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Inventory Management System

Release Date: November 21, 2001


Prepared by: Thomas Bronack

Section Table of Contents


1.

INVENTORY MANAGEMENT............................................................................................. 4
1.1.
INTRODUCTION TO INVENTORY MANAGEMENT..................................................... 4
1.1.1.
DEFINITION.......................................................................................................... 4
1.1.2.
SCOPE.................................................................................................................. 6
1.1.3.
MISSION............................................................................................................... 7
1.1.4.
OBJECTIVES........................................................................................................ 8
1.1.5.
FUNCTIONAL AREAS.......................................................................................... 9
1.1.6.
INTEGRATED INVENTORY MANAGEMENT SYSTEM..................................... 10
1.1.7.
SMC DISCIPLINE INTERFACES........................................................................ 11
1.1.8.
INVENTORY MANAGEMENT DISCIPLINES AND INTERFACES..................... 13
1.2.
PROCESS DESCRIPTION.......................................................................................... 14
1.2.1.
NETWORK.......................................................................................................... 14
1.2.2.
SYSTEM............................................................................................................. 14
1.2.3.
INVENTORY MANAGEMENT PROCESS.......................................................... 14
1.2.4.
INVENTORY MANAGEMENT FLOW................................................................. 16
1.3.
PROCESS FLOW........................................................................................................ 17
1.3.1.
1. NON-CONTROLLED ACR ENTRY:................................................................ 17
1.3.2.
2. CONTROLLED ACR ENTRY:......................................................................... 17
1.3.3.
IMPLEMENTATION OF INVENTORY MANAGEMENT...................................... 18
1.3.4.
SYSTEM ENVIRONMENT.................................................................................. 18
1.3.5.
NETWORK ENVIRONMENT.............................................................................. 19
1.3.6.
DATA REQUIREMENTS FOR INVENTORY MANAGEMENT............................ 19
1.3.7.
INVENTORY MANAGEMENT DATA MODEL.................................................... 20
1.3.8.
COLLECTING, MONITORING AND REPORTING DATA................................... 25
1.3.9.
INVENTORY MANAGEMENT RECORD HIERARCHY................................... 25
1.4.
DISCIPLINE RELATIONSHIPS................................................................................... 27
1.4.1.
BUSINESS FUNCTION INTERFACES............................................................... 27
1.4.2.
SYSTEM MANAGEMENT INTERFACES........................................................... 29
1.5.
INVENTORY MANAGEMENT TOOLS........................................................................ 30
1.5.1.
ASSET MANAGEMENT AT THE SYSTEM TO SERVER LEVEL....................... 30
1.5.2.
INDUSTRY STANDARDS.................................................................................. 31
1.5.3.
DOWNSTREAM NETWORK SERVER CONFIGURATION AND INVENTORY
MANAGEMENT.................................................................................................................. 34
1.6.
ROLES AND RESPONSIBILITIES.............................................................................. 36
1.6.1.
INVENTORY MANAGER.................................................................................... 36
1.6.2.
INVENTORY CLERKS........................................................................................ 36
1.7.
PROCESS EVALUATION........................................................................................... 37
1.7.1.
PRESENT SYSTEM WEAKNESSES.................................................................. 37
1.7.2.
RECOMMENDATIONS FOR IMPROVEMENT................................................... 37

Section List of Figures


FIGURE 1. ASSET MANAGEMENT PHASES AND OPERATIONS........................................................4
FIGURE 2: OVERVIEW OF INVENTORY MANAGEMENT FUNCTIONAL AREAS.........................19
FIGURE 3: OVERVIEW OF AN INTEGRATED INVENTORY MANAGEMENT SYSTEM................33
FIGURE 4: SMC DISCIPLINE INTERFACES .......................................................................................... 45
FIGURE 5: INVENTORY MANAGEMENT SYSTEM - OVERVIEW OF PROCESS.....................118
FIGURE 6: INVENTORY SYSTEM FLOW DIAGRAM......................................................................131
FIGURE 7: INVENTORY MANAGEMENT DATA MODEL..............................................................221
FIGURE 8: INVENTORY MANAGEMENT RECORD HIERARCHY................................................325
FIGURE 9: ASSET MANAGEMENT AT THE SYSTEM TO SERVER LEVEL............................424
FIGURE 10: DOWNSTREAM NETWORK SERVER AND INVENTORY MANAGEMENT.........472

Inventory means goods and materials, or those goods and materials themselves, held
available in stock by a business. This word is also used for a list of the contents of a
household and for a list for testamentary purposes of the possessions of someone who has
died. In accounting, inventory is considered an asset.
In business management, inventory consists of a list of goods and materials held available
in stock.
Inventory refers to the stock of resources, that possess economic value, held by an
organization at any point of time. These resource stocks can be manpower, machines,
capital goods or materials at various stages.
Inventory management is primarily about specifying the size and placement of stocked
goods. Inventory management is required at different locations within a facility or within
multiple locations of a supply network to protect the regular and planned course of
production against the random disturbance of running out of materials or goods. The
scope of inventory management also concerns the fine lines between replenishment lead
time, carrying costs of inventory, asset management, inventory forecasting, inventory
valuation, inventory visibility, future inventory price forecasting, physical inventory,
available physical space for inventory, quality management, replenishment, returns and
defective goods and demand forecasting. Balancing these competing requirements leads
to optimal inventory levels, which is an on-going process as the business needs shift and
react to the wider environment.
Inventory management involves a retailer seeking to acquire and maintain a proper
merchandise assortment while ordering, shipping, handling, and related costs are kept in
check.
Systems and processes that identify inventory requirements, set targets, provide
replenishment techniques and report actual and projected inventory status.

Handles all functions related to the tracking and management of material. This would
include the monitoring of material moved into and out of stockroom locations and the
reconciling of the inventory balances. Also may include ABC analysis, lot tracking, cycle
counting support etc.
Management of the inventories, with the primary objective of determining/controlling
stock levels within the physical distribution function to balance the need for product
availability against the need for minimizing stock holding and handling costs

1.1.1. The reasons for keeping stock


There are three basic reasons for keeping an inventory:
1. Time - The time lags present in the supply chain, from supplier to user at every
stage, requires that you maintain certain amounts of inventory to use in this "lead
time."
2. Uncertainty - Inventories are maintained as buffers to meet uncertainties in
demand, supply and movements of goods.
3. Economies of scale - Ideal condition of "one unit at a time at a place where a user
needs it, when he needs it" principle tends to incur lots of costs in terms of
logistics. So bulk buying, movement and storing brings in economies of scale,
thus inventory.
All these stock reasons can apply to any owner or product stage.

Buffer stock is held in individual workstations against the possibility that the
upstream workstation may be a little delayed in long setup or change over time.
This stock is then used while that changeover is happening. This stock can be
eliminated by tools like SMED.

These classifications apply along the whole Supply chain, not just within a facility or
plant.
Where these stocks contain the same or similar items, it is often the work practice to hold
all these stocks mixed together before or after the sub-process to which they relate. This
'reduces' costs. Because they are mixed up together there is no visual reminder to
operators of the adjacent sub-processes or line management of the stock, which is due to
a particular cause and should be a particular individual's responsibility with inevitable
consequences. Some plants have centralized stock holding across sub-processes, which
makes the situation even more acute.

1.1.2. [edit] Special terms used in dealing with inventory

Stock Keeping Unit (SKU) is a unique combination of all the components that are
assembled into the purchasable item. Therefore, any change in the packaging or
product is a new SKU. This level of detailed specification assists in managing
inventory.

