SHOP MANUAL HONDA CB250-360-CL360-CJ250T -CJS60TPREFAC ‘This SERVICE MANUAL has been prepared as a “SERV: ICE GUIDANCE” for the mechanic responsible for the upkeep of the HONDA CB250, CB360, CL360 and CI2SOT/CI360T. It is compiled into seven sections and summarizes the procedures for disassembling, inspecting, and reassembling the components of the machine. Strict adherence to the instructions given herein will result in better, safer service work. HONDA MOTOR CO., LTD. Service Publications Office ALL INFORMATION, ILLUSTRATIONS, DIREC- TIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. HONDA MOTOR CO., LTD. RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION WHATEVER. NO PART OF THIS PUBLICATION MAY BE REPRO- DUCED WITHOUT WRITTEN PERMISSION. CONTENTS I GENERAL SERVICE PRECAUTIONS 1 H. CONSTRUCTION 1, Cam shaft and valve mechanism 2 2. Cam chain tensioner mechanism 3 3. Lubricating system wee Sonera 4; Power transmitting system =. 02.0210. 5 5. Carburetor ae nog 6. Frame... i 7. Blectecal system 16 IIL INSPECTION AND ADJUSTMENT L. Tappets .... Poet? 2 Breaker pont gap and ignition timing « 18 3 Carburetor... == 20 4, Throttle cable ae 21 5. Clutch 5 ee 2 6. Cam chain 5 233 7. Engine oll agg 3 8, Oil filter screen and rotor TI 4 9. Front brake ween ets 10. Rear brake . pee II. Drive chain’ <2. oo 28 12. Front fork 5 29 13, Rear shock absorber aS 29 14. Air cleaner : 30 15, Compression pressure 30 IV. ENGINE 1. On-frame servicing 31 2. Engine removal and installation 31 3. Cinder nea, camshaft eying and pistons 37 4 generator and starting motor ».-+.+++++ 45 $ RighCermntcas cover and cut 47 6. Oil pump and oil filter rotor . . 250 7. Kick starter and lower erankease ©. ..2..5.. 53: 8. Gearshift mechanism .....- 237 9. Crankshaft and upper rankcase eeooonoeat | 10. Carburetor : ers) V. FRAME 1, Front wheel and front brake ...... 68 2. Front dise brake =. coo Ke) 3. Rear wheel and rear brake 202.02. 8 4. Steering handlebar -...-..- 81 5, Front suspension . : 85 6. Steering stem 87 7. Rear shock absorbers and rear fork ..<5.22+ 90. 8, Frame body and other related parts 193 VI. ELECTRICAL SYSTEM 1, Charging system... 22.05 =.97 2 Ignition system 222.202 sects 100, 3. Starting system «- oe 25103 4, Other electrical parts +--+ Beene 05) VIL. SERVICE DATA Special tools... -2..-++ ae 108 Maintenance schedule ==. 22.0 02..020022.110 Tightening torque standard aeeeeee Maintenance standard ae 12 Trouble shooting ..-.. +++ Sd 5. Specifications eenaeeeeeene 13 Wiring diagram 2120 VIL C8360T, CL360K1 SUPPLEMENT aenri27 IX. CB360T, CL360K1 SUPPLEMENT e131 (LATE MODEL) X. €1250T/CI360T SUPPLEMENT : 137