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VBD 5HP19
VBD 5HP19
ZF Industries
Valve Body Diagrams - 5HP19FLlFLA Audi
Modulation Housing
Position # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110 54.120 54.1201020 54.130 54.140
5 HP 19 FU FLA
Description Modulation Housing
Modulation Pressure Valve Spring Modulation Pressure Valve Modulation Pressure Piston Spring Modulation Pressure Piston
Plug
Support Plate Orifice, 1.2 mm Stop Plate
Pressure Reduction Valve 2 Pressure Reduction Valve Spring 2 Support Plate
Pressure Regulator
O-ring
Fixing Plate
Torx Screw, M5x12
53
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram Legend - 5HP19FLlFLA Audi
I ,
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-
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ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
•
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©200J ZF Industries, Inc
•
•
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Audi
Park
,-
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I --~111
55
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zfcom
All Rights Reserved
For Reference Only
@200J ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Audi
56
Reverse
-! !
•
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©200J ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Audi
57
Neutral
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zfcom
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group
Oil Flow Diagram - 5HP19FLlFLA Audi
Drive, 1 $t Gear
ZF Industries
58
i_rr;;;] lE lET
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©200J ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Audi
59
Drive, 2nd Gear
- T
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ss
,--------,
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Audi
60
Drive, 3rd Gear
i--& .~L-
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ZF INDUSTRlES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©200J ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Audi
61
Drive, 4th Gear
C:>l~-----x------~-----+-,
eJ:1
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ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group I
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Audi
62
Drive, s" Gear
-
,-
.
.
~ 11'11'
1~11
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©200J ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Audi
63
Drive, 5-4 Overlap Shift
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ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Solenoid Logic - 5HP19FLlFLA Audi
64
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ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FL Porsche
Channel Plate
Position # 27.010 27.020 27.030 27.050 27.070 27.090 27.094 27.100 27.110 27.120 27.130 27.134 27.140 27.144 27.150
Description Channel Plate Inductive Sensor Torx Screw, M5x40 Spacer
Screen
Check Valve Check Valve
Ball
Orifice, 1.9 mm Orifice, 1.7 mm Orifice, 1.2 mm Orifice, 2.5 mm Orifice, 1.0 mm Orifice, 2.5 mm Orifice, 1.0 mm
Position # 27.154 27.156 27.160 27.170 27.180 27.188 27.190 27.198 27.200 27.208 27.210 27.220 27.230 27.250 27.260
ZF Industries
65
:P
I
ii:' I
27.350
~-27~~ ~
~-27.274
L~~vo
5 HP 19 FUFLA
Description Orifice (solid) Orifice, 0.6 mm Orifice, 1.2 mm Orifice, 1.7 mm Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Gasket Intermediate Sheet Torx Screw, M5x60 Torx Screw, M5x60
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
©200J ZF Industries, Inc
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FL Porsche
Channel Plate (continued)
Position # 27.270 27.274 27.280 27.290 27.340 27.340/116 27.350 27.360
Description
Torx Screw, M5x40 Fixing Plate Alignment Pin
Torx Screw, M6x44 Wire Harness O-ring
Cable Terminal Clip
Position # 27.390 27.400 27.410 27.420 27.420/020 27.440 27.700
ZF Industries
66
r I
~-2739~ ;b
~-27.274
L~~~"
5HP 19 FUFLA
r
i.