Stockout means running out of the inventory of an SKU.[1]


"New old stock" (sometimes abbreviated NOS) is a term used in business to refer
to merchandise being offered for sale that was manufactured long ago but that has
never been used. Such merchandise may not be produced anymore, and the new
old stock may represent the only market source of a particular item at the present
time.

1.1.3. Typology
1. Buffer/safety stock
2. Cycle stock (Used in batch processes, it is the available inventory, excluding
buffer stock)
3. De-coupling (Buffer stock that is held by both the supplier and the user)
4. Anticipation stock (Building up extra stock for periods of increased demand - e.g.
ice cream for summer)
5. Pipeline stock (Goods still in transit or in the process of distribution - have left the
factory but not arrived at the customer yet)

1.1.4. Inventory examples


While accountants often discuss inventory in terms of goods for sale, organizations manufacturers, service-providers and not-for-profits - also have inventories (fixtures,
furniture, supplies, ...) that they do not intend to sell. Manufacturers', distributors', and
wholesalers' inventory tends to cluster in warehouses. Retailers' inventory may exist in a
warehouse or in a shop or store accessible to customers. Inventories not intended for sale
to customers or to clients may be held in any premises an organization uses. Stock ties up
cash and, if uncontrolled, it will be impossible to know the actual level of stocks and
therefore impossible to control them.
While the reasons for holding stock were covered earlier, most manufacturing
organizations usually divide their "goods for sale" inventory into:

Raw materials - materials and components scheduled for use in making a product.
Work in process, WIP - materials and components that have begun their
transformation to finished goods.
Finished goods - goods ready for sale to customers.
Goods for resale - returned goods that are salable.

For example:
1.1.4.1.

[edit] Manufacturing

A canned food manufacturer's materials inventory includes the ingredients to form the
foods to be canned, empty cans and their lids (or coils of steel or aluminum for
constructing those components), labels, and anything else (solder, glue, ...) that will form
part of a finished can. The firm's work in process includes those materials from the time
of release to the work floor until they become complete and ready for sale to wholesale or
retail customers. This may be vats of prepared food, filled cans not yet labeled or subassemblies of food components. It may also include finished cans that are not yet

packaged into cartons or pallets. Its finished good inventory consists of all the filled and
labeled cans of food in its warehouse that it has manufactured and wishes to sell to food
distributors (wholesalers), to grocery stores (retailers), and even perhaps to consumers
through arrangements like factory stores and outlet centers.
Examples of case studies are very revealing, and consistently show that the improvement
of inventory management has two parts: the capability of the organisation to manage
inventory, and the way in which it chooses to do so. For example, a company may wish
to install a complex inventory system, but unless there is a good understanding of the role
of inventory and its perameters, and an effective business process to support that, the
system cannot bring the necessary benefits to the organisation in isolation.
Typical Inventory Management techniques include Pareto Curve ABC Classification[2]
and Economic Order Quantity Management. A more sophisticated method takes these
two techniques further, combining certain aspects of each to create The K Curve
Methodology[3]. A case study of k-curve[4] benefits to one company shows a successful
implementation.
Unnecessary inventory adds enormously to the working capital tied up in the business, as
well as the complexity of the supply chain. Reduction and elimination of these inventory
'wait' states is a key concept in Lean[5]. Too big an inventory reduction too quickly can
cause a business to be anorexic. There are well-proven processes and techniques to assist
in inventory planning and strategy, both at the business overview and part number level.
Many of the big MRP/and ERP systems do not offer the necessary inventory planning
tools within their integrated planning applications.

1.2. Principle of inventory proportionality


1.2.1. Purpose
Inventory proportionality is the goal of demand-driven inventory management. The
primary optimal outcome is to have the same number of days' (or hours', etc.) worth of
inventory on hand across all products so that the time of runout of all products would be
simultaneous. In such a case, there is no "excess inventory," that is, inventory that would
be left over of another product when the first product runs out. Excess inventory is suboptimal because the money spent to obtain it could have been utilized better elsewhere,
i.e. to the product that just ran out.
The secondary goal of inventory proportionality is inventory minimization. By
integrating accurate demand forecasting with inventory management, replenishment
inventories can be scheduled to arrive just in time to replenish the product destined to run
out first, while at the same time balancing out the inventory supply of all products to
make their inventories more proportional, and thereby closer to achieving the primary
goal. Accurate demand forecasting also allows the desired inventory proportions to be
dynamic by determining expected sales out into the future; this allows for inventory to be
in proportion to expected short-term sales or consumption rather than to past averages, a
much more accurate and optimal outcome.

Integrating demand forecasting into inventory management in this way also allows for the
prediction of the "can fit" point when inventory storage is limited on a per-product basis.

1.2.2. Applications
The technique of inventory proportionality is most appropriate for inventories that remain
unseen by the consumer. As opposed to "keep full" systems where a retail consumer
would like to see full shelves of the product they are buying so as not to think they are
buying something old, unwanted or stale; and differentiated from the "trigger point"
systems where product is reordered when it hits a certain level; inventory proportionality
is used effectively by just-in-time manufacturing processes and retail applications where
the product is hidden from view.
One early example of inventory proportionality used in a retail application in the United
States is for motor fuel. Motor fuel (e.g. gasoline) is generally stored in underground
storage tanks. The motorists do not know whether they are buying gasoline off the top or
bottom of the tank, nor need they care. Additionally, these storage tanks have a maximum
capacity and cannot be overfilled. Finally, the product is expensive. Inventory
proportionality is used to balance the inventories of the different grades of motor fuel,
each stored in dedicated tanks, in proportion to the sales of each grade. Excess inventory
is not seen or valued by the consumer, so it is simply cash sunk (literally) into the ground.
Inventory proportionality minimizes the amount of excess inventory carried in
underground storage tanks. This application for motor fuel was first developed and
implemented by Petrolsoft Corporation in 1990 for Chevron Products Company. Most
major oil companies use such systems today.[6]

1.2.3. Roots
The use of inventory proportionality in the United States is thought to have been inspired
by Japanese just-in-time (business) parts inventory management made famous by Toyota
Motors in the 1980s

1.3. High-level inventory management


It seems that around 1880[7] there was a change in manufacturing practice from
companies with relatively homogeneous lines of products to vertically integrated
companies with unprecedented diversity in processes and products. Those companies
(especially in metalworking) attempted to achieve success through economies of scope the gains of jointly producing two or more products in one facility. The managers now
needed information on the effect of product-mix decisions on overall profits and therefore
needed accurate product-cost information. A variety of attempts to achieve this were
unsuccessful due to the huge overhead of the information processing of the time.
However, the burgeoning need for financial reporting after 1900 created unavoidable
pressure for financial accounting of stock and the management need to cost manage
products became overshadowed. In particular, it was the need for audited accounts that
sealed the fate of managerial cost accounting. The dominance of financial reporting

accounting over management accounting remains to this day with few exceptions, and the
financial reporting definitions of 'cost' have distorted effective management 'cost'
accounting since that time. This is particularly true of inventory.
Hence, high-level financial inventory has these two basic formulas, which relate to the
accounting period:
1. Cost of Beginning Inventory at the start of the period + inventory purchases
within the period + cost of production within the period = cost of goods available
2. Cost of goods available cost of ending inventory at the end of the period = cost
of goods sold
The benefit of these formulae is that the first absorbs all overheads of production and raw
material costs into a value of inventory for reporting. The second formula then creates the
new start point for the next period and gives a figure to be subtracted from the sales price
to determine some form of sales-margin figure.
Manufacturing management is more interested in inventory turnover ratio or average
days to sell inventory since it tells them something about relative inventory levels.
Inventory turnover ratio (also known as inventory turns) = cost of goods sold /
Average Inventory = Cost of Goods Sold / ((Beginning Inventory + Ending
Inventory) / 2)
and its inverse
Average Days to Sell Inventory = Number of Days a Year / Inventory Turnover
Ratio = 365 days a year / Inventory Turnover Ratio
This ratio estimates how many times the inventory turns over a year. This number tells
how much cash/goods are tied up waiting for the process and is a critical measure of
process reliability and effectiveness. So a factory with two inventory turns has six months
stock on hand, which is generally not a good figure (depending upon the industry),
whereas a factory that moves from six turns to twelve turns has probably improved
effectiveness by 100%. This improvement will have some negative results in the financial
reporting, since the 'value' now stored in the factory as inventory is reduced.
Whilst these accounting measures of inventory are very useful because of their
simplicity, they are also fraught with the danger of their own assumptions. There are, in
fact, so many things that can vary hidden under this appearance of simplicity that a
variety of 'adjusting' assumptions may be used. These include:

Specific Identification
Weighted Average Cost
Moving-Average Cost
FIFO and LIFO.

