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FLD HOLDER MELTING

B5379 (FR317) BDP 7G CX
25th June 13
Video AM
Prepared by: Rosliza

FR317-FLD HOLDER MELTING

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Details Information
Model

BDP 7G CX

Problem

DISPLAY SLANTING FROM FRONT PANEL COVER

GA Prod Date

25/06/2013 (TUESDAY)

Finding

FLD HOLDER MELTING

GA Line

B22

Suspected Cause

PWB STUCK IN DIPPING MACHINE

Qty Defect

3 pc

WIP Effected

B20-02246887

P/CODE

5724

Remarks

DEFECT HAPPEN AT CAVITY 1,2 AND 3

SOEM

NG CONDITION

OK CONDITION

NG PWB Information
DM code:5724140613Y01462,
5724140613Y01463,
5724140613Y01464
CAVITY
3
CAVITY
2

HOLDER NOT
LOCK ON FLD

CAVITY
1
DEFECT CAME FROM SAME PANEL

Picture show different between NG condition and OK condition.

FR317-FLD HOLDER MELTING

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OK PICTURE
SORTING RESULT

WIP

Prod. Code

Lot Size

Qty

B20-02246887

5724

900

3/160

B20-02246786

5568

60

0/60

B20-02246790

5584

120

0/120

B20-02246789

5580

300

0/300

SOEM

NG PICTURE

FLD HOLDER
MELTING

Picture shown different between OK and NG FLD HOLDER condition

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Containment action

100% sorting for in house stock.

Method: Visual inspection at NG location
Result: 0/1000
Lot no.: B20-02246784
Production date: 26th.June 2013

SOEM

No bent/melted

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SOEM

POTENTIAL BOARD STUCK

Root cause :
Too many dross inside solder pot
The solder dross will build up & eventually it will start going up
with the solder that is pump to create the wave. When too
many dross on the surface it will accumulate at the center wire, so when
the pcb passes over the wave it will stuck.
Center wire

Dross+solder stick at center wire

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SOEM

POTENTIAL BOARD STUCK

Center wire

Dross+solder stick at center wire

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Countermeasure

1. Do dross cleaning hourly & record in the check sheet (Appendix 1)

During cleaning MC operator must clean dross stick at center wire.
2. When dipping machine alarm trigger, PIC must immediately collect
the stuck PCBA. Stick the yellow sticker and keep inside the NG bin.
(Follow Attention Note. Appendix #2)
3. After PCBA confirmation, record the 2D code in the PCBA Stuck format.
(Appendix #3)
4. Stuck PCBA must pack in the last bin together with PCBA Stuck format.
5. Always ensure stuck sensor in ON condition. Dipping MC operator must
do two times confirmation(1st & 2nd half). Refer to Appendix #4.
6. Dipping MC operator must follow production working hour.

SOEM

Dross cleaning must be performed hourly by machine operator

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To add centre wire

cleaning checking

SOEM

Cleaning point

Appendix #1

Establish proper flow for pwb stuck condition for easy monitoring and follow up

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SOEM

Appendix #2

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Form to inform customer(KL Tech).

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SOEM

Form to be
attached to the
last bin

Appendix #3

Ensuring sensor to detect pwb stuck is in working condition

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SOEM

Appendix #4

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