Owners manual

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MAXI

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MINI

PEUGEOT MOTOCYCLES
Recommande Recommends Empfiehlt Raccomanda Recomienda Beveelt de volgende oliesoorten aan Rekommenderar Recomenda Suosittelee Anbefaler

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2-T SPECIAL (semi synthtique) 2-T SPECIAL (semi synthetic) 2T SPECIAL (halbsyntetisches) 2-T SPECIAL (semi synttico) 2T SPECIAL(semi synthtische) 2-T SPECIAL (semi synthetic) 2T SPECIAL (halvsyntetisk) 2-T SYNTHETIC

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20 mm
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Information
Information ........................................................ 2-3 Equipement .......................................................... 4 Instrument panel .................................................. 4 Oil warning light ................................................... 5 Switch ................................................................. 5 Petrol / Oil ............................................................. 6 Coolant ................................................................. 6 Battery ................................................................. 6 Lighting / Signalling .............................................. 7 Starting the engine ............................................... 7 Driving / Spark plug / Fuse .................................. 7 Brake ................................................................... 8 Tyres .................................................................... 8 Anti-theft device .................................................. 8 Transponder ........................................................ 9 Specifications ...................................................... 9

Please take the time to read it carefully.

Information
You have just purchased a PEUGEOT scooter. Thank you for the confidence that you have shown in our company. This guide describes how to control, use and perform basic maintenance on your new PEUGEOT scooter. As with all high technology machinery, you will find it easier to control and you will obtain the best results from your SCOOTER if you use it and maintain it with care and attention. Your dealer will advise and inform you and use his experience to strictly respect the maintenance plan this is essential to keep your scooter in perfect working condition. Your PEUGEOT dealer knows all your scooters special features. He has PEUGEOT original parts and special tools to perform standard maintenance on your scooter under optimum conditions.

Maintenance recommendation
In order to keep your scooter in a safe and reliable riding condition, do not modify it and only use gennine PEUGEOT parts for maintenance and repair. Use of other spare parts may detrimentel to your vehicle If your scooter is involved in a crash, have the main parts checked carefully, for example all parts making up the frame,suspension and steering system. This inspection will help to restore essential safety conditions. It is recommended that you make a general check after storing your scooter for an extended period of time . To avoid injury, always make sure that the engine is switched off and the scooter is stable on its stand on a flat surface before performing any maintenance operations. Take your scooter to a Peugeot dealer to do any repair work, checks, tune-ups, maintenance or to obtain recommendations for use. The bodywork is made of plastic parts coated with special paints making it easy to keep it looking as good as new. Cleaning consists of washing dirty parts with soapy water or with a mild detergent, rinsing frequently with clean water and drying with a chamois leather. In general do not use high pressure cleaners or solvents such as petrol or highly alkaline detergents. You can always call a Peugeot dealer if in doubt. He will advise you about how to use maintenance products or to repair scratched or grazed parts.

Safety recommendations
The safety of a scooter depends on the care taken by its driver. Excessive speed is a decisive factor in many accidents. Respect speed limits and never go faster than is safe under the road conditions. Take care not to skid on road marking lines. Always do a general check before using your scooter to make sure that it can be used safely. Traffic rules require that the driver and his passenger wear a helmet. It is also recommended that you wear gloves, an eye protection and bright and visible clothes to increase safety. A new Scooter driver should become familiar with his scooter before starting to drive in traffic. A scooter driver must signal his presence to other users by: - Avoiding driving in places in which he is not visible to other vehicles - Driving carefully - Taking special care at intersections, car park entrances and exits, and slip roads. Your scooter is designed for town use on the road only. Optional luggage and briefcase carriers are designed to transport lightweight objects. Make sure that the weight is distributed evenly and that loads are securely fastened : Maximum Loads : 3 kg Your scooter is designed to satisfy legal requirements, please do not make any modifications to it particularly to the exhaust. Use only petrol, oil and lubricants tested and recommended by PEUGEOT .