Inventory Turn is a financial accounting tool for evaluating inventory and it is not
necessarily a management tool. Inventory management should be forward looking. The
methodology applied is based on historical cost of goods sold. The ratio may not be able
to reflect the usability of future production demand, as well as customer demand.
Business models, including Just in Time (JIT) Inventory, Vendor Managed Inventory
(VMI) and Customer Managed Inventory (CMI), attempt to minimize on-hand inventory
and increase inventory turns. VMI and CMI have gained considerable attention due to the
success of third-party vendors who offer added expertise and knowledge that
organizations may not possess.

1.3.1. Role of inventory accounting


By helping the organization to make better decisions, the accountants can help the public
sector to change in a very positive way that delivers increased value for the taxpayers
investment. It can also help to incentivise progress and to ensure that reforms are
sustainable and effective in the long term, by ensuring that success is appropriately
recognized in both the formal and informal reward systems of the organization.
To say that they have a key role to play is an understatement. Finance is connected to
most, if not all, of the key business processes within the organization. It should be
steering the stewardship and accountability systems that ensure that the organization is
conducting its business in an appropriate, ethical manner. It is critical that these
foundations are firmly laid. So often they are the litmus test by which public confidence
in the institution is either won or lost.
Finance should also be providing the information, analysis and advice to enable the
organizations service managers to operate effectively. This goes beyond the traditional
preoccupation with budgets how much have we spent so far, how much do we have left
to spend? It is about helping the organization to better understand its own performance.
That means making the connections and understanding the relationships between given
inputs the resources brought to bear and the outputs and outcomes that they achieve.
It is also about understanding and actively managing risks within the organization and its
activities.

1.3.2. FIFO vs. LIFO accounting


Main article: FIFO and LIFO accounting
When a merchant buys goods from inventory, the value of the inventory account is
reduced by the cost of goods sold (COGS). This is simple where the CoG has not varied
across those held in stock; but where it has, then an agreed method must be derived to
evaluate it. For commodity items that one cannot track individually, accountants must
choose a method that fits the nature of the sale. Two popular methods that normally exist
are: FIFO and LIFO accounting (first in - first out, last in - first out). FIFO regards the
first unit that arrived in inventory as the first one sold. LIFO considers the last unit
arriving in inventory as the first one sold. Which method an accountant selects can have a

significant effect on net income and book value and, in turn, on taxation. Using LIFO
accounting for inventory, a company generally reports lower net income and lower book
value, due to the effects of inflation. This generally results in lower taxation. Due to
LIFO's potential to skew inventory value, UK GAAP and IAS have effectively banned
LIFO inventory accounting.

1.3.3. Standard cost accounting


Standard cost accounting uses ratios called efficiencies that compare the labour and
materials actually used to produce a good with those that the same goods would have
required under "standard" conditions. As long as similar actual and standard conditions
obtain, few problems arise. Unfortunately, standard cost accounting methods developed
about 100 years ago, when labor comprised the most important cost in manufactured
goods. Standard methods continue to emphasize labor efficiency even though that
resource now constitutes a (very) small part of cost in most cases.
Standard cost accounting can hurt managers, workers, and firms in several ways. For
example, a policy decision to increase inventory can harm a manufacturing manager's
performance evaluation. Increasing inventory requires increased production, which
means that processes must operate at higher rates. When (not if) something goes wrong,
the process takes longer and uses more than the standard labor time. The manager
appears responsible for the excess, even though s/he has no control over the production
requirement or the problem.
In adverse economic times, firms use the same efficiencies to downsize, rightsize, or
otherwise reduce their labor force. Workers laid off under those circumstances have even
less control over excess inventory and cost efficiencies than their managers.
Many financial and cost accountants have agreed for many years on the desirability of
replacing standard cost accounting. They have not, however, found a successor.

1.3.4. Theory of constraints cost accounting


Eliyahu M. Goldratt developed the Theory of Constraints in part to address the costaccounting problems in what he calls the "cost world." He offers a substitute, called
throughput accounting, that uses throughput (money for goods sold to customers) in place
of output (goods produced that may sell or may boost inventory) and considers labor as a
fixed rather than as a variable cost. He defines inventory simply as everything the
organization owns that it plans to sell, including buildings, machinery, and many other
things in addition to the categories listed here. Throughput accounting recognizes only
one class of variable costs: the truly variable costs, like materials and components, which
vary directly with the quantity produced.
Finished goods inventories remain balance-sheet assets, but labor-efficiency ratios no
longer evaluate managers and workers. Instead of an incentive to reduce labor cost,
throughput accounting focuses attention on the relationships between throughput

(revenue or income) on one hand and controllable operating expenses and changes in
inventory on the other. Those relationships direct attention to the constraints or
bottlenecks that prevent the system from producing more throughput, rather than to
people - who have little or no control over their situations.

1.4. National accounts


Inventories also play an important role in national accounts and the analysis of the
business cycle. Some short-term macroeconomic fluctuations are attributed to the
inventory cycle.

1.5. Distressed inventory


Also known as distressed or expired stock, distressed inventory is inventory whose
potential to be sold at a normal cost has passed or will soon pass. In certain industries it
could also mean that the stock is or will soon be impossible to sell. Examples of
distressed inventory include products that have reached their expiry date, or have reached
a date in advance of expiry at which the planned market will no longer purchase them
(e.g. 3 months left to expiry), clothing that is defective or out of fashion, and old
newspapers or magazines. It also includes computer or consumer-electronic equipment
that is obsolete or discontinued and whose manufacturer is unable to support it. One
current example of distressed inventory is the VHS format.[8]
In 2001, Cisco wrote off inventory worth US $2.25 billion due to duplicate orders [9]. This
is one of the biggest inventory write-offs in business history.

