Professional Documents
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User Manual
Issue Date
04 2013-07-23
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied. The information in this document is subject to change without notice. Every effort has been made in the preparation of this document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not constitute a warranty of any kind, express or implied.
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Intended Audience
This document is intended for:
Symbol Conventions
The symbols that may be found in this document are defined as follows. Symbol Description Indicates a hazard with a high level or medium level of risk which, if not avoided, could result in death or serious injury. Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Indicates a potentially hazardous situation that, if not avoided, could result in equipment damage, data loss, performance deterioration, or unanticipated results. Provides a tip that may help you solve a problem or save time. Provides additional information to emphasize or supplement important points in the main text.
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Change History
Changes between document issues are cumulative. The latest document issue contains all the changes made in earlier issues.
Issue 04 (2013-07-23)
Modified section 6.2 UIM02C.
Issue 03 (2012-12-05)
Optimized the content of the document, including standardizing the terminology and improving the accuracy of the description..
Issue 02 (2012-11-12)
Port description is modified.
Issue 01 (2011-11-15)
This issue is the first official release.
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Contents
Contents
About This Document .................................................................................................................... ii 1 Overview......................................................................................................................................... 1
1.1 Designation Explanation .................................................................................................................................. 1 1.2 Typical Networking .......................................................................................................................................... 2 1.3 Configuration ................................................................................................................................................... 2 1.4 Features ............................................................................................................................................................ 6 1.5 Working Principles ........................................................................................................................................... 7
2 Component Description............................................................................................................... 9
2.1 Cabinet ............................................................................................................................................................. 9 2.2 Temperature Control Unit .............................................................................................................................. 10 2.2.1 Direct-Cooling Unit .............................................................................................................................. 10 2.2.2 Heat Exchanger ..................................................................................................................................... 11 2.3 Heater ............................................................................................................................................................. 12 2.4 Power Distribution Unit ................................................................................................................................. 14 2.5 Rectifier .......................................................................................................................................................... 15 2.6 Monitoring Unit ............................................................................................................................................. 16 2.7 Storage Battery (Optional) ............................................................................................................................. 17
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Contents
A Appendix ..................................................................................................................................... 61
A.1 Technical Specifications ................................................................................................................................ 61 A.2 LCD Menu..................................................................................................................................................... 64
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1.1 Designation Explanation
Figure 1-1 TP48200A-D15A1 Designation explanation
Overview
The TP48200A-D15A1 & H15A3 & H15A5 is an outdoor cabinet-type power system and supplies power to the -48 V DC telecom equipments. The TP48200A-D15A1 & H15A3 & H15A5 uses 50 A rectifiers and outputs a maximum of 200 A current. Figure 1-1 shows the TP48200A-D15A1 designation explanation. Figure 1-2 shows the TP48200A-H15A3 designation explanation. Figure 1-3 shows the TP48200A-H15A5designation explanation.
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AC Load D.G DC Load ATS Mains DC AC ACDB TP48200A-D15A1 TP48200A-H15A3 TP48200A-H15A5 Storage Batteries
1.3 Configuration
The TP48200A-D15A1 & H15A3 & H15A5 power system mainly consists of the cabinet, temperature Control Unit.rectifier, power distribution unit (PDU), and monitoring unit. Table 1-1 Configuration Item TP48200A-D15A1 Composition
AC input mode
Cabinet: support space for 2 groups of storage batteries and 8 U (355.6 mm or 14 in.) space for
One-phase three-line (L, N, PE) Three-phase five-line (L1, L2, L3, N, PE)
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Item
Composition customer
AC input mode
Direct air cooling Supports R4850G1or R4850N1(normal 2 PCS) (1-4 PCS) SMU02B (1 PCS) UIM02C (1 PCS) Cabinet: support space for 2 groups of storage batteries and 8U (355.6 mm or 14 in.) space for customer Heat exchanger Supports R4850 G1or R4850N1 (1-4 PCS) SMU02B (1 PCS) UIM02C (1 PCS) Cabinet: support space for 2 groups of storage batteries and 8U(355.6 mm or 14 in.) space for customer Heat exchanger Supports R4850G1 or R4850N1 (1-4 PCS) SMU02B(1 PCS) UIM02C(1 PCS) Heater:HAU03A-01
TP48200A-H15A3
One-phase three-line (L, N, PE) Three-phase five-line (L1, L2, L3, N, PE)
TP48200A-H15A5
One-phase three-line (L, N, PE) Three-phase five-line (L1, L2, L3, N, PE)
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(1) AC-DC power distribution (4) Space for rectifiers (7) Direct air cooling
(2) Door sensor (5) Space for customer (8) Air filter
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(1) AC-DC power distribution (4) Space for rectifiers (7) Heat exchanger
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(1) AC-DC power distribution (4) Space for rectifiers (7) Heat exchanger
1.4 Features
NOTE
Wide Range of AC Input Voltage The AC input voltage of the system ranges from 90 V AC to 290 V AC. Comprehensive management on itself and storage batteries. The monitoring module is of network design and provides one FE port, one RS485 port. Supports simple network management protocol (SNMP), control area network (CAN), and Hypertext Transfer Protocol (HTTPS) and can communicate with NetEco or third-party element management systems (EMSs). They can also be management remotely and work in unattended mode. Support the remote software upgrade.
