Professional Documents
Culture Documents
Insp and Test Plan Eg Rev2
Insp and Test Plan Eg Rev2
D=Document Review, M=Monitor, W=Witness, H=Hold Point Inspection Level - Customer Representative Inspection Level - GE Representative Inspection Level - Supplier Representative Cusomer Name D D M D Supplier Name D D D W D Document #: Issue Date: Issued By: Approved By (GE): Rev #: Rev Date:
Characteristic General Fabrication/ Design Material Traceability Fit up & Alignment Dimensional Checks Welding Materials Inspection
Applicable Procedure Supplier Procedure Supplier Procedure Supplier Procedure Supplier Procedure Supplier Procedure WPS/ Supplier Procedure
Freq
Notes
Inspection Signoff
Comments
Drawings BOM/ AWS D1.1 GE Material Specs Certs AWS D1.1 GE Specs Drawings AWS D1.1 GE Specs Drawings AWS D1.1 ASME Sec II AWS D1.1 GE Specs AWS D1.1 ASTM E-709 Supplier Procedure/ GE Specs GE Spec
Verify material complies Project 100% to PO/BOM upon receipt Manager 100% 100% Verify markings or certificates Operator Operator
D M
W M
Drawings/W PS 100%
Welding Inspection Magnetic Particle Testing NDE-5.3 Skid Base Blasting Paint/ Preservation
Drawings/W PS 100% All Welds per AWS D1.1 Inspection Reports 100% All Lifting Lugs Inspection Reports Inspection Reports
W M D
W D W D
GE
Supplier Name Inspection & Test Plan (ITP) Customer Name: Customer PO #: Part/Drawing #: MLI #: Description: Project Name: D=Document Review, M=Monitor, W=Witness, H=Hold Point Inspection Level - Customer Representative Inspection Level - GE Representative Inspection Level - Supplier Representative 2 Fabricate General Fabrication & Supplier Piping Design Procedure Material Traceability Fit Up/ Alignment Dimensional Checks Supplier Procedure Supplier Procedure Supplier Procedure Document #: Issue Date: Issued By: Approved By (GE): Rev #: Rev Date:
ASME B31.3/ GE Specs ASME B31.3/ GE Specs ASME B31.3/ GE Specs ASME B31.3/ GE Specs ASME B31.3/ GE Specs ASME B31.3/ GE Specs ASME B31.3/ GE Specs Supplier Procedure/GE Spec GE Spec
Pipe Spool Drawings BOM/ Weld Maps Spool Darwings/ Weld Maps Spool Darwings/ Weld Maps WPS/Weld Maps/Spool Drawings Verify material complies Project 100% to PO/BOM upon receipt Manager
100%
Operator
W M
Operator All butt welds must have GTAW roots/100% visual Operator 100% QA Must include all welders, weld type, & size Inspector 1 Hr test with chart/ test water includes rust QA 100% inhibitor VCI-377 Inspector 5% QA Inspector QA Inspector QA Inspector
100%
W D
W D
Test Reports ANSI B16.5/ Drawings Inspection Reports Inspection Reports Inspection Reports
W D
W D
100% 100% Total DFT 7.0-9.0 mils Verify components tagged per GE P&ID/BOM
W D D D
D D
GE P&ID
100%
W W W
Supplier Name Inspection & Test Plan (ITP) Customer Name: Customer PO #: Part/Drawing #: MLI #: Description: Project Name: D=Document Review, M=Monitor, W=Witness, H=Hold Point Inspection Level - Customer Representative Inspection Level - GE Representative Inspection Level - Supplier Representative Flange Connections Dimensional 4 Supplier Procedure Supplier Procedure B31.3/ GE Specs ASME B31.3/ GE Specs Flange alignment shall QA 100% be within 1/16" per foot Inspector QA 100% Inspector Document #: Issue Date: Issued By: Approved By (GE): Rev #: Rev Date:
Drawings Drawings
W M W W W
Skid Supplier AssemblyProcedure/ NFPA 70 Drawings/ Instrument & (NEC)/ GE Spec BOM Electrical Junction Boxes GE Spec Supplier Procedure/ GE Spec Supplier Procedure/ GE Spec Supplier Procedure/ GE Spec ASME VIII/ GE Specs GE Spec ASME VIII Supplier Procedure NFPA 70 Drawings/ (NEC)/ GE Spec BOM NFPA 70 Drawings/ (NEC)/ GE Spec BOM Inspection GE Spec Reports ASME VIII/ GE Specs/ ASME Inspection B31.3 Reports GE Spec GE Spec Witness Drawings Inspection Reports
QA 100% Veify Type NEMA 4 or 4X Inspector All components per GE BOM & Drawings, 100% including gauge scales 100% QA Inspector
W M
Components Wire 5 Functional Component Testing Testing System Leak Test System Final Inspection Cleanliness Nameplate Visual Inspection of Paint
W M W w w
QA Verify proper wire labels and confirm no splices Inspector Test all instruments for continuity, short ciruit, QA 100% and "Megger" Inspector 25 psi sensitive leak/soap bubble test QA 100% for 15 min Inspector QA 100% Inspector QA 100% Inspector QA Inspector
H H H
W W W W W W
W W W
GE Spec
100%
W D
Supplier Name Inspection & Test Plan (ITP) Customer Name: Customer PO #: Part/Drawing #: MLI #: Description: Project Name: D=Document Review, M=Monitor, W=Witness, H=Hold Point Inspection Level - Customer Representative Inspection Level - GE Representative Inspection Level - Supplier Representative Visual Inspection of Preservation & Prep for shipment Document #: Issue Date: Issued By: Approved By (GE): Rev #: Rev Date:
GE Spec
Witness
100%
Application of rust inhibitor with shipping covers and gaskets QA installed Inspector
W D