1.6. Inventory credit


Inventory credit refers to the use of stock, or inventory, as collateral to raise finance.
Where banks may be reluctant to accept traditional collateral, for example in developing
countries where land title may be lacking, inventory credit is a potentially important way
of overcoming financing constraints. This is not a new concept; archaeological evidence
suggests that it was practiced in Ancient Rome. Obtaining finance against stocks of a
wide range of products held in a bonded warehouse is common in much of the world. It
is, for example, used with Parmesan cheese in Italy.[10] Inventory credit on the basis of
stored agricultural produce is widely used in Latin American countries and in some Asian
countries.[11] A precondition for such credit is that banks must be confident that the stored
product will be available if they need to call on the collateral; this implies the existence of
a reliable network of certified warehouses. Banks also face problems in valuing the
inventory. The possibility of sudden falls in commodity prices means that they are
usually reluctant to lend more than about 60% of the value of the inventory at the time of
the loan
Inventory Management System

The system integrates the idea to manage the inventory automatically, meanwhile it can
generate sales report, inventory report, etc. To users, the system can provide instant
information about all inventory items. Therefore users who manage stock level can
immediately solve any shortage problems, since the system provides easy-to-use interface
for users to see inventory levels. By recording daily sales, the system updates inventory
constantly with the help of database management system running as the back end.
System Architecture:

For more information, kindly send us your enquires through our Consulting Requisition
form and we will reply accordingly. Thank you.
Inventory Management System/ Supply Chain Management System
World biggest Pan Masala Manufacturer wants a solution to control the following area,

Control heavy routine business transaction

Large Business Data

Supply chain maintenance


Fund maintenance
Complex MIS

An integrated software solution provided by us to them. Replacement of old software with new one and
conversion of data to a world standard RDBMS (Oracle). The solution was a GUI interface with end user in Visual
Basic as front and ORACLE as back end DBMS. Crystal Reports was used to display / view complex MIS as well as
daily operational reports, ready to be exported in any file format. Adoption of new technology helps management
to transmit information over internet with no time. Cash flow / Fund flow maintenance has become easier now.
This gives a tool to management for making complex business decisions in less time span and ultimate result was
cut in production and maintenance cost.

1.

1. Inventory Management

1.1.

1.1. Introduction to Inventory Management

1.1.1. 1.1.1. Definition


Inventory Management is an enterprise-wide discipline concerned with the identification
and tracking of Information Services (IS) hardware and software assets. Its three main
areas of concern are:
Acquisition.
Redeployment.
Termination.
Can be sorted by: Equipment Type,
Disposition, and Location
Pick-Up List
Equip. Type:
PC
PC
PC

Start

Disp: Location:
A
Bldg 3, Rm 203
R
Bldg 1, Rm 405
T
Bldg 2, Rm 501

Disposition = A

Acquire
Equipment

Purchase
Order

Install
Equipment

Master
Inventory

Add to
Master Inventory

Equipment is being Actively used


N, Exceptions List Generated

Disposition = R

Re-deploy
Equipment

Work
Order

Pick-Up
Inventory

Equipment is moved to new location

Compare to
Master Inventory

Perform
Services

Warehouse
Inventory

Service
Order

Disposition = T

Terminate
Equipment

Work
Order

Service
Order

Equipment is Sold or Disposed of

End

Ready-to-Sell
Inventory

Purchase
Order

Release
Form

Marketing & Sales

Archive

Figure 1. Asset Management phases and operations

Acquisition procedures are established to assist personnel in procurement of software


and hardware products. Its main purpose is to ensure that proper justifications are
performed and that financial guidelines are followed. Acquisitions require Purchase

Finance
Form

Orders to track and authorize the purchase, while the actual installation of equipment is
performed by the Infrastructure or Facilities Management Department. Once added to
the environment, a Master Inventory record is created to describe the newly added
equipment and its components (i.e., Pentium IV PC with 512 MB or RAM, a 40 GB Hard
Drive, CD Drive, Floppy Drive, Sound and Video Cards, a 56 KB Modem and a 10/100
Ethernet Connection, etc.). Inventory records can be used to calculate the resale price of
existing equipment, when planning for an upgrade / replacement or reduction in size.
The Inventory Report can be used to inform buyers of your stock and obtain bids on the
purchase of your surplus equipment.
Redeployment procedures are responsible for ensuring that assets are tracked when
moved from one location to another and that budgetary considerations are adjusted as
needed. Should a product be moved in from its original owner, then the Inventory
System is updated to reflect the new location and owner. In this case, the old product is
deleted from the original owner's budget and added to the new owner's budget. If
equipment is being deployed from one person, or location, to another, then a data wipe
operation must be performed to insure that sensitive business, personal and/or medical
information has been deleted. If data wiping procedures are not performed in accordance
to Department of Defense standards, then the company is open to legal and civil penalties
as defined in a number of laws (i.e., Sarbanes-Oxley, Gramm-Leach-Bliley, HIPAA)
Redeployment requests can generate transportation activity (pick-up and delivery of
equipment), facilities management activity (disconnecting device, data wipe,
reconnecting device, etc.), inventory management update, and service activities
associated with the device(s) being moved.
Termination is responsible for deleting the asset from the inventory when it is
discontinued, or replaced. The owner's budget will be updated to reflect the asset
termination and the asset will no longer be listed when location reports are generated.
Whenever equipment is being terminated (even if for donation to charities or employees)
a data wipe operation must be performed to eliminate any sensitive information from the
hard drive. Additionally, a certified vendor must be utilized to insure that the computers
components are disposed of in an environemtally friendly manner. This scrapping
process must be certified, so that legal and civil penalties are no longer the responsibility
of the terminating firm but rather the scrapping organization.
The Inventory System is maintained within a data base that ties an asset to its owner and
defines the location where the asset resides. The relative importance of the asset is
added to the inventory record in a Criticality field (i.e., Criticality = 1-5, where 1 is "Most
Critical") and the current status of the equipment is indicated via a status field (A=Active,
R=Redeploying, D=Donated, T=Terminated, etc.). Based on this information the
contingency planning specialist can plan asset recoveries needed to support critical
business operations and the facilities management group can schedule work events
associated with equipment status changes (i.e., from A to R, or A to T, or A to D, etc.).
Like all data bases, the Inventory System will only be effective if its information is kept
current. To ensure the accuracy of the Inventory System, while not adding too great a

burden to company personnel, every effort must be taken to implement processes that
maintain inventory data with a minimum work effort from personnel. To that end, we
suggest automated form tied to equipment status and criticality changes, so that facilities
management and business continuity planning can adjust their functions accordingly.
Inventory Management provides:
Up-to-date information about data processing resources through the creation and
archiving of records in a centralized repository.
Financial records specific to a single component, or groups of components.
Component Status Indicators to identify a component as Active (A), Redeployed
(R ), Donated (D), or Terminated (T).
Component Criticality definition (1-5, with 1 being most critical).
Service records for all components in the inventory.
Data used to support configuration diagrams of the hardware and software
components contained within specific locations, or the entire data processing
environment.
Reports can be generated from the Inventory and Asset Management Systems that
would project the amount of revenue that can be generated through the sale of surplus
equipment, or to define the number of components that have a criticality rating of 1
so that you can project the costs associated with maintaining duplicates of critical
equipment at reovery sites. Combining the two reports would allow you to reroute
equipment being scheduled for termination to the Recovery Facility and eliminate the
additional costs associated with purchasing duplicate equipment in support of
recovery needs.

1.1.2. 1.1.2. Scope


The Inventory Management discipline encompasses all system and data network elements
from the mainframe to the server level throughout the enterprise.
All mainframe and data network based hardware and software assets must be identified
and entered into the Inventory System. Any changes to these environments must be
reflected in the Inventory System.
Financial and technical product information must be available through the Inventory
System, as needed to support the functional responsibilities of personnel within the
finance and contracts management departments.
Asset criticality must be included with asset descriptive and financial information, so that
the Recovery Management department is supplied with the information it requires.
Recovery actions must be implemented to safeguard critical assets.
Asset status must be included in the Inventory Management system, so that the
component(s) can be serviced in adherence to legal, environmental, business, and
industry requirements. This process should be used to drive the facilities management
department via form routing when components change status from active to redeploy,
donate, terminate, of scrap. An audit trail of activities associated with equipment status
changes and associated actions must be maintained to certify actions and eliminate legal
and civil exposures.
The Standards and Procedures Manual section relating to Inventory Management must be
created and published. This section must describe the process by which assets are
identified, entered into the Inventory Management System, tracked, and finally deleted.
All information needed by personnel to perform Inventory Management functions must
be clearly described within this S&P Manual section.