Prolonged immobilisation
In the event of prolonged immobilisation of the vehicle, (longer than 1 month), it necessary by precaution to : - Remove the battery and to store it in a horizontal position in a dry and cool place, recharge it (see page 6) before and after storage if necessary Start the engine after storage : If the vehicle has been stored for more than 1 month, drain the fuel tank and fill with new fuel. Once the engine has started, gradually accelerate while braking until the engine warms up (the time to reach the temperature depends on the time the vehicle has been stored). The engine will provide optimum performance only after running a certain time, depending on the external temperature.

Inspection before the vehicle leaves

What the buyer has to do.

Protection of the environment

General points
- A worn spark plug, an incorrectly fixed interference suppresser, a clogged up air filter, a poorly adjusted carburettor are all potential sources of problems which may lead to a significant reduction in the life span of the catalytic converter and the exhaust system. - In the event of dismantling, check the tightness on the cylinder end after reassembly (it is essential to replace the seal). - Any changes made to engine specifications (ignition, carburation, timing, ...) is likely to lead to the rapid destruction of the exhaust system.

To check
- The fuel level - The oil level - The possible leaks - The state of the tyres and their inflating - The level of the brake fluid - The state of wear of the brake pads or brake linings* - The level of cooling fluid*

To check the smooth working of

The front and the back brakes The accelerator The front and back lightings The stop light and the indicators The horn

Fuel / Lubricant
Use only unleaded fuel Avoid to run out of fuel while driving Use only the recommended lubricants Dont use any additives for fuel or lubricants

Ignition
- In case of misfiring or loss of power, slow down and cut off the engine as described. Contact your local dealer when the problems persists

* According to the model

Cutting off the engine

- Switch off ignition only when the engine runs at idle speed

Starting the engine

- In case of problems when starting the engine, contact your dealer to have it checked

Using your vehicle For best operation of your engine, use only non-leaded petrol 95 or 98 For reasons of continuous improvement, Peugeot Motocycles reserves the right to modify, delete or add any part number quoted (photos non-contractual) Copyright forbidden without any written authorisation from Peugeot Motocycles. 3
- Avoid driving or stationing your vehicle on flammable underground (e.g. dry leaves)

Equipement
A B C D E F G H I J K L M N O

Instrument panel
1 - Headlight indicator light
See page 5

Battery housing Stand handle Saddle lock Rear brake Kick pedal Stand lever Central stand with lever Front disk brake Front brake fluid level Rear brake fluid level * Front brake lever Rear brake lever Ignition key Throttle Engine number

2 - Oil warning light 3 - Indicator light 4 - Antit theft warning light * 5 - Fuel level meter

Once the pointer has reached point 5b , autonomy is about 20km.

Shows the total distance travelled in kilometers. The needle shows the vehicle speed in km/h or mph.

6 - Odometer

7 - Speedometer

8 - Coolant temperature indicator *

If the needle goes into the red area, it is essential to stop the engine and to wait for it to cool down (check the level as shown on page 6 and go to a dealers)

* According to the model

* According to the model

Oil warning light*

VEHICLE WITH A BATTERY
Operation with the oil warning light

Ignition keys and locks

Two keys are supplied with the scooter and are identified by a number. Please keep them apart and note the reference number. The ignition key : - Makes the contact when starting - Locks the steering - Unlocks the saddle

Normal operation
- The warning light goes on when the ignition is turned on, and shall remain lit as long as the engine is not running. - The warning light shall go off when the engine is running.

Abnormal operation
When the ignition is turned on, engine stopped The warning light does not go on Either the power of the electronic box is faulty. - Do not start the engine to avoid damaging it and go to a local dealer. Or the bulb of the warning light is burnt out. - As there is a doubt about the seriousness of the failure, do not start the engine and go and see a local dealer. When the engine is running The warning light stays on Turn off the ignition and check the oil level. - You must add oil before riding out. If the warning light stays on although there is enough oil. - Turn off the ignition in order not to damage the engine and go to a local dealer, with the engine stopped. When riding The warning light flashes quickly (approximately 6 times per second) : This means that the oil pump is out of order. - Stop immediately according to traffic conditions and road traffic regulations. Turn off the engine in order not to damage it, and go to a local dealer, with the engine stopped.

