SKF Application Consultancy and Engineering Services (ACES)

The knowledge Engineering Company

Total Engineering Solutions, SKF @ your service.

Todays SKF offers capabilities that extend far beyond bearings.

Application Consultancy and Engineering Services, IBU

What does ACES do?

Takes the outcome of SKF R&D and applies it for
Engineering Service to our customers.

Focus in Rotating Machinery on:

System Design, Simulation, Virtual Testing,

Calculation
Lubrication Engineering Problem diagnostics

Objectives of ACES
To provide calculation and simulation services utilizing high tech SKF computer programs combined with SKF knowledge in Rotating Machinery. To give fast and simple selection of right bearing and to do detailed analysis of bearing surroundings depending upon customer need. To offer Knowledge engineering services to customer based on SKFs knowledge of Lubrication, Friction, Wear and Bearing Application. To design and provide solution to customer in form of Value added solution, resulting in TOTAL Solution for Customer. Vibration Analysis & Problem Diagnostics of all Rotating and Reciprocating Equipments.

Application Consultancy and Engineering Services, IBU

Services that SKF ACES offers

Design evaluation Design optimization Bearing selections and recommendation Application training programs Mounting and dismounting services Design of condition monitoring programs

Bearing detective services (failure analysis)

Application Consultancy and Engineering Services, IBU

Reference cases
Design Projects

Application Consultancy and Engineering Services, IBU

New Design Approach leads to Total Solution for Rotary Kiln support Application.
SKF Product: Spherical and taper
roller bearings, rollers, housings.

SKF Scope:
Based on experienced and Advance SKF programs the bearings were selected and detail design of arrangement was done.

SKF in charge of doing analysis to verify shaft/ interference fit & housing dimensions. Engineering / manufacturing drawings. Material Specification. FE analysis Static, Impact analysis and thermal analysis. Manufacturing by SKF. Supervision of bearing mounting and unit installation.
Application Consultancy and Engineering Services, IBU

SKF Designs a special unit for dynamic classifier application of Bowl Mills.
SKF product: Spherical roller and
deep groove ball bearings, nonstandard tailor made housing, CR seals.

SKF Scope:
Application and Design Review was done. Bearings were selected and detail design of arrangement was done. The total responsibility of bearings, seals, housings, and lubrication resulting in total engineering solution. FE Analysis Static analysis of housing. Drawing generation and material Specification. Manufacturing by SKF. Supervision of bearing mounting and unit installation.
Application Consultancy and Engineering Services, IBU

SKF Designs Bearing Unit for printing machine.

SKF Product: Precision paired taper roller bearings, non-standard housings. SKF Scope: The complete Engineering solution Application Review. Bearing selection and recommendation. Design of special housing and bearing spacers required axial internal clearance in the bearing. High precision TRB application. Manufacturing and supply by SKF Punes precision machine shop. Recommendation of bearing mounting and unit installation.
Application Consultancy and Engineering Services, IBU

SKF Solution for below zero degree C application.

SKF Scope: The complete Engineering solution Design of assembly - shaft, bearing, roller including selection of grease for extreme operating temperature. Rigorous calculations for grease and seal selection. Testing for low friction.

Application Consultancy and Engineering Services, IBU

SKF Designs Solution for engine water pump .

SKF Products: Paired taper roller
bearings, shafts

SKF Scope: Problem solving of

leakage in engine water pump. solution
Failure Analysis. Application and Design Review. Application Recommendation. Engineering Inputs on shaft design. Manufacturing and supply of paired bearings and shaft by SKF Punes Niche Machine Shop.

Application Consultancy and Engineering Services, IBU

SKF Designs Bearing Housing for 2MW Windmill.

SKF Scope: Application and Design Review was done.
Based on experienced the detail design of non standard housing carried out to match customers rotor shaft. Engineering / manufacturing drawings, Material Specification and seals selection. Manufacturing by SKF SIBCO. Supervision of bearing mounting and unit installation.

Application Consultancy and Engineering Services, IBU

SKF Designs Bearing Housing for Sugar mill equipment

SKF Scope: Application and Design Review was done.
Based on experienced the bearings were selected and detail design of housing (non-standard) was carried out. The total responsibility of bearings, seals, housings, and lubrication resulting in total engineering solution. Engineering / manufacturing drawings, Material Specification. Manufacturing by SKF SIBCO.