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Displays information on the liquid crystal display (LCD) and provides buttons for ease of operation. Allows you to query component information recorded on electronic labels over a web user interface (WebUI). Support multiple display languages, such as English, Chinese, Turkish, Spanish, and Portuguese, German. Rectifiers and the monitoring unit are hot-swappable. The power factor of rectifiers is high to 0.99. The power system use R4850G1 rectifiers with a 95% efficiency record. Heat dissipation of the TP48200A-D15A1 is direct air cooling and the TP48200AH15A3 & H15A5 is heat exchanger
The TP48200A-D15A1 & H15A3 & H15A5 is energized by 220 V/380 V three-phase or 220 V single-phase. The rectifier converts AC power into 48 V DC power. The direct currents (DCs) generated by rectifiers converge on a bus bar and then divide into multiple routes to power loads. The monitoring unit monitors operating parameters in real time, analyzes the operating status, and generates alarms when necessary.
Figure 1-8 shows the TP48200A-D15A1 & H15A3conceptual diagram. Figure 1-9 shows the TP48200A-H15A5 conceptual diagram. Figure 1-8 TP48200A-D15A1 &H15A3 Conceptual diagram
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2.1 Cabinet
Component Description
The cabinet size (H W D) of TP48200A-D15A1 & H15A3 & H15A5 is 1500 mm 650 mm 650 mm (excluding base), base size (H W D) is 100 mm 650 mm 650 mm. Figure 2-1 shows the TP48200A-D15A1 cabinet. Figure 2-2 shows the TP48200A-H15A3 & H15A5 cabinet. Figure 2-1 TP48200A-D15A1 Cabinet
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2 Component Description
Table 2-1 describes the features of the temperature control system. Table 2-1 Features of the temperature control systems in the TP48200A-D15A1 Item Temperature Control System Heat Dissipation Capability Description Direct air cooling unit 140 W/K
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2 Component Description
Table 2-2 describes the features of the temperature control system. Table 2-2 Features of the temperature control systems in the TP48200A-H15A3 & H15A5 Item Temperature Control System Heat Dissipation Capability Description Heat exchange unit 85 W/K
2.3 Heater
A heater ensures a proper operating temperature for the equipment inside the TP48200AH15A5.
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2 Component Description
(2) Indicator
Table 2-3 Indicator description Silk Screen RUN Color Green Status Blinking at 0.5 Hz Blinking at 4 Hz Steady on Off ALM Red Off Steady on Blinking at 0.5 Hz Meaning The heater is working and communicating with the element management system (EMS) properly. The heater fails to communicate with the EMS for at least 1 minute. The heater is powered on and takes a self-test. The heater is not powered on. No alarm is generated. An alarm is generated and the heater needs to be replaced. An alarm is generated. However, whether the heater needs to be replaced is not determined because the alarm may be generated because of the failure of communication, a board, or a port.
Table 2-4 Eater technical specifications Item Operating voltage Voltage frequency Operating temperature Heater startup temperature and heater stop temperature Operating humidity Heating power Specifications 90 -290 V AC (110 V AC/220 V AC) 45-65 Hz (rated frequency: 50/60 Hz) -40 C to +65 C (-40 F to +149 F) The heater starts when the temperature is below or equal to -5 C (+23 F) and stops when the temperature is above or equal to 15 C (59 F). 5%-95% RH 400 W P 600 W (90 V AC to 132 V AC) 500 W P 750 W (176 V AC to 290 V AC)
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2 Component Description
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2 Component Description
Table 2-5 Power distribution specifications Item AC power distribution Main AC input AC output or Heater Load shutdown Specifications 63 A three-pole MCB x 1; level-C surge protection 16 A one-pole MCB x 1 16 A maintenance socket MCB x 1
DC power distribution
Battery branch
2.5 Rectifier
Figure 2-8 shows the rectifier panel of R4850G1/R4850N1. Figure 2-8 Rectifier panel of R4850G1/R4850N1
Table 2-6 R4850G1/R4850N1 Indicator description of rectifier Indicator Run indicator Color Green Status Steady on Description The rectifier output is normal. The rectifier has no output. No alarm is generated. Measure The rectifier runs properly, and no measure is required. Replace the rectifier if the AC input is normal. No measure is required.
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2 Component Description
Indicator indicator
Color
Status Steady on
Description The rectifier generates a prewarning for power limiting due to overtemperature.The rectifier generates an alarm for shutdown due to ambient overtemperature or undertemperature protection. The rectifier generates an alarm due to AC input overvoltage or undervoltage protection. The rectifier is hibernated.
Measure Check that the air vent is not blocked and the ambient temperature is within a normal range.
Check that the electrical grid voltage is within a normal range. No measure is required. No measure is required. Pull out the rectifier and the reinsert it after 1 minute. Replace the rectifier. The rectifier automatically recovers after loading, and no measure is required.
Fault indicator
Red
Off Steady on
The rectifier is not faulty. The rectifier is locked due to output overvoltage. There is no output because the rectifier is faulty.
Blinking at 4 Hz
(2) SMU02B
(3) UIM02C
Battery switch
To make the system run properly, flip the switch to Normal. To power on the battery forcibly, flip the switch to the BAT On position, flip the switch to Normal after operation.
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2 Component Description
SMU02B
See 6.1 SMU02B.
UIM02C
See 6.2 UIM02C.
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3 Safety Precautions
3
Overview
Safety Precautions
The safety precautions described in this section are also applicable to other Huawei equipment.
