02 Mechanical

GOLDEN ISLAND APARTMENT
Phu Huu Ward, Dist.9, HCMC

Electrical & Mechanical Specification

Part B: Mechanical Services

Revision Date Approved by
001 Aug 2011 NVL

VHT Engineering
158 Bau Cat 3 street, Tan Binh Dist., HCMC
Telephone: (84) 8 89492076
Fax: (84) 8 89492075
MECHANICAL SERVICES Table of contents

VHT Engineering Mechanical -2 Aug-11

Contents
0701 GENERAL REQUIREMENT 8
1 General 8
1.1 Aims 8
1.2 Cross references 9
1.3 Standards 10
1.4 Interpretations 11
1.5 Submissions 11
2 Execution 15
2.1 Installation 15
2.2 Building penetrations 16
2.3 Concrete plinths 17
2.4 Plant and equipment access 17
2.5 Vibration suppression 18
2.6 Seismic restraint 19
2.7 Painting and finishes 20
2.8 Marking and labelling 21
2.9 Additional marking 23
2.10 Software 24
2.11 Record drawings 24
2.12 Tools and spare parts 25
2.13 Training 25
0702 Mechanical design and install 27
1 General 27
1.1 Aims 27
1.3 Standards 28
1.4 Submissions 28
2 Products 29
2.1 Airconditioning equipment 29
2.2 Grilles and diffusers 30
2.3 Fans 31
3 Execution 32
3.1 Ductwork 32
3.2 Refrigeration pipework 33
3.3 Unit installation 34
3.4 Completion 34
3.5 Maintenance 35
0714 Mechanical pumps 36
1 General 36
1.1 Aims 36
1.3 Design 36
1.4 Pre-completion tests 37
1.5 Submissions 37
2 Products 37
2.1 End-suction centrifugal pumps 37
2.2 In-line circulating pumps 41
2.3 Submersible pumps 41
2.4 Marking 42


0715 Tanks and vessels 43
1 General 43
1.1 Aims 43
1.3 Standards 43
1.4 Authorities approvals 43
1.6 Submissions 44
2 Products 44
2.1 Pressurised expansion vessels 44
2.2 Calorifiers 44
2.3 Plate heat exchangers 45
2.4 Inspection and certification 46
2.5 Head tanks 46
2.6 Water storage tanks 47
0731 Fans 48
1 General 48
1.1 Aims 48
1.3 Submissions 49
2 Products 49
2.1 Materials 49
2.2 Centrifugal fans general purpose 49
2.3 Centrifugal fans sheet metal 52
2.4 Centrifugal fans in-line 53
2.5 Axial flow fans 54
2.6 Roof mounted fans 55
2.7 Plate mounted fans 56
2.8 Window/wall fans 57
3 Execution 57
3.1 Installation 57
0732 Air filters 59
1 General 59
1.1 Aims 59
1.3 Standard 59
1.5 Inspection 60
1.6 Submissions 60
2 Products 60
2.1 Materials 60
2.2 Components 61
2.3 Dry media filters (type 1) and viscous impingement filters (type 2) 61
2.4 HEPA filters 62
2.5 MEPA filters 63
2.6 Filter terminals 63
2.7 Electrostatic precipitation filters (type 3) 64
2.8 Gas phase absorber cells 65
2.9 Grease filters 65
2.10 Marking 65
3 Execution 66


3.1 Installation generally 66
3.2 Cleaning 67
0744 Ductwork insulation 68
1 General 68
1.1 Aims 68
1.3 Standards 68
1.5 Submissions 69
2 Products 70
2.1 Insulation materials 70
3 Execution 73
3.1 General 73
3.2 Internal insulation laminate faced 74
3.3 Internal insulation metal faced 76
3.4 External insulation laminate faced 77
3.5 External insulation laminate faced and metal sheathed 79
3.6 Insulation of ductwork accessories 79
3.7 Insulation of duct flexible connections 80
0745 Attenuators and acoustic louvres 81
1 General 81
1.1 Aims 81
1.3 Submissions 81
2 Products 81
2.1 General 82
2.2 Duct attenuators 82
2.3 Acoustic louvres 82
2.4 Cross-talk attenuators 83
0746 Air grilles 84
1 General 84
1.1 Aims 84
1.3 Standards 84
1.5 Submissions 85
2 products 85
2.1 General 85
2.2 Volume control dampers 86
2.3 Air grille types 87
3 Execution 92
3.1 Installation of air grilles 92
0751 Mechanical piping 94
1 General 94
1.1 Aims 94
1.3 Standard 95
1.5 Submissions 95
2 Products 96


2.1 Copper piping 96
2.2 Steel piping 97
2.3 Stainless steel piping 98
2.4 ABS piping 99
2.5 PVC piping 99
2.6 Polyethylene (PE) piping 100
2.7 Valves and fittings general 100
2.8 Valve tables 101
2.9 Water valves and fittings 104
0752 Mechanical piping insulation 109
1 General 109
1.1 Aims 109
1.3 Standards 109
1.5 Submissions 110
1.6 Samples 110
1.7 Alternative insulation methods and materials 111
2 Products 111
2.1 General 111
2.2 Materials 112
3 Execution 114
3.1 General 114
3.2 Piping insulation systems 115
3.3 Cold piping insulation 116
3.4 Hot piping insulation 117
3.5 Sheathing of piping insulation 118
3.6 Tank, vessel and heat exchanger insulation 119
3.7 Cold tank, vessel and heat exchanger insulation 119
3.8 Hot tank, vessel and heat exchanger insulation 120
3.9 Sheathing of tank, vessel and heat exchanger insulation 120
3.10 Flue and exhaust pipe insulation 120
0753 Water treatment 122
1 General 122
1.1 Aims 122
1.3 Standards 123
1.5 Inspections 123
1.6 Submissions 123
2 Products 124
2.1 Chemical dosing open systems 124
2.2 Chemical dosing closed systems 125
2.3 Water filters 125
2.4 Water softeners 125
2.5 Cathodic protection 126
3 Execution 127
3.1 Chemicals 127
3.2 Test loops 127
3.3 Marking 127
3.4 Initial treatment 127


3.5 Completion 128
0754 Liquid fuels 129
1 General 129
1.1 Aims 129
1.3 Standards 129
2 Products 130
2.1 Storage tanks 130
2.2 Service tanks 130
2.3 Tank finishes 131
3 Execution 132
3.1 Underground tank installation 132
3.2 Trench covers 132
3.3 Cathodic protection 132
3.4 Contents indicators 133
3.5 Piping and accessories 133
3.6 Fuel oil pumps 134
3.7 Marking 135
3.8 Charging 135
0781 Mechanical electrical 136
1 General 136
1.1 Aims 136
2 Low voltage power systems 136
2.1 General 136
2.2 Products 138
2.3 Execution 139
3 Cable support and duct systems 141
3.1 General 141
3.2 Products 141
3.3 Execution 143
4 Switchboards 145
4.1 General 145
4.2 Products 146
4.3 Execution 150
5 Switchboard components 151
5.1 General 151
5.2 Products 151
5.3 Execution 158
0784 Motors and starters 161
6 General 161
6.1 Aims 161
6.3 Submissions 161
7 Products 162
7.1 Motors 162
7.2 Motors for variable speed drive 163
7.3 Starters 163
7.4 Motor protection 165


7.5 Variable speed drives 168
0791 Mechanical commissioning 171
General 171
1.1 Aims 171
1.3 Standards 171
1.5 Independent certification of commissioning agent 172
1.6 Commissioning audit 172
1.7 Completion program 172
1.8 Related tests 172
2 Execution 173
2.1 Commissioning 173
2.2 Recommissioning 174
2.3 Instrumentation 174
2.4 Sound pressure level measurements 176
2.5 Air balancing 177
2.6 Fire mode operation 180
2.7 Multizone systems 180
2.8 Motorised damper leakage 181
2.9 Air balance reports 181
2.10 Room air pressure differentials 182
2.11 Water balancing 183
2.12 Heating valve leakage 185
2.13 Water balance reports 186
2.14 Automatic controls 187
2.15 Safety controls 187
2.16 Handover period 187
2.17 Completion tests 188
2.18 Certification 188
0792 Mechanical maintenance 190
1 General 190
1.1 Aims 190
1.3 Standard 190
1.4 Inspection 190
1.5 Operation and maintenance manuals 191
2 Execution 193
2.1 Maintenance requirements 193
2.2 Maintenance during construction 193
2.3 Cleaning 194
2.4 Corrective maintenance 194
2.5 Regular maintenance 195
2.6 End of maintenance period service 200
2.7 Recommissioning 200
2.8 Statutory certification 200
2.9 Maintenance records 201

MECHANICAL SERVICES 0701 Mechanical general requirements


0701 GENERAL REQUIREMENT
1 GENERAL
1.1 AIMS
Responsibilities
Selections: As documented.
Design: Provide design work necessary to enable completion of the works as
documented.
Cooling and heating performance
Air quantities: Achieve air quantities under operating conditions given that the air
quantities in the contract documents are for standard dry air with a density of
1.2 kg/m
3
.
Indoor conditions: Maintain the conditioned areas, as measured at the points of
control in accordance with the Indoor design conditions schedule when loads
imposed by the outdoor conditions stated in the Outdoor design conditions
schedule are not exceeded.
Indoor design conditions schedule
Commercial/ Service Design
Criteria
Main / Entrance Hall and Main Lobby : 241C DB,
605%RH
Lift Lobbies and Circulation Areas : 261C DB,
605%RH
Spa : 241C DB,
605%RH
Commercial Center : 241C DB,
0701 YU CU K THUT CHUNG
1 TNG QUT
1.1 MC CH
Trch nhim
La chn: Theo h s thit k.
Thit k: Cung cp cng vic thit k cn thit cho vic hon thnh theo h s
thit k.
Hiu sut lm mt v si m
Lu lng khng kh: t lu lng khng kh trong iu kin vn hnh nu
ra, trong lng khng kh tnh theo khng kh kh tiu chun vi mt l
1.2kg/m
iu kin trong nh: Duy tr nhit trong cc phng c iu ho, c o ti
cc im kim sot, theo bng iu kin thit k bn trong nh, khi nhit bn
ngoi khng vt qu bng iu kin thit k bn ngoi .
Bng iu kin thit k bn trong
Thng mi/ dch v Tiu ch
thit k
Ca chnh / snh vo v snh chnh : 241C DB,
605%RH
Snh thang my v khu vc lu hnh : 261C DB,
605%RH
Spa : 241C DB,
605%RH
Trung tm thng mi : 241C DB,
605%RH


605%RH
Public Toilets and Changing Rooms : -
Control Room : 241C DB, 605%RH
Security Control Room : 241C DB, 605%RH

Office Areas : 241C DB, 605%RH
Apartment

Living Rooms, Dining Rooms and
Bedrooms
: 241C DB, 605%RH

Outdoor design conditions schedule
Summer: 35C DB, 25C WB
Electrical
General: Supply system to be 380 V, 3-phase, 4-wire, 50 Hz.
Fault level protection: To withstand the fault level of the incoming supply at the
equipment location.
Noise levels
To be within the limits of the contract design and documented equipment
performance, install systems in conformance with the Noise level schedule in
TCVN 5949-1998.
Uniformity
General: All products of the same type to be of the same manufacture
1.2 CROSS REFERENCES
General
General: Conform to the General requirements worksection.
Associated worksections
Associated worksections: Conform to the following:
V sinh cng cng v phng thay : -
Phng iu khin : 241C DB,
605%RH
Phng iu khin an ninh : 241C DB,
605%RH
Khu vc vn phng : 241C DB,
605%RH
Cn h

Phng khch, phng n v phng ng : 241C DB,
605%RH

Bng iu kin thit k bn ngoi
Ma h: 35
0
C DB, 25
0
C DB
in tch
Tng qut: Cung cp ngun 380V, 3 pha, 4 dy, 50Hz.

Kh nng chu ngn mch ca thit b bo v: chu c dng ngn mch ca
ngun cp n v tr t thit b.
n
Trong phm vi gii hn ca thit k v c tnh thit b theo thit k, vic lp t
cc h thng phi ph vi bng mc n trong tiu chun Vit Nam 5949
1998.
Tnh ng nht
Tng qut: Tt c sn phm cng loi phi cng nh sn xut.
1.2 THAM CHIU CHO
Tng qut
Tng qut: ph hp vi cc phn vic yu cu chung.
Cc chng c lin quan


- Adhesives, sealants and fasteners.
- Fire-stopping.
- Metals and prefinishes for off-site painting and electroplated or in-line
galvanized finishes.
- Demolition.
- Service trenching.
- Motors and starters.
Precedence
Technical worksections: The requirements of subsequent mechanical services
worksections of the specification override conflicting requirements in this
worksection.
1.3 STANDARDS
General standards
General: To AS/NZS 3000 Part 2 unless otherwise documented.
Electrical systems: To AS/NZS 3008.1.1 and SAA HB 301.
Degrees of protection (IP code): To AS/NZS 60529.
EMC: To AS/NZS 61000.
Mechanical ventilation and airconditioning: To AS/NZS 1668.1 and AS 1668.2,
as required by the Building Code of Australia.
Microbial control: To AS/NZS 3666.1, AS/NZS 3666.2 and the recommendations
of SAA/SNZ HB 32.
Rotating and reciprocating machinery noise and vibration: Vibration severity in
Zone A to AS 2625.1 and AS 2625.4.
Sanitary plumbing and drainage: To AS/NZS 3500.2.
Water supply: To AS/NZS 3500.1.
Furthermore, if corresponding Viet Nam Standards (TCVN) or Building Codes
(QCVN) are higher than above standards, the installations shall be satisfied with
highest standards/ Codes.
The contractor could apply British Standards, American Standards or other
International Standards for selecting products, installation, testing and
commissioning, but shall submit and get approval from PMU (Project Manager
Unit).
Ph hp vi nhng chng lin quan sau:
- Cht kt dnh, cht bt kn v gi treo mc .
- Chng chy lan.
- Kim loi v hon thin b mt cho sn bn ngoi cng trng v m in hay
m km.
- Ph hy.
- Cng tc o xi..
- ng c v khi ng.
Quyn u tin
Cc chng k! thut: Cc yu cu ca chng k! thut phn c kh sau y
ca yu cu k! thut ny c quyn u tin cao hn nu c mu thu"n vi
chng ny.
1.3 TIU CHUN
Cc tiu chun chung
Tng qut: Theo AS/NZS 3000 phn 2 tr# ti liu thit k khc.
H thng in: Theo AS/NZS 3008.1.1 v SAA HB 301.
Mc bo v (m IP): Theo AS/NZS 60529.
iu ha khng kh v thng gi: Theo AS/NZS 1668.1 v AS 1668.2, theo yu
cu ca b lut xy dng c.
Kim sot vi khun: Theo AS/NZS 3666.1, AS/NZS 3666.2 v cc khuyn ngh
ca SAA/SNZ HB 32.
rung v n ca my mc hot ng: Mc rung n$m trong phn A theo
AS 2625.1 v AS 2625.4.
H thng thot nc thi v nc ma: Theo AS/NZS 3500.2.
H thng cp nc: To AS/NZS 3500.1.
Hn na, nu hng m%c tng ng trong tiu chun Vit Nam (TCVN) hay b
lut xy dng Vit Nam cao hn cc tiu chun trn, vic lp t s tun theo
tiu chun/b lut cao hn.
Nh thu c&ng c th p d%ng cc tiu chun Anh, tiu chun M! hay cc tiu
chun quc t khc cho vic la chn sn phm, lp t, th nghim v vn
hnh, nhng phi gi vn bn v nhn c s ng ca Ban Qun L d n.


1.4 INTERPRETATIONS
Definitions
General: For the purposes of this contract the definitions given below apply:
- Accessible: Readily accessible to AS/NZS 3000.
- EMC: Electromagnetic compatibility.
- High level interface: Systems transfer information in a digital format using an
open system interface.
- Hot-dip galvanized: Zinc coated to AS/NZS 4680 after fabrication with coating
thickness and mass to AS/NZS 4680 Table 1.
- Industrial: IP56 to AS/NZS 60529.
- Low level interface: Systems transfer information via terminals and voltage free
contacts.
- Network Utility Operator: A person who undertakes the piped distribution of
drinking water or natural gas for supply or is the operator of a sewerage system
or a stormwater system.
- Metallic-coated: Steel coated with zinc or aluminium-zinc alloy as follows:
- Metallic-coated steel sheet: To AS 1397. Metal thicknesses specified are base
metal thicknesses.
- Ferrous open sections zinc coated by an in-line process: To AS/NZS 4791.
- Ferrous hollow sections zinc coated by a continuous or specialised process: To
AS/NZS 4792.
- Weatherproof: IPX6 to AS/NZS 60529.

1.5 SUBMISSIONS
General
Default timing: Make submissions ' 5 business days prior to the ordering of
products for, or starting the installation of, the respective portions of the works.
Samples
General: Submit a sample of each nominated item together with 2 copies of
supporting documentation. Include ancillary items such as fasteners, flashings
and seals.
Drawings
1.4 GII THCH
Cc nh ngha
Tng qut: Cc nh ngh(a a ra di y c s d%ng trong bn hp ng
ny:
- L) thm: l) thm s*n theo AS/NZS 3000.
- EMC: Tnh tng hp in t#.
- Giao din mc cao: H thng chuyn thng tin trong mt nh dng k! thut s
b$ng cch s d%ng mt giao din h thng m+.
- M km nng: Trng km theo AS/NZS 4680 sau khi gia cng vi dy lp
m v khi lng da theo bng 1 AS/NZS 4680.
- Cng nghip: IP56 theo AS/NZS 60529.
- Giao din mc thp: H thng truyn ti thng tin thng qua thit b u cui
v tip im kh khng in p.
- Nh cung cp mng li tin ch: Nh cung cp phn phi h thng nc sinh
hot hoc kh thin nhin hay nh qun l h thng thot nc thi hoc thot
nc ma.
- Bc kim loi: thp trng km hoc hp kim nhm trng km nh sau:
- Tn bc kim loi: Theo AS 1397. Quy nh dy kim loi l dy c bn.
- St mt ct h+, nhng km trong dy chuyn sn xut: Theo AS/NZS 4791.
- St r)ng, nhng km trong dy chuyn sn xut lin t%c v chuyn d%ng: Theo
AS/NZS 4792.
- Chu thi tit: t# IPX6 theo AS/NZS 60529.
1.5 TRNH DUYT
Tng qut
Thi gian mc nh: Gi trc ' 5 ngy lm vic trc khi t hng sn phm
hoc bt u lp t t#ng phn cng vic tng ng.
Hng mu
Tng qut: trnh m"u ca t#ng hng m%c, cng vi 2 bn sao ca ti liu h)
tr. Bao gm cc hng m%c vt t ph% nh c vt, chng thm,m kn.
Cc bn v
Tng qut: Bn v kch thc ti thiu A1.
Tiu chun: C th p d%ng theo AS 1100 cc trang 101, 201, 301, 401 v 501.


General: Minimum A1 drawing size.
Standard: To AS 1100 Parts 101, 201, 301, 401 and 501 as applicable.
Building work drawings: Submit detailed dimensioned drawings showing all:
- Access doors and panels.
- Conduits to be cast in slabs.
- Fire and smoke dampers including dimensional tolerances.
- Floor wastes.
- Holding down bolts and other anchorage and/or fixings required complete with
loads to be imposed on the structure during installation and operation.
- Openings, penetrations and block-outs.
- Pipe sleeves.
- Plinths, kerbs and bases.
- Required external openings.
Mechanical services drawings: Submit the following:
- Detailed drawings, at 1:50 scale or larger, showing:
. Ductwork, pipework and equipment layouts and sections. Show the location
of fire rated building elements.
. For refrigerant piping include slope of horizontal runs, oil traps, double risers
and valving.
. Diffuser and grille reference numbers corresponding to commissioning test
results.
. Riser layouts and sections.
. Plant room layouts and sections.
. Locations of automatic control sensors, motors and valves.
. Acoustic details.
. Conditioner construction details.
. Seismic restraint details.
. Relevant performance data for each item of equipment including make,
model, speed, capacity etc., as appropriate.
- Piping and other schematic drawings including numbering of each valve to
correspond to the valve tag notation.
- Submission drawings required by authorities.
Cc bn v cng trng: trnh bn v chi tit th hin tt c:
- Cc ca v cc panel thm.
- Cc ng lun cp trong sn.
- Cc van chng chy v khi bao gm dung sai v kch thc.
- Thot nc sn.
- Cc bulng neo v cc neo mc khc v/hoc cc thit b c nh vi y
ti trng t vo kt cu trong khi lp t v vn hnh.
- Cc l) m+, xuyn sn v cc l) trng trn kt cu.
- Cc l) xuyn cho ng.
- Cc b mng.
- Cc l) m+ ra bn ngoi theo yu cu.
Cc bn v hng m%c c: trnh nh sau:
- Cc bn v chi tit, t, l l 1:50 hoc ln hn, th hin:
. H thng ng gi, ng ng v b tr cc thit b v chn la. Th hin v tr
ca cc kt cu chng chy ca cng trnh.
. i vi ng gas my lnh cn th hin dc ng i ngang, b"y du, tr%c
ng ng i v van.
. S th t cc ming gi v cc ming khuych tn tng ng vi kt qu
kim tra th nghim.
. B tr gen v cc mt ct.
. B tr cc phng my v cc mt ct.
. V tr ca cc cm bin iu khin t ng, cc ng c v cc van.
. Chi tit cch m.
. Chi tit cu to my iu ha.
. Chi tit hn ch ng t.
. Thng s hot ng ca t#ng b phn ca thit b bao gm ni sn xut,
model, tc , cng sut sao cho thch hp.
- ng ng v cc bn v s nguyn l khc bao gm s th t cc van
tng ng vi k hiu ghi ch van.
- Gi cc bn v theo yu cu ca cc c quan chc nng.
- Cc chi tit iu khin t ng.
- Chi tit bn mch.


- Automatic control details.
- Switchboard details.
- Wiring diagrams.
Services coordination: Coordinate with other building and service elements.
Show adjusted positions on the shop and record drawings.
Space requirements: Check space requirements of equipment and services
indicated diagrammatically in the contract documents.
Electrical loading information
General: Submit electrical loading information for all equipment before
completion of the main switchboard shop drawings.
Electric motors: Ensure motor efficiency and power factor are in accordance with
Motors and starters.
Loading and connection: Submit the information for items not supplied from the
mechanical switchboards.
Starting characteristics: Submit details for motors with reduced current starting.
Ensure starting characteristics are within the characteristics of the respective
submain protection devices.
Switchboards: Submit the following information for each mechanical
switchboard:
- Board location and designation.
- For each submain connected to the board, submit the following for each item
connected to it:
. Submain designation.
. Item designation and name.
. Power rating in kW.
. Number of phases.
. Full load amps per phase.
. Power factor.
. Total amps on each phase for respective sub main.
Execution details
General: Before starting the respective portions of the installation, submit the
following:
- Embedded services: Proposed method for embedding services in concrete
- S in.
Kt hp cc hng m%c: Phi hp vi cc hng m%c v yu t khc ca cng
trnh. Ch- ra cc v tr thay i trn bn v. thi cng v bn v shopdrawing.
Cc yu cu khng gian: Kim tra cc yu cu v khng gian ca thit b v cc
hng m%c c ch- ra trong cc vn bn thit k.

S liu v ti in
Tng qut: Cung cp thng tin ti in ca tt c cc thit b trc khi hon
thnh cc bn v cng trng (shopdrawing) ca t in chnh.
ng c in: m bo hiu sut cc ng c v h s cng sut l ph hp
vi chng ng c v khi ng.
Ti in v kt ni: Cung cp thng tin ca cc hng m%c m khng c cung
cp in t# cc t in c.
c tnh kh+i ng: Cung cp chi tit cho cc m t c dng kh+i ng gim.
m bo cc c tnh kh+i ng n$m trong cc c tnh ca cc thit b bo v
tng ng.
T in: Cung cp cc thng tin sau y cho t#ng t in c:
- V tr v tn gi bng in .
- i vi m)i tuyn cp xut kt ni vi bng in, trnh cc m%c sau cho m)i
kt ni:
. Tn t ph%.
. K hiu v tn cc thit b.
. Cng sut nh mc + n v kW.
. S pha.
. Dng in lc y ti m)i pha.
. H s cng sut.
. Tng s ampe trn m)i pha cho tuyn cp xut tng ng.
Chi tit thc hin
Tng qut: Trc khi bt u vic lp t cc phn vic tng ng, cung cp:
- Cc h thng i m: Trnh duyt bin php thi cng h thng trong tng hoc
sn b tng, hay %c tng b tng hay tng gch.
- C nh cc h thng: Chi tit in hnh v tr, loi v phng php c nh cc
h thng vo kt cu.


walls or floors or chasing into concrete or masonry walls.
- Fixing of services: Typical details of locations, types and methods of fixing of
services to structure.
- Inaccessible services: If services will be enclosed and not accessible after
completion, submit proposals for location of service runs and fittings.
Marking and labelling
General: Before marking and labelling submit:
- Samples of the proposed labels.
- A schedule showing, for each item or type of item:
. A description of the item or type of item sufficient to identify it.
. The proposed text of the marking or label
. The proposed location of the marking or label.
Building penetrations
General: If it is proposed to penetrate or fix to the following, submit details of the
methods proposed to maintain the required structural, fire and other properties:
- Structural building elements including external walls, fire walls, fire doors and
access panels, other tested and rated assemblies or elements, floor slabs and
beams.
- Membrane elements including damp-proof courses, waterproofing membranes
and roof coverings. If penetrating membranes, provide a waterproof seal
between the membrane and the penetrating component.
Technical data
General: Take note that fan pressures and pump heads provided in the contract
documents are based on provisional equipment selections and estimated
pressure drops.
Selections: Before ordering equipment, calculate the respective system pressure
losses based on the equipment offered and layouts shown on the shop drawings
and submit the proposed selections.
Submissions: Submit technical data for all items of plant and equipment.
Data to be submitted: Include at least the following information in technical
submissions:
- Assumptions.
- Calculations.
- Cc h thng khng th vo kim tra c: khi h thng b che lp v khng
th tip cn c, trnh duyt ngh v v tr thi cng v cc ph% kin.

nh du v nhn mc
Tng qut: Cung cp trc khi nh u v ghi nhn mc:
- Cc m"u ca nhn mc xut.
- Mt bng lit k, cho m)i loi hoc t#ng loi ca thit b:
. M t ca t#ng hng m%c hay t#ng loi c th nhn bit n.
. Kiu ch ngh.
. V tr ngh.
Cc l! xuyn cng trnh
Tng qut: Nu cn thit phi xuyn kt cu hay c nh vo kt cu, th cn
phi trnh chi tit v phng php nh$m duy tr tnh cht chu lc, chng chy v
cc tnh cht khc ca kt cu:
- Cc phn t kt cu ca ta nh bao gm tng ngoi, tng chng chy,
ca chng chy v cc ca thm, kim tra khc v cc b phn lp rp, sn
v dm.
- Cc tm chn bao gm chng thm, tm ngn nc v np che mi. Nu
xuyn cc tm chn, cung cp cht lm kn chng nuc gia tm chn v ch)
xuyn.

Thng s k" thu#t
Tng qut: Cn ch n p sut qut v ct p bm c cung cp trong h
s thit k l da trn cc la chn thit b tm thi v c tnh tn tht p sut.
Cc la chn: Trc khi t hng thit b, Tnh ton tn tht p sut tng
ng da trn cc thit b t hng v vic b tr cc thit b trong bn v
thi cng v np cc xut la chn.
H s: Trnh tt c cc d liu k! thut ca tt c cc hng m%c ca trm c kh
v thit b.
D liu cn trnh: Bao gm t nht cc thng tin sau trong cc b h s k! thut:
- G-a thit.
- Cc bng tnh.
- Tn nhn hiu, .


- Model name, designation and number.
- Capacity of all system elements.
- Country of origin and manufacture.
- Materials used in the construction.
- Size, including required clearances for installation.
- Certification of compliance with the applicable code or standard.
- Technical data schedules corresponding to the equipment schedules in the
contract documents. If there is a discrepancy between the two, substantiate the
change.
- Manufacturers technical literature.
- Type-test reports.
Certification
General: Submit certification that the plant and equipment submitted meets all
requirements and capacities of the contract documents except for departures
that are identified in the submission
2 EXECUTION
2.1 INSTALLATION
General
Fixing: If non-structural building elements are not suitable for fixing equipment
and services to, fix directly to structure and trim around holes or penetrations in
non-structural elements.
Installation: Install equipment and services plumb, fix securely and organise
reticulated services neatly. Allow for movement in both structure and services.
Concealment: Conceal all cables, ducts, trays, pipes etc. unless installed in plant
spaces ceilings, riser cupboards, etc. unless otherwise documented. If possible,
do not locate on external walls.
Lifting: Provide heavy items of equipment with permanent fixtures for lifting as
recommended by the manufacturer.
Suspended ground floors: Keep all parts of services under suspended ground
floors > 150 mm clear of the ground surface. Make sure services do not impede
access.
- Cng sut ca tt c b phn ca h thng.
- Xut x.
- Vt liu s d%ng trong cng trnh.
- Kch thc, bao gm c cc khong trng yu cu cho vic lp t.
- Giy chng nhn ph hp vi m p d%ng hoc tiu chun.
- Bng thng s k! thut tng ng vi bng thit b trong cc h s thit k,
nu c s khc bit th cn phi gii thch s thay i .
- Ch- d"n k! thut ca nh sn xut.
- Cc bn bo co m"u th type-test.

Giy ch$ng nh#n

Tng qut: Cung cp cc giy chng nhn trm c kh v thit b ph hp vi
tt c yu cu k c cng sut theo thit k ngoi tr# khc bit trnh.

2 TH%C HIN
2.1 L&P 'T
Tng qut
Sa cha: / ni kt cu kin trc khng ph hp treo gn thit b, gn tr%c
tip ln kt cu cng trnh v trang tr li xung quanh l) xuyn qua kt cu kin
trc khng chu lc .
Lp t: Khi lp t cc thit b v h thng ng ph% tr, c nh mt cch chc
chn an ton v sp xp cc hng m%c gn gng. Cho php c dch chuyn
gia kt cu v cc h thng khc .
Che giu: che giu tt c cc dy cp, ng ng, khay, ng ng ... tr# vic
lp t my + khng gian la phng, gen hoc cc trng hp khc c ghi
trong ti liu thit k. Tt nht l khng t l ra tng bn ngoi.
Nng thit b: Cung cp cc mc cu hng nng c nh cho thit b thc hin
vic cu theo khuyn co ca nh sn xut.
Sn nng: t tt c cc hng m%c ca h thng cao hn 150mm kh0i mt t.
m bo khng cn tr+ vic thi cng cc hng m%c khc.


Arrangement: Arrange services so that services running together are parallel
with each other and with adjacent building elements.
Differential movement
General: If the geotechnical site investigation report predicts differential
movements between buildings and the ground in which pipes or conduits are
buried, provide movement control joints in the pipes or conduits.
- Location: Adjacent to the pipe or conduit supports which are closest to the
perimeter of the building.
- Arrangement: Arrange pipes and conduits to minimise the number of
movement control joints.
Magnitude: Accommodate the predicted movements
2.2 BUILDING PENETRATIONS
Embedded pipes
General: Do not embed pipes that operate under pressure in concrete or
surfacing material.
Penetrations
Fire rated building elements: Seal penetrations with a system conforming to
AS 4072.1.
Non-fire rated building elements: Seal penetrations around conduits and sleeves.
Seal around cables within sleeves. If the building element is acoustically rated,
maintain the rating.
Sleeves
General: If piping or conduit penetrates building elements, provide metal or PVC
sleeves formed from pipe sections as follows:
- Movement: Arrange to permit normal pipe or conduit movement.
- Diameter (for non fire-rated building elements): Sufficient to provide an annular
space around the pipe or pipe insulation of at least 12 mm.
- Prime paint ferrous surfaces.
- Terminations:
. If cover plates are fitted: Flush with the finished building surface.
. In fire-rated and acoustic-rated building elements: 50 mm beyond finished
building surface.
. In floors draining to floor wastes: 50 mm above finished floor.
Sp xp: Sp xp cc hng m%c sao cho vic thi cng cc hng m%c song
song vi cc hng m%c khc v vi cc yu t xy dng lin k.
Cc dch chuy(n khc
Tng qut: Nu cc bo co iu tra a cht cng trnh d bo c s dch
chuyn gia ta nh v mt t ni m cc ng ng hoc cp in c
chn ngm, phi cung cp cc khp ni mm cho ng v ng lun cp.
- V tr: Gn gi treo ng ng hoc ng lun cp v gn vi ng bao ca
cng trnh.
- Sp xp: Sp xp cc ng ng v cp gim thiu s lng khp ni.
Quan trng: chuyn dch c d on ph hp.

2.2 CC L XUYN
)ng ng*m
Tng qut: Khng i ngm cc ng lm vic c p lc vo b tng hay vt liu
b mt.
Cc l! xuyn
Kt cu chng chy: Bt kn cc l) xuyn mt cc m bo theo AS 4072.1.
Kt cu khng chng chy: Bt kn cac l) xuyn xung quanh cc ng lun cp
v ng xuyn. Bt kn xung quanh cp ni l) xuyn. Nu nh kt cch m th duy
tr m cch m ny.
)ng lt
Tng qut:Nu ng ng hoc ng i dy xuyn qua cc kt cu ca cng
trnh, th lp t cc ng lt kim loi hoc PVC nh sau:
- Dch chuyn: Sp xp ng hoc ng cp bnh thng c th dch chuyn
c.
- ng knh (cho cc kt cu khng chng chy): c th mt khong trng
hnh vnh khuyn xung quanh ng lp t t nht l 12mm.
- Cc b mt kim loi c sn lt
- u ni:
. Nu lp mt n: lp b$ng b mt hon thin ca ta nh.
. Trong nhng ni cn chng chy v cch m: ni so vi b mt hon thin
50mm.
. Ti cc sn thu nc v thi nc: cao hn mt sn hon thin 50mm.


. Elsewhere: 5 mm beyond finished building surface.
- Termite management: To AS 3660.1.
- Thickness:
. Metal: 1 mm.
. PVC: 3 mm.
Sleeves for cables
General: For penetrations of cables not enclosed in conduit through ground floor
slabs, beams and external walls provide sleeves formed from PVC pipe sections.
- MIMS cables: Provide sleeves for penetrations through masonry.
2.3 CONCRETE PLINTHS
Construction
General: Concrete plinths will be provided by Civil Contractor, except inertia
base..
2.4 PLANT AND EQUIPMENT ACCESS
General
Services and equipment: Locate and arrange all services and equipment so that:
- Failure of plant and equipment (including leaks) does not create a hazard for
the building occupants.
- Failure of plant and equipment (including leaks) cause a minimum or no
damage to the building, its finishes and contents.
- Fan coil units, valves or other potential leak sources are not be located over
rooms containing water sensitive equipment or finishes.
- Inspection and maintenance operations can be arranged to minimise
inconvenience and disruption to building occupants or damage to the building
structure or finishes.
- Safe tray and an overflow pipe are provided to each tank, hot water heater and
storage vessel.
- Services and equipment are readily accessible for inspection and maintenance
and arranged so that inspection and maintenance can be carried out in a safe
and efficient manner. Include the following:
. Conform to the relevant requirements of AS 1470, AS 1657, AS/NZS 1892.1
AS/NZS 2865 and AS/NZS 3666.1.
. Cc ni khc: Hn 5mm so vi b mt hon thin.
- Chng mi: Theo AS 3660.1.
- B dy:
. Kim loi: 1 mm.
. PVC: 3 mm.
L! xuyn cho cp
Tng qut: i vi cc l) xuyn ca dy cp i trn qua sn nh, , v cc
tng bn ngoi, ti cc ch) xuyn phi bc ng PVC.
- Cp MIMS: Cung cp cc ng lt xuyn qua tng.
2.3 B B TNG
Xy dng
Tng qut: Cc b b tng s c cung cp b+i nh thu xy dng. tr# b
qun tnh.
2.4 MY MC V THIT B TRUY CP
Tng qut
Cc hng m%c v thit b: t v sp xp cc hng m%c v thit b sao cho:
- Cc h h0ng ca my mc v thit b (bao gm c r r-) khng to ra nguy
him cho ngi trong ta nh.
- Cc h h0ng ca my mc v thit b (bao gm c r r-) to ra t nht hoc
khng c thit hi n cng trnh, s hon thin v hng m%c cng trnh.
- Cc dn lnh, van v cc thit b c kh nng gy r r khc khng c t
trn cc phng cha thit b hay b mt nhy cm nc.
- Vic kim tra v vn hnh bo d1ng c th c sp xp gim thiu s
bt li, gin on cho ngi s d%ng trong ta nh hay gy nguy hi n kt
cu hoc b mt ca ta nh .
- Khay an ton v mt ng x trn c cung cp cho m)i b cha nc, bnh
nc nng hoc cc bnh cha nc nng.
- Cc hng m%c v thit b c th d2 dng vo kim tra v bo tr hay sp
xp sao cho vic kim tra v bo tr thc hin an ton v hiu qu. Bao gm
nh sau:
. Ph hp vi cc yu cu lin quan ca AS 1470, AS 1657, AS/NZS 1892.1
AS/NZS 2865 v AS/NZS 3666.1.


. If parts of the plant (including high level tanks) require regular inspection and
maintenance either locate plant so it is safely and readily accessible from
floor level or provide permanent access platforms and ladders.
. In false ceilings locate items of equipment that require inspection and
maintenance above tiled parts where possible. If this is not possible (for
example if above set plaster or other inaccessible ceilings) provide access
panels. Arrange services and plant locations to reduce the number of access
panels. Coordinate with other trades to use common access panels where
feasible.
. Modify manufacturers standard equipment when necessary to provide the
plant access in the contract documents.
2.5 VIBRATION SUPPRESSION
General
General: Minimise the transmission of vibration from rotating or reciprocating
equipment to other building elements.
Connections
General: Provide flexible connections to rotating machinery and assemblies
containing rotating machinery.
- Isolate ducts by flexible connections.
- Isolate pipes by incorporating sufficient flexibility into the pipework or by use of
proprietary flexible pipe connections installed so that no stress is placed on
pipes due to end reaction.
Inertia bases
General: If necessary to achieve the required level of vibration isolation, provide
inertia bases having appropriate mass and conforming as follows:
- Construction: Steel or steel-framed reinforced concrete. Position foundation
bolts for equipment before pouring concrete.
- Supports: Support on vibration isolation mountings using height saving support
brackets.
Speeds
General: If no maximum speed is prescribed do not exceed 1500 r/min for direct
driven equipment.
Vibration isolation mountings
General: Except for external equipment that is not connected to the structure of
. Nu cc b phn ca my ( bao gm cc b cha t trn cao) yu cu phi
c kim tra v bo d1ng mt cch nh k3 th cn phi t cc thit b
ti cc tng sao cho an ton v vo d2 dng hoc c th cung cp trang b c
nh nh bc hoc thang.
. Trong trn gi c cc thit yu cu c kim tra v bo d1ng th cn t
ti nhng ni c th vo c. Nu nhng ni khng th vo c (v d% +
trn trn thch cao hoc nhng ni trn khc khng th truy cp c) th
cn t s*n ca thm d. B tr cc hng m%c v v tr t my gim thiu
s lng ca thm. Kt hp vi cc nh thu khc s d%ng loi ca thm
chung khi c th.
. Ch-nh sa cc thit b tiu chun ca nh sn xut nu cn thit cung cp
ca thm trong h s thit k.
2.5 CH)NG RUNG
Tng qut
Tng qut: Gim thiu s tc ng rung, t# cc thit b c chuyn ng quay
hay chuyn ng qua li, ln kt cu ca ta nh.
Vi+c kt ni
Tng qut: Cung cp cc khp ni mm cc my mc chuyn ng quay v cc
dy chuyn khc c my mc chuyn ng quay.
- C lp cc ng ng b$ng cc khp ni mm.
- C lp cc ng ng b$ng cch kt hp ng mm hay b$ng cch s d%ng
cc khp ni ng mm trit tiu sc p ln ng ng do cc phn lc u
cui.
B qun tnh
Tng qut: Nu cn thit t c cc yu cu v mc chng rung, cung
cp cc b qun tnh c khi lng thch hp v ph hp nh sau:
- Kt cu: Thp hoc thp khung b tng ct thp. nh v tr cc bu lng cho
thit b trc khi b tng.
- Cc gi 1: cc gi 1 chng rung cho cc thit b treo tng s d%ng cc gi
1 tit kim chiu cao.
Tc
Tng qut: Nu khng qui nh tc ti a, tc khng qu 1500 r/min cho
cc thit b truyn ng trc tip.
Chng rung cho cc thit b treo t,ng


any building, support rotating or reciprocating equipment on mountings as
follows:
- For static deflections < 15 mm: Single or double deflection neoprene in-shear
mountings incorporating steel top and base plates and a tapped hole for bolting
to equipment.
- For static deflections 15 mm: Spring mountings.
Selection: Provide mountings selected to achieve 95% isolation efficiency at the
normal operating speeds of the equipment.
Installation: Set and adjust vibration isolation mounting supports to give
clearance for free movement of the supports.
Spring mountings: Provide freestanding laterally stable springs as follows:
- Clearances: 12 mm between springs and other members such as bolts and
housing.
- High frequency isolation: 5 mm neoprene acoustic isolation pads between
baseplate and support.
- Levelling: Provide bolts and lock nuts.
- Minimum travel to solid: 150% of the designated minimum static deflection.
- Ratio of mean coil diameter to compressed length at the designated minimum
static deflection: 0.8:1.
- Snubbing: Snub the springs to prevent bounce at start-up.
- Vertical resilient limit stops: To prevent spring extension when unloaded, to
serve as blocking during erection and which remain out of contact during
normal operation.
2.6 SEISMIC RESTRAINT
Provisions
General: Arrange all components, other than service items exempted in
AS 1170.4, to resist seismic loads determined in accordance with AS 1170.4.
Securely fix all plant and equipment to the building structure. Do not rely on
gravity and/or friction to resist seismic forces.
Anti-vibration mounts: Use horizontally restrained type.
Components: Do not use components that will be damaged by earthquake
conditions. Protect systems against the adverse effects of components such as
mercury switches that, although not damaged by earthquake, may malfunction.
Tng qut: Tr# cc thit b ngoi nh khng c lin quan n kt cu, gi 1 cho
cc thit b, chuyn ng qua li hay chuyn ng xoay, treo tng nh sau:
- i vi vng t(nh < 15 mm: neoprene chng rung n hay i kt hp vi
02 tm thp trn v di c l) bt bulon vo thit b.
- i vi vng t(nh 15 mm: S d%ng l xo chng rung.
La chn: Cung cp cc thit b chng rung t c 95% hiu qu chng
rung + tc hot ng bnh thng ca thit b.
Lp t: Thit lp v iu ch-nh gi chng rung to ra khong h+ cho cc
chuyn ng ca cc gi 1.
L xo chng rung: Cung cp cc l xo chng rung c nh theo phng ngang
nh sau:
- h+: 12 mm gia cc l xo v cc thnh phn khc nh bulng v v0 bc.
- Chng rung tn c cao: c tm m chng rung 5mm gia b + v cc gi
treo.
- Ch-nh cao : Cung cp cc bulng v c vt.
- Chuyn ng min.n vt rn 150% ca nn t(nh nh0 nht theo tnh ton.
- H s ng knh / chiu di l xo nn ti nn ti thiu nh0 nht c ch-
nh 0.8:1.
- S lch: S lch ca cc l xo ngn cn s bt li lc kh+i ng.
- D#ng gii hn n hi theo chiu dc: ngn cn l xo gin khi khng c ti,
to thnh khi cng khi lp t v ngn tip xc khi hot ng bnh thng.
2.6 H-N CH .A CH/N
iu khon
Tng qut: Sp xp tt c cc thnh phn, cc hng m%c ca h thng khc
ngoi tr# trong AS 1170.4, chng i chn, ti xc nh theo AS 1170.4. a
tt c cc my mc v thit b vo kt cu ca cng trnh. Khng da vo trng
lc v ma st chng li a chn.
Treo gim chn: S d%ng loi chng lc theo chiu ngang.
Cc thnh phn: Khng s d%ng cc thnh phn c th b h hi do cc iu
kin ng t. Bo h cc h thng chng li cc nh h+ng bt li ca cc b
phn nh thit b chuyn mch thy ngn , mc d khng b h hi do ng t
nhng c th hot ng sai.


2.7 PAINTING AND FINISHES
General
General: If exposed to view (including in plant rooms) paint new services and
equipment.
Surfaces painted or finished off-site: Conform to Metals and prefinishes.
Exceptions: Do not paint chromium or nickel plating, anodised aluminium, GRP,
stainless steel, non-metallic flexible materials and normally lubricated machined
surfaces. Surfaces with finishes applied off-site need not be re-painted on-site
provided the corrosion resistance of the finish is not less than that of the
respective finish in this clause.
Standard
General: Conform to the recommendations of AS/NZS 2311 Sections 3, 6 and 7
or AS/NZS 2312 Sections 5, 8 and 10, as applicable.
Low VOC emitting paints
Provide the following low odour/low environmental impact paint types with the
following VOC limits:
- Primers and undercoats: < 5 g/litre.
- Low gloss white or light coloured latex paints for broadwall areas: < 5 g/litre.
- Coloured low gloss latex paints: < 85 g/litre.
- Gloss latex paints: < 90 g/litre.

Painting systems
New unpainted interior surfaces: To AS/NZS 2311 Table 5.1.
New unpainted exterior surfaces: To AS/NZS 2311 Table 5.2.
Paint application
Coats: Apply the first coat immediately after substrate preparation and before
contamination of the substrate can occur. Ensure each coat of paint or clear
finish is uniform in colour, gloss, thickness and texture and free of runs, sags,
blisters or other discontinuities.
Combinations: Do not combine paints from different manufacturers in a paint
system.
Protection: Remove fixtures before starting to paint and refix in position
undamaged on completion.
2.7 S0N V HON THIN
Tng qut
Tng qut: Nu thy c ( bao gm c trong cc phng my) sn li thit b v
cc h thng.
Sn b mt hay hon thin b mt ti x+ng:Ph hp vi chng kim loi v
hon thin b mt.
Loi tr#: Khng sn b mt chromium hay nickel, nhm m anode, GRP, thp
khng r-, b mt my thung xuyn c du hay b$ng vt liu mm khng kim
loi non-metallic flexible materials. Hon thin b mt ti x+ng s khng phi
sn li ti cng trng, cung cp cht hon thin chng r- khng thp hn yu
cu trong chng ny.
Tiu chun
Tng qut: Ph hp vi cc ngh ca AS/NZS 2311 m%c 3, 6 v 7 hoc
AS/NZS 2312 cc m%c 5, 8 hng 10, c th c p d%ng.
Sn hm l1ng VOC thp
Cung cp cc loi sn c mi thp/ t nh h+ng n mi trng vi s hn ch
VOC nh sau:
- Nn v lt: < 5 g/llt.
- Cc loi sn t trng bng hoc sn mu sng cho cc khu vc tng rng :
< 5 g/lt.
- Cc loi sn mu bng thp: < 85 g/lt.
- Cc loi sn bng: < 90 g/lt.
Cc h thng sn
Cc b mt mi bn trong khng sn: Theo AS/NZS 2311 bng 5.1.
Cc b mt mi bn ngoi khng sn: Theo AS/NZS 2311 bng 5.2.
2ng dng c3a sn
Lp sn: Sn cc lp u tin ngay sau khi chun b b mt v trc khi d tr+
li. m bo m)i lp sn hoc b mt lm sch ng nht v mu sc,
bng, dy, bm chc, khng ln, phng ln hoc nhng ch) khng lin t%c
khc.
Kp hp: Khng kt hp cc loi sn ca cc nh sn xut khc nhau vo cng
h thng sn.
Bo v: tha cc cu kin trc khi bt u sn v t li ng v tr khng


Underground metal piping
Corrosion protection: Provide corrosion protection for the following:
- Underground ferrous piping.
- Underground non-ferrous metal piping in corrosive environments.
Protection methods: Select from the following:
- Cathodic protection: Sacrificial anodes or impressed current. Incorporate a
facility for periodic testing. Comply with the recommendations of AS 2832.1.
- Continuous wrapping using proprietary petroleum taping material.
- Impermeable flexible plastic coating.
- Sealed polyethylene sleeve.

2.8 MARKING AND LABELLING
General
General: Mark services and equipment to provide a ready means of
identification.
- Locations exposed to weather: Provide durable materials.
- Pipes, conduits and ducts: Identify and label to AS 1345.
- Cables: Label to indicate the origin and destination of the cable.
Consistency: Label and mark equipment using a consistent scheme across all
services elements of the project.
Operating and maintenance manuals: Provide marking an labelling text identical
to the text and terminology used in operating and maintenance manuals.
Labels and notices
General: Select from the following materials:
- Cast metal.
- For indoor applications only, engraved two-colour laminated plastic.
- Proprietary pre-printed self-adhesive flexible plastic labels.
- Stainless steel or brass ' 1 mm thick with black filled engraved lettering.
Emergency functions: To AS 1319.
Colours: Generally in conformance with AS 1345 as appropriate, otherwise black
lettering on white background except as follows:
gy tn hi g khi hon thnh.
)ng kim loi i ng*m
Chng n mn: Cung cp vic chng n mn cho cc trng hp sau:
- 4ng st i ngm .
- i ngm ng ng kim loi mu trong mi trng n mn.
Cc phng php bo v: chn trong cc phng php sau:
- Bo v cathodic: s d%ng anode ha hay dng in d"n. Phi hp cc h
thng th nghim nh k3. ph hp vi cc ngh ca AS 2832.1.
- Qun lin t%c s d%ng bng qun gc petroleum.
- Ph plastic mm khng thm nc.
- 4ng lt polyethylene bt kn.
2.8 NH D/U V NHN MC
Tng qut
Tng qut: nh du cc hng m%c v thit b s*n sng cho vic nhn dng.
- Cc v tr l ra ngoi : Cung cp cc vt t c bn.
- Cc ng ng, cp, v ng gi: Nhn dng v dn nhn theo AS 1345.
- ng dy: nh du nhn bit ngun cp v im cui ca ng dy.
Tnh nht qun: Dn nhn v nh du thit b s d%ng cng mt m"u cho tt c
cc hng m%c ca d n.
Hng d"n vn hnh v bo d1ng: Cung cp cc k t xc nh cc thut ng
s d%ng trong hng d"n vn hnh v bo d1ng .
nh du v ghi ch
Tng qut: Chn la t# cc thit b sau:
- Hp kim c.
- Ch- dng cho cc ng d%ng trong nh, s d%ng loi nha m0ng 2 mu.
- Nhn c in s*n t nh b$ng nha d.o cung cp b+i nh sn xut.
- Thp khng g- hoc ng thau dy ' 1 mm thick km theo cc ghi ch mu
en khc trn .
Chc nng khn cp: Theo AS 1319.
Mu sc: Nhn chung th phi tng ng theo tiu chun AS 1345, ngc li ghi
ch mu en trn nn trng tr# cc trng hp sau:


- Danger, warning labels: White lettering on red background.
- Main switch and caution labels: Red lettering on white background.
Edges: If labels exceed 1.5 mm thickness, radius or bevel the edges.
Fixing: Fix labels securely using screws, rivets, proprietary self-adhesive labels
or double-sided adhesive tape.
- If labels are mounted in extruded aluminium sections, use rivets or countersunk
screws to fix the extrusions.
- Use aluminium or monel rivets for aluminium labels.
Label locations: Locate labels so that they are easily seen and are either
attached to, below or next to the item being marked.
Label text: To correspond to terminology and identifying number of the
respective item as shown on the record drawings and documents.
Lettering heights:
- Danger, warning and caution notices: 10 mm for main heading, 5 mm for
remainder.
- Equipment labels within cabinets: 3.5 mm.
- Equipment nameplates: 40 mm.
- Identifying labels on outside of cabinets: 5 mm.
- Isolating switches: 5 mm.
- Switchboards, main assembly designation: 25 mm.
- Switchboards, outgoing functional units: 8 mm.
- Switchboards, sub assembly designations: 15 mm.
- Valves: 20 mm.
- Other locations: 3 mm.
Operable devices: Mark to provide a ready means of identification. Include the
following:
- Controls.
- Indicators, gauges, meters and the like.
- Isolating switches.
Vapour barriers: Do not penetrate vapour barriers.

