Professional Documents
Culture Documents
ScottGarberding
ChryslerGroupLLC201014BusinessPlan November4,2009
WorldClassManufacturing(WCM)headlines
6,December2007
ChryslerGroupLLC201014BusinessPlan
November 4,2009
JourneytoWCM
FiatGroup p
2004
WCM C Launch au c
2005
2006
2008
2009
2010
ChryslerGroupLLC
2004 2005 2006 2008 2009 WCMLaunch 2010
ChryslerFocus
ChryslerGroupLLC201014BusinessPlan
November 4,2009
WCMstructure&objectives
Safety
Cost deployment
Workplace organization
Quality
Maintenance
Logistic
Totalindustrial engineering
Totalquality q y control
Justintime
Productivity
Quality improvement
Technical efficiency
Service level
Target Values
zero waste
zero defects
zero breakdowns
zero inventory
Peopleinvolvement,valuecreation,customersatisfaction
ChryslerGroupLLC201014BusinessPlan November 4,2009 4
WhyimplementWCM?
IntroductionofWCM
Fatality
Near Misses
17% 15% 7%
Teachingustoseenew opportunities
35%improvement
2005
2006
2007
2008
(NAFTAmanufacturing)
2009Eytd 2010E
ChryslerGroupLLC201014BusinessPlan
November 4,2009
WhyimplementWCM?
IntroductionofWCM
26 25
24
23
22
21
20
19
2004
2005
2006
2007
2008
2009ytd E
2010E
2011 E
(Assembly)
ChryslerGroupLLC201014BusinessPlan November 4,2009 6
Newleadershipmodel
PreviousStructure
PlantManager
CurrentStructure
PlantManager
TeamLeader TeamMember
TeamLeader
TeamMember
Fullyengaged workforce
ChryslerGroupLLC201014BusinessPlan
November 4,2009
WCMinaction
Workingtogether
Execution
Results
ChryslerGroupLLC201014BusinessPlan
November 4,2009
WCMinaction
Before
After
Flexionangleofthewaist
Level1
More than30
Flexionangleofthewaist
Level1
More than30 30
Level2
15 30
Level3
0 15
Level2
15 30
Level3
0 15
52%eliminationofergonomicrisks
ChryslerGroupLLC201014BusinessPlan November 4,2009 9
WCMinaction
Before
After
ChryslerGroupLLC201014BusinessPlan
November 4,2009
10
WCMinaction
Before
After
Equipmentrestoredtooriginalstate
ChryslerGroupLLC201014BusinessPlan November 4,2009 11
WCMinaction
Before
After
Improvedworkconditions
ChryslerGroupLLC201014BusinessPlan
November 4,2009
12
TransformingJefferson
Preparefor People
360degree transformation
Place
ChryslerGroupLLC201014BusinessPlan
November 4,2009
13
WCMimplementation
ChryslerGroupLLC
Chapter 11begins Chapter 11ends 1st Plant reopens
Bronze
Bankruptcy 4thQtr09 Cost opportunities identified 2010 2011 Management/ Union leadership WorldClass trainingand commitment Manufacturingteams andtraining 30Plants
Silver
2012 2013
Gold
2014
1st audits
3rdpartyaudits
Learning&implementation
ChryslerGroupLLC201014BusinessPlan
November 4,2009
14
Expectedresultsfor2010
Injuries 30%
Operatingcost 8%
2009E
2010E
2009E
2010E
Manufacturingfirsttimequality +15%
Productivity +10%
2009E
2010E
2009E
2010E
Employeeinvolvement +100%
2009E 2010E
2009E
Projects +80%
2010E
ChryslerGroupLLC201014BusinessPlan
November 4,2009
15
OneTeam,OneGoal,OneVision WorldClassManufacturing
ChryslerGroupLLC201014BusinessPlan
November 4,2009
16