT
Toyota Motor Corporation Australia Limited ACN 009 686 097
CONTENTS
PRESIDENT’S MESSAGE 1 SOCIAL ASPECTS 32
Our Employees
VISION AND STRUCTURE 2 Our Customers
About Toyota Australia Our Business Partners
Key Milestones Our Community
Performance and Highlights
Our Values ECONOMIC ASPECTS 48
Our Stakeholders Economic Performance
Governance and Accountability
Organisational Chart
Our Sustainability Challenges
GLOBAL REPORTING INITIATIVE
INDEX 52
ENVIRONMENTAL ASPECTS 14 VERIFICATION STATEMENT 53
Energy and Climate Change
Recycling of Resources
Substances of Concern
Atmospheric Quality
Environmental Management
2
Vision and Structure
4
Vision and Structure
SOCIAL PERFORMANCE
Number of Employees 4,717 4,676
Turnover Rate for Award Employees 5.74% 4.54%
Nationalities Represented 60 80
Employee Satisfaction 78.3 77.8
Community Investments (through Community Spirit $2.15 million $2.78 million
and Community Sponsorship)
ECONOMIC PERFORMANCE
Domestic Sales Volume 228,355 248,690
Exported Vehicles 81,326 99,395
Toyotas in the Top Ten Selling Vehicles 4 5
Prius Sales 2,349 3,232
Vehicles Manufactured 117,839 148,810
Net Profit $184.4 million $242.2 million
Net Sales $8.3 billion $9.4 billion
OUR VALUES
6
Vision and Structure
OUR STAKEHOLDERS
Toyota Australia’s stakeholders are all groups who are affected by, or
affect our operations. By listening to and working with those whom we
impact, we can continue to achieve positive and mutually beneficial
outcomes from our activities.
Toyota Australia has a program compliance with our performance By implementing strict corporate
to comply with Toyota Motor improving from 96 per cent in governance and compliance
Corporation’s Sarbanes-Oxley (SOX) 2006/07 to 99 per cent in 2007/08. procedures Toyota Australia aims to
requirements. SOX is an annual The last financial year saw Toyota ensure it is in compliance with laws
requirement for companies listed Australia focus on improvements and regulations. The company did
on the US Stock Exchange to ensure in its control environment with a not receive any fines for significant
there are rigid processes and controls particular focus on enterprise risk non-compliance in 2007/08, and no
in place to ensure the accuracy and management. Segregation of duties significant incidents of corruption
reliability of corporate financial and sensitive access controls were have been reported or found in the
statements. Toyota Australia has also enhanced with the introduction reporting period.
recently completed the second of a continuous compliance
compliance year for SOX. Results monitoring tool over the key financial
indicate an increasing level of reporting system at Toyota Australia.
8
Vision and Structure
Board of Directors
Toyota Australia has a board of nine Directors, all of whom are Executive Directors. Board members are selected
based on their qualifications, experience, performance and industry knowledge and are appointed by Toyota Motor
Corporation, based on the recommendations of Toyota Australia’s Board of Directors.
M Yasuda Appointed 1 June 2007 President and CEO 36 years. Degree in Engineering and
Applied Physics
D Buttner Senior Executive Director 20 years. Bachelor of Economics
– Sales and Marketing
M Harvie Executive Vice President – 34 years. Automotive Technician
Manufacturing and Purchasing GAICD
T Ijichi (non-resident Director) Managing Officer – Accounting Group 32 years. Degree in Economics
K Mukaiyama Executive Vice President – Finance 25 years. Bachelor of Economics
B O’Connor Executive Director – Corporate Services 29 years.
T Shinozaki Executive Director – Manufacturing 33 years. Degree in Mechanical
and Purchasing Engineering
K Takarada (non-resident Director) Managing Officer – Administration 34 years. Degree in Mechanical
Division and Overseas Co-operation Engineering
and Production Support Development
Y Yokoi (non-resident Director) Managing Officer – Asia, Oceania, 31 years. Bachelor of Law
Appointed 1 July 2007 Middle East Operations Group
Executives are compensated based on the market and performance. Executive remuneration is subject to annual review and
is composed of a fixed salary payment and an incentive program, based on the achievement of organisational targets in the
financial year.
Conflicts of Interest Toyota Australia has five key • Provide a forum through which
The company has processes in place committees responsible for assisting top management can promote
to ensure there are no conflicts of the board in carrying out its a corporate-wide and consistent
interest. These processes, which are responsibilities and to enable due approach to key human resource
consistent with the Corporations consideration of complex issues in issues across all divisions.
Act 2001 and the constitution of the areas of corporate governance,
• Promote a collaborative approach to
the company, include a form that information technology, human
career planning and development
all board members must sign upon resources, environment, and health
across operating arms and divisions.
appointment and a questionnaire and safety.
that must be completed each year. 3. Environment Committee
Directors are required to disclose any
1. Corporate Compliance
Committee The Environment Committee assists
shares, debentures, and securities in the Directors in discharging the
other companies, positions held in In discharging the board’s board’s responsibilities in relation
other companies and any interests responsibilities in corporate to environmental issues. The main
in property, trusts or membership of governance, the Corporate objectives of the Committee are to:
other organisations. Compliance Committee:
• Ensure Director and senior
• Oversees the implementation of a management leadership and
framework of risk management and involvement in environmental
Toyota’s Guiding Principle 1 reviews effectiveness of controls/ matters.
Honour the language and spirit compliance processes in relation to
of the law of every nation and the company’s risk management • Develop strategy and share
undertake open and fair corporate activities. information across the organisation.
activities to be a good citizen of the • Oversee management of Toyota
• Provides a formal forum for
world. Australia’s Five Year Environment
communication between the
board and senior management Plan.
in relation to risk management,
Performance compliance activities, internal audit 4. Information Technology Review
The President of Toyota Australia and requirements and ethical conduct Committee
senior executives of Toyota Motor requirements. The Information Technology
Corporation review the performance Review Committee assists the
• Assists the board of directors in
of Directors and the board as a Directors in discharging the board’s
discharging its responsibility to
whole against annual objectives responsibilities towards effective,
exercise due care, diligence and
and key performance indicators efficient, and acceptable investment
skill in relation to the company’s
under the Toyota Global Assessment in, and the use of, IT, in Toyota
financial affairs, and compliance
Performance framework. During the Australia. Its main objectives are to:
with applicable laws and
financial year, 20 board meetings
regulations. • Ensure that IT plans, policies and
were held.
procedures are implemented and
2. Human Resources Committee followed.
The Human Resources Committee • Evaluate IT proposals to
assists the Directors in discharging ensure they align with Toyota
the board’s responsibilities in relation Australia’s objectives and funding
to human resource issues. The main requirements.
objectives of the Committee are to:
• Monitor the performance of
• Provide a Director-level focus to a approved proposals to ensure
vision and strategies for enhancing achievement of intended benefits.
people relationships.
• Monitor the manner in which Toyota
Australia is reviewing IT compliance
and conformance.