- Cnh bo, nguy him: Ghi ch mu trng trn nn 0.
- B chuyn mch chnh v ghi ch phng: Ghi ch mu 0 trn nn mu
trng.
Gc cnh: Lm trn hoc vt cc gc cnh nu cc nhn mc dy qu 1.5mm.
nh v: nh v cc nhn mc s d%ng ai c, inh tn, cc nhn t dnh hoc
bng dnh 2 mt.
- Nu cc nhn mc c gn trn cc tm nhm m0ng khng dnh c, th
phi s d%ng inh tn hoc inh c ghm cht.
- S d%ng cc riv nhm hay monel cho cc nhn b$ng nhm.
V tr t nhn mc: t cc nhn mc d2 nhn thy v dnh km bn di
hoc bn cnh cc hng m%c c ghi ch.
Ghi ch nhn mc: Tng ng vi cc thut ng v m s ca cc hng m%c
c ghi ch trong bn v v cc h s thit k.
Chiu cao ghi ch:
- Cc bin bo nguy him v bin bo phng: tiu chnh 10 mm, cc
phn cn li 5 mm.
- Nhn mc cho cc thit b trong cc phng: 3.5 mm.
- Bng tn thit b: 40 mm.
- Cc bn nh dng bn ngoi phng: 5 mm.
- Cng tc cch in: 5 mm.
- T in, tn t chnh : 25 mm.
- T in, cc thit b c chc nng khc 8 mm.
- T in, ch cc thit b ph%: 15 mm.
- Van: 20 mm.
- Cc v tr khc: 3 mm.
Cc thi b vn hnh khc:Ghi ch d2 dng nhn bit. Bao gm cc trng
hp sau:
- Bng iu khin.
- Bo mc, ng h, cng t v cc thit b tng t.
- Cng tc cch in.
Cc thit b chn hi: Khng lm thng cc thit b chn hi.


Piping
General: Identify piping to AS 1345 throughout its length, including in concealed
spaces.
Pressure vessels
General: Mount manufacturers certificates in glazed frames on a wall next to the
vessel.
Valves and pumps
General: Label to associate pumps with their starters and valves. Screw fix
labels to body or attach label to valve handwheels with a key ring.
Points lists
Automatic control points: Provide plasticised, fade-free points lists for each
automatic control panel. Store in a pocket on the door of the panel. Lists to
include terminal numbers, point addresses, short and long descriptors.
Underground piping
Marker plates: Provide 75 x 75 x 3 mm screw fixed metal marker plates at
ground level at each change of direction in the underground pipeline, engraved
to show the direction of the line and the name of the service. Inset marker plates
in 150 x 150 x 150 mm concrete blocks, with the tops set flush with the ground
level.
Material: Stainless steel or brass with black filled engraved lettering.
2.9 ADDITIONAL MARKING
Location
Equipment concealed in ceilings: Provide a label on the ceiling indicating the
location of each concealed item requiring access for routine inspection,
maintenance and/or operation. In tiled ceilings locate the label on the ceiling grid
closest to the item access point. In flush ceilings locate adjacent to closest
access panel. Items to be labelled include but are not limited to:
- Fan coil units and terminal equipment (e.g. VAV boxes).
- Fire and smoke dampers.
- Isolating valves not directly connected to items otherwise labelled.
- Motorised dampers.
Wall mounted equipment in occupied areas: Provide labels on wall mounted
items in occupied areas including the following:
- Services control switches.
,ng ng
Tng qut: Nhn dng cc ng ng theo ht di theo AS 1345, bao gm
c nhng ch) khut.
Thit b chu p lc
Tng qut: treo giy chng nhn ca nh sn xut trong khung knh ln tng
bn cnh thit b.
Bm v van
Tng qut: dn ln bm vi b kh+i ng v van. Bt vis c nh nhn mc vo
thn hoc nh nhn mc vo tay quay ca van km thm vng kha.
Danh sch i(m
Cc im iu khin t ng: cung cp bng nha, danh sch im cho m)i
bng iu khin t ng. Lu tr trong ti bn trong ca ca bng iu
khin.Danh sch bao gm s lng thit b u cui, v tr im, m t ngn v
di.
)ng i ng*m
Bin ghi ch: Lp t tm bin ghi ch 75 x 75 x 3 mm bt vis cht vo mt t
+ m)i v tr thay i hng ca ng ng ngm di t. nh du th hin
hng ca ng ng v tn hng m%c. Bin ghi ch t trn tm b tng 150 x
150 x 150 mm, vi -nh t ngang b$ng vi mt t.
Vt liu: Thp khng r- hoc ng thau c ghi nhn mc mu en nh km.
2.9 CC GHI CH THM
V tr
Cc thit b giu trn: Cung cp cc ghi ch trn trn thng bo v tr cc thit
b yu cu kim tra, bo tr v vn hnh thng xuyn. Trong cc trn gi th t
v tr cc bng ti cc ch) trn gn l) thm nht. Trong cc trn ni th t lin
k vi tm trn gn nht. Cc hng m%c c nh du bao gm nhng khng
gii hn:
- Dn lnh v cc thit b u ni cui (e.g. hp VAV).
- Van chng chy.
- Cc van c lp khng kt ni trc tip n cc hng m%c c ghi ch khc.
- Van iu khin b$ng in.
Thit b treo tng trong cc khu vc c ngi +: Cung cp nhn mc cho cc
thit b treo tng trong cc khu vc lin quan nh sau:
- Cng tc iu khin cc hng m%c.


- Temperature and humidity sensors.
Labels
General: Provide clear self-adhesive film tape labels with machine printed black
lettering.
Label text: To correspond to identifying number of the respective item as shown
on the record drawings and documents.
Lettering height:
- Labels < 2000 mm above floor: 3 mm on 6 mm wide tape.
- Labels 2000 mm above floor: 8 mm on 12 mm wide tape.
2.10 SOFTWARE
General
General: Provide the software required for the operation and management of
building services systems and equipment including the following:
- Absolute right and all necessary facilities for the principal to modify extend or
reduce any or all functions, hardware and software that form part of the
system.
- All passwords, access codes or other means used to limit or control access to,
or modification (including extension) of, the software.
- All software and manuals necessary to modify or extend the software.
- Back-up copies of software in electronic format.
- Full listings of all software supplied which has been developed, modified or
adapted to meet the requirements of this project.
- Installation of all software updates issued before the end of the defects liability
period.
- Record drawings, functional specifications and point schedules of all systems.
2.11 RECORD DRAWINGS
General
General: Show dimensions, types and location of the services in relation to
permanent site features and other underground services. Show the spatial
relationship to building structure and other services. Include all changes made
during commissioning and the maintenance period.
Diagrams: Provide diagrammatic drawings of each system including the
- Cm bin nhit v m.
nh du
Tng qut: Cung cp nhn dng bng t dnh, nh my ch en.
Ch ghi ch: Tng ng m s nhn dng tng ng th hin trong bn v
hon cng v h s thit k.
Chiu cao nhn mc:
- Chiu cao nhn mc < 2000 mm so vi sn: 3 mm trn bng rng 6 mm.
- Nhn mc 2000 mm trn mt sn: 8 mm trn bng rng 12 mm.
2.10 PHN M4M
Tng qut
Tng qut: Cung cp phn mm cn thit cho vic vn hnh v qun l cc h
thng ca ta nh v cc thit b lin quan nh sau:
- Thm quyn tuyt i v tt c cc phng tin h tr cho ngi qun l
hiu ch-nh, m+ rng hay gim bt bt k3 hay ton b chc nng, phn cng
hay phn mm, cu thnh h thng.
- Tt c mt khu, m truy cp hoc cc cch khc gii hn s truy cp,
ch-nh sa (bao gm c m+ rng) ca phn mm.
- Tt c cc phn mm v thit b s d%ng b$ng tay cn thit cho vic ch-nh sa
hoc m+ rng phn mm.
- Sao lu mt bn ca phn mm + nh dng in t.
- Ln danh sch y tt c cc phn mm ca nh cung cp c pht
trin, iu ch-nh v thch ng p ng cc yu cu ca d n ny.
- Ci t tt c cc phin bn cp nht c pht hnh trc khi kt thc thi
k3 bo hnh.
- Cc bn v, yu cu chc nng v danh sch im ca tt c cc h thng.
2.11 CC BN V5
Tng qut
Tng qut: Th hin tt c cc kch thc, chng loi v v tr ca cc hng m%c
lin quan n c im cng trnh c nh v cc hng m%c ngm khc. Th
hin cc mi quan h v khng gian n kt cu v cc hng m%c khc. Bao
gm tt c cc thay i c thc hin trong giai on vn hnh th v bo tr.
Cc s : Cung cp cc bn v s ca t#ng h thng bao gm nh sau:


following:
- Controls.
- Piping including all valves and valve identification tags.
- Dimensioned location, depth and other details of buried or otherwise concealed
piping.
- Principal items of equipment.
- Wiring.
Drawings: Include all documented shop drawings.
Extensions and/or changes to existing: If a drawing shows extensions and/or
alterations to existing installations, include sufficient of the existing installation to
make the drawing comprehensible without reference to drawings of the original
installation.
2.12 TOOLS AND SPARE PARTS
Tools and spare parts schedule
General: At least 8 weeks before the date for practical completion, submit a
schedule of tools, portable instruments and spare parts necessary for
maintenance of the installation. For each item state the recommended quantity
and the manufacturers current price. Include the following in the prices:
- Checking receipt, marking and numbering in accordance with the spare parts
schedule.
- Packaging and delivery to site.
- Painting, greasing and packing to prevent deterioration during storage.
- Referencing equipment schedules in the operation and maintenance manuals.
- Suitable means of identifying, storing and securing the tools and instruments.
Include instructions for use.
Replacement: Replace spare parts consumed during the maintenance period
2.13 TRAINING
General
Duration: Instruction to be available for the whole of the commissioning and
running-in periods.
Format: Conduct training at agreed times, at system or equipment location. Also
provide seminar instruction to cover all major components.
- H thng iu khin.
- H thng ng ng bao gm tt c cc van v cc k hiu nhn dng ca
van.
- a ra kch thc ti cc v tr, su v cc chi tit khc ca cc thit b
chn ngm v ng ng.
- S dy in.
Cc bn v: Bao gm tt c cc h s bn v hon cng.
Cc m+ rng hoc thay i cho n hin ti: Nu mt bn v th hin m+ rng
hay thay i cho n hin ti, bao gm y cc lp t hin ti lm cho
bn v d2 hiu hn m khng cn tham kho bn v lp t gc.

2.12 CNG C V CC PH KIN
Bng k cng c v cc ph kin
Tng qut: t nht l 8 tun trc ngy hon thnh thc t , gi bng danh sch
cc cng c%, d%ng c% cm tay v ph% tng cn thit cho vic bo tr lp t. i
vi m)i hng m%c, yu cu cung cp s lng ngh v gi hin hnh ca nh
sn xut. Bao gm trong gi cc m%c sau:
- Nhnyu cu kim tra, nh du v nh m s tng ng vi bng danh
sch ph% kin.
- ng gi v vn chuyn n cng trng.
- Sn, tra du m1 v ng gi ngn h h0ng trong thi gian d tr.
- Danh m%c thit b tham kho trong lc vn hnh v hng d"n bo d1ng.
- Cc xc nh, lu tr v m bo cc cng c%, d%ng c%. Bao gm hng d"n
s d%ng.
Thay th: thay th cc thit b d phng trong thi gian bo hnh.
2.13 O T-O
Tng qut
Thi gian: Vic hng d"n c s*n sng trong sut thi gian chy th v bn
giao h thng.
Cu trc: Tin hnh o to ti thi im thng nht, ti h thng hoc v tr ca
thit b. Ngoi ra cn cung cp cc bui hi tho hng d"n nm c tt


Operation and maintenance manuals: Use items and procedures listed in the
final draft operation and maintenance manuals as the basis for instruction.
Review contents in detail with the principals staff.
Certification: Provide written certification of attendance and participation in
training for each attendee. Provide register of certificates issued.
Demonstrators
General: Use only qualified manufacturers representatives who are
knowledgeable about the installations.
Maintenance
General: Explain and demonstrate to the principals staff the purpose, function
and maintenance of the installations.
Operation
General: Explain and demonstrate to the principals staff the purpose, function
and operation of the installations.
Seasonal operation
General: For equipment requiring seasonal operation, demonstrate during the
appropriate season and within 6 months.

c cc thnh phn chnh.
Hng dn vn hnh v bo d1ng: Danh sch cc hng m%c v cc th t%c,
c nu trong bn hng d"n vn hnh v bo d1ng cui cng, lm c s+
hng d"n. Xem li ni dung c% th vi nhn vin vn hnh chnh.
Giy chng nhn: Cung cp bng giy chng nhn tham d v tham gia o to
cho m)i ngi. Cung cp xc nhn cho cc giy chng nhn c pht hnh.
Ng,i thuyt trnh
Tng qutl: Ch- mi cc i din ca hng sn xut c trnh v kin thc tt
v cng tc ci t.
Bo tr
Tng qut: Gii thch v chng minh cho cc nhn vin chnh v m%c ch, chc
nng v cng vic bo tr cng tc lp t.
V#n hnh
Tng qut: Gii thch v chng minh cho cc nhn vin chnh v m%c ch, chc
nng v vn hnh ca cng tc lp t.
V#n hnh theo ma
Tng qut: i vi cc thit b yu cu vn hnh theo ma, trnh by trong ma
thch hp v trong vng 6 thng.

MECHANICAL SERVICES 0713 Cooling towers


0702 MECHANICAL DESIGN AND INSTALL
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide air conditioning and mechanical ventilation.
Airconditioning load calculations
General: Calculate the cooling and heating loads using one of the following:
- Manual methods: AIRAH DA09, ASHRAE or Carrier.
- Electronic methods: ACADS-BSG Camel, Carrier E20 or Trane Trace.
Design
General: Provide systems designed in conformance with the following.
Outside/ Inside design conditions: See charter 0701.
Temperature variation: Limit the temperature difference in airconditioned spaces
served by the same zone or system to 3C as follows:
- Between any 2 points in the space from floor level to 1500 mm above floor level.
- > 2000 mm from cooking equipment and > 1000 mm from any other appliance.
- When outside conditions are in the range specified above.
- After the plant has been operating for one hour.
- With the temperatures measured in the same 5 minute period.
Zoning: Divide the systems into temperature controlled zones to meet the stated
permissible limits in temperature variation, and the system divisions stated in the
equipment schedule.
Fresh air: Supply fresh air to spaces with airconditioning systems via the air
handling system.
Windows, walls, floors and roofs: Refer to drawings for construction and insulation.
0702 THIT K V L&P 'T H TH)NG C0
1 T6NG QUT
1.1 MC CH
Trch nhim
Tng qut: Cung cp h thng iu ha khng kh v thng gi.
Bng tnh ti lnh
Tng qut: Tnh ton ti lnh v s+i nh sau:
- Cc phng php th cng: AIRAH DA09, ASHRAE hoc Carrier.
- Phng php dng phn mm: ACADS-BSG Camel, Carrier E20 or Trane Trace.
Thit k
Tng qut: Thit k h thng tng ng nh sau:
Cc iu kin thit k bn trong v bn ngoi: Xem m%c 0701.
Thay i nhit : Gii hn s chnh lch nhit trong cc khng gian iu ha +
c%ng mt khu vc hoc cng mt h thng l 3C nh sau:
- Gia 2 im trong cng khng gian t# mt sn ln 1500mm cng tng .
- > 2000 mm t# cc thit b nu nng v > 1000 mm t# cc thit b ng d%ng khc.
- Khi cc iu kin bn ngoi + trong phm vi quy nh trn.
- Sau khi my mc vn hnh c 1 gi.
- Nhit c o trong cng khong thi gian 5 pht.
Phn khu: Chia h thng ra thnh nhiu khu vc kim sot nhit p ng cc
gii hn cho php nu trong s thay i nhit , v vic phn chia h thng c
lit k trong danh m%c thit b.
Gi ti: Cung cp gi ti vo cc khng gian iu ha thng qua thit b x l
khng kh ca h thng iu ha khng kh.
Cc ca s, tng, sn v mi: Theo cc bn v xy dng v lp t.


Supply air: To each airconditioned space 4.5 L/s/m
2
at all times the plant is
operational.
Ambient noise emitted: Lower than the level that can be heard within a habitable
room in any neighbouring premises, regardless of whether any door or window to
that room is open.
Fire separation: Refer to drawings.
Heating: Use reverse cycle plant to provide heating. Divide airconditioned areas
between systems so that cooling and reverse cycle heating can be provided
simultaneously.
Duct design: Size ductwork as follows:
- Rigid sheet metal duct: 6 m/s and 1.2 Pa/m.
- Flexible duct: 4.0 m/s.
Energy efficiency: Conform to the BCA.
General
- Windows and glazed doors.
1.3 STANDARDS
General
Mechanical ventilation: To AS/NZS 1668.1 and AS 1668.2, as required by the
Building Code of Australia.
Refrigeration systems: To AS/NZS 1677.2 and the recommendations of
SAA HB 40.1 and SAA HB 40.2.
Microbial: to AS/NZS 3666.1, AS/NZS 3666.2 and the recommendations of SAA HB
32.
1.4 SUBMISSIONS
General
Before starting work, submit the following:
Cung cp khng kh: Cho m)i khng gian iu ha 4.5 L/s/m
2
ti m)i thi im
my mc hot ng.
Ting n pht ra mi trng xung quanh: Thp hn mc c th nghe c trong
mt phng + ca bt k3 cng trnh ln cn no, ca hay ca s phng m+.
Ngn khu chy: Theo cc bn v.
S+i m: S d%ng thit b hi nhit cung cp nhit. Chia cc khu vc iu ha
gia cc h thng sao cho vic lm mt v thu hi nhit c th cng mt lc.
Thit k h thng ng ng gi: Kch thc ng ng gi nh sau:
- 4ng kim loi tm cng: 6 m/s v 1.2 Pa/m.
- 4ng mm: 4.0 m/s.
Hiu sut nng lng: Ph hp vi BCA.

1.2 THAM CHIU CHO
Tng qut
Tng qut: Theo chng cc yu cu chung.
Chng lin quan
Ph hp vi nhng chng sau:
- Ca s v ca ra vo bng knh
1.3 CC TIU CHUN
Tng qut
Thng gi c kh: Theo AS/NZS 1668.1 v AS 1668.2, theo cc yu cu ca lut xy
dng c
Cc h thng lnh: Theo AS/NZS 1677.2 v ngh ca SAA HB 40.1 v
SAA HB 40.2.
Kim sot vi khun: Theo AS/NZS 3666.1, AS/NZS3666.2 v cc ngh trong SAA
HB 32.
1.4 TRNH
Tng qut
Trc khi bt u cng vic, yu cu trnh cc thng tin sau:
- Cc iu kin thit k bn ngoi, tng ng vi v tr a l v cc ngun d liu.


- Outside design conditions, corresponding geographic location and source of data.
- Calculated total and sensible cooling capacities and heating capacity.
- Name of calculation method used.
- Makes and model numbers of proposed equipment.
- Total and sensible cooling capacities and heating capacity of the proposed
equipment, adjusted for the documented outdoor and indoor conditions and any
effects of the proposed plant configuration.
- Any assumptions on which the calculations are based.
- Details of any departures from this specification.
- Details of fire provisions.
- A drawing of the proposed duct, pipe and equipment layout. Show proposed
zoning and methods of heating.
- Licence numbers and type of licences held by persons responsible for the
installation.
2 PRODUCTS
2.1 AIRCONDITIONING EQUIPMENT
Standards
Ducted airconditioners: To AS/NZS 3823.1.2.
Non-ducted airconditioners: To AS/NZS 3823.1.1.
Equipment
Performance: Provide equipment as follows:
- Is made by a manufacturer with a demonstrated ability to provide spare parts and
service promptly to the site.
- Will operate within the documented range of outdoor design conditions under the
calculated loads without excessive head pressure or icing.
- Is labelled to AS/NZS 3823.2.
Head pressure control: Provide manufacturers standard heat pressure control kit on
units that operate in cooling mode at low ambient temperatures.
Cabinet: Aluminium, powder coated steel or moulded ABS plastic with metallic-
coated steel or stainless steel fasteners. Insulate and vapour seal cabinet and drain
- Tnh ton cng sut lnh v nhit tng v cng sut nhit hin.
- Tn ca phng php tnh ti s d%ng.
- Ghi ch v nh du s th t cho cc thit b xut.
- Cng sut nhit tng v cng sut nhit hin ca cc thit b xut, iu ch-nh
theo iu kin bn trong v bn ngoi hoc bt c mt tc ng no ti cu hnh
ca my mc xut.
- Cc gi nh m bng tnh da vo.
- Cc khc bit vi ti liu k! thut ny.
- Chi tit v cc iu khon chng chy.
- Mt bn v b tr ng ng gi, ng lu cht v thit b. Th hin cc zone
xut v cc phng n nhit.
- Cc giy php ca ngi chu trch nhim lp t.

2 CC SN PHM
2.1 THIT B. I4U HA KHNG KHI
Cc tiu chun
My iu ha ni ng gi: Theo AS/NZS 3823.1.2.
My iu ha khng ni ng gi: Theo AS/NZS 3823.1.1.
Thit b
c tnh thit b: Cung cp cc thit b nh sau:
- c thc hin b+i nh sn xut c th chng minh kh cung ng ph% tng v
dch v% kp thi trn cng trng.
- S hot ng trong phm vi dy iu kin bn ngoi trong thit k theo bng tnh
ti m khng to ra d ct p nc hoc ng bng.
- c dn nhn theo tiu chun AS/NZS 3823.2.
iu khin ct p nc: Cung cp b iu khin p sut nhit ca nh sn xut i
vi cc dn hot ng trong ch lm mt + nhit thp ca mi trng xung
quanh.
T ngn: Nhm, thp sn t(nh in hoc nha ABS c b$ng kim loi bc thp hoc


trays to prevent external condensation under all operating conditions.
Drain trays: Aluminium, stainless steel or plastic to collect all moisture inside indoor
and outdoor units.
Filters: Washable panel type. Performance when tested to AS 1324.2:
- Test Dust No. 1: 20% efficiency.
- Test Dust No. 4: 85% arrestance.
- Dust holding capacity: ' 130 g at 125 Pa against Test Dust No 4 for a nominal
600 mm x 600 mm cell.
Coils: Copper tube with aluminium plate fins.
Controls
General: Provide the following functions:
- Temperature control for each zone located to accurately sense zone temperature.
- Fan speed selection for multi and variable speed fans.
- Time switch for each system with 6 temperature programs per day, separate
programs for each day of the week, manual set point override and Vacation
temperature set back.
2.2 GRILLES AND DIFFUSERS
General
Size and locate diffusers to provide even air distribution and temperatures without
draughts.
Ceiling diffusers: Provide at least one per airconditioned room and at least one per
12 m
2
.
Construction:
- Variable volume diffusers: Powder coated pressed steel.
- All others: Powder coated aluminium.
Dampers: Provide a damper to each diffuser and grille. If connected by flexible duct,
locate the damper at the duct spigot unless a damper in this position is inaccessible.
Supply diffusers and grilles
Louvre ceiling diffusers: Multi-bladed, removable core 4-way blow configuration,
fitted with a matt black blanking plate for 1, 2, or 3-way blow, as appropriate. If the
outlet neck is smaller than the outlet necessary to suit the louvre face size, provide
a matt black reducer neck.
c vt b$ng thp khng g-. Cch nhit / hi v c khay nc ngng ngn cn
ngng t% bn ngoi trong mi iu kin vn hnh.
Khay nc ngng: B$ng nhm, thp khng g- hoc nha thu tt c hi m bn
trong dn lnh v dn nng.
Cc b lc: S d%ng loi c th ra c. c tnh hot ng th nghim theo
AS 1324.2:
- Lc b%i ln. 1: 20% hiu sut.
- Lc b%i ln No. 4: 85% in tr+.
- Kh nng gi b%i: ' 130 g + 125 Pa so vi lc kim tra gi b%i ln 4 cho cc bnh
thng kch thc 600 mm x 600 mm.
Coil: 4ng ng c cc l nhm m0ng.
iu khi(n
Tng qut: Cung cp cc chc nng sau:
- iu khin nhit cho m)i khu vc kim sot nhit chnh xc m)i khu vc.
- Cc qut c la chn c nhiu tc v a dng.
- Cho m)i h thng vi 6 chng trnh nhit m)i ngy, chia cc chng trnh
cho m)i ngy trong tun, ci t nhit b$ng tay v nhit ngy ngh-.
2.2 MING GI V MING KHUYCH TN
Tng qut
nh kch thc v v tr cc ming khuych tn phn phi gi v nhit u.
Cc ming gi khuyc tn gn trn: Cung cp t nht l 1 ci cho 1 phng iu ha
v t nht l 1 ci cho 12 m
2
.
Cu trc:
- Cc ming gi c lu lng thay i: Thp sn t(nh in.
- Cc loi khc: Nhm sn t(nh in.
Cc van: Cung cp van iu ch-nh cho m)i ming gi. Nu ni vi ng mm, t
van iu ch-nh lu lng ti ng ng gi tr# trng hp t van iu ch-nh + y
gi khng i qua c.
Cc ming gi cp
Cc ming gi cp: Nhiu l, li c th tho ri c thi bn hng, c th thay i
1,2,3 hng. Nu c ni ng gi nh0 hn c ni cn thit ph hp vi kch thc
louver, cung cp ni gim.


Variable volume diffusers: Self powered outlet with room temperature sensing and
actuator to adjust air volume. Where heaters are installed, provide duct sensing
which reverses the control action during heating.
Side wall registers: Double deflection type with horizontal front louvre blades and
vertical rear blades at 19 mm maximum centres, capable of field adjustment of air
throw over the range 45. Support blades > 600 mm long at mid point on a
notched support bar.
Return or exhaust grilles indoor
Ceiling and wall louvre type: Half chevron louvres at 25 mm maximum centres.
Egg crate type (ceiling use only): Elements at 90 to each other, and at 15 mm
maximum centres.
Door grilles: Full chevron, 50% minimum free area. Frame to suit door thickness.
External intake and discharge louvres
General: Refer to Windows worksection

2.3 FANS
General
Guards: Provide galvanized steel or bronze mesh guards.
Steel components: Corrosion protect by zinc plating or better.
Motors in air stream: Direct mount to impellers with minimum Thermal class 155 (F)
insulation to IEC 60085. Provide terminal boxes external to fan casings and wired to
fan motors.
Motor minimum degree of protection: IP55.
Bearings: Provide sealed for life or grease packed bearings.
Balancing: Dynamically balance impellers.
Connections: Provide flexible duct connections at fan.
Centrifugal and mixed-flow in-line fans
Casings: Rectangular or circular manufactured from metallic-coated steel sheet,
fibreglass or plastic with spigot or flanges for duct mounting.
Impellers: Backward or forward curved blades, constructed from metallic-coated
steel, aluminium or polypropylene. Provide fans with non-overloading power
characteristics.
Ming gi khuych tn lu lng thay i: Thay i lu lng khng kh qua ming
gi thng qua cm bin nhit v thit b iu ch-nh lu lng. Trng hp c
s+i m, lp t thit b cm ng trong ng ng v c th iu khin qu trnh
cm bin trong h thng s+i.
Cc ming gi gn tng: Loi cnh ch-nh i vi cc cnh hng gi n$m ngang
n$m trc v cc cnh n$m dc ti a 19mm + gia, kh nng iu ch-nh khng kh
qua trong khong 45. 1 L di > 600 mm + im gia trn mt thanh 1 c
rnh..
Ming gi thi, hi trong nh
Cc ming gi gn tng v gn trn: Ming gi na vng ti a 25 mm.
Ming gi st trng(loi gn trn): Cc cnh an 90 vi nhau, v + gia ti a l
15mm.
Ming gi gn ca: ti thiu 50% khong trng, khung hnh ph hp dy ca
ca.
Ming cp v thi gi ngoi tr,i.
Tng qut: Theo chng Ca s.
2.3 QU-T
Tng qut
Bo v: Cung cp thp m km hoc li bo v b$ng ng.
Thnh phn b$ng thp: Bo v chng n mn b$ng km ph hoc tt hn.
ng c trong lung khng kh: Gn kt trc tip n cnh qut vi cch in ti
thiu 155 (F), theo IEC 60085. Cung cp hp u cp bn ngoi v0 qut v kt ni
dy in n m t qut.
Cp bo v ti thiu cho ng c qut: Theo IP55.
5 tr%c: Lm kn v tra m1 cho cc tr%c.
Cn b$ng: Cn b$ng ng cc cnh qut.
Kt ni: Lp t cc ng ni mm cho m)i qut.
Qut ly tm v qut h7ng dng h!n h1p.
V0 qut hnh ch nht hoc hnh trn c sn xut t# thp tm bc kim loi, si
thy tinh hoc nha c cht nh v mt bch ni ng.
Cnh qut: Cnh qut cong v trc hoc sau, lm t# thp tm bc kim loi, nhm
hoc polipropilen. Cung cp cho qut c c tnh cng sut khng qu ti.



Axial flow aerofoil fans
Casings: Tubular, flanged at each end, constructed from mild steel, fully welded, hot
dip galvanized after fabrication to AS/NZS 4680 with coating thickness and mass to
Table 1. Provide access panels, securely bolted to casings and sealed with
neoprene gaskets, for maintenance.
Impellers: Provide aerofoil section blades constructed from cast aluminium alloy or
glass fibre with adjustable pitch. Provide fans with non-overloading power
characteristics.
Inlet cones: Provide aerodynamically shaped cones to unducted fan inlet or outlets.
Propeller fans
Mounting: Mount on contoured diaphragm plate.
Impellers: Aluminium or UV stabilised ABS or polypropylene.
Window or wall mounted fans
Type: Propeller complete with isolating mountings, discharge cowls or louvres,
birdmesh guards and backdraft shutters.
Roof mounted fans
Type: Centrifugal, mixed flow, axial flow aerofoil or propeller. Comply with the
respective clauses above.
Housing: House fans in compact bases fitted with weathering skirts and
manufactured from zinc-coated steel or UV stabilised plastic or composite.
Finish:
- Metallic-coated steel: UV stabilised powder coat to match roof colour.
- Other materials: Manufacturers standard colour.
Vertical discharge fans: Provide weatherproof galvanized steel, plastic or aluminium
backdraft dampers where the weather may enter when units are stopped.
Birdmesh: Where backdraft dampers are not fitted, provide birdmesh guards.
3 EXECUTION
3.1 DUCTWORK
Standard
Ductwork: To AS 4254.

Qut h7ng trc
Cnh qut: Hnh ng, mt bch ti m)i u, ch to b$ng thp t cc bon, hn chc,
nhng km nng sau khi ch to theo AS/NZS 4680 vi dy v khi lng theo
bng 1. Cung cp h u dy v np thm, bt vis vo v0 qut v m kn b$ng cao
su tng hp cho vic bo tr.
Cnh qut: S d%ng cnh qut lm t# hp kim nhm c hoc si thy tinh vi
bc rng c th iu ch-nh c. Cung cp qut vi c tnh cng sut khng qu
ti.
u cn: S d%ng u ni u vo v u ra hnh cn cho qut cha kt ni ng
Qut Propeller
Gn trn khung vin.
Cnh qut b$ng nhm hoc Aluminium or UV gia c ABS or polipropilen.
Qut g8n t,ng
Loi cnh qut gn vi khung treo, b ch%p u ra hoc lam thng gi v mt n v
ca chp.
Qut l8p mi
Loi: ly tm, qut dng h)n hp, qut hng tr%c hoc qut Propeller. Tun theo
cc iu khon tng ng bn trn.
Hp qut nh0 gn gn vi o chu thi tit v c sn xut b$ng thp trng km v
UV c gia c nha hoc composite.
Hon thin b mt:
- Thp bc kim loi : UV c ph lp lp o ph hp vi mu ca mi nh.
- Cc vt liu khc: Mu tiu chun ca nh sn xut.
Qut thi th6ng ng: S d%ng thp trng km chu thi tit, nha hoc damper mt
chiu b$ng nhm cho nhng ni c th chu tc ng ca thi tit khi thit b ngng
hot ng.
Li chn: Nhng ni khng trang b van mt chiu th s d%ng li chn.
3 THI CNG
3.1 H TH)NG 9:NG )NG GI
Tiu chun
H thng ng ng: Theo AS 4254.


Rigid duct
Material: Metallic-coated sheet steel to AS 1397, coating class G2/Z275.
Flexible duct
Material: Alumidised fabric clamped on formed metal helix with insulation blanket
wrapped around duct and covered with an outer vapour barrier.
Installation: Install flexible duct as straight as possible with minimum number of
bends. Maximise bend radius. Check for and rectify any crushed flexible duct.
Support: To AS 4254. Limit sag to < 40 mm/m.
Duct insulation
General: Insulate ducts to reduce heat gain and prevent condensation. Provide
continuous vapour barrier around ducts carrying conditioned air. Insulate flexible
connections on ducts carrying air below ambient temperature.
Cleaning
Clean interior of ductwork progressively during installation.
Insulation and sealing: Notwithstanding the class of building, conform to BCA
Specification J5.2.
3.2 REFRIGERATION PIPEWORK
General
Conform to equipment manufacturers recommendations for the refrigerant used.
Pipes: To AS/NZS 1571.
Deemed to comply: Split system manufacturers standard pre-charged piping kit.
Pipe insulation
General: Insulate all refrigerant and drain piping that may sweat with chemically
blown closed cell nitrile rubber in tubular form to ASTM C534. Apply to
manufacturers recommendations. Protect insulation from sunlight and mechanical
damage.
Insulation thickness: 13 mm for pipes < DN 20, 19 mm otherwise.
Condensate drains
Requirements: Provide trapped DN 20 condensate drains to AS/NZS 3666.1 from
each indoor coil and safety tray. Provide drains from each reverse cycle outdoor coil
unless casing freely drains to a roof or other location where condensate will not
cause damage or pond
)ng c$ng
Vt liu: Kim loi bc thp theo AS 1397, tiu chun bc theo G2/Z275.
)ng mm
Vt liu: lp vi bc nhm gn trn vng kim loi vi cch nhit bao bc quanh ng
v ph kn b$ng cht ngn hi bn ngoi.
Lp t: Lp t ng ng gi mm cng th6ng cng tt vi b. cong t nht. Ti
a ha ng knh cong. Kim tra v sa cha bt k3 mt on ng no b b7p.
Ga treo: Theo AS 4254. Gii hn vng < 40 mm/m.
L8p ;t ng gi
Tng qut: Cch nhit cho ng gi gim thiu s thu nhit v ngn cn s ngng
t%. S d%ng thit b chn hi lin t%c xung quanh ng ng gi mang khng kh
lnh iu ha. Cch nhit cho on kt ni ng mm v ng gi mang khng kh
thp hn nhit trong phng.
V sinh
V sinh bn trong ng ng dn dn trong khi lp t.

3.2 9:NG )NG GAS L-NH
Tng qut
Ph hp vi khuyn ngh ca nh sn xut i vi loi gas lnh s d%ng.
ng ng: Theo AS/NZS 1571.
Thc hin theo tiu chun ca nh sn xut v vic chia h thng ng ng b$ng
b chia.
Cch nhit ng
Tng qut: Cch nhit tt c cc ng ng gas lnh v ng ng nc ngng c
th gy m hi bn ngoi b$ng cao su nytry dng ng theo ASTM C534. p d%ng
cc khuyn ngh ca nh sn xut. Bo v cch nhit t# nh sng mt tri v h hi
c hc.
dy cch nhit: 13 mm cho cc ng c DN < 20, 19 mm cho cc kch thc ng
cn li.
N7c ngng t
Cc yu cu: S d%ng b"y nc cho ng ng c DN 20 theo AS/NZS 3666. 1
t# m)i coil dn lnh n khay an ton. Cung cp ng ng nc ngng cho cc
dn bn ngoi nu c chu trnh o ngc tr# khi nc ngng chy t do bn


3.3 UNIT INSTALLATION
General
Supply all components and install to manufacturers recommendations.
Outdoor equipment: Provide clearance around units for condenser air flow and
maintenance access. Ensure discharge air does not short-circuit to condenser
intake.
Equipment at ground level: Mount on 100 mm high concrete plinth or equivalent
impervious material.
Duct connections: Provide internal or external flexible duct connections at indoor
unit.
Vibration isolation
Suspended units: Provide 4 metal spring or rubber-in-shear isolation mountings
with 25 mm static deflection and 98% isolation efficiency.
Floor mounted units: Provide neoprene waffle pads. Bolt in place.
Safety trays
General: If leaks or condensation from equipment could cause nuisance or damage
to the building or its contents, provide a galvanized steel safety tray under the
equipment.
3.4 COMPLETION
Commissioning
General: Commission the systems to manufacturer recommendations using
instruments calibrated within the past 12 months. Check ductwork for leaks. Test all
safety controls by simulating fault.
Air quantities: Balance systems to accord with design air quantities.
Tolerance on air quantities: Between +10% and -0% of the design air quantities.
Temperature recording: Provide electronic data logger or thermohydrograph to
record temperatures at nominated locations and times for periods of 7 days. Prove
that temperatures are within documented tolerance.
Check list: Submit signed commissioning check list on completion.
Cleaning
General: Clean filters, outdoor coils, grilles and diffusers on completion.

ngoi trn mi hoc cc ni khc m nc ngng khng gay tn hi hay v&ng
nc.
3.3 L&P 'T THIT B.
Tng qut
Cung cp tt c cc thnh phn v lp t theo cc khuyn ngh ca nh sn xut.
Thit b ngoi nh (ODU): m bo khong trng xung quanh cc dn bn ngoi
thot kh ca dn ngng t% v cho vic i li bo tr. m bo kh thi ra khng qu
gn so vi khng kh vo dn ngng t%.
Cc thit b t bn di tng mt t: t trn mt b b tng cao 100 mm hoc
vt liu khng thm nc tng khc.
Kt ni ng ng gi: S d%ng ng ni mm bn trong v bn ngoi cho cc dn
bn trong.
Chng rung
Treo thit b: S d%ng 4 b chng rung kim loi hoc gn thit b c lp rung b$ng
cao su c vng t(nh 25 mm v hiu qu cch nhit l 98%.
Cc thit b t sn: S d%ng cc ming m cao su tng hp. Cht bulng ti ch).
Khay an ton
Tng qut: Nu c s r r- hoc ngng t% t# thit b m c th gy nguy hi hoc tn
hi n ta nh v h thng khc, s d%ng khay an ton b$ng thp m km bn
di thit b.
3.4 HON THIN
Bn giao
Tng qut: Bn giao cc h thng theo khuyn ngh ca nh sn xut s d%ng cc
thit b o lng kim tra trong 12 thng. Kim tra r r- ng ng. Th nghim cc
thit b iu khin an ton b$ng vic m ph0ng l)i.
S lng khng kh: Cn b$ng h thng ph hp vi lng khng khh thit k.
Chnh lch s lng khng kh: Gia khong +10% and -0% ca s lng thit k.
Ghi nhit : Cung cp d liu in t hoc thit b ghi nhit ghi li nhit ti
cc v tr xut trong thi gian 7 ngy. Chng minh nhit
Danh sch kim tra: Cung cp danh sch kim tra khi hon tt bn giao.
V sinh
Tng qut: Cc lc sch, coil, ng ng trong dn nng, Ming gi khi hon thnh


Operating and maintenance instructions
Requirements: Provide written operating and maintenance instructions containing:
- Contractors contact details for service calls.
- Manufacturers maintenance and operation literature.
- Manufacturers warranty certificates if the manufacturers warranty period is
greater than the defects liability period.
- Description of day to day operation.
- Setting of time switches.
- Schedule of recommended maintenance.
Record drawing: Provide a drawing of the system as installed.

3.5 MAINTENANCE
General
Provide corrective and preventative maintenance on the installation.
Maintenance period: The greater of 12 months from the date of completion of
commissioning of the systems and the duration of the Defects Liability Period.
Warranty: Warrant the installation for the whole of the maintenance period.
Corrective maintenance: Attend site and undertake corrective maintenance within
24 hours of receipt of verbal or written advice.
Preventative maintenance: Provide preventative maintenance recommended by the
equipment manufacturer. Provide all materials including consumable items and
refrigerant.
Summer preventative maintenance visit: Provide at least one preventative
maintenance visit during the months of April, May and June. Carry out preventative
maintenance and provide electronic data logger or thermohydrograph to record
temperatures at one location in each zone a period of 7 days. Submit results. If the
temperature recorded is outside the specified tolerance identify and correct the
cause and repeat the test.
Maintenance reports: Provide a signed maintenance report setting out the work
done and any measured values after each visit.

bn giao.
H7ng dn v#n hnh v bo d<ng
Cc yu cu: Cung cp vn bn hng d"n vn hnh v bo d1ng bao gm:
- Chi tit cc thng tin lin lc ca nh thu cho vic ln lc bo tr.
- Bi ging hng d"n vn hnh v bo d1ng.
- Giy t bo hnh ca nh sn xut nu thi gian bo hnh ca nh sn xut nhiu
hn thi bo hnh.
- Bng di2n gii vn hnh hng ngy.
- Ci t b chuyn thi gian.
- Lch trnh bo d1ng ngh.
Bn v han cng: Cung cp mt bn v lp t h thng.
3.5 BO D9=NG
Tng qut
Cung cp vic bo tr sa cha v phng ng#a cho h thng lp t.
Giai on bo d1ng: Hn 12 thng k t# ngy hon thnh bn giao cc h thng
v khong thi gian chu trch nhim v cc sai st.
Bo hnh: Bo hnh h thng trong sut khong thi gian bo tr.
Bo tr sa cha: Bo tr sa cha trong vng 24 gi t# khi nhn c yu cu
b$ng li hoc b$ng vn bn.
Bo d1ng phng ng#a: Cung cp vic bo d1ng phng ng#a theo ngh c&a
nh sn xut thit b. Cung cp tt c cc vt liu bao gm vt t ph% v gas lnh.
Tn xut vic bo tr trong ma h: Cung cp t nht 1 ln bo d1ng phng ng#a
trong thi gian cc thng 04,05,06. Thc hin vic bo tr v cung cp cc d liu
in t hoc thit b theo di nhit ghi li nhit ti cc khu vc khc nhau
trong khong thi gian 7 ngy. Trnh cc kt qu. Nu nhit thu c n$m ngoi
khong sai lch quy nh th xc nh nguyn nhn gy ra v lp li th nghim..
Cc bo co bo tr: Cung cp cc bo co bo tr c k tn nu ra cc cng vic
lm v gi tr o c sau m)i ln.

MECHANICAL SERVICES 0714 Mechanical pumps


0714 MECHANICAL PUMPS
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide pumps.
General
- Mechanical general requirements.
1.3 DESIGN
Single operation
General: Provide pumps selected for:
- Constant falling head versus quantity curve.
- Stable operation.
- Duty point near the maximum efficiency point for the impeller diameter.
Parallel operation
General: Provide pumps selected for:
- Constant falling head versus quantity curve.
- Stable operation.
- Duty point near the maximum efficiency point for the impeller diameter.
- No instability when operating either singly or in parallel at the same shaft
speed.
- Shut-off head difference between pumps > 10% of that of the pump with the
0714 B0M C0 KH
1 T6NG QUT
1.1 TIU CH
Trch nhim
Tng qut: cung cp bm.
La chn: theo h s thit k.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp vi m%c cc yu cu chung.
Cc chng lin quan
Ph hp vi chng:
- Cc yu cu c kh chung.
1.3 THIT K
Hot ng ring l>
Tng qut: la chn bm cho:
- Lp t bm c s%t p l h$ng s ngc vi ng cong lu lng.
- Hot ng n nh.
- Cng sut t c gn n hiu sut ti a cho ng knh cnh bm.
Hot ng song song
Tng qut: cung cp la chn bm :
- Lp t bm c s%t p l h$ng s ngc vi ng cong lu lng.
- Hot ng n nh.
- Cng sut t c gn n hiu sut ti a cho ng knh cnh bm.
- Khng c s bt n khi hot ng c + ch n hay song song ti cng mt
tr%c tc .
- S chnh lch ct p ng gia cc bm > 10% ca bm vi ct p ng thp


lowest shut-off head.
Selection
General: Provide pumps selected for the maximum flow rate in the Pump
schedule that is 80% of the maximum flow for the pump shown in the
manufacturers catalogue.
1.4 PRE-COMPLETION TESTS
Standard
General: To AS 2417.
Type tests
General: Required.
Accuracy of measurement
Tolerance factors to AS 2417: Grade 2.
1.5 SUBMISSIONS
Type test records
General: Submit type test curves for each size and type of pump.
2 PRODUCTS
2.1 END-SUCTION CENTRIFUGAL PUMPS
Standard
General: To ISO 2858 or DIN EN 733.
Type
General: Provide single stage, radially split, end-suction, back pull out pumps.
Bases
General: Mount pumps and motors on bases sufficiently rigid to prevent
distortion under normal operating conditions. Select from the following:
- Cold-formed bases: Mild steel plate minimum 6 mm thick.
- Fabricated bases: Fully welded fabricated from hot rolled steel channel
sections.
Inertia bases:
- Construction: Cast concrete with fabricated base with reinforcing bars welded
nht.
La ch?n
Tng qut: cung cp cc bm la chn t c lu lng ti a cho m)i bm:
80% t, l lu lng ti a trong catologe ca nh sn sut.
1.4 TH@ NGHIM TR9AC KHI HON T/T
Tiu chun
Tng qut: Theo AS 2417.
ThB nghim mu
Tng qut: theo yu cu.
chnh xc c3a php o
Sai s theo AS 2417: cp 2.
1.5 TRNH DUYT
H s thB nghim mu
Tng qut: trnh duyt ng c tnh th nghim m"u cho m)i loi v m)i cng
sut ca bm.
2 SN PHM
2.1 B0M LY TM END-SUCTION
Tiu chun
Tng qut: Theo ISO 2858 hoc DIN EN 733.
Loi
Tng qut: cung cp loi n cp, u ri, end section, y ngc.
B bm
Tng qut: lp t bm v m t trn chn chc chn ngn ng#a s un
xon + ch hot ng bnh thng. Chn theo:
- Chn to hnh ngui: tm thp mm dy ti thiu 6mm.
- Chn ch to s*n:hon ton b$ng phng php hn t# thp U cn nng.
B qun tnh:
- Cu to: b tng c vi v ch to b$ng cc thanh hn gia cc phn ca b, v
vi trng lng kt hp t nht l b$ng trng lng ca bm v ng c.


between base sections, and with a combined weight at least that of the pump
and motor.
Mounting brackets: Provide at least 4 height saving mounting brackets.
Mountings
General: Provide spring mountings at each bracket as scheduled.
Drip trays
General: For uninsulated chilled water pumps, provide grade 316 stainless steel
drip trays between the pump and the base, to catch condensate from the pump
body.
Size: Extend beyond the pump suction by 100 mm minimum, and beyond
uninsulated pump flanges.
Drainage: Provide 25 mm diameter sockets for drainage. Drain to the nearest
waste with DN 25 copper pipe.
Sealant: Seal between trays and pumps with silicone sealant.

Casing
Pressure rating:
- For systems with a design pressure 500 kPa: Minimum static test pressure
of 1.6 MPa.
- For systems with a design pressure > 500 kPa: Minimum static test pressure
of 1.6 MPa or 1.5 x the total of the pump shut-off head plus the static and
system pressures, whichever is the greater.
Material:
- For fluid temperatures < 90C, pumping clean water: Cast iron to AS 1830
Table1 (ISO 185/JL/250), minimum.
- For fluid temperatures 90C: Bronze, grade 836B.
- For open systems including cooling tower water and for pumping aggressive
water: Bronze, grade 836B.
Drip well drainage: Provide embossed, drilled and tapped drainage holes in seal
drip wells. Drain to AS/NZS 3666.1.
Connections Jointing: Provide gaskets or O-rings, or both, compatible with the
liquid to be pumped and shaped to prevent contact between the liquid and the
casing fixings.
Chn 1: cung cp t nht 4 chn 1 cao bo v.

L8p ;t
Tng qut: cung cp l xo chng rung cho m)i khung 1 theo bng lit k.
Mng h$ng
Tng qut: i vi cc bm nc lnh khng c cch nhit, lp t mng hng
b$ng thp khng r- mc 316 gia bm v b, hng nc ngng t% t# thn bm.
Kch thc: rng ra bn ngoi u ht bm ti thiu 100mm, v bn ngoi mt bch
bm khng c bc cch nhit.
Thot nc: cung cp u ni ng knh 25mm ni ng thot nc. Ni vo
ng nc thi gn nht b$ng ng ng DN25
Cht trt kn: m kn gia mng hng v bm b$ng silicone.

VC bm
Cp p sut:
- i vi h thng c p sut thit k 500 kPa: p sut th nghim t(nh ti thiu
1,6 Mpa.
- i vi h thng c p sut thit k > 500 kPa: p sut th nghim t(nh ti thiu
1,6 Mpa hoc 1,5 x tng p lc khi tt bm cng vi p sut h thng v p sut
t(nh, ty theo p sut no ln hn.
Vt liu:
- i vi nhit cht l0ng < 90
0
C, bm nc sch: b$ng gang, ti thiu theo AS
1830/T-250.
- i vi nhit cht l0ng 90
0
C: ng, mc 836B.
- i vi h thng m+ bao gm thp gii nhit nc v cho cht l0ng n mn:
ng, mc 836B.
Rnh thot nc x: trang b l) x kiu dp ni, khoan l), lm ren trong rnh x ca
vng m theo AS/NZS 3666.1.
Mi ni: s d%ng ming m hoc vng bt, hay c 2, tng thch vi cht l0ng s
d%ng v to hnh ngn cn tip xc gia cht l0ng v vt liu c nh v0 bm.