To minimize the risk of personal injury and damage to equipment, read and follow all the precautions in this document before performing any installation or maintenance. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment, and they must understand basic safety precautions to avoid hazards. To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. Huawei will not be liable for any consequence caused by the violation of the safety operation regulations and design, production, and usage standards.
Grounding Requirements
Equipment to be grounded must meet the following requirements:
When installing the device, always make the ground connection first and disconnect it at the end. Do not damage the ground conductor. Do not operate the device in the absence of a properly installed ground conductor. Conduct the electrical inspection carefully. The device (or system) must be connected permanently to the protection ground before an operation. Before operating the device, check the electrical connection of the device to ensure that it is securely grounded.
Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd. 18
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Human Safety
Do not operate the device or cables during lightning strikes. To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telecommunication network voltage (TNV) circuits. Before operating the device, wear electrostatic discharge (ESD) clothes, ESD gloves, and an ESD wrist strap. Do not wear jewelry or watches when you operate the device. In the case of fire, immediately leave the building or the equipment room, and turn on the fire alarm bell or make an emergency call. Do not enter a building that is on fire.
Equipment Safety
The device must be fixed securely on the floor or to other immovable objects such as walls and mounting racks before operation. Do not block the ventilation while the device is operating. Tighten the thumbscrews by using a tool after initial installation and subsequent access to the panel. After the installation, remove packing materials from the equipment area.
The high voltage power supply provides power for the device operation. Direct or indirect contact (through damp objects) with high voltage and alternating current (AC) mains supply may result in serious injury. Non-standard and incorrect high voltage operations may result in fire and electric shock. The personnel who install the AC facility must be qualified to perform high voltage and AC operations. You must abide by the local rules and regulations when bridging and wiring AC cables. During the installation of the AC power supply facility, follow the local safety regulations. Dedicated tools must be used during high voltage and AC operations. Avoid using ordinary tools. When the operation is performed in a damp environment, ensure that the device is dry. When water is found in the rack or the rack is damp, switch off the power supply immediately.
Ground the device before powering it on. Otherwise, personal injury or device damage may be caused by high leakage current. If a "high electrical leakage" tag is present on the power terminal of the device, you must ground the device before powering it on.
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3 Safety Precautions
Power Cable
Do not install or remove power cables when the device is on. Transient contact between the core of the power cable and the conductor may generate electric arcs or sparks, which may cause fire or hurt human eyes. Before installing or removing the power cable, turn off the power switch. Before connecting a power cable, check that the label on the power cable is correct.
Power Output
All output circuits are evaluated as SELV circuits.
WARNING
Outputs are energy hazards (> 240 VA).
Fuse
To ensure that the system runs safely, if a fuse is to be replaced, the new fuse must be of the same type and specifications.
Electrostatic Discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between shoes and floors, or handling of plastic articles causes static electromagnetic fields on human bodies. These static electromagnetic fields cannot be eliminated until the static is discharged. To prevent electrostatic-sensitive components from being damaged by the static on human bodies, you must wear a well-grounded ESD wrist strap when touching the device or handling boards or application-specific integrated circuits (ASICs).
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5 System Maintenance
5
5.1 Routine Maintenance
Table 5-1 Routine maintenance checklist Maintenance Item Maintenance Task Check Whether Whether the door lock is damaged or rusted Whether the fan is covered by dust Whether the fan surface is damaged and whether the rotational speed, noise, and vibration is in the normal range Heat exchanger core Whether dust accumulates on the core of heat exchanger Whether dust accumulates on the air filter
System Maintenance
Maintain TP48200A-D15A1 & H15A3 & H15A5 periodically based on site requirements. The recommended maintenance interval is 6 months. If faults are identified, clear them immediately.
Check Method Observe and open the lock Visual inspection Visual inspection
Repair When The door lock is rusty or cannot be used Dust accumulates on the fan
Door lock
Fan
Visual inspection
Dust accumulates on the core of heat exchanger Dust accumulates on the air filter
Clear the dust on the Heat exchanger core Clear the dust on the air filter
Visual inspection
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Maintenance Item
Maintenance Task Check Whether The voltage output is normal. Indicators are normal. Check Method Using a multimeter Repair When The BLVD or LLVD voltage exceeds the threshold. Alarms are generated. Measures For details, see section 5.2 Troubleshooting Common Faults.
Electricity
Observing indicators
5.2 Troubleshooting
5.2.1 Troubleshooting Common faults
Table 5-2 Common faults and troubleshooting methods Fault Type AC power off Fault Analysis
Handling Method 1. Check whether the AC input cable is correctly and securely connected. If the cable is not correctly and securely connected, reconnect the cable. Check whether the AC input is available. If the AC input is not available, check whether faults such as short-circuit or open circuit exist on the AC input loop. If the AC input loop is proper, contact the mains supplier for troubleshooting. If the AC input is from the D.G., check the D.G. by referring to the Diesel Generator User Manual. If the power-off duration is short, supply DC power using batteries. If the power-off duration is long, start other systems for power supply.
2.
3.