10
Vision and Structure
5. Health and Safety Committee Toyota Ethics Line breaches of Toyota’s Code of Ethics to
The Health and Safety Committee Toyota Australia launched its Toyota their Toyota Australia contact.
assists the Directors in discharging Ethics Line, TEL-Toyota, in 2007. The TEL-Toyota is a confidential and
the board’s responsibilities in relation program has a ‘Tell it like it is’ theme. independent method of reporting
to health and safety. The main This theme encourages employees illegal or unethical behaviour. The
objectives of the Committee are to: to tell their manager or supervisor line is managed by the Legal and
• Ensure that senior management about any matters that may breach Secretarial division who contract an
provides leadership and is involved Toyota Australia’s Teamwork Charter outside firm, STOPline Pty Ltd, to act
in health and safety issues. or Code of Ethics. TEL-Toyota has been as the confidential contact point for
set up to support this by providing people seeking to raise any issues.
• Review the performance of all areas an additional reporting system if the
of the business in relation to health standard processes do not achieve the
and safety. appropriate outcomes.
Recently the scheme has been
Risk Management extended to a group of Toyota
Risk management at Toyota Australia Australia’s key suppliers and fleet
is integrated into the corporate customers. ‘Tell it like it is’ is the
planning process. By adopting this standard process for suppliers and
focus, risk management is embedded fleet customers to observe and report
in Toyota Australia’s culture. The
vision is for an integrated planning
management process that seamlessly
incorporates risk into all objectives,
targets and results analysis.
Progress to date has seen the
completion of a high-level design of
the process and development of a risk
footprint for certain high-risk areas.
Organisational Chart
GI<J@;<EK
12
Vision and Structure
Toyota Australia has participated in Local Manufacturing Environment 4,676 staff across its sites. To retain
a wide range of initiatives aimed at In recent years, the competitiveness and attract the best talent, Toyota
realising sustainable mobility. Since of Australian car manufacturers has Australia is investing heavily in people
it first began manufacturing vehicles been reduced due to factors including through its learning and career
in Australia in 1963, Toyota Australia the strengthening Australian dollar, development programs.
has contributed to the economy increasing fuel prices and the See: Our Employees section on page 34
through its employment, capital reduction of the automotive tariff in
investment, exports and innovation. 2005. Toyota Australia believes that Supplier Development
These economic impacts have led a long-term future for the Australian Toyota Australia works in partnership
to many indirect economic gains automotive industry can only be with suppliers to achieve mutually-
for society, including the dispersion successful if a multi-stakeholder positive outcomes. The company
of technological knowledge and engagement approach is taken, believes that sourcing parts from
skills to the wider society and the involving car manufacturers, the the domestic market can help
implementation of community supply sector and Federal and State strengthen the local community, and
partnerships. Governments. is an important part of achieving
Toyota Australia is constantly seeking See: Economic Aspects section self-reliance. Through its purchasing
ways to contribute to a sustainable on page 50 department, the company focuses
society for future generations. Our on supplier development by sharing
primary challenges in achieving Skills Attraction and Retention Toyota’s global philosophies and
sustainable mobility include: The Australian manufacturing know-how on best practice and
industry is currently faced with a manufacturing operations.
Climate Change
skills shortage as it becomes harder See: Our Business Partners section
Addressing the impacts of climate to attract young people into a career on page 39
change is one of the biggest in this sector. Toyota Australia is 1
www.wbcsd.org
challenges facing society today. a significant local employer, with
The transport sector accounts for
14 per cent of total greenhouse
gas emissions in Australia, half of
which are from passenger vehicles,
according to statistics from the
Australian Greenhouse Office (2005).
Reducing CO2 emissions is a major
issue for the automotive industry. By
reducing our environmental footprint,
providing environmentally-efficient
technologies and monitoring our
impacts, we aim to contribute to a
more sustainable society.
See: Energy and Climate Change
section on page 15 Looking to the future: Toyota FT-HS Hybrid Concept Car
14
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that it can make significant efforts to to improving environmental
reduce global warming. Minimising performance, the Australian
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16
Environmental Aspects
Non-Production global conservation group, WWF, per the requirements of the Federal
saw 24 cities around the world Government’s EEO program, which
For our non-production sites, our
turning off their lights. requires large companies to identify,
gas usage reduced from 13,351 GJ
in 2006/07 to 9,417 GJ in 2007/08. evaluate and report on cost-effective,
However our electricity usage energy-saving opportunities.
increased from 12,193 MWh to 13,147 The company’s manufacturing plant
MWh. This led to an increase in our in Altona used approximately 1.009 PJ
CO2 emissions from 15,642 tonnes in of energy in 2007/08, and is the only
2006/07 to 16,029 tonnes in 2007/08. site covered by the EEO framework.
This increase was primarily due to Toyota Australia’s assessment of
expansion of our Melbourne and the site during 2007/08 identified
Brisbane parts and distribution sites, 64 improvement projects. Of
as well as expansion of our facilities these, 28 projects have already
in Sydney. We are seeking to reduce been implemented, saving 0.06 PJ,
emissions at all sites through the with a further 36 projects under
introduction of programs such as • Held a carbon offset corporate investigation for implementation
CoolBiz and WarmBiz (See page 18). event on 28 February 2008. Toyota with an estimated saving of 0.05 PJ.
In 2007 we introduced a lighting Australia purchased offsets for More information about Toyota
policy to reduce unnecessary lighting emissions for the electricity used Australia’s participation in the Energy
and excessive lighting of work areas at the dinner, concert, business Efficiency Opportunities program is
before and after normal business meeting and accommodation, as available at
hours. well as from the attendees’ air and www.environment.toyota.com.au
road travel.
In addition, in 2008 we:
• Took part in Earth Hour on 29 March Energy Efficiency Opportunities
2008. This involved turning off our Toyota Australia undertook a series
lights for one hour to raise public of Energy Efficiency Opportunities
awareness of climate change. The (EEO) assessments in 2007/08 as
initiative, which was organised by
CASE
STUDY Reducing Greenhouse Emissions
Toyota Australia is working with an initial survey in November 2006 • Optimising the boiler system by
Toyota Motor Corporation’s Energy by the ESCO team to identify energy improving controls and reducing
Services Company (ESCO) to conduct reduction activities and internal the supply pressure of steam.
energy audits and implement energy training in February 2007.
reductions across its Australian
• Improving lighting by turning
The survey in June 2007 identified 30 off lights between breaks and at
operations. opportunities for Toyota Australia to the end of shifts and by adding
ESCO carried out a detailed survey save energy. switches so that robots work in the
in June 2007 with members from They included: dark.
the environment groups in each
manufacturing shop to identify, • Optimising the compressed air The next stage for Toyota Australia
system by repairing air leaks and will be to implement the projects,
gather data and provide training on
reducing the supply pressure of following a final visit from ESCO in
the process of implementing energy
compressed air used around the late 2008.
projects. The survey was the third
stage in a four stage process, involving site.
CASE
STUDY Minimising Energy Use In Our Buildings
Toyota Australia has reduced its CO2 The CoolBiz program for the summer temperature in the office building
emissions by up to 20 tonnes a month months was implemented at Toyota was introduced over a single weekend,
by changing the way it heats and Australia’s corporate headquarters resulting in some employees
cools its corporate headquarters. in Port Melbourne in 2006/07 and experiencing a dramatic change in
the WarmBiz program for winter was comfort. This problem was resolved by
In the summer months employees
implemented in 2007/08. CoolBiz and introducing the temperature changes
are encouraged to wear less formal
WarmBiz are initiatives adopted from gradually over a number of weeks,
clothes, and in winter, they are
Toyota Motor Corporation. allowing for better adjustment.
encouraged to wear warmer clothes.