9 - Starter switch
A - Engine stopped B - Electrical contact position C - Steering locked

10 - Light switch
To comply with new European legislation the lighting of your vehicle is now permanent.

11 - Starter button
Start as described on page 7

12 - Reverser high
beam/low beam *

VEHICLE WITHOUT A BATTERY

Normal operation
- The warning light does not go on when the ignition is turned on. - The warning light shall stay off when the engine is running.

13 - Turn signal light switch

To signal a change of direction : - To the right, push the switch to D - To the left, push the switch to E The indicator is turned off by pressing the central button.

Abnormal operation
When turning on the engine The warning light goes on Turn off the ignition and check the oil level. - You must add oil before riding out If the warning light stays on although there is enough oil. - Turn off the ignition in order not to damage the engine and go to a local dealer, with the engine stopped. When riding The warning light flashes quickly (approximately 6 times per second): This means that the oil pump is out of order. - Stop immediately according to traffic conditions and road traffic regulations. Turn off the engine in order not to damage it, and go to a local dealer, with the engine stopped. Note - If the warning light goes on or flashes when riding, you must stop the vehicle and turn off the ignition. Always make sure that the traffic conditions allow you to stop safely and always respect the road traffic regulations. - In normal riding conditions, if the warning light goes on and off once in a while, this means that there is not enough oil (the warning light will flash more often as the oil level goes down). Top up with oil as soon as possible before the system gets out of order and before the engine breaks.

14 - Horn button

* According to the model

* According to the model

Saddle

Opening - Insert the ignition key in the lock at the back of the (Frequency : see maintenance booklet) left side, rotate it a quarter of a turn towards the Danger right and lift the saddle. The seat storage compartment gives access to : Never remove the plug from 15 - Petrol tank 16 - Oil tank the expansion vessel when 17 - Helmet housing

Checking the coolant level*

Battery
Maintenance free battery A maintenance free battery must never be opened. Never add coolant or electrolyte Traditional battery Battery electrolyte Check and keep the level between the upper (maximum) and lower (minimum) marks. Use demineralized water or special lead battery water only for your battery; tap water will reduce its life. When you replace the battery, make sure that the air vent hose is properly in place and is not blocked or pinched. Please call a PEUGEOT dealer if you have excessive electrolyte loss. Connections to battery wires : - Connect the red wire to the battery's (+) terminal, - Connect the green wire to the battery's (-) terminal.

Do not store aerosols in the seat storage compartment. To close Press the back of the saddle

16 - Oil level

Check the oil level regularly. Warning For proper engine lubrication you must use : - Semi-synthetic oil for 2-stroke engines with Do not use the vehicle : separate lubrication - If the coolant level is lower than the Important Top up with a recommended oil. Use of other types of oil may cause an excessive build up of carbon in the engine and in the exhaust system, resulting in loss of power and damage to the engine. Do not overfill your tank. Oil must not reach the neck of the filling orifice. Make sure that the filler cap is well closed after filling. If your oil tank has been completely emptied, this may cause damage to the engine when you start it; please take your vehicle to a PEUGEOT dealer so that he can carry out the essential operation of purging the lubrication circuit. Transport the vehicle to a PEUGEOT dealer to carry out the vital restarting of the lubrication circuit.

the engine is hot. The pressurised coolant might be projected and could cause serious burns. It is essential that the used coolant be deposited at a recycling point.

minimum level - If there is a leak - In the event of high consumption of coolant In all cases, you will cause irreversible damage to your vehicle. Contact a Peugeot dealer for maintenance and repair.

- Charging the battery

The level of battery liquid must always be checked before charging. The charge must be carried out with a suitable battery charger with a maximum output of 0.4 to 1 ampere ; we recommend that this operation is done by a dealer. Note : you can damage the battery if the battery charger that you use is too powerful.