Connections
Piping connections:
- Screwed connections: Screwed female fittings to AS ISO 7.1. Provide union
on each connection. Do not provide screwed connections for working
pressures > 250 kPa, temperatures > 100C or connections DN 50.
- Flanged connections: To AS 2129, minimum Table E or equivalent.
Fluid release: Provide embossed, drilled and plugged openings at the lowest
casing points for drain cocks.
Pressure gauge tappings: Provide accessible, embossed, drilled and plugged
openings integral with casings.
Rotating assemblies
Balancing: Statically and dynamically balance completed rotating assemblies.
Shaft: Solid grade 416 stainless steel, machined all over, free of stress
concentrations.
- Maximum surface roughness: 25 m, under sleeves, seals and bearings.
- Maximum deflection:
. Torsional: 0.002 rad.
. Lateral: 1 m/mm of shaft length.
Impellers:
- Type: One piece shrouded type with machined sealing collars.
- Material: Grade 836B bronze.
- Securing to shaft: Use a key and locking nut.
- Locking nut: Grade 316 stainless steel, or bronze.
- Parallel operation pumps: Matched impellers.
- Maximum diameter: 90% of maximum impeller size for the casing.
Shaft sleeves: Provide a sleeve extending the full length of the seal housing.
Thrower rings: Fit water thrower rings to shafts.

Couplings for direct coupled pumps
Couplings: Direct couple pumps and motors with flexible spacer couplings.
Spacers: For rear access pumps provide spacer couplings long enough to
permit removal of rotating elements without disturbing piping connections or
u ni
Ni ng:
- Ni ren: ph% kin ni ren trong theo AS 1722.1 Lp t rc co + m)i ch) ni.
Khng dng ni ren khi p sut lm vic > 250 kPa, nhit > 100
0
C hoc ng
knh ng ni DN 50.
- Ni mt bch: theo AS 2129, ti thiu theo bng E hoc tng ng.
X cht l0ng: to l) kiu dp ni, lp nt x (nhng bt u) + im thp nht ca
v0 bm gn van x.
L) ren gn ng h p sut: trang b l) khoan loi ni, lp nt x (nhng bt u) c
th tip cn c v tch hp vi v0 bm.

Cc cm chi tit quay
Cn b$ng: cn b$ng t(nh v ng cho ton b c%m chi tit quay.
Tr%c: thp khng r- cng mc 416, gia cng ton b b$ng my, khng c im tp
trung ng sut.
- nhm b mt ti a: 25 m, di b mt ng lt, vng m v tr%c.
- lch ti a:
. Xon: 0.002 rad.
. Nghing: 1 m/mm chiu di tr%c.
Cnh cng tc:
- Loi: mt mnh c bo v b$ng vng m kn.
- Vt liu: ng mc 836B.
- Lp cng ln tr%c: dng then v ai c kha.
- ai c kha: thp khng r- 316 hoc ng
- Bm lm vic song song: cc cnh cng tc tng thch.
- ng knh ti a 90% kch thc cnh cng tc ti a cho v0.
Lt tr%c: trang b mt ng lt ko di n ht chiu di ca rnh cha vng m.
Vng chn nc: lp vng vng trc.
Kh7p ni cho bm ni trc tip
Khp ni: bm ni trc tip vo m t b$ng khp ni c ming chm d.o.
Ming chm: i vi cc bm c li tip cn t# $ng sau, gn khp ni c ming
chm di c th tho ri cc chi tit quay m khng nh h+ng n phn


motor alignment. Provide a spigot for the flanged joint between the coupling and
the spacer.
Coupling guards: Enclose couplings in coupling guards.
Bearings
General: Provide at least 2 deep groove ball bearings, widely spaced and
selected for a minimum rating fatigue life of 17 500 hours.
Lubrication: Provide either grease or oil lubrication. Seal bearings against
ingress of dust and moisture, with lip seals. Allow for release of excess
lubricant. Provide grease nipples for grease lubrication.
Shaft seals
General: Provide seals compatible with the working conditions, including
temperature and pressure of the fluid being pumped.
Type:
- Mechanical seals: Provide carbon elements rotating against a ceramic
stationary face.
- Packed gland seals: Provide glands long enough to seal the fluid being
pumped. Provide lantern rings if recommended for the particular duty.
Drains: Provide a drain from shaft seal well on pumps fitted with packed gland
seals and all pumps on open water systems. Run drain to fall continuously to
building waste.
Motors
General: Provide electric motors compatible with pump requirements, giving
efficient, non overloading pumping units.
Minimum power rating: At least the maximum power required by the pump when
projecting the system resistance curve to the maximum impeller size for the
pump casing size.
Minimum degree of protection: IP54.
Installation
General: Adjust mountings so that units are level. Following connection and
filling of piping, and before operation, align pumps and motors.
Maximum misalignment: < 50% of the manufacturers recommended maximum.
Packing: Minimise the number of packers and shims.
Dowelling: Dowel pumps and motors after a running in period. Fix the position
of the pump with dowels at diagonally opposite feet and, following final
u ni ng hoc s ng tr%c ca m t. Trang b u ni mt bch gia khp ni
v ming chm.
Khung che cho khp ni: bao che khp ni b$ng khung che bo v.
6 trc
Tng qut: trang b ti thiu 2 bi rnh su, c khng gian rng v c chn c
tui th 17.500 gi.
Bi trn: s d%ng bi trn m1 hoc du. Lm kn tr%c chng li s thm nhp ca
b%i v hi m, b$ng tm che kn. Cho php lm sch cc cht bi trn d ra. Trang
b nt m1 bm m1.
Vng m cho trc
Tng qut: gn vng bt m kn trng thch vi ch lm vic, bao gm nhit
v p sut cht l0ng c bm.
Loi:
- m c kh: s d%ng m carbon quay tip xc vi b mt ceramic c nh.
- Hp vng bt m kn: s d%ng vng bt c chiu di tng thch. Trang b l) bm
cht bi trn nu c yu cu cho cc ch ring bit.
Thot nc: trang b l) x t# rnh vng m tr%c trn bm, c gn vi hp vng
bt m kn v tt c cc bm ca h thng nc h+. Ni ng thot dc lin t%c vo
h thng nc thi ta nh.
M t
Tng qut: s d%ng m t tng thch vi yu cu ca bm, p ng hiu sut,
khng lm qu ti thit b bm.
Mc cng sut ti thiu: ti thiu b$ng cng sut yu cu ti a ca bm khi so c
tnh tr+ lc h thng vi kch thc cnh cng tc ln nht cho kch thc v0 bm.
Cp bo v ti thiu: IP54.
L8p ;t
Tng qut: cn ch-nh khung lp thit b c cn b$ng. u ni v chm y
nc vo h thng ng ng, v trc khi vn hnh, ch-nh ng tr%c m t v
bm.
lch tm ti a: 50% ca lch tm cho php ca nh sn xut.
Chm lt: gim ti thiu s ming chm lt.
ng cht nh v: ng cht bm v m t sau mt thi gian chy. C nh v tr
bm b$ng cht ti chn cho nhau, ch-nh ng tr%c ln cui, ng cht m t ti v
tr chn cho. Gn cht kiu song song.


alignment, dowel the motor at diagonally opposite feet. Provide parallel type
dowels.
Piping
General: Support pipes independently of pumps.
Disconnectable connections: Provide flanges or screwed connections with
unions, for removal of pump casings without disturbing piping.
Suction connections: Provide demountable pipe sections between pumps and
system isolating valves, for removal of impellers.
Pumps with packed gland seals: Drain drip well to the nearest waste with DN 25
copper pipe.
2.2 IN-LINE CIRCULATING PUMPS
General
General: Comply with the requirements for End-suction centrifugal pumps
except as follows.
Mounting
Suitable for mounting with the shaft vertical or horizontal.
Construction
Impellers: Stainless steel or bronze. May be fixed to the motor shaft.
Radial bearings: Ceramic sleeve or ball bearing.
Axial bearings: Carbon/ceramic sleeve or ball bearing.
Pump housings: Cast iron or bronze.
Casing arrangement: Back pullout.
Shaft seals: Mechanical type.
Motor: Flanged.
Sealing
General: Seal motors and electrical connections to protect against ingress of
condensation.
2.3 SUBMERSIBLE PUMPS
Type
General: Vertical, fully flooded submersible, close coupled, single stage,
centrifugal.

,ng ng
Tng qut: cung cp ng ng c lp vi bm.
Mi ni tho lp c: s d%ng mi ni mt bch hay ren vi rc co, c th tho
ri v0 bm m khng nh h+ng n ng ng.
u ni ng ht: gn on ng tho ra c gia bm v h thng van kha,
tho ri c cnh cng tc.
Bm c hp vng bt m kn: ni ng x t# rnh nh0 git n im thi gn nht
b$ng ng ng DN25.

2.2 B0M TUN HON IN-LINE
Tng qut
Tng qut: tun th cc yu cu trong phn Bm ly tm end-suction ngoi tr# cc
yu cu sau.
Khung l8p
Ph hp cho lp tr%c theo phng ngang hoc phng ng.
Cu to:
Cnh cng tc: thp khng r- hoc ng. C th gn ln tr%c m t.
5 1: lt ceramic hoc bi.
5 chn: lt carbon/ ceramic hoc bi.
V0 bm: gang hoc ng.

B tr v0: loi ko v pha sau.

m tr%c: kiu c kh.
M t: mt bch.
Lm kn
Tng qut: nim kn m t v cc u ni in bo v khng b nc ngng t%.
2.3 B0M CHM
Loi
Tng qut: th6ng ng, ngm chm hon ton, khp ni kn, n cp, dng ly tm.


Construction
Mounting: Provide duckfoot pedestal bases with guide rails or guide wire
system.
Casing material: Cast iron to AS 1830 Table 1(ISO 185/JL/250) minimum.
Connections:
- Piping: Provide flanged discharge connections.
- Electrical: Provide resin filled cable glands.
Impellers: Cast iron, non-clog type.
Shafts: Stainless steel.
Bearings: Deep groove ball type, sealed for life.
Shaft seals: Double mechanical type with rotating seal rings of silicone carbide.
Nuts and bolts: Stainless steel.
Suction screens: Stainless steel or plastic.
Float switches: Integral.
Motors
Type: 3 phase, with windings protected by thermistors and moisture sensor.
Degree of protection: Water tight enclosure, IP68.
2.4 MARKING
Direction of rotation
General: Provide permanent indication on the principal component of the
casing, indicating the direction of rotation.
Name plates
General: Attach to the casing permanent labels indicating the following:
- Make.
- Model.
- Serial number.
- Casing material.
- Impeller material.
- Shaft material.
- Impeller diameter (if reduced).
- Seal type
Thi cng
Lp t: s d%ng mng chn loi ngm nc c ray d"n hng hoc h thng
dy lp.
Vt liu v0: s d%ng gang theo 1830 Bng1(ISO 185/JL/250) ti thiu.
u ni:
- ng ng: cung cp kiu ni mt bch cho u ra.
- in: cung cp m cp c nha kn..
Cnh cng tc: gang, kiu khng b k7t.
Tr%c: thp khng r-.
5 tr%c: &a di, lm kn..
Nim kn tr%c: kiu i, c kh c vng m xoay b$ng silicone carbide.
Bulon v ai c: thp khng r-.
Mng ht: thp khng r- hoc nha.
Cng tc ni: tch hp chung.
M t
Loi: 3 pha, c cc cun dy c bo v b$ng cm bin nhit v cm bin m.
Cp bo v: v0 kn nc, IP68
2.4 GHI NHN
Chiu quay
Tng qut: lp t c nh m&i tn ch- chiu quay trn cc b phn chnh ca v0
hp.
Bng tn
Tng qut: gn c nh ln v0 my nhn th hin:
- Nh sn sut
- Model
- S seri
- Vt liu v0
- Vt liu cnh cng tc.
- Vt liu tr%c.
- ng knh cnh cng tc (nu gim)
- Loi m kn.
MECHANICAL SERVICES 0724 Air Handling Plant


0715 TANKS AND VESSELS
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide tanks and vessels.
General
- Mechanical piping insulation, for insulation of storage tanks and vessels.
1.3 STANDARDS
Pressure vessels
Standard: To AS 1210.
Serially produced pressure vessels
Water, ice or brine tanks
Standard: To AS/NZS 3500.1.
Polyethylene tanks for water and chemicals
Standard: To AS/NZS 4766.
1.4 AUTHORITIES APPROVALS
Pressure vessels

0715 BDN N9AC
1 T6NG QUT
1.1 CC TIU CH
Trch nhim
Tng qut: Cung cp cc b v thng cha.
Chn la: Theo h s thit k.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp vi cc yu cu chung ca hng m%c.
Cc hng mc lin quan
Cc hng m%c lin quan: Ph hp vi nhng iu sau:
- Lp t ng ng c kh, cho vic lp t b v bnh cha.
1.3 CC TIU CHUN
Bnh p sut
Tiu chun: Theo AS 1210.
Bnh p lc ni tip.
B( ch$a n7c ho;c n7c mui
Tiu chun: Theo AS/NZS 3500.1.
B( n7c bEng poliethilen cho n7c v ha cht
Tiu chun: Theo AS/NZS 4766.
1.4 GI/Y PHP
Cc bnh p sut
Tng qut: i vi cc bnh c thit k b+i nh thu, xin giy php chnh quyn


General: For vessels designed by the contractor, obtain approval of statutory
authorities for the design.
Production tests
Pressure vessels: Leak test.
Ice or brine storage tank cooling coils: Pressure test to 800 kPa.
1.6 SUBMISSIONS
Pressure vessels
General: For vessels designed by contractor, submit design data and
corrosion allowances as supplied to statutory authorities.
2 PRODUCTS
2.1 PRESSURISED EXPANSION VESSELS
General
General: Provide a proprietary system.
Capacity
General: Sufficient to accommodate system expansion.
Operation
General: Select from the following:
- Provide a pressurised air space with air fill check valves on one side of the
liner, and system fluid on the other side of the liner.
Provide dry nitrogen gas directly acting on the fluid within the vessel
2.2 CALORIFIERS
Construction
Shape: Cylindrical with dished ends.
Cathodic protection: Provide a cathodic protection system.
Mounting: Mount vessels on galvanized steel cradles or base rings.
Accessories
General: Provide thermometer, pressure gauge with gauge cocks, safety
theo lut nh cho vic thit k.
1.5 KIFM TRA TR9AC HON CNG
Ki(m tra sn phm
Bnh p sut: Kim tra r r-.
Bnh cha nc lnh hoc nc mui: Kim tra p sut ti 800 kPa.
1.6 TRNH
Bnh p sut
Tng qut: i vi cc bnh thit k b+i nh thu, trnh d liu thit k v v n
mn cho php theo nh sn xut cho n v cp giy php.
2 SN PHM
2.1 BNH GIN NG P SU/T
Tng qut
Tng qut: Cung cp mt h thng chuyn d%ng.
Cng sut
Tng qut: m bo cho vic gin n+ ca h thng.
V#n hnh
Tng qut: Chn t# cc m%c sau:
- Cung cp mt khng gian khng kh p lc vi van kh mt chiu + mt bn ca
ng lt v h thng cht l0ng + bn kia ca ng lt.
Cung cp kh nit tc ng trc tip n cht l0ng trong bnh.
2.2 BH C/P NHIT
Cu to
Hnh dng: Hnh tr% vi u hnh (a.
Bo v kiu catt: Cung cp mt h thng bo v kiu catt.
Lp t: Gn bnh cha trn thanh thp m km hoc vng chn.
Ph kin
Tng qut: Cung cp nhit k, p k c van cock, cm bin nhit an ton tch bit,
van x an ton, my ngt chn khng, van cp, ng x 25 mm, tai nng, v cc l)


thermostat in separable well, safety relief valve, vacuum breaker, valved
supply, 25 mm drain, lifting lugs, and inspection access hole with cover,
gasketted and bolted in position.
Heating coils
Type: Removable U-pipe bundle type, connected to a water bonnet or steam
chest as applicable.
Removal: Arrange to permit full withdrawal of tube bundle with minimum
disturbance to the building, other equipment or pipework.
Characteristics: Provide the following:
- Minimum pipe wall thickness: 1.6 mm.
- Provision for jack out screws.
- Provision for expansion and contraction, and for prevention of vibration of
heating coils against supports.
- Removable side connections or other means of access for maintenance.
- Insulation and sheathing arranged to facilitate removal of heating coils.
Materials:
- Pipes: Copper to AS 1569.
- Pipe plate: Type 316L stainless steel to ASTM A240/A 240M.
Insulation
General: Conform to the Mechanical piping insulation worksection.
Materials: Chloride free.
Installation
General: Grade horizontal vessels to a drain point.
2.3 PLATE HEAT EXCHANGERS
General
General: Provide prefabricated plate heat exchangers with the following:
- Corrugated metal plates gasketted together to form alternate channels for
liquid flow.
- Adjustable and extendable rails for compaction of the plates and for
dismantling.
Construction
Frame: Epoxy coated carbon steel end plates with stainless steel inserts
thm ra vo c np y, m lt v cc cht nh v.
Coil si
Loi: Loi ng b ch U c th tho ri c, kt ni np ch%p nc hoc thng hi
khi s d%ng.
Loi b0: Sp xp thu hi ht cun ng vi phn loi b0 ti thiu + cng trnh, cc
thit b khc v ng ng.
Cc c im: Cung cp nh sau:
- dy thnh ng ti thiu: 1.6 mm.
- Cung cp cc vt vn ra.
- D phng cho vic gin n+ v co tht, phng ng#a s rung ng ca cc cun
ng nhit n gi treo.
- Cc kt ni pha c th tho ri c hoc cc cch khc c th ra vo bo
d1ng thit b.
- Cch nhit v v0 bc ngoi c b tr tch kh0i coil nng.
Vt liu:
- ng ng: 4ng ng theo AS 1569.
- Tm bt trn ng ng: Loi 316L thp khng r- n ASTM A240/A 240M.
Cch nhit
Tng qut: Ph hp vi phn vic cch nhit ng ng c.
Vt liu: Khng c clorua.

L8p ;t
Tng qut: Loi bn n$m ngang nghing v im x.
2.3 BH TRAO 6I NHIT
Tng qut
Tng qut: Cung cp cc b trao i nhit dng tm c s*n nh sau:
- Tm kim loi tm ghp kn vi nhau to nn knh lun phin cho dng chy cht
l0ng.
- iu ch-nh v m+ rng ng ray nn cht v tho d1 cc tm.
Cu to
Khung: Nha epoxy bc thp carbon v km them cc tm thp khng r- ni m cc
ray c kt ni.


where rails are connected.
Rails and plates: Grade 316L stainless steel to ASTM A240/A 240M.
Gaskets: Nitrile rubber.
Insulation
General: Conform to the Mechanical piping insulation worksection
2.4 INSPECTION AND CERTIFICATION
General
General: Provide and display certificates required by statutory authorities.
2.5 HEAD TANKS
Capacity
General: Sufficient to accommodate system expansion without overflowing.
Materials
General: Select from the following:
- Tank: 1.2 mm stainless steel or 0.7 mm corrugated or swaged copper.
- Cover: 0.6 mm stainless steel or 0.7 mm copper.
- Safe tray: 0.6 mm stainless steel or 0.7 mm copper.
Stainless steel: Type 316L to ASTM A240/A 240M.
Copper: Hard rolled.
Construction
Stainless steel: Gas tungsten arc welded.
Copper: Braze seams and reinforce tanks at connections using an additional
layer of copper brazed to the tank surface.
Accessories
General: Provide float valve make-up, fast fill make-up, overflow, tank drain,
safe tray drain and system connection.
Minimum connection sizes:
- Drains: 25 mm valved.
- Fast fill make-up: 25 mm valved.
- Cold water feed: 20 mm float valve.
- System connection: 25 mm.
Ray v (a: Cp 316L thp khng r- theo ASTM A240/A 240M.
Vng m: Cao su nitril.
Cch nhit
Tng qut: Ph hp vi phn cch nhit ng ng c kh.

2.4 KIFM TRA V C/P CH2NG NHN
Tng qut
Tng qut: Cung cp v a ra cc chng ch- yu cu theo quy nh.
2.5 BNH P SU/T
Cng sut
Tng qut: m bo dn n+ ca h thng m khng b trn.
V#t liu:
Tng qut: Chn theo cc iu sau:
- B cha: Thp khng r- dy 1.2 mm hoc ng khun hay gn sng dy 0.7 mm.
- V0: Thp khng r- dy 0.6 mm hoc ng dy 0.7 mm.
- Khay an ton: Thp khng r- dy 0.6 mm hoc ng dy 0.7 mm.
Thp khng r-: Loi 316L theo ASTM A240/A 240M.
ng: Un ngui.
Cu to
Thp khng r-: Hn h quang vonfram kh.
ng: Mi hn hp kim ng v gia c bn + u ni s d%ng mt lp b sung ng
hn ln mt bn.
Ph kin
Tng qut: Cung cp tt c cc van phao b xung nc, cp b xung nhanh, x trn,
x y b, khay x an ton v kt ni h thng.
Kch thc kt ni ti thiu:
- ng ng x: van 25 mm.
- B xung nc nhanh: van 25 mm.
- Nc lnh cp: Van phao 20 mm.
- Kt ni ng ng: 25 mm.


Tank stands
General: Provide galvanized steel support stands with a 25 mm thick
hardwood plank deck bolted to the frame, to suit the size of the safe trays.
Access: Provide access to the tanks conforming to AS 1657 for inspection
and cleaning.
2.6 WATER STORAGE TANKS
Construction
Cathodic protection: Provide a cathodic protection system.
Mounting: Mount tanks on galvanized steel cradles or base rings.
Accessories
General: Provide thermometer, pressure gauge with gauge cocks, valved
supply, 25 mm drain, lifting lugs, and inspection personnel access with
cover, gasketted and bolted in position. Arrange to prevent the ingress of
foreign matter.
Insulation
General: Conform to the Mechanical piping insulation worksection.

Bn $ng
Tng qut: Cung cp ga ng b$ng thp m km vi Sn vn g) cng dy 25mm,
bt vis vo khung thp, kch thc ph hp vi khay hng.
Ca bo tr: Cung cp ca bo tr ca bn theo AS 1657 kim tra v v sinh.
2.6 BF CH2A N9AC
Cu to
Bo v cc m: Cung cp h thng bo v cc m.
Lp t: t cc b cha trn cc khung thp m km hoc cc vng m.
Ph kin
Tng qut: Cung cp nhit k, ng h p sut c van cc, van cp, ng x ng
knh 25 mm, tai nng, v ca kim tra c np y, vng m v bulng. Xp xp
ngn chn s xm nhp cc yu t bn ngoi.
Cch nhit
Tng qut: Ph hp vi phn yu cu cch nhit ng ng c.

MECHANICAL SERVICES 0731 Fans


0731 FANS
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide fans as documented.
Design
Centrifugal fans: Provide fans selected so the air flow can be increased 5%
above the rate in Fan schedules as follows:
- Against the corresponding increased system resistance as installed.
- Without unstable operation.
- By speed change alone.
Axial flow fans: Provide fans selected so the air flow can be increased 5%
above the rate in Fan schedules as follows:
- Against the corresponding increased system resistance as installed.
- Without unstable operation.
- By pitch angle change alone.
Variable volume systems: Provide fans for variable volume systems selected
for:
- Maximum fan efficiency at 70% to 80% of design air flow rate.
- Operation from 30% to 110% of design air flow without going into a surge
condition.
Fans with variable speed drives:
- All fans: Provide fans selected to operate at 50 Hz under all conditions.
- Fans with belt drives: Adjust fan speed during commissioning for motor to
operate at 50 Hz under all conditions.
Fans with multi-speed motors:
- Two speed fans: Provide fans selected to perform both duties given in the Fan
0731 QU-T
1 T6NG QUT
1.1 CHI TIU
Trch nhim
Tng qut: Cung cp qut theo ti liu thit k.
Thit k
Qut ly tm: Chn qut sao cho lu lng khng kh c th tng hn 5% so vi
mc ch- ra trong bng lit k qut nh sau:
- b li tr+ lc ca h thng b tng ln khi lp t.
- Khng b hot ng khng n nh
- B$ng vic thay i tc c%c b
Qut hng tr%c: Chn qut sao cho lu lng khng kh c th tng hn 5% so
vi mc ch- ra trong bng lit k qut nh sau:
- b li tr+ lc ca h thng b tng ln khi lp t
- Khng b hot ng khng n nh.
- B$ng vic thay i khong cch gc c%c b.
H thng bin tn: Chn qut cho h thng bin tn :
- Ti a hiu sut ca qut + 70% n 80% ca lu lng khng kh thit k.
- Hot ng + 30% n 110% ca lu lng khng kh m khng d"n n mt iu
kin khng n nh.
Qut c b bin tc:
- Tt c cc qut: Chn qut hot ng + tn s 50 Hz trong mi iu kin.
- Qut c dy cua roa: iu ch-nh tc qut trong qu trnh chy th nghim thu
mt hot ng + tn s 8 50 Hz trong mi iu kin.
Qut c mt a tc:
- Qut 2 tc : chn chu c c hai mc cng sut cho trong bng lit k
qut.


schedules.
- Fans with 3 speeds and single phase fans with adjustable speed control:
Provide fans selected to achieve the duty stated in the Fan schedules at a
speed 80% of highest speed.
General
1.3 SUBMISSIONS
Type test results
General: Provide only fans type tested by a Registered testing authority. Submit
evidence of type tests as follows:
- Fan performance: To BS 848-1:1980 or BS 848-1:1997 or ISO 5801 or
AS ISO 5801.
- Fan sound power levels: To BS 848-2.6, BS EN ISO 5136 or ISO 10302.
- Smoke spill fans: To AS 4429.
2 PRODUCTS
2.1 MATERIALS
Galvanized steel components
Hot dip galvanized components: Conform to AS/NZS 4680.
Coating thickness and mass: To AS/NZS 4680 Table 1.
2.2 CENTRIFUGAL FANS GENERAL PURPOSE
Casings
Construction: Welded steel scroll and side plates, reinforced to prevent flexing
and drumming.
Split casing: If the fan impeller is more than 1200 mm diameter, provide a
- Qut c ' 3 tc v qut 1 pha c b iu khin tc : chn qut t mc
cng sut trong bng lit k qut + tc 8 80% tc qut cao nht.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp vi chng nhng yu cu chung.
Cc chng lin quan
Ph hp vi cc chng c lin quan:

1.3 TRNH DUYT
Kt qu thB nghim mu
Tng qut: ch- cung cp qut c kim tra b+i c quan chc nng. Gi cc
m"u th nh sau:
- c tnh qut: theo BS 848-1: 1980 hoc BS 848-1:1997 hoc ISO 5801.
- n qut: Theo BS 848-2.6, BS EN ISO 5136 hoc ISO 10302
- Qut y khi: theo AS 4429.

2 SN PHM
2.1 VT LIU
Thnh ph*n thp m km
Trng km nng: Ph hp vi AS/NZS 4680.
Khi lng v b dy lp v0: Theo AS/NZS 4680 bng 1.
2.2 QU-T LY TM MC CH CHUNG
VC qut
Cu to: Thp cun hn v thp tm mt bn, c gia c ngn ng#a b un v
ku nh trng.
Chia v0 qut: Nu cnh qut c ng knh ln hn 1200 mm, cung cp v0 qut


horizontally split casing.
Inlet bells: Removable, shaped for aerodynamically efficient air entry and close
approach to impeller.
Access panels: Provide inspection/access panels to casings of fans with
impellers 650 mm diameter. Seal panels airtight with neoprene gaskets.
Outlets: Provide flanged or spigoted outlets to suit connected ductwork or
equipment.
Guards: For fans not connected to ductwork provide removable inlet guards,
discharge guards or both.
Drain point: Where moisture is likely to enter or condense inside a fan provide a
25 mm drain point welded into base of scroll and stopped with non-ferrous
screwed plug.
Minimum casings thickness table
Impeller diameter (mm) Side plates (mm) Scroll (mm)
450 2 1.6
> 450, 800 2.5 2
> 800, 1000 3 2.5
> 1000, 1500 3 3
> 1500 5 3

Bases
General: Form from fully welded steel sections integral with or bolted to casings.
Mounting brackets: Provide at least 4 height saving mounting brackets.
Impellers
Blade type: Backward inclined aerofoil or laminar single thickness type, flat or
curved section, with non-overloading power characteristics. Type as stated in
the Fan schedules.
- Statically and dynamically balanced.
- Keyed to drive shafts by means of taper-lock fixing devices or taper keys.
- For overhung driven fans > 1000 mm diameter, retained onto drive shafts by
positive devices such as washers and set screws into tapped holes in shaft
chia theo phng ngang.
Ch%p u vo: Tho ri c,c hnh dng kh ng hc v tri di n gn cnh
qut.
Ca thm: Cung cp ca thm trn v0 qut c ng knh cnh qut 650 mm.
Lm kn gi ca thm b$ng ming m cao su tng hp.
u ra: S d%ng mt bch hoc u ni spigot ra ph hp vi ng ng gi
hoc thit b.
Khung che: i vi qut khng ni vi ng gi, cung cp khung che tho ri c +
u ht, u ra hay c hai.
Thu nc x: Trng hp m c th xm nhp hoc b ngng t% bn trong qut
th cung cp mt im thu nc ngng 25mm hn vo trong ca rtor v kt thc
b$ng u bt vn ren phi kim loi.
Bng chiu dy vC qut ti thi(u
,ng knh cnh qut
(mm)
Tm m;t bn (mm) Thp cun (mm)
450 2 1.6
> 450, 800 2.5 2
> 800, 1000 3 2.5
> 1000, 1500 3 3
> 1500 5 3

Chn
Tng qut: Lm t# thp hnh hn hon ton v thch hp bt bulng vo v0 qut.
Gi treo: Cung cp t nht 4 gi treo loi thp.
Cnh qut
Kiu chong chng: Cnh nghing v pha sau hoc kiu l n, mt ct ph6ng hoc
cong, vi c tnh cng sut khng b qu ti. Loi nh cp trong bng lit k
qut.
c tnh: C cc c tnh sau:
- c cn b$ng t(nh v ng
- Kha vi tr%c d"n ng b$ng kha cn hoc then cn.
- i vi qut treo ng knh > 1000mm, c gi trn tr%c d"n ng b$ng thit


ends.
- Countersink in shaft for tachometer.
Bearings
For single width fans with impellers < 1250 mm diameter and double width fans
with impellers < 950 mm diameter: Provide pillow-block mounted, self aligning
ball bearings, sealed for life, with a minimum rating fatigue life of 40 000 hours.
For single width fans with impellers 1250 mm diameter and double width fans
with impellers 950 mm diameter: Provide plummer-block mounted roller
bearings to AS 2729, with seals and grease relief, with a minimum rating fatigue
life of 20 000 hours. Extend grease nipples for ready access.
Motors
General: Provide electric motors that are compatible with fan requirements,
providing efficient non-overloading fan units.
Power rating: The greater of the following:
- The fan limit load power at speed required for the air flow and resistance
required in Design.
- The power required by the fan when the air flow is increased by 5% above the
design air flow rate required in Design, against the corresponding increased
system resistance.
Motor protection: Minimum IP54.
Belt drives
Drive sizing: Size for 125% of motor power and capable of transmitting the full
starting torque without slip.
Belts: Wedge belts to AS 2784, consisting of matched sets of at least 2 belts.
Mark belt size in a prominent location on the fan casing.
Belt tensioning: Provide adjustment of belt drive tension by either movement of
motor on slide rails or by pivoting support. Do not use the weight of motors to
provide belt tension. Restrain motors with locknuts on bolts, clamping motors in
place.
Drive shafts
- Designed so that the first critical resonant speed of the shaft is 130% of
design maximum operating speed.
- Double width fans with shaft diameter > 60 mm: Filleted stepped type to
b chc chn nh vng m hoc b vt bt vo l) ren trn u tr%c.
- L khot trong tr%c o tc .
6 trc
i vi qut cnh bn n c ng knh cnh < 1250 mm v qut cnh bn i c
ng knh cnh < 950 mm: cung cp gi tr%c treo, bi t iu ch-nh, nim kn c
tui th ti thiu 40 000 gi.
i vi qut cnh bn n c ng knh cnh 1250 mm v qut cnh bn i c
ng knh cnh 950 mm: Cung cp 1 &a theo AS 2729, c nim v x m1,
c tui th m0i ti thiu 20 000 gi. Ko di nt m1 thc hin bm m1.

Mt
Tng qut: Cung cp mt in tng thch vi yu cu ca qut, s d%ng qut c
hiu sut khng b qu ti.
Mc cng sut: th0a mn ti thiu:
- Mc ti gii hn ca qut + tc yu cu cho dng kh v mc tr+ lc yu cu
trong thit k.
- Cng sut yu cu ca qut khi lu lng kh tng ln 5% lu lng khng kh
yu cu trong thit k, chu ng c tr+ lc h thng tng thm tng ng.
Cp bo v mt: Ti thiu IP54.

Dn ng dy ai
Cng sut d"n ng: Cng sut ti thiu 125% cng sut mt v c kh nng
truyn momen kh+i ng y ti m khng b trt.
Dy ai: ai hnh thang theo AS 2784, bao gm 01 b c ti thiu 2 si dy ai.
nh du cng sut dy ai ni ln trn v0 qut.

Cng ai: Lp t b phn iu ch-nh sc cng ai b$ng cch di chuyn mt trn
ray trt hoc trn xoay. Khng c s d%ng trng lng ca mt lm sc
cng dy ai. Gi cht mt ng ch) b$ng ai c kha trn bulng.
Trc dn ng
c tnh: Tun th theo:
- c thit k tc cng h+ng nguy him u tin ca tr%c l ' 130% ca tc
ti a hot ng thit k.
- Qut cnh bn i vi ng knh tr%c > 60mm: kiu c g bc tho ri cnh


permit easy impeller removal.
- Keyed with taper-lock fixing devices for fixing of pulleys.
- Countersunk ends for tachometer application or, where the end of the shaft is
not accessible, make provision for use of stroboscope or optical tachometer.
- Material: Mild steel or high tensile steel, as appropriate for the duty. Provide
corrosion protection by solvent removable petroleum based protective coating
formulated for machinery shafts and parts.
Drive guards
Provide rigid, removable belt guards on all fans where drive is accessible while
motor is running. Provide the following:
- Tachometer opening.
- Perforated sides on double width, double inlet fans.
- Weatherproof construction, ventilated and drained where exposed to weather.
Material: Open mesh or perforated metallic-coated sheet steel.
Finishes
Prime all surfaces with zinc phosphate primer to AS 4025.4 and apply
manufacturers standard paint system to external surfaces.
High temperature exhaust fans
Provide heat slingers and guards on shafts between the in-board bearings and
fan casings. Locate in-board bearings clear of fire-rated insulation applied to fan
casings.
Kitchen exhaust fans
In addition to the requirements above provide the following:
- Access for cleaning: Provide a large gasketed access panel.
- Drain: Provide trapped drain from lowest point in casing. Provide unions at
connection and arrange drain to be easily cleaned. Pipe drain to waste.
- Finish: Internally zinc sprayed.
- Fire rating: If installed in a fire rated duct system and not installed in a
separate fire rated room or enclosure, fire rate fan to the same standard as
duct. Make sure that fire rating provisions permit easy access for inspection,
cleaning and maintenance.
2.3 CENTRIFUGAL FANS SHEET METAL
Standard
qut d2 dng.
- C then vi thit b k7p cht kha ren gn bnh ai.
- C l) cho ng h tc , hoc khi khng th tip cn u tr%c, cung cp phng
tin s d%ng n la hoc ng h quang hc.
- Vt liu: thp mm hoc thp chu ko cao, tng thch vi cng sut. C bo v
chng n mn b+i dung mi du kh da trn t tnh lp ph bo v cho tr%c
my hoc cho cc b phn.
Khung che ph*n dn ng
S d%ng khung che cng, tho ri c cho tt c cc qut ni m phn quay tip
cn c khi mt ang chy. Cung cp nh sau:
- L) m+ o tc .
- C mt %c l) cho qut cnh bn i v qut hai u ht.
- Chu thi tit, thng thong v thot nc + nhng ni ngoi tri.
Vt liu: Li h+ hoc tm thp trng km %c l).
Hon thin
Sn lt b$ng photphat km theo AS 4025.4 v s d%ng sn tiu chun ca nh sn
xut cho b mt bn ngoi.
Qut ht nhit cao
Cung cp b"y nhit v khung che trn tr%c gia tr%c bn trong v v0 qut. t
tr%c bn trong cch ly vi vt liu cch nhit chng chy ca v0 qut.

Qut ht khi bp
Ngoi cc iu kin cung cp bn trn th cung cp thm:
- Ca thm v sinh: Cung cp ca thm rng.
- X y: Cung cp van x y + v tr thp nht ca v0. Cung cp khp ni ti cc
ch) ni v sp xp v tr x d2 dng v sinh. 4ng x thi ra ngoi.
- Hon thin: Phun km bn trong.
- Chng chy: Nu lp t trong h thng ng gi chng chy v khng lp t trong
phng chng chy cch bit hoc v0 chng chy, qut chng chy c&ng theo tiu
chun ca ng gi. Chc chn r$ng phn chng chy c th d2 dng thm kim tra,
v sinh v bo tr.
2.3 QU-T LY TM KIM LO-I T/M
Tiu chun


To Centrifugal fans general purpose except as varied in the following.
Casing construction
General: Metallic-coated steel sheet, riveted or spot welded with joints sealed.
- Scroll: 1.2 mm minimum thickness.
- Side plates: 2 mm minimum thickness.
Bases: Formed from pressed metallic-coated steel sheets, bolted to casings.
Provide at least 4 brackets for mounting.
Impellers:
- Type: Backward or forward curved section, laminar or aerofoil as scheduled.
- Construction: Extruded aluminium or metallic-coated steel blades secured
between reinforced galvanized steel plates.
Bearings: Self-aligning sealed for life ball or roller type.
Finish: Brush and prime spot welds with zinc-rich organic primer to
AS/NZS 3750.9.
Motors
2.4 CENTRIFUGAL FANS IN-LINE
General
General: Provide fans with non-overloading power characteristics.
Construction
Casings: Rectangular or circular with spigot or flanges for duct mounting, with
construction as follows:
- Steel: Metallic-coated steel sheet, spot welded. Brush and prime spot welds
with zinc-rich organic primer to AS/NZS 3750.9.
- Glass reinforced plastic (GRP) or plastic: Moulded GRP or impact resistant
plastic with integral support foot.
Impellers: Backward inclined or forward curved style as scheduled, constructed
from metallic-coated steel, extruded aluminium or polypropylene. Balance
impellers statically and dynamically.
Motors: Direct mounted to impellers with minimum Thermal class 155 (F)
insulation to IEC 60085. Provide sealed for life bearings with a minimum rating
fatigue life of 40 000 hours at 40
o
C ambient.
i vi kiu ly tm m%c ch chung tr# khi bin i nh sau.
Cu to vC
Tng qut: Thp m km, bt rive hoc hn c mi ni nim kn.
- 4ng Cun: dy ti thiu 1.2 mm.
- Tm mt bn: dy ti thiu 2mm.
Chn : Lm t thp tm m km dp bt bulng vo v0 qut. Cung cp t nht 4
khung lp.
Cnh qut:
- Kiu chong chng: Cnh nghing v pha sau hoc trc mt ct cong, dng l
hoc nh cnh my bay theo nh lit k.
- Cu to: Nhm c hoc thp trng km sit cht gia cc tm thp trng km
gia c.
5 tr%c: Bi hoc &a t cn ch-nh, nim kn tng tui th.
Hon thin: nh bng v sn lt cc im hn b$ng sn lt hu c giu km theo
AS/NZS 3750.9.
Mt
Mc bo v thp nht: IP51.
2.4 QU-T LY TM - INLINE
Tng qut
Tng qut: Cung cp qut c c tnh cng sut khng b qu ti.
Cu to
V0: Hnh ch nht hoc trn c u ni spigot hoc mt bch lp ng gi, c cu
to nh sau:
- Thp: tm thp trng km, hn im. nh bng v sn cc cc mi hn b$ng
sn hu c giu km theo AS/NZS 3750.9.
- Si thy tinh hoc nha: Si thy tinh c khun hoc nha chu lc tch hp vi
chn 1.
Cnh qut: Nghing ra sau hoc cong ra trc theo bng lit k, lm b$ng thp tm
m km, nhm p hoc polypropylene. Cn b$ng ng v t(nh cho cnh qut.
Mt: Lp trc tip ln cnh qut vi lp cnh ly phn lp ti thiu 155 (F) cch
nhit theo IEC 60085. Cung cp nim kn tng tui th tr%c vi tui th m0i
40 000 gi + 40
o
C.


Electrical connection: Provide terminal box external to fan casing and wired to
fan motor.
Access:
Impellers < 350 mm diameter: Provide fan manufacturer's standard fast clamps
both sides of the fan to permit the impeller-motor assembly or fan as whole to
be removed
2.5 AXIAL FLOW FANS
General
Provide fans with non-overloading power characteristics.
Casings
Tubular, flanged at each end, constructed from mild steel, fully welded, hot dip
galvanized after fabrication.
Access:
- < 1000 mm diameter: Sight hole in casing plugged with an airtight removable
closure.
- 1000 mm diameter: Provide access panels, securely bolted to casings and
sealed with neoprene gaskets, for maintenance.
Impellers
General: Provide aerofoil section blades constructed from cast aluminium alloy
or glass reinforced plastic to the Axial flow fan schedule.
Pitch angle: Manually adjustable.
Balancing: Balance impellers, statically and/or dynamically.
Unducted inlets/outlets
Inlet cones: Provide aerodynamically shaped cones to inlets of fans.
Outlets: Provide manufacturers standard 15 conical diffuser to convert velocity
head to static pressure.
Guards: Provide galvanized steel or bronze mesh guards.
Motors
General: Direct mount to impellers with minimum thermal Class 155 insulation
to IEC 60085.
Bearings: Provide sealed for life bearings or grease packed bearings fitted with
lubrication lines extending through the casing. Provide bearings with a minimum
rating fatigue life of 17,500 hours, suitable for horizontal or vertical mounting as
u ni in: Cung cp hp u ni bn ngoi v0 qut v u dy vo mt.
Ca thm:
ng knh cnh < 350 mm: Cung cp k7p kha tiu chun ca nh sn xut qut
cho c 2 bn ca qut cho php mt-cnh qut hoc qut hay ton b c th
c tho ra.
2.5 QU-T H9ANG TRC
Tng qut
Cung cp qut c c tnh cng sut khng b qu ti.
VC qut
Hnh ng, c mt bch + u, lm t# thp mm, hn ton b, m nhng nng sau khi
ch to.
Ca thm:
- ng knh< 1000 mm: L) thm trn v0 qut vi no kn gi tha ri c.
- ng knh 1000 mm: Cung cp ca thm, gn s=vis vo v0 qut v lm kn
b$ng ron cao su tng hp neoprene.

Cnh qut
T)ng qut: Cung cp cnh qut chong chng kiu my bay lm b$ng hp kim nhm
c c ren iu ch-nh hoc si thy tinh theo bng lit k qut h7ng trc.
Gc chao dc: iu ch-nh b$ng tay.
Cn b$ng: Cn b$ng t(nh v cn b$ng ng cnh qut.
u ra v *u vo khng ni ng gi
u cn vo: Dng qut c u cn vo c dng kh ng hc.
u ra: Cung cp cc tiu chun ca nh sn xut 15 khuych tn u hnh nn
chuyn i tc to p sut t(nh.
Khung che: Cung cp khung bao che b$ng li ng hoc thp m km.
Mt
Tng qut: Gn trc tip ln cnh vi mc cch nhit ti thiu 155 n IEC 60085.
5 tr%c: S d%ng tr%c c nim kn hoc c m1 c bao li vi ng bm cht
bi trn ko di ra v0 qut. S d%ng tr%c c tui th m0i 17,500 gi thch hp cho
lp ngang hoc ng tng thch.
u ni in


appropriate.
Electrical connection
Provide terminal box external to fan casings and wire to fan motors.
Type: Axial flow with non-combustible casing and cowl (if fitted).
Access for cleaning: Large gasketed access panels.
Finish: Hot dip galvanized then epoxy painted.
Fire rating: If installed in a fire rated duct system and not installed in a separate
fire rated room or enclosure, fire rate fan to the same standard as the duct.
Ensure that fire rating provisions permit easy access for inspection, cleaning
and maintenance.
Materials generally: Except for minor items such as grommets, junction boxes,
etc., construct from materials with a temperature of fusion > 1000C.
2.6 ROOF MOUNTED FANS
Types
Centrifugal, mixed flow, aerofoil axial or propeller.
Axial flow and propeller: Comply with Axial flow fans.
Centrifugal fans: To Centrifugal fans - general purpose except as varied in
the following:
- Casing: Scroll 1.2 mm and side plates 2 mm thick zinc-coated steel,
riveted or spot welded with joints sealed.
- Bases: Metallic-coated steel sheets bolted to casings with at least 4 mounting
brackets.
- Impellers: Constructed with extruded aluminium or zinc-coated steel blades
secured between reinforced galvanized steel plates.
- Bearings: Self-aligning sealed for life ball or roller type.
- Finish: Brush and prime spot welds with zinc-rich organic primer to
AS/NZS 3750.9.
- Motor minimum degree of protection: IP44.
Mixed flow fans:
- Impeller: Mixed flow with rotating parts vibration isolated from the unit casings
by suitable resilient mountings.
Cung cp hp u ni bn ngoi v0 qut v u dy vo mt.

Qut gi thi nh bp
Loi: Qut hng tr%c vi v0 khng chy v ng ch%p (nu ph hp).
V sinh: Ca thm ln c m.
Hon ch-nh: Km nhng nng sau sn epoxy.
Cp chng chy: Nu c lp trong h thng ng gi chng chy v khng lp +
phng hoc ngn chng chy ring bit, cp chng chy ca qut ging vi cp
chng chy ca ng gi. m bo r$ng h thng chng chy v"n cho php d2 dng
tip cn kim tra, v sinh v bo tr.
Yu cu vt liu chung: Ngoi tr# cc phn nh0 nh vng m, hp ni cc b
phn khc cu to t# vt liu c nhit nng chy trn > 1000C.
2.6 QU-T G&N MI
Loi
Ly tm, ha trn khng kh, qut hng tr%c hoc cnh.
Qut hng tr%c v cnh: Ph hp vi m%c qut hng tr%c.
Qut ly tm: theo m%c ly tm mc ch chung tr# trong cc trng hp di y:
- V0: 4ng Cun 1.2 mm v tm bn dy 2 mm b$ng thp trng km, bt rive v
hn im c cc khp ni kn.
- Chn b: Tm thp trng km bt bu lng vo v0 v c t nht l 4 chn 1 my.
- Cnh qut: Cu to b$ng nhm p n hoc l thp trng km gn cht gia cc
tm thp m km gia cung.
- 5 tr%c: loi t iu ch-nh cho loi bi hoc loi tr%.
- Hon thin: nh bng v sn lt cc mi hn im vi lp sn nn nhiu km
theo AS/NZS 3750.9.
- Mc bo v mt ti thiu: IP44.
Qut trn gi:
- Cnh qut: Trn gi vi cc b phn quay cch ly chng rung vi v0 qut b$ng
cc gi 1 thch hp.
- Sp xp: t mt trn cnh qut c th d2 dng thao tc t# bn trn mi.
VC
Tng qut: v0 qut gn cht vi b c o chu thi tit v mt khp ni hoc m& che


- Arrangement: Position the motor above the impeller to allow servicing from
above the roof.
Housing
General: House fans in compact bases fitted with weathering skirts and a
hinged or removable weatherproof cowl with bird screen.
Material: UV stabilised ABS, polypropylene, polyethylene, glass-fibre reinforced
polyester or steel, hot dip galvanised (HDG) after manufacture, material as
documented.
Vertical discharge
General: Provide weatherproof galvanized steel, plastic or aluminium backdraft
dampers where the weather may enter when units are stopped.
Backdraft damper closure: Counter weighted or electrically driven.
Backdraft dampers on smoke spill fans: Conform to AS/NZS 1668.1. Unless all
compartments served by the smoke spill fan are protected by a sprinkler
system, arrange dampers to latch open or fail in the open position in the event
of a fire. Provide temperature independent latch open device.
Vermin mesh: Where backdraft dampers are not fitted, provide vermin mesh
guards. Comply with AS/NZS 3666.1 clause 2.2.1.
Motors
Bearings: Provide bearings sealed for life or grease packed fitted with
lubrication lines extending through roof cowls. Provide bearings with a minimum
rating fatigue life of 40 000 hours. Provide access to grease relief ports.
Drive: Belt or direct as appropriate.
Belt drive: Comply with Centrifugal fans - general purpose.
Electrical connection
Provide terminal boxes external to fan casings and wired to fan motors.
Housing, base and casing: Hot-dip galvanized steel or stainless steel only.
Materials generally: Except for minor items such as grommets, junction boxes,
etc., construct from materials with a temperature of fusion > 1000C.

2.7 PLATE MOUNTED FANS
ma c th tho ri c km li chn cn trng.
Vt liu: ABS n nh UV, polypropylene, polyethylene, si thy tinh gia c hoc
thp, m km nhng nng sau khi sn xut (HDG), vt liu theo h s thit k.

Qut thi thJng $ng
Tng qut: s d%ng thp trng km chu thi tit, nha hoc van chn mt chiu
b$ng nhm ni m gi ngoi tri c th vo khi qut d#ng.
V0 van gi mt chiu: cn b$ng trng lng hoc chy b$ng in.
Van gi mt chiu trong qut y khi: Ph hp vi AS/NZS 1668.1. tr# tt c cc
khoang c ph%c v% b$ng qut y khi c bo v b$ng h thng u phun
sprinkler , sp sp cc van van m+ trong trng hp c h0a hon. Cung cp thit
b m+ theo nhit c lp.
Li chn: Nhng ni khng gn van mt chiu, s d%ng li chn bo v. Ph
hp vi AS/NZS 3666.1 m%c 2.2.1.