Energy consumption at the corporate Toyota Australia is now looking to
The air conditioning is then adjusted
headquarters saw a reduction by 5.1 implement CoolBiz and WarmBiz
to reduce the amount of energy
per cent in 2007/08, through energy- programs in other sites.
required to cool the buildings in
saving initiatives such as CoolBiz.
summer and heat them over winter.
The program has not come without
its challenges. Initially the change in
18
Environmental Aspects
* Fuel consumption will vary depending on driving conditions/style, vehicle conditions and options/accessories.
Source of fuel consumption data: Australian Design Rule 81/01.
RECYCLING OF RESOURCES
Materials Use
The table opposite details the
materials mass balance associated
with vehicle manufacturing at
Toyota Australia’s Altona site in
2007/08. It does not include energy
or material flows associated with the
consumption of utilities or materials
associated with the maintenance of
the site.
Product Recyclability
Toyota Australia's manufacturing plant at Altona
Toyota Motor Corporation (TMC)
uses its technological expertise to Material Balance 2007/08
improve the recyclability of vehicles
when they reach the end of their Recycled Materials Total including: 31,229 tonnes
lives by improving resource recovery Steel, Metal and Sand 29,679 tonnes
Packaging Waste 1,250 tonnes
and reducing demand on natural
Solvents 158 kilolitres
resources.
Other (including windscreen glass,
Since 1970, TMC has been developing fluorescent lighting, paper and co-mingled 142 tonnes
plastic bottles, cans and damaged plastic)
vehicles that are easy to recycle and
Major Raw Materials Steel and Aluminium 74,910 tonnes
considers the entire vehicle lifecycle
Product Motor Vehicles 227,785 tonnes
from ‘cradle to grave’. Initiatives Waste Materials Total including: 2,095 tonnes
include using recycled plastic in car General Waste 1,019 tonnes
parts, promoting the use of shredder Prescribed Waste 537 tonnes
residue and eliminating Substances of VOCs 539 tonnes
Concern such as lead and mercury.
On the non-production side, Toyota
Australia has set targets to reduce Water WaterMAP
paper use. Printer default settings The company’s headquarters in
Severe drought in Australia has led
have been changed to double-sided Port Melbourne and the Altona
to a drastic water shortage. Toyota
black and white printing, resulting in manufacturing site were required to
Australia has set targets to reduce
an average reduction of 18 per cent of submit a Water Management Action
water usage across its business.
A4 equivalent reams used. We have Plan (WaterMAP) as a mandatory
started recording and reporting our Most of our water is sourced from Victorian Government legislative
paper consumption on a monthly municipal or city water suppliers but requirement in 2007. All non-
basis. We will continue to investigate we also have a 350-kilolitre rainwater domestic sites using more than ten
and more broadly report on our paper tank and reticulation system at megalitres of clean drinking water
consumption from 2008/09. our corporate headquarters in Port in a financial year were required
Melbourne. This has been in operation to submit a WaterMAP. Both sites
since 2005 and is used for toilet and received approval from their local
irrigation purposes. water authorities after submitting
their WaterMAPs in December 2007.
20
Environmental Aspects
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CASE
STUDY Reducing Water Use
Water is a key concern for Toyota supplies including recycled water and
Australia and its stakeholders. stormwater harvesting.
Worsening drought conditions and “We have achieved realistic savings
the potential impacts of climate and these initiatives are now being
change mean that managing water expanded to Toyota operations in
resources is an ongoing challenge. other states,” says Rob Gooch, Toyota
Toyota Australia’s Sales and Australia’s Divisional Manager in
Marketing operations in Sydney charge of facilities management.
has introduced a range of water- Toyota Australia will now install
saving initiatives which have led sub-meters in our Sydney office to
to a 29 per cent reduction in water enable us to monitor water use more
consumption in the past year. In effectively and this will be rolled out Pond at Toyota Australia’s Sales and Marketing
2007/08, water consumption at to our corporate headquarters in operations in Woolooware Bay, Sydney
the Sydney headquarters was 15,218 Port Melbourne and to our Brisbane
kilolitres, compared to 21,575 kilolitres regional office in 2008. Reducing water usage is an integral
in 2006/07. part of Toyota Australia’s Five Year
In line with the company’s drive to Environment Plan, which sets targets
To achieve this dramatic reduction, conserve water, Toyota Australia for water, energy, waste, paper and
Toyota Australia carried out an signed up to the Every Drop Counts carbon dioxide emissions across all
efficiency review of the irrigation Business Program in 2006, an sites.
system, installed rainwater tanks initiative developed by Sydney Water
and explored alternative water to help businesses identify and
implement water-saving initiatives.
General Waste
Waste ;`jki`Ylk`fef]NXjk\
Of 31,953 tonnes of general waste,
Effective waste management is a key
96.8 per cent was recycled with 1,011
target in Toyota Australia’s Five Year
tonnes going to landfill. There has
Environment Plan. The company is
been a decrease in our general waste
working with waste management
from 8.30 kg/Vehicle in 2006/07
contractors to develop innovative
to 6.79 kg/Vehicle in 2007/08. The
processes to reduce waste disposed
0,I\ZpZc\[ reduction has been achieved due to
to landfill and increase opportunities
improvements in waste segregation
to recycle and reuse products where ,CXe[]`cc
activities, such as implementing can
possible.
and plastic carton recycling bins and
Most of our waste is generated at increasing the capture and recycling
our manufacturing plant. In 2007/08, of timber.
total waste was 32,607 tonnes, of
which 95 per cent was recycled
(including steel, cardboard, plastic
film, solvent, windscreen glass, sand,
bumper bars, cans and bottles). The
two major waste streams at the
manufacturing plant are general
waste and prescribed waste.
22
Environmental Aspects
Efe$Gif[lZk`fe<c\Zki`Z`kpLjX^\
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Prescribed Waste National Catering (part of
Waste at Non- the Building Support Services
Of 655 tonnes of prescribed waste
in 2007/08, 18 per cent was recycled Production Sites Department) has successfully
/ '/&'0 ',&'- '-&'.
or reused with the remainder
'.&'/ '/&'0 ',&'- '-&'. '.&'/ '/&'0
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disposed of at a prescribed waste
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zero waste to landfill by 2010/11 at all
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during the past
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prescribed waste from 3.89 kg/Vehicle this aim, an external waste audit Toyota House.
in 2006/07 to 3.60 kg/Vehicle in was conducted at Toyota Australia’s These results have been confirmed
LjX^\ 2007/08.