Checking the level of coolant is carried out with the engine cold and at a standstill. - To top up : - Put the vehicle onto its central stand on level ground - Remove the protection flap 18 - Loosen the plug on the expansion vessel - The coolant level must always be above the minimum level 17 - Petrol - If necessary, top up with a similar coolant, For best operation of your engine, use non- making sure that there is always a summer and winter protection leaded petrol 98 or 95. - Retighten the plug of the expansion Do not allow water or any grit or particles to enter vessel the tank when filling. - Replace the protection cover Do not use an oil and petrol fuel mixture. Warning Petrol is an extremely inflammable substance that can explode under some conditions. Fill up with petrol in a well ventilated location with the engine switched off. Do not smoke, do not allow flames or sparks close to the scooter or close to the place in which the petrol is stored. Do not overfill your tank. Petrol must not reach the neck of the filling orifice. Make sure that the filler cap is well closed after filling. Petrol is a dangerous substance and can be fatal if swallowed. Avoid repeated and prolonged contact with the skin and do not inhale the vapors. Keep out of reach of children. Do not cause vomiting if petrol is swallowed. Call a doctor immediately.

Danger

The battery contains sulphuric acid. Avoid contact with the skin, the eyes or clothing. 1st reaction : - External : rinse with water and see a doctor immediately. - Internal : do not drink or induce vomiting. Call a doctor immediately or the nearest antipoison centre. - Eyes : rinse with water and see a doctor immediately. The battery releases explosive gases. Do not bring sparks, flames or cigarettes close. When charging or using in a closed location, make sure that the ventilation is good. Protect eyes when working close to a battery. Always keep batteries out of childrens reach. A used battery must always be taken to a certified recycling point.

* According to the model

Lighting and signalling

Starting the engine

- Running in

Driving
Running in has an essential influence on correct operation, power and long life of your engine. During the first 500 kilometers, never run your vehicle at maximum speed, particularly when cold or going down hill.

Lighting and signalling equipment in good For safety reasons : working condition is essential for safety. - Put the scooter on its central stand Check the various lamps from time to Keep the throttle closed time before starting and when To start the engine : using your scooter to make sure - Grip the brake lever that they are working as they should.

- Lamp characteristics
Pilot / Headlamp * ............ S2 35/35 W Rear light and brake light ...... P 21/5W Turn signal lights ..................... RY10W Side lights * ......................... W5W(T10) All lamps are 12 volts See your dealer or distributor immediately if one of the lamps is not working properly.

- Kick start
- Turn the ignition key : B ON position - Press the kickstart sharply and continually

- Driving
With the engine running on its stand : - Keep the left brake lever tightened - Do not open the throttle - Push bike off centre stand - Get onto your scooter - Release the brake lever - Accelerate to start (turn the throttle gradually) - Turn the throttle in the opposite direction to decelerate. Caution

- Electric starter *
- Turn the ignition key : B ON position - Raise the stand - Press the starter button - Release the button when the engine starts

You must stop the rear wheel spinning before you push bike off centre stand (apply rear brake - Changing the bulbs lever) If the rear wheel is turning you could lose FRONT : Precautions control of the scooter when it touches the - Take the 6 screws 19 out of the Never run the engine in a closed ground. front panel - Do not accelerate roughly (quickly room. Exhaust gases contain carbon opening and closing the throttle) - Pivot the fittings over monoxide and toxic gases. - Change the bulb - Do not leave your scooter unattended with the engine running. To adjust the headlight : adjust the
20 screw to vary the vertical angle. Indicators : 21 - Remove the screw and the lens

Stopping the engine and parking

Maintenance and adjustments

(Frequency : see maintenance booklet)

AT THE BACK : - Remove the two screws the lens - Change the bulb Indicators : - Remove the screw 23 lens

With the engine running at iding speed 22 and - Put the ignition key to A - Put the vehicle on its stand - Turn the key to the position (locking the steering) in order to avoid and the risk of theft C - Remove the key to prevent risks of theft

- Spark plug resistive

It is advisable to respect strictly the assembly recommendations given by PEUGEOT. Fitting of a spark plug other than that recommended or failure to tighten it properly will lead to the destruction of the engine and the electronics. - Go to a Peugeot Motocycles dealer for all operations on the vehicle.