Mt
Vng bi: cung cp vng bi kn hoc bi m1 gn vi ng bm m1 m+ rng thng
qua m& che. Cung cp vng bi vi tui th ti thiu 40 000 gi. Cung cp li ra vo
x m1.
Nhit bo v ti thiu: IP55.
ng c: d"n ng dy ai hoc d"n ng trc tip.
ai d"n ng: Ph hp vi m%c qut ly tm mc ch chung.
Kt ni in
Cung cp hp kt ni ngoi v0 qut v cc dy d"n n mt.
Qut ht khi bp
Thn my, b v v0 qut: thp trng km nhng nng hoc thp khng g-.
Vt liu chung: Ngoi tr# cc m%c nh0 nh, vng m, hp ni dy,... cc b phn
khc xy dng t# cc vt liu vi nhit nng chy > 1000C

2.7 QU-T TREO D-NG T/M
Tng qut


General
Type: Plate mounted fans designed for diaphragm, wall or cowl mounting as
documented.
Impeller: Direct driven with metallic-coated curved steel or glass reinforced
plastic blades and balanced statically and/or dynamically.
Bearings: Sealed for life suitable for horizontal or vertical mounting.
Cowls: Glass fibre or fabricated metal.
Unducted inlets and outlets: Provide metallic-coated steel or bronze mesh
guards.
Finish to metal parts: Air drying enamel or powder coat.
2.8 WINDOW/WALL FANS
General
Impeller: Plastic or metallic-coated steel propeller type, adjustable pitch axial or
centrifugal as documented.
Housing: Provide:
- Isolating mountings.
- Discharge cowls with birdmesh guards.
- Backdraft shutters constructed from lightweight nylon or aluminium blades,
arranged to gravity close when fans are not operating.
Filtered supply units
Construction: Provide easily removable disposable filter.
Filter performance classification: G4 to AS 1324.1.
3 EXECUTION
3.1 INSTALLATION
Access
Arrange fans and accessories to allow service access for maintenance, removal
or replacement of assemblies and component parts, without disturbance of
other items of plant, fire rating material and/or the building structure.
Duct connections
Provide flexible connections to prevent transmission of vibration to ductwork. If
Loi: Qut treo dng tm c thit k gn tng hoc chup ng gi theo h s
thit k.
Cnh qut: d"n ng trc tip vi cnh b$ng thp cong bc kim loi hoc nha si
thy tinh gia cng v cn b$ng t(nh v/hoc t ng.
5 bi: lm kn ph hp cho treo ngang hoc ng.
M& ch%p: si thy tinh hoc kim loi.
u ra v vo khng gn ng gi: s d%ng thp bc kim loi hoc ng bo v.
Hon thin cc b phn kim loi: men sy kh b$ng gi hoc sn t(nh in.
2.8 QU-T G&N T9:NG/ C@A S6
Tng qut
Cnh qut: Cnh qut kiu chong chng b$ng thp trng km hoc nha.
V0 qut: Cung cp:
- Lp cch ly
- C ch%p che pha ngoi vi li chng chim.
- C l chp bn ngoi lm b$ng nylon nh7 hoc nhm, t ng b$ng trng lc khi
qut khng chy.
B phin l?c qut cp gi
Cu to: S d%ng loi phin lc c th d2 dng tho ri c.
Cp hot ng ca phin lc: G4 n AS 1324.1.
3 THI CNG
3.1 L&P 'T
Li thm
B tr qut v cc ph% kin sao cho c th tip cn thc hin bo tr v tho ra
thay th cc c%m lp rp v cc chi tit ca qut m khng lm nh h+ng n cc
thit b khc ca phng my.
Kt ni ,ng ng gi
Cung cp ng ng ni mm ngn ng#a s truyn rung ng sang ng gi.
Nu chu p sut m, th phi m bo r$ng kch thc u vo qut khng b gim.
Nu cn thit, cung cp chi tit gin n+ gia qut v on ni mm.
Thot n7c


under negative pressure, make sure that flexible connection does not reduce
fan inlet area. If necessary, provide spacer pieces between fans and flexible
connections.
Drains
Where moisture is likely to enter or condense inside a fan provide a trapped
drain in accordance with AS/NZS 3666.1.
Vibration isolation
General: Provide each assembly with at least four anti-vibration mountings,
selected to give an isolation efficiency not less than 95%.
Type: As recommended by the fan manufacturer to achieve the required
isolation efficiency for the specific fan under the documented operating
conditions. Provide levelling screws and locknuts on metal spring mounts.
Location: Locate the mountings so that the mounts deflect uniformly when the
fan is operating and subject to all loads, including those imposed by the duct.
Duct connections: Arrange flexible duct connections so that the fan vibration
isolation efficiency is not adversely affected.
Ni no c hi m hoc c th c ngng t% nc bn trong qut, phi lp t mt
by x nc ph hp vi tiu chun AS/NZS 3666.1.
Chng rung
Tng qut: Cung cp cho m)i my t nht l 4 b l xo chng rung, hiu sut chng
rung khng nh0 hn 95%.
Loi: Theo cc khuyn ngh ca nh sn xut qut t c hiu sut chng
rung yu cu cho thng s k! thut ca qut di cc iu kin vn hnh theo thit
k. Cung cp c iu ch-nh cao thp v ai c cho l xo chng rung.
V tr: xc nh v tr treo nh h+ng treo ca qut u ging nhau khi cc qut
hot ng v p ng tt c ti, bao gm c ng ng lp cng.
Kt ni ng ng: Sp xp ng ng ni mm sao cho hiu xut chng rung
khng b nh h+ng bt li.

MECHANICAL SERVICES 0732 Air filters


0732 AIR FILTERS
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide air filters.
General
1.3 STANDARD
Air filters
Performance and construction: To AS 1324.1.
Microbial control: To AS/NZS 3666.1 and the recommendations of
SAA/SNZ HB 32.
1.4 INTERPRETATIONS
Abbreviations
General: For the purposes of this worksection the abbreviations given below
apply.
DOP: Dioctylpthalate.
HEPA: High efficiency particulate arrestance.
MEPA: Medium efficiency particulate arrestance.

0732 LKC KH
1 T6NG QUT
1.1 TIU CH
Trch nhim
Tng qut: Cung cp lc kh.
La chn: Theo ti liu thit k.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp vi chng cc yu cu chung.

Chung lin quan
Ph hp vi chng lin quan:
- Yu cu c kh chung.
1.3 TIU CHUN
L?c kh
Hot ng v cu to: Theo AS 1324.1.
Kim sot vi khun: Theo AS/NZS 3666.1 v cc khuyn ngh ca SAA/SNZ HB 32.
1.4 GII THCH
Vit t8t
Tng qut: Cc t# vit tt di y c p d%ng trong m%c ch ca phn ny:
DOP: Dioctyptalat.
HEPA: Phin lc hiu sut cao.
MEPA: Phin lc hiu sut trung bnh.



Definitions
General: For the purposes of this worksection the definitions given below
apply.
Class: Filter class to AS 1324.1.
Type: Filter type to AS 1324.1.
1.5 INSPECTION
Notice
Inspection: Give sufficient notice so inspection may be made of the following:
- HEPA filters: Site filter tests.
1.6 SUBMISSIONS
Filter type tests
Particulate filters: For each type of filter, submit evidence of filter type tests
conducted by a Registered testing authority within the past 5 years.
Standards:
- HEPA and MEPA filters: To AS 4260.
- Other particulate filters: To AS 1324.2.
Filter size for test: 610 x 610 mm face dimension.
2 PRODUCTS
2.1 MATERIALS
General
Sealant performance: Resistant to air, entrained water and oil, and microbial
growth.
Adhesive performance:
- Characteristics under environmental conditions: Odourless and non toxic.
Non-migrating, non-evaporating and non-hardening, and resistant to
microbial growth.
- Environmental conditions: Normal temperature, sustained temperatures up
to 60C, and operating air velocities.
nh ngha
Tng qut: Cc nh ngh(a sau c s d%ng cho m%c ch trong phn ny.
Cp : Cp phin lc theo AS 1324.1.
Loi: Loi lc theo AS 1324.1.
1.5 KIFM TRA
Ch
Kim tra: cho vic ghi ch hiu qu th vic kim tra c tin hnh nh sau:
- Phin lc HEPA: Kim tra phin lc ti cng trng.
1.6 TRNH DUYT
ThB nhgim Type test
Phin lc thc t: i vi m)i loi phin lc, gi chng nhn loi phin lc xc nhn b+i
c quan kim nh c gi tr trong vng 5 nm.
Tiu chun:
- Phin lc HEPA v MEPA: Theo AS 4260.
- Cc loi phin lc khc: Theo AS 1324.2.
Kim tra kch thc phin lc: Kch thc mt 610 x 610 mm.
2 SN PHM
2.1 VT LIU
Tng qut
c tnh cht lm kn: Chu c gi, khng b nc hoc du cun i, v khng to
vi khun.
c tnh keo dn:
- c im di cc iu kin mi trng: Khng mi v khng c hi, khng dch
chuyn, khng bay hi v khng s cng, v khng pht trin vi khun.
- iu kin mi trng: Nhit bnh thng, duy tr lin t%c nhit ln n 60C,
v tc gi hot ng.



2.2 COMPONENTS
Component sizes
General: Standardised throughout the installation as far as practicable.
Filters
Consistency: For filters of the same type provide filters from only one
manufacturer.
Filter performance
Minimum performance: To AS 1668.2 (2002).
Metal components
Material: Stainless steel or metallic-coated steel with powder coat finish.
Cell frames
Design: Capable of withstanding distortion arising from the final pressure
drop across the filter.
Air by-pass: Frames must stop air by-passing the filter media.
Holding frames
General: True and square. Provide gaskets and clamping systems which
maintain an airtight seal between the frame and the filter.
Material: Stainless steel or metallic-coated steel with powder coat finish.
2.3 DRY MEDIA FILTERS (TYPE 1) AND VISCOUS IMPINGEMENT
FILTERS (TYPE 2)
Filter performance rating
If filters are documented by performance rating to AS 1324.1 clause 2.1.1
conform to the following:
- 20% average efficiency when tested with AS 1324.2 Test Dust No. 1.
- 85% average arrestance when tested with AS 1324.2 Test Dust No. 4.
Filter media
General: Provide filter media:
- That does not support microbial growth and is resistant to fungal and
vermin attack.
- That does not shed fibres in service.
Class A filters
Construction: Provide cells in which the medium is permanently enclosed in
2.2 CC THNH PHN
Kch th7c
Tng qut: c tiu chun ha trong ton b cng trnh n mc kh thi.
B l?c
Tnh thng nht: Nhng b lc c cng loi th s d%ng cng nh sn xut.
;c tnh l?c gi
c tnh ti thiu: Theo AS 1668.2 (2002).
Thnh ph*n kim loi
Vt liu: Thp khng g- hoc thp trng km c sn t(nh in.
Khung l?c gi
Thit k: c kh nng chu c khng mo ca p tng i ngang lc gi khi lc d.
ng vng cho gi: Khung gi bao phi ngn chn gi chy vng qua lc gi.

Khung giL
Tng qut: V#a vn v vung gc. Cung cp ron m v h thng k7p to ra mt
kn ph hp gia khung v lc gi.
Vt liu: thp khng g- hoc thp trng km, sn t(nh in hon thin.

2.3 PHIN LKC KH (LO-I 1) AND V PHIN LKC NHAT (LO-I 2)

nh gi hiu sut l?c
Phin lc c thit k theo AS 1324.1 m%c 2.1.1 ph hp vi cc iu sau:
- Hiu sut trung bnh 20% khi kim tra theo AS 1324.2 kim tra lc b%i s. 1.
- Hiu sut trung bnh 85% khi kim tra theo AS 1324.2 kim tra lc b%i s. 4

V#t liu l?c
Tng qut: Cung cp vt liu lc:
- Khng h) tr vi khun pht trin, khng nm v k sinh pht sinh.
- N khng b bung si thy tinh vo h thng.

Phin l?c cp A


a disposable frame.
Mounting: Mount the disposable cell in a fixed metal holding frame to the
manufacturer's recommendations. Hold each cell in place with spring-loaded
clips or clamps. Seal between the cell and mounting frame so no air
bypasses the cell.
Class B and C filters
Construction: Provide a rigid metal frame into which the medium is installed.
Mounting: Support the medium on the mounting frame to provide even air
flow. Shape pre-formed media to fit the frame. Hold the medium in place with
clips, tabs or similar devices so it does not move in service.
Class D filters
Media advance mechanism: Automatic.
Differential pressure setting for the system: Adjustable.
Override controls: Provide a means of stopping the media advance
mechanism

2.4 HEPA FILTERS
General
Type and grade: Type 1 (dry) and Class A (fully disposable) to AS 1324.1
arranged so the filter cell can be removed without disturbing the mounting
frame.
Performance
Face size for performance below: 600 x 600 mm.
Filter performance: As documented.
Initial resistance: < 250 Pa at the rated air flow for the cell.
Air flow per cell: Not less than the capacity in AS 4260 table 3.2.3 for an
initial resistance of 250 Pa.
Media: Provide medial to either of the following:
- MILSPEC to US Military Standard F-51079.
- Non-MILSPEC to AS 4260.
Operating environment: Provide filters suitable for continuous operation at
Cu to: cung cp cc tm lc m phn gia gn lin vi khung.
Treo: Gn cc tm lc vo khung gi b$ng st theo khuyn ngh ca nh sn xut.
Gi m)i tm lc mt ch) b$ng ghim l xo. Lm kn gia cc tm lc v khung treo
khng c khng kh chy tt qua cc khe h+ ca tm lc.

Phin l?c cp B v C
Cu to: Cung cp khung kim loi hnh li v#a vn cho vic lp t.
Treo: t phn gia vo khung treo cung cp dng kh. To ng kch thc khp
vi khung. Gi phn gia b$ng ghim, vi hoc cc thit b tng t n khng b
dch chuyn trong h thng.

Phin l?c cp D
My lc: T ng.
Ci t chnh lch p sut cho h thng: c th iu ch-nh c.
iu khin u tin: cung cp phng php d#ng my b$ng tay.
2.4 PHIN LKC HEPA
Tng qut
Loi v cp : Loi 1 (kh) v Cp A (fully disposable) theo AS 1324.1 sp xp
sao cho cc ming phin lc c th tho ri c m khng lm nh h+ng khung
treo.
;c tnh
Kch thc mt: 600 x 600 mm.
Thng s phin lc: Theo ti liu thit k.
p sut ban u: < 250 Pa cho dng kh qua cc ming lc.
Lu lng khng kh cho m)i ming lc: Khng thp hnlu lng trong AS 4260
bng 3.2.3 cho p sut ban u 250 Pa.
Vt liu: Cung cp mt trong 2 loi vt liu sau:
- MILSPEC n tiu chun qun s M! F-51079.
- Non-MILSPEC to AS 4260.
Mi trng hot ng: S d%ng phin lc ph hp cho vn hnh lin t%c + 40C v


40C and 100% relative humidity.
Seals
Seal type: Provide seals as follows:
- Horizontal cells, vertical air flow: Fluid type.
- Other situations: Closed cell neoprene gasket compressive type.
Frames generally: Support each cell in a mounting frame fitted with spring-
loaded screw type clamps or equivalent fasteners. Adjust the clamps for
even pressure to achieve an airtight seal under all conditions of service.
Fluid seal frames: Provide a formed channel to accommodate the edge skirts
of the filter cell frames to form an airtight seal with the filter frame edge skirt
when filled with a non-Newtonian fluid that does not support microbial
growth.
Installation
General: Install filters to enable testing to AS 1807.6 to be performed
including access to the air entering and leaving faces and provision for
injection of the test medium.
Testing
Filters Grade 2, 3 or 4 to AS 4260:
- Production test: Test and mark each cell to AS 4260.
- Initial site testing: Test on site and certify to AS 1807.6 on installation.
Repeat site testing: At not more than 12 month intervals until the end of the
maintenance period

2.5 MEPA FILTERS
General
Construction and performance: Conform to HEPA filters except as follows:
- Filter performance: 95% filtration efficiency for nominal 0.3 9m diameter
particles when passing the rated air flow.
- Initial resistance: < 100 Pa at the rated air flow for the cell.
- Testing: Not required.
2.6 FILTER TERMINALS
General
m tng i 100%.

Lm kn
Cht lm kn: S d%ng cc cht lm kn nh sau:
- Cc phin lc ngang, dng kh i dc: Keo l0ng.
- Cc tnh hung khc: Ghp cc ming lc b$ng cc ming m cao su p cht.
Khung: M)i ming lc trong khung treo c gi b$ng cc vt l xo nn loi k7p xoay
hoc cc loi k7p tng ng khc. iu ch-nh cc k7p sao cho cho p sut ng
u t c kn + tt c cc iu kin ca h thng.
Khung trt kn: cung cp rnh ph hp vi bao ngoi ca khung phin lc, to ra ron
kn kh vi khung bao khi trt kn b$ng cht Newton m khng pht trin ca vi khun.

L8p ;t
Tng qut: Lp t cc phin lc, cho php kim tra vn hnh theo AS 1807.6, bao
gm ca thm mt ra / vo ca khng kh v d phng phun cht th nghim.

Ki(m tra
Cp phin lc 2, 3 hoc 4 theo AS 4260:
- Ki2m tra sn phm: Kim tra v dn nhn mc cho m)i ming lc theo AS 4260.
- Kim tra ban u ti cng trng: Kim tra trn cng trng v chng nhn theo
AS 1807.6 cho vic lp t.
Kim tra li ti cng trng: khong cch khng qu 12 thng cho ti khi kt thc
thi gian bo tr.
2.5 PHIN LKC MEPA
Tng qut
Cu to v hot ng: Ph hp vi phin lc HEPA tr# cc iu sau:
- Hiu nng lc: 95% i vi b%i ng knh 0.3 9m qua lc vi lu lng nh
mc.
- p sut ban u: < 100 Pa + lu lng nh mc ca phin lc.
- Kim tra: Khng yu cu.
2.6 TR-M PHIN LKC
Tng qut


Type: Proprietary filter terminals intended for use with HEPA or MEPA filters
and arranged so the casing remains in position when the filter cell is
replaced.
Construction
Casing: 1.2 mm metallic-coated steel with a spigot duct connection. Conform
to Ductwork.
Insulation: To match the associated rigid supply duct.
Screen: Provide a removable perforated 0.6 mm stainless steel screen
mounted below the filter face.
Access: Arrange the terminal so all access for inspection, testing, medium
injection and filter removal is from the air leaving side.
Fans
General: If documented provide a resiliently mounted direct drive variable
speed centrifugal fan mounted in the filter terminal.
Speed control: Provide a solid state electronic speed control device
adjustable from the air leaving side.

2.7 ELECTROSTATIC PRECIPITATION FILTERS (TYPE 3)
Construction
Framework material: Aluminium or metallic-coated steel.
Collector cells
General: Easily removable for service.
Type: Select from the following:
- Aluminium collector plates: Equally spaced and supported on tie rods
between end plates.
- Integral units: Consisting of ionisers, collector cells mounted director on the
frame of the filter bank.
Power packs
Installation: Install equipment in a dustproof sheet metal cubicle, with a
lockable access door.
Electrical safety equipment
Type: Provide isolating switches for each filter assembly, air handling unit
door interlock switches, cut-out switches on power pack access doors and
Loi: b phin lc ch to s*n ch yu s d%ng vi loi lc HEPA hoc MEPA c
sp xp sao cho v0 v"n nguyn v tr khi cc tm lc c thay.

Cu to
V0: kim loi bc thp dy 1.2 mm, ni ng gi b$ng phng php i u spigot. Ph
hp vi chng ng ng gi.
Cch nhit: cho ph hp vi ng gi cp b$ng tn .
B mt: s d%ng loi thp khng g- %c l) dy 0.6mm gn bn di b mt ca phin
lc.
Ca thm: b tr trm lc c th ra vo kim tra, th nghim, bm ch th, tho
phin lc t# pha u ra ca khng kh.

Qut
Tng qut: nu yu cu, cung cp b gim rung gn vo qut ly tm bin i tc
d"n ng trc tip + khu vc phin lc.
iu khin tc : Cung cp thit b iu khin tc in t m c th iu ch-nh
c t# pha khng kh i ra.
2.7 PHIN LKC TMNH IN (LO-I 3)
Cu to
Vt liu khung: Nhm hoc kim loi bc thp.
Cell gp
Tng qut: d2 dng tho ri trong h thng.
Loi: chn mt trong cc loi sau:
- Tm gp b$ng nhm: khong trng b$ng nhau v treo trn ty treo gia nhng tm
cui.
- B tch hp: bao gm thit b to ion, cell gp gn trc tip trn khung ca b phin
lc.
B cp in
Lp t: Lp t cc thit b trong t chng b%i b$ng kim loi, c ca bo tr c th
kha c.
Thit b in an ton
Loi: cung cp isolator cho m)i b phin lc, cng tc kha lin ng ca AHU, cng
tc ngt in + ca bo tr v bin hiu ghi ch in p cao trn ca bo tr.


high voltage warning signs on access doors.
2.8 GAS PHASE ABSORBER CELLS
Construction
Filter medium: Select from:
- Activated carbon with at least 60% retentivity to carbon tetrachloride.
- Activated alumina with at least 5% by weight potassium permanganate.
Cell units: Modular. Maximum capacity per cell as scheduled.
Cell bypass: Prevent odour bypass due to granule packing through vibration.
Holding: Secure cell units in a corrosion resistant holding frame.
Packaging: Deliver absorbent elements in air tight packaging. Remove
packaging only when system is ready for testing.
2.9 GREASE FILTERS
General
Construction: Crimped mesh filter media, in a holding frame with handles.
Material: Aluminium or stainless steel.
Installation: Hold in place with quick release catches. Mount within 30of
vertical.
Frames: Provide mounting frames and install to minimise air leakage around
the filter.
Thickness: 50 mm nominal.
Installation: To AS 1668.2 (2002).
Clean pressure drop: < 30 Pa at 1.8 m/s face velocity.
Face velocity: 1.8 m/s.
2.10 MARKING
Filter
General: Permanently and legibly mark, on a suitable section of the filter, the
following:
- Filter type and class.
- Direction of airflow.
- Proprietary type, model and serial number.
2.8 CELL H/P TH KH GAS
Cu to
Vt liu lc: chn mt trong cc loi sau:
- Than hot tnh c t nht 60% cacbon tetrachloride.
- Alumina kch hot vi t nht 5% trng lng thuc tm.
Cell: kiu module . Cng sut ti a m)i cell theo bng danh m%c.
Khe h+ ca cc cell: ngn chn mi chy th6ng khng qua cell nh bt kn b$ng cc
ht nh0 nh rung ng.
Khung gi: Gi chc cc cell trong mt khung gi chng n mn.
ng gi: t thit b hp th% bn trong bao b kn kh. Ch- b0 bao b khi h thng s*n
sng chy th.
2.9 PHIN LKC DU M=
Tng qut
Cu to: li lc gp xp trong mt khung vi gi treo.
Vt liu: Nhm hoc thp khng g-.
Lp t: t ti cc v tr c th ly ra vo nhanh chng c. Gn trong khong 30
ca chiu ng.
Khung: cung cp khung treo v lp t gim thiu lng khng kh r r- xung
quanh phin lc.
B dy: 50 mm danh nh.
Lp t: Theo AS 1668.2 (2002).
Tn tht p sut: < 30 Pa + 1.8 m/s tc b mt.
Vn tc mt: 1.8 m/s.
2.10 GHI NHN
L?c
Tng qut: Ghi nhn d2 c v v(nh vi2n, trn v tr ph hp ca lc, cc thng tin
sau:
- Chng loi v cp lc.
- Hng khng kh.
- Kiu nguyn b ch to s*n, model v s seri.


- Filter performance rating to AS 1324.1.
Replaceable element
General: On the clean air side, fix the name of the supplier, proprietary type,
filter type to AS 1324.1 and filter performance rating to AS 1324.1.
Plant room
General: Provide a permanent notice fixed to the wall identifying each filter
and giving their design filter performance rating.
3 EXECUTION
3.1 INSTALLATION GENERALLY
Attachment
General: Rigidly attach filter frames to the air handling plant casing (such as
duct, or return air plenum) with a system of bolting or blind pop riveting.
Locate bolts or rivets clear of the filter element. Do not fix to the casing
insulation. Ensure that the installation of the filter does not reduce its rated
performance.
Access: Ensure that individual filter inspection and maintenance can be
readily carried out without disturbing the filter bank.
Sealing: Ensure that there are no leaks between the filter holding frame and
the casing. Seal individual filter units to each other. Seal filter connections to
adjoining equipment, panelling or supporting framing. Do not use adhesive
tapes for sealing.
Slide-in filter units: Do not use.
Plinth: Where possible, provide a 50 mm high plinth below the filter bank.
Cell frames
Access: Install filters so that they are accessible for maintenance and do not
accumulate moisture.
Sealing: Seal filter frames to the plenum or duct in which they are installed.
Blanking plates
General: Close gaps where the dimensions of the filter plenum do not match
those of the framing. Seal air tight to ensure no air bypasses the filters.
Plates material: ' 0.8 mm metallic-coated steel or grade 304 stainless steel
- c tnh ca phin lc theo AS 1324.1.
Chi tit thay th 1c
Tng qut: Trn b mt tip xc vi kh sch, dn tn nh cung cp, kiu nguyn b
ch to s*n, loi phin lc theo AS 1324.1 v c tnh phin lc theo AS 1324.1.
Phng thit b
Tng qut: Lp t mt bin bo c nh trn tng xc nh m)i loi lc v cp c
tnh lc theo thit k.
3 THI CNG
3.1 L&P 'T T6NG QUT
Ga l8p
Tng qut: Gn cng khung cha b lc v v0 thit b x l khng kh ( nh ng gi
hoc hp gi hi) b$ng h thng bulng v rive. nh v cc bulng v riv xa kh0i
cc b lc. Khng gn vo phn cch nhit ca v0. m bo r$ng cch lp t lc
gi khng lm suy gim hiu sut danh nh ca n.
Ca thm: m bo r$ng vic kim tra v bo tr ca t#ng lc gi c thc hin m
khng lm nh h+ng n ton b b lc.
Lm kn: m bo r$ng khng c r r- kh gia khung cha b lc v v0 my. Lm
kn t#ng lc gi vi nhng phn khc. Lm kn phn ni lc gi vi cc thit b, tm
hoc khung 1 k cn. Khng s d%ng bng keo dn lm kn.
B phin lc kiu trt: Khng s d%ng.
Chn : + nhng ni c th, cung cp chn cao 50 mm bn di ca b lc.
Khung ch$a cell
Tip cn: Lp t lc gi sao cho d2 dng thc hin bo tr v khng tch l&y hi m.
Lm kn: Lm kn khung lc vo cc l) trng v ng gi trong qu trnh lp t.
Tm che trng
Tng qut: Lm kn cc khe h+ ni m kch thc ca hp lc khng tng xng vi
khung lp. Lm kn gi m bo khng c gi chy vng khng qua lc gi.
Vt liu tm che: Ti thiu dy ' 0.8 mm b$ng thp trng km hoc thp khng g-
304.
Gia c b sung
Tng qut: S d%ng gn tng cung gia hoc bn cnh mi ni ca m)i ct th 2


sheet.
Additional bracing
General: Provide stiffeners between or behind the joint of every second
column along the narrowest dimension of the plenum.
Stiffeners: Fabricate from '1.6 mm metallic-coated steel or grade 304
stainless steel.
Maximum deflection of filter bank under operating conditions (ratio of
deflection: height or width): 1:500 under maximum system final resistance.
Manometers
General: Provide a manometer on each filter bank with more than one cell or
handling more than 600 L/s.
Type: Minimum 75 mm diameter non-liquid, diaphragm type marked to show
differential pressure across each filter bank.
Differential pressure gauge unit: Include pipework, termination and fittings
necessary for correct operation and maintenance.
Indicator scale: Mark in 10 Pa divisions with full scale deflection no more
than twice the maximum dirty filter condition.
Location: Outside unit casing in a readily readable location.
Marking: Mark clean and maximum dirty pressure drops on manometer
scale.
Temporary pre-filters
Provide sheets of filter media to protect filter banks at installation.
Filter banks
General: Provide holding frames.
Filter access platforms
General: Ensure that platforms and ladders do not obstruct filter access.
3.2 CLEANING
Cleaning
General: Before start-up, ensure that the installation is free from debris and
dirt, and check the integrity of the filter bank and plenum installation.
Temporary pre-filters: Remove at completion of commissioning
sut theo kch thc h7p nht ca hp gi.
Gn tng cng: Lm b$ng thp trng km dy ti thiu '1.6 mm hoc thp khng g-
304.
vng ti a ca b lc gi trong khi hot ng (t, l lch chiu cao hoc chiu
rng): 1:500 di tr+ lc cui cng ti a ca h thng.
p k
Tng qut: Lp t p k cho m)i b phin lc c nhiu hn 1 ming hoc phin lc
phi chu lng kh ln hn 600 L/s.
Loi: Ti thiu ng knh 75 mm khng cha cht l0ng, loi diaphram nh du th
hin s chnh lch p sut qua m)i bn ca phin lc.
C%m ng h o chnh lch p sut: Bao gm ng ng, u ni v cc ph% kin
cn thit hot ng ng v c th thc hin bo tr.
Khong ch- th: Chia m)i 10 Pa vi khong o c ti a khng ln hn 2 ln p
sut khi b lc d nht.
V tr: Bn ngoi v0 my ti v tr d2 dng bc c.
Ghi ch: ghi ch r rng s%t p khi sch v d nht trn mt ch- th ca ng h p
sut.
B l?c s b tm th,i
Cung cp cc tm bo v b lc khi lp t.

B l?c
Tng qut: cung cp khung gi.

Sn tip c#n l?c gi
Tng qut: m bo r$ng thao tc v thang leo khng cn tr+ vic tip cn lc gi.
3.2 V SINH
V sinh
Tng qut: Trc khi kh+i ng, m bo r$ng cc h thng khng b d v c cc
mnh v1 nh0, kim tra b lc v hp m bo tnh thng nht ca h thng.
B l?c tm
Tho b0 khi hon tt chy th v nghim thu.

MECHANICAL SERVICES 0744 Ductwork insulation


0744 DUCTWORK INSULATION
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide insulation of ductwork and related items.
Alternative insulation methods and materials
General: Do not submit alternatives for materials or methods that have
lesser quality or characteristics in terms of the following:
- Performance.
- R-Value.
- Durability during and after installation.
- Corrosion resistance.
- Cold bridging.
General
1.3 STANDARDS
General
Ductwork insulation: To AS 4254.
Installation of glass wool and rock wool insulation
General: Comply with the ICANZ Industry Code of Practice for the Safe Use

0744 CCH NHIT TH)NG )NG GI
1 T6NG QUT
1.1 MC CH
Trch nhim
Tng qut: Cung cp cch nhit h thng ng gi v cc hng m%c lin quan.
La chn: Theo thit k.
Phng php cch nhit thay th v v#t liu.
Tng qut: Khng s d%ng cc vt liu hoc phng php thay th m c cht
lng hoc cc c tnh sau thp hn:
- Hot ng.
- Ga tr R.
- bn trong khi v sau khi lp t.
- bn chng n mn.
- Cu truyn lnh.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp vi cc yu cu chung.
Cc chng lin quan
Ph hp vi:
- Nhng yu cu chung v c kh..
1.3 TIU CHUN
Tng qut
Cch nhit ng gi: Theo AS 4254.
L8p ;t cch nhit bng th3y tinh v bng .
Tng qut: Ph hp vi ICANZ lut cng nghip v s d%ng an ton v cch nhit


of Glass Wool and Rock Wool Insulation.
1.4 INTERPRETATIONS
Definitions
apply.
- Fire hazard properties: Means the Average Specific Extinction Area,
Critical Radiant Flux, Flammability Index, Smoke-Developed Index,
Smoke Growth Rate Index, Smoke Development Rate or Spread-of-Flame
Index of a material or assembly that indicate how they behave under
specific fire test conditions.
- FBS-1 Glass Wool: Spun fibres of molten glass, utilizing up to 80%
recycled waste glass, thermally bonded to form batts, blankets and sheets
for thermal and acoustic insulation.
- FBS-1 Rock Wool: Spun fibres of molten rock thermally bonded to form
batts and blankets for thermal and acoustic insulation.
- Polyester: Insulation manufactured from thermally bonded polyester
fibres.
- Material R-Value: The thermal resistance (m
2
.K/W) of a component
calculated by dividing its thickness by its thermal conductivity. Material R-
Value does not include air space or surface resistances.
- Total R-Value is the sum of the Material R-Value and any internal air
space R-Values.
- System R-Value is the sum of the Total R-Value and surface film
resistances.
1.5 SUBMISSIONS
Fire hazard properties
General: Submit evidence of conformance with the following:
- Fire hazard indices for all materials when tested in conformance with
AS/NZS 1530.3, including, if the material has a reflective facing, scoring
and blackening to AS/NZS 1530.3 clause A6:
. Spread of flame index: 0.
. Smoke developed index: 3.
- Facing materials when tested in conformance with AS 1530.2:
b$ng bng thy tinh v bng .
1.4 GII THCH

nh ngha

Tng qut: Cc nh ngh(a di y c s d%ng trong phn ny.
- Tnh cht chy: vng chng chy c% th trung bnh, thng lng bc x gii hn,
h s bt la, h s to khi, h s tc to khi, h s to khi hoc h s lan
truyn la ca vt liu hoc thit b m ch- ra cc hot ng di cc iu kin
th nghim chy c% th.
- Bng thy tinh FBS-1: ko thnh si thy tinh nng chy, s d%ng n 80% bng
ti ch, ni ghp b$ng nhit to thnh hnh phin, lp hoc tm cho cch
nhit v cch m.
- Bng FBS-1: Ko thnh si ca nu chy ghp nhit li thnh hnh phin
v lp cho cch nhit v cch m.
- Polyester: L vt liu cch nhit lm t# si polyester kt dnh nhit.
- Ga tr R ca vt liu: Tr+ nhit (m
2
.K/W) ca mt cu kin c tnh ton b$ng
cch chia dy ca chng theo d"n nhit. Ga tr R khng bao gm khong
cch c khng kh hoc tr+ khng b mt.
- Tng gi tr R- l tng ca gi tr R vt liu v gi tr R ca tt c cc khong khng
khc.
- Ga tr R h thng l tng ca gi tr R tng v tr+ khng b mt.

1.5 TRNH DUYT
Cp chng chy Fire hazard properties
Tng qut: Trnh chng nhn ph hp vi:
- Cp chng chy cho tt c vt liu khi th nghin ph hp vi AS/NZS 1530.3,
bao gm, nu vt liu c mt b mt phn chiu nh sng, ct kha v bi sm
theo AS/NZS 1530.3 iu A6:
. Ch- s bt chy: 0.
. ch- s to khi: 3.
- Vt liu b mt khi th nghim ph hp vi AS 1530.2: Ch- s chy: 8 5.


Flammability index: 8 5.
- Assembled duct systems: Pass the UL 181 burning test.
Thermal insulation performance
General: Submit evidence of conformance to AS/NZS 4859.1.
Samples
Samples: Submit samples of the following:
- Each type of insulation, applied to a sample 1.5 m long section of
ductwork, including a site applied insulated transverse joint.
Cutaway sections: For each sample, provide cutaway sections to permit
inspection of application details including insulation materials, adhesives,
mastics, fixings and sheathing.

2 PRODUCTS
2.1 INSULATION MATERIALS
Insulation material type
General: Choose from the following:
- Glass wool.
- Rock wool.
- Polyester.
- Polyolefin foam.
Prohibited materials
General: Do not provide materials:
- Containing asbestos, lead, mercury or mercury compounds.
- Containing substances listed as hazardous in the NOHSC Hazardous
Substances Information System.
- Which use CFC or HCFC as blowing agents in the manufacturing process.
- Which use a blowing agent with a global warming potential ' 140.
General: Fire hazard indices for all materials when tested in conformance
with AS/NZS 1530.3:
- H thng ng gi lp rp: Th0a th nghim chy UL 181.
;t tnh cch nhit
Tng qut: trnh chng nhn ph hp vi AS/NZS 4859.1.

V#t t mu
M"u: trnh cc m"u sau:
- M)i loi cch nhit, p d%ng trn m"u ng gi di 1.5m, bao gm cch nhit mi
ni ngang.

Mt ct ngang: Cho m)i m"u, cung cp mt ct ngang th nghim chi tit p
d%ng bao gm vt liu cch nhit, keo dn, mastic, inh ghim v v0 bc.
2 SN PHM
2.1 VT LIU CCH NHIT
Loi v#t liu cch nhit
Tng qut: Chn mt trong cc loi sau:
- Bng thy tinh
- Bng
- Polyester.
- Bt xp polyolefin
V#t liu cm
Tng qut: khng s d%ng cc vt liu sau:
- C cha aming, ch, thy ngn, hay cc hp cht thy ngn.
- C cha cc cht c trong cc cht c hi lit k trong h thng thng tin cc
cht NOHSC.
- Vt liu s d%ng cc cht CFC hoc HCFC l cht to kh trong qu trnh sn xut.
- S d%ng cc cht to kh c mc cnh bo lm nng tri t ' 140.
;c tnh b8t chy
Tng qut: Ch- s bt chy cho tt c cc vt liu khi kim tra phi tng ng vi
AS/NZS 1530.3:


- Spread of flame index: 0.
- Smoke developed index: 3.
Facing materials:
- Flammability index when tested in conformance with AS 1530.2: 8 5.
Assembled duct systems: Pass the UL 181 burning test.
Materials with reflective facing: Test to AS/NZS 1530.3 clause A6.
Insulation materials
Materials with reflective foil facing: Calculate System and Total R-Values to
AS/NZS 4859.1 Appendix K.
Insulation
Type: In batt, board or blanket form.
Polyester: Thermally bonded polyester fibres.
Polyolefin: Closed cell cross-linked polyolefin foam produced using non-
CFC blowing agent.
Flexible type: Blanket form.
Insulation thicknesses table
R-Value (m
2
.K/W) Maximum thickness (mm)
1.75 65
1.50 55
1.25 50
1.0 40
0.9 35
0.75 30
0.6 22

Semi-rigid insulation
General: Physical properties:
- Alkalinity: pH 7 9.
- Moisture absorption: Non-hygroscopic.
Type: Batt or board form with a maximum mean deflection of 6 mm for
- H s bt la: 0.
- H s to khi: 3.
Vt liu b mt:
- H s bt la khi kim tra tng ng vi AS 1530.2: 8 5.
H thng ng gi tch hp: Qua bi kim tra chy UL 181.
Vt liu c b mt phn x: Th nghim theo AS/NZS 1530.3 m%c A6.
V#t liu cch nhit
Vt liu vi b mt nn phn x: Tnh ton h thng v tng gi tr R theo
AS/NZS 4859.1 Appendix K.
Cch nhit
Loi: dng phin, bng hoc lp.
Polyester: polyester ko si nhit.
Polyolefin: Bt polyolefin lin kt cho sn xut s d%ng cht khng cha CFC.
Loi d.o: Dng lp.
Bng dy cch nhit
Gi tr R (m
2
.K/W) Chiu dy ti a (mm)
1.75 65
1.50 55
1.25 50
1.0 40
0.9 35
0.75 30
0.6 22

Cch nhit nBa c$ng
Tng qut: c tnh vt l:
- kim: pH 7 9.
- Hp th% m: khng hp th% m.
Loi: Hnh phin hoc tm vi vng ti a 6 mm cho loi vt liu dy 50 mm
v 20 mm cho loi vt liu dy 25 mm, th nghim nh sau:


50 mm thick material and 20 mm for 25 mm thick material, tested as
follows:
- Freely support a 900 x 1500 mm test piece on its longer sides.
- Allow the test piece to stand for 10 minutes and measure the vertical
deflection.
- Turn the test piece over and repeat the test.
- Average the results.

Insulation Absorption coefficients (nominal) to AS ISO 354 at
125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz
Perforated
foil faced:
- R 0.9 to
AS 4508

0.12

0.48

0.84

0.96

0.97

0.94
- R 1.5 to
AS 4508
0.23 0.62 1.00 1.07 1.12 0.78

Vapour barrier
Standard: If vapour barrier performance is documented, provide a system
with a vapour barrier classification of High to AS/NZS 4200.1.
Adhesives
Type: Suitable for bonding facing to the insulation. Apply in an even coat.
Fire hazard properties:
Aluminium foil laminate sheet
Standard: To AS/NZS 4200.1 as follows:
- Internal insulation: Heavy duty prior to perforation.
- External insulation: Heavy duty unperforated.
Test criteria: To UL 181 with performance to AS 4254 table 2.8.2.
Aluminium foil laminate tape
Standard: To AS 4254 clause 2.2.1.
Marking: Label Compliant with AS 4254 at least every 200 mm.
Adhesive: Non toxic, high tack, synthetic pressure-sensitive type.
Liner: Silicone coated paper.
- Treo t do 900 x 1500 mm th nghim trn cnh di hn.
- Cho php s d%ng ming th trong 10 pht v o vng th6ng ng.
- Quay ming th v th nghim ln na.
- Trung bnh kt qu.

Cch nhit H s hp th (bnh th,ng) theo AS ISO 354 at
125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz
Perforated
foil faced:
- R 0.9 to
AS 4508

0.12

0.48

0.84

0.96

0.97

0.94
- R 1.5 to
AS 4508
0.23 0.62 1.00 1.07 1.12 0.78

Mng ngn hi n7c

Tiu chun: Nu thit k c tnh mng ngn hi nc, cung cp mt h thng vi
mng ngn hi nc cp cao theo AS/NZS 4200.1.

Keo dn
Chng loi: Thch hp dn b mt cch nhit. qut lp c dy u nhau.
c tnh bt chy:
- Ch- s sinh khi: 0.

L7p giy nhm mCng
Tiu chun: Theo AS/NZS 4200.1 nh sau:
- Cch nhit bn trong: Khong chu lu nng n l)
- Cch nhit bn ngoi: chu lc nng khng %c l).
Ch- tiu: Theo UL 181 vi c tnh theo AS 4254 bng 2.8.2.
Bng keo nhm
Tiu chun: Theo AS 4254 m%c 2.2.1.
Ghi nhn: Ghi ph hp vi AS 4254 t nht m)i 200 mm.
Keo dn: khng c, dnh cao, loi nhy p tng hp.
Lp lt: giy ph silicone.


Backing: Aluminium foil laminate.
Elastomeric foam insulation
Material: Chemically blown closed cell nitrile rubber in sheets or rolls.
Provide with a smooth natural finish and vapour barrier properties.
Standard: To ASTM C534.
Physical properties:
- Thermal performance: As for the attached duct.
- Water vapour permeability: 0.065 ng/Pa.m.s.
Adhesives: Adhesive fix and seal exterior joints. Provide only solvent-based
adhesive supplied by insulation manufacturer and designed specifically for
the material being used.
Protection: Metal sheath insulation where:
- Exposed to sunlight.
- Subject to mechanical damage.
Alternative protection: Where exposed to sunlight but not exposed to
mechanical damage, provide 2 coats of tintable, water-based, rubberised,
UV resistant, flexible paint finish to outdoor installations
3 EXECUTION
3.1 GENERAL
Fixing devices
Standard: To AS 4254 clause 2.7.
Pins: Stud welded fully annealed metallic-coated steel.
Speed clips: Bevel edged metallic-coated steel with an area not less than
that of a 25 mm circle. Secure speed clips flush to the face of the insulation.
Protection: Cut off excess length of pins after insulation and speed clips
have been applied or bend parallel with the insulation surface. Cover fixing
pins and speed nuts on external insulation with aluminium foil laminate
tape.
Insulation overlap
Tm nn: Mng nhm m0ng.
Cht cch nhit b?t xp co gin
Vt liu: Cao su nitrile thi ha cht t ong kn dng tm hay cun. C b mt hon
thin t nhin ph6ng v c tnh cht ngn m.
Tiu chun: Theo ASTM C534.
c tnh vt l:
- c tnh nhit: Ph hp vi ng gi s d%ng.
- Hp th% m: Khng hp th%.
- hp th% hi nc 0.065 ng/Pa.m.s.
Keo: dng keo dn v lm kn cc mi ni bn ngoi. Ch- s d%ng keo dn nn ha
tan c cung cp b+i nh sn xut cht cch nhit v c thit k ring bit cho
loi vt liu s d%ng.
Bo v: bc v0 bao che kim loi cho cch nhit ni:
- Ni tip xc vi nh nng mt tri.
- Ni d2 b h h0ng c hc.
Cch bo v khc: Ni no l ra di nh nng nhng khng b h h0ng c hc, c
th thc hin ph 2 lp sn d.o chu tia cc tm, nn cao su v nc, c sn mu
cho cc chi tit lp t ngoi tri.
3 THI CNG
3.1 T6NG QUT
V#t liu c nh
Tiu chun: Theo AS 4254 m%c 2.7.
inh:inh tn hn vo kim loi bc thp.
K7p nhanh: Loi kim loi cnh trn c din tch khng nh0 hn vng trn 25mm. Lp
cht k7p ph6ng vi b mt lp cch nhit.
Bo v: Ct b0 nhng on d ca inh ghim sau khi bc cch nhit v s d%ng
k7p nhanh hoc b. song song vi b mt cch nhit. Ph lp bng keo mng ln
cc inh ghim gn cht trn lp cch nhit bn ngoi + nhng ni inh ghim c th
gy nguy him cho ngi.
Chng m l7p cch nhit


General: Provide an overlap of at least 300 mm where insulation changes
from the inside of the duct to the outside.
Joints
Joints: Install insulation with the least number of joints practicable.
Use of multiple layers: If insulation is applied in more than one layer,
stagger longitudinal and end joints.
Insulation near moisture producing equipment
General: Where the likelihood exists of moisture accumulation inside ducts,
in the vicinity of moisture producing equipment use only external insulation.
Metal sheath insulation: In plant rooms and where nominated in the
Ductwork insulation schedule.
Vapour barriers
Type: Free from perforations and leaks, continuous, and sealed
continuously at penetrations.
Location: Place vapour barriers on the side of the insulation that will be
warm during cooling mode operation.
Application of tapes
Tape width: 72 mm.
Make sure surfaces are dry and free of dust and grease before applying
tapes.
Completion of fabrication
General: After each length of duct or each fitting has been insulated inspect
and remove any off cuts, drill swarf or other loose material.
Storage: Store under cover and protected from weather and the entry of
foreign matter
3.2 INTERNAL INSULATION LAMINATE FACED
System description
Insulation type: Semi-rigid board or batt.
Surface facing: Factory applied perforated aluminium foil laminate.
Application
General: Cover parts of ducts designated to be insulated, with individual
pieces of insulation for each side of the duct. Where this is not possible, butt
join edges of adjacent pieces. Where multi-layers are used (round or oval
Tng qut: Thc hin khong chng m ti thiu 300 mm ni chuyn i cch nhit
t# bn trong ra bn ngoi.
Kh7p ni
Cc khp ni: Lp t cch nhit vi s lng khp ni ti thiu nht c th.
S d%ng nhiu lp: Nu cch nhit cho nhiu hn 1 lp, tch mi ni theo chiu dc
v im kt thc.
Cch nhit g*n cc thit b ?ng sng
Tng qut: ni no c th c s ng sng xy ra trong ng gi, gn vi thit b
ng sng, ch- s d%ng bc cch nhit bn ngoi.
Bc v0 bao che kim loi: trong phng my v ni ng gi c thit k theo bng
lit k cch nhit ng gi.
L7p ngn m
Loi: Khng c l) v r r-, loi lin t%c, trt kn lin t%c + l) xuyn.
V tr: t lp ngn m + pha lp cch nhit m hn khi hot ng + ch lm
lnh.

SB dng bng keo
Chiu rng bng keo: 72 mm.
m bo lm sch b mt, kh, sch b%i v du m1 trc khi dn bng keo.

Hon thnh ch to
Tng qut: Sau m)i on chiu di ng gi hoc t#ng ph% kin bc cch nhit ,
kim tra, loi b0 bt c phn ct, khoan phi hoc cc vt liu d.
Lu kho: Tr di tm ph bo v kh0i thi tit v cc yu t bn ngoi.
3.2 CCH NHIT BN TRONG PHN B4 M'T MNG MONG
M t
Chng loi: Tm na cng hoc batt.
Lp ph b mt: Mng nhm %c l) sn xut ti nh my.
SB dng
Tng qut: Ph cc ng gi c thit k l phi bc cch nhit b$ng t#ng tm ri
cho m)i bn ca ng gi,. Ni no khng kh thi, ni cnh tip gip ca cc tm
cnh nhau. Ni no s d%ng bc nhiu lp(ng gi trn hoc oval), t cc mi ni
lch ch chi.


ducts) stagger all joints.
Joins in insulation
General: Cover joins with 100 mm wide strip of facing material or tape
located centrally over the join.
Longitudinal joins: Locate behind corner angles or cover strips.
Fixing method
Method: Select from the following:
- Corner angle and end nosing method.
- Free edge method.
Fixing pins: Provide to AS 4254 clause 2.7.1 (g).
Corner angle and end nosing method
Corners: Overlap insulation on adjacent sides at corners. Hold insulation in
position with metallic-coated steel corner angles. Fix corner angles under
the turn back of the end nosing. For corner angles longer than 1600 mm
provide additional fixing at 1600 mm maximum centres.
Corner angles:
- Ducts with faces < 300 mm: 25 x 25 x 0.55 mm, minimum.
- Other ducts: 40 x 40 x 0.55 mm, minimum.
End nosings: At ends of ducts, hold insulation in position with U-shaped
metallic-coated steel end nosings, with edges crimped towards the surface.
Rivet end nosings to ducts.
Size: 0.55 mm thick with a minimum 50 mm turn back over the insulation.
Butt joints: Square cut and butt tightly together edges of adjacent pieces of
insulation. Cover with 50 x 0.55 mm metallic-coated steel strip. Rivet cover
strips under corner angles or under turn-back of end nosings. For cover
strips longer than 1600 mm, provide additional fixing at 1600 mm maximum
centres.
Fixing pins: For ducts with faces 300 mm, fix the insulation at 300 mm
maximum centres with at least one row per duct face.
Free edge method
General: Use only where larger duct side is 300 mm.
Edges: Extend insulation proud of ductwork at each end, to provide cushion
joints that fully seal during assembly.
Mi ni cch nhit
Tng qut: Ph mi ni b$ng keo nhm rng 100mm, t ngay tm ni.
Mi ni chiu dc: t pha sau thanh V gc hoc thanh gi$ng gc.
Phng php l8p ;t
Phng php: Chn mt trong cc cch sau:
- S d%ng thanh V gc hoc ch%p u cui.
- Phng php khng theo cnh.
inh c nh: Theo AS 4254 m%c 2.7.1 (g).
Thanh V gc ho;c chp *u cui
Gc: Chng m cc cnh lin k ti gc. Gi lp cch nhit b$ng thanh thp gc
trng km. C nh thanh V gc b$ng pha di cnh lt ngc ca ch%p u cui.
i vi thanh V gc di hn 1600mm, s d%ng thm cc chi tit k7p cht + khong
cch tm ti a 1600 mm.
Thanh V gc:
- 4ng gi c b mt < 300 mm: 25 x 25 x 0.55 mm, ti thiu.
- Cc ng khc: 40 x 40 x 0.55 mm, ti thiu.
Ch%p u: + cui ng gi, gi lp cch nhit b$ng ch%p u b$ng thp trng km
hnh ch U, c cnh gp v pha mt. Bt riv ch%p u cui vo ng gi.
Kch thc: dy 0.55 mm vi cnh lt quay v trn lp cch nhit ti thiu 50mm.

Mi ni i u: Ct vung gc v t t3 st cnh cc lp cch nhit vo nhau. Che
kn b$ng thanh thp m km 50 x 0.55 mm. Bt riv thanh thp che bn di thanh
V gc hoc di cnh lt ngc ca ch%p u cui. i vi thanh che di hn
1600 mm, c nh thm + khong cch tm ti a 1600 mm.
inh ghim cht: i vi ng gi c b mt 300 mm, c nh lp cch nhit +
khong cch tm ti a 300 mm v ti thiu 1 hng inh ghim trn b mt ng gi.

Phng php khng theo cnh
Tng qut: ch- s d%ng khi cnh di 300 mm.
Cnh: Ko di lp cch nhit nh ra hn m)i u ng gi, to ra mi ni m
c nim kn hon ton trong qu trnh lp rp.