Gif[lZk`fe<c\Zki`Z`kpLjX^\ corporate headquarters in Port
Gif[lZk`feGX`ekMF:j through a waste audit conducted
BN_&M\_`Zc\ Melbourne
^&d ) in March 2008. The audit in December 2007 and have been
measured waste generated over a achieved by recycling food waste
Gif[lZk`fe>\e\iXcNXjk\ 24-hour period and helped identify
Gif[lZk`feGi\jZi`Y\[NXjk\ through the Pulpmaster unit and
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waste management and reduction implementation of a co-mingled
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The audit recommended developing :figfiXk\8m\iX^\:F)<d`jj`fej
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and implementing a plan for diverting
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started addressing this issue with
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then transported to an off-site
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SUBSTANCES OF CONCERN
Current regulations, including In line with this, Toyota Australia has SOCs. The company is working closely
the European Directive on end- set targets around managing and with suppliers to ensure the complete
of-life vehicles, set targets for the eliminating SOCs from all vehicles, elimination of SOCs in 2008.
automotive industry on SOCs. parts and accessories supplied to
However, as Toyota produces vehicles Australian and overseas markets.
and parts all around the world, there As of 31 March 2008, 99 per cent of Toyota’s Guiding Principle 7
are countries where these regulations local vehicles, parts and accessories
were confirmed as free of SOCs. This Work with business partners in
may not apply. To solve this challenge,
compares to 80 per cent in 2006/07. research and creation to achieve
TMC established a worldwide goal in
To achieve this Toyota Australia set stable, long-term growth and
2005 to eliminate the use of the four
specific targets with its suppliers to mutual benefits while keeping
SOCs from all vehicles and vehicle-
eliminate, replace or reduce the use of ourselves open to new partnerships.
related products produced or sold by
Toyota globally.
ATMOSPHERIC QUALITY
Hydrocarbons, Carbon Monoxide Toyota Australia is progressively Toyota Australia will continue to
and Nitrogen Oxides working towards the certification of ensure that vehicles meet or exceed
Air pollutants such as carbon all vehicles to the more stringent Euro Australian design standards in
monoxide and oxides of nitrogen 4 standards, due to come into effect an effort to reduce air pollution
are emitted into the environment by from July 2008. As at the end of 2007, emissions.
motor vehicles. These air pollutants 30 Toyota models were certified to
can contribute to urban air quality Euro 4 with ten of these achieving Emissions from Volatile Organic
problems, such as photochemical Euro 4+ performance. Compounds
smog, and adversely affect human In addition, nine Lexus models were Volatile Organic Compounds (VOCs)
and ecological health. certified to Euro 4, two of which are one of the key contributors to
achieved Euro 4+ performance. In air pollution in the automotive
The United Nations has developed
total, 12 Toyota and Lexus vehicles industry. In the manufacture of
international standards (commonly
have achieved Euro 4+ performance, vehicles, VOCs are found in processes
referred to as the ‘Euro’ Standards)
which is is defined as having that use solvents, paints, sealers or
limiting the emissions of these
hydrocarbon and nitrogen oxide hydrocarbon-based chemicals. The
pollutants by motor vehicles. The
emissions at 35 per cent or less of the largest source of VOC emissions for
current Australian standard, ADR
Euro 4 limits for a standard petrol Toyota Australia is at its Paint Shop. In
79/01 Emission Control for Light
passenger car. 2007/08, Toyota Australia reduced its
Vehicles, requires manufacturers to
comply with the Euro 3 standard.
24
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+%.
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Environmental Aspects
',&'- '-&'. '.&'/ '/&'0 ',&'- '-&'. '.&'/ '/&'0 ',&'- '-&'. '.&'/ '/&'0
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0-+
To monitor VOCs throughout the
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• Installation of a Regenerative manufacturing process, Toyota
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Thermal Oxidiser (see Case Australia set targets for VOCs in
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Study: Reducing Volatile Organic its new fuel tank and bumper bar
-/*
),%''
Compounds in the Paint Shop) painting facilities for the first time
• Introduction of solvent control in 2007. VOC emission targets for its
valves Paint Shop were already established
in Toyota Australia’s Five Year
• Replacement of solvent-based paint Environment Plan.
with water-based products for
painting wheel arches and radiators During the year, bumper bar painting
',&'- '-&'. '.&'/ '/&'0 VOCs
',&'- totalled 264.72 g/m
'-&'. 2
, against
'.&'/ '/&'0 ',&'- '-&'. '.&'/ '/&'0
• A VOC expert from Toyota Motor a target of 260 g/m 2
. Despite the
9Xj\c`e\ KXi^\k 8ZklXc KXi^\k 8ZklXc KXi^\k 8ZklXc
Corporation assisted in: bumper bar VOC target not being
1. Identifying opportunities for reached in 2007/08, there was still
a 26.2 per cent VOC reduction from To further reduce VOCs Toyota
improvement in VOC reduction by
2006/07. In the past year, fuel tank Australia is:
reducing solvent usage, increasing
solvent recovery and reviewing VOCs totalled 46.62 g/m2 against a • Providing additional training for
current cleaning methods. target of 55 g/m2. staff on the efficient use and
Gif[lZk`fe>\e\iXcNXjk\ Gif[lZk`feGi\jZi`Y\[NXjk\ recovery of solvents.
2. Increasing focus on VOC
b^&M\_`Zc\ b^&M\_`Zc\
reduction activities at Group • Installing metres to enable closer
Leader and Team Leader level. monitoring and measurement
:figfiXk\8m\iX^\:F )<d`jj`fejof
solvent usage in 2008.
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CASE
STUDY Reducing Volatile Organic Compounds in the Paint Shop
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Solvents
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that are used in vehicle
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To solve these problems,
KXi^\k 8ZklXc
Toyota
painting operations are the most Australia invested $3 million in
significant contributor to volatile a Regenerative Thermal Oxidiser
organic compound (VOC) emissions (RTO) at its Paint Shop in December
in the manufacturing process. These 2007. The RTO provides best practice
emissions tend to be odorous for local emissions management by removing
residents. VOCs and odour from exhaust
H)%@_Xm\X^ff[le[\ijkXe[`e^f]_fndpXZk`m`kp H*%DXeX^\d\ekXi\Zfdd`kk\[kf`dgc\d\ek`e^ H,%;fpflk_`ebnXjk\`jd`e`dXc`epfliXi\X6
Until 2008, Toyota Australia had been air streams, whilst minimising
XkKfpfkXZXe`dgXZkk_\\em`ifed\ek% i\jgfej`Yc\\em`ifed\ekXcdXeX^\d\ekgiXZk`j\j% \%^%gXg\i#\e\i^p#nXk\i\kZ %
using six incinerators in its Paint Shop operational
KfkXci\jgfej\j/,, KfkXci\jgfej\j/,,
costs. As a result, VOC KfkXci\jgfej\j/,,
operations. However, the incinerators removal efficiency is expected to
+.,
as efficiently as had hoped, and poor There have also been considerable
atmosphere) and it is estimated that
heat efficiency meant increased utility energy savings due to the RTO’s high
the RTO will reduce Toyota Australia’s
costs. Other constraints included level of heat recovery (i.e. 92 per
CO2 emissions by 1,212 tonnes a year.
