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PRESERVING & MAINTAINING

YOUR ELECTRICAL EQUIPMENT


A GUIDE TO BEST PRACTICE

OBJECTIVES

OF THE EXCELEC GUIDE

This professional guide is aimed at aiding the maintenance manager of an electrical installation, as well as the buyers of these services, to optimise maintenance in terms of both costs and quality. It provides a tool for optimal implementation of maintenance services taking into account the potential risks and industry know-how. Focused on the entire life cycle of the equipment, the Excelec Guide describes a large range of operations aimed at checking and preserving the life of an electrical installation, and establishing the level of complexity of each maintenance operation. The Guide also recommends the optimal frequency of the various operations, adapted to the corresponding phase of the equipment life cycle, to anticipate specific needs and allow overall cost optimisation. This Excelec Guide is, above all, an aid for a dialogue between the maintenance provider and the client, intended to clarify the discussion and to establish basic reflexes concerning maintenance. It also allows the client to build up a maintenance plan and to take advantage of regular servicing operations by a maintenance specialist to assess his installation. Thanks to the product knowledge and long-term vision of the maintenance specialist, the client can also get advice on how to develop or update his investment plan, based on expert recommendations, and thereby be able to control his overall operating costs. The maintenance specialist, based on his know-how and perfect familiarity with the equipment, is able to offer the appropriate operation corresponding to the life-cycle stage of the equipment, and can give guidance on optimised maintenance management, which can extend the equipments useful life.

INSTALL MAINTAIN

OPERATE VERIFY

FIVE EXCELEC
LEVELS
LEVEL 1
Routine maintenance Maintenance operations are generally described in the maintenance guide given by the manufacturer. For example: adjustment, level checks, replacement of consumable parts.

LEVEL 2
Actions requiring simple procedures and/or support equipment (integrated into the equipment or outside it) simple to use or to implement. Maintenance operations are generally described in the maintenance guide given by the manufacturer. For example: Replacement/exchange of components, simple inspections.

LEVEL 3
Operations requiring complex procedures and/or support equipment which are either complex to use or to implement. For example: replacement of manufacturer's original parts, complex adjustments, realignment.

LEVEL 4
Operations involving procedures which imply the mastery of a particular technique or technology and/or the implementation of specialized support equipment. For example: Technical upgrading, change of function performance, change of use.

LEVEL 5
Operations involving procedures which imply expertise, requiring particular techniques or technologies, processes and/or industrial support equipment. For example: general overhaul with complete dismantling of equipment, replacement of obsolete or worn-out equipment.

NB: Extracts from Afnor Standard FDX 60-000, Industrial Maintenance, dated May 2002. Determination of maintenance levels.

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

TECHNICAL DATA SHEETS


July 2007 Low voltage power distribution schwitchboards and motor control centres Monitoring and measurement equipment
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Protection relays Cubicle with circuit breaker and MV associated protection MV Circuit-breaker operating mechanisms MV circuit switch cubicle Distribution transformer Minimum oil circuit breakers SF6 Circuit breakers Circuit-breaker operating mechanisms Disconnectors Surge arrestors, CTs, VTs GIS equipment Power transformer

LV : Low Voltage MV : Medium Voltage HV : High Voltage

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

LOW VOLTAGE POWER DISTRIBUTION SCHWITCHBOARDS AND MOTOR CONTROL CENTRES


EQUIPMENT DESCRIPTION OF THE OPERATION RECOMMENDED FREQUENCY*

LV

EXCELEC LEVEL

LOW VOLTAGE SWITCHBOARDS

Electrical room: - Levelness of support/Alignment Upgrade: - Extension according to TTA/PTTA definition - Updating of software

In case of switchboard extension According to upgrade

4
According to manufacturers instructions

Indications: - Check on indicators (indicator lights, mechanical indicators, etc...) - Check on values indicated by measuring equipment

Every month

Every two years

Enclosure: - Efficiency and presence of interlocking devices - Cover panel and partition (doors, form covers, automatic shutters, screws, keys, etc...) - General appearance: cleanliness, presence of humidity, oxidation - Strain - Dedusting of switchboard