3.3 INTERNAL INSULATION METAL FACED
System description
Insulation type:
- Rectangular ductwork: Semi-rigid batts.
- Circular and oval ductwork: Flexible batts.
Surface facing: Perforated metal.
Application
General: Cover parts of ducts designated to be insulated with individual
pieces of insulation for each side of the duct. Where this is not possible, butt
join edges of adjacent pieces. Overlap adjacent sides at corners.
Rectangular ductwork
Metal facing: Support insulation against duct surfaces with metal facing, cut
and folded to the inside dimension of the duct to form overlapping joints at
corners. Rivet the overlap at 300 mm maximum centres.
Facing material: 0.55 mm metallic-coated steel uniformly perforated with
2.5 mm diameter holes providing 10% open area.
End nosings: At ends of ducts hold insulation and metal facing in position
with U-shaped metallic-coated steel end nosings, with edges crimped
towards the surface. Rivet end nosings to ducts and rivet the overlap with
the metal facing at 300 mm maximum centres, with at least one rivet per
duct face.
Nosing size: 0.55 mm thick with a minimum 25 mm turn-back over the metal
facing.
Fixing: Z section 0.55 mm metallic-coated steel fastened to ductwork and to
facing with blind rivets. Provide adhesive cloth tape between the Z section
and the duct. For duct sides over 600 mm, hold in position at 600 mm
maximum centres with at least one row of rivets per duct face. Arrange to
prevent condensation on cold surfaces.
Circular ductwork
Metal facing material: Metallic-coated steel uniformly perforated with
2.5 mm diameter holes providing 10% open area.
Method: Fabricate the facing in the same manner as the circular duct, with
helical lock seams for longitudinal joints. Lap transverse joints in the facing
in the direction of air flow with a minimum overlap of 75 mm. Wrap
3.3 CCH NHIT BN TRONG PHN M'T KIM LO-I
M t
Loi cch nhit:
- 4ng gi hnh ch nht: Tm batt na cng.
- 4ng gi trn hoc ovan: Tm batt n hi.
Lp ph b mt: Kim loi %c l).
SB dng
Tng qut: Ph cc phn ng gi c thit k l phi bc cch nhit, b$ng t#ng
tm ri cho m)i bn ca ng gi. Ni no khng kh thi, ni i u canh tip gip
ca cc tm cnh nhau. Chng m cc cnh lin k + cc gc.
)ng gi chL nh#t
B mt kim loi: Gi lp cch nhit trn b mt ng gi b$ng cch ph lp kim loi
trn b mt, ct v gp theo kch thc lt lng ca ng gi to thnh mi ni
chng m + gc. Bt riv + khong cch tm ti a 300 mm.
Vt liu b mt: Thp trng km dy 0.55 mm %c l) u ng knh 2.5 mm to ra
din tch l) chim 10%.
Ch%p u cui: / cui ng gi, gi lp cch nhit b$ng ch%p u cui b$ng thp
trng km hnh ch U, c cnh gp v pha mt. Bt riv ch%p u cui vo ng gi
v bt riv ch) chng m + khong cch tm ti a 300 mm, vi t nht 1 dy riv
cho mt mt ng gi.
Kch thc: dy 0.55 mm vi cnh lt quay v trn lp cch nhit ti thiu 25 mm.
C nh: Thp hnh ch Z m km dy 0.55 mm k7p cht vo ng gi v lp ph
b$ng riv m. Dn bng keo vi gia on thp ch Z v ng gi. i vi ng gi c
kch thc ln hn 600mm, gi cht + khong cch tm ti a 600mm vi t nht
mt dy rivet trn mt b mt ng gi. Lp t sao cho khng b ng sng trn b
mt lnh.
)ng gi trn
Vt liu b mt kim loi: Thp trng km dy 0.55mm %c l) u ng knh 2.5mm
to ra din tch l) chim 10%.
Phng php: Gia cng b mt cng kiu cho ng gi trn, vi ng ni kha
xon c cho mi ni theo chiu di. Ph mi ni ngang trn bn mt theo chiu gi
thi vi ti thiu 75mm chng m. Qun lp cch nhit xung quanh b mt sao cho
b mt c thit k l ra i din vi dng kh, v c nh b$ng dy.polypropylene.
trt khi tr% bc cch nhit vo ng gi trn. Ni no lp chch nhit d#ng li,


insulation around the facing so that the surface designed to be exposed
faces the air stream, and fix with polypropylene straps. Slide the insulated
cylinder into the circular ductwork sections. Where the insulation is
terminated, and at joints, provide end caps or channels.
Metal facing table
External duct diameter (mm) Metal facing thickness (mm)
650 0.6
> 650, 950 0.8
> 950, 1250 1

Location
General: Apply metal facing to internal insulation in the following locations:
- 300 mm each side of fire, smoke and volume control dampers.
- Air handling plant casings and plenums.
All other locations where insulation may be subject to mechanical damage.
3.4 EXTERNAL INSULATION LAMINATE FACED
System description
Insulation type: Flexible batts or blanket.
Surface facing: Factory applied aluminium foil laminate.
Application
General: Wrap insulation around the outside of ducts, covering the parts
designated to be insulated. Minimise the number of joints.
Joints: Square cut and butt together the edges of adjacent pieces of
insulation.
Insulation of bends: Apply a single piece of insulation to each face of a bend
or transition. Insulate bends and transitions on round and flat oval ducts
with individually mitred gores cut to fit the fitting.
Vapour sealing: Seal the vapour barrier at joints with 100 mm wide
aluminium foil laminate tape, applied centrally over the joint. Where the
insulation is impaled over pins, seal the vapour barrier by covering pins with
water-based mastic vapour barrier or reinforced aluminium foil faced tape at
least 100 x 100 mm.
v ti mi ni, s d%ng ch%p u hoc rnh.

Bng dy l7p kim loai ph3
,ng knh ng gi bn ngoi (mm) Chiu dy ph3 l7p kim loi (mm)
650 0.6
> 650, 950 0.8
> 950, 1250 1

V tr
Tng qut: Thc hin ph kim loi ln b mt trong ca cch nhit bn trong ti
nhng v tr sau:
- 300 mm m)i cnh ca van gi iu ch-nh lu lng, van gi ngn khi v van gi
ngn chy.
- V0 thit b x l khng kh ln v cc hp gi.
Tt c cc v tr khc ni m lp cch nhit c th b h h0ng c hc.
3.4 CCH NHIT BN TRONG PHN BF M'T MNG MONG

M t
Chng loi: batt n hi hoc tm
Lp ph b mt: Mng nhm %c l) sn xut ti nh my

SB dng
Tng qut: Bc lp cch nhit bn ngoi ng gi, ph ht cc phn c thit k
cch nhit, gim thiu s lng mi ni.
Cc mi ni: ct vung gc v ni m cc gc ca cc phn cch nhit li vi nhau.
Cch nhit cho on b. cong: S d%ng t#ng ming cch nhit n l. cho m)i on
b. cong hay on ni. Cch nhit on b. cong v ni cho on ng trn v cong
vi cc vt ct cho cho ph hp vi mi ni.
Bt kn m: Nim kn lp ngn m + ch) ni b$ng bng keo nhm rng 100mm, t
ngay tm ng ni. Nhng ch) lp cch nhit b inh ghim m qua, lm kn lp
ngn m b$ng cch ph lp inh kim b$ng lp ngn m mastic nn nc hoc bng
keo mng nhm c gn gia cng t nht 100 x 100mm.


Flanges, stiffeners and joints: Maintain insulation thickness over flanges,
joints, stiffeners and other items that protrude from the face of the duct. Use
one of the following methods:
- Carry the insulation material over the protruding item without cutting or
joins.
- Insulate with 150 mm wide strip of the same material as used for the duct.
Fix with a row of pins and speed nuts on each side of the protruding item.
Provide a continuous vapour barrier.
Polyolefin foam insulation: Apply proprietary 120 mm wide polyolefin foam
flange strips over flanges, joints and stiffeners.
Fixing method
Materials other than polyolefin foam: Select from the following:
- Pin method: Provide pins to each face of the duct as follows:
. Horizontal ducts < 380 mm wide: Pins not required.
. Horizontal ducts > 380, < 760 mm wide: One row of pins along centreline
to side and bottom duct faces at 380 mm maximum centres.
. Horizontal ducts 760 mm wide: Pins spaced at 380 mm maximum
centres.
. Vertical ducts < 610 mm wide: Pins not required.
. Vertical ducts 610 mm wide: Pins spaced at 380 mm maximum
centres.
- Strap and pin method: Provide 12 mm wide polypropylene strapping at
maximum 600 mm intervals.
. Horizontal ducts 600 mm wide: Hold insulation in position on the
underside with fixing pins spaced at 400 mm maximum centres with at
least one row per duct face.
. Vertical ducts 600 mm wide: Provide pins to all faces at 400 mm
maximum centres.
- Corner angle and strap method: Provide metallic-coated sheet steel
corner angles on all four sides of the duct. Retain with 12 mm wide
polypropylene strapping at maximum 750 mm intervals. Provide angles as
follows:
. 25 mm nominal thickness insulation: 38 x 38 mm.
Mt bch, gia cng v mi ni: duy tr dy lp cch nhit khi i qua mt bch,
mi ni v gn gia cng ca ng gi. S d%ng mt trong cc cch sau:
- Tip t%c ph lp cch nhit ln phn nh m khng cn ct b0 kt ni.
- Bc thm lp rng 150 mm m vt liu ging vi loi s d%ng cho ng gi. C nh
b$ng mt hng inh v nt gi cho m)i cnh ca phn nh ra. Cung cp cht ngn
m lin t%c.
Cch nhit b$ng bt foam: s d%ng di gi$ng mt bch b$ng bt xp polyolefin rng
120 mm chuyn dng cho mt bch, mi ni v gn gia cng ng gi.

Phng php c nh

Vt liu khng phi l bt xp polyolefin: chn cc cch sau:
- Phng php inh ghim: s d%ng inh ghim trn m)i b mt ng gi nh sau:
. ng gi ngang rng < 380 mm: khng cn inh ghim.
. ng gi ngang rng > 380, < 760 mm: Mt hng inh ghim trn ng tm + cc
mt bn v mt y ng gi vi khong cch tm inh ti a 380mm.
. ng gi ngang rng 760 mm: t inh ghim + khong cch tm ti a 380 mm.
. ng gi ng rng < 610 mm: khng cn s d%ng.
. ng gi ng rng 610 mm: t inh ghim + khong cch tm ti a.
- Phng php s d%ng inh ghim v di gi$ng: Cung cp di polypropylen rng
12 mm cho khong cc ti a 600 mm.
. ng gi ngang rng 600 mm: G( lp cch nhit trn mt y b$ng ti thiu
mt hng inh ghim + khong cch tm ti a 400 mm cho m)i mt ng gi.
. ng gi ng rng 600 mm: s d%ng inh ghim cho tt c cc mt cch tm ti
a 400mm.
- Phng php bt gc v di gi$ng: s d%ng bt gc b$ng tm thp m km cho 4
gc ca ng gi. Gi li vi di gi$ng rng 12mm polypropylene gi$ng ti a
khong 750 mm. Cung cp bt gc nh sau:
. dy cch nhit danh ngh(a 25mm : 38 x 38 mm.
. dy cch nhit danh ngh(a 50 mm: 63 x 63 mm.
Bt xp: s d%ng inh ghim cch bin 50mm v cch nhau t# 200 n 300mm theo
mi hng.


. 50 mm nominal thickness insulation: 63 x 63 mm.
Polyolefin foam: Provide pins spaced 50 mm from all edges and spaced
200 to 300 mm apart in all directions.
3.5 EXTERNAL INSULATION LAMINATE FACED AND METAL
SHEATHED
System description
Insulation type: Semi-rigid batts.
Surface facing: Factory applied aluminium foil laminate.
External protection: Metal sheathing.
Application
General: Comply with External laminate faced.
Support: Support insulation against the duct surfaces with 0.55 mm
metallic-coated steel cut and folded to the outside dimensions of the
insulated duct.
Joints in sheathing: Lap joints in sheathing at least 30 mm and rivet at
100 mm centres. Factory made joints may be of the grooved seam or spot
welded type. Where necessary, provide for sheathing removal for
maintenance or access, by providing self tapping screws that do not
penetrate the vapour barrier.
Sealing: If exposed to weather, seal joints with silicone mastic sealant.
3.6 INSULATION OF DUCTWORK ACCESSORIES
Plenum boxes on air outlets
Insulation type: Internal insulation, with perforated aluminium foil laminate,
black finish.
Minimum insulation R-Value: 0.4 m
2
.K/W.
Insulation fixing: Turn facing back over raw edges of insulation for at least
75 mm and bond the turn back to the insulation before installation. Provide
fixing pins at 250 mm maximum centres with at least one pin per face. Fully
bond insulation around neck with adhesive.
Dampers
Internal: Leave clearance between insulation and edges of the splitter or
manually operated damper blades.
3.5 CCH NHIT NGOI BKC KIM LO-I HAY MNG MONG

M t
Cch nhit loi: batt na cng.
B mt: mng foil nhm .
Bo v mt ngoi: bc kim loi.

p dng
Tng qut: Ph hp vi m%c Cch nhit ngoi- Mng mCng.
Gi 1: 1 cch nhit trn mt ng gi b$ng thp ph kim loi dy 0.55 mm ct v
gp n kch thc bn ngoi ca cch nhit ca ng gi cch nhit.
Lin kt trn lp bc: ph ln mi ni ca lp kim loi bc t nht 30 mm v bn riv
cch khonh 100 mm. Mi n lm ti nh my c th l ni rnh hay hn im. Nu
cn, cung cp lp o tho ri c lm ca thm hay bo tr, b$ng cch s d%ng
vis t ren khng xuyn lp nga9n m.
Trt kn: nu ngoi nh, trt b$ng silicone mastic .

3.6 CCH NHIT CHO PH KIN )NG GI

Hp gi ming gi
Loi cch nhit: cch nhit bn trong, c lp tn %c l), mu en.
Gi tr R lp cch nhit ti thiu: 0.4 m
2
.K/W.
C nh lp cch nhit: lt ngc b mt ln cnh th ca lp cch nhit t nht
75mm v dn mt ny ln lp cch nhit trc khi lp t. S d%ng inh ghim lp +
khong cch tm ti a 250mm vi t nht mt hng inh ghim trn mt mt ng gi.
Dn ton b lp cch nhit xung quanh c tht b$ng keo.

Van gi
Bn trong: Ch#a trng gia lp cch nhit vi cnh ca b phn chia hoc cnh van
gi iu ch-nh tay.
Bn ngoi: van gi iu khin m t v iu khin tay, s d%ng phn ch%p lm b$ng
thp tm bc cch nhit tho ri c bc van gi.


External: For manual and motorised dampers, provide removable insulated
sheet metal top hat sections to encase dampers.
Access doors
General: Provide insulation to access doors and openings. Arrange to
prevent condensation on cold surfaces.
3.7 INSULATION OF DUCT FLEXIBLE CONNECTIONS
General
General: Insulate duct flexible connections if the temperature of the air
inside the duct may cause condensation on the outside of the flexible
connection.
Method
General: If the insulation of the connecting ductwork is:
- External laminate faced on one or both sides of the flexible connection:
Insulate duct flexible connection as required in the External laminate
faced clause.
- Any other insulation system: Insulate duct flexible connection with
elastomeric foam as required in the Elastomeric foam insulation clause.

CBa thm
Tng qut: Thc hin bc cch nhit cho cc ca thm v l) thm. Lp t ngn
ng#a ng sng trn b mt.
3.7 CCH NHIT CHO )NG N)I M4M
Tng qut
Tng qut: Thc hin bc cch nhit cho u ni ng gi mm nu nhit bn
trong ng gi c th gy ra ng sng bn ngoi ca u ni ng mm.
Phng php
Tng qut: nu cch nhit ca kt ni ng gi l:
- Lp ph b mt mng m0ng bn ngoi mt hoc c 2 pha ca ng ni mm: cch
nhit cho u ni ng gi mm theo cc yu cu trong phn l7p ph3 b m;t
mng mCng bn ngoi.
- Bt c h thng cch nhit khc: Thc hin bc cch nhit cho u ni ng gi
mm b$ng bt xp n hi theo nh cc yu cu trong phn cch nhit b?t xp
n hi.

MECHANICAL SERVICES 0745 Attenuators and acoustic louvres


0745 ATTENUATORS AND ACOUSTIC LOUVRES
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide attenuators and acoustic louvres.
General
- Ductwork.
1.3 SUBMISSIONS
Product data
General: Submit type test data from a Registered testing authority as
follows:
- Duct attenuators: Broad band sound insertion loss and generated noise
level to AS 1277, * * *BS EN ISO 7235. Include air flow resistance.
- Acoustic louvres: Sound reduction index to AS 1191 and AS/NZS ISO
717.1. Include air flow resistance. Test reports meeting BCA
requirements for test to AS/NZS 1276.1 may be submitted in lieu of test
reports to AS/NZS ISO 717.1.
2 PRODUCTS
0745 ATTENUATORS AND ACOUSTIC LOUVRES
1 T6NG QUT
1.1 TIU CH
Trch nhim
Tng qut: S d%ng b cch m v ming gi cch m.
La chn: theo h s.
1.2 THAM CHIU CHO

Tng qut
Tng qut: Ph hp vi m%c cc yu cu chung.

Chng lin quan
Ph hp chng lin quan nh sau:
- H thng ng gi
1.3 TRNH DUYT
Thng s sn phm
Tng qut: Trnh duyt cc d liu kim tra t# c quan thm nh nh sau:
- Cch m ng gi: Tn tht trung gian m thanh v mc sinh n theo AS 1277, * *
*BS EN ISO 7235. Bao gm tr+ lc khng kh.
- Cch m ming gi: ch- s gim n theo AS 1191 v AS/NZS ISO 717.1. Bao gm p
sut dng kh. Bo co kim tra t c cc yu cu BCA cho phn kim tra theo
AS/NZS 1276.1 v gi bo co kim tra theo AS/NZS ISO 717.1.
2 SN PHM


2.1 GENERAL
Manufacture
Supply: Provide only attenuators and acoustic louvres manufactured, type
tested and supplied by a specialist supplier.
General: Fire hazard indices for all materials when tested in conformance
with AS/NZS 1530.3:
Facing materials when tested to AS 1530.2:
- Flammability index: 8 5.
2.2 DUCT ATTENUATORS
Construction
Type: Rectangular or circular, with or without internal pod.
Casing: Metallic-coated sheet steel case stiffened to meet the functional
criteria of AS 4254 Section 4. Provide welded end flanges conforming to
Ductwork or proprietary riveted flanges as appropriate to the size of the
silencer.
Splitters: Conform to the following:
- Fill: Heavy density acoustic infill with factory applied tissue facing.
- Waterproofing: Wrap insulation with polyester film. Seal edges with
aluminium foil laminate tape.
- Sheathing: Provide perforated metallic-coated sheet steel sheathing over
the fill, 0.6 mm thick on the sides and 1.0 mm thick at bull-nose ends.
Finish: Clean weld areas and touch up with a zinc rich primer, wire brush
generally and prime.
2.3 ACOUSTIC LOUVRES
Construction
General: Folded sheet steel or channel frame fully welded at each corner,
with acoustic perforated blades filled with inert non-combustible acoustic
material. Provide factory applied tissue facing to acoustic fill. Provide
T6NG QUT
Sn xut
Cung cp: Cung cp b tiu m v ming gi ngoi tri cch m theo sn xut, loi
c kim tra v cung cp b+i nh cung cp chuyn bit.
;c tnh ngn chy
Tng qut: Ch- s ngn chy cho tt c cc vt liu khi kim tra phi tng ng vi
AS/NZS 1530.3:
- Ch- s bt la: 0.
Vt liu b mt khi kim tra theo AS 1530.2:
- Ch- s chy: 8 5.
2.1 CCH M )NG GI
Cu to
Loi: Ch nht hoc trn, c hoc khng c bc bn trong.
V0: V0 b$ng thp tm trng km cng p ng tiu chun ring ca AS 4254 m%c 4.
Cung cp mt bch hn + cui ph hp vi ng gi hoc mt bch bm rivet sao cho ph
hp vi kch thc ca b tiu m.
B chia: Ph hp vi cc iu sau:
- Vt liu cch m: vt liu cch m mt cao ph vi mn.
- Cch m: bc cch nhit b$ng polyester. Lm kn cc gc b$ng cc ming nhm l
m0ng.
- V0 bc: s d%ng v0 kim loi bc thp, dy 0.6 mm + cc cnh v dy 1.0 mm + u cui.
Hon thin: lm sch cc vng hn v t sa b$ng lp sn lt giu km, bn chi c v
sn lt.
2.2 MING GI CCH M NGOI TR:I
Cu to
Tng qut: Tm thp gp hoc khung hn cc gc, vi cc cnh %c l) cc m gn y
cch m b$ng cht liu tr khng gy chy . S d%ng tm vi mn ph lp cch m. S
d%ng thp khng g- gn vi bn ngoi.
Chng thm: Bc cch nhit b$ng cun polyester. Lm kn cc gc b$ng ming nhm
m0ng. S d%ng g cao trn ming gi ngoi tri ngn cn s xm nhp ca nc.


stainless steel fixings for external applications.
Waterproofing: Wrap insulation with polyester film. Seal edges with
aluminium foil laminate tape. Provide a raised lip on the louvre elements to
prevent the ingress of water.
Materials:
- Steel: 1.6 mm metallic coated sheet steel, powder coated.
- Aluminium: 2 mm grade 5005 aluminium sheet, powder coated.
Screens: Provide metallic coated steel wire or PVC-U mesh screens
behind louvres to prevent the entry of vermin, birds, rodents and wind
blown extraneous material such as leaves and papers.
2.4 CROSS-TALK ATTENUATORS
General
Features: Provide silencers with performance quoted as airborne sound
transmission loss to AS 1191.
Installation
General: Provide an airtight acoustic seal between the attenuator and the
wall or ceiling in which it is mounted.
Grilles: Provide grilles over visible openings conforming to the Air grilles
worksection.
Vt liu:
- Thp: Tm thp trng km dy 1.6 mm, sn t(nh in.
- Nhm: Tm nhm dy 2 mm cp 5005, sn t(nh in.
B mt: cung cp li km hoc li PVC-U sau ming gi ngn chn s m nhp ca
su b, chim, ng vt gm nhm v gi thi cc vt liu khc nh l v giy.

2.3 GIM M CROSS-TALK
Tng qut
c im: Cung cp b gim n silencer vi c tnh gim m nh my bay theo
AS 1191.
L8p ;t
Tng qut: Lm kn gia b cch m v tng hoc trn ni treo b cch m.
Ming gi: Cung cp ming gi cho nhng l) m+ ra ngoi ph hp vi chng ming gi.
MECHANICAL SERVICES 0746 Air grilles


0746 AIR GRILLES
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide air grilles.
General
- Ductwork.
- Ductwork insulation.
1.3 STANDARDS
General
General: AS 4254.
1.4 INTERPRETATIONS
Abbreviations
VAV: Variable air volume.
Definitions
apply.
- Air grille: A general term referring to a grille of metal or other material fitted
to the inlet or outlet end of an air duct or within walls, floors ceilings or
doors.
0746 MING GI
1 T6NG QUT
1.1 TIU CH
Trch nhim
Tng qut: Cung cp cc ming gi.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp vi chng cc yu cu chung.
Chng c lin quan
Ph hp vi cc chung c lin quan sau:
- H thng ng gi.
- Cch nhit ng gi.
1.3 TIU CHUN
Tng qut
Tng qut: theo AS 4254.
1.4 GII THCH
Vit t8t
VAV: Lu lng khng kh thay i.
nh ngha
Tng qut: Cc nh ngh(a sau c p d%ng cho m%c ch ca phn ny.
- Ming gi: Mt thut ng chung ni v ming gi b$ng kim loi hoc cc vt
liu khc ph hp vi u vo v u ra ca ng gi trong tng, trn sn hoc
ca.
- Ming gi khuych tn: Mt loi ming gi cp treo trn trn hoc mt di ca


- Diffuser: A supply air grille mounted in a ceiling or on the underside of a duct
through which air is supplied and distributed within a room or interior space
of a building.
- Register: A supply air grille mounted in a wall or on the side of duct.
- Grille: A grille fixed over the aperture from which air is removed from an
enclosed space.
- Plenum box: A lower velocity (larger volume) duct element behind an air
grille intended to allow equalisation of air flow over the air grille.
- Cushion head box: A plenum box fitted above a diffuser.
1.5 SUBMISSIONS
Samples
General: Submit a sample of each type of air grille and diffuser. Include
plenum box and blanking plates as documented.
Product data
General: Submit type test data as follows:
- Air diffusion equipment: Acoustic performance to ISO 5135,
ANSI/ASHRAE 70 or ARI 890.
2 PRODUCTS
2.1 GENERAL
Manufacture
General: Provide proprietary grilles:
- Free from distortion, bends, surface defects, irregular joints, exposed
fastenings and operation vibration.
- Mounted with secure and concealed fixings.
- With flange corners neatly mitred, butted and buffed, with no joint gaps.
Material: Steel or aluminium.
Finish:
- Exposed surfaces: Powder coated to nominated colour.
- Visible internal elements: Matt black enamel.
Fixings: Provide concealed fixings which allow removal without damage to
ng gi ni gi c cp v phn phi trong phng hoc khng gian bn trong
ca ta nh.
- Ming gi l sch: Mt loi ming gi cp gn trn tng hoc trn cnh ca
ng gi.
- Grill: ming gi grill gn trn mt l) h+ ni m khng kh c a ra t# khng
gian kn.
- Hp gi: Mt phn ng gi tc thp (lu lng ln hn) pha sau ming gi
cho php mt lng kh b$ng nhau i qua ming gi.
- Hp ch%p gi: Hp gi gn bn trn ming gi khuych tn.
1.5 TRNH DUYT
Mu
Tng qut: Trnh duyt mt m"u ca m)i loi ming gi grill v ming gi
khuych tn. Bao gm c hp gi v tm lt s"m mu nh trong h s thit k.
Thng s sn phm
Tng qut: Trnh duyt d liu kim tra nh sau:
- Thit b phn phi kh: c tnh cch m theo ISO 5135, ANSI/ASHRAE 70
hoc ARI 890.
2 SN PHM
2.1 T6NG QUT
Sn xut
Tng qut: Cung cp ming gi chyn d%ng ca nh sn xut:
- Khng c s bin dng, cong, chy xc b mt, mi ni tt v khng rung
ng khi hot ng.
- Treo b$ng chc chn v kn.
- Vi mng gc gn gng, c%ng u v nh bng, khng c khe h+ + mi ni.
Vt liu: Thp hoc nhm.
Hon thin:
- Cc b mt thy c: sn t(nh in theo mu c.
- Cc b phn bn trong nhn thy: sn en khng bng.
C nh: C nh thit b sao cho c th tho ra c m khng tn hi n xung


surrounds or grilles.
Variable volume systems
General: Provide grilles tested for variable volume applications.
2.2 VOLUME CONTROL DAMPERS
Dampers controlling a single diffuser and grille attached to flexible duct
General: Provide a damper as follows:
- If the duct spigot is located above a tiled or otherwise accessible ceiling:
Provide a butterfly damper in the rigid duct spigot.
- If the duct spigot is not located above a tiled or otherwise accessible ceiling:
Provide an opposed blade damper behind the face of the diffuser or grille.
Butterfly dampers
Type: Single-blade round dampers with external locking quadrant indicating
butterfly damper position.
Location: To Dampers controlling a single diffuser and grille attached to
flexible duct.
Stream splitter dampers
Type: Duct mounted ganged, multi-blade, stream splitter type.
Location:
- At rigid duct take-offs to outlets.
- Location: To Dampers controlling a single diffuser and grille attached to
flexible duct.
- Behind duct mounted registers.
Opposed blade dampers
Type: Multi-blade type with blades linked for ganged operation. If located at
the air grille provide adjustment accessible through the grille face. If visible
through grille paint the damper matt black.
Location:
- At the at end of duct spigot take-offs.
- Location: To Dampers controlling a single diffuser and grille attached to
flexible duct.
- Behind supply diffusers and grilles attached to flexible duct if the spigot at
the rigid duct is not accessible through the ceiling.
quanh hoc cc ming gi.
H thng lu l1ng khng kh bin i
Tng qut: Cung cp cc ming gi kim tra s d%ng cho nhng ni lu
lng khng kh thay i.
2.2 VAN I4U CHINH L9U L9PNG
Van iu chQnh cho m!i ming gi khuych tn v cc loi ming gi ni
v7i ng gi mm.
Tng qut: Cung cp van iu ch-nh nh sau:
- Nu ng gi c t bn trn trn c th truy cp c: Cung cp van bm
iu tit + hng ni ng gi spigot.
- Nu ng gi khng t bn trong trn c th truy cp c: Cung cp van iu
ch-nh c cnh sau b mt ca ming khuych tn hoc ming gi.
Van b7m iu tit
Loi: Van iu ch-nh trn 1 cnh kha bn ngoi vi thit b ch- v tr cnh bm
ca van.
V tr: Theo m%c cc van iu chQnh lu l1ng cho ming khuych tn n
v ming gi ni v7i ng gi mm.
Van iu chQnh loi tch dng
Loi: gn trn ng gi ghp thnh b, nhiu l , loi tch dng.
V tr:
- Ti ch) ng gi cng ra ming gi.
- V tr: theo m%c cc van iu chQnh ming khuych tn n v ming ni
vo ng gi mm.
- Bn hng ng gi c gn b ch- th.
Van ch;n khng kh
Chng loi: Loi c nhiu cnh vi cc cnh lin kt li vi nhau cho hot ng
ng b. Nn t ti ming gi v c th truy cp iu ch-nh thng qua ming
gi. Sn cc van iu ch-nh mu en khng nhn thy qua ming gi.
V tr:
- / u cui hng ra ca ng gi.
- V tr: theo m%c iu khi(n van iu chQnh ming gi khuych tn n v
ming gi ni v7i ng gi mm.
- Pha sau ming gi khuych tn v cc ming gi gn vo ng gi mm nu


- Behind return and exhaust air grilles connected to ducts.

2.3 AIR GRILLE TYPES
Air grilles in suspended ceilings
Physical compatibility: To AS 2946.
Louvre ceiling diffusers
General: Provide either:
- Multi-bladed, removable core 4-way blow configuration, fitted with a blanking
plate for 1-, 2-, or 3-way blow, as appropriate; or
- Multi-bladed, removable core 1-, 2-, 3- or 4-way blow configuration.
Reducer necks: If the outlet neck is smaller than the outlet necessary to suit
the louvre face size, provide a reducer neck.
Frame: Provide a frame style to suit the type of ceiling, and ceiling grid
mounting requirements.
Cushion head: If the diffuser is connected to a flexible duct, provide a cushion
head box.
Air volume control: Conform to Volume control dampers.
Circular diffusers
General: As for Louvre ceiling diffusers but with adjustable threaded multi-
core allowing variation of discharge pattern from horizontal to vertical by
rotation of the centre core.
Material: Spun circular aluminium.
head box.
Curved blade diffusers
General: As for Louvre ceiling diffusers but with individually adjustable
curved blades of extruded aluminium rotating in the support frame. Support
blades firmly without rattle or flutter.
head box.
nng spigot + ng gi cng ca ng gi khng vo c qua laphng.
- Sau ming gi hi v ming gi thi kt ni vo ng gi.
2.3 CC LO-I MING GI

Ming gi g8n tr*n
Tng thch vt l: Theo AS 2946.

Ming gi khuych tn g8n tr*n cnh ch7p
Tng qut: c th s d%ng cc loi:
- Nhiu cnh, thi ra 4 pha c li tho ri c, gm vi mt tm che s"m mu
cho loi 1, 2 hay 3 hng ph hp.
- Nhiu cnh, thi ra 1,2,3 hay 4 hng c li tho ri c.
C gim: Nu c ra nh0 hn kch thc cn thit ph hp vi kch thc mt
louver, phi s d%ng c gim.
Khung: Cung cp loi khung ph hp vi loi trn v cc yu cu gn xng
trn.
u m: Nu ming gi kt ni vi ng gi mm th cung cp hp gi m.
iu ch-nh lu lng gi: Ph hp vi m%c van iu chQnh lu l1ng gi.
Ming gi trn
Tng qut: C&ng ging nh ming gi khuych tn g8n tr*n nhng vi nhiu
li c th iu ch-nh c cho php thay i kiu ming thi t# ngang sang dc
b$ng cch quay li trung tm.
Vt liu: nhm trn ly tm.
Hp m: Nu ming gi kt ni vi ng gi mm, cung cp hp gi.
iu ch-nh lu lng: Ph hp vi m%c van iu chQnh lu l1ng.
Ming gi cnh cong
Tng qut: Ging nh m%c ming khuych tn g8n tr*n nhng vi cc cnh
cong iu ch-nh t#ng ci mt ca cnh nhm nh hnh quay xung quanh khung.
1 cc cnh chc chn m khng c ting ku hoc rung ng.
iu ch-nh lu lng gi: Ph hp vi m%c van iu chQnh lu l1ng gi.



Perforated plate diffusers
General: Supply diffusers conforming to Louvre ceiling diffusers but with a
hinged perforated face plate with minimum free area of 50%. Fold plate edges
so that perimeter gaps do not exceed 0.5 mm.
head box.
Air pattern control: Provide hidden air pattern control louvres adjustable to
produce 1, 2, 3 or 4 way pattern.
Perforated face grilles
General: Return or exhaust grilles conforming to for Perforated plate
diffusers but omitting air pattern control.
Luminaire air diffusers
Type: Single sided or double sided, to conform to design of light fitting.
Physical compatibility: To AS 2946.
Performance:
- Maximum flow per slot: 50 L/s.
- Maximum pressure drop at maximum flow: 30 Pa including damper.
- Maximum throw when delivering the maximum air flow: 5 m at 0.1 m/s
terminal velocity.
Construction: Metallic-coated steel sheet ' 0.55 mm thickness, folded and
welded to produce an air tight assembly. Provide a circular or oval spigot for
flexible duct connection.
Air flow deflection: Provide an adjusting device which can be operated
through the slot in the luminaire to provide horizontal pattern designed to
maximise Coanda effect.
Plenum: For air supply from each side, provide 2 plenum boxes joined with a
connecting duct and fitted with a flexible duct connection to a plenum box.
Support of plenum boxes: Provide shouldered pins on the plenum box to fit
into keyhole slots in the luminaire.
Slot diffusers
Type: Linear slot type ceiling diffusers with one or multiple slots, nominally
Ming gi c l!
Tng qut: Cung cp loi ming gi ph hp vi m%c ming gi khuych tn
g8n tr*n nhng vi b mt %c l) vi t nht 50% b mt trng. Gp gc tm sao
cho khe h+ theo chu vi khng vt qu 0.5 mm.
Hp m: Nu ming gi kt ni vi ng gi mm th cung cp hp gi.
iu ch-nh hng gi: cung cp b iu ch-nh hng gi kn c th iu ch-nh
c 1, 2, 3 hoc 4 hng.
iu khin lu lng: Ph hp vi m%c Van iu chQnh lu l1ng.
Grill c b m;t c l!
Tng qut: Grill gi thi hoc hi ph hp vi Ming khuych tn c l! nhng
khng iu ch-nh c hng kh.

Ming gi kt h1p n
Loi: mt cnh hoc hai cnh, ph hp vi thit k n.
Tng thch vt l: Theo AS 2946.
Hot ng:
- Lu lng ti a m)i khe: 50 L/s.
- Tn tht p sut ti a + lu lng ln nht: 30 Pa bao gm c van iu ch-nh.
- Khong cch thi ti a khi dng kh + lu lng ln nht: 5m + vn tc cui
cng 0.1 m/s.
Cu to: Tm thp trng km dy ' 0.55 mm, gp v hn lm kn kh. Cung
cp u hnh trn hay ovan kt ni ng mm.
Khuych tn gi: Cung cp thit b iu ch-nh m c th hot ng qua cc khe
ca n cung cp lung gi ngang c thit k ti a hiu ng Coanda.
Hp gi: cung cp gi cho m)i bn, s d%ng hai hp gi kt ni vo ng
ng gi v gn ng ni mm vo hp gi.
Treo hp gi: S d%ng cc inh ghim trn hp gi kt ni vo cc l) ch trn
n.
iu ch-nh lu lng gi: Ph hp vi m%c Van iu chQnh lu l1ng.

Ming gi khe hRp
Loi: Ming gi khe h7p l loi ming gi gn trn vi mt hoc nhiu khe, thng
thng l rng 20mm v tch hp b iu ch-nh hng gi.


20 mm wide and integral air pattern control.
Construction: Extruded aluminium with parallel, inverted T members
supported and spaced to form continuous discharge slots.
Plenum: Supply air to the active lengths of each diffuser via plenum ducts on
the back of the diffuser with circular or oval spigots for flexible duct
connections. Design the plenum ducts to ensure even distribution of air flow
along the active length of the diffuser.
Frame: Flanged with outside edge returned and coordinated with the ceiling
system.
Finished appearance: Continuous and unbroken irrespective of the purpose of
the slot. Blank off all slots not used for supply or return air. For long lengths,
provide mechanical aligning devices to produce a rigid assembly that
minimises the visibility of joints.
Air pattern control: Provide an adjusting device which can be operated from
the face of the diffuser through the slot to allow 180 deflection of air pattern
from vertical to horizontal in either direction.
Side wall registers
General: Double deflection type with horizontal front louvre blades and
vertical rear blades at 19 mm nominal centres, capable of field adjustment of
air throw over the range 45.
Construction: Extruded aluminium with mitred corners and aerofoil section
blades which rotate in non metallic bearings in the support frame. Hold blades
firmly so they do not rattle or flutter.
Core: Provide a removable core (support frame and blades).
Blades > 600 mm long: Support at mid point on a notched support bar.
Dampers: Provide a stream splitter or opposed blade type damper behind
each register, to provide even air flow across the register face.
Jet diffusers
General: Provide 3 concentric sections made of spun aluminium, bolted
together.
Air pattern control: Adjustable in two planes for direction and to give either jet
or diffuser pattern.
Cu to: Cc ming nhm c song song, gn theo kiu hnh ch T ngc v
khong trng gn cc khe h7p tip theo.
Hp gi: Cung cp khng kh u sut chiu di ca ming gi thng qua hp gi
gn + sau ming gi vi u kt ni hnh trn hoc ovan n ng gi mm. Thit
k hp gi m bo phn phi gi u c chiu di ca ming gi.
Khung: bch vi cnh bn ngoi gp v, ph hp vi trn.
Hon thin b mt: Lin t%c v khng phn bit m%c ch ca khe gi. Bt cc tt
c cc khe khng s d%ng. i vi khe di qu, cung cp thit b ch-nh nh c
kh, to nn mt khi cng, gim thiu cc khp ni c th nhn thy.
iu khin hng gi: cung cp thit b iu ch-nh c th hot ng t# b mt
ca ming gi thng qua cc khe,cho php to hng gi 180 t# th6ng ng
n n$m ngang.
iu ch-nh lu lng gi: Ph hp vi m%c Van iu chQnh lu l1ng gi.

Ming gi g8n t,ng
Tng qut: Loi cnh ch-nh i vi cc cnh khuych tn trc ngang v
khuych tn sau ng, khong cch cnh ti a 19mm, c kh nng iu ch-nh
phm vi gi trong khong 45.
Cu to: nhm c vi gc vt v cc cnh dng kh ng quay trn tr%c phi kim
loi trong khung 1. Gi cc cnh chc chn cho chng khng lch cch hay
rung ng.
Li: S dung li c th tho ri c( Khung 1 v cc cnh).
Cnh di hn 600 mm: c nng 1 b$ng cc thanh 1 + gia c kha V.
Damper: cung cp b tch gi hay damper cnh ngc cho m)i l sch cung
cp gi qua ming gi u.
Ming gi trn
Tng qut: s d%ng 3 cnh gi ng tm lm b$ng nhm c, bt bulng vi
nhau.
iu ch-nh hng gi: iu ch-nh hng b$ng 2 cnh, thi th6ng hoc khuych
tn.
Hp ch%p: Nu ming gi kt ni vi ng mm th s d%ng hp ch%p ming gi.


head box.
Mounting: Suitable for either ceiling, wall or direct duct mounted application.
Thermally powered VAV diffusers
Type: Proprietary VAV diffuser with integral actuator and dampers to adjust
air volume in response to temperature sensed at the diffuser. Provide uniform
air distribution pattern to maximise Coanda effect over the operating range
from full open to the minimum air flow.
Construction: Provide an appearance panel mounted within a pressed diffuser
frame.
Material: Powder coated metallic-coated steel sheet.
Frame: Provide a frame style to suit the type of ceiling, and ceiling grid
mounting requirements.
Operation: Provide integral hinged dampers to vary the outlet supply air
volume under the control of an inbuilt room temperature sensing element.
Control: Provide either:
- Self-powered type with expanding wax or similar temperature sensitive
elements.
- Line powered with integral 24 volt transformer.
Heating operation: If the system operates in both heating and cooling modes
provide a factory preset supply duct temperature sensor that reverses the
control action between heating and cooling. Operate in cooling mode when
the air supply is below 20C and in heating mode wh en supply air is above
27C.
Room temperature set point: Adjustable from below the face of the diffuser
over the range 21C to 26C.
head box.
Weatherproof louvre grilles
Construction: Extruded aluminium with fixed horizontal blades set into a fixed
frame.
Louvre blades: Set at nominal 45angle and incorpo rating at least one
hooked edge to prevent ingress of water under all operating conditions. Brace
iu ch-nh lu lng gi: Ph hp vi m%c Van iu chQnh lu l1ng gi.
Lp t: Ph hp cho gn trn, tng hoc gn trc tip vo ng gi.

Ming gi VAV in

Loi: Cung cp ming gi VAV vi b gim m km theo v damper iu
ch-nh lu lng gi tng ng vi nhit cm bin ti ming gi. Hng phn
phi gi ng nht ti a ha nh h+ng Coanda trong khong vn hnh t#
khi m+ han ton n lu lng gi ti thiu.
Cu to: Dng mt n gn vo khung p.
Vt liu: Thp tm m km c sn t(nh in.
Khung: Cung cp loi khung ph hp vi trn, v yu cu gn vo xng trn.
Hot ng: Cung cp van iu ch-nh iu ch-nh lu lng khng kh ra di
s iu khin ca cm bin nhit trong phng.
iu khin: cung cp:
- Loi t cp ngun vi sensor expanding wax n+ hoc tng t.
- ng dy cp ngun c bin in th 24V.
Ch si m: Nu h thng hot ng c hai ch lm lnh v s+i m th
cung cp cm bin nhit t trong ng gi ci t trc ca nh sn xut m
bo c th hot ng theo hai chiu gia s+i m v lm lnh. Hot ng + ch
lnh khi nhit gi cp di 20C v ch nhit khi nhit gi cp trn
27C.
Ci t nhit trong phng: C th iu ch-nh bn di b mt ming gi trong
khong t# 21C n 26C.
Hp ch%p: Nu ming gi kt ni vi ng ng gi mm, s d%ng hp ch%p gi.

iu ch-nh lu lng gi: Ph hp vi Van iu chQnh lu l1ng.

Ming gi ngoi tr,i chu th,i tit
Cu to: B$ng nhm vi cc cnh n$m ngang gn vo khung.
Ca chp: Ci t mt gc danh nh 45v k t hp t nht vi mt cnh ni
ngn chn s xm nhp ca nc i cc iu kin hot ng. N7p v lm
cng ngn chn rung v chuyn ng.


and stiffen to prevent rattling or movement.
Frame: Flanged or channel to suit the installation profile.
Pressure drop: 8 15 Pa at the documented air flow.
Screens: Provide metallic-coated steel wire or PVC-U mesh screens behind
louvres to prevent the entry of vermin, birds, rodents and wind blown
extraneous material such as leaves and papers.
Return or exhaust grilles indoor
Construction: Extruded aluminium with fixed horizontal blades set into a fixed
support frame with mitred corners. Fit blades tightly into the frame to prevent
rattling or movement. Brace and stiffen to produce a rigid assembly.
Pressure drop: 8 10 Pa at the documented air flow.
Blades:
- Half chevron type: Blades at nominal 45angle on a nominal 25 mm pitch.
- Inverted V chevron type: Blades at nominal 25 mm pitch. Provide a
telescopic frame with clip-on pattern surround frames on both sides.
- Light proof grilles: Inverted V chevron type but with double inverted V
chevron blades and blade pitch selected to stop light penetration.
Air volume control: If the grille is connected to a duct, provide an opposed
blade damper behind the grille core, key operated without removing the grille
core.
Mesh grilles
Light duty type: Fabricate from 1.5 mm thick galvanized steel or bronze wire
at 12 mm centres fixed into a folded metallic-coated steel or aluminium frame.
Heavy duty type: Fabricate from 3 mm thick galvanized steel or bronze wire at
20 mm centres, welded into a 3 mm thick galvanized steel frame.
Bronze mesh: If bronze mesh is provided on external grilles, provide a bronze
frame.
Egg crate return or exhaust grilles
Construction: Nominal 12 x 12 mm square, 12 mm deep egg crate type
aluminium core fixed in an extruded aluminium frame with mitred corners. Fit
core tightly into the frame to prevent rattling or movement.
Free Area: ' 90% of nominal face area.
Air volume control: If the grille is connected to a duct, provide an opposed
blade damper behind the grille core, key operated without removing the grille
Khung: bch hoc rnh ph hp vi vic lp t.
Tn tht p sut: 8 15 Pa + lu lng khng kh tnh ton.
B mt: s d%ng li thp bc kim loi hoc li PVC-U sau ming gi ngn
cn s xm nhp ca su b, chim, cc loi gm nhm v gi thi cc vt liu
khc khng lin quan nh l cy v giy.

Ming gi grill hi ho;c ht trong nh
Cu to: B$ng nhm vi cc l ghp ngang c nh gn vo khung treo vi gc
cho 45. Gn cc l ghp cht vo khung trnh rung ng hay di chuyn.
N7p v sit cng li to thnh mt khi vng chc.
Tn tht p sut: 8 10 Pa theo h s lu lng khng kh.
Cnh:
- Kiu mt na ch V: Cnh nghing 45r ng danh nh 25 mm.
- Loi hnh ch V: cch rng danh nh 25 mm. Cung cp mt khung lng vi cc
cht gn xung quanh khung + c hai mt.
- Ming gi chng nh sng: Loi hnh ch V nhng c 2 lp cnh ch V v
chiu rng cc cnh c chn ngn nh sng qua.
iu ch-nh lu lng gi: Nu cc ming gi kt ni vi ng gi, cung cp van
iu ch-nh lu lng gi (OBD) sau li ming gi, hiu ch-nh m khng cn tho
ri ming gi.
Ming gi dng l7i
Loi nh7: ch to t# dy thp trng km dy 1.5 mm hoc ng l) 12 mm gn
vo khung nhm b$ng tn gp hoc nhm.
Loi nng: Ch to th# thp trng km dy 3 mm hoc dy ng l) 20mm, hn
su 3 mm vo khung thp trng km.
Li ng: Nu li ng c s d%ng + ming gi bn ngoi, s d%ng loi
khung ng.

Ming gi hi ho;c thi ki(u s?t tr$ng
Cu to: loi vung 12 x 12 mm, dy 12 mm loi li nhm gn vi mt khung
nhm bn ngoi c cc gc vt 45. Xi t cht cc vo cc khung trnh rung
ng hay dch chuyn.
Din tch trng: ' 90% ca din tch mt.
iu khin lu lng gi: Nu ming gi kt ni vi ng gi, lp OBD vo sau


core.
Semi light proof egg crate return or exhaust grilles
General: As for Egg crate return or exhaust grilles but with a 9.5 x 12.5 x
12.5 mm core set at 35.
3 EXECUTION
3.1 INSTALLATION OF AIR GRILLES
Protection
Wrapping: Leave protective wrappings in place until final mounting.
Mounting
General: Provide a matching escutcheon to close gaps between the grille and
its surrounds. Provide grilles with flanges to cover penetrations and
irregularities in surrounds.
Tiled ceilings: Locate grilles and diffusers to minimise cut tiles. Otherwise,
locate grille symmetrically in the tile.
Appearance: Install square.
Fixing
Visibility: Provide concealed fixings.
Accessibility: Provide fixings which allow removal without damage to
surrounds or outlets.
Gaskets: Provide foam type gaskets under outlet flanges or flanged supports.
Plenum and cushion head boxes
General: Provide side entry plenum or cushion head boxes to diffusers and
grilles connected to flexible ductwork.
Design: To achieve even air flow across the face of the diffuser or grille.
Material: Prime quality lockforming galvanized steel, to AS 1397 Grade G2 or
G3 with Z275 coating.
Insulation: Conform to the Insulation of ductwork accessories clause in the
Ductwork insulation worksection.
Painting: Paint interior of plenum box matt black if visible through grilles.
Flexible duct connections: Provide round or oval spigots on plenum boxes.
Support of plenum boxes: For louvre ceiling and slot diffusers support the
ming gi, vn hnh m khng cn di chuyn tm ming gi.
Ming gi hi ho;c thi ki(u bn s?t tr$ng:
Tng qut: Ging nh kiu gi hi hoc thi kiu st trng nhng vi li 9.5 x
12.5 x 12.5 mm ci t + gc 35.
3 THI CNG
3.1 L&P 'T
Bo v
Bao b: Gi nguyn cc bao b, bng bo v cho n khi a ra lp t cui
cng.
L8p ;t
Tng qut: cung cp mt mt n bao che che cc khe h+ gia ming gi v
xung quanh. S d%ng ming gi c mt bch che cc l) h+ v khng u ca
xung quanh.
Chia trn: b tr t + nhng ch) gim thiu khng phi ct trn. Lp t cc
ming gi i xng trn cc khung trn.
B ngoi: Lp t vung vn.
Ph kin l8p ;t
Thy c: s d%ng cc vt t c nh che khut.
Kh nng tip cn c: s d%ng cc ph% kin c th tho ri m khng lm h
h0ng n xung quanh v ming gi.
m: s d%ng ron loi foam pha di mt bch ra hoc gi 1 mt bch.
Hp chp gi
Tng qut: s d%ng hp gi ly gi vo t# mt bn cho cc ming gi ni vi h
thng ni gi mm.
Thit k: t c lu lng khng kh i qua b mt ming gi.
Vt liu: thp m km, theo AS 1397 cp G2 hoc G3 vi lp bc Z275.
Cch nhit: Ph hp vi Ph kin cch nhit ng gi trong chng cch nhit
ng gi.
Sn: Sn mu en bn trong hp gi trnh nhn thy qua ming gi.
Kt ni ng ng gi mm: S d%ng u ni trn hoc ovan trn hp ch%p gi.
Treo hp gi: i vi cc ming gi treo trn v ming gi khe h7p th treo hp


plenum either:
- From above and independently of the ceiling.
- From the ceiling main Tees provided the load is less than the ceiling system
manufacturer's maximum.
gi:
- T# bn trn v cch bit vi trn.
- T# thanh T chnh ca trn cung cp ti trng thp hn mc cho php ti a
ca trn.