i ,
Description Retaining Clamp Torx Screw, M6x30 Torx Screw, M6x60 Filter
O-ring
Torx Screw, M5x12 Protective Cap
(for shipping purposes)
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FL Porsche
Channel Plate - Orifice locations
ZF Industries
67
Position # 27.010 27.070 27.090 27.094 27.100 27.110 27.120 27.130 27.134 27.140 27.144 27.150
27.094 27.208
27.154
27.156
27.140
27.160
27.144
27.090
27.134 Description Channel Plate Screen
Check Valve Check Valve Ball
Orifice, 1.9 mm (Clutch B Exhaust) Orifice, 1.7 mm (Clutch E Exhaust) Orifice, 1.2 mm (Clutch E)
Orifice, 2.5 mm (Clutch C Exhaust) Orifice, 1.0 mm (Clutch F)
Orifice, 2.5 mm (Clutch G Exhaust) Orifice, 1.0 mm (Clutch D)
Position # 27.154 27.156 27.160 27.170
27.180 27.188 27.190 27.198 27.200 27.208 27.210
Description
Orifice (solid) (Clutch F) Orifice, 0.6 mm (Clutch F) Orifice, 1.2 mm (Clutch A) Orifice, 1.7 mm
(Clutch F Exhaust) Orifice, 1.0 mm (EDS-1) Damper Piston (EDS-2) Orifice, 1.0 mm (EDS-2) Damper Piston (EDS-3) Orifice, 1.0 mm (EDS-3) Damper Piston (EDS-4) Orifice, 1.0 mm (EDS-4)
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
©2003 ZF Industries, Inc
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FL Porsche
Housing 1
ZF Industries
68
Position # 50.010 50.020 50.030 50.036 50.050 50.060 50.070 50.100 50.130 50.140 50.220 50.230 50.240 50.250 50.300 50.310
50.320
50.490
50.520
I
50530 &
50'I~~
\f 50.440
5O.470-U>
Description Housing 1 Selector Valve Clutch Valve E Spring Cup
Damper Spring Clutch E Damper Piston Clutch E Stop Plate
Main Pressure Valve
Main Pressure Valve Spring Pressure Relief Valve Traction Valve 5-4
Traction Valve Spring 5-4 Plug
Support Plate Clutch Valve A Spring Cup
Position # 50.320 50.330 50.340 50.360 50.370 50.440 50.450 50.470 50.490 50.500 50.520 50.530 50.550 50.570 50.600
: ...
l
5 HP 19 FU FLA
Description
Damper Piston Clutch A Damper Spring Clutch A Stop Plate
Clutch Valve G
Clutch Valve Spring G Holding Valve G Holding Valve Spring G Support Plate
Clutch Valve C
Clutch Valve Spring C Holding Valve Clutch C Holding Valve Spring C Support Plate
Cover
Torx Screw, M5x18
f
t .. i
OIl
•
..
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
..
©2003 ZF Industries, Inc.
•
Passenger Car Transmission Group
m·······
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Valve Body Diagrams - 5HP19FL Porsche
Housing 2
ZF Industries
69
~~
51.650 -jj> 51.k30 51.610 -jj> 51.~90
Position # 51.010 51.030 51.040 51.050 51.080 51.090 51.104 51.110 51.140 51.170 51.190 51.230 51.240 51.250 51.260 51.264 51.270
51.270 'i> I
U 51.240 ~
I 'i> I
51.250 U 51.170
I
51.190
51.14
-'" 51.030
jj> 51.10
I
51.050
5 HP 19 FU FLA
Description
Damper Piston Clutch F O-ring
Plug
Locking Wire Stop Plate Clutch Valve D Spring Cup
Damper Spring Outer Clutch D Damper Spring Inner Clutch D Damper Piston D
O-ring
Plug
Locking Wire Stop Plate Shift Valve 3 Shift Spring 3 Plug
Description Housing 2
Pressure Reduction Valve 1 Pressure Reduction Valve Spring 1 Support Plate
Shift Valve 1
Shift Spring 1
Plug
Support Plate
Shift Valve 2
Shift Spring 2
Support Plate
Reverse Gear Valve Reverse Gear Valve Spring Support Plate
Clutch Valve F
Spring Cup
Damper Spring Clutch F
Position # 51.300 51.302 51.304 51.320 51.360 51.450 51.460 51.470 51.480 51.490 51.498 51.500 51.510 51.520 51.530 51.540 51.560
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Valve Body Diagrams - 5HP19FL Porsche
70
Housing 2 (continued)
A'~~'
i> I ~--
51.650-U 51.630 ~ 51.580
51.610 -\?' 51~90
~51~~40
51.570 -u 51.560
1 5 51.498 &\..IJIIt 51.470
1 ~51480~
~ ~~51190,,~ 1
1 /J 51.300
51.500 0 1 51102
51.510 151.304
51.320
Position # 51.570 51.580 51.590 51.611 51.620 51.630 51.650 51.660 51.680 51.6801020 51.700 51.710
51.40 4
~ 51.030
\?' 51640 1
51.050
5HP19FUFLA
Description Support Plate
Control Valve for Torque Converter Pressure Control Valve Spring
Support Plate
Traction Valve
Traction Valve Spring
Support Plate
Solenoid
Pressure Regulator O-ring
Fixing Plate
Torx Screw, M5x12
I.