Every year

Every year

Every year

Every year Every year

* in normal operating conditions

LOW VOLTAGE POWER DISTRIBUTION SCHWITCHBOARDS AND MOTOR CONTROL CENTRES


EQUIPMENT DESCRIPTION OF THE OPERATION RECOMMENDED FREQUENCY*

LV

EXCELEC LEVEL

LOW VOLTAGE SWITCHBOARDS

Connections: - Heating - Power connection checks (busbars, terminations and busbar supports) - Downstream power connection checks (connecting pads, cable mechanical strength) - Earth connection checks - Clamp connection checks (wear and greasing) - Auxiliary connection checks

Every year According to manufacturers instruction

3 3

Every year

3
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Every year Every year

3 3 2

Every year

Switchgear and controlgear: - Dedusting - Protection setting according to discrimination study - Check on switchgear wearing parts (main contacts, arcing chamber) - Opening/closing checks

Every year During commissioning

1 2 3

Every 3 years

Every year

Electrical environment: - Harmonic content checks

Depending on changes in downstream loads

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

MONITORING AND MEASUREMENT EQUIPMENT


Digital Control Systems, Remote Terminal Units, Event Recorders, Fault Recorders, Transducers, Meters

MV/LV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

MONITORING AND MEASUREMENT EQUIPMENT

Fan filter replacement

Every year

2 2 2 2 2 2 2 2 2 5 5 4 4

Fan/drive system rack checking Computer fan checking

Every year

Every year

Event log analysis and checking Connection checking Cabling check Battery check / replacement (CPU, SRAM) Checking and tightness of test and connection units Electronic components aging study (where applicable) Electrical network setting checking and modification Software upgrade

Every year

Every year Every year Every 5 years

Every 5 years

Every 10 years

On any electrical network change According to manufacturers instructions On change request

Hardware upgrade

* in normal operating conditions

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Power supply checking (noise level)

Every year

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

PROTECTION RELAYS
Distance, line differential, Busbar, feeders, motors, generators

MV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

PROTECTION RELAYS

Connexion check Cabling check Secondary injection testing

Every year Every year Every year

2 2 3
to

(according to type of protection)

Checking and tightness of test and connection units Electronic components aging study (analogue relays) Electrical network settings, checking and modification Software upgrade (digital relays) Equipment upgrade

Every 5 years

Every 10 years

Upon any electrical network change According to manufacturers instructions On change request or according to manufacturers instructions

5 4 4

* in normal operating conditions

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Backup battery checking / replacement (digital relays)

Every 5 years

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

OIL CIRCUIT BREAKERS

MV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

CIRCUIT BREAKERS

General state visual checking, cleanliness, insulator condition, oxidation, no corrosion of supporting structure, etc. Reading operating counter Tightness checking of: - Screws of supporting structure - High Voltage (HV) connections Check on general state and absence of traces of overheating on earthing connections Oil level checks; Tightness testing Check on operating times and synchronization Insulator cleaning

Every year, energized

Every year Every year, - energized - de-energized Every year, energized

1 2
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Every year, energized

2 3 2 4

Every 3 years, de-energized

Every 3 years, energized or de-energized Every 3 years, de-energized

Measurement of dielectric losses (poles, dielectric oil, insulating transmission oil if necessary) Measurement of main contact resistance Replacement of dielectric oil Wear checks on arcing contacts

Every 3 years, de-energized

4 2 4 4

Every 5 years, de-energized Every 5 years, depending on use Every 20 years

Renovation and upgrading

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

SF6 CIRCUIT BREAKERS

MV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

CIRCUIT BREAKERS

General state visual checking, cleanliness, insulator condition, oxidation, no corrosion of supporting structure, etc... Reading operating counter Tightness checking of: - Screws of supporting structure - High Voltage (HV) connections Checking of overall condition and earthing connections (no sign of overheating) SF6 pressure checking Cleaning of insulators (Particular risk: under-pressure insulators) Check on operating times and synchronization Checking of density meter operation and gas quality Resistance measurement on main contacts Replacement of capacitors

