Section Six

MIG spares

Binzel 178

Tweco 184

Bernard 188

Fronius 190

Python 206

Cobra 206

MIG Guns 207

Submerged Arc Welding 208

177
 Binzel

BINZEL M5 / M6 CONTACT TIPS

SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Thread Body Use Wire Ø

Size Size
140 0002 Contact Tip M5 5mm MINI 0.6mm
140 0037 Contact Tip M5 5mm MINI 0.8mm
140 0164 Contact Tip M5 5mm MINI 0.9mm

140 0008 Contact Tip Small M6 6mm STEEL 0.6mm

140 0059 Contact Tip Small M6 6mm STEEL 0.8mm
140 0177 Contact Tip Small M6 6mm STEEL 0.9mm
140 0253 Contact Tip Small M6 6mm STEEL 1.0mm
140 0387 Contact Tip Small M6 6mm STEEL 1.2mm
140 0005 Contact Tip M6 8mm STEEL 0.6mm
140 0051 Contact Tip M6 8mm STEEL 0.8mm
140 0169 Contact Tip M6 8mm STEEL 0.9mm
140 0242 Contact Tip M6 8mm STEEL 1.0mm
140 0379 Contact Tip M6 8mm STEEL 1.2mm

141 0001 Contact Tip ALI M6 8mm ALUM 0.8mm

141 0004 Contact Tip ALI M6 8mm ALUM 0.9mm
141 0006 Contact Tip ALI M6 8mm ALUM 1.0mm
141 0072 Contact Tip ALI M6 8mm ALUM 1.2mm
141 0020 Contact Tip ALI M6 8mm ALUM 1.6mm

140 0054 Contact Tip CCZ M6 8mm H/DUTY 0.8mm

140 0172 Contact Tip CCZ M6 8mm H/DUTY 0.9mm
140 0245 Contact Tip CCZ M6 8mm H/DUTY 1.0mm
140 0382 Contact Tip CCZ M6 8mm H/DUTY 1.2mm
140 0558 Contact Tip CCZ M6 8mm H/DUTY 1.6mm
BINZEL M8 CONTACT TIPS

Part No. Product Thread Body Use Wire Ø

Size Size
140 0114 Contact Tip M8 10mm STEEL 0.8mm
140 0214 Contact Tip M8 10mm STEEL 0.9mm
140 0313 Contact Tip M8 10mm STEEL 1.0mm
140 0442 Contact Tip M8 10mm STEEL 1.2mm
140 0587 Contact Tip M8 10mm STEEL 1.6mm
140 0653 Contact Tip M8 10mm STEEL 2.0mm

141 0043 Contact Tip ALI M8 10mm ALUM 0.9mm

141 0008 Contact Tip ALI M8 10mm ALUM 1.0mm
141 0015 Contact Tip ALI M8 10mm ALUM 1.2mm
141 0022 Contact Tip ALI M8 10mm ALUM 1.6mm

140 0117 Contact Tip CCZ M8 10mm H/DUTY 0.8mm

140 0217 Contact Tip CCZ M8 10mm H/DUTY 0.9mm
140 0316 Contact Tip CCZ M8 10mm H/DUTY 1.0mm
140 0445 Contact Tip CCZ M8 10mm H/DUTY 1.2mm
140 0536 Contact Tip CCZ M8 10mm H/DUTY 1.4mm
140 0590 Contact Tip CCZ M8 10mm H/DUTY 1.6mm
140 0656 Contact Tip CCZ M8 10mm H/DUTY 2.0mm
178
Binzel
BINZEL MB15 GUN (150Amp) Uses
M6 6mm Contact Tips Only
Part No. Product
002 0078 Tip Holder
002 0058 Nozzle Spring
002 0050 Head Insulator
145 0075 Nozzle Conical
145 0002 Nozzle Parallel
145 0168 Nozzle Spot
002 0009 Swan Neck
BINZEL MB24 GUN (220Amp) Uses
M6 8mm Contact Tips Only
Part No. Product
142 0003 Tip Holder
GD24 Gas Diffuser-Red Rubber
012 0183 Gas Diffuser-White
145 0080 Nozzle Conical
145 0047 Nozzle Parallel
012 0001 Swan Neck
BINZEL MB25 GUN (200Amp) Uses
M6 8mm & M8 10mm Contact Tips
Only
Part No. Product
142 0001 Tip Holder M6
142 0015 Tip Holder M8
003 0013 Nozzle Spring
145 0076 Nozzle Conical
145 0042 Nozzle Parallel
145 0169 Nozzle Spot
004 0012 Swan Neck
BINZEL MB26 GUN (250Amp) Uses
M6 8mm Contact Tips Only
Part No. Product
142 0007 Tip Holder
018 0004 Gas Diffuser-White
145 0085 Nozzle Conical
145 0051 Nozzle Parallel
145 0132 Nozzle Small
018 0001 Swan Neck
BINZEL MB36 GUN (290Amp) Uses
SECTION SIX – MIG TORCHES AND SPARES
M6 8mm & M8 10mm Contact Tips
Only
Part No. Product
142 0005 Tip Holder M6
142 0020 Tip Holder M8
014 0261 Gas Diffuser-White
014 0026 Gas Diffuser-Black HD
145 0078 Nozzle Conical
145 0045 Nozzle Parallel
014 0006 Swan Neck
BINZEL MB38 GUN (360Amp) Uses
M8 10mm Contact Tips Only
Part No. Product
142 0073 Tip Holder
030 0145 Gas Diffuser-White
030 0037 Gas Diffuser-Black HD
145 0085 Nozzle Conical
145 0051 Nozzle Parallel
145 0132 Nozzle Small
317 0001 Swan Neck
BINZEL MB40 GUN (360Amp) Uses
M8 10mm Contact Tips Only
Part No. Product
142 0021 Tip Holder
015 0021 Gas Diffuser-White
015 0023 Gas Diffuser-Ceramic
145 0079 Nozzle Conical
015 0001 Swan Neck
BINZEL MB501 GUN W/C (500Amp)
Uses M8 10mm Contact Tips Only
Part No. Product
142 0022 Tip Holder
030 0145 Gas Diffuser-White
030 0037 Gas Diffuser-Black HD
145 0085 Nozzle Conical
145 0051 Nozzle Parallel
145 0132 Nozzle Small
034 0001 Swan Neck
179
 Binzel

BINZEL NOZZLES
SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Gun Type

145 0011 Gas Nozzle / Shroud MB12 / 14 Conical
145 0075 Gas Nozzle / Shroud MB15 Conical
145 0123 Gas Nozzle / Shroud MB15 Conical Small
145 0080 Gas Nozzle / Shroud MB24 Conical
145 0076 Gas Nozzle / Shroud MB25 Conical
145 0085 Gas Nozzle / Shroud MB26 / 38 / 501 Conical
145 0078 Gas Nozzle / Shroud MB36 Conical
145 0079 Gas Nozzle / Shroud MB40 Conical
145 0002 Gas Nozzle / Shroud MB15 Parallel
145 0047 Gas Nozzle / Shroud MB24 Parallel
145 0042 Gas Nozzle / Shroud MB25 Parallel
145 0051 Gas Nozzle / Shroud MB26 / 38 / 501 Parallel
145 0045 Gas Nozzle / Shroud MB36 Parallel
145 0168 Gas Nozzle / Shroud MB15 Spot
145 0169 Gas Nozzle / Shroud MB25 Spot
145 0132 Gas Nozzle / Shroud MB26 / 38 / 501 Small
180
Binzel