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Fault Analysis
Handling Method 1. Check whether the AC undervoltage or overvoltage alarm threshold is properly set. If the threshold is excessively high or low, lower or raise the threshold according to the actual conditions. If the AC input is the mains supply, contact the mains supplier for troubleshooting. If the AC input is from the D.G., check the D.G. by referring to the Diesel Generator User Manual. Check the alarm thresholds of the DC overvoltage and undervoltage. If the thresholds are not proper, reset the thresholds according to the actual conditions. When the storage battery is powering the load, remove all the rectifiers, and then insert each rectifier one by one. If an overvoltage alarm is generated after a rectifier is inserted, the voltage of the rectifier exceeds the upper threshold. Then replace the rectifier. Check whether the rectifier module is in position or whether contact is proper. If the monitoring unit is inserted in an incorrect position, insert it correctly. If the contact is not proper, remove and then insert it. Check whether the battery loop is short-circuited or has other faults. Check whether the batteries are faulty. If the batteries are faulty, replace them.
Improper setting of monitoring unit AC undervoltage or overvoltage threshold Mains supply grid fault or D.G. fault Improper setting of monitoring unit DC undervoltage or overvoltage threshold Rectifier module fault
2.
1.
2.
Charging overcurrent
Communication failure between rectifier and monitoring unit Battery loop fault
1.
2. 3.
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Fault Analysis
Handling Method 1. Check whether the load detection cable is securely connected. If the cable is not connected securely, connect it correctly. Check whether the load circuit breaker is turned off. Checking method: Check the position of the handle on the circuit breaker. If the circuit breaker is turned off, turn on the circuit breaker. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it. Check whether the monitoring unit load shutdown voltage is set excessively high. If it is set excessively high, set it according to the actual situation. Check whether the load power is higher than the configured rectifier module power. If the load power is higher than the configured rectifier module power, add a rectifier module. If the load power exceeds the maximum supported power of the system, lower the load power. Check whether the mains supply is off or the voltage of storage batteries is lower than the Battery Shutdown Voltage. Check whether the battery shutdown permission is set. Check whether the battery cables or the connectors are faulty. If the cables or connectors are faulty, replace them. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it. Check whether cables of the battery loop or connectors are faulty. If the cables or connectors are faulty, replace them. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it. Check whether batteries are faulty. If the batteries are faulty, replace them.
Load circuit breaker set to OFF Contactor fault Excessively high setting of monitoring unit load shutdown voltage
2.
3.
Output undervoltage due to greater load power than 4. configured rectifier module power 5.
Battery shutdown
1.
2. 3.
4.
1.
2.
3.
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Fault Type Ambient overtemperature or undertemperature alarm (The alarm is generated only when the temperature sensor is installed.)
Fault Analysis
Handling Method Check whether monitoring temperature alarm thresholds are according to local conditions. If thresholds are not proper, set thresholds accordingly. unit set the the
Improper setting 1. of monitoring unit temperature alarm parameters Overtemperature or 2. undertemperature in the shelter with the temperature sensor Temperature sensor fault 3.
Check whether the temperature control device in the shelter is faulty. If the temperature control device is faulty, repair it. The alarm is automatically cleared when the temperature in the shelter is adjusted to the proper range. Check whether the temperature sensor is faulty. If the temperature sensor is faulty, replace it. Check whether monitoring unit humidity alarm thresholds are set according to local conditions. If the thresholds are not proper, set the thresholds accordingly. Check whether the floor of the shelter is wet. If the floor is wet, use a cotton cloth to wipe the floor and ensure it is dry or use other dehumidifiers. If the alarm persists when the humidity is proper, check whether the humidity sensor is faulty. Check whether monitoring unit battery temperature alarm thresholds are properly set. If the thresholds are not proper, set the thresholds accordingly. Check whether the temperature in battery room is excessively high. If temperature is excessively high, alarm can be cleared when temperature is lowered. the the the the
Ambient overhumidity or underhumidity alarm (The alarm is generated only when the humidity sensor is installed.)
Improper setting 1. of monitoring unit humidity alarm parameters Overhumidity or 2. underhumidity in the shelter with the humidity sensor 3. Humidity sensor fault Battery cabin overtemperature 1.
Improper setting of monitoring unit battery 2. temperature alarm parameters Battery charging overcurrent Temperature sensor fault 3.
Check the charging current. If the current is excessively strong, switch equalized charging to float charging and check whether the charging current is weakened. If the charging current is still excessively strong, adjust the current suppression to reduce the charging current. If the preceding steps do not work, replace the faulty battery. Check whether the temperature sensor is faulty. If the temperature sensor is faulty, replace it.
4.
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Fault Type Door alarm (The alarm is generated only when the door status sensor is installed.) Water immersion alarm (The alarm is generated only when the water sensor is installed.) Smoke alarm (The alarm is generated only when the smoke sensor is installed.)
Fault Analysis
Handling Method 1. 2. The alarm is cleared after the cabinet door is closed. If the alarm persists after the cabinet door is closed, check whether the door status sensor is faulty. Check whether the floor of the shelter is wet. If the floor is wet, use a cotton cloth to wipe the floor and ensure it is dry or use other dehumidifiers. If the alarm persists after the water is drained, check whether the water sensor is faulty. Check whether the smoke caused by fire pervades in the shelter. If there is fire, extinguish the fire and ventilate the shelter. If the alarm persists when there is no smoke, check whether the smoke sensor is faulty. Check whether the ALM indicator on the panel of the rectifier module is on. If the ALM indicator is on, remove the rectifier module and insert the rectifier module after the indicator is off. If the alarm persists, replace the rectifier module. Check whether the mains voltage is over the AC overvoltage alarm threshold (300 V) of the rectifier module or below the AC undervoltage alarm threshold (85 V). For the power supply network with long-time overvoltage or undervoltage, negotiate with the maintenance personnel of the electricity department to improve the power supply network. If the alarm persists when the input voltage of the rectifier module is proper, check whether the rectifier module is proper. If the rectifier module is faulty, replace it.