Every year, energized

Every year Every year, - energized - de-energized Every year, energized

1 2
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Every 3 years

2 2

Every 3 years, energized or de-energized

Every 3 years, de-energized

Every 5 years, de-energized

Every 5 years, de-energized

4 5

Every 5000 operations or 25 years de-energized Every 20 years

Renovation and upgrading

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

CIRCUIT-BREAKER OPERATING MECHANISMS

HV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

ALL MECHANISMS

Reading operating counter Checking of Low Voltage terminals and Low Voltage connections

Every year Every 5 years

1 2

HYDRAULIC MECHANISMS

Checking of the oil level and the absence of leakages Reading of pump counter Visual checking of electrical equipment and safety devices Checking of hydraulic safety devices (valves, discharge valves) Checking of pressure switch thresholds and local/remote indicators Oil filter replacement Cleaning of tanks and circuits, oil replacement Accumulator replacement and/or requalification Change of flexible pipes and check on connections Upgrading and/or replacement of control units, cylinders, hydraulic pumps

Every year, energized

Every year

Every 40 months as per regulation

Every 5 years, energized

2 2 3 4 4 5

Every 5 years Every 10 years, de-energized Every 10 years

Every 15 years

Every 15 years

* in normal operating conditions

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PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

DISCONNECTORS

HV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

DISCONNECTORS

General state visual checking, cleanliness, insulator condition, oxidation, no mounting corrosion, etc... Check on overall condition and earthing connections (no sign of overheating) Tightness checking on: - Screws of supporting structure - HV connections Check on operating mechanism; check on low voltage components Complete operating cycle for each equipment Infrared thermography Check on safety devices (locking, indications) Wiring state, tightening of terminal blocks, checking of heating resistor and indications Cleaning and checking of post insulators, greasing of moving components and connecting rod assemblies Check on operating parameters and mechanical torque Measurement of main contact wear Repair and/or replacement of wearing parts (elastomer thrust stops, joint pins, plastic bearings, propulsion, etc.)

Every year, energized

Every year, energized

Every year

Every year, de-energized

1 3 2 1

Every year, energized Every year

Every 3 years

Every 3 years, de-energized

Every 3 years

Every 3 years

3 4

Every 15 years, depending on conditions of use

* in normal operating conditions

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Every year, - energized - de-energized

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

SURGE ARRESTORS, CTS, VTS

HV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

ALL

Visual check: general appearance, cleanliness, cracks, corrosion on supports, etc... Insulator cleaning

Every year, energized

Every 3 years, energized or de-energized Every year energized de-energized Every year, energized

2 2
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Tightening checks: support structure bolts, HV and LV circuit connections IR thermographic checks

SURGE ARRESTOR

Reading of discharge counters Earthing connection check Leak current check

Every year Every year Every 3 years

1 1 4

OIL INSULATED CTS AND VTS

Oil level check and leakage identification and pinpointing Oil sampling for analysis Secondary loads & load factor measurement

Every year

1 1 3

Every 5 years, de-energized Every 5 years

SF6 INSULATED CTS AND VTS

SF6 pressure check, leakage pinpointing and tapping-off Secondary loads & load factor measurement

Every year, energized

2 3

Every 5 years

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

CUBICLE WITH CIRCUIT BREAKER AND MV ASSOCIATED PROTECTION


EQUIPMENT DESCRIPTION OF THE OPERATION RECOMMENDED FREQUENCY*

MV

EXCELEC LEVEL

AIR INSULATED MV CUBICLE

Cleaning of cubicle and internal equipment (voltage and current transformers) Checking of busbar connections, tightening according to value recommended by manufacturer Cleaning and greasing of earthing switch Checking of earthing switch mechanism Opening and closing of earthing switch Checking of voltage and current transformers (overheating marks, cracks, etc...) Checking of withdrawal mechanism and shutters Checking of locking mechanism function Checking of the position indicators and signalling switches

Every 3 years, de-energized

Every 3 years, de-energized

Every 3 years, de-energized

2 3 1 4

Every 3 years, de-energized

Every year if possible, or every 3 years Every 3 years, de-energized

Every 3 years, de-energized

3 3 1

Every 3 years, de-energized

Every year, energized

* in normal operating conditions

CUBICLE WITH CIRCUIT BREAKER AND MV ASSOCIATED PROTECTION


EQUIPMENT DESCRIPTION OF THE OPERATION RECOMMENDED FREQUENCY*

MV

EXCELEC LEVEL

CIRCUIT BREAKER

Checking of opening and closing times, contact synchronization, closing and tripping speed, measuring of contact resistance Checking, cleaning and greasing of fixed and moving contacts of withdrawable parts Checking of the components in the latching mechanism, replacement if necessary Visual inspection of mechanism and electrical equipment, and safety devices Visual checking of external coupling rods Cleaning and greasing Replacement of wearing parts