BINZEL NOZZLES SPRINGS

SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Gun Type
002 0058 Nozzle Spring MB15
003 0013 Nozzle Spring MB25

BINZEL TIP HOLDERS

Part No. Product Gun Type
002 0078 Tip Holder MB15
142 0003 Tip Holder MB24
142 0001 Tip Holder MB25
142 0015 Tip Holder MB25 M8
142 0007 Tip Holder MB26
142 0005 Tip Holder MB36 M6
142 0020 Tip Holder MB36 M8
142 0073 Tip Holder MB38
142 0021 Tip Holder MB40
142 0022 Tip Holder MB501 M8

181
 Binzel

BINZEL DIFFUSERS
SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Gun Type

002 0050 Head MB15 Black
Insulator Standard

GD24 Gas Diffuser MB24 Red Rubber

012 0183 Gas Diffuser MB24 White

Standard

018 0116 Gas Diffuser MB26 White

Standard

014 0261 Gas Diffuser MB36 White

Standard

014 0026 Gas Diffuser MB36 Black Heavy

Duty

030 0145 Gas Diffuser MB38 / 501 White

Standard

030 0037 Gas Diffuser MB38 / 501 Black

Heavy Duty

015 0021 Gas Diffuser MB40 White

Standard
182
Binzel

BINZEL GUIDE TUBES

SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Size
129 0125 Guide Tube 1.5x150mm
129 0163 Guide Tube 1.5x200mm
129 0189 Guide Tube 1.5x500mm
129 0258 Guide Tube 2.0x130mm
129 0313 Guide Tube 2.0x200mm
129 0361 Guide Tube 2.0x500mm
129 0395 Guide Tube 3.0x200mm
129 0412 Guide Tube 3.0x500mm
129 0461 Guide Tube 200mm Brass
129 0473 Guide Tube 500mm Brass
001 0305 Guide Tube-Neckliner 1.2mm Brass
001 0304 Guide Tube-Neckliner 1.6mm Brass

BINZEL SWAN NECKS

Part No. Product Gun Type
002 0009 Swan Neck MB15

012 0001 Swan Neck MB24

004 0012 Swan Neck MB25

018 0001 Swan Neck MB26

014 0006 Swan Neck MB36

317 0001 Swan Neck MB38

015 0001 Swan Neck MB40

034 0001 Swan Neck MB501

183
 Binzel

BINZEL LINERS
SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Wire Size Length Use Colour

(mm) (m)
122 0075 Liner-Steel 2.0 4 W/cooled
122 0073 Liner-Steel 2.0 3 W/cooled
123 0002 Liner-Insulated (MB14) 0.8 3 D/connect White
124 0011 Liner-Insulated 0.9 3 Steel Blue
124 0012 Liner-Insulated 0.9 4 Steel Blue
124 0015 Liner-Insulated 0.9 5 Steel Blue
124 0026 Liner-Insulated 1.2 3 Steel Red
124 0031 Liner-Insulated 1.2 4 Steel Red
124 0035 Liner-Insulated 1.2 5 Steel Red
124 0041 Liner-Insulated 1.6 3 Steel Yellow
124 0042 Liner-Insulated 1.6 4 Steel Yellow
124 0044 Liner-Insulated 1.6 5 Steel Yellow
124 0053 Liner-Insulated 2.4 4 Steel Green
126 0005 Liner-Teflon 0.9 3 Alum Blue
126 0008 Liner-Teflon 0.9 4 Alum Blue
126 0021 Liner-Teflon 1.2 3 Alum Red
126 0026 Liner-Teflon 1.2 4 Alum Red
126 0028 Liner-Teflon 1.2 5 Alum Red
126 0030 Liner-Teflon 1.2 8 Alum Red

Tweco

TWECO CONTACT TIPS

Part No. Product Wire Use Torch Model

Size(mm)
11-23 Contact Tip 0.6 Steel No 1
11-30 Contact Tip 0.8 Steel No 1
11-35 Contact Tip 0.9 Steel No 1
11-40 Contact Tip 1.0 Steel No 1
11-45 Contact Tip 1.2 Steel No 1
14-23 Contact Tip 0.6 Steel No 2 & 4
14-30 Contact Tip 0.8 Steel No 2 & 4
14-35 Contact Tip 0.9 Steel No 2 & 4
14-40 Contact Tip 1.0 Steel No 2 & 4
14-45 Contact Tip 1.2 Steel No 2 & 4
14-116 Contact Tip 1.6 Steel No 2 & 4
14-564 Contact Tip 2.0 Steel No 2 & 4
14H-30 Contact Tip 0.8 Heavy Duty No 4
14H-35 Contact Tip 0.9 Heavy Duty No 4
14H-40 Contact Tip 1.0 Heavy Duty No 4
14H-45 Contact Tip 1.2 Heavy Duty No 4
14H-52 Contact Tip 1.3 Heavy Duty No 4
14H-116 Contact Tip 1.6 Heavy Duty No 4
14H-564 Contact Tip 2.0 Heavy Duty No 4
14AH-364 Contact Tip 1.2 Alum No 4
14AH-116 Contact Tip 1.6 Alum No 4
15H-35 Contact Tip 0.9 Heavy Duty No 5
15H-40 Contact Tip 1.0 Heavy Duty No 5
15H-45 Contact Tip 1.2 Heavy Duty No 5
15H-116 Contact Tip 1.6 Heavy Duty No 5
15H-564 Contact Tip 2.0 Heavy Duty No 5
15H-332 Contact Tip 2.4 Heavy Duty No 5
15H-764 Contact Tip 2.8 Heavy Duty No 5
184
Tweco

TWECO NOZZLES

SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Diameter Torch Model
(mm)
21-50F Nozzle Fixed 13 No 1
22-62 Nozzle Adjustable 16 No 2
24A50 Nozzle Adjustable 13 No 4
24A62 Nozzle Adjustable 16 No 4
24A75 Nozzle Adjustable 20 No 4
24AH62 Nozzle Adjustable H/D 16 No 4
24CT50S Nozzle Fixed H/D Short 13 No 4
24CT62S Nozzle Fixed H/D Short 16 No 4
24CT75S Nozzle Fixed H/D Short 20 No 4
24CT62R Nozzle Fixed H/D Std 16 No 4
24CT75R Nozzle Fixed H/D Std 20 No 4
25CT62 Nozzle Fixed H/D Std 16 No 5
25CT75 Nozzle Fixed H/D Std 20 No 5

185
 Tweco

TWECO INSULATORS
SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Torch Model

32 Insulator Std No 2
34A Insulator Std No 4
34CT Insulator Heavy Duty No 4
35CT Insulator Heavy Duty No 5

TWECO GAS DIFFUSERS

Part No. Product Size (mm) Torch Model
35-50 Gas Diffuser Mini / 195
51 Gas Diffuser No 1
52 Gas Diffuser No 2
52FN Gas Diffuser No 2
54A Gas Diffuser No 4
55 Gas Diffuser 1.6 – 2.0 No 5
55SW Gas Diffuser 0.9 – 1.2 No 5
55H Gas Diffuser 2.4 – 3.2 No 5
X54 Adaptor-Eliminator 450 to No 4