Solenoids (as pictured left to right): MV-1, EDS-2, EDS-4, EDS-3, MV-2, MV-3
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
E-mail: passcarinfo@zf.com
For Reference Only
©200J ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Valve Body Diagrams - 5HP19FL Porsche
WK Housing
Position # 53.010 53.020 53.030 53.080 53.090 53.096 53.100 53.104 53.110 53.130 53.140 53.160 53.170
71
53.010
I
53.020
I ~
53.030 ...
I ~ 53.130 "-~C\
~ ...,k) ./~~
if" 5314O.P" Jtf' ·
53'160_~-' ~ 53.080 ~
• A:3.090 ~ 53.096
• .. I
I 53.104
I 53100
I 53.110
53.170
5 HP 19 FU FLA
Description WK Housing
Traction Valve Spring 4-5 Traction Valve 4-5
Torque Converter Lock-up Clutch Valve Spring Torque Converter Lock-up Clutch Valve Lubrication Valve
Lubrication Valve
Stop Plate
Lubrication Valve Spring
Torque Converter Pressure Valve Torque Converter Pressure Valve Spring Cover
Torx Screw, M5x18
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
E-mail: passcarinfo@zfcom
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Valve Body Diagrams - 5HP19FL Porsche
72
Modulation Housing
Position # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110 54.120 54.1201020 54.130 54.140
54.04011
54.110 I /,.1
54.100 ~ /'I~ I
I 7"..\ >.)..(' 54.050
5410~~ ~ 54636
54.034
.~ ~ I -54.070
/I 54.030
54.020
5 HP 19 FU FLA
Description Modulation Housing
Modulation Pressure Valve Spring Modulation Pressure Valve Modulation Pressure Piston Spring Modulation Pressure Piston
Plug
Support Plate Orifice, 1.2 mm Stop Plate
Pressure Reduction Valve 2 Pressure Reduction Valve Spring 2 Support Plate
Pressure Regulator
a-ring
Fixing Plate
Torx Screw, M5x12
l
E-mail: passcarinfo@zf.com
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
Oil Flow Diagram Legend - 5HP19FLlFLA Porsche
ZF Industries
I I
I I
73
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
@2003 ZF Industries, Inc
c
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Porsche
74
Park
ZF fNDUSTRIES, fNC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zfcom
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
-
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Porsche
75
Reverse
el-x----<'lll-J ~i~
,-----'
")~--!-------+r--~
- .. -
" ,
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram· 5HP19FLlFLA Porsche
76
Neutral
•
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Porsche
77
Drive, 1 st Gear
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@200J ZF Industries, Inc
-
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Porsche
78
Drive, 2nd Gear
-
- .
i "I t:--]~
I ~ .... ~
-j-~---.