MECHANICAL SERVICES 0751 Mechanical piping


0751 MECHANICAL PIPING
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide mechanical piping.
Design
General: Base design pressures on the following:
- The maximum hydrostatic head at the location.
- The pump shut off head at the maximum impeller size for the pump
casing.
System: Provide piping systems complete with all necessary piping,
valves, supports, guides, drains, vents, expansion compensation and all
fittings necessary for their safe and efficient operation.
Installation: Follow the line of walls, ceilings, etc., and include all necessary
offsets and arrange to avoid interference with the building or other services
regardless of whether or not these aspects are shown on the drawings.
Plant access: Make provision for plant isolation and maintenance. Locate
valves and other components in ceilings where they are easily accessible
and where access or leaks will not cause inconvenience or risks to
occupants, or damage to water sensitive equipment.
Connections: Arrange connections to plant to permit dismantling of the
plant without disturbing other pipes and to permit removal of the plant
without removal of the piping. Provide union on at least one side of each
screwed valve and screwed pipeline component requiring removal for
inspection or maintenance. Make all connections to plant by one of the
following methods:
- Flare compression joints (up to 20 mm copper and only where there is no

0751 9:NG )NG C0 KH
1 T6NG QUT
1.1 TIU CH
Trch nhim
Tng qut: Cung cp h thng ng ng c kh.
Thit k
Tng qut: p sut thit k da trn.
- Ct p thy t(nh ln nht ti cc v tr.
- p lc tt bm vi kch thc cnh cng tc ln nht cho v0 bm.
H thng: Cung cp h thng trn gi vi tt c ng ng cn thit, van, chi tit
treo 1, chi tit d"n hng, ng thot nc, ng thng hi, b tr# gin n+ v tt c
cc ph% kin cn thit h thng hot ng c hiu qu v an ton.
Lp t: chy th6ng theo cc tng, trn, . . . v tt c cc cao cn thit lp
t trnh gy ra tr+ ngi cho ta nh hoc cc h thng khc khng k r$ng n
c hoc khng c th hin ra bn v.
Tip cn vi h thng: Phi lp rp sao cho c th c lp v bo tr cho h thng.
nh v van v cc ph% kin khc trong trn nh ni m c th tip cn d2 dng, ni
vic tip cn v r r- khng gy bt tin hay nguy hi cho nhn vin bn trong, hoc
h h0ng cho cc thit b d2 b h do nc.
Kt ni: Lp t cc u ni n thit b cho php tho d1 thit b m khng nh
h+ng n ng ng khc v tho ri thit b m khng cn tho ng. Trang b
mt racco ti thiu + mt u ca m)i van ni ren v ph% kin ng ng ni ren.
Thc hin tt c cc u ni n thit b b$ng mt trong cc phng php sau:
- Mi ni nn l u(ng ng ng knh n 20mm v ch- khi khng c rung
ng).
- Rc co ng thau ni ren(kch thc n ng knh 50mm v p sut n
800kKa.


vibration).
- Screwed brass unions (up to 50 mm size and for pressures up to
800 kPa).
- Bolted flanges (no limitation).
General
- Water treatment.
1.3 STANDARD
General
1.4 INTERPRETATIONS
Definitions
apply.
- Accuracy: The closeness of the agreement between the result of a
measurement and the true value of the particular quantity being
measured.
- Error: The measured value minus the true value of the particular quantity
being measured.
- Resolution: The smallest difference between indications of a displaying
device that can be meaningfully distinguished.
1.5 SUBMISSIONS
Valves
Calibrated balancing valves: For each type and size of valve, submit a
manufacturers calibration chart relating pressure drop to fluid flow across
the valve opening range. Submit independent test reports giving accuracy
and repeatability tolerances.
- Ni mt bch bt bulng (khng b gii hn).

1.2 THAM CHIU CHO

Tng qut
Tng qut: Ph hp vi chng Cc yu cu chung.

Cc chng lin quan

Ph hp vi cc chng:
- X l nc.
1.3 TIU CHUN
Tng qut
1.4 GII THCH
nh ngha
Tng qut: Cc nh ngh(a sau y c s d%ng trong chng ny:
- chnh xc: S ng st nht vi kt qu ca phng php o v gi tr ng
ca s lng thc t c o.
- lch: Ga tr o tr# i gi tr ng ca s lng thc t c o.
- phn gii: s khc nhau nh0 nht gia ch- s ca mt thit b m c th phn
bit c.

1.5 TRNH DUYT
Van
Van cn b$ng hiu chun: M)i loi v kch thc ca van, trnh duyt biu
hiu chun ca nh sn xut th hin s tng quan gia s%t p vi lu lng
cht l0ng trong t#ng khong m+ ca van.
Van cn b$ng ng/t ng: i vi m)i loi v kch thc van, trnh duyt bo


Automatic/dynamic system balancing valves: For each type and size of
valve, submit a manufacturers report verifying a flow rate control accuracy
of 5% or better is maintained over the selected pressure differential
control range.
2 PRODUCTS
2.1 COPPER PIPING
Pipes
Standard: To AS 1432 type B, hard drawn.
Jointing
General: Select from the following except where a specific jointing method
is documented:
- Silver brazed capillary joints.
- Brass flanges with brass nuts and bolts.
- Flare compression joints: 20 DN nominal size and only where no
vibration occurs.
- Proprietary grooved joints.
Fittings
Capillary fittings including adaptor capillary fittings with threaded ends or
compression-type connector ends: To AS 3688, of copper or
dezincification-resistant copper alloy.
Compression fittings including adaptor compression fittings with connector-
ends for screwed or capillary joints: To AS 3688, flared type, of copper or
dezincification-resistant copper alloy.
Unions: Bronze, proprietary manufacture, with ground or accurately
machined face joints.
Flanges: Brazing metal to AS 2129.
Demountable joints: Expand pipes into flanges and braze.
Permanent joints
General: Provide brazed slip joints. Provide either capillary fittings, or
expand one pipe over the other leaving a minimum clearance and an
effective overlap.
co ca nh sn xut chng nhn thay i ca lu lng kim sot chnh xc 5%
hoc tt hn c duy tr trn khong chnh lch p sut la chn

2 SN PHM
2.1 )NG DNG
,ng ng
Tiu chun: Theo AS 1432 loi B, ko ngui.
Ni ng
Tng qut: Chn trong cc cch sau tr# khi c mt phng php ni c bit
c yu cu trong h s thit k.
- Hn bc cho cc mi ni ng mao d"n.
- Mt bch thau c bulng v ai c thau.
- Mi ni nn l u:ng knh danh nh 20 v ch- + ni khng c rung ng.
- Mi ni s d%ng ph% kin cn rnh nguyn b mua s*n.

Ph kin
Ph% kin mao d"n bao gm loi adapter c u ren hoc u ni kiu p: theo tiu
chun AS 3688, lm b$ng ng hoc hp kim ng chng oxy ha kh km.
Ph% kin kiu p bao gm ph% kin ni adapter kiu p c ni u ren hoc ni
mao d"n: theo tiu chun AS 3688, kiu l u, lm b$ng ng hoc hp kim ng
chng oxy ha kh km.
Racco: ng thic, sn xut nguyn b mua s*n, c mi ni c b mt mi hoc gia
cng chnh xc trn my.
Mt bch: kim loi hn thau theo tiu chun AS 2129.
Mi ni tho lp: ng ko di n cui mt bch v mi hn thau.

Mi ni c nh
Tng qut: Thc hin mi ni ghp hn thau. S d%ng hoc ph% kin mao d"n,
hoc ko di mt ng sang ng kia to khong cch nh0 nht v mt s gi u
cn thit.



Slip joint overlap table
Nominal pipe size, DN Overlap (mm)
15, < 20 12
20, < 32 15
32, < 50 25
50, < 80 30
80, < 125 35
125, < 200 40

2.2 STEEL PIPING
Pipe for closed systems
General: If water in the system does not come into contact with the
atmosphere, provide pipe to the following:
- AS 1074.
- BS EN 10216-1.
- BS EN 10217-1.
- API Spec 5L.
- ASTM A53/A53M.
Pipe for aerated systems
General: If water in the system comes into contact with the atmosphere,
provide seamless pipe, or welded pipe to API Spec 5L grade B.
Jointing
is documented:
- Black steel pipe:
. Butt welded.
. Welded-on flanges.
. Proprietary grooved joints.
- Galvanized steel pipe:
. Screwed and socketed up to 50 mm size.
Bng gi tr gi *u cho mi ni ghp
Kch th7c ng danh ngha, DN Ga tr gi *u (mm)
15, < 20 12
20, < 32 15
32, < 50 25
50, < 80 30
80, < 125 35
125, < 200 40

2.2 )NG THP
,ng ng cho h thng kn
Tng qut: nu nc bn trong h thng khng tip xc vi kh quyn, s d%ng
ng theo tiu chun:
- AS 1074.
- BS EN 10216-1.
- BS EN 10217-1.
- API Spec 5L.
- ASTM A53/A53M.
,ng ng cho h thng h
Tng qut: Nu nc bn trong h thng ttip xc vi kh quyn, s d%ng ng c
hoc hn theo API 5L cp B.
Mi ni
Tng qut: Chn t# cch sau tr# khi c phng php c bit no c a ra
trong h s thit k.
- 4ng thp en:
. Hn i u.
. Hn mt bch.
. Mi ni c rnh c s*n.
- 4ng thep m:
. Ren rng n ng ng knh 50 mm.
. Ren rng mt bch.


. Galvanized screwed flanges.
. Underground pipe: Welded and hot dip galvanized after fabrication to
AS/NZS 4680.
. Proprietary grooved joints.
Fittings
Welded pipe: Butt weld fittings (e.g. bends and tees). Provide sweep tees
and long radius type bends.
Steel for fabricated pipe fittings: Same grade and wall thickness as the
pipe.
Fittings for non-vertical lines: Provide eccentric reducing fittings installed to
avoid gas binding, liquid retention or both.
Steam and other pressure pipe
Standard: Comply with AS 4041.
2.3 STAINLESS STEEL PIPING
Pipes
General: Pipe to ASTM A312/A312M, or spiral butt welded from stainless
steel sheet.
Grade: 316L.
Wall thickness:
- Piping DN 150: At least 1.6 mm.
- Piping > DN 150, < DN 305: At least 2 mm.
Outside diameter tolerance: 1.5 mm.
Jointing
is documented:
- Butt welded.
- Welded-on flanges.
- Proprietary grooved joints.
Fittings
Material: Stainless steel of the same grade and wall thickness as the pipe.
Unions: Grade 316 stainless steel, proprietary manufacture, with ground or
accurately machined face joints.
. 4ng di t: Hn v nhng nng sau khi ch to theo tiu chun
AS/NZS 4680.
. Mi ni c rnh c s*n.

Ph kin
4ng hn: s d%ng ph% kin hn i u (ngh(a l co v t). S d%ng t cong c bn
knh ln.
Thp lm ph% kin ng ng gia cng: cng loi v cng chiu dy vi ng.
Ph% kin cho tuyn ng khng lp ng: s d%ng ph% kin gim lch tm trnh
gi kh, cht l0ng hay c hai.

,ng ng hi v cc loi ,ng ng p sut khc
Tiu chun: Ph hp vi tiu chun AS 4041.
2.3 9:NG )NG THP KHNG GI
,ng ng
Tng qut: 4ng theo tiu chun ASTM A312/A312M, hoc hn i u dng xon
t# cc tm thp khng r-.
Cp : 316L.
dy thnh ng:
- ng c DN 150: t nht 1.6 mm.
- ng c > DN 150, < DN 305: t nht 2 mm.
sai s ng knh bn ngoi: 1.5 mm.
Kt ni
Tng qut: Chn t# cc phng php sau tr# khi c phng php c bit khc
c nu ra trong h s thit k.
- Hn i u.
- Hn mt bch.
- Mi ni b$ng rnh c s*n.
Ph kin
Vt liu: b$ng thp khng r- c cng cp v chiu dy thnh ging ng ng.
Rcco: thp khng r- cp 316, sn xut nguyn b,c mi ni b mt mi hoc
gia cng chnh xc trn my.


Flanges: Angle face rings, galvanized steel backing flanges and reinforced
neoprene gaskets. Fabricate so that only stainless steel or the gasket
material is in contact with the fluid within the pipe.
Bends: Long radius type.
Welding
General: Fully butt weld using gas tungsten arc welding process. Passivate
joints after welding.
2.4 ABS PIPING
Standards
Pipes and fittings: To AS 3518.
Installation
Solvent cement and priming
Jointing
Permanent joints: Solvent cement.
Demountable joints:
- Piping DN 50: Threaded fittings.
- Piping > DN 50: Flanges with backing rings.

2.5 PVC PIPING
Standards
Unplasticised pipes and fittings (PVC-U): To AS/NZS 1477.
Oriented PVC (PVC-O) pipes: To AS 4441 (Int).
Solvent cement: To AS/NZS 3879.
Installation
Jointing
Demountable joints:
Mt bch: cc vng mt, sau c mt bch b$ng thp m km v cc ming m cao
su tng hp tng cng. c ch to m ch- c thp khng r- hoc vt liu m
tip xc vi cht l0ng chy trong ng ng.
Ch) un: s d%ng loi ng knh di.
Mi hn
Tng qut: Hn i u ton b s d%ng kh tr cho qu trnh hn. Chng oxy ha
cho mi ni sau khi hn.
2.4 )NG ABS
Tiu chun
ng ng v ph% kin: Theo AS 3518.

L8p ;t
Cht kt ni ha tan v chu n7c
Kh7p ni
Mi ni c nh: s d%ng cht kt dnh ha tan.
Khp ni tho lp c:
- ng ng c DN 50: ni ren.
- ng ng c DN > DN 50: Dng mt bch v vng m.
2.5 )NG PVC
Tiu chun
ng nha cng v ph% kin (PVC-U): Theo AS/NZS 1477.
PVC nh hng (PVC-O): Theo AS 4441 (Int).
Keo dn: Theo AS/NZS 3879.
L8p ;t
Mi ni
Mi ni c nh: s d%ng keo dn.
Mi ni khng c nh:
- ng knh c DN 50: ni ren.


2.6 POLYETHYLENE (PE) PIPING
Standards
Pipes: To AS/NZS 4130.
Fittings: To AS/NZS 4129.
Components: To AS/NZS 4131.
Installation
Jointing
Demountable joints:
2.7 VALVES AND FITTINGS GENERAL
Components
Valve size: Generally at least the nominal pipe size, unless a smaller size
is necessary for throttling purposes or flow measurement.
Insulated valves: Provide extended shafts or bodies to butterfly and ball
valves to allow full thickness of insulation without restricting movement of
hand-wheel or lever.
Automatic control valves: Conform to the Automatic controls worksection.
Connections:
- Valves DN 50: Screwed to AS ISO 7.1.
- Valves > DN 50, valves in headers: Flanged to AS 2129.
Handwheels and handles: Removable, with the direction of closing marked
permanently on handwheels.
Copper alloy valves: Dezincification resistant and stamped accordingly.
Valves for water circuits open to air including open condenser water
circuits: Body bronze for sizes DN 50.
Installation
Valves: If practicable, install with the stem horizontal.
- ng ng c DN > 50: mt bch vi ai sau.
2.6 )NG PE
Tiu chu*n
ng ng: Theo AS/NZS 4130.
Fph% kin: Theo AS/NZS 4129.
Thnh phn: Theo AS/NZS 4131.
L8p ;t
Mi ni
Mi ni c nh: s d%ng keo dn.
Mi ni khng c nh:
- ng ng c DN DN: ni ren.
- ng ng c DN > 50: Mt bch vi ai sau.
2.7 VAN V PH KIN T6NG QUT
Thnh ph*n
Kch thc: nhn chung ti thiu b$ng kch thc ng, tr# khi cn c mt kch
thc nh0 hn tit lu hay o lu lng.
Van c cch nhit: thc hin ko di tr%c hay thn n van tit lu bm hoc
van bi cho php bc cch nhit b dy theo yu cu m khng gy tr+ ngi
cho dch chuyn ca tay van trn hoc tay gt.
Van iu khin t ng: Ph hp vi chng iu khin t ng.
Kt ni:
- Van c DN 50: ni ren theo tiu chun AS ISO 7.1.
- Van c DN > DN, van trong ng gp: ni mt bch theo tiu chun AS 2129.
Tay trn v tay gt: tho c, vi chiu ng c ghi c nh trn tay van.
Van hp kim ng: chng oxy ha kh km v ng du ph hp.
Van cho tuyn ng h+ bao gm c mch nc dn ngng :thn van b$ng ng
thic i vi kch thc DN 50.
L8p ;t
Van: nu c th, lp t tr% ng m+ trn phng ngang.
Van mt chiu: lp c on ng th6ng di ti thiu 6 ln ng knh pha thng


Non-return valves: Provide at least 6 pipe diameters of straight pipe on the
upstream side.
Flow measuring valves: Install with pressure tappings accessible.
Valve Identification
General: Tag all valves and flow measuring devices for identification
purposes. Provide a circular brass disc attached to the valve by a stainless
steel wire drawn through the holes in the disc on each valve provided with
operating handwheel or lever stamp the valve identification mark on the
disc in characters 10 mm high.
Valves without operating handwheels: Mark by aluminium or brass strap
20 mm wide by 90 mm long stamped in the same manner as the valve
identification discs. Attach by wire to the body of the valves
2.8 VALVE TABLES
Copper piping systems, Open circuit condenser cooling water
systems
Function Valve type Size range (mm)
Isolating Copper alloy wedge
gate, ball or diaphragm
15 65
Butterfly 65
Cast iron wedge gate or
diaphragm
80
Non-return Copper alloy lift or
swing check
15 65
Cast iron lift or swing
check
80
Throttling or balancing Copper alloy globe,
needle or diaphragm
15 65
Butterfly 65
Proprietary integral
globe with press
tappings/locking stem
No size limitation
Level control Copper alloy ball float 15 50
Pressure relief Copper alloy 15 65
ngun.
Van o lu lng: lp t c l) gn ng h p sut tip cn c.
Nh#n bit van
Tng qut: gn th. cho tt c cc van v thit b o lu lng nhn dng. S
d%ng mt (a thau trn nh vo van b$ng dy thp khng r- lun qua l) trn (a,
trn m)i van c tay van trn hoc tay gt ng du nhn bit van trn (a b$ng ch
cao 10 mm.
Van khng c tay ng m+: Ghi nhn b$ng ng hoc nhm rng 20mm di 90mm
ng du b$ng cng cch nh l (a nhn dng van. Gn ln thn van b$ng dy
thp khng r-
2.8 BNG PHN LO-I VAN
H thng ng ng kn, H thng n7c dn ngng mch h
Ch$c nng Loi van Khong kch
c<(mm)
ng m+ Cng, bi, mng hp kim
ng
15 65
Van bm 65
Cng, mng gang 80
Mt chiu L nng hp kim ng
hoc kiu xoay
15 65
Cu gang hoc mng 80
Tit lu hoc cn b$ng Kim, cu hoc mng b$ng
hp kim ng
15 65
Van bm 65
Dng cu tch hp nguyn
b mua s*n c l) p
sut/ty kha
No size limitation
iu khin mc Bi ni hp kim ng 15 50
X p Hp kim ng 15 65
Kiu gang 80
X cht l0ng Bi 15 65
ng h o Bi 15 65


Cast iron 80
Bleed Ball 15 65
Gauge Ball 15 65
Drain Ball 15 65

Steel and closed copper piping systems: Chilled water, heating water,
closed circuit condenser cooling water systems
gate
15 50
Ball or diaphragm 15 65
diaphragm
80
swing check
15 50
check
65 100
needle or diaphragm
15 65
Cast iron globe or
diaphragm
80
globe with press
No size limitation
Cast iron ball float 80
Pressure relief Copper alloy type 15 65
Cast iron type 80
Air relief Copper alloy automatic
air vent
15 20
Strainer Copper alloy 15 65
Cast iron 80 150
X y Bi 15 65

H thng ng thp v ng ng kn: n7c my lnh, n7c nng, h thng
n7c dn ngng mch kn
Ch$c nng Loi van Khong kch th7c (mm)
ng m+ Cng hp kim ng 15 50
Bi hoc mng 15 65
Cng hoc mng gang 80
hoc kiu xoay
15 50
L nng gang hoc kiu
xoay
65 100
hp kim ng
15 65
Cu hoc mng gang 80
Dng cu tch hp nguyn
b mua s*n
No size limitation
iu khin mc Bi ni hp kim ng 15 65
Bi ni gang 80
X p Kiu hp kim ng 15 65
Kiu gang 80
X kh Kiu hp kim ng 15 20
B lc ch Y Hp kim ng 15 65
Gang 80 150
Gim p Hp kim ng 15 100
Gang 15 100
X cht l0ng Bi 15 65
ng h o Bi 15 65
X y Bi 15 65



Pressure reducing Copper alloy 15 100
Cast iron 15 100
Bleed Ball 15 65
Gauge Ball 15 65
Drain Ball 15 65

Plastic piping systems: Condenser water, cooling water systems
gate, ball or diaphragm
15 65
diaphragm
80
swing check
15 65
check
80
needle or diaphragm
15 65
Cast iron globe or
diaphragm
80
globe with press
No size limitation
Pressure relief Copper alloy type 15 50
Air relief Copper alloy automatic
air vent
15 20
Strainer copper alloy 15 65
Cast iron 80 150
Bleed Ball 15 65
Gauge Ball 15 65
Drain Ball 15 65
H thng ,ng ng nha: n7c ngng, h thng n7c lnh

Ch$c nng Loi van Khong kch th7c (mm)
ng m+ Cng, bi hoc mng hp
kim ng
15 65
Cng hoc mng gang 80
hoc kiu xoay
15 65
L nng gang hoc kiu
xoay
80
hp kim ng
15 65
Cu hoc mng gang 80
Dng cu tch hp nguyn
b mua s*n c l) p
sut/ty kha
Khng gii hn kch thc
Kim tra mc Bi ni hp kim ng 15 50
X p Kiu hp kim ng 15 50
X kh Van x kh t ng hp
kim ng
15 20
Hp kim ng ch Y 15 65
Gang 80 150
X cht l0ng Bi 15 65
Gn ng h Bi 15 65
X y Bi 15 65



2.9 WATER VALVES AND FITTINGS
Selection
Working pressure rating: Minimum 1.4 MPa and to suit the system
pressure requirements.
Working temperature rating: To suit the system requirements.
Limitations on size and type:
- Isolating valves:
. Gate valves: No limitation.
. Ball valves: DN 50.
. Butterfly valves: > DN 50.
- Throttling valves:
. Globe valve: No limitation.
. Calibrated balancing valve: No limitation.
. Butterfly valve: > DN 65.
- Valves for potable water: To AS/NZS 3500.1.
Gate valves
Description: Straight-through flow, solid wedge type, inside screw design,
medium pattern.
Standards:
- Bronze valves: To AS 1628.
- Flanged cast iron valves: To AS 2638.1.
Construction:
- Body:
. DN 80: Bronze.
. > DN 80: Cast iron.
- Seats: Integral seats for bronze valves, replaceable bronze seats for cast
iron valves.
Ball valves
Description: Full bore pattern with handle parallel to the direction of flow
when the valve is fully open.
Construction:
2.9 VAN N9AC V PH KIN
La ch?n
Khong p sut lm vic: nh0 nht l 1.4 MPa v ph hp vi yu cu p sut ca
h thng.
Khong nhit lm vic: Ph hp vi cc yu cu ca h thng.
Gii hn v kch thc v cc loi:
- Van cch ly:
. Van cng: khng gii hn.
. Van bi: DN 50.
. Van bm: > DN 50.
- Van tit lu:
. Van cu: khng gii hn.
. Van cn b$ng hiu chun: khng gii hn.
. Van bm: > DN 65.
- Van cho cho nc ung: Theo AS/NZS 3500.1.
Van cng
M t: s d%ng cho dng chy th6ng, kiu chn cng, thit k ren trong, l) trung
bnh.
Tiu chun:
- Van ng thic: Theo AS 1628.
- Van gang bt mt bch: Theo AS 2638.1.
Cu to:
- thn:
. DN 80: ng thic.
. > DN 80: gang.
- Mt ta: mt ta thch hp i vi van ng thic v c th thay i i vi van
gang.
Van bi
M t: l) thng ln th6ng vi tay gt song song vi chiu dng chy khi van m+
hon ton.
Cu to:


- Body: Bronze.
- Ball: Hard chromed brass.
- Gland seal: Adjustable.
- Seat: PTFE.
Reduced bore ball valves: Constructed as for full bore ball valves. May be
used for drains, air vents and gauges.
Butterfly valves
Description: Tapped lug type.
Standard: To BS EN 593.
Operation:
- DN 150: Positive locating operating bar, parallel to the disk with notch
plate.
- > DN 150: Geared or motorised operators.
- All sizes used for throttling and balancing: Geared operators.
Construction:
- Body: Cast aluminium or cast iron.
- Shaft: Stainless steel.
- Disc: Bronze generally, stainless steel for condenser water systems.
- Disc fixing method as follows:
. One-piece disc and shaft.
. Disc keyed and screwed to shaft.
- Seat: Bonded EPDM.
Non-return valves
Flanged valves for water: To AS 4794.
Disc type:
- Body: Stainless steel or bronze.
- Disc and spring: Stainless steel.
Swing type: To AS 1628.
- Body: Bronze.
- Plates: Bronze or stainless steel.
Dual flap type:
- Thn: ng thic.
- Bi: ng thau m crm cng.
- Vng m kn: c th iu ch-nh c.
- Mt ta: PTFE.
Van bi l) gim: cu to ging nh van bi. C th s d%ng cho thot nc, x kh v
gn ng h.
Van b7m
M t: kiu cam.
Tiu chun: Theo BS EN 593.
Hot ng:
- DN 150: Thanh nh v ch ng, song song vi (a c tm kha hnh ch V.
- > DN 150: iu khin mt hoc bnh rng.
- Tt c cc kch thc s d%ng cho tit lu v cn b$ng: iu khin bnh rng
Cu to
- Thn: nhm c hoc gang.
- Tr%c: thp khng r-.
- (a: ng thic ni chung, thp khng r- cho h thng nc dn ngng.
- Phng php lp (a nh sau:
. (a mt tm v tr%c.
. (a kha v xon c vo tr%c.
- Mt ta: Bonded EPDM.
Van mt chiu
Van mt bch cho nc: Theo AS 4794.
Loi (a:
- Thn: Thp khng r- hoc ng thic.
- (a v l xo: thp khng r-.
Kiu quay: Theo AS 1628.
- Thn : ng thic.
- Tm: ng thic hoc thp khng r-.
Kiu 2 lp:
- Thn: Gang.


- Body: Cast iron.
- Pin and spring: Stainless steel.
- Seat: Integral nitrile rubber.
- Plates: Bronze or stainless steel.
Globe valves
Description: Inside screw design.
Construction:
- Body:
. DN 50: Bronze.
. > DN 50: Steel.
- Stem and gland: Forged brass.
Calibrated balancing valves
Description: Continuously adjustable graduated limit stop for precise
setting of the maximum valve opening, a numeric indication of valve
opening position, and pressure tappings across the variable orifice.
Accuracy and repeatability errors: 5% or better over the normal
measuring range of the valve.
Handwheel scale resolution: < 2.5% of full scale.
Construction:
- Body:
. DN 50: Dezincification resistant copper alloy of Brinell hardness
> 130.
. > DN 50: Cast iron.
- Seat: PTFE.
Automatic/dynamic system balancing valves
Description: Pre-calibrated special purpose valve which automatically
controls flow rate within 5% tolerance, with an internal spring loaded
cartridge control mechanism and external tappings for pressure and
temperature.
Construction:
- Body: To suit the piping and fluid.
- Cartridge: Passivated stainless steel, spring loaded type, incorporating a
- Cht v l xo: thp khng r-.
- Mt ta: cao su tng hp.
- Tm: ng thic hoc thp khng r-.

Van cng

M t: thit k ren trong.
Cu to:
- Thn:
. DN 50: ng thic.
. > DN 50: Thp.
- Tr%c van v m: ng thau ti.

Van cn bEng chun

M t: iu ch-nh lin t%c nh du im d#ng xc nh chnh xc v tr van m+
hoon ton, ch- th s v tr van m+ v p sut qua van.
Sai s v l)i lp li: 5% hay tt hn trong di o lng danh nh.
Cp phn gii ca tay van: < 2.5% ca ton dy.
Cu to:
- Thn:
. DN 50: Hp kim ng chng km ha cng Brinell > 130.
. > DN 50: Gang.
- Mt ta: PTFE.
Van cn bEng ng / t ng

M t: Van m%c ch c bit, iu khin lu lng t ng vi sai s 5%, vi
hp c kh iu khin l xo nn bn trong v trch ra ngoi o p sut v nhit
Cu to:
- thn: ph hp vi ng v cht l0ng
- Hp van: Thp khng r-, loi l xo nn, kt hp vi piston li bin i c, ng
du s chng nhn ca nh sn xut.


variable ported piston stamped with the manufacturers identification
number.
Pressure relief valves
Description: Direct acting, spring loaded with adjustable setting.
Construction:
- Body: Bronze or cast iron.
- Valve disc and seat: Bronze.
Pressure reducing valves
Description: Self-actuated, spring loaded with adjustable setting.
Construction:
- Valve disc and seat: Bronze.
Ball float valves
Description: Copper or plastic float with stainless steel or copper linkage.
Copper alloy: To AS 1910. Bronze body, needle and pins.
Cast iron: Cast iron body, bronze needle and pins.
Strainers
Selection: 15 kPa maximum pressure drop.
Construction:
- Screen: Stainless steel.
Strainers > 65 mm diameter: Fit a 25 mm ball valve blowdown.
Automatic air vents
Description: Float operated.
Construction:
- Body: Copper alloy.
- Float: Non-metallic.
- Seat: Stainless steel.
Vacuum breaker valves
Description: Ball valve operation.
Van x p sut
M t: Tc ng trc tip, l xo nn ci t hiu ch-nh c.
Cu to:
- Thn: ng thic hay gang.
- D(a van v mt ta: ng thic.
Van gim p
M t: T tc ng, l xo nn ci t hiu ch-nh c
Cu to:
- Thn: ng thic hay gang.
- D(a van v mt ta: ng thic.

Van phao bi
M t: Phao ng hay nha, cn ni ng hay thp khng r-.
Hp kim ng: Theo AS 1910. Thn, kim, chn ng thic.
Gang: Thn gang, kim, chn ng thic.
L?c Strainers
La chn: p sut ri 15 kPa max.
Cu to:
- BoThn: ng thic hay gang.
- Mng: Thp khng r-.
Lc Strainers: ng knh > 65 mm : gn van bi 25 mm thi xung.
Van x kh t ng
M t: Phao tc ng.
Cu to:
- Thn: hp kim ng.
- Phao: phi kim.
- Mt ta: Thp khng r-.
Van chn khng
M t: vn hnh van bi.


Construction:
- Body: Copper alloy or stainless steel.
- Valve and seat: Stainless steel.
Cu to:
- Thn: hp kim ng hay thp khng r-.
- Van v mt ta: Thp khng r-.

MECHANICAL SERVICES 0752 Mechanical piping insulation


0752 MECHANICAL PIPING INSULATION
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide insulation to hot and cold piping, flues, exhaust pipes, tanks
vessels and plant.

General
1.3 STANDARDS
Installation of Glass wool and rock wool insulation
General: Comply with the ICANZ Industry Code of Practice for the Safe Use of
Glass Wool and Rock Wool Insulation.

1.4 INTERPRETATIONS
Definitions
General: For the purposes of this worksection the definitions given below apply.
- FBS-1 Glass Wool: Spun fibres of molten glass, utilizing up to 80% recycled
waste glass, thermally bonded to form batts, blankets and sheets for thermal and
acoustic insulation.
- FBS-1 Rock Wool: Spun fibres of molten rock thermally bonded to form batts and
0752 CCH NHIT CHO 9:NG )NG C0 KH
1 T6NG QUT
1.1 MC CH
Trch nhim
Tng qut: Cung cp cch nhit cho ng ng nng v ng lnh, ng khi thi,
cc ng x, bn bnh cha v my thit b.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp vi chng Nhng yu cu chung.
Cc chng lin quan
Cc chng lin quan: Ph hp vi nhng iu sau:
- Nhng yu cu chung v c kh
1.3 TIU CHUN
L8p ;t cch nhit bEng bng th3y tinh v bng cch nhit
Tng qut: Tun theo lut thi cng nghip ca ICANZ v an ton s d%ng len thy
tinh v bng trong cch nhit.
1.4 KHI NIM
nh ngha
Tng qut: i vi m%c ch ca chng ny, cc nh ngh(a a ra di y
c p d%ng.
- Bng thy tinh FBS-1: ko thnh si thy tinh nng chy, s d%ng n 80% bng
ti ch, ni ghp b$ng nhit to thnh hnh phin, lp hoc tm cho cch
nhit hoc cch m.
- Bng FBS-1: ko thnh si ca nu chy ghp nhit li thnh hnh phin
v lp cch nhit v lp cch m.


blankets for thermal and acoustic insulation.
- Polyester insulation: 100% imported polyester fibres thermally bonded to form
batts and blankets.
- Material R-Value: The thermal resistance (m
2
.K/W) of a component calculated by
dividing its thickness by its thermal conductivity. (Material R-Value does not
include air space or surface resistances.)
- Total R-Value is the sum of the Material R-Value and the internal air space R-
Value.
1.5 SUBMISSIONS
General: Submit evidence of conformance with the following:
- Fire hazard indices for all materials when tested in conformance with
AS/NZS 1530.3, including, if the material has a reflective facing, scoring and
blackening to AS/NZS 1530.3 clause A6:
. Spread of flame index: 0.
. Smoke developed index: 3.
- Facing materials when tested in conformance with AS 1530.2: Flammability
index: 8 5.
Thermal insulation performance
General: Submit evidence of conformance to AS/NZS 4859.1 in one of the
following forms:
- CodeMark certification of compliance with AS/NZS 4859.1.
- Test certificate showing compliance with AS/NZS 4859.1.
- Certified calculation in accordance with AS/NZS 4859.1 Appendix K.
1.6 SAMPLES
General
General: Submit samples of the following:
- Each type of insulation, including at least one transverse joint, bend and one
hanger on a ' 1.5 m long section of pipe. If the piping system to be insulated
using the respective type of insulation includes flanges, provide an insulated
flange in the sample.
Cutaway sections: For each sample, provide cutaway sections to permit inspection
- Cch nhit Polyester: 100% polyester nhp khu c gn nhit thnh tm hoc
lp.
- Ga tr R ca vt liu: Tr+ nhit (m
2
.K/W) ca mt cu kin c tnh ton b$ng
cch chia dy cha chng theo d"n nhit . Ga tr R khng bao gm khong
cch c khng kh hoc tr+ khng b mt.
- Tng gi tr R l tng gi tr vt liu R v gi tr R ca tt c khong khng khc.

1.5 TRNH DUYT
;c tnh nguy chy
Tng qut: Gi cc m"u tng ng nh sau:
- Ch- s kh nng chy ca tt c cc loi vt liu khi th nghim ph hp vi tiu
chun AS/NZS 1530.3, bao gm, nu vt liu c b mt phn x, ghi v en th
theo AS/NZS 1530.3 phn A6:
. Ch- s chy lan: 0.
. Ch- s sinh khi: 3.
- Vt liu b mt khi th nghim ph hp vi AS 1530.2: ch- s bc chy: 8 5.
;c tnh cch nhit
Tng qut: gi cc m"u ph hp vi AS/NZS 4859.1 theo mt trong cc m"u sau:
- Chng nh"n nhn mc ph hp vi AS/NZS 4859.1.
- Chng nhn th nghim ph hp vi AS/NZS 4859.1.
- Bng tnh ph hp vi AS/NZS 4859.1 Appendix K.

1.6 MSU VT T9
Tng qut
Tng qut: Trnh duyt m"u vt t sau
- M)i loi cch nhit, bao gm t nht mt mi ni n$m ngang v mt chi tit treo
ng ' 1.5m trn on ng m"u. Nu h thng ng ng c cch nhit s
d%ng cc loi tng ng ca vt liu cch nhit bao gm mt bch, cung cp mt
bch cch in trong m"u.
Phn ct: vi m)i m"u, cung cp cc m"u ct nhn c giy php kim tra ca


of application details including insulation materials, adhesives, mastics, fixings and
sheathing.
1.7 ALTERNATIVE INSULATION METHODS AND MATERIALS
General
General: Do not submit alternatives for materials or methods that have lesser
quality or characteristics in terms of the following:
- Thermal and other performance.
- Suitability for the operating temperature range.
- Durability during and after installation.
- Corrosion resistance.
- Cold bridging.
2 PRODUCTS
2.1 GENERAL
General
General: Provide piping insulation in conformance with the Minimum piping
insulation thickness table.
Condensate drains from air handling plant: If included in the Piping insulation
schedule provide 25 mm thick insulation.
Minimum piping insulation thickness table
Temperat
ure of
piping
contents
Maximum
thermal
conducti
vity at
mean
temperat
ure
(W/m.K)
Nominal pipe size, DN Tanks,
vessels
and heat
exchange
rs
15-40 50-80 100-125 150 200
Minimum insulation thickness (mm)
-20,
< 2C
0.037 at
20C
50 63 75 75 100 100
2, 0.037 at Total R-value to BCA Specification J5.4 but 63
cc chi tit p d%ng bao gm vt liu cch nhit, cht kt dnh, cc loi matit, ph%
kin v v0 bc ngoi.
1.7 L%U CHKN PH90NG N CCH NHIT V VT LIU
Tng qut
Tng qut: Khng trnh duyt cc phng n vt t hoc cc bin php c cht
lng hoc c tnh thp hn cc yu t sau:
- Hiu st nhit v hiu sut khc.
- Ph hp vi di nhit vn hnh.
- bn trong khi v sau khi lp t.
- chng n mn.
- D"n nhit lnh.
2 SN PHM
2.1 T6NG QUT
Tng qut
Tng qut: Cung cp nhit cho ng ng ph hp vi Bng dy cch nhit
,ng ng ti thi(u. Nc ngng chy t# my x l khng kh: Nu c mc
cch nhit ,ng ng cung cp vt liu cch nhit dy 25 mm

Bng dy cch nhit ,ng ng ti thi(u
Nhit
c3a cht
lCng
trong ng
dn
nhit ti
a
nhit
trung
bnh
(W/m.K)
,ng knh danh ngha, DN Bn, bnh
ch$a v
trao i
nhit
15-40 50-80 100-125 150 200
Chiu dy l7p cch nhit ti thi(u
-20,
< 2C
0.037 at
20C
50 63 75 75 100 100
2,
< 20C
0.037 at
20C
Tng gi tr R n BCA J5.4 nhng khng
thp hn 50 mm.
63


< 20C 20C not less than 50 mm.
' 40,
< 90C
0.037 at
50C
Total R-value to BCA Specification J5.4 but
not less than 25 mm.
50
' 90,
< 120C
0.038 at
65C
38 38 50 50 50 100
' 120,
< 175C
0.042 at
90C
63 63 63 75 88 100
' 175C 0.047 at
120C
63 75 75 100 125 125

2.2 MATERIALS
General
Prohibited materials: Do not provide materials:
- Containing asbestos, lead, mercury or mercury compounds.
- Containing substances listed as hazardous in the NOHSC Hazardous
Substances Information System.
- Which use CFC or HCFC as blowing agents in the manufacturing process.
Materials in contact with stainless steel: To have properties including leachable
chloride content that does not cause corrosion or other deterioration of the
stainless steel.
General: Fire hazard indices for all materials when tested in conformance with
AS/NZS 1530.3:
Facing materials:
- Flammability Index when tested in conformance with AS 1530.2: < 5.
Materials with reflective foil facing: Test to AS/NZS 1530.3 clause A6.

Insulation materials
' 40,
< 90C
0.037 at
50C
Tng gi tr R n BCA J5.4 nhng khng
thp hn 25 mm.
50
' 90,
< 120C
0.038 at
65C
38 38 50 50 50 100
' 120,
< 175C
0.042 at
90C
63 63 63 75 88 100
' 175C 0.047 at
120C
63 75 75 100 125 125

2.2 VT LIU
Tng qut
Vt liu cm: Khng s d%ng cc loi vt liu sau:
- C cha aming, ch, thy ngn hay cc hp cht thy ngn.
- C cha cc cht c lit k l nguy hi trong cht c hi NOHSC Hazardous
h thng thng tin cht c hi.
- C s d%ng CFC hoc HCFC l cht to kh trong khi sn xut.
Vt liu tip xc vi thp khng g-: c c tnh bao gm clorua c th lc c m
khng to ra s n mn hoc lm h hi thp khng g- khc.
;c tnh nguy chy
Tng qut: Ch- s nguy chy ca tt c cc loi vt liu khi th nghim ph hp vi
tiu chun AS/NZS 1530.3:
- Ch- s chy lan: 0.
Vt liu b mt:
- Ch- s bc chy khi th nghim ph hp vi tiu chun AS 1530.2: < 5.
Vt liu vi mng giy nhm phn chiu: Kim nghim theo AS/NZS 1530.3 iu
A6.
V#t liu cch nhit


Materials with reflective foil facing: Test to AS/NZS 4859.1 Appendix K where
contribution from reflective insulation is claimed.
Vapour barrier
Standard: If vapour barrier performance is documented, provide a system with a
vapour barrier classification of High to AS/NZS 4200.1.
Polystyrene foam
Description: To AS 1366.3 Class S or SL self-extinguishing grade, machine cut to
form tubular half-sections for pipe insulation or batts for insulating fittings. For
tanks, vessels and heat exchangers, mould to shape.
Density (minimum):
- Moulded grades:
. Class S: 16 kg/m
3
.
. Class SL: 13.5 kg/m
3
.
- Extruded grade: 32 kg/m
3
.
Polyolefin foam
Type: Closed cell cross-linked polyolefin foam produced using non-CFC blowing
agent.
Insulation surface facing: Heat-bonded aluminium foil laminate.
Phenolic, polyurethane and polyisocyanurate foam
Description: machine cut to form tubular half sections.
Density: ' 32 kg/m
3
.
Glass wool and rock wool and polyester
Description: Select from the following:
- Mineral wool (glass wool or rock wool) resin-bonded to form tubular sections.
- Polyester in moulded tubular sections.
Cold piping: Do not use mineral wool or polyester for piping with continents 8 10C,
except for the following:
- To provide a fire rated building penetration.
- For filling air gaps around valves and fittings.
Adhesives, sealants and mastics
Mastic vapour barrier:
- Water vapour permeance to AS 1301.419s Condition B, or ASTM E96/E96M.
Vt liu vi mng giy nhm phn chiu: Kim nghim theo AS/NZS 4859.1 ph%
l%c K ni nhng ng gp t# vt liu cch nhit phn x l yu cu.
Cch m
Tiu chun: nu c tnh cch m c thit k, cung cp h thng vi mt cp
cch m theo AS/NZS 4200.1.
B?t xp Polystyrene
M t: Theo AS 1366.3 Cp S hoc SL cha chy t cp, my ct to thnh
hnh ng cho na phn cch nhit cho ng ng hoc dng tm cho cch nhit
ph% kin. i vi bnh, b v thit b trao i nhit, dng khun nh hnh.
Mt (nh0 nht):
- Cp module:
. Mc S: 16 kg/m
3
.
. Mc SL: 13.5 kg/m
3
.
- Cp cao nht: 32 kg/m
3
.
B?t xp Polyolefin
Loi: bt xp polyolefin lin kt kn sn xut khng s d%ng CFC lm cht to bt.
B mt cch nhit: nhm cn m0ng nng.
B?t xp Phenolic, polyurethane and polyisocyanurate
M t: my ct to thnh hnh na ng.
Mt : ' 32 kg/m
3
.
Bng th3y tinh v bng v polyester
M t: chn mt trong hai:
- Bng khong (bng thy tinh v bng )dn b$ng nha d.o to thnh on ng.
- Polyester dng khun ng.
ng ng lnh: Khng s d%ng bng len khong cho ng ng lnh, ngoi tr#
cho:
- to ra l) xuyn kt cu xy dng.
- lp y khe h+ xung quanh van v ph% kin.

Keo dn, cht trt kn v mastics
Lp cch m mastics
- ht hi nc theo AS 1301.419s iu B, hoc ASTM E96/E96M.


. Chilled water pipes: 15 ng/N.s.
. Cold water pipes: 50 ng/N.s.
Aluminium foil laminate sheet
Standard: AS/NZS 4200.1.
Material: Glass fibre reinforced, aluminium foil-paper laminate.
Duty classification to AS/NZS 4200.1: Heavy duty.
Water vapour classification to AS/NZS 4200.1: High (permeance 8 0.002 9g/N.s).
Aluminium foil laminate tape
Adhesive: Non toxic, high tack, synthetic pressure-sensitive type.
Liner: Silicone coated paper.
Backing: Glass fibre reinforced, aluminium foil-paper laminate.
Minimum width: 50 mm.
Mechanical properties: To AS 4254.
Type: Chemically blown closed cell nitrile rubber in tubular sections for pipe
insulation, in sheets for insulating pipe fittings, and in sheets or rolls for large pipes,
tanks, vessels and heat exchangers. Provide with smooth natural finish and vapour
barrier properties.
Standard: To ASTM C534.
Physical properties:
- Water vapour permeability: 0.065 ng/Pa.m.s.
Adhesives: Adhesive fix all joints. Use only solvent-based adhesive supplied by
insulation manufacturer and designed specifically for the material being used.

3 EXECUTION
3.1 GENERAL
General
General: Do not apply insulation to piping joints until piping pressure testing is
complete.
. 4ng nc lm lnh: 15 ng/N.s.
. 4ng nc lnh: 50 ng/N.s.
L7p giy nhm
Tiu chun: AS/NZS 4200.1.
Vt liu: Glass fibre reinforced, aluminium foil-paper laminate.
Duty classification to AS/NZS 4200.1: Heavy duty.
Water vapour classification to AS/NZS 4200.1: High (permeance 8 0.002 9g/N.s).
Bng nhm cn mCng
Keo dn: Khng c, loi nhy cm p ng khu ch- tng hp cao.
Lp lt: Giy ph silicone.
Tm nn: Si thy tinh gia c, Mng giy nhm m0ng.
Chiu rng ti thiu: 50 mm.
c tnh c l: Theo AS 4254.
Cch nhit bEng bt xp n hi
Loi: dng phng php ha hc thi cao su tng hp trong ng to thnh cch
nhit ng ng, dng tm cho cch nhit ph% kin ng ng, v dng tm hoc
cun cho ng ln hn, b, bnh v cc thit b trao i nhit. Hon thin b$ng b
mt nh*n v c c tnh cch m.
Tiu chun: theo ASTM C534.
c tnh vt l:
- hp thu m: Khng ht m.
- hp thu hi nc: 0.065 ng/Pa.m.s.
Keo dn: Keo c nh tt c cc khp. Ch- s d%ng cht kt dnh da trn dung mi
c cung cp b+i nh sn xut vt liu cch nhit v c thit k c bit cho
cc vt liu c s d%ng.
3 THI CNG
3.1 T6NG QUT
Tng qut
Tng qut: Khng thc hin bc cch nhit cho cc mi ni cho n khi th nghim
p sut hon tt.


Preparation: Before installing insulation, remove weld slag, rust, grease and the
like from the surface of the pipe and ensure it is clean and dry. For black steel pipe,
apply one of coat water-borne primer for steel to AS 4089 Type 3.
Supports: Do not apply insulation at supports until the spacers, vapour barrier (if
any) and metal sheathing (if any) has been installed.
Joints: Install insulation with the least number of joints practicable.
Use of multiple layers: If insulation is applied in more than one layer, stagger
longitudinal and end joints.
Cold piping
General: Insulate piping carrying fluids at temperatures below ambient including
chilled water piping, cold refrigerant and condensate piping, and associated valves
and fittings.
Hot piping
General: Insulate the following:
- Steam, condensate, heating, warm and hot water piping.
- Piping hazardous to personnel, including blow down piping.
- Piped services where trace heating is incorporated.
Exceptions: Except where necessary for personnel protection, do not insulate:
- Sludge and drain piping carrying hot fluids.
- Condensate waste piping in steam systems.

Pump and valve insulation
General: Insulate all pumps, flanges, unions and valves as for attached pipework.
Serviceable items: Arrange insulation so that it can be easily removed and refitted
without damage and without reducing its insulating and vapour barrier
performance. Locate joints in the insulation and sheathing to coincide with joints in
the pumps, flanges, unions and valves. Secure sections with captive fasteners or
latches.
3.2 PIPING INSULATION SYSTEMS
Insulation systems
General: Comply with the Insulation systems table for the selection and
application of insulation systems.
Insulation systems table
Chun b: Trc khi lp t cch nhit, loi b0 x- hn, r- st, du m1 v cc loi
tng t t# b mt ca ng v m bo n c sch s v kh ro. i vi ng
thp en, dng mt trong nhng o nc sn lt cho thp theo AS 4089 loi 3.
Gi 1: Khng bc cch nhit ti cc gi 1 cho n khi cc chi tit m, lp ngn
m v lp bao che kim loi c lp t.
Khp ni: Lp t cch nhit vi s lng t nht l ca khp ni thc t.
S d%ng nhiu lp: Nu cch nhit c p d%ng + nhiu hn mt lp, tch ri
cc khp ni theo chiu dc v kt thc.
,ng ng lnh
Tng qut: Bc cch nhit cho ng ng cht l0ng c nhit thp hn nhit
mi trng bao gm ng ng nc lm lnh, ng mi cht lnh v ng nc
ngng, v cc van v ph% kin lin quan.
,ng ng n7c nng
Tng qut: Bc cch nhit cho:
- 4ng hi, ng nc ngng, ng gia nhit, ng nc nng v ng nc m.
- ng ng nguy him cho con ngi, bao gm c ng ng x xung.
- Cc ng c gn chi tit gia nhit.
Ngoi l: Tr# khi m%c ch an ton cho con ngi, khng bc cch nhit:
- ng ng thot, ng nc thi mang cht l0ng nng.
- 4ng nc nc ngng trong h thng hi.
B?c cch nhit cho van v bm
Tng qut: Bc cch nhit cho tt c cc bm, mt bch, rc co v van nh ng
ng lp vo.
Cc hng m%c c th tip cn c: Sp xp cch nhit sao cho d2 dng tho ra
v lp li m khng gy tn hi hoc gim gi tr cch nhit v cch m ca vt
liu. *t cc mi ni trong vt liu cch nhit v v0 trng vi khp trong + bm,
mt bch, mi ghp v van.Bo m ch) ct b$ng c vt hoc cc cht giam.
3.2 H TH)NG CCH NHIT 9:NG )NG
H thng cch nhit
Tng qut: Chn la v s d%ng cc h thng cch nhit phi tun th Bng h
thng cch nhit
Bng h thng cch nhit


Insulation
system
Application
for piping
Insulation
material
Insulation
surface facing
Insulation
fixing material
Mineral wool Hot or selected
sections of cold
Glass wool or
rock wool
Aluminium foil
laminate
None required
Polyester fibre Hot piping up
to 100C
Polyester fibre Aluminium foil
laminate
None required
Polyolefin foam Hot piping up
to 100C
Polyolefin foam Aluminium foil
laminate
None required
Polyolefin foam Cold Polyolefin foam Aluminium foil
laminate as a
vapour barrier
Adhesive
Cold system Cold Polystyrene
foam
Phenolic foam
Polyurethane
foam
Polyisocyanura
te foam
Aluminium foil
laminate as a
vapour barrier
Adhesive or oil
based sealant

3.3 COLD PIPING INSULATION
Cold system and polyolefin
Vapour barrier: Factory bond aluminium foil laminate to insulation and provide a
minimum overlap of 50 mm at the longitudinal joint.
Extent of application of adhesive or sealant:
- To mating faces of insulation sections on joints between sections.
- To steel pipe to be insulated.
- To faces of insulation sections and pipe support blocks at joints.
Longitudinal joints: Stagger longitudinal joints between sections a minimum of
75 mm. Seal aluminium foil laminate overlap with contact adhesive or 50 mm wide
(minimum) self adhesive aluminium foil tape, to complete the vapour barrier.
Butt joints: Provide 50 mm minimum width aluminium foil laminate tape over joints.
H thng cch
nhit
p dng cho
ng
V#t liu cch
nhit
L7p ph3 b
m;t ngoi
V#t liu l8p
;t cch nhit
Si khong ng ng
nc nng &
ng ng thu
hi nhit
Bng thy tinh
v bng
Giy nhm Khng yu cu
Polyester fibre 4ng nng trn
100C
Si Polyester Giy nhm Khng yu cu
Polyolefin foam 4ng nng trn
100C
Bt xp
Polyolefin
Giy nhm Khng yu cu
Polyolefin foam Lnh Bt xp
Polyolefin
Giy nhm nh
cch m
Keo dn
H thng lnh Lnh Bt xp
Polystyrene
Bt xp
Phenolic
Bt xp
Polyurethane
Bt xp
Polyisocyanura
t
Giy nhm nh
cch m
Keo dn hoc
keo du

3.3 BKC CCH NHIT CHO 9:NG )NG L-NH
H thng lnh v polyolefin
Cch m: nh my cn cc ming nhm m0ng cch nhit v mt lp an xen
ti thiu 50 mm ti mi ni theo chiu dc.
Mc p d%ng cc cht kt dnh hoc keo:
- ghp b mt ca mt cch nhit + cc khp ni gia cc mt ct.
- cc ng thp c cch nhit.
- gn b mt cch nhit v cc khi treo ng + mi ni.
Mi ni dc: tch ri cc khp ni theo chiu dc gia cc mt ct t nht 75 mm.
Lm kn nhm g) chng ln nhau b$ng cht kt dnh hoc l nhm m0ng bng keo
t dnh rng 50 mm (ti thiu) , hon thin b$ng vt liu cch m.
Mi ni i u: s d%ng loi bng keo nhm rng t nht 50 mmm 2 dn chng


Neatly finish joints and provide a seal free of perforations or leaks.
Straps: Fix insulation at maximum 500 mm centres with 12 mm wide
polypropylene, metallic-coated steel or aluminium straps.
Bends: Cut insulation into segments and seal together with adhesive, or provide
preformed bends, following bend contours. Fix to piping.
Fittings, valves and flanges: Cut insulation and form it to fit around fittings, valves
and flanges. Provide loose mineral wool to fill air gaps and voids. Provide a
continuous vapour barrier.

