Professional Documents
Culture Documents
Objectives
To know How is LNG is made To know the Major Process Flow of How the LNG is processed To know the function of each Major Equipment that required in process to make LNG
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Contents
LNG PROCESS DESCRIPTION Onshore Gas and Condensate receiving (Unit-16) Condensate Stabilization (Unit-11) Acid Gas Removal (Unit-21/22) Dehydration/Mercury removal (Unit-31/32) Gas Liquefaction/Fractionation (Unit-41/42) Refrigerant Circuit (Unit-051/52) LNG PROCESS SCHEMATIC PROCESS EQUIPMENT GENERAL ARRANGEMENT, FUNCTION AND DESCRIPTION
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Onshore Gas and Condensate receiving (Unit-16) Onshore Receiving Facility is to receive three-phase feed stocks from upstream production facilities, separate this into Gas, Hydrocarbon Liquid and Water Phases and Accommodate Liquid Slugs produced during non-steady operations.
Condensate Stabilization (Unit-11) Condensate Stabilizer is to stabilize hydrocarbon condensate coming from ORF (unit-16), Dehydration and Mercury Removal (unit-31) and Acid Gas Removal (unit-21) to meet the product o specification such as Reid vapor pressure (Max 0.77 kg/cm2A@37.8oC) and also butane content (0.5 5 liquid volume max)
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Acid Gas Removal (Unit-21/22) Acid Gas Removal is to remove Carbon Dioxide and Sulfur component in Feed Gas prior to Gas entering liquefaction unit. CO2 has no heating value and would freeze at low temperature in Cryogenic Process. Furthermore due to their Acidic/Corrosive Nature, Removal of CO2 and Sulfur enables the use of regular Carbon steel in downstream equipment and piping instead of corrosion resistance alloys. Dehydration/Mercury (Unit-31/32) Dry the Sweet Gas from the Acid Gas Removal Unit 021/022 before being sent to Liquefaction unit. Remove residual Mercaptans and Sulfur Compounds in Sweet Gas to meet the total Sulfur Specification in LNG Product (this is required if the sulfur content in Sweet/ Treated Gas leaving AGRU exceeds the Maximum Design Limit) Remove residual Mercury from the Sweat
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Gas Liquefaction/Fractionation (Unit-41/42) Gas Liquefaction/Fractionation Unit is to liquefy a Natural Gas to produce Liquefied Natural Gas (LNG), Refrigerant Make-up components, and Condensate Product Streams.
Refrigerant Circuit (Unit-051/52) Refrigerant Unit is to cool and liquefy the Feed Gas in the 041-E-1001 Main Cryogenic Heat Exchanger (MCHE) by maintaining the temperature approach on the Warm and Colds end to MCHE Propane refrigeration (four levels) provides chilling about -15oC for Natural Gas Feed and -32oC for the MR system and Fractionation Unit. Mixed Refrigerant (MR) refrigeration provide Low temperature refrigeration to produce LNG in MCHE. There are two GE Frame 7EA GT driving refrigerant Compressor. One for LP & MP MR and Second for HP MR & Propane Compressor.
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HP C3
016-D-1001/02 Slug Catcher FEED GAS (VORWATA-A/B)
016-D-1009/10 Liquid accmulator 021-T-1001 Acid Gas Adsorber 021-D-1004 Feed Gas K.O. Drum
LEAN AMINE
HP C3
AMINE REGENERATION
CONDENSATE
041-GC-1001
LP C3 JT VALVE MR VAPOR (-153 OC) LNG (-153 OC) MP C3 MP C3 MR LIQUID (-124 OC)
Cold Bundle
MP C3
LLP C3 LP C3 MP C3
051-E-1007
HP C3
Middle Bundle
HP SG (-70 OC)
041-E-1002 MP C3 Chiller
Warm Bundle
HP C3 VAPOR
051-E-1009
041-E-1003 LP C3 Chiller
MP C3
HP SG (-37 OC)
C3 MAKE-UP
041-T-1002 Deethanizer
041-T-1004 Debutanizer
DISCH
041-T-1003 Depropanizer
031-E-1001
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Separate Vapor (Sour Natural Gas) and Condensed Water A Vessel designed to handle streams with High Gas to Liquid Ratios. The Liquid is generally entrained as mist in the Gas or is free-flowing along the pipe wall. These vessels usually have a small liquid collection section.
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11
To stabilize the Hydrocarbon Condensate from ORF, Dehydration and Mercury Removal and Acid Removal that are combined
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To separate any Heavy Hydrocarbon that might be condensed. By removing Heavy Hydrocarbon upstream the absorber, the foaming tendency of Amine Circulation system can be Minimized.
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To remove CO2 from the Feed Gas by chemical reaction between MDEA and water to obtain protonated species and bicarbonate. The absorption is a accelerated by fast reaction between CO2 and piperazine, which together form Carbamate. The Carbamate in turn reacts with the bulk aqueous MDEA and transfers its CO2 to MDEA
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The Sweet Gas is cooled down to 22oC by HP Propane Refrigerant. The temperature is above the Hydrate Formation and Maximizes amount of Water Condensed prior entering Molecular Sieve Beds.
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To separate Gas, Water and Small amount of Heavy Hydrocarbon condensed. Liquid Hydrocarbon are sent to Condensate Stabilizer, While water is sent to Skimmer
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To adsorb Water and Sulfur by using Molecular Sieve Beds to meet Gas Dryness Specification of less than 0.1 ppmv and Total Sulfur Specification of less than 17.5 ppmv
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To remove Residual Mercury from the Gas to very low concentration of 0.01 micrograms/Nm^3, using Nonregenerable Sulfur Impregnated Carbon Bed with the Gas in downflow.
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The Sweet Gas is cooled down from 1.39 oC to -14 oC by MP Propane Refrigerant
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Benzene and other Heavy HC are removed from Natural Gas to avoid Freeze-Up in the Final Liquefaction steps and to comply with LNG Specification Sufficient Feed Gas component are provided for further processing in the Fractionation Unit to produce HC components for Refrigerant make-up of the Refrigerant System.
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To separate Vapor Stream of Sweet Gas from Warm Bundle of MCHE prior introduce to Middle and Cold MCHE . Liquid Stream is used for Reflux for Scrub Column O41-T-1001
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51-C-1003 51-CS-1002
51-C-1002
51-GC-1002
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H P
M P
L P
L L P
51-GC-1001
51-C-1001
51-C-1004 51-CS-1001
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