-
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Porsche
79
Drive, 3rd Gear
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;
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ZF INDUSTRlES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zfcom
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Porsche
80
Drive, 4th Gear
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Porsche
81
Drive, s" Gear
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA Porsche
82
Drive, 5-4 Overlap Shift
. ,
x
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-
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
~ ~
ZF Industries
Solenoid Logic - 5HP19FLlFLA Porsche
83
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a: -l ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
-
I
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r
i
r
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-
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FUFLA VW
Channel Plate Version 1
Position # 27.010 27.020 27.030 27.050 27.070 27.090 27.094 27.100 27.110 27.120 27.130 27.134 27.140 27.144 27.150
Description Channel Plate Inductive Sensor Torx Screw, M5x40 Spacer
Screen
Check Valve Check Valve
Ball
Orifice, 1.9 mm Orifice, 1.7 mm Orifice, 1.2 mm Orifice, 2.5 mm Orifice, 1.0 mm Orifice, 2.5 mm Orifice, 1.0 mm
Position # 27.154 27.156 27.160 27.170 27.180 27.188 27.190 27.198 27.200 27.208 27.210 27.220 27.230 27.250 27.260
ZF Industries
85
~-27~~ ;b
~-27.274
-27.220 -~ 4-27.270 *!.-27.410
-27230
5HP 19 FUFLA
Description Orifice (solid) Orifice, 0.6 mm Orifice, 1.2 mm Orifice, 1.7 mm Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Gasket Intermediate Sheet Torx Screw, M5x60 Torx Screw, M5x60
ZF INDUSTRlES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
©200J ZF Industries, Inc
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FLlFLA VW
Channel Plate Version 1 (continued)
ZF Industries
86
-
~-2739~ ~
~-27.274
-27220 -~ l-27.270 .u-27.410
Position # 27.270 27.274 27.280 27.290 27.340 27.340/116 27.350 27.360
Description
Torx Screw, M5x40 Fixing Plate Alignment Pin
Torx Screw, M6x44 Wire Harness O-ring
Cable Terminal Clip
Position # 27.390 27.400 27.410 27.420 27.4201020 27.440 27.700
5 HP 19 FUFLA
I
l ,
Description Retaining Clamp Torx Screw, M6x30 Torx Screw, M6x60 Filter
O-ring
Torx Screw, M5x12 Protective Cap
(for shipping purposes)
i L
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FUFLA VW
Channel Plate Version 1 - Orifice locations
Position # 27.010 27.070 27.090 27.094 27.100 27.110 27.120 27.130 27.134 27.140 27.144 27.150
ZF Industries
87
27.208
27.154
27.155
27.140
27.160
27.28 27.144
27.090
27.134 Description Channel Plate Screen Check Valve Check Valve Ball
Orifice, 1.9 mm (Clutch B Exhaust) Orifice, 1.7 mm (Clutch E Exhaust) Orifice, 1.2 mm (Clutch E)
Orifice, 2.5 mm (Clutch C Exhaust) Orifice, 1.0 mm (Clutch F)
Orifice, 2.5 mm (Clutch G Exhaust) Orifice, 1.0 mm (Clutch D)
Position # 27.154 27.156 27.160 27.170
27.180 27.188 27.190 27.198 27.200 27.208 27.210
Description
Orifice (solid) (Clutch F) Orifice, 0.6 mm (Clutch F) Orifice, 1.2 mm (Clutch A) Orifice, 1.7 mm
(Clutch F Exhaust) Orifice, 1.0 mm (EDS-1) Damper Piston (EDS-2) Orifice, 1.0 mm (EDS-2) Damper Piston (EDS-3) Orifice, 1.0 mm (EDS-3) Damper Piston (EDS-4) Orifice, 1.0 mm (EDS-4)
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zfcom
©2003 ZF Industries, Inc
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FLlFLA VW
Channel Plate Version 2
ZF Industries
88
-