TWECO LINERS
Part No. Product Wire Size (mm) Use Torch Model
35-40-15 Liner 0.6 - 0.8 Steel Mini / 195
45-40-15 Liner 1.0 – 1.2 Steel CIG 275
42-3035-15 Liner 0.6 – 0.9 Steel No 2
42-4045-15 Liner 1.0 – 1.2 Steel No 2
44-3545-15 Liner 0.9 – 1.2 Steel No 4
44-116-15 Liner 1.6 Steel No 4
44-564-15 Liner 2.0 Steel No 4
45-3545-15 Liner 0.9 – 1.2 Steel No 5
45-116-15 Liner 1.6 Steel No 5
45-564-15 Liner 2.0 Steel No 5
45H-332-15 Liner 2.4 Steel No 5
45H-764-15 Liner 2.8 Steel No 5
44T-3545-15 Liner – Supa – Teflon 1.2 Alum No 4
44T-116-15 Liner – Supa – Teflon 1.6 Alum No 4
44N-3545-15 Liner – Nylon 0.9 – 1.2 Alum No 4
44N-116-15 Liner – Nylon 1.6 Alum No 4
45N-116-15 Liner – Nylon 1.6 Alum No 5
186
Tweco

TWECO SWAN NECKS

SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Torch Model
62A45 Swan Neck 45° No 2
62A60 Swan Neck 60° No 2
64A45 Swan Neck 45° No 4
64A60 Swan Neck 60° No 4
64A45J Swan Neck Heavy Duty 45° No 4
64A60J Swan Neck Heavy Duty 60° No 4
65–45 Swan Neck 45° No 5
65-60 Swan Neck 60° No 5
65-45J Swan Neck Heavy Duty 45° No 5
65-60J Swan Neck Heavy Duty 60° No 5

TWECO SPARE PARTS

Part No. Product Size Torch Model
72A Neck Insulator No 2
74A Neck Insulator No 4
75 Neck Insulator No 5
82 Handle No 2
84A Handle No 4
85 Handle No 5
92 Switch No 2
94R Switch No 4 & 5
94C Switch – Contacts No 4 & 5
350R-90 Switch & Robot 195 / 275
35-90 Trigger Genuine Mini
142-6 Boot – Torch End 6” No 2
142-12 Boot – Torch End 12” No 2
144-6 Boot – Torch End 6” No 4
144-12 Boot – Torch End 12” No 4
145-6 Boot – Torch End 6” No 5
145-12 Boot – Torch End 12” No 5
232-12 Boot – Machine End 12” No 2
234-12 Boot – Machine End 12” No 4
235-12 Boot – Machine End 12” No 5
224 O Ring No 4
225 O Ring No 5
187
 BERNARD

BERNARD CONTACT TIPS

SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Wire Size (mm)

7497 Contact Tip Short 0.6
7488 Contact Tip Short 0.8
7489 Contact Tip Short 0.9
7496 Contact Tip Short 1.0
7490 Contact Tip Short 1.2
7498 Contact Tip Short 1.4
7491 Contact Tip Short 1.6
7492 Contact Tip Short 2.0
7493 Contact Tip Short 2.4
1588 Contact Tip Long 0.8
1589 Contact Tip Long 0.9
1596 Contact Tip Long 1.0
1590 Contact Tip Long 1.2
1598 Contact Tip Long 1.4
1591 Contact Tip Long 1.6
1592 Contact Tip Long 2.0
4281 Contact Tip Pipeline 0.9
4282 Contact Tip Pipeline 1.2
4283 Contact Tip Pipeline 1.3
4381A Contact Tip Pipeline Long 0.9
4382A Contact Tip Pipeline Long 1.2

BERNARD TIP HOLDERS

Part No. Product Amps
4335 Tip Holder Short 300
4435 Tip Holder Short 400
4235 Tip Holder Long 300
4635 Tip Holder Long 400

BERNARD NOZZLES
Part No. Product Amps
4391 Nozzle Straight 300
4491 Nozzle Straight 400
4392 Nozzle Tapered 300
4492 Nozzle Tapered 400
4295 Nozzle Pipeline 300
4395A Nozzle Pipeline Long 300
188
BERNARD

BERNARD LINERS

SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Wire Size (mm) Amps
43015 Liner 0.8 300
43115 Liner 1.2 300
43215 Liner 1.6 300
44115 Liner 1.2 400
44215 Liner 1.6 400
44315 Liner 2.0 400
BE44315 Liner – Genuine 2.0 400
43115X Liner Nylon 1.2 300
44215X Liner Nylon 1.2 400
43T115 Liner Teflon 1.2 300
44T115 Liner Teflon 1.2 400
QJLN116 Jump Liner 1.2 – 1.6 –

BERNARD SPARES
Part No. Product Amps
4323 Rubber Neck Insulator 300
4423 Rubber Neck Insulator 400
4061 Insulator – Bakerlite 300
QT345 Body Tube Assembly 300
QT545 Body Tube Assembly 300
5662 Trigger Assembly 300
4422 Trigger Assembly 400

189
 FRONIUS AL 3000 / AW 4000 WEARING PARTS

AL 3000/ AW 4000 Wearing Parts

SECTION SIX – MIG TORCHES AND SPARES

Part-number Description
42.0100.1014 AL3000 Insulating Ring
42.0100.1010 AW4000 Insulating Ring
42.0001.2930 AL3000 / AW4000 / RA300
Fixing Sleeve
42.0001.5084 AL3000 / AW4000 Nozzle
Stock M8
42.0001.2911 Contact Tip CuCrZr 0.8 M8
42.0001.3082 Contact Tip CuCrZr 0.9 M8
42.0001.2912 Contact Tip CuCrZr 1.0 M8
42.0001.2913 Contact Tip CuCrZr 1.2 M8
42.0001.5096 AL3000 / AW4000 Gas
Nozzle D22/D13x67
42.0001.5151 AL3000 / AW4000 Gas
Nozzle D22/D11x67

FRONIUS AL 4000 / AW 5000 WEARING PARTS

AL 4000 / AW 5000 Wearing Parts

Part-number Description
42.0100.1018 AL4000 Insulating Ring
42.0100.1016 AW5000 Insulating Ring
(Pushpull Torch Neck)
42.0001.2970 AL4000 / AW5000 / RA500
Fixing Sleeve
42.0001.5122 AL4000 / AW5000 Nozzle
Stock M10x 1.25
42.0100.1007 Spatter Guard
42.0001.1576 Contact Tip CrCrZr 0.8
M10x1.25
42.0001.3277 Contact Tip CrCrZr 0.9
M10x1.25
42.0001.1577 Contact Tip CrCrZr 1.0
M10x1.25
42.0001.1578 Contact Tip CrCrZr 1.2
M10x1.25
42.0001.1930 Contact Tip CrCrZr 1.4
M10x1.25
42.0001.1579 Contact Tip CrCrZr 1.6
M10x1.25
42.0001.2314 Contact Tip CrCrZr 1.8
M10x1.25
42.0001.5127 AL4000 / AW5000 Gas
Nozzle D25/D20x79
42.0001.5128 AL4000 / AW5000 Gas
Nozzle D25/D17x79
42.0001.5130 AL4000 / AW5000 Gas
Nozzle Solid D25/D17x79
42.0001.5129 AL4000 / AW5000 Gas
Nozzle D25/D15x79
42.0001.5155 AL4000 / AW5000 Gas
Nozzle D25/D17x85 TIME
190
FRONIUS AW 7000 WEARING PARTS