- Parking on the stand

- Avoid driving or parking on easily inflammable materials (eg : dry leaves, ) The stand is fitted with a lever to park the scooter easily. - Move to the left side of the scooter - Hold the scooter by its handlebar and the grab handle at the back of the saddle - Push the stand lever with your right foot while pulling the scooter backwards with the handlebars and the saddle's grab handle Caution Make sure that the vehicle is stable on its stand so that it cannot fall over and possibly cause any body wound or any damage to the scooter.

24 - Fuse
A fuse protects the electrical equipment against short circuits or circuit overloads. It is located in a fuse holder at the side of the battery. It melts and breaks the circuit if there is a fault in the installation. Precaution The fuse only burns out if there is a fault in the electrical circuit. Please call a PEUGEOT dealer. Only use standard fuses. Replace a burnt out fuse by a fuse of the same capacity. Replacing a fuse with an inappropriate fuse can cause irreversible damage to the equipment and can even cause safety faults, placing the user at risk.

* According to the model

* According to the model

Brake

Tyre inflation pressure

Anti-theft device *
- Removal of anti-theft device
- Put the key into the lock, turn it, and pull the protective flap in order to remove the anti-theft device.

For your SAFETY, PEUGEOT Check the tyre pressure frequently recommends that you : and adjust it if necessary. - Check the level of brake fluid* Observe the following specifications : - Check the state of wear of the brake pads or brake linings* Version air cooled - Monitor operation of your TYRE Pressure cold FRONT and REAR brakes. - Have adjustment and 1,3 bar Front 120/70 x 12 maintenance operations performed by a PEUGEOT dealer whenever 1,6 bar Rear 130/70 x 12 action proves to be necessary Version liquid cooled - Use PEUGEOT original parts only. TYRE Pressure cold

- Locking the anti-theft device

(the key must be in the lock). 29 - Unclip part from its housing, slide it along the cable, wrap the cable around a fixed point (metal post, 2wheeler parking stand, ....) - Turn the key and insert part 29 into part 30 , - Turn the key, remove it and make sure that the protection flap 31 is correctly in position.

- Disk brake *
The hydraulic circuit is filled with fluid in compliance with the standard PEUGEOT. - The fluid level in the hydraulic control, - The circuit seal, - The state of the brake pads, If the brake lever appears loose when activated, take the vehicle in for a service of the system by a PEUGEOT dealer as quickly as possible.

Front Rear

120/70 x 12 140/70 x 12

1,3 bar 1,6 bar

Nota :

2 bar = 0,2 Mgapascal

- Adjustment of the drum brake

Adjusting the clearance Clearance : 10 to 20 mm measured at the end of the lever. - Adjustment nut 25 - To increase clearance : loosen 26 - To reduce clearance : tighten Brake wear sector 27 - Reference mark 28 - Arrow If the arrow faces the mark when the brake is actuated fully, the brake blocks must be replaced.

Incorrect tyre pressure will cause abnormal wear of the tyre tread and will reduce riding safety. It is both dangerous and illegal to drive with worn tyres. Worn tyres have an adverse effect on steering, braking, traction and road holding ability and may cause an accident.

- Storing the anti-theft device

- Put the key into the lock, turn it and 29 separate parts and 30 . - Slide part 29 along the cable and store it away in the housing of part 30 . - Push the whole unit until it is positioned in the rear part of the scooter. - Withdraw the key and make sure that the protection flap 31 is closed correctly. Advice - When the scooter is parked, avoid leaving the anti-theft device in contact with the ground. - When cleaning the scooter, avoid pointing the water hose into the lock. - Maintenance of the tube : use a plastic siliconed cleaning product. Caution Do not forget to store the anti-theft device carefully in its housing before using the vehicle. Placing the theft protection device around the rear wheel may damage the number plate.

- Wheels
This scooter is fitted with tubeless tyres. Tubeless is marked on the tyres' sivewall and on the rims to show that they are specially designed for use without an inner tube. Appropriate valves are fitted in rims. When replacing them, use tyres and rims marked tubeless only. - Entrust tyre repairs and replacements to a PEUGEOT dealer or a specialist.