Position # 27.010 27.020 27.030 27.070 27.090 27.100 27.110 27.114 27.120 27.124 27.130 27.134 27.140 27.144 27.150 27.164
Description Channel Plate
Hall Effect Sensor Torx Screw, M6x15 Screen
Check Valve
Ball
Orifice, 2.5 mm Orifice, 1.7 mm Orifice, 1.7 mm Orifice, 0.8 mm Orifice, 1.2 mm Orifice, 1.9 mm Orifice, 1.2 mm Orifice, 2.5 mm Orifice, 1.0 mm Orifice, 1.2 mm
Position # 27.170 27.174 27.180 27.188 27.190 27.194 27.198 27.200 27.208 27.210 27.220 27.230 27.250 27.260 27.270 27.274
"; 9
~
tt!' I
27.350
5 HP 19 FLI FLA
Description Orifice, 1.4 mm Orifice (solid) Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Orifice, 1.2 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Gasket Intermediate Sheet Torx Screw, M5x60 Torx Screw, M5x60 Torx Screw, M5x40 Fixing Plate
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
©2003 ZF Industries, Inc
Passenger Car Transmission Group
~ ~
ZF Industries
Valve Body Diagrams - 5HP19FLlFLA vw
89
Channel Plate Version 2 (continued)
r
'-27·Q30~27.188
4-27190 A-27.21Q
Position # 27.280 27.290 27.340 27.340/116 27.350 27.360 27.390 27.410 27.420 27.4201020 27.440 27.540 27.560 27.700
5 HP 19 FLI FLA
Description Alignment Pin
Torx Screw, M6x44 WIre Harness O-ring
Cable terminal Clip
Retaining Clamp Torx Screw, M6x59 Filter
O-ring
Torx Screw, M5x12 Valve
Valve
Protective Cap (for shipping purposes)
E-mail: passcarinfo@zf.com
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
I
Valve Body Diagrams - 5HP19FLlFLA VW
Channel Plate Version 2 - Orifice Locations
ZF Industries
90
Position # 27.010 27.070 27.090 27.100 27.110 27.114 27.120 27.124 27.130 27.134 27.140 27.144 27.150 27.164 27.170
Description Channel Plate Screen
Check Valve w/spring Ball
Orifice, 2.5 mm (Clutch C Exhaust) Orifice, 1.7 mm (Clutch B Exhaust) Orifice, 1.7 mm (Clutch E Exhaust) Orifice, 0.8 mm (Clutch D)
Orifice, 1.2 mm (Clutch E)
Orifice, 1.9 mm (Clutch A Exhaust) Orifice, 1.2 mm (Clutch F)
Orifice, 2.5 mm (Clutch G Exhaust) Orifice, 1.0 mm (Clutch A)
Orifice, 1.2 mm (Clutch B Modulation) Orifice, 1.4 mm (Clutch F Exhaust)
Position # 27.174 27.180 27.188 27.190 27.194
27.198 27.200 27.208 27.210 27.280 27.540 27.560
5 HP 19 FLI FLA
Description Orifice (solid)
Orifice, 1.0 mm (EDS-1) Damper Piston (EDS-2) Orifice, 1.0 mm (EDS-2) Orifice, 1.2 mm
(Clutch A Modulation) Damper Piston (EDS-3) Orifice, 1.0 mm (EDS-3) Damper Piston (EDS-4) Orifice, 1.0 mm (EDS-4) Alignment Pin
Valve w/spring
Valve w/spring
..
ZF INDUSTRIES, INC
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
©2003 ZF Indnstries, Inc
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FUFLA VW
Housing 1
ZF Industries
91
Position # 50.010 50.020 50.030 50.036 50.050 50.060 50.070 50.100 50.130 50.140 50.220 50.230 50.240 50.250 50.300 50.310
Description Housing 1 Selector Valve Clutch Valve E Spring Cup
Damper Spring Clutch E Damper Piston Clutch E Stop Plate
Main Pressure Valve
Main Pressure Valve Spring Pressure Relief Valve Traction Valve 5-4
Traction Valve Spring 5-4 Plug
Support Plate Clutch Valve A Spring Cup
Position # 50.320 50.330 50.340 50.360 50.370 50.440 50.450 50.470 50.490 50.500 50.520 50.530 50.550 50.570 50.600
50.020
SHP19FUFLA
Description
Damper Piston Clutch A Damper Spring Clutch A Stop Plate
Clutch Valve G
Clutch Valve Spring G Holding Valve G Holding Valve Spring G Support Plate
Clutch Valve C
Clutch Valve Spring C Holding Valve Clutch C Holding Valve Spring C Support Plate
Cover
Torx Screw, M5x18
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
AIl Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
©2003 ZF Industries, Inc.