AW 7000 wearing parts

SECTION SIX – MIG TORCHES AND SPARES

Part-number Description
42.0400.1003 AW7000 Cap Nut M18x1.5
42.0100.0128 AW7000 Connection Ring
42.0300.0016 AW7000 Sealing Round
ID15x3 O Ring
42.0100.0417 AW7000 Hole Ring
42.0100.0418 AW7000 Insulation Ring
42.0001.1576 Contact Tip CuCrZr 0.8
M10x1.25
42.0001.3277 Contact Tip CuCrZr 0.9
M10x1.25
42.0001.1577 Contact Tip CuCrZr 1.0
M10x1.25
42.0001.1578 Contact Tip CuCrZr 1.2
M10x1.25
42.0001.1930 Contact Tip CuCrZr 1.4
M10x1.25
42.0001.1579 Contact Tip CuCrZr 1.6
M10x1.25
42.0001.2314 Contact Tip CuCrZr 1.8
M10x1.25
42.0001.1662 Contact Tube CrCrZr 2.0
M10x1.25
44.0350.1698 AW7000 Double Casing Gas
Nozzle D28/D17x82
44.0350.1749 AW7000 Double Casing Gas
Nozzle D28/D17x75
44.0350.1699 TIME Double Casing Gas
Nozzle D28/D17x90

ROBACTA 280 WEARING PARTS

Robacta 280 wearing parts

Part-number Description
42.0400.1014 RA280 Mounting Nut
42.0100.0449 RA280 Insulation Ring
42.0001.5044 RA280 Nozzle Stock
42.0100.0134 RA280 Spatter Guard
42.0001.2911 Contact Tip CuCrZr 0.8 M8
42.0001.3082 Contact Tip CuCrZr 0.9 M8
42.0001.2912 Contact Tip CuCrZr 1.0 M8
42.0001.2913 Contact Tip CuCrZr 1.2 M8
42.0001.5041 RA280 Gas Nozzle Thread-Type D25/D13x43
42.0001.5042 RA280 Gas Nozzle Thread-Type D25/D13x48
191
 ROBACTA 300 WEARING PARTS

Robacta 300 Wearing Parts

SECTION SIX – MIG TORCHES AND SPARES

Part-number Description
42.0001.2930 L3000 / AW4000 / RA300 Fixing Sleeve
42.0100.0425 RA3000 Insulation Sleeve
42.0001.2911 Contact Tip CuCrZr 0.8 M8
42.0001.3082 Contact Tip CuCrZr 0.9 M8
42.0001.2912 Contact Tip CuCrZr 1.0 M8
42.0001.2913 Contact Tip CuCrZr 1.2 M8
42.0001.2931 RA300 Gas Nozzle D22/D13x72
42.0001.2932 RA300 Gas Nozzle D22/D13x67
42.0001.2933 RA300 Gas Nozzle D22/D15x72
42.0001.5160 RA300 Gas Nozzle D22/D11x67
42.0001.2985 RA300 Gas Nozzle Thread-Type 15x72
42.0001.2986 RA300 Fixing Nut

ROBACTA 500 WEARING PARTS

Robacta 500 wearing parts

Part-number Description
42.0001.2970 L4000 / AW5000 / RA500 Fixing Sleeve
42.0100.0432 RA500 Insulation Sleeve
42.0001.1576 Contact Tip CuCrZr 0.8 M10x1.25
42.0001.3277 Contact Tip CuCrZr 0.9 M10x1.25
42.0001.1577 Contact Tip CuCrZr 1.0 M10x1.25
42.0001.1578 Contact Tip CuCrZr 1.2 M10x1.25
42.0001.1930 Contact Tip CuCrZr 1.4 M10x1.25
42.0001.1579 Contact Tip CuCrZr 1.6 M10x1.25
42.0001.2314 Contact Tip CuCrZr 1.8 M10x1.25
42.0001.2968 RA500 Gas Nozzle D25/D17x79
42.0001.2969 RA500 Gas Nozzle D25/D17x74
42.0001.5190 RA500 Gas Nozzle D25/D15x77
42.0001.5192 RA500 Gas Nozzle D25/D13x77.5
42.0001.2994 RA500 Gas Nozzle Thread-Type D25/D17x79
42.0001.2940 RA500 Gas Nozzle Thread-Type D25/D15x79
42.0001.2995 RA500 Fixing Nozzle
192
ROBACTA 700 / ROBACTA 700 TIME WEARING PARTS

Robacta 700 / TIME wearing parts

SECTION SIX – MIG TORCHES AND SPARES

Part-number Description
42.0400.1003 AW700 0 / RA700 Cap Nut M18x1.5
42.0100.0128 AW7000 / RA700 Connection Ring
42.0300.0016 AW7000 / RA700 Sealing Round ID15x3
42.0100.0417 AW7000 / RA700 Hole Ring
42.0100.0418 AW7000 / RA700 Insulation Sleeve
42.0001.1576 Contact Tip CuCrZr 0.8 M10x1.25
42.0001.3277 Contact Tip CuCrZr 0.9 M10x1.25
42.0001.1577 Contact Tip CuCrZr 1.0 M10x1.25
42.0001.1578 Contact Tip CuCrZr 1.2 M10x1.25
42.0001.1930 Contact Tip CuCrZr 1.4 M10x1.25
42.0001.1579 Contact Tip CuCrZr 1.6 M10x1.25
42.0001.2314 Contact Tip CuCrZr 1.8 M10x1.25
42.0001.5057 Contact Tip CuCrZr 1.0 M10x1.25 with Liner Location
42.0001.5058 Contact Tip CuCrZr 1.2 M10x1.25 with Liner Location
42.0001.5059 Contact Tip CuCrZr 1.4 M10x1.25 with Liner Location
42.0001.5060 Contact Tip CuCrZr 1.6 M10x1.25 with Liner Location
42.0001.5061 Contact Tip CuCrZr 1.8 M10x1.25 with Liner Location
44.0350.1698 AW7000 / RA700 Gas Nozzle D28/D17x82
44.0350.1749 AW7000 / RA700 Gas Nozzle D28/D17x75
44.0350.1699 TIME Double Casing Gas Nozzle D28/D17x90