1.1.3. 1.1.3. Mission


The mission of an Inventory System is to provide a Central Asset Repository of
information used to define assets and relate the asset to its; owner, location, and relative
importance. This information will provide personnel with data needed to support their
job functions, for example:
Facilities Management will be able to plan Heating, Ventilation and Air
Conditioning (HVAC) requirements, as well as power and floor space needed to
support equipment listed in Asset Repository for a specific location. To also perform
the functions needed to adhere to legal, environmental, business, and regulatory
requirements associated with equipment redeployment and termination.
Financial Services will be able to budget for asset procurement, depreciate assets
over time, and complete tax documents. A report of equipment and their resale value
can be used to aid in planning equipment upgrades and to reduce the Total Cost of
Ownership associated with equipment.
Contracts Management will be able to negotiate vendor discounts and enterprise
agreements. Additional vendor agreements may be required to support transportation
and warehousing, equipment service and reconfiguration requirements, data wipe
services and products, buyers, and scrap dealers.
Contingency Planning personnel will be able to develop recovery plans for
mainframe and office assets contained within the Inventory System, based on the
assets relative importance (as stated within the Criticality field). Surplus equipment
may be utilized to support recovery operations, if needed.
Technical personnel will be able to resolve problems more quickly with the
information contained within the Inventory System, because they will have a listing
of the assets contained within a location.
The Inventory System should be integrated within the everyday functions performed by
personnel associated with entering and maintaining asset information. The system will
reduce the effort devoted to asset management, while supplying many personnel with the
information they need to perform their functional responsibilities.

1.1.4. 1.1.4. Objectives


The objective of Inventory Management is to manage the physical and logical properties
of I/S resources and their relationship, while ensuring that service level commitments are
achieved. This process will:
Ensure efficient and timely identification of vital corporate assets.
Assist in managing the enterprise-wide inventory.
Provide a common repository for asset protection.
Plan and control the proliferation of assets across the enterprise.
The objectives of Inventory Management are:
To identify and track all data processing assets in an Inventory System
Repository.
To define the process by which assets are identified and maintained in the
Inventory System.
To provide Inventory System access to all necessary personnel (data entry,
update and deletion).
To provide a full range of reports that will satisfy informational
requirements.
To document the Inventory Management System within the Standards and
Procedures Manual.
To provide training to personnel responsible for supporting the Inventory
Management System.

1.1.5. 1.1.5. Functional Areas.


The functional areas that interface with an Inventory Management System are:

Inventory Management is divided into


many separate areas of responsibility.

Inventory Management Departments

Finance

Inventory Management
Contracts

Mainframe

Mid-Range

PC / LAN

Communications

Voice

Hardware

Fixed Assets

Data Network

Software
Facilities

Common areas of concern


faced by each department

Vendor
Financial

Figure 2: Overview of Inventory Management functional areas.

All of the functional areas listed above can utilize the information contained within the
Inventory Management System's Central Asset Repository of information. Additionally,
the Recovery Management area could utilize inventory information to identify an assets
criticality (especially when the asset's location and owner are identified within the
Inventory Management System). Through the use of reports generated from the
Inventory Management System's Repository, it would be possible to obtain a listing of all
"Most Critical" resources, by location and group. This report would then serve as the
basis of a Business Recovery Plan.

1.1.6. 1.1.6. Integrated Inventory Management System


To successfully implement an Inventory Management System, it is necessary to integrate
it within the everyday functions performed by company personnel. That is, when a user
wants to order equipment or software, they would call up the Inventory Management
System screen associated with Acquisition. The same types of processes should be
available for Redeployment and Termination of assets. Should a user request the
acquisition of a specific type of asset, then it could be possible for the inventory system
to determine if the asset is already in surplus, or if it should be purchased under an
existing Volume Purchase Agreement with a vendor.

Inventory Management
Process Flow

USER

USER

Users make requests for resources


(either hardware, software, or fixed
assets such as furniture). To ensure
accuracy of Inventory, all requests
must be via system connected
terminal.

Inventory Management
Inventory Control
Management
Inventory of assets is controlled by the
Inventory Control Manager.
Enterprise design agreements are
validated by this person, who also
ensures that all asset guidelines are
adhered to.

Financial Management

Repository

Hardware,
Software,
Fixed Assets,
by Location
and Criticality

Reports

Financial profile of inventory is


provided to Financial Management,
who recommend purchasing techniques
that will result in discounts (i..e.,
Volume Purchase Agreements, or
specific vendors).

All reports deemed


necessary to support
system and informational
requests.

Figure 3: Overview of an integrated Inventory Management System.

The utilization of Inventory Management Systems to control the purchase and installation
of assets can aid in the control of the business environment, while assisting in the
assignment of personnel to perform asset related work functions. This methodology will
result in a work-flow and asset management system.

1.1.7. 1.1.7. SMC Discipline Interfaces


The Systems Management and Controls disciplines that will interface with the Inventory
Management System are illustrated within the diagram listed below.

SMC Organization
Systems Management
and Controls (SMC)

Batch
Management

On-Line
Management

Service Level
Management

Recovery
Management

Change
Management

Inventory
Management

EDP Security
Management

Problem
Management

Configuration
Management

Vital Records
Management

Capacity
Management

Performance
Management

Figure 4: SMC Discipline Interfaces .

The disciplines interfacing directly with Inventory Management and their functional
responsibilities are:
Capacity Management (i.e., PC memory and speed, DASD size, etc.).
Performance Management (speed and usage information).
Change Management (version and release information, benchmark, testing, etc.).
Recovery Management (recovery planning for critical assets and sizing
requirements for recovery facilities).

Service Level Management (Service Level Definitions - SLD's and Service


Level Reporting - SLR of user processing and service requirements).
Problem Management (troubleshooting, pathway, version and release
information, etc.).
Configuration Management (hardware, software, location, HVAC requirements,
power, water, floor space, etc.).

1.1.8. 1.1.8. Inventory Management disciplines and interfaces


The Inventory Management function is responsible for tracking all assets, from
Mainframe based to Data Network based, that are connected to the data center or data
network. In each case, the Inventory Management Systems must be able to:
Identify the asset and its serial number;
Associate the asset with its owner and location;
Relate the asset to its vendor; and
Track the maintenance level of the asset.
The ideal Inventory Management System should also:
Provide financial information related to an asset;
Define the criticality of the asset; and
Supply history information for the asset.
The Inventory Management System interfaces with the following departments:
Finance;
Contracts;
Systems Software;
Production Services; and
Facilities Management.

1.2.

1.2. Process Description

The process of Inventory Management receives input from Systems Management


Controls (SMC) disciplines and other functions within the I/S organization as well as
other areas throughout the enterprise.
The vehicle used to control the Inventory Management discipline is Change
Management. Without adequate Change Management the integrity of an Inventory
Management process cannot be ensured. These SMC disciplines and functions
encompass both system and data network elements and feed the Configuration
Management discipline.
Inventory Management inputs can come from either the Network or System area and can
include a variety of input methods:
1.2.1. 1.2.1. Network
The Network area must account for new acquisitions installed into the
configuration. Because the complexity of todays networks makes tracking new
acquisitions difficult, it is advisable that tracking be accomplished through the use
of discovery type applications which monitor and interrogate asset changes
automatically. This type of tracking would capture vital product data (VPD), or
perform product identification which is generally imbedded on PC-type products
by the manufacturer.
1.2.2. 1.2.2. System
Within the system area changes to the physical environment are systematically
reported through the integrated change process. This discipline incorporates all
hardware and software reconfigurations or updates. All inputs to the centralized
data base will be subject to the change process.
The following page contains an overview of the Inventory Management process.
1.2.3. 1.2.3. Inventory Management Process

PROCESS INPUTS:
Service Level Management, Capacity and Performance Management,
Change Management, Problem Management, Batch Management,
On-Line Management, Recovery Management

New
Acquisition

Asset
Re-Deployment

Asset
Termination

Data Center Record,


System Record,
Hardware Record,
Software Record,
Service Record,
Financial Record.