Opened cabinet door Door status sensor fault Shelter water accumulation Water sensor fault
1.
2.
1.
2.
1.
1.
2.
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Fault Analysis
Handling Method 1. Check whether the rectifier module is in position or whether contact is proper. If the rectifier module is inserted in an incorrect position, insert it correctly. If the contact is not proper, remove and then insert it. If the alarm persists, replace the rectifier module. Check whether the load circuit breaker is set to OFF. If it is set to OFF, set it to ON. If the circuit breaker is automatically set to OFF after you set it to ON, check whether the load branch is overloaded or short-circuited. Check and rectify the load loop fault. Check the observation window on the AC surge protector. If the color of the window is red, replace the surge protector. Check whether the fault detection cables of the AC surge protector are correctly connected or whether the cables are in good condition. If the cables are not in good condition, replace and reconnect them. If the cable connection is proper, it indicates that the alarm loop is faulty. Replace the user interface module. Check whether the fault detection cables of the DC surge protector are correctly and securely connected. If the cables are not correctly and securely connected, reconnect them. If the cables are correctly connected, replace the DC surge protector.
Poor contact of the rectifier module Rectifier module out of position Rectifier module fault Load circuit breaker set to OFF
2. 1.
2.
1.
2.
3.
1.
2.
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If you rectify the corresponding faults, the alarms in the monitoring unit are automatically cleared and saved in history alarm information. After the monitoring unit is replaced, set the parameters again. The monitoring unit and rectifier module are hot-swappable.
Circuit Breaker
The circuit breaker fault is usually caused by overcurrent or short circuits. To check whether a circuit break is faulty, perform the following steps: Step 1 Switch the circuit breaker to the ON position. Step 2 Measure the resistance at the two ends of the circuit breaker using a multimeter. If the resistance is infinity, the circuit breaker is damaged. ----End
DC Contactor
Table 5-3 DC contactor description Position Load Disconnected Branch Type Closed type, (when the contactor without electricity, the state is closed) Check Method
When there is no voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is closed type contactor as shown in Figure 5-1. When there is no voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are disconnected, it indicates that the contactor is faulty. When there is voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is a closed type contactor as shown in Figure 5-1. When there is voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are connected, it indicates that the contactor is faulty.
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Type Open type, (when the contactor without electricity, the state is open)
Check Method
When there is no voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is an open type contactor as shown in Figure 5-1. When there is no voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are connected, it indicates that the contactor is faulty. When there is voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is an open type contactor as shown in Figure 5-1. When there is voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are disconnected, it indicates that the contactor is faulty.
Rectifier
The rectifier is damaged if either of the following conditions is not met:
The Run indicator of the rectifier is steady on and the Fault indicator is off when the rectifier does not communicate with the monitoring unit and the input AC voltage is around 220 V. The rectifier outputs power normally. The monitoring unit can perform control on the charge mode (boost charge or floating charge) and current for the rectifier when the rectifier communications cable is properly connected and the rectifier communicates with the monitoring unit normally.
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Monitoring Unit
If any of the following occurs, the monitoring unit is faulty:
The monitoring unit breaks down or fails to start, or its LCD or keyboard fails. The monitoring unit does not generate an alarm when a fault occurs in the system. The monitoring unit generates an alarm (false alarm) when the system runs properly. Communication between the monitoring unit and all subordinate equipment is interrupted. The monitoring unit fails to control or monitor all the modules when these modules run properly and communications cables are connected properly. The monitoring unit fails to monitor or control AC or DC distribution when AC/DC power is distributed normally and communications cables are connected properly. Parameters cannot be set or operating information cannot be viewed on the monitoring unit.
Load disconnection is prohibited when you replace the main components. Take measures to ensure that important loads are always connected during the replacement. For example, keep the circuit breaker of important loads at the ON position and ensure that either storage batteries or the AC input is connected. If a load must be disconnected, ask for the customer's prior permission. The rectifier and the monitoring unit are hot-swappable.
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Step 2 Record the connections of the alarm cables and then disconnect them. Step 3 Loosen the screws on the door status sensor and then remove the sensor. Step 4 Install a new door status sensor in position and tighten the screws. Step 5 Install the alarm cables of the new door status sensor according to the recorded connections, and then install the case. ----End
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Step 4 Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver again to install the new circuit breaker in the correct position. Then, push the contact plate upwards using the screwdriver. Step 5 Install the cables or copper bars to the circuit breaker using a Phillips screwdriver in the same way. Step 6 Set the circuit breaker to ON and connect power supply of this circuit breaker, as shown in Figure 5-9. ----End Figure 5-8 Removing the circuit breaker
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5 System Maintenance
Step 2 Record the position where the cable connects to the fan, and then disconnect the cable. Step 3 Remove the cover. If there is no cover, go to the next step. Figure 5-11 shows how to remove the cover from the heat exchanger. Figure 5-11 Remove the cover
Step 4 Remove the four screws from the fan, and remove the fan. Figure 5-12 shows how to remove the fan screws from the heat exchanger. Figure 5-12 Remove the fan
Step 5 Install a new fan. Step 6 Reconnect the cable to the fan. Step 7 Tighten the screws to secure the fan. Step 8 Reinstall the cover.