LINERS FOR STEEL WIRE, GAS & WATER-COOLED MANUAL TORCHES

Steel wire for gas-cooled torches
Wire Diameter in mm 0.8 1.0 1.2 1.6
Inner Liners (inside Ø x wall thickness) 1.3 x 1.2 1.5 x 1.2 1.9 x 1.2 2.9 x 1.0
Manual torch gas-cooled Euro-connection
Part-number Description
42.0404.0282 Steel Inner Liner 0.8/3.5m/E
42.0404.0283 Steel Inner Liner 0.8/4.5m/E
42.0404.0285 Steel Inner Liner 1.0/3.5m/E
42.0404.0286 Steel Inner Liner 1.0/4.5m/E
42.0404.0287 Steel Inner Liner 1.2/3.5m/E
42.0404.0288 Steel Inner Liner 1.2/4.5m/E
42.0404.0289 Steel Inner Liner 1.6/3.5m/E
42.0404.0290 Steel Inner Liner 1.6/4.5m/E
Steel wire for water-cooled torches
Wire Diameter in mm 0.8 1.0 1.2 1.6
Inner Liners (inside Ø x wall thickness) 1.3 x 1.2 1.6 x 1.1 2.0 x 1.0 2.9 x 1.05
Manual torch water-cooled Euro-connection
Part-number Description
42.0404.0222 Bare Steel Inner Liner 0.8/3.5m/E
42.0404.0223 Bare Steel Inner Liner 0.8/4.5m/E
42.0404.0295 Bare Steel Inner Liner 1.0/3.5m/E
42.0404.0296 Bare Steel Inner Liner 1.0/4.5m/E
42.0404.0226 Bare Steel Inner Liner 1.2/3.5m/E
42.0404.0227 Bare Steel Inner Liner 1.2/4.5m/E
42.0404.0230 Bare Steel Inner Liner 1.6/3.5m/E
42.0404.0231 Bare Steel Inner Liner 1.6/4.5m/E
Fronius Guide Tube
42.0001.1278 Fronius Guide Tube Brass 113mm 2700/4000/5000 inside Euro
193
 LINERS FOR ALUMINIUM / STAINLESS / BRONZE WIRE / MANUAL TORCHES

Al / CrNi / CuSi wire for gas-cooled torches

SECTION SIX – MIG TORCHES AND SPARES

Wire Diameter in mm 0.6 - 1.0 1.2 1.6

Inner Liners (inside Ø x wall thickness) 1.5 x 1.5 2.0 x 1.25 2.5 x 1.0
Manual torch gas- and water-cooled Euro-connection
Part-number Description
44.0350.1635 Graphite/P.A. Inner Liner 1.2/3.5m/E with Brass Neck
44.0350.1653 Graphite/P.A. Inner Liner 1.2/4.5m/E with Brass Neck
44.0350.1638 Graphite/P.A. Inner Liner 1.6/3.5m/E with Brass Neck
44.0350.1658 Graphite/P.A. Inner Liner 1.6/4.5m/E with Brass Neck
B001.0305 Brass Neck Liner Threaded 1.2
B001.0304 Brass Neck Liner Threaded 1.6

LINERS FOR PULLMIG TORCHES

Steel wire for gas & watercooled torches

Wire Diameter in mm 0.6 - 1.6
Inner Liners (inside Ø x wall thickness) 2.9 x 1.0
Pullmig gas & water-cooled torches for Euro-connection
Part-number Description
42.0404.0257 Bare Steel Inner Liner 0.6 - 1.6/6m/E
42.0404.0258 Bare Steel Inner Liner 0.6 - 1.6/8m/E
42.0404.0254 Bare Steel Inner Liner 0.6 - 1.6/10m/E
Al / CrNi / CuSi wire for gas & water-cooled torches
Wire Diameter in mm 0.6 - 1.6
Inner Liners (inside Ø x wall thickness) 2.5 x 1.0
Pullmig gas & water-cooled torches Euro-connection
Part-number Description
44.0350.1137 Graphite/P.A. Inner Liner 0.6 - 1.6/6m/E
44.0350.0554 Graphite/P.A. Inner Liner 0.6 - 1.6/8m/E
44.0350.1111 Graphite/P.A. Inner Liner 0.6 - 1.6/10m/E
40.0002.0015 Torch Neck Liner Brass - 1.2/175mm
40.0002.0017 Torch Neck Liner Brass - 1.6/175mm
194
LINERS FOR ROBOT & AUTOMATIC TORCHES

Steel wire for water-cooled torches

SECTION SIX – MIG TORCHES AND SPARES

Wire Diameter in mm 0.8 1.0 1.2 1.6
Inner Liners (inside Ø x wall thickness) 1.3 x 1.2 1.5 x 1.2 1.9 x 1.2 2.9 x 1.0
Robot / Automatic gas & water-cooled torches Euro-connection
Part-number Description
42.0404.0222 Bare Steel Inner Liner 0.8/3.5m/E
42.0404.0295 Bare Steel Inner Liner 1.0/3.5m/E
42.0404.0226 Bare Steel Inner Liner 1.2/3.5m/E
42.0404.0230 Bare Steel Inner Liner 1.6/3.5m/E
Al / CrNi / CuSi wire for water-cooled torches
Wire Diameter in mm 0.6 - 1.0 1.2 1.6
Inner Liners (inside Ø x wall thickness) 1.5 x 1.5 2.0 x 1.25 2.5 x 1.0
Robot / Automatic gas & water-cooled torches Euro-connection
Part-number Description
44.0350.1634 Graphite/P.A. Inner Liner 1.2/2.5m/E with Brass Neck
44.0350.1635 Graphite/P.A. Inner Liner 1.2/3.5m/E with Brass Neck
44.0350.1637 Graphite/P.A. Inner Liner 1.6/2.5m/E with Brass Neck
44.0350.1638 Graphite/P.A. Inner Liner 1.6/3.5m/E with Brass Neck

195
 FRONIUS AL 3000 / 4000

High grade gas-cooled torch range for FEATURES

SECTION SIX – MIG TORCHES AND SPARES

steel, apparatus, machine and vehicle • Plug-type gas nozzles

construction. Fronius welding torches
now utilize a unique forced contacting
system on the welding wire with standard
Fronius contact tips. This system
improves ignition and provides more
stable arc, resulting in a better weld.
Fronius contact tips are large in mass
and made from CuCrZr – alloys, making
them last many times longer.
• Superior spatter protection &
extremely heat-resistant
• Contact tip of CuCrZr alloy
• Forced contacting system
• Gas-cooled cone-area
• Double-tube construction
• Ergonomic handle
• Coaxial cable
• Anti-kink protection on both ends of
hose pack

SPECIFICATION
Weight Welding current at Duty Cycle Wire
Kg CO² AcCo² Ømm
AL3000 1.10 300A 250A 40% 0.8–1.2
AL4000 1.35 400A 350A 40% 1.0–1.6
Available in 3.5 and 4.5 metre length.

FRONIUS AW 4000 / 5000 / 7000

High grade water-cooled torch range for FEATURES

steel, apparatus, machine and vehicle
construction. Fronius welding torches
now utilize a unique forced contacting
system on the welding wire with standard
Fronius contact tips. This system
improves ignition and provides more
stable arc, resulting in a better weld.
Fronius contact tips are large in mass
and made from CuCrZr – alloys, making
them last many times longer.
• Highly effective cooling of contact tip
and gas nozzle
• Forced contacting system
• Swirl-free flow of gas – no loss of gas
• Contact tip of CuCrZr alloy
• Perfect spatter-protection with
superior thermal resistance
• Plug-type gas nozzle
• Ergonomic handle
• Anti-kink protection on both ends of
the hose pack
• High-quality hose material

SPECIFICATION
Weight Welding current at Duty Cycle Wire
Kg CO² AcCo² Ømm
AW 4000 1.20 400A 330A 100% 0.8-1.2
AW 5000 1.40 500A 400A 100% 1.0-1.6
AW 7000 1.65 700A 550A 100% 1.0-1.6
Available in 3.5 and 4.5 metre length.
196
FRONIUS MULTILOCK AND ROBACTA AUTOMATIC HOSE PACKS