Passenger Car Transmission Group
Valve Body Diagrams - 5HP19FLlFLA VW
Housing 2
ZF Industries
92
51.40 4 YIIf 51.030
jf 51~
I
51.050
Position # 51.010 51.030 51.040 51.050 51.080 51.090 51.104 51.110 51.140 51.170 51.190 51.230 51.240 51.250 51.260 51.264 51.270
Description Housing 2
Pressure Reduction Valve 1 Pressure Reduction Valve Spring 1 Support Plate
Shift Valve 1
Shift Spring 1
Plug
Support Plate
Shift Valve 2
Shift Spring 2
Support Plate
Reverse Gear Valve Reverse Gear Valve Spring Support Plate
Clutch Valve F
Spring Cup
Damper Spring Clutch F
Position # 51.300 51.302 51.304 51.320 51.360 51.450 51.460 51.470 51.480 51.490 51.498 51.500 51.510 51.520 51.530 51.540 51.560
5 HP 19 FU FLA
Description
Damper Piston Clutch F O-ring
Plug
Locking Wire Stop Plate Clutch Valve D Spring Cup
Damper Spring Outer Clutch D Damper Spring Inner Clutch D Damper Piston D
O-ring
Plug
Locking Wire Stop Plate Shift Valve 3 Shift Spring 3 Plug
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSivIISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Valve Body Diagrams - 5HP19FLlFLA vw
93
Housing 2 (continued)
Position # 51.570 51.580 51.590 51.612 51.620 51.630 51.650 51.660 51.680 51.680/020 51.700 51.710
5 HP 19 FUFLA
Description Support Plate
Control Valve for Torque Converter Pressure Control Valve Spring
Support Plate
Traction Valve
Traction Valve Spring
Support Plate
Solenoid
Pressure Regulator O-ring
Fixing Plate
Torx Screw, M5x12
Solenoids (as pictured left to right): MV-1, EDS-2, EDS-4, EDS-3, MV-2, MV-3
E-mail: passcarinfo@zf.com
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
'lJ ....•••
~(
ZF Industries
Valve Body Diagrams - 5HP19FUFLA vw
WK Housing
Position # 53.010 53.020 53.030 53.080 53.090 53.096 53.100 53.104 53.110 53.130 53.140 53.160 53.170
94
r
53.010
I
!
l
53.020
I ~
53.030'" y~
I ./P' 53130 /~~
~3140~~ •
53'160_~' ~ 53.080 ~
• ~3'090 ~ 53.096
• .. I
I 53.104
I 53.100
I 53.110
53.170
5 HP 19 FUFLA
l-
l
Description WK. Housing
Traction Valve Spring 4-5 Traction Valve 4-5
Torque Converter Lock-up Clutch Valve Spring Torque Converter Lock-up Clutch Valve Lubrication Valve
Lubrication Valve
Stop Plate
Lubrication Valve Spring
Torque Converter Pressure Valve Torque Converter Pressure Valve Spring Cover
Torx Screw, M5x18
L _".'
I L...,
E-mail: passcarinfo@zf.com
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Valve Body Diagrams - 5HP19FLlFLA vw
95
Modulation Housing
Position # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110 54.120 54.1201020 54.130 54.140
54r~ t;;;/-Y 54.b50
I
54.036
5 HP 19 FUFLA
Description Modulation Housing
Modulation Pressure Valve Spring Modulation Pressure Valve Modulation Pressure Piston Spring Modulation Pressure Piston
Plug
Support Plate Orifice, 1.2 mm Stop Plate
Pressure Reduction Valve 2 Pressure Reduction Valve Spring 2 Support Plate
Pressure Regulator
O-ring
Fixing Plate
Torx Screw, M5x12
E-mail: passcarinfo@zf.com
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
Oil Flow Diagram Legend - 5HP19FLlFLA VW
.~
c "'VI
~..,
.ow
l~ ,)I ..
