Maintenance and Service manual ray ea a MUS Ue 4 SPEED el ame SPICER OFF-HIGHWAY PRODUCTS DIVISION Manual; 6100102 ‘CD-ROM: 8100101Table of Contents TOWING OR PUSHING FOREWORD 1 SAFETY PRECAUTIONS 2 CLEANING AND INSPECTION. 2.1 CLEANING .. 24.1 BEARINGS: 22 222 OIL SEALS, GASKETS, et 2.2.3 GEARS & SHAFTS. ern 2.2.4 HOUSINGS, COVERS, etc. 23 LEGEND SYMBOLS... STECHNICAL SPECIFICATIONS IDENTIFICATION OF THE UNIT 32 WEIGHT, DIMENSIONS, OIL CAPACITY... 3.3 TIGHTENING TORQUES, ra - 3.4 PRESSURE & TEMPERATURE SPECIFICATIONS 3.5 ELECTRICAL SPECIFICATIONS .. 3.6 HYDRAULIC COOLER LINES SPI 4 MAINTENANCE 4.1. OIL SPECIFICATION. nn 4.1.1 RECOMMENDED LUBRICAN’ 4.2 MAINTENANCE INTERVALS....... 422 NORMAL DRAIN PERIOD... 4.3 SERVICING MACHINE AFTER COMPONENTS OVERHAUL... 5 INSTALLATION DETAILS. CONVERTER DRIVE COUPLING ms 52 ‘TRANSMISSION TO ENGINE INSTALLATION PROCEDURE... 5.3 EXTERNAL PLUMBING... oe 5.3.1 COOLER & FILTER LINES SPECIFICATI 5.4 SPEED SENSOR INSTALLATION....... TE27/32.4 SD 72720026 TRANSMISSION OPERATION 6.1 THE TRANSMISSION ASSEMBLY... 6.1.1 THE CONVERTER, PUMP DRIVE SECTION AND’ PRESSURE REGULATING VALVE......3, 6.1.2. THE INPUT SHAFT AND DIRECTIONAL CLUTCHES 6.1.3 THE RANGE CLUTCHES 6.1.4. THE OUTPUT SECTION 6.2 THE TRANSMISSION CONTROLS (REFER TO HYDRAULIC DIAGRAM) 6.3 ELECTRIC SOLENOID CONTROLS... 6.4 POWERFLOWS, ACTIVATED SOLENOIDS AND HYDRAULIC CIRCUIT. 6.4.1 NEUTRAL SELECTED... 6.4.2 FORWARD 1ST SPEED 6.4.3 FORWARD 2ND SPEED...... 6.4.4 FORWARD 3RD SPEED...... 6.4.5 FORWARD 4TH SPEED 64.6 REVERSE 1ST SPEED 64.7 REVERSE 2ND SPEED. 6.4.8 REVERSE 3RD SPEED. 6.4.9 REVERSE 4TH SPEED. 65 GEAR AND CLUTCH BAYOUT.... 7 TROUBLESHOOTING GUIDE THE TRANSMISSION... fe ‘THE INPUT SHAFT AND DIRECTIONAL CLUTCHES 7.24 STALLTEST... 722 TRANSMISSION PRESSURE CHECK.. 7.2.3. MECHANICAL AND ELECTRICAL CHECKS: 7.2.4. HYDRAULIC CHECKS. 7.3 TROUBLESHOOTING GUIDE.... 7.34 LOW CLUTCH PRESSURE.. 7.8.2. LOW CHARGING PUMP OUTPUT FLOW 7.3.3. OVERHEATING.. 7.3.4 NOISE CONVERTER. 7.3.5 LACK OF POWER. 7.4 CHECK POINTS. 7.8 SPEED SENSOR - STATIC STANDALONE TEST. 8 SECTIONAL VIEWS & PARTS IDENTIFICATION. ‘TE 27/32 TORQUE CONVERTER GROUP. ‘TE 27/32 TORQUE CONVERTER GROU! ‘TE 27/32 TRANSMISSION CASE & REAR COVER GROUP ‘TE 27/32 TRANSMISSION CASE & REAR COVER GROUP ‘TE 27/32 TURBINE SHAFT GROUP... ‘TE 27/32 TURBINE SHAFT GROUP. ‘TE 27/32 PUMP DRIVE GROUP... ‘TE 27/32 PUMP DRIVE GROUP... ‘TE 27/32 ADAPTOR SLEEVE GROUP ‘TE 27/32 ADAPTOR SLEEVE GROUP ‘TE 27/32 WHEEL GROUP .. ‘TE 27/92 WHEEL GROUP .. "TE27182.4 SD "2/2002,