SPECIFICATION

SECTION SIX – MIG TORCHES AND SPARES

Weight Welding current at Duty Cycle Wire
Kg CO² AcCo² Ømm
Multi-lock automatic hose packs
Gas-cooled 1.75 400A 350A 40% 0.8-1.6
Water-cooled 1.65 500A 400A 100% 0.8-1.6
Robacta automatic hose packs
Water-cooled 1.70 700A 100% 0.8-1.6

FRONIUS ROBACTA drive 280 / 300 / 500 / 700 / 700 TIME

Automatic and robot welding torches.
Robacta welding torches utilize a unique
forced contacting system on the welding
wire. This system improves ignition
and the arc is more stable, resulting in
a better weld. Fronius contact tips are
large in mass and made from CuCrZr
– alloys, making them last many times
longer.
FEATURES
• Forced contacting system
• Generously sized contact tip
• Separate gas and blow-out lines
• Optimized torch cooling system
• Standard torch necks: 0º and 36º
• Interchangeable torch necks
• Generously proportioned current
contact surface on central connector
and torch body
• Heat and ozone-resistant rubber
fabric hose
• Elastic rubber anti-kink protector
• 100% duty cycle
• Customized solutions possible

SPECIFICATION
Weight Welding Duty Cycle Wire
current
Kg Ømm
Robacta 280 0.52 280A 100% 0.8–1.2
Robacta 300 0.51 350A 100% 0.8–1.2
Robacta 500 0.59 500A 100% 0.8–1.2
Robacta 700 0.58 700A 100% 1.0–1.6
Robacta 700 TIME 0.60 700A 100% 1.0–1.6
Robot-hose packs
Euro-connection 1.90* 700A 100% 0.8–1.6
(*without torch body)
197
 FRONIUS AL 3000 / 4000

Manual torch gas-cooled, Euro connection

SECTION SIX – MIG TORCHES AND SPARES

Part-number Description
4.035.600.001 AL 3000 E 3.5m
4.035.601.001 AL 3000 E 4.5m
4.035.602.001 AL 4000 E 3.5m
4.035.603.001 AL 4000 E 4.5m
Manual torch gas-cooled, Euro connection with Up/Down function
Part-number Description
4.035.622.001 AL 3000 E U/D 3.5m
4.035.623.001 AL 3000 E U/D 4.5m
4.035.624.001 AL 4000 E U/D 3.5m
4.035.625.001 AL 4000 E U/D 4.5m

FRONIUS AW 4000 / 5000 / 7000

Manual torch water-cooled, Euro connection

Part-number Description
4.035.594.001 AW 4000 E 3.5m
4.035.595.001 AW 4000 E 4.5m
4.035.604.001 AW 5000 E 3.5m
4.035.605.001 AW 5000 E 4.5m
4.035.596.001 AW 7000 E 3.5m
4.035.597.001 AW 7000 E 4.5m
Manual torch water-cooled, Euro connection with Up/Down function
Part-number Description
4.035.616.001 AW 4000 E U/D 3.5m
4.035.617.001 AW 4000 E U/D 4.5m
4.035.618.001 AW 5000 E U/D 3.5m
4.035.619.001 AW 5000 E U/D 4.5m
4.035.620.001 AW 7000 E U/D 3.5m
4.035.621.001 AW 7000 E U/D 4.5m
198
FRONIUS JOBMASTER TORCH AND JOBMASTER MULTI-LOCK HOSE PACK

Welding torch with integrated remote control. Parameter recall-function and 3-digital

SECTION SIX – MIG TORCHES AND SPARES

weld data display. Fronius welding torches now utilize a unique forced contacting
system on the welding wire with standard Fronius contact tips. This system improves
ignition and provides more stable arc, resulting in a better weld. Fronius contact
tips are large in mass and made from CuCrZr – alloys, making them last many times
longer.
FEATURES
• Integrated remote control
• Frequency parameter recall
• Parameter correction work
• Recall function for working points and jobs
• Up/Down function
• Digital parameter display
• Ergonomic handle
• Multi-lock system
• Superior spatter protection & extremely heat-resistant
SPECIFICATION
Weight Welding current at Duty Cycle Wire
Kg CO² AcCo² Ømm
AW 4000 1.20 400A 330A 100% 0.8-1.2
AW 5000 1.40 500A 400A 100% 1.0-1.6
AW 7000 1.65 700A 550A 100% 1.0-1.6
Manual torch, Gas-cooled, Euro connection
Part-number Description
4.035.814.001 AL 4000 3.5m Jobmaster
4.035.815.001 AL 4000 4.5m Jobmaster
Manual torch, Water-cooled, Euro connection
Part-number Description
4.035.610.001 AW 4000 3.5m Jobmaster
4.035.611.001 AW 4000 4.5m Jobmaster
4.035.612.001 AW 5000 3.5m Jobmaster
4.035.613.001 AW 5000 4.5m Jobmaster
4.035.614.001 AW 7000 3.5m Jobmaster
4.035.615.001 AW 7000 4.5m Jobmaster
Jobmaster Multi-lock hose pack, Euro connection
Part-number Description
4.047.266.001 Water-cooled, Jobmaster 3.5m
4.047.267.001 Water-cooled, Jobmaster 4.5m
Note:
• Hose packs do not include torch necks
• Torch neck type needs to be indicated on your order
For exchanging torch neck types and technical data see Multi-lock torch neck page.

199
 FRONIUS MULTILOCK-SYSTEM

Simple torch neck – hose pack system, for gas and water-cooled high performance
SECTION SIX – MIG TORCHES AND SPARES

torches.
FEATURES
• 360º rotatable torch neck
• Simple coupling also for special torch neck bends
• Standard wearing parts
• Forced contacting system
• Superior spatter protection & extremely heat-resistant
• Ergonomic handle
• Anti-kink protection on both ends of hose pack
SPECIFICATION
Same as AW2500/4000/5000/7000
• AW 332, AW 335 and AW7000 can only be used on water-cooled hose assembly.
• Special lengths of torch necks: AL2300 / AW2500 max length 350mm
• All remaining torch necks maximum length 500mm because of not enough
stability.
• For standard wearing parts see MIG torch wearing parts section.
Multilock torch necks for manual, automatic &
push/pull torches
Part-number Description
34.0350.1852 Torch Neck Set AL 3000/AW 4000 0º l = 172.5mm
34.0350.1853 Torch Neck Set AL 3000/AW 4000 15º l = 171.5mm
34.0350.1854 Torch Neck Set AL 3000/AW 4000 30º l = 163.5mm
34.0350.1855 Torch Neck Set AL 3000/AW 4000 45º l = 148.0mm
34.0350.1856 Torch Neck Set AL 3000/AW 5000 0º l = 178.5mm
34.0350.1857 Torch Neck Set AL 3000/AW 5000 15º l = 177.0mm
34.0350.1858 Torch Neck Set AL 3000/AW 5000 00º l = 168.0mm
34.0350.1859 Torch Neck Set AL 3000/AW 5000 45º l = 145.5mm
34.0350.1860 Torch Neck Set AW 7000 0º I = 178.0mm
34.0350.1861 Torch Neck Set AW 7000 15º I = 177.0mm
34.0350.1862 Torch Neck Set AW 7000 30º I = 169.5mm
34.0350.1863 Torch Neck Set AW 7000 45º I = 151.0mm
AW 7000 can only be used on water-cooled hose assembly.
All remaining torch necks maximum length 500mm because of not enough stability.
For standard wearing parts see MIG torch wearing parts section.
Multilock hose packs
Part-number Description
4.035.402.001 Gas-cooled 3.5m
4.035.403.001 Gas-cooled 4.5m
4.035.404.001 Water-cooled 3.5m
4.035.405.001 Water-cooled 4.5m
4.047.120.001 Gas-cooled, with UP/DOWN 3.5m
4.047.121.001 Gas-cooled, with UP/DOWN 4.5m
4.047.119.001 Water-cooled, with UP/DOWN 3.5m
4.047.118.001 Water-cooled, with UP/DOWN 4.5m
Note:
• Hose packs do not include torch necks
• Torch neck type needs to be indicated on your order
200
FRONIUS PUSH/PULL HOSE PACKS