Application: For straight and curved pipe provide preformed sections sized to suit
the pipe. If practicable, do not slit. If slit, and for valves, fittings and large diameter
pipes, fix with adhesive at joints.
Installation: Adhesive fix joints. Adhere to the pipe at end joints, for a distance of
25 mm, to compartmentalise each section.
Protection: Provide metal sheath insulation:
- Where exposed to sunlight.
- Where subject to mechanical damage.
Alternative protection: Where exposed to sunlight but not exposed to mechanical
damage provide 2 coats of tintable, water-based, rubberised, UV resistant, flexible
paint finish to outdoor installations.

3.4 HOT PIPING INSULATION
Mineral wool and polyester
Surface finish:
- Mineral wool: Factory bonded aluminium foil laminate.
- Polyester: Factory bonded aluminium foil laminate or integral polyester scrim.
Application: Fit insulation tightly to piping surfaces without gaps. Close butt ends of
insulation sections. Minimise number of joints. Seal longitudinal seams in foil
ln. Lm kn cc mi ni v cung cp cht lm kn mi2n ph cho cc l) h+ hoc r
r-.
Dy ai: C nh cc nhit + khong cch tm ln nht 500mm b$ng polypropylene
rng 12mm, dy kim loi bc thp hoc dy nhm.
4ng cong: Ct cch nhit thnh nhng on v gn chng li b$ng keo, hoc cung
cp nhng ng cch nhit cong lm s*n theo ng ng cong. C nh ng
ng.
Cc ph% kin, van v mt bch: Ct v to hnh cch nhit ph hp vi bin dng
ca cc ph% kin, van v mt bch. Cung cp bng len khong ri lp y
khong trng khng kh v cc l) r)ng. Cung cp mt lp cch m lin t%c.
B?t xp Elastomeric cch nhit
S d%ng: i vi ng ng th6ng v ng ng cong cung cp nhng phn knh
c1 c lm s*n ph hp vi ng ng. Nu kh thi, khng rch ng cch nhit.
Nu rch s d%ng cho van, ph% kin v ng ng knh ln, dn keo + cc v tr
ni.
Lp t: Dn keo v lm kn cc mi ni bn ngoi. Dn cht vo ng + u cui
mi ni, di 25 mm, cch ly ring bit t#ng on ng.
Bo v: Thc hin bao che kn kim loi cho lp cch nhit +:
- Ni l ra di nh nng mt tri.
- Ni d2 b h h0ng c hc
Cch khc: Ni no l ra nh nng mt tri nhng khng h h0ng c hc, c th
thc hin ph 2 lp sn d.o chu tia cc tm, nn cao su v nc, c thuc mu
cho cc chi tit lp t ngoi tri.
3.4 BKC CCH NHIT CHO 9:NG )NG NNG
Bng len khong v polyester
B mt hon thin:
- Bng len khong: C lp mng nhm dn ti nh my.
- Polyester: Mng nhm dn ti nh my hoc tch hp vi lt Polyester.
S d%ng: t cch nhit tip xc tht st vo ng ng. Lm kn u cui b$ng
on cch nhit. Gim thiu mi ni. Nu ch- cch nhit + mt na mt, ch- ni na
chu vi + mt v tr. Lm kn cc ng ng theo chiu di ca lp mng v c nh
lp cch nhit + khong cc tm ti a 50mm b$ng dy polypropylene, thp trng
km hoc nhm. nh v dy ai t nht l cch 50 mm trc khi kt thc cch
nhit.


laminate and fix insulation at maximum 500 mm centres with polypropylene,
metallic-coated sheet steel or aluminium straps. Locate straps at least 50 mm from
the end of the insulation.

3.5 SHEATHING OF PIPING INSULATION
Location
General: Provide metal sheathing to all piping insulation:
- In plant rooms.
- Exposed to weather.
- Subject to mechanical damage.
- On valves, pipeline components and pumps in sheathed pipework.
Metal sheathing
Material: Metallic-coated sheet steel, 0.55 mm minimum thickness coating class
Z275.
Installation: Cut and roll the metal sheathing to the correct size. Lap longitudinal
and transverse joints a minimum of 40 mm and arrange longitudinal laps to shed
water. Cone down at terminations and transitions.
Fixing: Select from the following:
- Clamp sheathing at 500 mm maximum centres with 12 x 0.55 mm metallic-coated
sheet steel straps.
- Fix sheathing with screws or rivets at 150 mm maximum centres. Do not
penetrate the vapour barrier. Protect the vapour barrier with reinforced cloth tape.
Bends: Provide pre-drilled lobster back bends containing at least 3 segments.
Provide mitred elbows where the size of the piping or the radius of pipe bends do
not allow the use of segmented bends. Provide each segment with an inner and
outer swage formed at the transverse edges. Fix longitudinal joints with pop rivets
of correct length so that the vapour barrier is not damaged. Further protect
insulation vapour barrier with reinforced cloth tape where pop rivets are installed.
Weatherproofing: Weatherproof external joints and fixings with silicone sealant.
Serviceable items: Provide removable boxes or cover plates to equipment requiring
maintenance. Provide proprietary toggle action catches for removable boxes. The
3.5 VO BAO CHE CHO LAP CCH NHIT 9:NG )NG
V tr
Tng qut: Thc hin bao che kim loi cho tt c cc ng ng +:
- Trong phng t my thit b.
- Ni l ra ngoi tri.
- C th b h h0ng c hc.
- Cho van, ph% kin trn ng ng v bm gn trn ng ng c bao che kim
loi.
Bao che kim loi
Vt liu: Thp trng kim loi, dy ti thiu 0.55 mm trng cp Z275.
Lp t: Ct v cun tm kim loi theo kch thc yu cu. Chng m theo chiu
dc v mi ni ngang ti thiu 40mm v lp t sao cho mi ni ngang c tc d%ng
kn nc> Lm thnh hnh nn ch%p xung + u cui v ni chuyn tip.
Lp t: La chn trong cc cch sau:
- K7p lp kim loi bao che + khong cch tm ti a 500mm b$ng dy thp trng
km 12x0,55mm.
- C nh lp kim loi bao che b$ng vt hoc rivet + khong cch tm ti a
150mm. Khng lm lng lp cch m. Bo v lp cch m b$ng bng keo vi
tng cng.
4ng cong: S d%ng cc tm cong khoan l) trc cha t nht 3 phn on ghp
li. S d%ng cc co vung + ni kch thc ng hoc bn knh ca ng cong khng
cho php s d%ng ng cong chia on. M)i phn on c phn rnh rp khun bn
trong v bn ngoi theo cnh ni ngang. C nh cc mi ni dc b$ng rivet c
chiu di thch hp khng lm h lp cch m. Bo v thm cho lp cch m
b$ng bng keo vi tng cng ni s d%ng rivet.
Chng nc: Chng nc cho cc mi ni v chi tit k7p, c nh ngoi tri b$ng
cht trt kn silicone.
Cc chi tit cn kim tra bo tr: Thc hin hp tho ri c v tm lp y cho
cc thit b i h0i bo tr. S d%ng cht kha kiu tc ng n khy nguyn b
mua s*n cho hp ny. Cc thit b sau y i h0i bo tr:
- Cc b lc ch Y c bc cch nhit.
- Cc van + my bm.
- Cc van iu ch-nh lu lng.


following equipment requires maintenance:
- Insulated strainers.
- Valves at pumps.
- Flow regulating valves.
- Control valves.
- Flexible connections.
- Demountable joints.
- Flow measuring devices.
3.6 TANK, VESSEL AND HEAT EXCHANGER INSULATION
Thermal performance
General: Conform to the Minimum pipe insulation thickness table.
Cold (< 20 C) tanks, vessels and heat exchangers
Material: Polystyrene, phenolic, polyurethane or polyisocyanurate foam sheets.
Vapour barrier: If the cold tank, vessel or heat exchanger operates below ambient
temperature, provide a vapour barrier.

Hot ( 40 C) tanks, vessels and heat exchangers
Material: Mineral wool or polyester blanket.

Removable covers
General: Provide removable insulated covers, attached with toggle action catches
or self-tapping screws, to serviceable items.
3.7 COLD TANK, VESSEL AND HEAT EXCHANGER INSULATION
Rigid foam sheet
System: Cold system in Insulation systems table.
Application: Comply with Cold system.
Insulation layers: Provide sections cut to the shapes of tanks, vessels or heat
exchangers, or sheets formed to fit the contours of tanks, vessels or heat
exchangers. Apply the insulation in more than one layer. Glue the initial layer to
tanks, vessels or heat exchangers and hold in place with 12 x 0.55 mm metallic-
coated steel straps, machine pulled, at 500 mm maximum centres. Glue and strap
- Van iu khin.
- Mi ni tho lp c.
- Cc khp ni c th tho ri.
- Thit b o lu lng.
3.6 CCH NHIT CHO BDN, BNH CH2A V THIT B. TRAO 6I NHIT
Hiu sut nhit
Tng qut: Ph hp vi Bng dy cch nhit ,ng ng ti thi(u
Bn, bnh ch$a v thit b trao i nhit lnh (< 20 C)
Tng qut: Tm bt xp Polystyrene, phenolic, polyurethane hoc
polyisocyanurate.
Cch m: Nu bn, bnh cha v thit b trao i nhit lnh hot ng di nhit
mi trng xung quanh, cung cp cch m.
Bn, bnh ch$a v thit b trao i nhit nng ( 40 C)
Vt liu: Tm bng len khong hoc polyester.
N8p tho l8p
Tng qut: Lp t np tho lp, c cht kha kiu tc ng lc n khy nguyn
b mua s*n cho hp ny hoc vit t ren cho cc thit b i h0i bo tr.
L-NH
L7p b?t cch nhit c$ng
H thng: H thng lnh trong bng H thng cch nhit.
Lp t: Ph hp vi h thng lnh.
Cc lp cch nhit: Cung cp nhng phn ct theo hnh dng ca bn, bnh cha
hay thit b trao i nhit. p d%ng cho cch nhit hn mt lp. u tin dn chng
nn cc b mt ca bn, bnh cha hay thit b trao i nhit v gi chng +
b$ng dy kim loi bc thp 12x0,55mm, my gp, ti a 500 mm vo gia. Dn v
k7p cc lp tip theo vi nhau cho n khi t c dy. Hon ch-nh hnh dng
b$ng cch ct lp cch nhit ph hp vi nhng ng nt ca bnh, b hoc
cc thit b trao i nhit.
Cc mi ni: so le.
Cch nhit bEng b?t xp n hi
Tng qut: Dn nn ton b b mt ca bn cha. Tng kch thc ln + ch) mi


subsequent layers to each other until the designated thicknesses are attained.
Form ends with cut segments of insulation to match the contours of tanks, vessels
or heat exchangers.
Joints: Staggered.
General: Adhere to total area of tank. Oversize at butt joints so that insulation is
under compression. Seal joints with adhesive.

3.8 HOT TANK, VESSEL AND HEAT EXCHANGER INSULATION
Method
General: Wrap insulation around the whole of the tank or vessel with joints tightly
butted.
Installation: Form ends with cut segments of insulation to match the contours of the
tank or vessel.

Fixing: 12 x 0.55 mm metallic-coated sheet steel straps at 500 mm maximum
centres.
3.9 SHEATHING OF TANK, VESSEL AND HEAT EXCHANGER INSULATION
Metal sheathing
Material: 0.55 mm metallic-coated sheet steel coating class Z275.
Installation: Cut and roll metal sheathing to the correct sizes. Lap longitudinal and
transverse joints a minimum of 40 mm and arrange longitudinal laps to shed water,
with exposed edges swaged.
Fixing: Clamp sheathing with 12 x 0.55 mm metallic-coated sheet steel straps at
500 mm maximum centres.
Weatherproofing: Weatherproof external joints and fixings with sealant.

3.10 FLUE AND EXHAUST PIPE INSULATION
General
General: Insulate the full length of flues or exhausts within buildings.
Insulation
ni i u lp cch nhit + trng thi b nn. Lm kn mi ni b$ng bng keo
dn.
NNG
Phng php
Tng qut: Qun tm cch nhit xung quanh ton b bn hay bnh cha vi cc
mi ni t3 st nhau tht kn.
Lp t: / cui bn, to hnh cc phn on b$ng cch ct ghp lp cch nhit
m st vi bin dng ca bn hoc bnh cha.
C nh: dy thp trng km 12x0,55mm + khong cch tm ti a 500mm.
3.9 VO BKC BAO CHE CHO LAP CCH NHIT CNA BDN, BNH CH2A V
THIT B. TRAO 6I NHIT
Bao che kim loi
Vt liu: Thp trng kim loi 0.55 mm cp Z275.
Lp t: Ct v cun tm kim loi theo yu cu. Chng m ghp theo chiu dc v
mi ni ngang ti thiu 40mm v lp t sao cho mi ni ngang c tc d%ng kn
nc, vi cnh rp khun l ra.
C nh: K7p lp kim loi bao che + tm ti a 500mm b$ng dy thp trng km
12x0,55mm
Chng nc: Chng nc cho cc mi ni v chi tit k7p, c nh ngoi tri b$ng
cht trt kn silicone.

3.10 CCH NHIT CHO )NG H0I V )NG KHI
Tng qut
Tng qut: Cch nhit ton b chiu di ca ng hi hoc ng khi trong phm vi
ta nh.
Cch nhit
Vt liu: Bng len khong ph hp cho nhit lm vic lin t%c ca ng hi hoc
ng khi.
d"n nhit ti a: 0.036 W/m.K + 20C.
Chiu dy ti thiu: 50 mm.


Material: Mineral wool, suitable for continuous operation at the flue or exhaust pipe
temperature.
Maximum thermal conductivity: 0.036 W/m.K at 20C.
Minimum thickness: 50 mm.
Application
Wrap insulation around flues or exhausts. Hold in place with 12 x 0.55 mm zinc-
coated steel straps at 600 mm maximum centres.
Sheathing
General: Sheath insulation.

Sheathing not exposed to weather: 0.55 mm (minimum) zinc-coated steel sheet.
Sheathing exposed to weather: 0.55 mm (minimum) zinc-coated steel sheet or
0.8 mm (minimum) aluminium sheet.

Joints: Lap joints in sheathing at least 30 mm and rivet or screw at 150 mm
maximum centres.

Edges: Neatly cut around nozzles and cone down to flanges.
Terminations: At terminations, return edges of sheathing to protect edges of
insulation.
Sealing: Provide a weathertight seal at the top of the insulation and at joints
exposed to weather.

SB dng
Qun tm cch nhit xung quanh ng hi hoc ng khi. Gi cht b$ng dy thp
trng km 12x0,55mm + khong cch tm ti a 600mm.
Bao che kim loi
Tng qut: Phi thc hin bao che kim laoij cho tm cch nhit.
Bao che kim loi khng l ra ngoi tri: tm thp m km dy ti thiu 0,55mm.
Bao che kim loi l ra ngoi tri: tm thp m km dy ti thiu 0,55mm hoc tm
nhm dy ti thiu 0,8mm..

Mi ni: Chng mi ni kim loi bao che ti thiu 30mm v bt rivet hay vis +
khong cch tm ti thiu 150mm.
Cnh: Ct gn xung quanh l) v to hnh nn ch%p xung mt bch.
Ch) kt thc: Lt cnh tm kim loi bao che li bo v cnh ca lp cch nhit.
Bao che kim loi: Cung cp mt cht kt dnh chu thi tit + trn cch nhit v +
cc mi ni l ra ngoi tri.

MECHANICAL SERVICES 0753 Water treatment


0753 WATER TREATMENT
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide water treatment and cathodic protection.
Design
General: Limit corrosion rates to the following:
- Copper: 8 12 m/year.
- Mild steel and iron: 8 150 m/year.
- Stainless steel: 8 5 m/year, with no pitting.
Requirements: Water treatment systems must:
- Be compatible with the fluid being treated and the system construction.
- Clean corrosion products and foreign matter from new piping.
- Effectively control:
. In closed systems: Corrosion, microbiological growth, pH, scale formation and
sludge accumulation.
. In open systems: Chlorides, corrosion, fouling, microbiological growth
including Legionella species, pH, scale formation, sludge accumulation, total
alkalinity and total dissolved solids.
- Meet regulatory requirements.
- Not be hazardous in normal use.
- Not cause components to deteriorate.
General
0753 H TH)NG X@ L N9AC
1 T6NG QUT
1.1 MC CH
Trch nhim
Tng qut: cung cp h thng x l nc v bo v cc m.
La chn: Theo h s thit k
Thit k
Tng qut: Hn ch t, l n mn nh sau:
- ng: 8 12 m/nm.
- Thp nh7 v st: 8 150 m/year.
- Thp khng g-: 8 5 m/nm, khng b r).
Cc yu cu: cc h thng x l nc thi phi:
- Tng thch vi cht l0ng c x l v cu to ca h thng.
- Loi b0 cc sn phm n mn v cc yu t bn ngoi t# ng ng mi.
- Kim sot hiu qu:
. Trong h thng kn: n mn, vi sinh vt pht trin, Ph, hnh thnh lp cn, s tch
t% bn.
. H thng h+: clorua, n mn, nhi2m, vi sinh vt tng tr+ng bao gm cc loi
legiollea, pH, hnh thnh lp cn, s tch t% bn, kim v tng s cht rn ha
tan.
- p ng yu cu qun l.
- Khng c hi trong s d%ng bnh thng.
- Khng gy ra cc thnh phn lm xu i.
1.2 THAM CHIU CHO
Tng qut


1.3 STANDARDS
General
Control of microbial growth: To the recommendations of SAA HB 32.
Design, installation and commissioning: To AS/NZS 3666.1.
Operation and maintenance: To AS/NZS 3666.2.
Performance-based maintenance: To AS/NZS 3666.3.
Storage and handling of corrosive substances substances: To AS 3780.
1.4 INTERPRETATIONS
Definitions
- Closed system: A water distribution or circulation system in which the water
does not come into contact with air during circulation and to which, in normal
operation, no water is added.
- Open system: A water distribution or circulation system that is not a closed
system.
1.5 INSPECTIONS
Notice
Inspection: Give sufficient notice so that inspection may be made of the
following:
- Inspection of the contents of strainer baskets after initial chemical cleaning and
flushing.
1.6 SUBMISSIONS
Executions - proposals
General: Submit proposals for the methods and equipment to be used, including
the following:
- Cathodic protection systems: Details, including a statement of experience, of
proposed designer and installer.
Cc chng lin quan
Cc chng lin quan: Ph hp vi nhng iu sau:
1.3 TIU CHUN
Tng qut
Kim sot tng tr+ng vi sinh vt: theo khuyn ngh ca SAA HB 32.
Thit k, lp t, chy th v nghim thu: Theo AS/NZS 3666.1.
Vn hnh v bo tr/bo d1ng: Theo AS/NZS 3666.2.
Thc hin vic bo tr da theo AS/NZS 3666.3.
Bo qun v x l cc cht gy n mn cc cht: Theo AS 3780.
1.4 GII THCH
Cc nh ngha
Tng qut: Vi m%c ch ca chng ny cc nh ngh(a di y a ra c p
d%ng:
- H thng kn: Nc c phn phi hoc lu thng trong h thng, trong cc
nc khng tip xc vi khng kh trong qu trnh lu thng v trong h thng, hot
ng bnh thng, khng c nc c thm vo.
- H thng m+: Nc c phn phi hoc lu thng trong h thng khng phi l
h thng kn.
1.5 KIFM TRA
Thng bo
Kim tra: a ra thng bo y kim tra c th c lm theo nhng iu sau:
Kim tra cc thnh phn bn trong ca thng lc sau khi lm sch v x ha cht ban
u.
1.6 TRNH DUYT
Thc hin xut
Tng qut: Trnh duyt nhng xut cho cc phng php v thit b c s
d%ng, bao gm nhng iu sau:
- H thng bo v ca tt: Chi tit, bao gm mt bo co v kinh nghim, ca nh thit
k xut v ci t.


- Microbial testing authority: Accreditation details.
- Water treatment systems: Details for each system of:
. Chemicals. Include material safety data sheets.
. Method of dosing.
. Method of control.
. Method of minimising water consumption.
2 PRODUCTS
2.1 CHEMICAL DOSING OPEN SYSTEMS
General
General: For each independent system to be treated, provide a separate
chemical dosing system consisting of a storage tank supplying chemicals to a
dosing pump automatically activated by a control unit.
Standard: Comply with AS/NZS 3666.1 Section 4.

Storage tanks
Size: Low density polyethylene construction with lid, sized to hold > 150% of
estimated monthly usage.
Bund: Provide bunds to AS 3780.
Alarm: Provide a low chemical level alarm.
Dosing pumps
General: Electrically direct driven, manually adjustable type. Provide clear plastic
suction lines.
Automatic bleed
General: Provide for automatic control of total dissolved and non-dissolved solids
in each system, using conductivity control units activating two position or
modulating bleed valves in water bleed lines.
Controller: Provide accurate conductivity sensor and control to maintain high total
dissolved solids and cycles of concentration.
- C quan kim nghim vi sinh: chi tit cng nhn.
- H thng x l nc: Thng tin chi tit cho m)i h thng ca:
. Ha cht. Bao gm cc ti liu d kin an ton.
. Phng php nh lng.
. Phng php kim sot.
. Phng php gim thiu lng nc tiu th%.
2 SN PHM
2.1 .NH L9PNG HA CH/T H TH)NG MG
Tng qut
Tng qut: x l i vi mi h thng c lp, cung cp mt h thng nh
lng ha cht ring bit bao gm mt b cha cung cp ha cht cho mt
my bm nh lng t ng kch hot bi mt b iu khin.
Tiu chun: Ph hp vi AS/NZS 3666.1 M%c 4.
Bn ch$a
Kch c1: Lm b$ng polyethylene mt thp c np y, Th tch cha > 150%
lng c lng s d%ng m)i thng.
Cnh bn: theo AS 3780.
n cnh bo: Cung cp n cnh bo mc ha cht thp.
Bm nh l1ng
Tng qut: Loi iu khin trc tip b$ng in, loi iu ch-nh b$ng tay. Cung cp
ng ng ht b$ng nha trong.
u n7c t ng
Tng qut: cung cp iu khin t ng ca tng cht rn ha tan v khng ha tan
trong m)i h thng, s d%ng b iu khin d"n in hot ng + 2 v tr hoc iu
ch-nh cc vi nc + trong ng nc chy.
B iu khin: cung cp b cm bin bn d"n chnh xc v iu khin duy tr tng
cht rn ha tan v chu k3 ca nng .
Van iu khi2n: loi van bi u khin b$ng ng c, kch thc ph hp vi t, l
nc chy theo mong mun. Cung cp b lc Y ngc dng vi kch thc khe h+


Control valves: Motorised ball type, sized to suit the expected bleed off rate.
Provide upstream Y-type strainers with 1.6 to 3.2 mm aperture size and isolation
and throttling valves.
Stand-by bleed: Provide additional bleed lines for manual bleeding, with throttling
valves.
Adjustment: Adjust bleed rate to maximise the total dissolved solids cycles of
concentration consistent with the Aims clause.
Biocide dosing
System: Provide automatically controlled biocide treatment direct into each
system. Provide for contamination dosing of any alternate biocide.
Materials: Rotate the type of biocide regularly according to schedules prepared
by a suitably qualified person.
Bleed: Provide an adjustable automatic lockout to prevent the bleed from
operating while biocide is being added to the system.
2.2 CHEMICAL DOSING CLOSED SYSTEMS
General
General: For each independent system to be treated, provide a separate
chemical dosing system consisting of a by-pass slug-dose feeder vessel
employing discharge flow to flush chemicals into the system.
Feeder vessels
General: Provide a storage tank capable of withstanding the maximum pump
pressure. Provide a funnel, DN 15 piping and valve for adding chemicals, a vent
line with valve, a DN 15 drain line with valve discharging to drain, and a DN 15
outlet line with valve.
2.3 WATER FILTERS
Construction
General: Provide proprietary filter systems consisting of storage tanks, piping,
valves, instruments timers and controls to provide automatic backwashing.
Backwash system: Complete with piping, valves, pressure gauges and ancillary
devices to show the need for backwash.
Backwash cycle: Initiated by automatic timer with provision for manual override.
2.4 WATER SOFTENERS
t# 1.6 n 3.2 mm v cch nhit v van tit lu.
Loi d phng: cung cp thm mt ng chy d phng s d%ng tay, c van tit
lu.
iu ch-nh: iu ch-nh t, l dng chy ti a chu k3 nng cht rn ha tan ph
hp vi phn m%c ch.
Chm thuc dit khun
H thng: cung cp h thng dit khun iu khin t ng trc tip vo h thng.
Cung cp b chm cho loi thuc thay th.
Vt liu: Lun phin cc loi cht dit khun theo lch trnh do mt ngi nng lc
ph hp.
Dng chy: Cung cp b kha t ng iu ch-nh ngn dng chy hot ng khi
ha cht ang c a vo h thng.
2.2 .NH L9PNG HA CH/T H TH)NG VNG KN
Tng qut
Tng qut: i vi m)i h thng c lp c x l, lp t mt h thng bm dch
nh lng ha cht ring bit c bnh np nh lng c ng vng s d%ng lu
lng u ra x ha cht vo h thng.
Bnh np
Tng qut: Lp t bnh cha dung tch 5 L c kh nng chu c p lc ti a ca
bm. Lp t ph2u np ng knh ng DN15 v van np ha cht, mt ng x
DN15 c van x ra ng nc thi, v mt van cp ra vi ng DN15.
2.3 LKC N9AC
Cu to
Tng qut: Lp t h thng lc nguyn b mua s*n gm bn cha, ng ng, van,
cc b m gi, v cc thit b iu khin c tnh nng t ng ra ngc.
H thng ra ngc: Hon tt vi ng ng van, ng h p sut v cc kh c% ph%
tr ch- ra khi no cn thc hin ra ngc.
Chu k3 ra ngc: c xut tn hiu t# b m thi gian t ng vi ch tay c
quyn u tin hn.
2.4 THIT B. LM M4M N9AC
Cu to
Tng qut: Cung cp h thng ci to bao gm b lm mm nc c dng chy qua


Construction
General: Provide proprietary regenerative systems consisting of a flow-through
softener shell charged with softening material, a brine tank for the regeneration
process, controls and instruments, manufactured as a complete package.
Brine tanks: Provide with full initial salt charge and maintain it until the end of the
maintenance period.
Softening material: Insoluble in water and immune from acid attack.
Indication
Instruments: Provide dial type pressure gauges with isolating cocks to the inlet
and outlet of softener tanks.
Water meters: Positive displacement type meters, with magnetic drive, brass
body and 6 digit capacity, measuring cumulative flow in 10 L increments. Provide
meters in manual or semi-automatic units of the resetting type, capable of being
preset to any figure. Fit the meter to the outlet of the softener unit to record the
total quantity of water passed through.
Controls
Backwash: Provide flow control devices to automatically regulate backwash and
brine flow rates to the designated maximum.
Regeneration controls:
- Manual: Manually operated valves.
- Semi-automatic: A single multi-port valve.
- Automatic: Select from the following:
. Valves controlling a preset cycle, actuated by a time switch capable of being
set to enable regeneration to take place at selected times and days of the
week, and incorporating a day omitting device.
. Automatic resetting type water meter, which initiates the regeneration process
on a throughput basis.
2.5 CATHODIC PROTECTION
Standard
General: Comply with the recommendations of AS 2832.4.
System
General: Provide a cathodic protection system for the condenser water system,
using an impressed current, designed and installed by a competent person.
y theo cht lm mm nc, bn cha nc mui cho qu trnh ti s d%ng, d%ng
c% iu khin, sn xut nh l mt gi hon ch-nh.
B nc mui: cung cp y lng mui np ban u v duy tr n cho n khi
kt thc thi gian bo tr.
Vt liu lm mm: Khng ha tan trong nc v chu c axit.
ChQ dn
Cng c%: Cung cp ng h o p kiu quay s vi van cc cch ly vi u vo v ra
ca b lm mm.
Cng t mt: cng t mt kiu dung tch, vi (a t#, thn b$ng ng v 6 s cng
sut, o lu lng tch l&y trong 10 L. Cung cp cc cng t mt s d%ng tay hoc
loi bn t ng ci t li, c th ci t trc trong bt c trng hp no. Gn
cng t mt vo u ra ca thit b lm mm ghi li tng lng nc chy qua.
iu khi(n
Nuc xoy ngc: Cung cp thit b iu khin dng chy t ng iu ch-nh tc
dng chy ngc v t, l nc mui ch- th ti a.
iu khin ti sinh:
- B$ng tay: S d%ng van iu ch-nh b$ng tay.
- Bn t ng: van a cng.
- T ng: chn t# cc loi sau:
. Van kim sot mt chu trnh nh s*n, chnh xc b$ng mt cng tc thi gian c
kh nng c thit lp cho php vic ti to c i2n ra ti mt thi im
c la chn v cc ngy trong tun, v kp hp vi thit b b0 qua ngy.
. Cng t mt loi t ng ci t kh+i u qu trnh ti to theo lu lng chun.
2.5 BO V C%C M
Tiu chun
Tng qut: Ph hp vi cc khuyn ngh ca AS 2832.4.
H thng
Tng qut: cung cp h thng bo v cc m cho h thng nc ngng, s d%ng
dng t vo, thit k v lp t do ngi c thm quyn.
c tnh: Cung cp cc loi sau:
- Ngun in cp, cc dng v dy ni, tch hp mt b ki.m tra nh k3.
- Bc cch nhit cho ng hi.


- Power supply, anodes and interconnecting wiring, incorporating a facility for
periodic testing.
- Insulation to the return connection.
Power supply: Provide solid state regulated d.c. power supply with balanced
outputs and ammeter.
3 EXECUTION
3.1 CHEMICALS
General
General: Supply chemicals for pre-cleaning, cleaning, flushing and treatment of
mechanical piping systems. Ensure correct use of the chemicals by providing
instructions and supervision.
Quantities: Supply sufficient quantities of chemicals to treat the water from the
time of initial filling to beyond the end of the maintenance period.
3.2 TEST LOOPS
General
General: Provide loops in water circulating systems containing corrosion
coupons representing the respective metals in the system.
Standard: To ASTM D2688.
Coupons: Suitable for changing every 3 months.
3.3 MARKING
Hazard identification
General: Identify piping and storage vessels containing hazardous materials.
Standard: AS 1345.
Safety signs
General: If hazardous chemicals are to be stored, provide safety signs to
AS 1319.
3.4 INITIAL TREATMENT
Ngun in cp: cung cp ngun iu ch-nh DC c u ra cn b$ng v ampe k.

3 TH%C HIN
3.1 HA CH/T

Tng qut
Cung cp ha cht lm sch trc, lm sch, x nc v x l h thng ng
ng. m bo chnh xc vic x d%ng ha cht b$ng cch cung cp hng d"n v
gim st.
Lng: Cung cp d s ha cht x l nc k t# ln cp u tin cho n khi
ht thi gian bo tr.

3.2 VNG TH@ NGHIM
Tng qut
Cung cp cc vng trong h thng tun hon nc c cha cupn n mn i
din cho kim loi trong h thng.
Tiu chun: Theo ASTM D2688.
Cupn: thch hp thay th m)i 3 thng.
3.3 GHI NHN
Nh#n bit cc c hi
Nhn dng ng ng v bnh lu cha cc cht c hi.
Tiu chun: AS 1345.
Bi(n bo an ton
Tng qut: Nu ha cht c hi c lu cha, lp t cc bin an ton theo
AS 1319.
3.4 H TH)NG X@ L BAN U


Chemical cleaning and flushing
General: Before setting the systems into operation and commissioning, carry out
initial chemical cleaning and flushing for control of corrosion and microbial
growth.
Initial fill: Introduce chemicals into the initial fill water.
Detergent flushing: After hydrostatic testing has been completed, release the
testing water and flush piping systems using non foaming alkali detergent
solution.
Cleaning and flushing: Introduce cleaning chemicals to piping systems and
circulate continuously for at least 24 hours, with control and manual valves open.
Drain the systems and clean strainers. Flush with clean water until cleaning
chemicals are removed.
Initial treatment
General: Drain piping systems and charge with chemically treated water.
Discharge to sewer
General: Conform to AS/NZS 4494.
3.5 COMPLETION
Tests before building occupation
General: Provide routine tests to AS/NZS 3666.3 before the building is occupied.
For bacteria including Legionella species: Sampled and tested by a Registered
testing authority accredited to perform the specific tests.
Legionella analysis: To AS/NZS 3896.
Bacteria analysis: Total plate count to AS/NZS 4276.3.1 or AS 4276.3.2 as
appropriate.
Test report: Required.

Ha cht lm sch v rBa n7c
Tng qut: trc khi ci t h thng vo vn hnh v vn hnh th, thc hin vic
v sinh ha hc u tin v x nc kim sot s n mn v tng tr+ng ca vi
sinh vt.
Cha nc ln u: a ha cht vo trong nc ln u.
X cht ty: sau khi vic kim tra thy t(nh hon thnh, x nc kim tra v ra h
thng ng m khng s d%ng bin php to bt x phng.
Lm sch v x: a ha cht lm sch vo h thng ng ng v lu hnh t nht
lin t%c trong 24 gi, vi van m+ t ng hoc b$ng tay. X h thng v lc Y. X vi
nc sch cho n khi cc ha cht c loi b0.
XB l ban *u
Tng qut: X h thng ng ng v np nc x l ha hc.
Thot n7c x
Tng qut: Ph hp vi AS/NZS 4494.
3.5 HON THIN
Ki(m nghim tr7c khi hon thin cng trnh
Tng qut: cung cp th nghim thng k3 theo AS/NZS 3666.3 trc khi ta nh
a vo s d%ng.
i vi vi khun bao gm cc loi Legionella: Ly m"u v th nghim b+i mt c
quan ng k th nghim c c quan ng k kim nghim c cng nhn
thc hin cc xt nghim c% th.
Phn tch Legionella: Theo AS/NZS 3896.
Phn tch vi khun: m theo AS/NZS 4276.3.1 hay AS 4276.3.2 cho ph hp.
Bo co th nghim:c yu cu.

MECHANICAL SERVICES 0773 Building management systems


0754 LIQUID FUELS
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide liquid fuel installations.
General
- Service trenching.
- Mechanical piping.
1.3 STANDARDS
General
Steel and stainless steel tanks
Site tests
Discharge and suction piping: Air pressure test to 350 kPa. During tests keep
tanks freely vented so that they are not subjected to the test pressure.
Fill, dip and vent lines: Air pressure test to 35 kPa. Fit a safety device to ensure
that this pressure is not exceeded, and remove the device after the test is
completed.
0754 NHIN LIU LONG
1 T6NG QUT
1.1 MC CH
Trch nhim
Tng qut: cung cp vic lp t nhin liu l0ng.
La chn: theo thit k.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp vi phn cc yu cu chung.
Chng lin quan
Ph hp chng sau:
- Hng mc o rnh.
- ng ng c kh.
1.3 TIU CHUN
Tng qut
Bnh ch$a bEng thp khng rQ v thp
1.4 TH@ NGHIM TR9AC KHI HON T/T
ThB nghim ti cng tr,ng
ng ng ht v y: th nghim p sut kh + 350 kPa. Trong qu trnh th nghim,
gi bn + trng thi thng thong t nhin sao cho khng ph% thuc vo p sut th
nghim.
ng ng np, ng nhng v ng thng hi: th nghim + p sut kh 35 kPa. Gn
mt thit b an ton m bo p sut ny khng b vt qu, v tho ra khi th


On completion of testing: Remove water and other contaminants from tanks,
valves and pipe fittings. If necessary lubricate valve seats and poppets and seal
inspection plugs with black pipe jointing.
2 PRODUCTS
2.1 STORAGE TANKS
Design
General: Design tanks to accommodate the static heads equal to the height of
the vent pipe above the tank.
Fittings
General: Provide the following:
- Personnel access.
- Fill connection with internal pipe connection.
- Dipstick indicating system.
- Suction connection, complete with internal pipe, check valve and anti-vortex
device.
- Return connection and internal pipe.
- Remote contents gauge connections.
- Drain connection for above ground tanks.

Tank supports
General: Locate supports close to the ends of the tank. Provide doubling plates
(120 coverage) fixed to the underside of the tank, of the same material and
thickness as the tank. Form box type stools from 6 mm mild steel plate, and
weld to the doubling plates. Make provision for tank expansion.
2.2 SERVICE TANKS
Construction
Open: Welded construction, reinforced around the top edge. Provide a lid
fabricated from metallic-coated steel 0.8 mm thick with rolled edge.
Closed: Welded construction. Provide a bolted inspection cover.
Tank stands
nghim han tt.
Khi hon tt th nghim: x b0 nc v cc cht cn ra kh0i bn, van v ph% kin. Nu
cn thit, bi trn mt ta van, (a van v lm k nt bt kim tra b$ng m ng mu
en.
2 SN PHM
2.1 BDN L9U CH2A
Thit k
Tng qut: thit k bn chu c ct p t(nh b$ng vi chiu cao ca ng thng hi
bn trn bn.
Ph kin
Tng qut: cung cp cc chi tit sau:
- Li tip cn kim tra/ bo tr cho ngi.
- u ni np nhin liu v u ni ng bn trong.
- Que thm mc nhin liu.
- H thng ng ht, hon ch-nh vi ng bn trong, van mt chiu v thit b chng xoy.
- ng hi v ng bn trong.
- ng ni cho ng h bo mc nhin liu t# xa.
- ng x cho bn lp t trn mt t.
Chn bn
Tng qut: t chn bn gn u cui ca bn. Lp t y i (che ph 120) gn vo
mt di ca bn, cng vt liu v dy vi bn. To chn bn hnh hp b$ng thp
tm mm 6mm, v hn vo y i. D phng gin n+ cho bn.

2.2 BDN CNG TC
Cu to
Bn h+: kt cu hn, gia c xung quanh ra trn. Lp t np b$ng thp trng km dy
0.8mm cun cnh mp.
Bn ng: Kt cu hn. Lp rp lp kiu tra bt bulng.
Chn bn
Tng qut: lp t mt khung chn hn cao ti thiu 900 mm, lm b$ng thp gc mm.


General: Provide a welded frame stand at least 900 mm high, fabricated from
mild steel angle.
Collection trays
General: Provide a collection tray fabricated from metallic-coated steel sheet
0.8 mm thick, with a 50 mm upturn and rolled edge.
Tank connections
Drain connection: DN 25 boss and screwed plug.
Flow connection: DN 20.
Supply connection: DN 25.
Overflow return connection: Sufficient to allow 125% of pump capacity to be
returned to the main tank without overspill.
Vent connection for closed tanks: DN 40.
Controls
General: Provide liquid level switches set to start the liquid transfer pump at low
liquid level (half full), and cut the pump out at high level (full).

Auxiliary contacts
General: Provide voltage-free contacts set to close on a fall in the liquid level to
one-third full.

2.3 TANK FINISHES
External
General: Blast clean steel tanks and associated steelwork, including hold-down
bolts and straps, to grade Sa 2 of AS 1627.9, and apply coating systems
within 4 hours of blast cleaning.
Tank finishes table
Tank type Coating system
Underground tank Tar free high build polyamide cured
epoxy.
Minimum coating thickness: 200 m
Above ground tank Inorganic zinc silicate to
AS/NZS 3750.15, followed by
Mng h$ng

Tng qut: lp t mt mng hng lm b$ng thp trng km dy 0.8mm, vi 50mm
chiu cao cnh v c cun mp.

u ni v7i bn
4ng x: ng ni DN 25 v vi ren rn.
4ng cp vo: DN 20.
4ng cp ra: DN 25.
Kt ni thu du trn: cho php 125% cng sut ca bm thu hi v b chnh m
khng phi o rnh.
ng thng hi cho bn kn: DN 40.

iu khi(n
Tng qut: lp t cng tc mc du kh+i ng bm + mc cht l0ng thp nht (na
y), v d#ng bm + mc cao (y).

Tip i(m ph
Tng qut: cung cp b tip im kh lp trn cao 1/3 mc cht l0ng.

2.3 HON THIN BDN
Bn ;t ngoi tr,i
Tng qut: thi ct cho bn thp v cc chi tit b$ng thp khc, bao gm c bulng v
thanh gi$ng, n cp Sa 2 ca tiu chun AS 1627.9, v thc hin sn ph trong
vng 4 gi sau khi thi ct.

Bng yu c*u b m;t bn
Loi bn H thng sn ph3
Bn t ngm Sn epoxy polyamide khng nha ng.
B dy min: 200 m
Bn trn mt t silicate km v c theo AS/NZS 3750.15,
polyurethane theo AS/NZS 3750.6.


polyurethane to AS/NZS 3750.6.
Tank enclosed in chamber Inorganic zinc silicate to
AS/NZS 3750.15
Service tank Inorganic zinc silicate to
AS/NZS 3750.15

Internal
General: Remove debris and clean.
3 EXECUTION
3.1 UNDERGROUND TANK INSTALLATION
Excavation and backfilling
General: Keep excavations free of surface water. After placing the tank, backfill
with sand.
Sand backfilling
Type: Chemically inert sand, free from foreign matter such as salt, organic
matter and clay lumps, and graded.
Placing: Place sand backfilling in layers not more than 200 mm thick.
Ballasting
General: If ballasting is necessary to prevent flotation, fill the tank with water
before backfilling. Provide a concrete ballast collar at least equal to the weight
of the full tank.
3.2 TRENCH COVERS
General
General: Provide covers for fuel pipe trenches in concrete floors.
Cover material
General: 6 mm thick mild steel chequer plate, cut to fit floor trench rebates,
galvanized after fabrication.
3.3 CATHODIC PROTECTION
Standard
Bn t trong phng cha silicate km v c theo AS/NZS 3750.15
Bn ph%c v% silicate km v c theo AS/NZS 3750.15

Bn trong
Tng qut: thu dn mnh v%n v lm v sinh sch.
3 THI CNG
3.1 L&P 'T BDN NGM
o v lp
Tng qut: thot ht nc ra. Sau khi t bn, lp li b$ng ct.

Lp ct
Loi: loi ct tr ha hc, khng b tc ng b+i cc yu t bn ngoi nh mui, cc vn
hu c v t st v san b$ng.
t : lp ct y thnh t#ng lp khng dy qu 200 mm.

dm
Tng qut: nu cn dm ngn bn ni ln, lm y bn b$ng nc trc khi lp.
Cung cp mt vng dm b tng b$ng vi trng lng ca b y.
3.2 N&P RNH
Tng qut
Tng qut: cung cp np cho rnh ng du trong sn b tng.
V#t liu l8p
Tng qut: tm thp nh7 dy 6 mm, ct cho ph hp vi rnh, nhng km sau khi ch
to.
3.3 BO V C%C M
Tiu chun



Standard: Comply with the recommendations of AS 2832.2.
System
General: Provide a cathodic protection system for underground tanks, by either:
- A sacrificial anode.
- An impressed current system, designed and installed by a suitably qualified
organisation.
- Monolithic insulating couplings in the suction, vent return and fill lines
immediately next to the tank.
- Power supply, anodes and interconnecting wiring, incorporating a facility for
periodic testing.
- Insulation to the return connection.
Power supply: Provide solid state regulated d.c. power supply with balanced
outputs and ammeter.

3.4 CONTENTS INDICATORS
Dipsticks
General: Form from brass section or anodised aluminium extrusion, with the
bottom 100 mm coated with nylon or equivalent non-conducting coating. Stamp
or engrave calibrations at intervals of not more than 5% of nominal tank
capacity.
Contents gauges
General: Provide a remote-reading contents gauge and connect to a magnetic
base balance chamber in the fuel tank, via a fuel-resistant plastic or neoprene
pipe. If the vent pipe is not visible to the filling operator, locate the gauge next to
the filling point.
3.5 PIPING AND ACCESSORIES
General
General: Conform to the Mechanical piping worksection.
Pipes inside tank
Heavy steel pipe: To AS 1074.
Filling and service piping
Tiu chun: tun th cc yu cu trong tiu chun AS 2832.2.
H thng
Tng qut: lp t h thng bo v cc m cho bn lp t ngm, b$ng cc cch:
- mt cc dng b n mn, hoc
- Mt h thng dng in c+ng bc, c thit k v lp t b+i mt t chc c nng
lc ph hp.
c tnh: cung cp cc c tnh sau:
- Khp ni cch in nguyn khi + u ht, ng thng hi, ng hi v ng cp ngay st
bn.
- Ngun in, cc dng v dy d"n, tch hp vi mt h thng ph%c v% cng tc th
nghim nh k3.
- Cch in cho ng hi.
in ngun: cung cp in ngun mt chiu bn d"n n nh c u ra cn b$ng v c
ng h ampe.

3.4 DNG HD
Que thm nh7t
Tng qut: mu th b$ng ng hoc nhm c anodised, vi y ph nilng 100 mm
hoc lp ph khng d"n in tng ng. Lm du hoc khc thang o + khong
cch khng qu 5% ca nng sut bnh danh nh.

ng h m$c d*u
Tng qut: lp t ng h th hin mc du t# xa v ni vi mt ngn cn b$ng nn t#
tnh trong bn du, thng qua ng neoprene hoc plastic chu du. t ng h ngay
cnh im cp du vo.
3.5 9:NG )NG V PH KIN
Tng qut
Tng qut:: tun th theo chng ng ng c kh
)ng bn trong bn
4ng thp dy: theo AS 1074.
)ng cp v ng cng tc khc


General: Medium steel pipe to AS 1074.
Filling: DN 75.
Service: DN 25.
Joints for steel piping
General: Screwed to AS ISO 7.1.
Joint sealing: Seal threads of permanent joints with litharge and glycerine. Make
demountable joints with soft jointing compound.
Cleaning
General: Flush out piping with fuel, only when the system is complete.
Underground piping
General: Temporarily support the piping in the trench before backfilling. Provide
at least 150 mm of backfilling all around piping.
Trenching: Conform to the Service trenching worksection.
Gradients
General: Lay piping to permit self-draining and avoid airlocking, and to the
following minimum gradients:
- Fill pipe: 1:50 down in the direction of flow.
- Gravity return pipe: 1:100 down in the direction of flow.
Corrosion protection
General: Wrap non-galvanized steel pipe and screwed or welded joints with
anti-corrosive grease impregnated tape or other purpose-made vapour barrier
adhesive plastic tape. Extend the tape 150 mm from the extremity of any thread
or weld.
Lock boxes
General: Provide 300 mm diameter cast iron boxes with lockable cast iron cover
flaps, to each filling and dip point and buried valves.
Installation: Set boxes with the top 25 mm above the adjacent finished
pavement or ground surface. Surround and support the box with concrete, at
least 150 mm thick. Provide gravel underlay to drain the box.
3.6 FUEL OIL PUMPS
Type
General: Self priming positive displacement internal gear type pumps with
mechanical seal and direct driven by totally enclosed motor.
Tng qut: ng thp trung bnh theo AS 1074.
4ng cp: DN 75.
4ng khc: DN 25.
Ni ng thp
Tng qut: ni ren theo tiu chun AS ISO 7.1.
Lm kn mi ni: lm kn ren ca cc mi ni b$ng oxyt ch v glycerin. i vi mi ni
tho lp, s d%ng hp cht ni mm.
V sinh
Tng qut: xc ra ng ng b$ng du, ch- khi h thng c hon tt.
)ng ng*m
Tng qut: treo 1 tm thi tuyn ng trong mng trc khi san lp. Phi lt t nht
150mm vt liu nn xung quanh ng.
Mng: ph hp vi chng Mng cng tc

dc
Tng qut: t ng cho php t thot v khng tch t% hi, v theo dc ti thiu nh
sau:
- 4ng cp: 1:50 dc theo chiu dng chy
- 4ng hi t nhin: 1:100 dc theo chiu dng chy.
Bo v chng n mn
Qun ng thp khng m km , ren rng hay hn mi ni b$ng bng tm m1 chng n
mn hoc b$ng plastic dnh sn xut cho m%c ch ngn m. Qun rng ra 150mm t#
im ngoi cng ca ren hay mi hn.
Hp kha
Tng qut: lp t hp gang ng knh 300mm vi np gang c kha, cho im cp,
nhng v van ngm.
Lp t: t hp vi mt trn cao hn b mt hon thin hay b mt t xung quanh t
nht 150mm. t s0i bn trong thot nc cho hp.
3.6 B0M DU
Loi
Tng qut: bm bnh rng trong dch chuyn dng t mi vi m c kh v d"n
ng hon ton b$ng m t.