. '" oow
" " N<
ZF Industries
96
L
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
All Rights Reserved
For Reference Only
E-mail: passcarinfo@zf.com
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA vw
Park
0~·X-n.1--J
,---=-=----'
.\~-+----~~~--.-.
97
ZF INDUSTRIES. INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA VW
98
Reverse
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
Oil Flow Diagram - 5HP19FLlFLA VW
Neutral
ZF Industries
99
•
ZF INDUSTRlES. INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
®2003 ZF Industries, Inc
· Passenger Car
Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA VW
100
Drive, 1 st Gear
-! ;
i e)f-----1c-------t---t---.
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA vw
101
Drive, 2nd Gear
- ..
•
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zfcom
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA VW
102
Drive, 3rd Gear
•
-"111111'
I l
L_. _
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA vw
103
Drive, 4th Gear
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@200J ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA VW
104
Drive, s" Gear
•
- ~'
i- - .
~=
! -"'-4
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©200J ZF Industries, Inc
-
Passenger Car Transmission Group
ZF Industries
Oil Flow Diagram - 5HP19FLlFLA vw
105
Drive, 5-4 Overlap Shift
..
x
: I
.~) .• __ - - x - 4- - - -
M~_
~III'
~~III'~
L _
i- co] .... -
i
t- l"---~
l~
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
@2003 ZF Industries, Inc
Passenger Car Transmission Group
ZF Industries
Solenoid Logic - 5HP19FLlFLA VW
106
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W
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0 II II -n II
C. a: z c:i c:i c:i c:i c:i N c:i .3 z -
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©200J ZF Industries, Inc
Passenger Car Transmission Group
II
.
ZF Industries
Valve Body Diagrams - 5HP19HL I HLA Porsche
107
Channel Plate
II
-27220
"I
5HP19HUHLA
Position # Description Position # Description
27.010 Channel Plate 27.154 Orifice (solid)
27.020 Inductive Sensor 27.156 Orifice, 0.6 mm
27.030 Torx Screw, M5x40 27.160 Orifice, 1.2 mm
27.050 Spacer 27.170 Orifice, 1.7 mm
27.070 Screen 27.180 Orifice, 1.0 mm
27.090 Check Valve 27.188 Damper Piston
27.094 Check Valve 27.190 Orifice, 1.0 mm
27.100 Ball 27.198 Damper Piston
27.110 Orifice, 1.9 mm 27.200 Orifice, 1.0 mm
27.120 Orifice, 1.7 mm 27.208 Damper Piston
27.130 Orifice, 1.2 mm 27.210 Orifice, 1.0 mm
27.134 Orifice, 2.5 mm 27.220 Gasket
27.140 Orifice, 1.0 mm 27.230 Intermediate Sheet
27.144 Orifice, 2.5 mm 27.250 Torx Screw, M5x60
27.150 Orifice, 1.0 mm 27.260 Torx Screw, M5x60 ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
Passenger Car Transmission Group I
Valve Body Diagrams - 5HP19HL I HLA Porsche
Channel Plate (continued)
-27.220
Position # 27.270 27.274 27.280 27.290 27.340 27.340/116 27.350 27.360
Description
Torx Screw, M5x40 Fixing Plate Alignment Pin
Torx Screw, M6x44 . Wire Harness
O-ring
Cable Terminal Clip
Position # 27.390 27.400 27.410 27.420 27.4201020 27.440 27.700
ZF Industries
108
v-
\
r
,
i-
I ...
5 HP 19 HU HLA
Description Retaining Clamp Torx Screw, M6x30 Torx Screw, M6x60 Filter
O-ring
Torx Screw, M5x12 Protective Cap
(for shipping purposes)
.. (
..
'.
ZF INDUSTRIES, INC.
PASSENGER CAR TRANSMISSION DEPARTMENT
E-mail: passcarinfo@zf.com
All Rights Reserved
For Reference Only
©2003 ZF Industries, Inc
•
•