After 10 years or 10 000 operations whichever occurs the earlier, then every 3 years Every 3 years, de-energized

Every 3 years

Every year

Every year

1 3 3

Every 5 years Every 5 years

ASSOCIATED PROTECTION

Equipment opening and closing cycle Checking of protection relay Checking of upstream and downstream selectivity

Every year, de-energized

1 4 4

Every year, de-energized Every year, de-energized

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

MV CIRCUIT-BREAKER OPERATING MECHANISMS

MV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

MV CIRCUIT-BREAKER MECHANISMS

Visual examination of mechanism, electrical equipment and safety devices Visual examination of external coupling rods Cleaning and greasing

Every year

Every year

1 3 3
to

Every 3 or 5 years

4** 4**

Replacement of wearing parts and check on latching Replacement of motor

Every 3 or 5 years

to

After 10 000 operations

4 4 4 2

Replacement of operation counter Replacement of closing and tripping springs Check on fastening of nuts and bolts and presence of safety devices

After 10 000 operations

After 10 000 operations

Every 3 years

* in normal operating conditions ** according to the type of circuit-breaker

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

MV CIRCUIT SWITCH CUBICLE

MV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

Visual examination and cleaning Cleaning and greasing of main contacts Check on active part and resin enclosures (overheating marks, cracks, dust, etc...) Visual inspection of busbars and tightening Check on the absence of corona traces on the MV cable ends Removal, cleaning and greasing of mechanism Cleaning and greasing of earthing switch where applicable Check on earthing switch mechanism Check on MV fuses and comparison with manufacturer's data Check on system for tripping by MV fuses Mechanical test (closing, tripping, locking mechanism) Electrical and operating tests

Every year Every 3 years, de-energized

1 2 2

Every 3 years, de-energized

Every 3 years, de-energized

Every 3 years, de-energized

Every 3 years, de-energized

4 3 2 4

Every 3 years, de-energized

Every year if possible or every 3 years Every 5 years, de-energized

Every 3 years, de-energized

3 4 3 2

Every 3 years, de-energized

Every year, energized

Check on auxiliary contacts and position indicators

Every year, energized

* in normal operating conditions

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PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


A GUIDE TO BEST PRACTICE

LEVEL 1
Routine maintenance Maintenance operations are generally described in the maintenance guide given by the manufacturer. For example: adjustment, level checks, replacement of consumable parts.

LEVEL 2
Actions requiring simple procedures and/or support equipment (integrated into the equipment or outside it) simple to use or to implement. Maintenance operations are generally described in the maintenance guide given by the manufacturer. For example: Replacement/exchange of components, simple inspections.

LEVEL 3
Operations requiring complex procedures and/or support equipment which are either complex to use or to implement. For example: replacement of manufacturer's original parts, complex adjustments, realignment.

LEVEL 4
Operations involving procedures which imply the mastery of a particular technique or technology and/or the implementation of specialized support equipment. For example: Technical upgrading, change of function performance, change of use.

LEVEL 5
Operations involving procedures which imply expertise, requiring particular techniques or technologies, processes and/or industrial support equipment. For example: general overhaul with complete dismantling of equipment, replacement of obsolete or worn-out equipment.

NB: Extracts from Afnor Standard FDX 60-000, Industrial Maintenance, dated May 2002. Determination of maintenance levels.