Network
Alert

Inventory
Repository
Data Base

R/O

On-Line Viewing

System
Re-Configuration

System Management
Assurance Process

R/W

Add / Delete / Edit

To
Configuration
Management

Reports

Hard Copy, or
via on-line Display

Figure 5: Inventory Management System - Overview of Process

The above provides an Overview Diagram of the Inventory Management process, while
the following illustration provides a Flow Diagram of the Inventory Process.

1.2.4. 1.2.4. Inventory Management Flow

SMC
Disciplines
Non-Controlled
Entry

Accepted
?

System
Record
?
Yes

Generate
Change
Record

Validate
Data
Elements

Create
Data
Center
Record

Financials
?

No

Create
System
Record

Financial
Record
?
Yes

No
Formatted?
Authorized?

Features
?

Generate
Financial
Reports

Yes

Create
Features
Record

No

Yes
Update
Configuration
Data Base

Does Config.
Change
?
No

Figure 6: Inventory System Flow Diagram

No

Generate
Physical
Inventory
Reports

No

Create
Financial
Record

Yes

Create
Hardware
Software
Record

Validate
Data
Elements

Yes

No

Yes

Controlled
Entry

Unformatted
Asset
Request

No

Data Center
Record
?

Yes
Generate
Physical
Configuration
Reports

Close Change
Record

1.3.

1.3. Process Flow.


The process is entered as a Controlled or Non-Controlled Asset Change Request
(ACR) as follows:

1.3.1. 1.3.1. 1. Non-Controlled ACR Entry:


ACR received by any method other than the Change Control process.
-

Confirm all necessary information is available about the asset.


Request is reviewed locally for acceptance.
Problems documented and returned for resolution.
ACR accepted and authorized.
Request forwarded to Change Control process for input as a Controlled
ACR.

1.3.2. 1.3.2. 2. Controlled ACR Entry:


Validate all data elements are present in the Change Record.
Review by all I/S organizations accountable for asset control.
Problems documented and returned for resolution.
ACR accepted and authorized.
Update Inventory Repository data base.
Create data center record associated with the asset.
Create system record associated with the asset.
Create component record associated with the asset.
Create feature records associated with the asset.
Generate physical configuration reports and distribute.
Create financial records if appropriate.
Generate financial reports if appropriate.
Generate physical inventory reports and distribute.
Close the change record.

1.3.3. 1.3.3. Implementation of Inventory Management


Efficient processing and operations management start with an integrated approach
that links all facets of system management together. Inventory Management is
just one of the disciplines. Each augments the other, and provides the ability to
effectively manage a large systems environment.
Accurate inventory data is vital. A lack of such data affects the other Systems
Management disciplines ability to function. The automated element of inventory
management monitors the enterprise-wide data network processing environment
for change, while the system environment relies on the change process (which
may or may not be fully automated) for accurate input.
The products and tools that comprise the Inventory Management System use data
network definition information, Vital Product Data, local configuration definitions
and in some cases, discovery applications to arrive at inventory information.
This process must embrace the following areas to be effective:
1.3.4. 1.3.4. System Environment
Today the system programmer can define hardware configurations for multiple
MVS/ESA operating systems through Hardware Configuration Definition (HCD).
HCD reduces complexity and shortens the time required to successfully define an
I/O configuration by providing a panel-driven interface, panel defaults, and data
entry validity checking.
Dynamic reconfiguration management allows the support organization to
implement system configuration changes without interrupting system service.
System availability is increased by eliminating the need for an IPL to change the
hardware configuration, or to change the software definition for devices, control
units, and channel paths. This ability to dynamically reconfigure works in
conjunction with HCD and allows the new system configuration to be
implemented without interruption.
Enterprise Systems Connection (ESCON) Manager enhances user control and
manageability in an ESCON architecture environment when changing ESCON
Director (ESCD) configurations. The changes are entered at a host processor
rather than at the local ESCD consoles in the mainframe environment.
HCD and ECSON are highly dynamic tools that can effect configuration changes
easily and swiftly. However, there are no automation techniques currently in use
which update the inventory data base. Updates to the inventory data base require

manual intervention, therefore, it is important that these interfaces to HCD and


ESCON be constantly monitored and proper change control exercised to maintain
asset integrity.
1.3.5. 1.3.5. Network Environment
The complexity of the network environment requires an integrated set of facilities
to store and display network configuration data for all network resources. This
includes OSI, TCP/IP, SNA, Ethernet, and any other network resources. These
facilities are tailored for network operational use and contain information that is
pertinent to hardware and software inventories (e.g., Vital Product Information).
When dealing with large networks the immediate problems associated with the
collection of asset information is enormous and therefore, subject to significant
errors. If the configurations are too complex, they become impossible to manage
or understand. The typical network is composed of many nodes extending to
many different topologies. The technique commonly used to manage networks is
to break up the larger networks into smaller, manageable units. Once the
management of these clusters is underway, you can proceed to manage several
clusters from a higher node in the configuration hierarchy. This allows for
greater control and accuracy.
On the other hand, if the configurations are too granular, the system can become a
collection of small configurations with no relationships established between each
other. For example, when defining a large 3745 network, we first define the
lines, along with their drops, as separate configurations, then connect these lines
to the 3745 in another configuration. This logic can be applied to other layouts
as well, including the client/server arena.
Although the industry direction is to automate network asset control as much as
possible, managing the entire configuration does not necessarily have to be
automated from the start; especially within the enterprise. It is our primary
purpose to reduce the amount of manual work and the possible human errors
typically found in current network configuration and asset management processes.
Therefore, the technique presented here does not provide the Company with the
complete automation process for the entire enterprise configuration. Rather, we
recommend that you begin the initial steps for replacing much of the tedious work
of entering and updating configuration data manually.
1.3.6. 1.3.6. Data Requirements for Inventory Management
To ensure a consistent, centralized and integrated control, as described in the
previous section, a common data model must be built. This will ensure a

consistent reporting process to the inventory data base regardless of where the
data is stored.
In the event of incomplete record information, the inventory management area
must re-solicit, or advise the responsible asset area of the missing data elements.
This reentrant approach provides a disciplined strategy to build a reliable
inventory.
The structure illustrated in the next diagram allows the description of hierarchical
relationships among data centers, systems, components, service organizations, and
financial data. By entering descriptions of the hardware and software system
components, along with information about their status and support data, a data
base can be built which supports parent/child relationships.
The figure on the next page shows the interrelationship between component
records:
1.3.7. 1.3.7. Inventory Management Data Model
Inventory Management Data Model
Data Center
Record