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5 System Maintenance
Step 9 Connect the power cable to the UIM02C and secure the UIM02C to the subrack
----End
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A Appendix
6
6.1 SMU02B
Panel
Figure 6-1 shows the SMU02B panel. Figure 6-1 Panel
Monitoring Function
(1) Running status indicator (4) Liquid crystal display (LCD) (7) USB (Reserved)
Indicators
Table 6-1 describes the SMU02B indicators.
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A Appendix
Table 6-1 Indicator description Indicator Running status Color Green Status Off Blinking at 0.5 Hz Blinking at 4 Hz Minor alarm indicator Major alarm indicator Yellow Off Steady on Red Off Steady on Description The SMU02B is faulty or has no DC input. The SMU02B runs properly and communicates with the host properly. The SMU02B runs properly but does not communicate with the host properly. No minor and warning alarm A minor or warning alarm is generated No critical and major alarm A critical or major alarm is generated
Buttons
Table 6-2 describes the buttons. Table 6-2 Button description Button or Description Allows you to view and set menu items. Returns to the previous menu without saving the current menu settings. Enters the main menu from the standby screen, enters a submenu from the main menu, or saves menu settings.
NOTE: After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if you do not press any button within 5 minutes.
You need to log in again if you do not press any button with 8 minutes. The preset username is admin and the preset password is 001
Communications Ports
The SMU02B communicates with the host over communications ports. Table 6-3 Communications port description Communications Ports FE RS485 RS232 Communications Parameter Auto-adaptation Baud rate: 9600 bit/s or 19200 bit/s Protocol Compliance TCP/IP, HTTPS and SNMP YD/T 1363.2
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A Appendix
Table 6-4 FE pin definition Pin 1 2 3 6 Signal TX+ TXRX+ RXFE receive Description FE transmit
Table 6-5 RS485/RS232 pin definition Pin 1 2 4 5 3 7 6 8 Signal TX+ TXRX+ RXRX232 TX232 PGND PGND RS232 receive RS232 transmit Ground Ground RS485 receive Description RS485 transmit
6.2 UIM02C
The user interface module (UIM02C) supports eight dry contact outputs, nine Boolean value inputs (including general DI1-6, smoke, water, door status), three analog signals inputs (ambient temperature, humidity, and battery temperature).
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A Appendix
Panel
Figure 6-3 Appearance UIM02C Panel
Ports
Default mode of the dry contact output ports can be modified as required. See Setting Status of the DO. Table 6-6 Description of ports on the UIM02C Port Type Sensor ports Silkscreen TEM_HUM WATER TEMP1 TEMP2 GATE SMOKE BTEMP Boolean value input ports DIN1 DIN2 DIN3 DIN4 DIN5 Description Temperature and humidity sensor Water sensor Connected to environment temperature sensor and used for fan speed adjustment Reserved Door status sensor Smoke sensor Battery temperature sensor Boolean value input 1 Boolean value input 2 Boolean value input 3 Boolean value input 4 TP48200A-H15A5: Heater faults alarm TP48200A-D15A1 & H15A3: Boolean value input 5 DIN6 Dry contact output ports ALM1 Boolean value input 6 AC power failure alarm Default mode (Close: alarm; Open: normal) can be modified as required.
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A Appendix
Port Type
Silkscreen ALM2
Description
DC undervoltage alarm or DC overvoltage
alarm Default mode (Close: alarm; Open: normal) can be modified as required. ALM3 Rectifier faults alarm, rectifier protect alarm, or communication faults alarm Default mode (Close: alarm; Open: normal) can be modified as required. ALM4 SPD failure alarm Default mode (Close: alarm; Open: normal) can be modified as required. ALM5 Fuse burn-out alarm Default mode (Close: alarm; Open: normal) can be modified as required. ALM6 Battery temperature alarms Default mode (Close: alarm; Open: normal) can be modified as required. ALM7 Door alarms Default mode (Close: alarm; Open: normal) can be modified as required. ALM8 TCU alarms Default mode (Close: alarm; Open: normal) can be modified as required. Communication Port COM RS485
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A Appendix
Pin Definition
Figure 6-4 Pins of sensor ports
WATER
1 2 3 4
TEMHUM
1 2 3 4
TEMP1
1 2
TEMP2
1
2
GATE
1 2
SMOKE
1 2
BTEMP
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TP48200A-D15A1 & H15A3 & H15A5 User Manual Silk Screen Pin Pin definition
A Appendix
12 V
Enter
Down
Cancel
Up
Press one time Cancel button. Press one time Up button. Press more than one times Down button.
Down
Enter Down
Press one time Enter button and more than one times Down button.
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A Appendix
NOTE
110215 indicates February 15, 2011. The alarm severity and date are displayed alternatively.
NOTE
To open the Settings page, Quick Setting page, and Control page, you need to enter a password. The preset user name is admin and the preset password is 001. You can add or delete users, and change the user name and password.
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A Appendix
For example, DO 1 Alarm Act: Open means that if an alarm is generated which related to Relay 1 (DO 1), the status of DO 1 port will be Open. To relate an alarm to Relay 1 (DO 1), refer to Table A-2.
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A Appendix
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A Appendix
To ensure the security of data transmission, the NetEco transmits data after encrypting it over SSL.