Gas and water-cooled high-performance torches for aluminium, steel and stainless

SECTION SIX – MIG TORCHES AND SPARES

steel welding wires.
FEATURES
• Hose pack lengths 6, 8 and 10m
• 360º rotatable torch body
• Multi-lock System
• Water or gas-cooled
• Power control knob built in handle
• High-grade hose component
• Powerful and efficient drive motor
• Drive rolls with teeth
• Anti-kink protection on both ends of hose pack
• Standard-wearing parts
SPECIFICATION
Weight Welding current at Duty Cycle Wire
Kg CO² AcCo² Ømm
Gas-cooled 2.60 400A 350A 40% 0.8-1.6
Water-cooled 2.50 500a 400a 100% 0.8-1.6

Push/pull interface kits

Part-number Description
4.100.217 PMR4000 Built-in kit for TPS 2700/4000/5000
4.112.011 Kit for Variostar 357/457
Push/pull hose packs, Euro-connection
Part-number Description
4.047.293.001 Gas-cooled 6m
4.047.294.001 Gas-cooled 8m
4.047.295.001 Gas-cooled 10m
4.047.296.001 Water-cooled 6m
4.047.297.001 Water-cooled 8m
4.047.298.001 Water-cooled 10m
Jobmaster push/pull, Euro-connection
Part-number Description
4.047.313.001 Gas-cooled 8m
4.047.316.001 Water-cooled 8m
Note:
• Hose packs do not include torch neck.
• Torch neck type needs to be indicated on your order.
For exchanging torch neck types and technical data see Multilock torch neck page.

201
 FRONIUS MULTI-LOCK AUTOMATIC AND Robacta Automatic Hose Packs

Multilock automatic hose pack, Euro-connection

SECTION SIX – MIG TORCHES AND SPARES

Part-number Description
4.035.457.001 Gas-cooled 1.5m
4.035.458.001 Gas-cooled 2.5m
4.035.459.001 Gas-cooled 3.5m
Multilock automatic hose pack, Euro-connection
Part-number Description
4.035.454.001 Water-cooled 1.5m
4.035.455.001 Water-cooled 2.5m
4.035.456.001 Water-cooled 3.5m
Robacta automatcic hose pack, Euro-connection
Part-number Description
4.047.263.001 Robacta hose pack 1.5m
4.047.264.001 Robacta hose pack 2.5m
4.047.265.001 Robacta hose pack 3.5m
48.0339.0404 Reducer ring 44.2 to 38mm
Note:
• Hose packs do not include torch neck.
• Torch neck type needs to be indicated on your order.
• For the first order of a Robacta hose pack you may need to order a holding clamp.
• Indicated length = connection hose + torch neck.
For torch neck types see Multilock system page or Robacta 280/300/500/700/700
TIME page.
202
FRONIUS ROBACTA 280 / 300 / 500 / 700 / 700 TIME

Robacta torch necks

SECTION SIX – MIG TORCHES AND SPARES

Part-number Description
34.0350.1779 Robacta 280, 22º I = 246.0mm h = 27mm
34.0350.1780 Robacta 280, 45º I = 228.5mm h = 71mm
34.0350.1679 Robacta 300, 0º I = 250.0mm
34.0350.1781 Robacta 300, 22º I = 241.0mm h = 50mm
34.0350.1680 Robacta 300, 36º I = 224.0mm h = 86mm
34.0350.1893 Robacta 300, 45º I = 209.0mm h = 107mm
34.0350.1682 Robacta 500, 0º I = 250.0mm
34.0350.1836 Robacta 500, 22º I = 241.0mm h = 50mm
34.0350.1683 Robacta 500, 36º I = 224.0mm h = 86mm
34.0350.1949 Robacta 500, 36º I = 366.0mm h = 86mm
34.0350.1894 Robacta 500, 45º I = 209.0mm h = 107mm
34.0350.1685 Robacta 700, 0º I = 250.0mm
34.0350.1686 Robacta 700, 36º I = 224.0mm h = 86mm
34.0350.1773 Robacta 700, 45º I = 209.0mm h = 107mm
34.0350.1688 Robacta 700 TIME, 0º I = 258.0mm
34.0350.1689 Robacta 700 TIME, 36º I = 230.5mm h = 90.7mm

FRONIUS ROBACTA DRIVE

Robacta Drive hose pack, Euro-connection

Part-number Description
4.047.257.001 Robacta Drive Hose Pack 1.5m
4.047.258.001 Robacta Drive Hose Pack 2.5m
4.047.259.001 Robacta Drive Hose Pack 3.5m
4.047.341.001 Robacta Drive Hose Pack 4.25m
4.047.284.001 Robacta Drive Hose Pack 8.25m
203
 ROLLER selection GUIDE

Drive Rollers for MIG/MAG Wire feeders

SECTION SIX – MIG TORCHES AND SPARES

Part-number Description WIRE TYPE

42.0001.1584 V Groove 0.8mm Gear Driven TS / TPS / V Syn HARD
42.0001.3275 V Groove 0.9mm Gear Driven TS / TPS / V Syn HARD
42.0001.1585 V Groove 1.0mm Gear Driven TS / TPS / V Syn HARD
42.0001.1361 V Groove 1.2mm Gear Driven TS / TPS / V Syn HARD
42.0001.1362 V Groove 1.6mm Gear Driven TS / TPS / V Syn HARD
42.0001.1612 U Groove 0.8mm Gear Driven TS / TPS / V Syn SOFT
42.0001.1613 U Groove 1.0mm Gear Driven TS / TPS / V Syn SOFT
42.0001.0385 U Groove 1.2mm Gear Driven TS / TPS / V Syn SOFT
42.0001.0386 U Groove 1.6mm Gear Driven TS / TPS / V Syn SOFT
42.0001.0404 Knurled 1.2mm Gear Driven TS / TPS / V Syn FLUX CORED
42.0001.0352 Knurled 1.6mm Gear Driven TS / TPS / V Syn FLUX CORED
42.0001.0353 Knurled 2.0mm Gear Driven TS / TPS / V Syn FLUX CORED
42.0001.0354 Knurled 2.4mm Gear Driven TS / TPS / V Syn FLUX CORED
42.0001.0433 Knurled 2.8mm Gear Driven TS / TPS / V Syn FLUX CORED
42.0001.0402 Knurled 3.8mm Gear Driven TS / TPS / V Syn FLUX CORED
42.0001.1732 Plain Pressure Roller USED WITH HARD