System
Record

Hardware
Component

Service
Record

Software
Component

Features

Features

Hardware
Financial
Record

Software
Financial
Record

Figure 7: Inventory Management Data Model

The following items are required from asset sources to support an integrated
Configuration Management approach.
1. Data Center Record.
This record contains on-line information about the data processing centers, the
system name, location codes, emergency phone numbers, managers, and contact
names. The software and hardware components, and system records will refer to
this record.
2. System Record
This record contains information relative to each processing system within the
processing center. This record should contain the system names by LPAR,
location codes, operator names, support numbers. Software and hardware
components can refer to this record.
3. Service Record
This record contains the service organizations data. Maintaining service
organization records is advantageous when a user is displaying a record of a
failing component. This record should contain the name, location, prime-shift
phone number, off-shift phone number, hardware and software representatives
name, and contact phone numbers, and a description of the service organization.
Hardware and software components can refer to this record.
4. Financial Record
Helpful information in this record assists in warranty and service incidents.
Hardware financial records contain a user financial id, a financial type, and a
description. For software records the same information is required in addition to
a license type record entry.
5. Hardware Components
For hardware component records a consensus must be reached on the hardware
types to be managed. A hardware model record for each hardware type will be
created and all common hardware components will be entered using this template.
This record should contain the following information:
Component ID,
Product Number
Serial Number,

Generic device type,


Model,
Manufacturer,
Owner,
Install Date,
Location,
Maintenance Vendor,
Contract type,
Component status,
Component Criticality
Component description.
In some instances a hardware subcomponent record must be entered. A
subcomponent can be thought of as a feature that can be a stand-alone component
and has mobility in the inventory (for example, 3726, 3727, external hard disks).
This will allow subcomponents to be removed or moved from their hardware
component or attached to another component. This record should contain a
subcomponent status code and a description.
6. Software Components
For software component records a consensus must be reached as to what level of
installed software will be within the scope of the asset data base. For example, is
the workstation (PC-based) software to be managed? If so, are we to account for
all application software or just operating system software?
The answers to these questions are linked to what kind of information the user
support groups require to provide service to the client. In a centralized Help
Desk environment, all user application software, including maintenance levels,
are maintained. This provides up-to-date information to the Help Desk personnel
about the user environment and adds greatly to their productivity.
A software model record for each component contains an ID, maintenance level,
program type, status and a description. A typical software record should contain
the following information:
System (application runs on),
Product Number
Name,
Model,
Vendor,
Serial Number,
Renewal Date,
License Type,
Contract Type,
Maintenance Level,

Description.
7. Feature Components Record
This record identifies associated features and relates these features back to other
records.
8. Model Component Record
The industry uses this type record as a productivity tool to greatly enhance the
ability to build large data bases quickly with minimum data entry errors.
Model records themselves do not hold configuration data, but they make the entry
of data easier by allowing the creation of component records from models that
hold information common to a number of components (or subcomponents) of the
same type.
The model capability also provides the ability to build one or many relationships
between model features and hardware or software components. Features that are
common to many components can be contained in a single model feature record
that is referred to by many component records.

1.3.8. 1.3.8. Collecting, Monitoring and Reporting Data


1. Monitoring and Reporting Data
Once the inventory data base has been built it will be used to satisfy the following
requirements
Determine bypass and recovery procedures when a failing component has been
identified.
Determine the level of a component, and also other components that are affected
when a problem occurs.
Establish relationships between a component and any problem or change record in
the data base.
Search for any components meeting specific characteristics, such as all terminals
in a network and the locations to which they are assigned.
Generate reports on specific configuration information, including but not limited
to the following:
-

Hardware or software components with related features,


Physical inventory by location,
Hardware and software configuration maps, and
Service reporting for maintenance contracts, warranty, and invoice
tracking.

2. Collecting Data
The Record Hierarchy in the following diagram indicates that component records
refer t data center, system, service, and financial records. These four records are
informational components. This means they must be created prior to creating the
component records (hardware, software). It saves time because these records
must be defined before they can be referenced in component records. This
allows you to establish connections as you create the records.
1.3.9. 1.3.9. Inventory Management Record Hierarchy

Inventory Management Record Hierarchy

Center

System

Service

Center, System, Service and Financial records must


be created before you can reference them in the
component records

Financial

Hardware / Software
Component Model

You can create


a component from
a Model record

Hardware / Software
Component Direct

Hardware
Subcomponent

Model
Component

Record link relationship to


hardware component record.

Hardware / Software

Hardware / Software
Parent / Child
Relationship

Model
Subcomponent

Component

Parent / Child
Relationship

Feature
Model etc.

Figure 8: Inventory Management Record Hierarchy

Feature
Hardware / Software

Parent / Child
Relationship

Connection
Hardware / Software

1.4.

1.4. Discipline Relationships


To ensure the integrity of the process, Inventory Management must interface with
multiple business and I/S system management functions. The interface to these
functions provides the foundation for strong Inventory Management practices.

1.4.1. 1.4.1. Business Function Interfaces


Some of the more common business functions that interface with Inventory
Management include:
Purchasing
This resource manages all information systems requirement identification through
the procurement process. Inventory Management provides input to Purchasing
in terms of system and network standard asset information.
Accounts Receivable / Payable Department
This function collects usage data and bills information System (I/S) expenses to
the appropriate users. It supports accounting, budget planning, tracking of
project costs, and other activities. Inventory Management provides financial
records as input to the Accounts Receivable / Payable process and vice versa.
This two-way interface occurs with the approval and submittal of billings for
payment.
I/S Management Committees
These groups investigate tools and services to provide policy information and
translate that data into recommendations for I/S productivity improvements and
services. Inventory Management will provide input to these groups in terms of
product standards and technology strategies.
Strategic Planning Committees
These groups deal with long-range planning and the integration of I/S objectives
with the business objectives of the enterprise. Inventory Management provides
an interface to Strategic Planning by providing insight into device migration
patterns, trends, and direction, and the Strategic Planning Committees provide
information back to the disciplines as well.
Security Department

This function manages the registration or enrollment of people and programs to


access controlled I/S resources. Inventory Management provides input about
device configurations and security interfaces to this functional area.
User Support Groups
Since these groups are responsible for their equipment acquisition, they must be
compliant with the inventory process. Tracking the acquisition of network and
computer equipment at the local level can be difficult without their full
participation. To ensure accountability of such purchases, provisions should be
made for a periodic physical inventory of such groups to ensure a level of
inventory integrity.
Client Support Services
These groups define the services that will be needed to support the I/S clients
within the enterprise. Within Services Management are two key areas:
1. 1. Help Desk - This area provides a single point of contact for clients to
request services and obtain resolutions for problems.
2. 2. Service Level Planning - this area identifies the agreement between the
I/S organization ad the user community that defines the level of service. The
service level agreement is also used to define policies for operations and
performance management.

1.4.2. 1.4.2. System Management Interfaces


The Inventory Management discipline is dependent upon various disciplines and
functions within the enterprise in achieving its objectives. These disciplines and
functions and the assumptions related to their tasks are listed below:
Change Management
Coordinates the various tasks performed in configuration change and testing across the
data processing environment. Any changes to the I/S environment that affect Inventory
Management are input from this discipline.
Problem Management
Assists the I/S organization in locating, identifying, and resolving inventory problems.
The Problem Management discipline will provide input to Inventory Management as
problems arise that require changes to resolve conflicts.
Facilities Planning
Required to participate in the Problem or Change process as they pertain to the physical
environment and is accountable for any actions required to comply with the inventory
management process. It is essential that this group provide input to Inventory
Management and vice versa, to ensure changes in physical asset configurations are noted.

1.5.