View the system status, including the PSU status, battery status, and active alarm information. Configure system parameters. Configure network parameters, including IP addresses, host communications addresses and baud rates under master/slave protocol. Control the system, such as choosing battery boost or floating charge and resetting PSUs.
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A Appendix
Add or delete users, and change user names and passwords. Upgrade software online. Query and export historical logs and alarms. Configure alarm parameters, alarm severities, and the relationship between alarms and dry contacts. Set the system date and time, site and storage battery type, save, download, and upload configuration files. Query electronic label information. Configure site information including date and site name and deal with configuration files and so on.
Set the IP address, gateway, and subnet mask of the SMU on the LCD before logging into the WebUI.
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A Appendix
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A Appendix
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A Appendix
Managing Users
You can create and delete users and modify user information in the User Management pane shown in Figure 6-16. Users are classified into three types: admin, engineer, and operator. Different user types have different operation rights. Only admin users have user management rights. Figure 6-16 User Management
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A Appendix
Upgrading Software
You can upgrade SMU and PSU software in the Upgrade pane shown in Figure 6-17. To upgrade software, perform the following steps: Step 1 Click Browse to select the software and then click Send. Step 2 After the software information is displayed under Available package active, select the software and click Activate. Step 3 The software upgrade progress is displayed. A message is displayed when the upgrade is successful. ----End Figure 6-17 Upgrade
CAUTION
If you need to modify the preset file name when downloading a log file, display the extension name. Otherwise, the file data will be abnormal. Perform the following steps: Step 1 Choose Organize> Folder and search options.
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A Appendix
Step 2 Cancel Hide extensions for known file types tick. Figure 6-19 Advanced settings
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A Appendix
----End To download configuration files and log files, perform the following steps: Step 1 Click Log History. Step 2 Click Download under One-click Download. The message "Are you sure to download the current configuration file and log file?" is displayed. Step 3 Click OK. The configuration files and log files are downloaded in about 2 minutes. ----End You can export battery testing records in Hypertext Markup Language (HTML) files by clicking Export. Figure 6-20 shows the Log History pane. Figure 6-20 Log History
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A Appendix
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A Appendix
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A Appendix
Energy Saving
You can set Basic Parameters, Control For Different Rates, Control for Exceeding Max Power, Daily Electric Consum Mode, Monthly Electric Consum Mode in the Energy Saving pane shown in Figure 6-24. Figure 6-24 Energy Saving
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A Appendix
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A Appendix
A
A.1 Technical Specifications
Table A-1 Technical specifications Category Environm ental conditions Item Operating temperature Specifications
Appendix
TP48200A-H15A3 & D15A1: -10 C to +45 C (14 F to +113.0 F) TP48200A-H15A5: -40 C to +45 C (-40 F to +113.0 F)
-40 C to +70 C (-40 F to +158 F) -40 C to +70 C (-40 F to +158 F) 5%-95% RH (non-condensing) 5%-95% RH (non-condensing) 0-4000 m (0-13123.2 ft) When the altitude ranges from 2000 m (78.74 ft) to 4000 m (13123.2 ft), the operating temperature is derated by 1 C (1.8 F) for each additional 200 m (328.08 ft).
AC input
Input mode
Input voltage
45-66 Hz (rated frequency: 50/60 Hz) 0.99 (60%-100% load) -42 V DC to -58 V DC(Without load)
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A Appendix
Category
Item Default output voltage Maximum output power Regulated voltage precision Peak-to-peak noise voltage
Specifications -53.5 V DC Number of rectifiers multiplied by the output power of a single rectifier 1%
200 mV (020 MHz) Overvoltage protection is performed when the single-phase AC input voltage exceeds the AC input overvoltage protection threshold (300 V AC by default). When the voltage is restored to 290 V AC, the output resumes.
AC input protection
AC input overvoltage protection threshold AC input overvoltage recovery threshold AC input undervoltage protection threshold AC input undervoltage recovery threshold
Undervoltage protection is performed when the single-phase AC input voltage is below the AC input undervoltage protection threshold (85 V AC by default). When the voltage is restored to 90 V AC, the output resumes.
DC output protection
58.560.5 V DC
Rectifier
R4850N1: The peak point is 92.5 %; 91.5% (230 V AC, 35 %-80% load)
Output power
R4850G1 3000 W (176-300 V AC); 1200 W (85-175 V AC) R4850N1 2900 W (176-300 V AC); 1200 W (85-175 V AC)
At the moment when the rectifier is powered on, the output voltage rises slowly. The time for voltage rise is configurable.
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A Appendix
Category
If overvoltage occurs inside the rectifier due to a fault, the rectifier experiences a deadlock. External overvoltage:
If the external voltage is less than 63 V, the rectifier is in the standby state. If overvoltage disappears, the rectifier output resumes. If the external voltage is greater than 63 V for more than 500 ms, the rectifier experiences a deadlock. EMC CE RE Harmonic Fluctuation and blinking ESD EFT RS CS SURGE EN300386 Class A EN300386 Class A IEC 61000-3-12 IEC 61000-3-11 Cabinet terminal: contact discharge voltage: 6 kV (Class B); air discharge voltage: 8 kV (Class B); The voltage at signal ports is 1 kV, and the voltage at the power ports is 2 kV (criterion B). 10 V/m (criterion A) The voltage at signal ports is 3 V and power ports is 10 V (criterion A). It complies with the IEC61000-4-5 standard. The voltage at power ports in differential mode is 2 kV. The voltage power ports in common mode are 4 kV (criterion B). The voltage at signal ports in differential mode is 500 V. The voltage at signal ports in common mode is 1 kV Others AC surge protection Level-C surge protection
IEC60950-1
200,000 hours Cabinet:1600 mm x 650 mm x 650 mm (63.00 in. x 25.59 in. x 25.59 in.)(excluding base). Base: 100 mm x 650 mm x 650 mm (3.94 in. x 25.59 in. x 25.59 in.).