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PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

DISTRIBUTION TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

DISTRIBUTION TRANSFORMER

Commissioning of transformers: - Preparation for shipment - Shipment Unloading - Erection Installation - Other operations (oil filling) - Checks (protection systems, automatic controls) - Commissioning Repair/refurbishment in factory: - On-site diagnosis - Preparation for shipment - Shipment - Unloading - Untanking - Expert appraisal - Active part dismantling - Calculation and design - Repair of accessories - Coil winding - Connections

At commissioning

1 1 3 4 3 4

During repair/ refurbishment in factory

5 1 1 4 4 5 4 4 5 4

* in normal operating conditions

DISTRIBUTION TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

DISTRIBUTION TRANSFORMER

Repair/refurbishment in factory: (continued) - Work on magnetic core - Active part reassembly - Tanking - Oil filling - Oil filtration in factory During repair/ refurbishment in factory

5 5 5 4 4 5 3 2 5
During repair/ refurbishment in factory

- Electrical tests in factory - Painting and coating - Preparation for shipment - Oil purification or regeneration On-site repair/refurbishment: - On-site diagnosis - Preparation for untanking - Untanking - Expert appraisal - Active part dismantling - Calculation and design

4 4 4 5 5 4

* in normal operating conditions

DISTRIBUTION TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

DISTRIBUTION TRANSFORMER

Repair/refurbishment in factory: (continued) - Refurbishment of accessories - Coil winding - Shipment of windings to site - Connections - Work on magnetic core - Active part assembly - Tanking - Oil filling operations - Protection system checking - Commissioning - Oil purification and regeneration - Destruction of polluted transformers During repair/ refurbishment in factory

3 5 3 4 5 5 5 3 3 4 5 3

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

DISTRIBUTION TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

DISTRIBUTION TRANSFORMER

Oil analyses: - Oil sampling - Basic analyses - PCB content analysis - Dissolved gas and furanic analyses - Results interpretation Maintenance: - Visual check (endoscopy) - Oil sampling and analysis - LV electrical testing - Environmental checks (pollution and fires) - Partial discharges - HV electrical testing - Noise test - Infrared thermography - Oil level (except for integral-filling devices) - Air dryer maintenance - Air dryer replacement - Dessicant breather replacement

Every year

2 3 5 5 5

Every year

2 2 3 3 5 5 3 3 2 2 4 2

* in normal operating conditions

DISTRIBUTION TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

DISTRIBUTION TRANSFORMER

Maintenance (continued): - Check of transformer's protection systems - Bushing cleaning - Transformer compartment cleaning - Visual check for leakage - Leakage repair - Gasket replacement - Bushing replacement - Accessories check - Accessories replacement - Refurbishment of auxiliary equipments - Oil filtration - Installation of retention tanks - Installation of fire protection systems - Transformer moving - Painting - Coating - Oil retrofilling, purification and regeneration

Every year

3 2 2 2 2 4 4 4 3 2 3 4 3 3 3 3 5

Every year Every year

Every year if necessary if necessary if necessary Every year if necessary if necessary if necessary if necessary if necessary

if necessary if necessary if necessary if necessary

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

GIS EQUIPMENT

HV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

GENERAL

Erection & Commissioning supervision

In case of re-assembly of a component (circuit breaker, disconnector, ) after repair In case of re-assembly of a component (circuit breaker, disconnector, ) after repair In case of re-assembly of a component (circuit breaker, disconnector, ) after repair Every 5 years, energized Every 5 years, de-energized

Erection: - GIS assembly under responsibility of supervisor

Dielectric tests/detection of partial discharges: - To validate re-assembly after repair IR thermographic check Optical indicators operating check SF6 filling valves & operating mechanisms labeling check Cubicle heating resistors operating check LV wiring connections check Mechanisms and alarms check Cubicle tightness check

3 1 1

Every year, de-energized

Every year, de-energized

1 2 2 1

Every 5 years, de-energized

Every 5 years, de-energized

Every 15 years, de-energized

* in normal operating conditions

GIS EQUIPMENT

HV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

SF6

Pressure check with permanent pressure gauge (if applicable) Pressure check with appropriate tool SF6 quality check SF6 leakage pinpointing Density switch checking (including wiring connections), check from control room

Every year, when energized

Every 5 years, de-energized

1 2 2 2

Every 5 years, de-energized Every 5 years, de-energized Every 5 years, de-energized

CIRCUIT BREAKERS

Operating time checks (main and auxiliary contacts) Contact wear check

Every 5 years, de-energized

Every 5000 operations, de-energized Every 5000 operations or 25 years, de-energized Every 15 years, de-energized