odour mitigation and ongoing cent of the heat that would have
maintenance costs. otherwise been expelled into the
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lj\[gXikj`eZcl[`e^ dXk\i`Xcj
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>cfYXcnXid`e^:F)#?=: >cfYXcnXid`e^:F)
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?:#:F#EFo#\kZ
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NXjk\nXjk\f`c#lj\[gXikj#\kZ%
i\jlck`e^]ifddX`ek\eXeZ\
26
Environmental Aspects
ENVIRONMENTAL MANAGEMENT
Reduce CO2 emissions in production and Implement process improvements to achieve: • Gas actual: 4.71 GJ/Vehicle (13.4% < target)
logistics activities • Gas target : 5.44 GJ/Vehicle • Electricity actual: 708 KWh/Vehicle
• Electricity target : 913 KWh/Vehicle (22.4% < target)
Targets achieved due to high volume and
implementation of major activity
• Regenerative Thermal Oxidiser
• Energy Services Company (ESCO)
Recycling of Resources Implement process improvements to achieve: General waste actual: 6.79 kg/Vehicle
Reduce waste and increase recycling • General waste: 9.80 kg/Vehicle (30.7% < target)
• Prescribed waste: 4.10 kg/Vehicle Prescribed waste actual: 3.60 kg/Vehicle
(12.2% < target)
Reduce water consumption Implement process improvements to achieve Water actual: 2.91 m3/Vehicle (19.6% < target)
target: 3.62 m3/Vehicle
Substances of Concern Establish processes and plans to eliminate All parts tested and confirmed as 99% SOC free
Eliminate use of four SOCs (lead, mercury, four Substances of Concern Plans for replacement of remaining parts
cadmium and hexavalent chromium) underway
globally
Atmospheric Quality Achieve a VOC target of 34.00 g/m2 VOC actual: 31.66 g/m2 (6.9% < target)
Reduce emissions to improve air quality in
urban areas in all countries and regions
Environmental Management Maintain ISO 14001 certification and comply ISO 14001 certification maintained
Strengthen consolidated environmental with Toyota’s global audit requirements Regulatory requirements maintained and
management Maintain process performance to meet evaluation of compliance program established
targets and regulatory limits Eco-Buy plan endorsed and action plan prepared
Establish Eco-Buy plan for non-vehicle
component suppliers
Further promotion of environmental All suppliers compliant with supplier Toyota Green Purchasing Guidelines rolled out
management at business partners environmental policy to suppliers
Enhance environmental education Support development of company-wide Delivered ongoing training to manufacturing
environmental awareness measures and to enhance environmental knowledge and
targets awareness
Contribute to the development of a Ensure ongoing community involvement Engaging community through participation in
recycling-based society Community Liaison Committee, networking
forums and volunteering activities
Improve disclosures of environmental Support enhanced corporate sustainability Sustainability Report published
information and two-way communications reporting
28
Environmental Aspects
NON-PRODUCTION
2007/08 target 2007/08 actual
Achieve reduction target based on Five Year Environment Plan in Achieved a 4.8% reduction in CO2 emissions from non-production
CO2 emissions from non-production sites against a baseline of sites against a baseline of 2005/06
2005/06 This result was achieved despite major expansion at Melbourne
Parts and Distribution Centre and Sydney site
All Parts and Distribution Centres with energy and CO2 emissions Data collection established
reporting process in place Logistics CO2 policy developed
Develop logistics CO2 reduction targets Data reporting commenced for logistics associated with vehicle
component parts processes
Develop and introduce waste reporting Collection and reporting processes not yet in place
Set 5-year reduction targets for waste for all Zero waste to landfill target confirmed by Environment Committee
non-production sites for all office sites
LOGISTICS AND PARTS AND DISTRIBUTION CENTRES 5-year targets for each PDC endorsed by Environment Committee
25% reduction in waste to landfill from Parts and Data to verify PDC target achievement not available
Distribution Centre (PDC)
OFFICES Waste audit undertaken at Corporate Headquarters
100% of recyclables recycled Pulpmaster successfully implemented in Sydney and being rolled
All sites participating in the Eco-Buy program out to Manufacturing and Port Melbourne
Complete pilot and feasibility study of Pulpmaster in Sydney Eco-Buy program being implemented
Achieve reduction target based on Five Year Environment Plan Achieved a 60% reduction of water usage from non-production
in water usage from non-production sites against a baseline of sites against a baseline of 2005/06
2005/06 Achievement facilitated by adherence to government water
restrictions and implementation of improvement activity including:
• Waterless urinals and Aqualoc fittings
• Improved landscaping
• Rainwater harvesting
Report on compliance with schedule All parts tested and confirmed as 99% SOC free
Establish processes and plans to eliminate four Substances of Plans for replacement of remaining parts underway
Concern from service parts and accessories
Develop an Environmental Management System (EMS) EMS at Sydney PDC certified to ISO 14001
Implementation Plan Corporate Implementation of EMS to remaining sites proceeding
Implement and certify EMS at Sydney Parts and Distribution Centre according to schedule
Establish Environmental Performance Indicators (EPI) Some EPI reporting now included for non-production sites
reporting according to Toyota schedule
168 Dealers compliant with DERAP through TSM certification 197 dealers DERAP compliant
Develop best practice case studies and dealer intranet to support Intranet site developed to facilitate DERAP compliance and to
dealer environmental improvement provide best practice information
Achieve targets for staff awareness and involvement Staff awareness survey established
Actively promote and support the Toyota Green Office Program Environmental training roll out commenced at Company Fleet
and Sydney Parts and Distribution Centre
Continue to develop partnerships signed through Toyota Toyota Community Spirit partnerships continuing - $0.7 million
Community Spirit invested in 2007/08
30
),
Environmental Aspects
',&'- '-&'. '.&'/ '/&'0 ',&'- '-&'. '.&'/ '/&'0 ',&'- '-&'. '.&'/ '/&'0
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CASE
Gif[lZk`fe>\e\iXcNXjk\ Gif[lZk`feGi\jZi`Y\[NXjk\
STUDY
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Environment Engagement
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Survey
:figfiXk\8m\iX^\:F)<d`jj`fej
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+%-0
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Toyota Australia conducts an environment. Out of 855 respondents, areas this year (38.7 per cent in 2007
+%)'
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annual employee survey to measure 81.5 per cent said that they either compared to 41.1 per cent in 2006).
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environmental awareness within agreed or strongly agreed that they This suggests that Toyota Australia
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the organisation. The results of have a good understanding could do more to be less wasteful
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32
Social Aspects
OUR EMPLOYEES
Key Figures as part of their induction. Toyota Although the project is still in its
Toyota Australia has 4,676 employees, Australia’s merit-based pay policies infancy, flexible work practices and
with the majority based at our are designed to promote equal pay family unit support have already been
manufacturing plant in Altona and for equal contribution, capability and identified as being areas of focus.
at our corporate headquarters in experience.
Port Melbourne. Other employees
Employee Satisfaction
There is a dynamic mix of cultures,
work from our sales and marketing ages, religions and beliefs represented Toyota Australia conducts an
operations in Sydney and our regional amongst the workforce. Employee Satisfaction Survey each
operations in Brisbane, Townsville, year to monitor how it is performing
Workforce Profile
Darwin and Adelaide. against the needs of its workforce.
Nationalities 80 All employees are surveyed and the
<dgcfp\\jYpcfZXk`fe Represented results are communicated throughout
Average Age 42 years old the company. The employee
satisfaction results for 2007 showed
Female 13%
Workforce a slight reduction in satisfaction from
2006.
Average Length 11 years
of Service The survey calculates both an overall
,+,EJN
0.HC; company result and a divisional
/EK Toyota Australia has developed a rating – these results drive action
(0J8 corporate culture that encourages planning for the development of
*'<OG8KJ people to work together to solve initiatives to address opportunities
*#0..M@: problems. The Toyota Way emphasises in employment satisfaction. The
‘Respect for People’ and teamwork. survey acts as an ongoing process to
The success of these philosophies measure satisfaction and deliver on
is evidenced by the company’s low initiatives which have an impact on
turnover rates. In 2007/08, turnover our employees.
rates were 5.76 per cent for non-
award and 4.54 per cent for award
Employees by type <dgcfp\\JXk`j]XZk`fe
employees, compared to an overall
Award employees industry average of approximately
(covered by the 15 per cent.