Application Consultancy and Engineering Services, IBU

and many more .

Two bearing housing solution for Industrial Fan High Speed (21,000 rpm) Gear Box Bearing Selection and Recommendation. High speed (12,500 rpm) oil free screw compressor bearing optimization. Design of Housings for large electric machines. Bearing selection and non-standard housing design for gear drive arrangement of printing machine.

Application Consultancy and Engineering Services, IBU

Benefits to customer
Improved machine performance. Saving in design time. Reduced risk of failures by checking the design with help of computer program before making prototype. Reducing expenses on time consuming experiments. Improved accuracy of the design components. Enhanced power density and saving in material cost by reducing the size of the system. Finding the route causes of failures and hence improving the reliability. Enhanced market position.
Application Consultancy and Engineering Services, IBU

Reliability Services
Vibration Analysis & Problem Diagnostics of all Rotating and Reciprocating Equipments. In-Situ Dynamic Balancing.

Implementing the Service on behalf of Equipment Suppliers, as Effective Pre-Commission Checks.

Analysis of Critical Problems associated with Resonance, Machine Foundations , Structures and buildings. Complete System Dynamic Analysis on Foundations and Equipments to solve Resonance/Structural Problems. CBM Implementation for TPM.

Reliability Services.
Training & Projects.

Reference cases
Reliability Services Projects

Major customers
Cement Industries Indian Railways Indian Coast Guards Birla Group of Companies Grasim Group of companies IGCAR, etc., etc.,.

Oil & Natural Gas Commission Atomic Energy Commission Automobile Industries Thermal Power Plant Petrochemicals Fertilizer Sugars Wind Mill Companies Paper Industries

Some of the Critical Balancing Executed:

Dynamic Balancing of 500 MW T.G.Set at M/s NTPC Kaniha Super Thermal Power Project. T.G.Set Balancing at Maharastra State Electricity Board Chandrapur,Koradi and Khaperkheda Power Stations. Dynamic Balancing of T.G.Sets at M/s.Durgapur Power Station on Behalf of M/s Powerplant Performance improvement Ltd. Dynamic Balancing of Fan Rotor of 5.1 mtrs.Dia Meter for one Million Tonne Cement Plant. Dynamic Balancing of Fan Rotor of 4.1 mtrs.Dia Meter at incineration plant Ministry of Environment Singapore. Dynamic Balancing of Press Flywheels, CNC Machine Spindles etc.

Durgapur Power Plant Nuclear Power Corporation ETPS Lakshmi Cements Binani Cements

77MW T.G Set & Foundation 235 MW Turbine & Foundation Vapour Fan ,Structure & Supporting Floor Cement Mill Drive & foundation System Cement Mill foundation,Torsional Shaft & Mill Drive

L & T Tadapatri
L & T GCW Hyundai India Ltd HLL- Pondicherry

Burner Platform
Calciner string Fan Baseframe and Pedestal Blower & Foundation System Sigma Mixer & Building

HLL Haldia
Krupp Industries

Ammonia Scrubber Fan Structure

Crusher , foundation & Building

Computer Based Training

Basics of Vibration & Preliminary Analysis (Level 1) Vibration Analysis and Problem Diagnostics (Level 2) Vibration Analysis of Industrial Fans Vibration Analysis of Cement Plant Equipments

Dynamic Balancing (Level 1)

Contact
For enquiries and more information on this, please contact the following SKF representatives.
Gopal Kamble Manager Application Engineering Phone: (020)4112456 Fax: (020)7451266 Cell: 09372416025 Email: gopal.kamble@skf.com Vijay Tijare Asst. Manager Application Engineering Phone: (080)7832155 - 60 Ext. 607, Fax: (080)7831068 Cell: 09342581014 Email: vijay.tijare@skf.com Umesh Malasane Asst. Manager Application Engineering Phone: (020)4112195 Fax: (020)7451266 Cell: 09372416025 Email: umesh.malasane@skf.com
Application Consultancy and Engineering Services, IBU

What we do is straight forward

Application Consultancy and Engineering Services, IBU

And how we do it, is very different

Thank you.

Application Consultancy and Engineering Services, IBU