- Braking and parking

Good coordination between the throttle and the FRONT and REAR brakes is very important. - Reduce your speed by allowing the throttle to return. - Pull on the rear and front brakes levers Warning Use of a single brake reduces braking efficiency. Excessive force applied to a single brake may cause the corresponding wheel to lock, causing you to lose control of the vehicle and come off. When driving down a steep slope, drop back the throttle and use both brakes in order to reduce your speed, enabling you to maintain control of the vehicle. Avoid constantly applying the brakes as excessive heating will reduce braking efficiency and may cause an accident. * According to the model

Danger

- Inner tubes should not be fitted on Tubeless tyres nor should a Tubeless tyre be fitted onto a standard wheel rim as the risk of the tyre bursting or coming off the rim may cause an accident. - For an optimum result, Peugeot Motocycles recommends you to respect the original assembly tire.

- Recommendations for protection against theft

Use an additional good quality theftproof device

* According to the model

Transponder*

Specifications*

The ignition keys are equipped with a TRANSPONDER which is Dimensions (mm) an electronic component built Overall length .......................................................................... 1730 into the keys plastic part. Overall width (excluding rear view mirrors) ........................... 700 Overall height (including rear view mirrors) ......................... 1155 This anti-theft system allows the Wheel base ............................................................................. 1225 rider to start his scooter thanks to an ANTENNA which surrounds Weight* (kg) the key and recognises the Tanks full (version air cooled) .................................................. 96.....101(100cc) transponder ELECTRONICALLY. Tanks full (version liquid cooled) ..................................................................... 101 All the elements required for Capacities (L) starting the engine are conditioned Oil tank ........................................................................................ 1,3 by the recognition of an Petrol tank ...................................................................................... 7 ELECTRONIC CODE generated by Cooling liquid* ................................................................................ 1 the (red) key, called the MASTER KEY, which means the scooter can Engine block not be used simply by changing the Bore x stroke* ........................................ 40x39,1.....50,6x49,7(100cc) Compression ratio* ...................................... 9,8 to 1.....11 to 1(100cc) ignition key. Displacement (cm3)* ........................................................ 49,1.....100 A LED warning light blinks on the instrument panel to show that the Transmission system is actuated (dissuasive Primary gear .......................................................... Trapezoidal belt Final gear .............................. Reduction gear with two gear trains effect). To save the battery, this LED stops blinking after 48 hours, although the Electricity Battery ............................................................................... 12V-4Ah system is still operational. Generator .......................................................... Flywheel magneto Fuses ........................................................................................... 5A Reminder We advise you not to use the Master Key (key red) for everyday use but to keep it in a safe place with the number of the keys. Only the transponder can be used to reprogram your theft protection system : if it is lost, the whole system will have to be replaced and is not covered under the guarantee. The master key will be useful for the dealer wishing to operate on the system.

* According to the model

Avoid : - Noise, electrical interference, smoke, .... Consequently, do not modify your vehicle (for example the original exhaust system). Any modification of the technical specifications of the vehicle will result in the invalidation of the guarantee and non compliance with the approval certificate (official approval of the vehicle by the authorities); consequently you will no longer be covered by your insurance in the event of an accident. And do not forget that a PEUGEOT scooter should be maintained at a PEUGEOT dealer. Only your dealer knows it thoroughly, and has genuine PEUGEOT spare parts and the required special tools PEUGEOT to perform complete service and maintenace operations. Like us, he is at your service.

* According to the model

Peugeot Motocycles SA
Rue du 17 Novembre F-25350 Mandeure Tl. +33 (0)3 81 36 80 00 Fax +33 (0)3 81 36 80 80 Tlex PEUMTCM 360519 F RCS Montbliard B 875 550 667

www.peugeot-motocycles.fr www.peugeot-motocycles.com

Dans un souci constant damlioration Peugeot Motocycles se rserve le droit de modifier, supprimer ou ajouter toute rfrence cite DC/PS/DOC/SH ed1 31/01/05 Imp. en U.E. I3R (photos non contractuelles)

GB

N 11.766577.00