./%**
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Remuneration and Benefits at least equivalent to a nine per Average Hours of Training Conducted
All Toyota Australia award employees cent employer superannuation In-house Per Year by Employee
are covered by the Toyota Australia contribution. Death and disability Category*
2005 Workplace Agreement, which insurance benefits are also provided
through the Toyota superannuation Production 71.8
ensures fairness of workplace
conditions and outlines the processes, funds. Professional and 6.6
policies and systems in place for Other benefits for award and non- Executive
achieving these aims. The agreement award employees include: Trade
also helps Toyota Australia to
129.7
• Performance-related bonus * This does not include external qualifications
maintain competitiveness on a local
opportunities. and training.
and global scale and was certified in
the Australian Industrial Relations • 13 weeks paid maternity leave and Employees are given equal
Commission in July 2005. It is binding one week paid paternity leave after opportunity training as part of their
for three years, with an option for a 12 months of continuous service. induction. In 2007/08, employees
fourth year. • Employee assistance program that from the Press Shop and Assembly
offers confidential counselling for Line were retrained in equal
The Workplace Agreement covers
employees and family members. opportunity. Toyota Australia plans
issues including:
to roll this program out to other staff
• Occupational health and safety. • Learning and development in the coming years with the aim
programs. of ensuring that all employees are
• Flexible working.
Toyota Australia’s minimum wage is retrained every two years in equal
• Anti-discrimination policies opportunity.
67 per cent above that of the Federal
in accordance with the Equal
minimum wage.
Opportunity Act 2005. Open Learning Centre
• Performance reviews. Senior Consultative Group All employees have access to Toyota
• Termination payment: Toyota The aim of Toyota Australia’s Australia’s Open Learning Centre,
Australia provides increased Senior Consultative Group is to which is based at the manufacturing
termination payouts for employees provide a means for employees to plant in Altona. The Centre supports
who are over 45-years-old and have communicate important issues with individual learning and career
completed two years of continuous senior management. The group is development in a range of areas
service. made up of the President, Directors including:
and Senior Employee Representatives • Resume writing
• Redundancy: Toyota Australia is
and meets on a monthly basis to • Library self-paced learning
committed to providing adequate
discuss topics including employment • Language and literacy support
notice and employee support
conditions, sales and operating • Educational course advice
programs to help with coping
performance, training and community • Computer training
with organisational change and
involvement. • Interview skills
restructures.
All employees are free to join unions Training Toyota Australia also offers nationally-
and 82 per cent of the workforce accredited qualifications to Team
Toyota Australia has a strong desire
is currently covered by collective Leaders and Project Supervisors
to not only recruit and retain the
bargaining agreements. through its Frontline Management
best people but to provide career
Program such as the Certificate IV in
Employees have a choice of development opportunities that
Business and a Diploma in Business.
superannuation funds to which make it an employer of choice. Toyota
employer contributions can be Australia is proud to be a learning Training is also provided for
made. All permanent employees organisation. The Toyota Way, which employees working in operations.
receive superannuation benefits emphasises continuous improvement, The Certificate II in Automotive
innovation, and sharing opportunities Manufacturing provides an
to develop, is the foundation of our introductory understanding of
training programs. Toyota’s production system and
includes training on the environment,
safety (basic safety and risk
assessment/hazard awareness) and
communication skills.
34
Social Aspects
<dgcfp\\JXk`j]XZk`fe
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.)%(0
Toyota Institute of Australia 2006 calendar year. The target for (SafetyMap). This program is an
2008 is three. auditing tool designed by the
The Toyota Institute of Australia
During the reporting period, Victorian WorkCover Authority to help
provides training and development
Toyota Australia continued organisations establish safer working
courses for Toyota Australia’s
with accreditation environments. SafetyMap has enabled
workforce, dealers and suppliers. ;\Z'' ;\Z'( ;\Z') ;\Z'* to the
;\Z'+ Safety
;\Z', ;\Z'- ;\Z'.
Management Achievement Program us to measure the performance of
The Institute teaches students
our health and safety program and
about the Toyota Way, a set of
implement a cycle of continuous
core principles that guide Toyota CfjkNfib[Xp:Xj\
improvement.
Australia’s operations. It enhances =i\hl\eZpIXk\
understanding of the concepts and As part of our 2012 Goals, in 2008
methods embodied in the Toyota Way we committed to the long-term goal
and aims to support the long-term of zero injuries by 2012 with major
/
development of Toyota Australia’s key initiatives planned for the next three
suppliers and dealers, as well as the years to support the achievement of
local automotive industrial base. this target.
The program includes leadership
+
Wellbeing
Toyota Australia offers its employees
health care programs to support
their overall health and wellbeing.
Initiatives include an Employee
Assistance Program, which offers
confidential counselling for
employees and family members,
an on-site counselling service for
employee support, and the provision
of an on-site physiotherapist and
medical centre at the manufacturing
plant. In addition, the company works
with a health care agency to promote
key health topics each month.
Toyota Australia provides
opportunities to help employees
2007 Toyota Australia Ekiden Festival
build relationships with their
colleagues within and outside the team members representing Toyota
workplace. These include the Toyota Australia in the global festival hosted
Community Spirit Gallery Employee by Toyota Motor Corporation.
Exhibition (held in December
In 2008, the company will develop a
each year), social club activities,
four-year health strategy plan that
community environmental projects
sets out the company’s core goals and
and the Toyota Ekiden Festival, which
targets to maintain a healthy and
includes family days and a running
well workforce.
festival, culminating in successful
OUR CUSTOMERS
•C
onstantly evaluating our • Providing fuel-efficient, safe and
capabilities to deliver first-class innovative vehicles
customer service and working with
• Delivering socially-responsible
our business partners to embed the
advertising
Toyota Way across dealerships
36
Social Aspects
In the reporting period, seven recall critical for maintaining and growing
Product Safety campaigns were initiated by Toyota our leadership position in the
Australia. All recall processes are marketplace.
Toyota’s Guiding Principle 3 reported to the Department of To ensure we deliver socially
Infrastructure, Transport, Regional responsible advertising, we ensure
Dedicate ourselves to providing
Development and Local Government, compliance with all relevant laws
clean and safe products and to
in line with the FCAI voluntary and voluntary codes of practice.
enhancing the quality of life
code of practice for recalls. Once a These include the Trade Practices
everywhere through all activities.
decision to instigate a recall is made, Act (TPA) and the Federal Chamber
an implementation plan is put in of Automotive Industries Voluntary
place that monitors the process for Code of Practice for Motor Vehicle
The principles of ‘Continuous communicating with customers Advertising.
Improvement’ and ‘Respect for People’ impacted.
that are embedded in the company The TPA, among other things,
In addition, the company has internal facilitates consumer protection
through the Toyota Way, serve as the
processes in place to review any in the context of advertising, and
foundation for the company’s focus
potential recall situations to ensure the FCAI voluntary code provides
on product safety.
the matter is resolved and that guidelines specific to automotive
All products sold by Toyota Australia customers are satisfied with the advertising including ensuring
are tested to ensure compliance outcome. that advertisements do not depict,
before they go on the market.
encourage or condone dangerous,
Processes are in place to ensure
that no vehicles are supplied to the
Marketing and illegal, aggressive or reckless driving.
market before all required compliance Advertising
approvals are received from the Toyota Australia’s marketing activities
Federal Government. In 2007/08, no focus on raising awareness of our
penalties or fines were received by the products and brand. This activity is
company for non-compliance issues
concerning the provision and use of
its products.