1.5. Inventory Management Tools

Inventory Management uses network definition information, Vital Product Data (VPD),
local configuration data bases and, in some cases, discovery applications in order to
arrive at inventory information.
The following list of Inventory Management tools was accumulated after conducting a
general survey of large corporations in the area. The participants represented large
corporations with an annual I/S budget of over $100M. The survey solicited information
about how they performed Problem, Change, and Inventory Management and what
techniques and tools were used to accomplish tasks in the two areas that follow.
Those products which are specifically mentioned were approved by the vast majority of
participants. We also list major Inventory Management functions that can be fulfilled by
any number of products, but do not specifically mention a product by name.
1.5.1. 1.5.1. Asset Management at the System to Server Level
The major components that provide the collection and reporting vehicles for Inventory
Management from the system level out to the network server level include:
VTAM and NetView
VTAM and some specialized features of NetView are responsible for maintaining
the necessary linkages to the physical asset, whether it is within the system
complex or out to the server level on the network.
Centralized Data Bases
All assets and their associated information are stored in a centralized data base.
Editing and browsing capability are available through an on-line menu driven,
front-end that provides restricted security access, if necessary. This security is
provided through any number of host-based security packages.
Network Configuration Application (NCA) / MVS
NCA/MVS is a useful tool for migrating existing stand-alone (PC-based)
inventory control data bases to host-based formats. It should be noted that in
some cases conversion utilities have been written to convert these stand-alone
environments into a data base file structure.
Enterprise Physical Connection Tool (EPCT)

EPCT is a useful product for building configuration data bases and producing
physical and logical diagrams. The figure below illustrates the usage of these
tools within the process.

Asset Management at the System to Server Level


Creates Configuration Drawings

NCS / MVS

Creates Configuration Drawings

Data Base Repository for


all Assets (Mainframe through
Data Network)

EPCT
Centralized
Asset Data Bases
NetView

VPD CMDS Collect Data


Status Monitor - VTAMLST

VTAM
NETVIEW AUTOBRIDGE
* Alert / Problem Reporting

3174

Remote Controller
* Serial Number
* Type / Model

Remote
Controller
P

* Automated / Manual Bridge


to Info/Man
P - Primary Connection
S - Secondary Connection

Remote Terminal
* Serial Number
* Type / Model

Figure 9: Asset Management at the System to Server Level

1.5.2. 1.5.2. Industry Standards


Centralized Inventory Data Base Repository
The industry uses any number of system management products which integrate
the entry of Problem, Change, and Inventory Management into a common,
centralized data base repository. However, these integrated products must
interface to the tools listed below to facilitate the automation ad centralization of
an asset management data base repository.
VTAM Version 3.4 (Planning and Reference Guide - SC31-6124)

VTAM Version 3.4 is a telecommunication access method that works in


conjunction with MVS/ESA Version 4 to support non-disruptive addition of
channel-connected communications controllers and SNA cluster controllers.
NetView Ver. 2 Rel. 3 (Users Customization Guide - SC34-4336)
Network Manager which will provide:
1. NetView Bridge Adapter (NetView Bridge Adapter Reference SC34-4336)
A component that provides a set of application-to-application
interfaces that will provide an effective means of connecting
NetView to external data bases.
2. Status Monitor Function
Collects status information about SNA resources such as hardware
data (from VTAMLST) and reports to a centralized data base.
3. NetView Autobridge Version 1 (Users Guide - SC34-4318)
NetView Autobridge will allow the flow of configuration and
change data from NetView to a centralized Data Base Repository.
4. RODM - Resource Object Data Manager
The Resource Object Data Manager will provide services that
enable systems and network management. The facility is used by
NetViews multi-vendor graphic enhancement and automation
platform. These services will be used to create configuration
drawings of the asset data base.
5. Network Configuration Application/MVS (NCA/MVS) Version 1
(Users Guide - SC31-6149)
Network Configuration Application/MVS is a configuration
application for use on an MVS platform. It provides for collection
of information about equipment, circuits and software; has the
ability to create configuration representations for components in all
types of network topologies; and allows for creation of abstracts to
represent relationships of components. A utility function
transforms this data into the format required by the Resource
Object Data Manager Facility in NetView Version 2 Release 3 for
graphic views.
6. Enterprise Physical Connection Tool (EPCT) (Users Guide - SC230546)
This DB2-based asset collection and physical drawing product will
provide the capability to draw physical and logical topologies of
system and network complexes. EPCT is a locally developed

application written by the ISSC Corporation in C Language and


provides browsing an editing capability on-line. This product can
be ordered as an PRPQ through the IBM Corporation.

1.5.3. 1.5.3. Downstream Network Server Configuration and Inventory

Management
The following figure illustrates a downstream view of Network Configuration and
Inventory Management.

Downstream Network Server and inventory Management


Data Base Repository

Centralized Configuration
Data Base

VPD DMDS Collect Data


Status Monitor - VTAMLST

Machine Serial Number


Model / Type

NETVIEW

INDUSTRY PENETRATION
PVCS - INTERSOLV
LANFOCUS - IBM

VTAM

WAN SERVER
Automation Stops
at the Server Level

AUTOMATED
MANUAL

This Layer Requires Additional Software To


Support Configuration Management

Figure 10: Downstream Network Server and Inventory Management

Asset management below the server level has not been widely implemented throughout
the industry today. WAN environments have their own unique challenges. Most hostbased products require an additional layer to bridge beyond the server level. The
products listed below are seeing some industry penetration and promise to be viable tools
in the coming months ahead.
PVCS Configuration Builder Series (Product of INTERSOLV Corporation)
The PVCS series covers all key functional areas for configuration management:
Version Management,

Build Management,
release Management, and
Report Generation.
These functional areas are available across all types of files including source
code, text, or documentation files, graphic or binary files. With PVCS Series
development teams can:
Recreate a system, or component of a system at any time and prevent inadvertent
errors and code changes with version management.
Rebuild an entire system when any component is changed without having to
remember complete relationships about elements of the system.
LANFocus Management / 2 (Product of the IBM Corporation)
This family of products provides System Management principles to LAN attached
workstations having OS/2 and DOS installed. The products provide a platform
which includes a programming interface for the creation of system management
applications. This includes applications which address the disciplines of problem
management, performance management, and configuration management.

1.6.

1.6. Roles and Responsibilities

1.6.1. 1.6.1. Inventory Manager


Responsible for maintaining the Inventory in a current and accurate state. Role is
responsible for both mainframe and network resident devices and software
components. Interfaces with Systems Management disciplines and Financial
department.
1.6.2. 1.6.2. Inventory Clerks
Responsible for maintaining the Inventory Data Base Repository and for
guarantying the information contained within the Repository is accurate and in a
current state. Information is data entered, or entered via automated tools. If
automated tools are used, then clerks must be knowledgeable in program products
used as a tool.

1.7.

1.7. Process Evaluation

1.7.1. 1.7.1. Present System Weaknesses


There is presently no Centralized Repository for asset information, because
Inventory Management is performed by many various groups (i.e., mainframe,
communications, data network, etc.). A consolidation of these data bases into a
centralized Inventory Repository should be planned.
When migrating to a centralized repository, automated tools and interfaces should
be developed, so that any acquisition, redeployment, or termination of assets will
have to accomplished through the automated system. This will reduce the effort
presently performed by personnel and guaranty the accuracy of the Inventory
repository.
1.7.2. 1.7.2. Recommendations for Improvement
Create a Centralized Repository of Inventory information.
Utilize Automated Tools and Front-end to the Inventory Repository.
Integrate the Inventory Repository with the everyday asset functions performed
by personnel, such as:
Asset Acquisition,
Asset Redeployment,
Asset Termination,
Lease and Contract Maintenance,
Volume Purchase Agreements, etc.
Utilize a Criticality indicator to relate assets and their criticality for disaster
recovery purposes. This will allow for reports that list all most critical resources
for a specific location, by type and costs.
Formulate a committee to investigate methods for improving Inventory
Management and implement the most rewarding suggestions from the committee.

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