PN: WIRE SIZE SUITS WIRE TYPE

30/22V0608 0.6mm/0.8mm CEBORA, WIA, WELDMAX, UNIMIG HARD
30/22V0810 0.8mm/1.0mm CEBORA, WIA, WELDMAX, UNIMIG HARD
30/22V1012 1.0mm/1.2mm CEBORA, WIA, WELDMAX, UNIMIG HARD
30/22V1216 1.2mm/1.6mm CEBORA, WIA, WELDMAX, UNIMIG HARD
30/22U0810 0.8mm/1.0mm CEBORA, WIA, WELDMAX, UNIMIG SOFT
30/22U1012 1.0mm/1.2mm CEBORA, WIA, WELDMAX, UNIMIG SOFT
30/22U1216 1.2mm/1.6mm CEBORA, WIA, WELDMAX, UNIMIG SOFT
30/22FX1012 1.0mm/1.2mm CEBORA, WIA, WELDMAX, UNIMIG FLUX CORED
30/22FX1216 1.2mm/1.6mm CEBORA, WIA, WELDMAX, UNIMIG FLUX CORED
40/22V0608 0.6mm/0.8mm WELDMAX, UNIMIG HARD
40/22V0810 0.8mm/1.0mm WELDMAX, UNIMIG HARD
40/22V1012 1.0mm/1.2mm WELDMAX, UNIMIG HARD
40/22V1216 1.2mm/1.6mm WELDMAX, UNIMIG HARD
40/22U0810 0.8mm/1.0mm WELDMAX, UNIMIG SOFT
40/22U1012 1.0mm/1.2mm WELDMAX, UNIMIG SOFT
40/22U1216 1.2mm/1.6mm WELDMAX, UNIMIG SOFT
40/22FX1012 1.0mm/1.2mm WELDMAX, UNIMIG FLUX CORED
40/22FX1216 1.2mm/1.6mm WELDMAX, UNIMIG FLUX CORED
40/22FX1620 1.6mm/2.0mm WELDMAX, UNIMIG FLUX CORED
40/32V0608 0.6mm/0.8mm WELDMAX, UNIMIG HARD
40/32V0810 0.8mm/1.0mm WELDMAX, UNIMIG HARD
40/32V1012 1.0mm/1.2mm WELDMAX, UNIMIG HARD
40/32V1216 1.2mm/1.6mm WELDMAX, UNIMIG HARD
40/32U0810 0.8mm/1.0mm WELDMAX, UNIMIG SOFT
40/32U1012 1.0mm/1.2mm WELDMAX, UNIMIG SOFT
40/32U1216 1.2mm/1.6mm WELDMAX, UNIMIG SOFT
40/32FX1012 1.0mm/1.2mm WELDMAX, UNIMIG FLUX CORED
40/32FX1216 1.2mm/1.6mm WELDMAX, UNIMIG FLUX CORED
40/32FX1620 1.6mm/2.0mm WELDMAX, UNIMIG FLUX CORED
BOSSV0810 0.8mm/1.0mm MIGOMAG HARD
BOSSV1012 1.0mm/1.2mm MIGOMAG HARD
BOSSU1012 1.0mm/1.2mm MIGOMAG SOFT
BOSSFX0810 0.8mm/1.0mm MIGOMAG FLUX CORED
NATTAV0608 0.6mm/0.8mm WIA HARD
NATTAV0810 0.8mm/1.0mm WIA HARD
NATTAV1012 1.0mm/1.2mm WIA HARD
NATTAU0810 0.8mm/1.0mm WIA SOFT
NATTAU1012 1.0mm/1.2mm WIA SOFT
NATTAFX0810 0.8mm/1.0mm WIA FLUX CORED
NATTAFX1216 1.2mm/1.6mm WIA FLUX CORED
MORE ROLLER SETS AVAILABLE UPON REQUEST, TO SUIT MANY OTHER BRANDS OF
MACHINES
204
ROLLER selection GUIDE

Roller Guide

SECTION SIX – MIG TORCHES AND SPARES

This table shows the correct roller to use for the job at hand.
By placing two rollers together as per the photos, you can identify the difference
between a U type and V type - determined by checking the shape formed where wire
will run through.
Material Top Roller Bottom Roller
Steel or Stainless steel (Hard) V Type Plain/Pressure

Aluminium (Soft) U Type U Type

Cored Wire Knurled Knurled

205
 Python

PYTHON SPARES
SECTION SIX – MIG TORCHES AND SPARES

Part No. Product

621-0391 Contact Tip Alum 0.9mm
621-0392 Contact Tip Alum 1.2mm
621-0251 Gas Cup / Nozzle HD # 10
621-0252 Gas Cup / Nozzle HD # 12

931-0137 Teflon Neckliner

621-0424 Tip Extension

003-2213 Assy. Nut Taper LK BBL

005-0696 Kit Nut / Insulator BBL

615-0604-25 Liner

Cobra
COBRA SPARES
Part No. Product
621-0001 Contact Tip 0.9
621-0003 Contact Tip 1.2
621-0075 Contact Tip 1.6

511-0016 Drive Roller

001-0137 Gas Cup

001-0138 Gas Cup

001-0139 Gas Cup

511-0001 Idler Roller

401-0521 Knob

Not sold at this level. Order by BOM. 001-0563 Liner Conduit

161-0002 Microswitch

931-0135 Neckliner

003-0302 Paddle / Trigger

117-0520 Potentiometer

621-0017 Tip Extension

Not sold at this level. Order by BOM. 001-0008 Liner

206
MIG guns

MIG GUNS

SECTION SIX – MIG TORCHES AND SPARES

Part No. Product Length Type
002 0348 Binzel MB15 12’ New Blue
002 0349 Binzel MB15 15 New Blue
012 0058 Binzel MB24 12’ New Blue
012 0059 Binzel MB24 15 New Blue
004 0200 Binzel MB25 12’ New Blue
004 0203 Binzel MB25 15 New Blue
014 0071 Binzel MB36 12’ New Blue
014 0072 Binzel MB36 15 New Blue
034 0067 Binzel MB501 Water-Cooled 12’ New Blue
034 0068 Binzel MB501 Water-Cooled 15 New Blue
3-T4E3M Tweco No 4 Euro 12’ Profax
3-T4E4M Tweco No 4 Euro 15 Profax
3-T4B3M Tweco No 4 MIG Bayonet 12’ Profax
3-T4B4M Tweco No 4 MIG Bayonet 15 Profax
Q3010AE7EE Bernard 300Amp Euro 10’
Q3015AE7EE Bernard 300Amp Euro 15’
Q4010AE7EE Bernard 400Amp Euro 10’
Q4015AE7EE Bernard 400Amp Euro 15’

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 Submerged ARc Welding

Submerged Arc Welding – Wear Parts

SECTION SIX – MIG TORCHES AND SPARES

A full range of wear parts for various makes and models of sub-arc machines
are available from us, please call us with a list of your requirements to ensure
you get the right product the first time and supplied to your workshop or site on
time.
We can offer competitive pricing on a whole range of spares including contact
tips, nozzles, liners, insulators, rollers, flux recovery unit spares, etc…
Spare parts available for the following brands of machines:
• Lincoln
• Esab
• Gardner Denver
• Miller
• Hobart
• Plus more … please ask.
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