Toyota Australia works with a range Toyota Australia has well-developed processes in place to
of stakeholders to achieve the highest ensure that marketing and advertising information is accurate.
level of product safety. They include: They include:
• The Monash University Accident • Internal Review Process: The VALID system is an internal review process
Research Centre, which conducts the that acts as a technical and legal check on all of our promotional material
Australian National Crash In-Depth to confirm its accuracy. The system ensures that promotional materials are
Study not released without compliance standards being met.
• The Federal Chamber of Automotive • External Audit: Audits are carried out by an independent organisation that
Industries’ (FCAI) Product Safety compares the marketing material for a particular vehicle against a physical
Committee inspection of the vehicle. Twelve cars are audited each year.
• Federal and State Departments of • Dispute Resolution: Toyota Australia has a well-established mechanism in
Transport place to ensure any advertising-related complaints are handled speedily
• Motoring bodies and transparently.
These processes are part of the company’s commitment to compliance and
continuous improvement. There have been no regulatory non-compliance
incidents relating to Toyota Australia’s marketing communications in the
reporting period and no fines.
38
Social Aspects
CASE
STUDY Recycling in the Supply Chain
40
Social Aspects
CASE
STUDY Rewarding Technical Excellence at our Dealerships
Wade Hardes never imagined that he up the garage and watching them
would be spending time in the pits at take apart the car and put it all back
the Australian Formula 1 Grand Prix in together. Wade was over the moon
2007. As an apprentice at the Warren about meeting the F1 team: “I was
Plowright Toyota dealership in Port a bit nervous but really excited… It’s
Macquarie, Wade found himself at the something I’ve always wanted to do.”
F1 after winning the title of National Wade was watching when Timo Glock
Skills Apprentice Champion at ran wide, hit a bump, and launched
Toyota’s National Skills Development his Toyota into the air: “We saw it on
Program. the big screens, it was a bit of a mess”
said Wade. “After spending a few days
The program recognises the individual
in the pits I appreciated all the work
expertise of Toyota dealership
and money that goes into this sport.”
staff. Wade battled it out with 40
participants, who came from a range After the excitement of the FI,
of job roles including technicians, Wade has gone on to complete his
customer relations managers, apprenticeship and is now ready to try
sales staff and apprentices. The out for the Technician Exams in the
participants came from dealerships National Skills Development Program.
across the country and took part in a Toyota Australia’s National Skills
series of ‘every day’ role plays, where Contest is designed to encourage
they were faced with a host of skill and reward excellence by providing
challenges that required them to opportunities for individuals from the
identify, diagnose and repair a series company’s dealerships to test their
of problems. skills and knowledge.
As a result of his win, Wade spent
three days in the pits with the
Panasonic Toyota team, helping set Toyota National Skills Apprentice Champion,
Wade Hardes
OUR COMMUNITY
Partnership Principles
All Community Spirit partnerships are aligned with the following principles:
Addresses local needs identified by example: technical skills through Employee and dealership
local communities. National or state- employee volunteer placements participation. Partnerships provide
wide strategies are developed that can or presenters, venues, or access to opportunities for dealers and
be tailored for local application. particular audiences or locations. employees to participate in practical
Supports business objectives of all Delivers long term sustainable local activities in their community.
parties. Areas of focus and potential benefits. Activities must deliver Platforms for broader engagement.
partners are selected based on a sustainable benefits to a local Partnership activities provide
match between Toyota Australia’s community or participant. It is opportunities to build relationships
and a partner’s business objectives. possible to pilot concepts in the with target audiences beyond actual
Partnership activities are developed first year and then build a broader partnership participants.
to address the matching business program. Meets and exceeds stakeholder
objectives.
Builds and strengthens relationships expectations. Community capacity
Multifaceted partnerships. and reputation. Partnership must building (embedding new knowledge
Partnerships must involve more than involve face to face contact rather or skills in a community for long-term
dollars and an opportunity to display than just a name on a cheque. The application) is central to the Toyota
the Toyota logo. As well as funding, emphasis is on personal contact Community Spirit approach.
Toyota Australia might contribute for at the local level e.g. local dealer to
local community groups.
42
Social Aspects
Friends of the Lower Kororoit Creek carry out its activities. During the
Local Partnerships year, the company also worked with
Toyota Australia works with the Friends of Lower Kororoit Creek
communities in the local councils Inc. and Hobsons Bay City Council to
where it has major operations. These develop a landscape master plan for
include councils for Hobsons Bay, the creek corridor within Hobsons Bay.
(the location of Toyota Australia’s
manufacturing plant), Port Phillip 2. Port Phillip City Council
(the location of our corporate With the council’s support, Toyota
headquarters) and the Shire of Australia has developed the
Sutherland (the location of our sales Community Spirit Gallery at its
and marketing operations). corporate headquarters in Port
Toyota Australia has been working in Melbourne to provide space for
1. Hobsons Bay City Council partnership with a local community artists to show their work. The Gallery
Training ‘Friends’ group to help rehabilitate opened in July 2004 and runs a
the Kororoit Creek, part of which runs continuous program of exhibitions.
Toyota Australia has joined with
along the eastern boundary of our In 2007/08, exhibitions included
the Hobsons Bay City Council to
manufacturing plant in Altona North. ‘Fear, Masks and New Beginnings’, an
deliver a series of training workshops
Friends of Lower Kororoit Creek Inc. exhibition by emerging artists, ‘Rising
that address the training needs
was established to preserve and re- Tide’, an exhibition of art and craft by
and priorities of local groups. Over
establish indigenous plant species Toyota employees in Victoria, and ‘The
1,000 people have attended the
and favourable habitats for native Garden Path’, an exhibition of indoor
training programs. In 2007, volunteer
fauna through the length of the and outdoor sculpture.
presenters and external subject
experts presented workshops and Lower Kororoit Creek. Since the gallery opened, the works
information sessions on: Toyota Australia has organised one of more than 300 artists have been
day a year for its employees to plant exhibited. The gallery is open to
• Business skills development
trees and rehabilitate the local the public on Thursday and Fridays
• Public speaking from 1pm-6pm and is part of Toyota
area since the community group’s
• How to write a funding application establishment in 2001. Each year, Australia’s corporate citizenship
about 120 employees donate their program.
• Recruiting and supporting new
members and volunteers time to join the Toyota Australia Please see Case Study: Advancing
sponsored National Tree Day activity Local Artists’ Careers on page 44.