Weight
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A Appendix
Category
Specifications
Installation
Installed on concrete floor or ESD floor (The bearing capacity of the ESD floor should be greater than 800 kg.) and 100 mm away from the wall From the front
Maintenance Cooling
Total Current
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A Appendix
Main Menu
Second-Level Menu
Third-Level Menu Pre Disch Time BattChargeSta Batt Test Sta Batt Temp 1
VRLA Batt
VRLA Batt1
PDE Number Comm PDE Num Total Power Total Current Comm Status
Fan Group
Fan Group1
Fan Group2
DCU
DCU 1
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A Appendix
Main Menu
Third-Level Menu Site Summary PSU Summary PSU Batt Summ VRLA Batt Lithium Battery Alarm Relay PDE Summary PDE TCU Summary Fan Group DCU HEX TEC
Fourth-Level Menu -
Default Value -
Settings
Alarm Setting
--
60.0 V 58.0 V 43.0 V 45.0 V 1 300 A 2 mV 280 V 180 V Three Phase Disable Close Close 10 Min No
Site Summary
DC Ultra Over V DC Over Volt DC Ultra UnderV DC Under Volt Qty of Battery Shunt Current Shunt Voltage AC Over Volt AC Under Volt System AC Type Dial-up Network DI(1~6) Alarm DO(1-8) Alarm Act Alarm Voice Dly Alarm Voice En
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A Appendix
Main Menu
Second-Level Menu
Fourth-Level Menu Smart Mgmt En Float Charge Boost Charge Current Limit Over Current Rated Capacity Install Date
Default Value No Disable No 20% 100% Disable Disable 53.5 V 56.4 V 0.15C10 0.25C10 150 Ah 2010-01-01 Disable Enable Disable 10 Min 46.0 V 20.0% 5 degC 480 Min Disable No Test Enable 30 Day 5 Min 80 mV/degC
PSU Summary
Basic Para
FC BC
Battery Test
Test End Volt Test End Capa Test End Temp Test End Time Mains Fail Test Batt Test Type Short Test Ena Short Test Intv ShortT Duration
Temp Comp
TC Factor
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A Appendix
Main Menu
Second-Level Menu
Third-Level Menu
Default Value 25 degC BTEMP 20.00 H 10.0 H 4.00 H 2.42 H 1.63 H 1.16 H 0.87 H 0.61 H 0.50 H 0.42 H 0.35 H 95% Lower DC Volt 50.5 V 50 degC 53 degC -5 degC -10 degC
Temp source
Charge Disch 0.05C10 DisTime 0.1C10 Dis Time 0.2C10 Dis Time 0.3C10 Dis Time 0.4C10 Dis Time 0.5C10 Dis Time 0.6C10 Dis Time 0.7C10 Dis Time 0.8C10 Dis Time 0.9C10 Dis Time 1.0C10 Dis Time Capacity Coeff Other Batt Temp VHigh Over Temp Volt Batt High Temp Bat V-High Temp Batt Low Temp Batt V-Low Temp
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A Appendix
Main Menu
Second-Level Menu
Third-Level Menu
Default Value 70% Enable By Voltage 43.2 V 51.5 V Enable By Voltage 45.0 V 51.5 V 40 Ah 56.5 V Auto 68.0 degC 65.0 degC 45 degC
LVD Setting
BLVD Enabled BLVD Mode BLVD Voltage BLVD Recon Volt LLVD1 Enabled LLVD1 mode LLVD1 Voltage LLVD1 Recon Vol
Rated Capacity Li-Batt Voltage Fan Ctrl Mode HT Alm Thres HT Alm Clr Thres
DCU
DCU 1
HEX
HEX 1
TEC
TEC 1
Comm Para
Host Comm Addr Comm Baudrate Ydn Comm Addr DHCP Phone Number (1-3) Account (1-3) Password:
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A Appendix
Main Menu
Second-Level Menu
Third-Level Menu IP Address Subnet Mask Gateway NetEco Main IP NetEco Bak IP NetEco Port
Fourth-Level Menu -
Default Value 31220 ENGLISH GMT +08:00 Yes Yes Yes Yes NA 5 -
System Para
LUI Language Set Date Set Time Set Time Zone Save As Def Cfg Restore Def Cfg Restore Manu Cfg Logout Set Site Name Set Batt Type LCD Contrast
Control
Site Summary
Batt Summ
BC/FC Ctrl Battery Test Reset Batt Cap Clear Batt Alm Short Test LLVD1 Control BLVD Control
Lithium Battery
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A Appendix
Main Menu
Fourth-Level Menu -
Default Value -
PSU PDE Summary PDE DCU HEX TEC Clr Alm Hist Quick Settings Qty of Battery Rated Capacity Set Date Set Time IP Address Subnet mask Gateway
FAN Reset -
1 150 Ah
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B
A ATS ACDB B BLVD E EMC EMI EMS
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S SMU PSNU SPD site monitor unit Simple Network Management Protocol surge protection device
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