4 5 3

Capacitor replacement

Circuit-breaker control rod adjustment check (if applicable) Renovation and upgrading

Every 20 years, de-energized

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

GIS EQUIPMENT

HV

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

DISCONNECTORS

Mechanical function checks (locking, interlocking, auxiliary contacts) Lubrication

Every 5 years, de-energized

Every 5 years, de-energized

1 4

Contact inspection

Every 5000 operations, de-energized

EARTHING SWITCHES

Mechanical function checks (locking, interlocking, auxiliary contacts) Lubrication

Every 5 years, de-energized

Every 5 years, de-energized

Leaking current measurement


EQUIPMENT: SURGE ARRESTORS

Every 15 years, de-energized Every year

3 1

Reading of discharge counters

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

POWER TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

POWER TRANSFORMER

Switching of off-load tap changer Overall look: cleanliness, moisture content and oxidation. Frequency: yearly Search for leaks, unusual noises, hot spots Visual check on HV-MV-LV bushings Air dryer check Visual check on electrical auxiliary cabinet Oil level check Check of the dessicant breather condition Maintenance of air coolers / water coolers: - Heat exchanger cleaning - Beam cleaning - Motor-powered fan Dielectric oil analysis : - Physico-chemical - Dissolved gas analysis - Particles counting, search for furfural and its derivatives

Every year, de-energized Every year

1 1 1 1 1 1 1 1

Every week

Every year

Every year Every year

Every 6 months Every 6 months

Every year Every year Every 5 years or upon failure

2 2 2 3 3 3

Every year Every year Every 5 years

* in normal operating conditions

POWER TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

POWER TRANSFORMER

Check on HV and LV connections On-load tap changer: - Operating and safety checks - Oil analysis - Complete overhaul of OLTC including replacement of parts and oil (to be replaced every 50 000 or 100 000 operations if circuit filtered permanently) Check on transformer accessories: - Oil level - Cooling system check - Filter clogging - Oil circuit check - Thermostat - Buchholz relay - RS 2000 and 2001 relays - Protection relays for transformer and OLTC

Every year

3 2 3 4

Every year

Every year Every 5 years

Every year Every year Every year Every year Every year Every year Every year Every year

1 2 2 2 2 3 3 3

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

POWER TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

POWER TRANSFORMER

Other maintenance work: - Tank and pipes painting-coating

Every year and maintenance work if necessary Every 5 years according to oil analyses According to results, dissolved gas analyses Every 5 years or on incident As per Tan delta results According to insulation results

2 3

- Oil filtration

- Replacement or oil retreatment

- Tan delta values on transformer or bushings - Replacement of HV/LV/N bushings

4 3 3 3 3 3 3 4 4

- Replacement of motor-powered fan - Change of circulation pump - Change of oil circulation indicator - Replacement of thermometers - Replacement of relief valve - Replacement of Buchholz relay Expert appraisal upon failure: - Nature and origin of the failure - Operating background analysis

Upon failure - Oscilloperturbograph analysis - Oil analyses (Buchholz gas, DGA, furfural, PCB

4 3

* in normal operating conditions

PRESERVING & MAINTAINING YOUR ELECTRICAL EQUIPMENT


EXCELEC DATA SHEETS

POWER TRANSFORMER

EQUIPMENT

DESCRIPTION OF THE OPERATION

RECOMMENDED FREQUENCY*

EXCELEC LEVEL

POWER TRANSFORMER

On-site repair: - Without untanking Upon failure - With untanking and expert appraisal of active part Repair in factory (with untanking) - Disassembly to view the fault + validation of the repair process - Expert appraisal (causes and origin of fault) - Reassembly and tests Upon failure

4 5

5 5

* in normal operating conditions

Tel. : +33 (0)1 40 70 07 69 www.gimelec-promotion.fr gimelec-promotion@gimelec-promotion.fr All rights reserved Edition July 2007

Expert appraisal upon failure (continued): - Electrical measurement: Ratios Resistance Impedance Insulation - Endoscopy - On-site expertise: Results interpretation Definition of the type of repair (on site, in workshop) and operating process

Upon failure

3 5 4

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