• Corporate sponsorships to plant over 1,200 trees and shrubs in
• Marketing and promotion the Kororoit Creek area. 3. Sutherland Shire Council
The creek corridor is home to In 2007, Toyota Australia launched the
Louis Joel Arts and Community Toyota Australia Community Spirit
significant species such as the
Centre Growling Grass Frog and the Gallery at the company’s sales and
Toyota Australia is committed to Striped Legless Lizard as well as marketing operations in Sydney. The
building long-term relationships with internationally-recognised migratory first exhibition at the gallery opened
the local community. birds and native vegetation such as in July 2007 and was titled ‘Tribes
One such relationship is with the River Red Gum and White Mangroves. and Totems.’ The exhibition explored
Louis Joel Arts and Community Habitat for the Swift Parrot is also the contrasts and similarities of two
Centre, a centre situated close to being provided along the creek artists work – Melbourne-based
the company’s manufacturing plant corridor below the Toyota Australia photographer Dave Tacon and Sydney-
in Altona. In 2007, Toyota Australia plant for these endangered birds based local photomedia artist Belinda
assisted with a new PA sound system when they fly from Tasmania to Allen.
for the centre’s public events. The Victoria in the autumn to feast on the In addition, Toyota Australia has been
previous year, employees from Toyota nectar of the Box Eucalypts planted working with the Sutherland Shire
Australia volunteered their time during National Tree Day. Council, Sydney Water and other
to plant shrubs and plants in the The environmental conservation stakeholders in the local community
community centre’s garden. work carried out along the Lower towards using recycled water to
Kororoit Creek was recognised when irrigate gardens and landscaped areas
the Friends of Lower Kororoit Creek at its sales and marketing operations.
received the 2007 Murray Darling Other activities include sponsoring
Basin Commission Rivercare Award as the Council’s Annual Business Forum
part of the Victorian Landcare Awards. for Small Businesses.
In 2007, Toyota Australia provided
the group with a HiLux vehicle to
CASE
STUDY Advancing Local Artists’ Careers
CASE
STUDY Building Homes for Penguins
44
Social Aspects
CASE
STUDY Volunteering for Life
46
Social Aspects
CanTeen
48
Economic Aspects
ECONOMIC PERFORMANCE
Our investment in state-of-the- Toyota Australia set new records in exported to 11 countries in the Middle
art technology has helped drive 2007/08 propelling the automotive East, New Zealand and the Pacific
innovation in the local automotive industry beyond one million sales for Islands. In the financial year, Toyota
industry. In addition, the skills and the first time. Domestic retail sales Australia celebrated the shipment of
expertise we have introduced and were 248,690 vehicles, including its 600,000th export vehicle to the
developed have been dispersed Lexus models. This was the fourth Middle East.
throughout the Australian economy. consecutive year that Toyota Australia To help achieve this growth in
Toyota Australia will continue to work exceeded 200,000 sales. Toyota production and exports, Toyota
towards building long-term economic Australia has the largest market share Australia has worked extensively
growth to fulfil its obligations to its in the Australian automotive industry, with suppliers to help them reach
broad range of stakeholders as well with a 22.5 per cent share in the 2007 world-class levels of performance in
as its shareholder – Toyota Motor calendar year. productivity and quality.
Corporation.
Key Financials Vehicle Models
2006/07 2007/08 Sales records were set by the Yaris,
Corolla, Prius, Aurion, Kluger and
Net Profit After Tax $184.4 million $242.2 million HiLux models. Five of the top eight
Sales Revenue $8.3 billion $9.4 billion selling vehicles in 2007/08 were
Capital Expenditure $241.8 million $99.8 million Toyota vehicles with the Corolla
continuing to be Australia’s second
most popular car. A shift in the
Vehicle Production and Sales Toyota Australia achieved the ‘Triple market mix caused by external
In 2007/08, Toyota Australia Crown’ in sales for the second factors, including increasing fuel
manufactured a record 148,810 Aurion consecutive year as number one prices, created strong demand for
and Camry vehicles for domestic and in passenger sales, number one in Toyota’s small cars.
export markets. This was up from commercial vehicles and number
117,839 vehicles manufactured in one overall. The company was the
2006/07. Toyota Australia forecasts Australian sales leader every month.
production volumes will increase
on the back of strong demand Export Market
in domestic and export markets, Toyota Australia is Australia’s largest
though Australia’s competitiveness vehicle exporter, exporting a record
as a manufacturing base is being 99,395 vehicles in 2007/08, compared
impacted by a number of factors with 81,326 for the previous year.
including the high Australian The Camry and the Aurion were
dollar, rising fuel prices and global
competitiveness.
competitiveness.
of the Prius topped one million.
Toyota Australia has taken action
Toyota’s Prius is Australia’s biggest
)#*+0
vehicle. Using a combination of power since 2002. The company has also
(#(,(
50
Economic Aspects
CASE
STUDY Engaging Employees to Improve Cost Efficiencies
Toyota Australia is implementing for improvement to achieve self- empowerment: “This is the first time
novel approaches to achieve cost reliance, a goal that Toyota Australia we have seen orchestrated activity
reductions. In May 2007, employees has set for 2011. The initiative provides by 3,000 employees to help reduce
at Toyota Australia’s manufacturing a pathway to self-sustaining cost costs. Traditionally, cost reduction
plant in Altona were asked to think reduction, as well as a means to make exercises have been carried out
of ideas, specifically 2,000 ideas, on improvements in the areas of safety, largely by Directors and Divisional
how the company could reduce costs. quality and the environment. Managers as part of their budget
Thus, the Manufacturing Cost Kaizen controls. By mobilising employees
KiJ is a framework developed by
Program was born. we have empowered individuals to
Toyota Motor Corporation aimed at
Employees outperformed the target assisting Toyota plants throughout think about how they can reduce
by a long way, generating 2,661 ideas Asia Pacific to become self-reliant costs associated with their work. One
in 2007. These ideas have led to by enrolling and engaging team of the outcomes of the process has
significant cost reductions across all members and group leaders in the been skills development – employees
areas of manufacturing. The ideas activity. As such, KiJ is an enabling create structured action plans on
ranged from process improvements tool that supports the objectives cost reduction activities that require
to waste reduction and included contained within the Team Australia a new way of thinking. Employees
ways of lowering the required usage initiative which was established are contributing to the effective
of materials and consumables in the by the Directors of Toyota Australia management of costs, and this gives
plant without compromising quality. in 2007 to improve the cost them a sense of empowerment and
competitiveness of locally-produced ownership.”
This initiative, developed by Toyota
Australia, is part of a program called vehicles. Out of 2,661 ideas generated in
Kaizen Innovation through Jiritsuka Kyri Tsitonakis, Manager of 2007, 883 ideas were implemented
(KiJ). Kaizen means continuous Manufacturing Cost and Training at to improve quality, safety and cost
improvement and Jiritsuka means Toyota Australia’s manufacturing efficiencies. Meetings are held on
self-sustaining. The program is plant, says that the best thing a weekly basis to discuss ideas and
aimed at identifying opportunities about KiJ has been employee their implementation.
GLOSSARY OF TERMS
CRI Corporate Responsibility Index GRI Global Reporting Initiative Genchi Going to the source to find the facts
DERAP Dealer Environmental Risk Audit GVG Green Vehicle Guide Genbutsu
Program TMC Toyota Motor Corporation Kaizen Continuous improvement
ESCO Toyota Motor Corporation Energy TMCA Toyota Motor Corporation Australia Jiritsuka Self-sustaining
Services Company
SOC Substances of Concern
Euro Vehicle emission standards
standards SOX Sarbanes-Oxley
FCAI Federal Chamber of Automotive TSM Toyota Customer Service Marketing
Companies VOCs Volatile Organic Compounds
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