Bypass
General: Provide an automatic built-in overpressure bypass with adjustable
spring relief.
Mounting
General: Mount the motor and pump on a common base plate.
Material
Casing and rotor: Cast iron or cast steel.
Shaft: Hardened steel.
Drip tray
General: Provide a 50 mm deep drip tray under each pump.
Material: 1.6 mm thick copper with brazed joints with rolled edges.
3.7 MARKING
Labels
General: Provide identification labels to fill and dip boxes, at least 150 x 50 mm
overall, with lettering at least 25 mm high stating the intended function.
3.8 CHARGING
General
General: Fill tanks with fuel, and top up immediately before practical completion.

Mch vng bypass
Cung cp mt mch vng bypass t ng tch hp bn trong khi qu p vi l xo x p
iu ch-nh c.
L8p ;t
Tng qut: lp t m t v bm trn mt chung.
V#t liu
V0 bm v phn quay roto: gang hoc thp c.
Mng h$ng
Tng qut: lp t mng hng su 50mm di m)i bm.
Vt liu: ng dy 1,6mm vi cc mi hn thau.
3.7 GHI NHN
Nhn
Tng qut: cung cp nhn nhn bit cho hp cp v hp ngm, kch thc tng th ti
thiu 150 x 150mm, vi ch cao ti thiu 25mm ch- r tnh nng xc nh.
3.8 N-P NHIN LIU
Tng qut
Tng qut: cp du vo cc bn, v np y ngay trc khi hon tt thc t.

MECHANICAL SERVICES 0781 Mechanical electrical


0781 MECHANICAL ELECTRICAL
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide mechanical electrical installations.
General
2 LOW VOLTAGE POWER SYSTEMS
2.1 GENERAL
System description
Supply: Conform to the following.
Nominal supply voltage 230/400 V
Number of phases 3
Frequency 50 Hz
Number of wires
system
4
Neutral connection MEN
Standards
General: To AS/NZS 3000 Section 2 unless otherwise documented.
0781 IN CHO H TH)NG C0 KH
1 T6NG QUT
1.1 TIU CH
Trch nhim
Tng qut: Cung cp lp t in c kh.
La chn: Theo thit k.
1.2 THAM CHIU CHO
Tng qut
Tng qut: Ph hp ci chng cc yu cu chung.
Cc mc kt h1p
Ph hp vi cc chng:
2 H TH)NG IN H- TH
2.1 T6NG QUT
M t h thng
Cung cp: Ph hp vi.
in p danh nh 230/400 V
S pha 3
Tn s 50 Hz
S dy h thng 4
Kt ni trung tnh MEN

Tiu chun
Tng qut: Theo AS/NZS 3000 m%c 2 tr# khi c quy nh trong h s thit k.


Electrical systems: To AS/NZS 3008.1.1 and SAA HB 301.
Degrees of protection (IP code): To AS/NZS 60529.
Telecommunications systems: To AS/ACIF S008, AS/ACIF S009,
AS/NZS 3080, SAA HB 243 and SAA HB 29.
Interpretations
Abbreviations: For the purposes of this worksection the abbreviations given
below apply.
- MIMS: Mineral-insulated metal-sheathed.
Definitions: For the purposes of this worksection the definitions given below
apply.
- Extra-low voltage: Not exceeding 50 V a.c. or 120 V ripple-free d.c.
- Low-voltage: Exceeding extra-low voltage, but not exceeding 1000 V a.c. or
1500 V d.c.
Submissions
Samples: Submit samples of all visible accessories and equipment.
Technical data: Submit the following information for each main, submain and
final subcircuit for which calculation is the responsibility of the contractor.
- Single line diagram.
- Fault Levels at switchboards.
- Maximum demand calculations.
- Cable and conductor cross sectional area and insulation type.
- Cable operating temperature at design load conditions.
- Voltage drop calculations at design load conditions.
- Touch potential calculations.
- Protective device characteristics, e.g. curves, I
2
t.
- Discrimination and grading of protective devices.
- Prospective short circuit current automatic disconnection times.
- Final subcircuits may be treated as typical for common route lengths, loads
and cable sizes.
- Touch potential automatic disconnection times.
- Earth fault loop impedance for testing and verification.
H thng in: Theo AS/NZS 3008.1.1 v SAA HB 301.
Cp bo v ( m IP): Theo AS/NZS 60529.
EMC: Theo AS/NZS 61000.
H thng vi2n thng: Theo AS/ACIF S008, AS/ACIF S009, AS/NZS 3080, SAA HB 243
v SAA HB 29.

Gii thch
Vit tt: cc t# vit tt sau c s d%ng trong phn ny.
- MIMS: Cp chng chy cch in v c.
nh ngh(a: cc ch vit tt sau s s d%ng trong chng ny.
- in th cc thp: Khng vt qu 50 V a.c. hay 120 V d.c ph6ng.
- H th: ngoi in th cc thp, nhng khng qu 1000 V a.c. hay 1500 V d.c.

Trnh duyt
M"u: Gi cc m"u vt ca ca tt c cc thit b v ph% kin c th nhn thy c.
Ti liu k! thut: gi cc thng tin sau y cho m)i t chnh, t ph%, v cc nhnh cp
cui cng m phn tnh ton thuc v nh thu:
- S n tuyn.
- Mc ngn mch ti cc bng in.
- Cc tnh ton ph% ti ti a
- Cp v tit din dy d"n v loi cch in.
- Nhit lm vic ca dy cp + cc iu kin ti thit k.
- Cc bng tnh tn tht in p + iu kin ti thit k.
- Bng tnh in p tip xc.
- c tnh thit b bo v, tc l ng cong, I
2
t.
- Kh nng chn lc v cp ca thit b bo v.
- Thi gian t ng ngt kt ni t ng khi ngt mch.
- Tuyn nhnh cui cng c th tnh in hnh cho di tuyn ng thng thng,
ti in v kch c1 cp.
- Thi gian ngt t ng tip xc in.
- Xc minh v kim tra in tr+ ni t.


- Certify compliance with AS/NZS 3000, for electrical services.
2.2 PRODUCTS
Wiring systems
Selection: Provide wiring systems appropriate to the installation conditions and
the function of the load.
Eathing systems: Provide an earthing system complying with AS/NZS 3000 Part
5.
Power cables
Standard:
- PVC and XLPE cables: To AS/NZS 5000.1.
Cable: Use multi-stranded copper cable generally, except for mineral insulated
metal sheathed (MIMS).
Minimum size:
- Power sub-circuits: 2.5 mm
2
.
- Sub-mains: 6 mm
2
.
Voltage drop: Install final subcircuit cables within the voltage drop parameters
dictated by the route length and load.
Fault loop impedance: Provide final subcircuit cables selected to satisfy the
requirements for automatic disconnection under short circuit and earth
fault/touch voltage conditions.
Distribution cables: To AS/NZS 4961.
Conductor colours: For fixed wiring, provide coloured conductor insulation. If
this is not practicable, slide at least 150 mm of close fitting coloured sleeving on
to each conductor at the termination points.
Active conductors in single phase circuits: Red.
Active conductors in polyphase circuits:
- A phase: Red.
- B phase: White.
- C phase: Blue.
Accessories
General: Provide accessories as documented.
Conformity: All accessories and outlets located in close proximity are to be the
- Chng nhn ph hp vi AS/NZS 3000, cho hng m%c in.
2.2 SN PHM

H thng cp
La chn: cung cp h thng cp tng thch vi iu kin lp t v chc nng ti.
H thng tip t: cung cp h thng tip t ph hp vi AS/NZS 3000 phn 5.

Cp ng lc

Tiu chun:
- Cp PVC v XLPE: Theo AS/NZS 5000.1.
Cp: nhn chung s d%ng loi nhiu tau ng, tr# cc cp chng chy (MIMS).
Kch thc ti thiu:
- Cp nhnh cui: 2.5 mm
2
.
- Cp ngun ph%: 6 mm
2
.
Tn tht in p: lp t cp nhnh cui cng sao cho tn tht in p t mc cho
php ng vi chiu di ng dy v ti.
Tng tr+ ngn mch: cung cp tuyn cp ra thit b cui cng, p ng c yu cu
t ng ngt kt ni khi ngt mch v dng r tip xc in.
Cp phn phi: Theo AS/NZS 4961.
Mu sc cp d"n: i vi cc dy c nh, lp t loi dy cp c mu. nu vic ny
khng thc hin c, t t nht 150mm ng lt mu ti cc u ni cho m)i ng
dy.
Dy pha trong mch mt pha: mu 0.
Dy d"n trong mch nhiu pha:
- Pha A : mu 0.
- Pha B: trng.
- Pha C: xanh.

Ph kin
Tng qut: cung cp ph% kin theo h s thit k.


same manufacture, size and material if available.
Emergency stop switches:
- Standard: To IEC 60947-5.5
2.3 EXECUTION
Mineral insulated metal sheathed cable (mims)
General: Maintain manufacturers seals until joint or termination is made.
Remove moisture by heating cable ends.
Seals:
- Temporary seals: Fit temporary seals to the open ends of cables cut and not
immediately used.
- Terminations: Fit termination seals at ends of cable runs as soon as the cable
has been cut to length, stripped back, and the moisture driven out.
- Through joints: Same fire-rating as the cable.
Sheath earthing: If MIMS cables enter metal enclosures, earth sheaths to non-
ferrous plates secured to the enclosures. Where sheaths terminate at plates,
fully insulate, colour code, and fix the conductors to the enclosures.
Bonding: Bond metal sheaths of single core cables in multi-phase circuits with
proprietary earth bonding clips or clamps.
Separation: Separate MIMS cables from tough plastic sheathed (TPS) cables
and UPVC conduits by at least 25 mm.
Eddy currents: Arrange single core cable entries into non-ferrous metal gland
plates to minimise eddy currents.
Vibration:
- Connections with vibrating equipment: Loop cables in a complete circle next to
the point of connection.
MIMS cable systems: Test the insulation resistance as follows:
- At the time of termination.
- 24 hours later.
Power cables
Standard: Classifications to AS/NZS 3013.
Handling cables: Report damage to cable insulation, serving or sheathing.
Stress: Ensure that installation methods do not exceed the cables pulling
S ng nht: tt c cc cng tc cm in n$m gn nhau s cng nh sn xut,
kch thc v vt liu.
Cng tc ngt mch khn cp:
- Tiu chun: Theo IEC 60947-5.5
2.3 THI CNG

Cp chng chy (MIMS)
Tng qut: duy tr nim phong ca nh sn xut cho n khi kt ni hoc hon tt lp
t. Loi b0 m b$ng cch nung nng du cui ca cp
Nim phong:
- Nim phong tm thi: dn nim phong tm thi vo u h+ cui cp m khng s
d%ng ngay.
- u ni: dn nim phong vo cui cp ang di ngay khi cp b ct theo chiu
di,v y m ra ngoi.
- Mi ni: cng loi chng chy nh dy cp.
V0 ni t: nu dy cp MIMS i vo t in kim loi, ni t v0 bo v vo ming kim
loi khng t# tnh gn c d8ng vo t in.Khi v0 cp u c nh vo tm kim loi,
cch in hon ton, m mu v c nh cc dy d"n vo t in.
Ni kt tip a: lin kt cc lp v0 kim loi ca cc dy cp mt li n trong mch
in nhiu pha b$ng cc k7p lin kt ni t.
C lp: tch cc dy cp MIMS t# dy cp c v0 bc cng (TPS) v ng UPVC t nht
l 25 mm.

Dng in phuc: sp xp cc cp li n vo t in qua vng m cp khng t# tnh
hn ch dng xoy
Chng rung:
- Kt ni vi thit b rung: tao mt vng cp bn cnh im kt ni.
Cp MIMS: kim tra in tr+ cch in nh sau
- + thi im u ni.
- 24 ting sau .
Cp ng lc
Tiu chun: phn loi theo AS/NZS 3013.


tension. Use cable rollers for cable installed on tray/ladders or in underground
enclosures.
Straight-through joints: Unless unavoidable due to length or difficult installation
conditions, run cables without intermediate straight-through joints.
Cable joints: Locate in accessible positions in junction boxes.
Extra-low voltage circuits: Individual wiring of extra-low voltage circuits: Tie
together at regular intervals.
Tagging: Identify multicore cables and trefoil groups at each end with stamped
non-ferrous tags clipped around each cable or trefoil group.
Marking: Identify the origin of all wiring by means of legible indelible marking.
Cable systems: Provide the following:
- Accessible concealed spaces: Thermoplastic insulated and sheathed cables.
- Inaccessible concealed spaces: Cable in UPVC conduit.
- Plant rooms: Cable in heavy duty UPVC conduit, or on tray or in duct.
- Plastered or rendered surfaces: Cable in UPVC conduit.
- Stud walls without bulk insulation: Thermoplastic insulated and sheathed
cables.
- Walls filled with bulk thermal insulation: Cables in PVC conduit.
Fire-rated (other than MIMS)
Protection: If exposed to mechanical damage, provide protection to
AS/NZS 3013.
Copper conductor terminations
General: Other than for small accessory and luminaire terminals, terminate
copper conductors to equipment, with compression-type lugs of the correct size
for the conductor. Compress using the correct tool or solder.
Within assemblies and equipment: Loom and tie together conductors from
within the same cable or conduit from the terminal block to the point of cable
sheath or conduit termination. Neatly bend each conductor to enter directly into
the terminal tunnel or terminal stud section, allowing sufficient slack for easy
disconnection and reconnection.
Alternative: Run cables in UPVC cable duct with fitted cover.
Identification: Provide durable numbered ferrules fitted to each core, and
permanently marked with numbers, letters or both to suit the connection
Cp treo: thng bo h tn ca cch in, dy d"n v v0 cp.
Stress: m bo r$ng phng php ci t khng vt qu cng ko ca dy cp.
S d%ng cc rng rc ln cp cho cc cp lp t trn tray/ thang hoc hp cp ngm.
Mi ni: tr# khi khng th trnh kh0i do chiu di hoc iu kin lp t kh khn, cp
ko th6ng khng ni trung gian.
Ni dy cp: t + v tr c th kim tra, trong hp ni.
Mch in p cc thp: t#ng dy ring l. ca mch in p thp: buc li cng nhau
theo t#ng on.
nh s cp: nh du cp nhiu li hay cp fre-coil ti m)i u b$ng nhn khng t#
tnh k7p xung quanh m)i li dy cp hay nhm cp fre-coil
Ghi ch: ghi r ngun gc ca tt c cc loi dy b$ng cch nh du r rng khng
th xa.
H thng cp: cung cp nh sau:
- Khng gian giu trn c th thm c: Cp cch in nha d.o v v0 bc.
- Khng gian giu trn khng thm c: Cp i trong ng UPVC.
- Phng my: cp i trong ng UPVC, hoc trn tray hoc trong hp in.
- B mt t hoc trt: cp trong ng UPVC.
- Tng ngn khng c cch nhit tch ri: Cp cch in b$ng nha d.o v c v0
bc.
- Tng c cch nhit : dy cp i trong ng PVC.
Chng chy (khc MIMS)
Bo v: nu th h hi c kh, cung cp bo v theo tiu chun AS/NZS 3013.
u ni dy dn ng
Tng qut: khc u ni cho thit b nh0 v n , u ni dy d"n ng cho thit b s
d%ng u ni p kch thc ph hp vi dy d"n.S d%ng ng d%ng c% p hay
hn.

Bn trong thit b: b v sit cht cc dy d"n cng mt si cp hoc ng lun cp t#
hp ni cp n v0 cp hoc u ng lun cp. Un gn rng t#ng dy d"n u trc
tip vo hp ni, cho php ni l0ng d2 dng g1 v u ni li.

Thay th: chy cp trong hp cp uPVC c np y.
Nhn dng:cung cp vng nh s bn gn vo m)i li, v nh du b$ng s, ch ci


diagrams.
Spare cores: Identify spare cores and terminate into spare terminals, if
available. Otherwise, neatly insulate and neatly bind the spare cores to the
terminated cores.
Completion tests
Site tests:
- Inspection: Visually inspect the installation to before testing. Record on a
checklist.
- Test and verify the installation to AS/NZS 3000 Section 8, using the methods
outlined in AS/NZS 3017. Record the results of all tests.
Spare parts
Spare parts: As documented.
3 CABLE SUPPORT AND DUCT SYSTEMS
3.1 GENERAL
Standards
Cable trunking systems: To AS/NZS 4296 and to the Wiring enclosures and
cable support systems schedule.
Conduits and fittings for electrical installations: AS/NZS 2053 Parts 1, 2, 3, 4, 5,
6, 7 and 8.
Submissions
Shop drawings: Submit shop drawings showing the following:
- Cable tray and trunking routes.
- Layout of cable supports and enclosures on the current architectural
background coordinated with the structure and other services.
Technical data: Submit technical data for the following:
- Ducted wiring enclosure systems.
- Cable support systems.
3.2 PRODUCTS
Conduits
Standards: AS/NZS 2053 Parts 1, 2, 3, 4, 5, 6, 7 and 8.
hoc c hai, ph hp vi s n tuyn.
Cp d phng: nh s nhn dng cc cp d phng v u ni vo hp ni cp d
phng, nu c th.Hoc l bc cch in v buc gn gng cp d phng vo hp ni
cp.
ThB nghim hon tt
Th nghim ti cng trng:
- Kim tra: Kim tra b$ng mt cng vic lp t trc khi th nghim. Ghi vo bin bn
kim tra.
- Th nghim v chng nhn lp t theo AS/NZS 3000 phn 8, s d%ng cc
phng php a ra trong AS/NZS 3017. Bo cc kt qu ca tt c cc th nghim.

V#t t d phng
Vt t d phng: theo h s thit k.
3 H TH)NG DY IN V MNG CP
3.1 T6NG QUT
Tiu chun
H thng mng cp: Theo AS/NZS 4296 v theo danh m%c hp cp v h thng gi
< cp.
4ng i dy v ph% kin cho lp t in: AS/NZS 2053 phn 1, 2, 3, 4, 5, 6, 7 v 8.

Trnh duyt
Bn v thi cng: gi bn v thi cng bao gm cc phn sau:
- ng i ca mng cp v tray i dy.
- B tr gi 1 cp v hp cp trn bn v kin trc hin hu c phi hp vi kt cu v
cc h thng khc.
Thng s k! thut: gi cc thng s k! thut vi cc thng tin sau:
- H thng hp bo v cp.
- Cc h thng gi 1 cp.
3.2 SN PHM
)ng in


Sizes:
- Conduits: 20 mm.
- Underground: 25 mm.
Galvanized pipe:
- Medium or heavy: To AS 1074.
Fixing saddles: Double sided fixed.
Metallic conduits and fittings
General:
- Standards: AS/NZS 2053.7 or AS/NZS 2053.8.
Type: Screwed steel.
Fixing saddles:
- Internal: Zinc plated.
- External: Hot dipped galvanized.
Corrosion protection:
- Steel conduits: Paint ends and joint threads with zinc rich organic primer to
AS/NZS 3750.9.
Non-metallic conduits and fittings
Standards: Non-metallic conduits and fittings: AS/NZS 2053 Parts 2, 3, 4, 5 or
6.
Solar radiation protection: Required for exposed conduits and fittings.
Flexible conduit: Provide flexible conduit to connect with equipment and plant
subjected to vibration. If necessary, provide for adjustment or ease of
maintenance. Provide the minimum possible length.
Associated fittings:
- Type: The same type and material as the conduit.
- Wall boxes on UPVC conduits: For special size wall boxes not available in
UPVC, provide prefabricated earthed metal boxes.
Inspection fittings: Provide inspection-type fittings only in accessible locations
and where exposed to view.
Joints: Cemented or snap on joints.
Ducted wiring enclosures
Standards:
Tiu chun: AS/NZS 2053 phn 1, 2, 3, 4, 5, 6, 7 v 8.
Kch thc:
- ng in: 20 mm.
- di t: 25 mm.
4ng trng km:
- loi chu ti trung bnh hoc nng: Theo AS 1074.
N7p ng: gn 2 u.
)ng in kim loi v ph kin
Tng qut:
- tiu chun: AS/NZS 2053.7 hoc AS/NZS 2053.8.
loi: thp gia cng trn my t ng.
N7p ng :
- Bn trong nh: m km.
- Bn ngoi: nhng km nng.
Chng n mn:
- 4ng in b$ng thp: sn mt ct u ng v nhng mi ni ren b$ng sn lt hu c
giu km theo AS/NZS 3750.9.
)ng in phi kim loi v ph kin
Tiu chun: theo tiu chun: AS/NZS 2053 phn 2, 3, 4, 5 or 6.
Bo v bc x mt tri: yu cu cho ng in v ph% kin i ni ngoi nh.
4ng mm: cung cp cc ng ni mm cho my mc v ph% kin chng rung. Nu
cn thit lp t sao cho c th iu ch-nh hoc d2 bo tr. Cung cp chiu di ng
ngn nht.
Ph% kin kt hp:
- Loi: cng loi v vt liu nh ng in.
- Hp box gn tng trn ng in uPVC, cung cp hp kim loi c ni t c ch
to s*n.
Hp kim tra: cung cp hp kim tra ch- + nhng ni c th tip cn c v + nhng
ni nhn thy.

u ni: loi dn keo hay lp kht ni.
Cc loi mng in


- Cable duct/trunking systems: To AS/NZS 4296.
Cable duct
Material: Metal.
Construction: Solid.
Covers:
- Accessible locations: Screw-fixed or clip-on type removable only with the use
of tools.
Accessories: Purpose-made to match the duct system.
Cable support: Except for horizontal runs where the covers are on top, support
wiring with retaining clips at intervals of not more than 1000 mm.
Cable tray/ladder support systems
System: Provide a complete cable support system consisting of trays or ladders
and including brackets, fixings.
Selection: Run cables < 13 mm diameter on cable trays or in ducts.
Standard: NEMA VE-1.
Type tests: To NEMA VE-1.
Manufacture: Provide proprietary trays, ladders, fittings and accessories from a
single manufacturer for the same support system.
Selection: Select cable tray/ladder in conjunction with support system
installation to achieve the documented loading and deflection requirements.
Spare capacity: ' 50%.
3.3 EXECUTION
Unsheathed cables installation
General: Provide permanently fixed enclosure systems, assembled before
installing wiring. Provide draw wires to pull in conductor groups from outlet to
outlet, or provide ducts with removable covers.
Conduit systems installation
Set out: If exposed to view, install conduits in parallel runs with right angle
changes of direction.
Conduits in roof spaces: Locate below roof insulation and sarking. In accessible
roof spaces, provide mechanical protection for light-duty conduits.
Inspection fittings: Locate in accessible positions.
Tiu chun:
- H thng mng/trunking cp: Theo AS/NZS 4296.
Mng cp
Vt liu: Kim loi.
Cu to: rn.
Np:
- Cc v tr thm c: s d%ng np y loi bt vt hoc loi t k7p ch- tho c
b$ng d%ng c%.
Ph% kin: cung cp ph% kin ch to ph hp vi h thng mng.
Ga 1 cp: tr# nhng ni mng cp chy dc c np y pha trn, treo cp bng cc
k7p gi vi khong cch khng qu 1000 mm.
H thng ladder & tray
H thng: cung cp ton b h thng gi 1 cp bao gm ladder v tray v bao gm
cc gi 1 mng cp v ph% kin.
La chn: i dy cp c ng knh < 13 mm trn tray hay trong mng cp.
Tiu chun: NEMA VE-1.
Type test: Theo NEMA VE-1.
Sn xut: cung cp cc loi tray, thang cp, ph% kin t# mt nh sn xut cho cng h
thng gi 1.
La chn: chn tray/thang cp kt hp h thng gi treo lp t t c cc yu
cu v ti trng v hiu ch-nh theo h s.
Cng sut d phng ' 50%.
3.3 THI CNG
Cp khng vC b?c ngoi l8p ;t
Tng qut: cung cp ng in c nh thng trc c lp t trc khi ko dy.
Cung cp dy mi ko dy t# u ny n u kia, hoc cung cp mng c np
y.
H thng ng in l8p ;t
Sp t: nu i ni, lp t cc ng d"n chy song song, i hng gc vung.
4ng dy in trn khng gian mi: t bn di ng cch nhit v tm trn. Ti cc
khng gian mi c th vo c, cung cp phng tin bo v c kh cho ng in
m0ng.


Draw cords: Provide 5 mm
2
polypropylene draw cords in conduits not in use.
Draw-in boxes: Provide draw-in boxes as follows:
- Spacing: < 30 m.
- At changes of level or direction.
Underground draw-in boxes: Provide casketed covers and seal against
moisture.
Expansion: Allow for thermal expansion/contraction of conduits and fittings due
to changes in ambient temperature conditions. Provide expansion couplings as
required.
Rigid conduits: Provide straight long runs, smooth and free from rags, burrs and
sharp edges. Set conduits to minimise the number of fittings.
Routes: Run conduits concealed in wall chases, embedded in floor slabs or
installed in inaccessible locations directly between points of termination,
minimising the number of sets. Do not provide inspection fittings.
Conduits in concrete slabs:
- Route: Do not run in concrete toppings. Do not run within pretensioning cable
zones. Cross pretensioning cable zones at right angles. Route to avoid
crossovers and minimise the number of conduits in any location. Space
parallel conduits 50 mm apart.
- Minimum cover: The greater of the conduit diameter and 20 mm.
- Fixing: Fix directly to top of the bottom layer of reinforcing.
Hollow-block floors: Locate conduits in the core-filled sections of precast hollow-
block type floors.
Columns: Conduits in columns:
- 4 per column.
- 25 mm diameter.
- Locate conduits centrally in each column.
Bends: Enter columns via 150 mm radius sweep bends. Do not use elbows.
Chasing: Do not chase columns.
Cable tray/ladder support systems installation
Cable trays: Galvanized steel.
Fixing to building structure: Fix supports to the building structure or fabric by
Thit b kim tra: t ti cc v tr c th thm c.
Dy ko mi: s d%ng loi dy ko mi polypropylen 5 mm
2
trong cc ng in d
phng.
Hp ko dy: cung cp hp ko dy nh sau:
- Khong cch: < 30 m.
- Khi c thay i cao hoc hng i
Hp ko dy ngm: s d%ng loi np c m kn v chng nc.
Gin n+: cho php co / gin do nhit ca ng in v ph% kin. Cung cp khp ni gin
n+ theo yu cu.
ng cng: cung cp ng in chy th6ng di, u v khng c b, khng g hay cnh
sc, thc hin lp t ng in sao cho c t ph% kin nht.
ng i: i cc ng in m bn trong tng, m bn di sn hoc lp t ti cc v
tr khng thm c gia cc im u ni, phi gim thiu s lng ph% kin. Khng
cung cp ph% kin kim tra.
4ng i trong sn b tng
- Tuyn ng: khng c chy ng in trn lp mt b tng. Khng chy trong nhng
vng cng cp kt cu, ct ngang vung gc vi nhng vng cng cp kt cu. Chy
cc tuyn dy cp trnh cho nhau v gim ti thiu s lng ng in + bt k3 v tr
no. 4ng t song song cch nhau ti thiu l 50 mm + m)i bn.
- Chiu su chn ti thiu: b$ng ng knh ng in hoc 20 mm ty theo s no ln
hn.
- C nh: gn trc tip trn b mt ca lp thp y gia cung.
Sn gch khi r)ng:t ng in trong l) ca sn gch r)ng hollow c trc.
Ct in: ng in i trong ct:
- 4 m)i ct.
- 25 mm.
- t cc ng in + trung tm ca m)i ct.
Ch un cong: ng i vo ct c bn knh b. cong ti thiu 150 mm. khng s d%ng
co.
Bt vis: khng bt vis vo ct.
H thng gi < tray/thang cp l8p ;t
Tray: Thp trng km.


means of direct fixing hangers or brackets.
Cable fixing: Provide strapping or saddles suitable for fixing cable ties.
MIMS cables: Provide non-magnetic straps.
Bend radius: Provide bends with an inside radius 12 times the outside
diameter of the largest diameter cable carried.
Cable protection: Provide rounded support surfaces under cables where they
leave trays or ladders.
Access: Locate trays and ladders to provide ' 150 mm free space above and
' 600 mm free space on at least one side.
Clearances:
- From hot water pipes: > 200 mm.
- From boilers or furnaces: > 500 mm.
- EMI: Locate support systems for electrical power cabling and communication
cabling to minimise electromagnetic interference.
4 SWITCHBOARDS
4.1 GENERAL
Aims
Responsibilities: Provide custom-built switchboards as follows and as
documented.
Interpretations
Definitions: For the purposes of this worksection the definitions given below
apply.
- Custom-built assemblies: Low voltage switchgear and controlgear assemblies
manufactured to order and incorporating proprietary components and
proprietary bus-bar assemblies.
- Rated currents: Rated currents are continuous uninterrupted current ratings
within the assembly environment under in-service operating conditions.
- Rated short-circuit currents: Maximum prospective symmetrical root mean
square (r.m.s.) current values at rated operational voltage, at each assembly
incoming supply terminal, excluding effects of current limiting devices.
Gn vo kt cu ca ta nh: gn nhng gi 1 vo kt cu ca ta nh hoc vo
nhng gin khung thp b$ng cch gn trc tip gi treo hoc ke.
C nh dy cp:s d%ng dy buc hoc mc ch U ph hp cho vic buc cp.
Dy cp MIMS: cung cp dy buc khng t# tnh.
Gc un: to gc un vi ng knh bn trong 12 ln ng knh bn ngoi ca cp
c ng knh ln nht.
Bo v dy cp: lp t cc chi tit 1 c b mt trn bn di dy cp, ni cp ri
kh0i tray hay thang cp.
Ca thm: t cc tray v thang cp vi khong trng ' 150 mm bn trn v ' 600 mm
t nht mt bn.
Khong cch:
- Cch ng nc nng: > 200 mm.
- Cc ni hi hoc l nung: > 500 mm.
- EMI: t gi 1 cp in v cp thng tin sao cho gim ti a nhi2u in t#.
4 TN IN
4.1 T6NG QUT
Tiu ch
Trch nhim: cung cp cc t in t#ng loi theo h s thit k.
Tiu chun Theo AS/NZS 3439.1.
Gii thch
nh ngh(a: cc nh ngh(a sau c p d%ng trong phn ny:
- T sn xut theo n t hng: t ng ct v t iu khin h th ch to theo n
t hng v kt hp vi cc ph% kin ch to s*n v cc thanh ci ch to s*n
chuyn dng.
- Dng nh mc: l dng in nh mc lin t%c trong mi trng lp rp v trong iu
kin ang hot ng.
- Dng in ngn mch: Ga tr bnh phng trung bnh ca cn bc 2 dng ngn mch
i xng cc i (r.m.s) + in p vn hnh, + m)i u vo t in, khng tnh tc
ng ca cc thit b gii hn dng.
Trnh duyt


Submissions
Product data: Submit the following:
- Makes, types and model numbers of items of equipment.
- Type test certificates for components, functional units and assemblies
including internal arcing-fault tests and factory test data.
- Design calculations of non-type tested and non- proprietary busbar
assemblies.
- Overall dimensions.
- Fault level.
- IP rating.
- Rated current of components.
- Number of poles and spare capacity.
- Mounting details.
- Door swings.
- Paint colours and finishes.
- Access details.
- Schedule of labels.
4.2 PRODUCTS
Custom-built switchboard construction
General: Custom built switchboards as documented.
Layout: Specify cabinet arrangement and safety measures e.g. safety measure
number and accessibility. Refer to AS/NZS 3439.1 clause 7.7 for guidance on
safety measures by constructional means or installation, and requirements
relating to accessibility in service. Position equipment to provide safe and easy
access for operation and maintenance. Group devices according to function.
Compartments: Separate shipping sections, subsections, cable and busbar
zones, functional unit modules and low voltage equipment compartments by
means of vertical and horizontal steel partitions which suit the layout and form
of separation.
Form 1 enclosures: Separate into compartments by means of partitions at 1.8 m
maximum centres.
Segregation: Segregate BCA emergency equipment from non-emergency
D liu sn phm: cung cp cc thng tin sau:
- S model, chng loi v hng m%c ca t#ng thit b.
- trnh cc chng ch- th nghim type test cho cc b phn, thit b chc nng v
cc t bao gm cc th nghim dng h quang in v cc s liu th nghim ti nh
my.
- Bng tnh ton thit k ca cc vt t khng c th type test v khng c ch
to s*n.
- Kch thc bn ngoi tng quan.
- Cp ngn mch.
- Cp bo v
- Dng nh mc ca cc b phn.
- S cc v cng sut d phng.
- Chi tit gn treo.
- Cnh ca m+.
- Mu sn v hon thin.
- Chi tit ra vo.
- Bng lit k nhn mc.
4.2 SN PHM

Cc t3 l8p rp theo n ;t hng

Tng qut: cung cp cc t in theo cc h s thit k.
B tr: Nu ra sp xp cc khoang t v khong cch an ton c th thm c. Tham
kho AS/NZS 3439.1 m%c 7.7 cho vic hng d"n cc khong cch an ton b$ng cc
kt cu hay cu kin v cc yu cu lin quan n li thm bo tr bo d1ng. Nhm
cc thit b theo chc nng.
Vch ngn: Tch ring t#ng mun t, cc ngn ph%, ngn thanh ci v dy cp, ngn
thit b chc nng v cc ngn thit b in p thp b$ng cc tm ngn kim loi theo
phng ngang v dc, ph hp vi s b tr v dng (form) t.
T dng 1: tch ring cc ngn u vo b$ng cc vch ngn, tm cao ti a 1.8 m.
Cch ly: Cch ly cc thit b u tin khn cp ra kh0i thit b khng u tin b$ng cc
vch ngn thit k nh$m trnh nh h+ng ngn mch t# cc thit b khng u tin


equipment by means of metal partitions designed to prevent the spread of a
fault from non-emergency equipment to emergency equipment.
Enclosure materials: Fabricate from sheet metal of rigid folded and welded
construction.
Material: e.g. rolled (or cold formed) steel sections, extruded aluminium sections
for supporting and mounting structures; non-insulating type for mounting panels;
1.6 mm sheet steel, 1.6 mm stainless steel, 3 mm aluminium sheet, for
enclosures and escutcheon plates; 6 mm thick steel (or stainless steel) rolled
(or cold-formed) channels, or extruded aluminium section for plinths.
Material: 1.6 mm thick metallic-coated sheet steel.
Coating class:
- Indoor assemblies: Z200.
- Outdoor assemblies: Z450.
Ventilation: Provide ventilation to maintain design operating temperatures at full
load.
Insect proofing: Cover ventilation openings with non-combustible and corrosion
resistant 1 mm mesh.
Equipment mounting panels: To support the weight of mounted equipment.
Equipment fixing: Bolts, set screws fitted into tapped holes in metal mounting
panels, studs or proprietary attachment clips. Provide accessible equipment
fixings which allow equipment changes after assembly commissioning. For
lightweight equipment, provide combination rails and proprietary clips.
Lifting provisions: For assemblies with shipping dimensions exceeding
1800 mm high x 600 mm wide, provide fixings in the supporting structure and
removable attachments for lifting.
Supporting structure: Provide concealed fixings or brackets to allow assemblies
to be mounted and fixed in position without removing equipment.
Floor-mounting: Provide mild steel channel plinth, galvanized to class Z600,
with toe-out profile, nominal 75 mm high x 40 mm wide x 6 mm thick, for
mounting complete assemblies on site. Drill M12 clearance holes in assembly
and channel and bolt assemblies to channel. Prime drilled holes with zinc rich
organic primer to AS/NZS 3750.9.
Cable entries: Provide cable entry facilities within assembly cable zones for
incoming and outgoing power and control cabling. Provide sufficient clear space
within each enclosure next to cable entries to allow incoming and outgoing
sang cc thit b u tin.

V0 t in: ch to t# cc thp tm c th gp hoc hn.

Vt liu: Thp cn (hay cn ngui), nhm c lm gi 1 v kt cu treo; loi khng
cch in cho cc t treo tng; thp tm dy 1.6 mm, thp khng g- dy 1.6 mm, tm
nhm dy 3 mm, cho v0 v cc mt m; tm thp dy 6mm (hoc tm thp khng g-)
cun (hoc cn ngui), hoc nhm c cho chn t.

Vt liu: tm thp bc kim loi dy 1.6 mm

Lp ph:
- T trong nh: Z200.
- T ngoi nh: Z450.
Thng gi: lp t thng gi duy tr + nhit vn hnh thit k lc y ti.
Chng cn trng: y l) thng gi b$ng b$ng li li 1 mm, khng bt la v chng
n mn .
Tm panel treo thit b: 1 trng ti ca cc thit b treo.
C nh cc thit b: bt bulng, bt vt trn l) ren trn tm panel kim loi, inh tn hay
b$ng cc k7p chuyn d%ng. Cung cp ca thm cho cc thit b c nh, iu ny cho
php thay th thit b sau khi hon tt chy th v nghim thu. i vi cc thit b nh7,
cung cp cc thanh ray kt hp k7p chuyn d%ng.
Cung cp mc nng: i vi cc thit b c kch thc vn chuyn ln hn 1800 mm
cao x 600 mm rng, cung cp mc gn trn khung t v cc g tho ra c dnh
cho vic nng chuyn.
Cu trc 1: cung cp cc kt cu c nh hay gn t in m khng phi tho thit
b ra.
T gn sn: cung cp cc b t b$ng thp mm, xi m theo lp Z600, vi cc chn
hnh toe-out, kch thc danh nh 75 mm cao x 40 mm rng x 6 mm dy, hon thin
lp rp ti cng trng. Khoan nhng l) ng knh 12 trong t v b t ri bt bulng
gn t vo b. Sn nhng l) khoan b$ng lp sn lt giu cht km theo
AS/NZS 3750.9.
ng cp vo: to iu kin d2 dng i cp vo v ra trong ngn cp cho cp ng
lc v cp iu khin. Cung cp khong khng trong v0 t cnh li vo cp cho


cables and wiring to be neatly run and terminated, without undue bunching and
sharp bends.
Cover plates: Provide 150 mm maximum width cover plates butted together and
covering the continuous cable entry slot.
Gland plates: Provide removable gland plates fitted with gaskets to maintain the
degree of protection.
Gland plate materials: 1.5 mm thick steel, 5 mm thick composite material or
laminated phenolic. 6 mm thick brass for MIMS cables and cable glands.
Covers maximum dimensions: 900 mm wide and 1.2 m
2
surface area.
Covers fixing: Fix to frames with at least 4 fixings. Provide corrosion-resistant
acorn nuts if the cover exceeds 600 mm in width. Rest cover edges on the
cubicle body or on mullions. Do not provide interlocked covers.
Handles: Provide corrosion resistant D type handles.
Escutcheons: For doors enclosing circuit breakers, provide escutcheon plates
as barriers between operating mechanisms and live parts.
Escutcheon plates: Provide plates or removable covers with neat circuit breaker
toggle cut-outs allowing interchangeability of 1, 2 and 3 pole circuit breakers.
Provide corrosion-resistant lifting handles or knobs. Provide unused circuit
breaker toggle cut-outs with blanking in-fill pole covers.
Escutcheon plate maximum dimensions: 900 mm wide and 1.2 m
2
surface area.
Factory finishes
Extent: Apply protective coatings to internal and external metal surfaces of
assembly cabinets including covers, except to stainless steel, galvanized,
electroplated, or anodised surfaces and to ventilation mesh covers.
Finish coats: Thermoset powder coating to AS 4506 or two-pack liquid coating
of AS/NZS 3750.13 primer and proprietary or epoxy acrylic full gloss spray finish
to Factory finishes schedule.
Busbars
General: Provide proprietary busbar systems within assemblies, extending from
incoming supply terminals to the line side of protective equipment for outgoing
functional units and for future functional units.
Type: Multiple proprietary insulated busbar assemblies, verified for short circuit
capacity and temperature rise limits by type tests.
cp vo v cp ra d2 i dy, u ni gn gng m cp khng b chng cho hay gy
gp.
Np che: cung cp np che ph6ng rng ti a 150 mm gn c%ng u v che cc khe
cp vo.
Np m: cung cp np m ph6ng c th tho ri c c vin m theo yu cu cp
bo v IP.
Vt liu np m: thp dy 1.5 mm,vt liu tng hp dy 5 mm. ng dy 6 mm cho
cp MIMS v vng m cp.
Kch thc ti a np y: rng 900 mm v din tch b mt 1.2 m
2
.
C nh np y: c nh vo khung sn t nht 4 im. Cung cp ai c chu n mn
nu np che rng qu 600 mm. Cc mp cn li lp vo thn t hay trn song ca.
Khng c s d%ng cc np kha lin l"n nhau.
Tay cm: S d%ng tay nm loi D chng n mn.
Np che dng mt n: Vi ca che CB, cung cp cc mt n nh l phn che n$m
gia c cu vn hnh c kh v cc phn c in.
Mt n: cung cp cc ming che hay np che c th tho ri vi l) ct gn gng cho
cn gt CB, cho php hon i cc cu dao 1, 2 v 3 cc. Cung cp nhng tay cm
hay tay nm chng n mn, cung cp cc np che cho cc l) lp CB d phng.
Kch thc tm mt n ti a: rng 900 mm v din tch mt 1.2 m
2

Hon thin ti xng
M+ rng: thc hin sn ph mt trong v mt ngoi b mt kim loi ca v0 t bao gm
np che ngoi tr# b mt m in, trng km, hay thp khng g- v c np li che
thng gi.
Sn hon thin: Ph lp sn epoxy theo AS 4506 hoc loi sn lt 02 thnh phn
chuyn d%ng theo AS/NZS 3750.13 hoc sn hon thin epoxy acrylic bng theo k
hoch hon thin ca nh my.
Thanh ci
Tng qut: cung cp thanh ci chnh hng bn trong t in t# u u cp vo n
u vo thit b bo v u ra v cho thit b d phng trong tng lai.
Loi: loi thanh ci bc cch nhit chuyn dng, chng nhn type test dng ngn mch
v gii hn tng nhit .
Tiu chun: Theo AS 3768, AS 3865 v AS 4388.


Standards: To AS 3768, AS 3865 and AS 4388.
Neutral links and earth bars
Terminals: Provide terminals for future circuits.
Links: Assembly capacity > 36 poles: Provide neutral links and earth bars at the
top and bottom of the circuit breaker section.
Links: Assembly capacity 36 poles: Provide links and bars at the point of entry
of incoming supply cables.
Mounting: Mount neutral links on an insulated base.
Control circuits: Provide separate neutral links and earth bars.
Labels: Provide labels for neutral and earth terminals.
Cables > 10 mm
2
: Provide bolts or studs.
Internal wiring
Wiring: Cable type: 0.6/1 kV copper cables. Provide V-90HT insulation where
directly connected to active and neutral busbars.
Cable interconnections: For the main circuit supply, provide cable
interconnections as follows:
- 1.5 mm
2
internal cables, with minimum V75 insulation rating with stranded
copper conductors rated to AS/NZS 3008.1.1. Provide cables with current
ratings suitable for the internal assembly ambient air temperature and for
temperature rise limits of equipment within the assembly.
- Run cables clear of busbars and metal edges.
- Run cables neatly. Provide slotted trunking sized for future cables or tie at
150 mm maximum intervals with ties strong enough to withstand magnetic
stresses created at the specified fault current. Do not provide adhesive
supports.
- Ensure wiring for future equipment can be installed without removal of existing
equipment.
- Terminate control cables and motor control circuits in tunnel terminals or, if
necessary, provide suitable palm type lugs and correct crimp tool.
- If recommended by device manufacturers, provide shielded wiring.
Adjacent circuit breakers: If suitable proprietary multi-pole busbar assemblies
are available to link adjacent circuit breakers, do not provide cable
interconnections.

Lin kt trung tnh v tip t
u ni: cung cp cc thanh u ni cho cc mch in trong tng lai.
Lin kt: cng sut t > 36 cc: cung cp cc lin kt tip t v trung tnh ti pha trn
v di ca ngn cha CB.
Cc lin kt: cng sut t 36 cc: cung cp cc ni kt v thanh ci ti cc im ca
ng cp vo.
Lp t: gn cc lin kt trung tnh trn cch in.
Mch iu khin: cung cp cc thanh u ni tip t v trung tnh ring r.
Dn nhn: cung cp cc nhn cho cc u tip t v trung tnh.
Dy cp > 10 mm
2
: cung cp cc bulng hay u cosse.
i dy bn trong
i dy: loi dy: cp ng 0.6/1 kV, cch in V-90HT + nhng ni u ni trc tip
vo thanh ci pha v thanh trung tnh.
Dy cp kt ni: cho nhng mch cp ngun chnh, cung cp nhng dy cp lin kt
sau:
- 1.5 mm
2
, c mc cch in ti thiu V75 vi dy ng mm sn
xut theo AS/NZS 3008.1.1. Cung cp dy cp vi dng nh mc ph hp nhit
khng kh bn trong t v gii hn tng nhit ca thit b bn trong t.
- i dy cp cch xa thanh ci v g kim loi.
- i cp gn gng. Cung cp cc mng i cp c rnh, kch thc c d phng cho
tng lai hoc ai buc cch khong ln nht 150m vi dy buc cng chu
c xung lc do dng ngn mch gy ra. Khng c gia c b$ng keo dnh.
- m bo c th i dy cho cc thit b tng lai m khng phi tho ri thit b hin
hu.
- Hon tt lp t cp iu khin v mch iu khin ng c trong min hay, nu
cn thit, cung cp cc u cp loi palm thch hp v thit b k7p tng ng.
- Nu nh sn xut yu cu, th cung cp dy d"n c v0 bc bo v.

Nhng CB gn nhau: nu c th c lp rp b thanh ci nhiu cc chuyn d%ng
kt ni cc CB, m khng cn cc dy cp lin kt.

Dy cp > 6 mm
2
: u ni:


Cables > 6 mm
2
: Terminations:
- Tunnel terminals: Single cables.
- Other connection points or terminals: 2 cables.
Cables > 6 mm
2
: Supports:
- Spacing at enclosure: 200 mm from a termination.
- Spacing generally: 400 mm.
- Strength: Capable of withstanding forces exerted during fault conditions.
Control and indication circuits: Minimum size: 1 mm
2
with 32/0.2 stranding.
Control and indication circuits: Cable colours: Colour code wiring as follows:
- A phase: Red.
- B phase: White.
- C phase: Blue.
- Neutral: Black.
- Earthing: Green-yellow.
4.3 EXECUTION
Assembly installation
Fixing: Before making inter-panel connections, fix assemblies and metering
equipment enclosures into position, level and plumb.
Assembly entries
Cable entries: Neatly adapt one or more cable entry plates, if fitted, to accept
incoming cable enclosure. Provide the minimum number of entry plates to leave
spare capacity for future cable entries. Do not run cables into the top of
weatherproof assemblies.
Single core cables rated > 300 A: Pass separately through non-ferrous gland
plates. Do not use metal saddles.
Cable enclosures: Continue cable enclosures to or into assemblies and fit cable
entry plates so that the IP rating of the assembly and the fire rating of the cable
are maintained.
Cable supports: Support or tie cables within 200 mm of terminations. Provide
cable supports suitable for stresses resulting from short circuit conditions.
- u ni Tunnel: cho dy cp n.
- Cc u ni hay nhng kt ni khc : 2 dy cp

Dy cp > 6 mm
2
: gi 1:
- Khong cch n t in: 200 mm t# du ni cp.
- Khong cch tng qut: 400 mm.
- bn: chu c lc tc ng mnh trong khi ngn mch.
Mch ch- th v mch iu khin: kch thc ti thiu: 1 mm
2
vi 32/0.2 tau

Mch ch- th v mch iu khin: mu dy cp: quy nh mu i dy nh sau:
- Pha A : mu 0.
- Pha B: mu trng.
- Pha C: mu xanh lam.
- Trung tnh: mu en.
- Tip t: xanh l cy trng.
4.3 THI CNG
L8p ;t t3
C nh: trc khi u ni bn trong t in, gn c nh cc b phn v cc thit b o
lng ln v0 t ng v tr, ph6ng v th6ng ng.
,ng vo
ng cp vo: lp gn gng mt hay nhiu tm m cp vo, nu v#a vn, cho php
mng cp i vo t. Cung cp s lng tm m cp vo nh0 nht dnh ch) d
phng cho cp vo trong tng lai. Khng c a cp vo t# pha trn ca cc t
chu thi tit.
Cp mt li dng nh mc > 300 A: i ring bit qua mt vng m khng t# tnh.
Khng c cung cp cc mc gi cp b$ng kim loi.
Hp cp: tip t%c bao bc cp n cc t in v lp tm m cp vo thch hp cho
cp bo v IP ca t v cp chu la ca cp c duy tr.
Ga 1 cp: treo 1 hay buc cp cch hp u cp khong 200mm. Cung cp nhng
gi 1 thch hp chu c xung lc trong iu kin ngn mch.


5 SWITCHBOARD COMPONENTS
5.1 GENERAL
5.2 PRODUCTS
General
Rated duty: Uninterrupted in non-ventilated enclosure.
Rated making capacity (peak): 2.1 x fault level (RMS) at assembly incoming
terminals.
Utilisation category: To AS 60947.1 clause 4.4.
Circuits consisting of motors or other highly inductive loads: At least AC-23.
Other circuits: At least AC-22.
Coordination: Select and adjust protective devices to discriminate under over-
current and earth faults.
Enclosure: IP4X minimum.
Switch-isolator and combination fuse-switch units
Standard: To AS 60947.1 and AS/NZS 3947.3.
Poles: 3.
Operation: Independent manual operation including positive ON/OFF indicator.
Shrouding: Effective over range of switch positions.
Rated breaking capacity: rated full load current.
Fuse-switch units:
- Operation: Provide an extendable operating handle.
- Fuse links: To be isolated when switch contacts are open. Provide 3 phase
sets of high rupturing capacity (HRC) fuse links.
Moulded case and miniature circuit breakers
Moulded case breakers: To AS 60947.1 and AS 60947.2.
Miniature circuit breakers: To AS/NZS 60898.1 or AS 3111.
Operation: Independent manual operation including positive ON/OFF indicator.
Trip type:
5 C/U KIN TRONG TN IN
5.1 T6NG QUT
5.2 SN PHM

Tng qut
Cng sut nh mc: cng sut lin t%c trong v0 t khng thng gi.
Cng sut ct ngn mch (-nh): 2.1 x cp ngn mch (RMS) ti u vo.
Hng t dng: Theo AS 60947.1 m%c 4.4.
Mch bao gm mt v ti cm ng khc: t nht AC-23.
Cc mch khc: t nht AC-22.
Kt hp: la chn v iu ch-nh cc thit b bo v phn bit qu dng v chm t.
V0: t nht IP4X.

B cch ly Isolator v kt h1p c*u ch
Tiu chun: Theo AS 60947.1 va AS/NZS 3947.3.
Cc: 3.
Hot ng: Hot ng b$ng tay c lp bao gm ch- th v tr ON/OFF.
Che kn: Che kn hon ton cc v tr ca isolator.
Kh nng ct ngn mch: dng nh mc.
B cu ch cu dao:
- Vn hnh: Cung cp mt cn gt c th ni di.
- Cu ch: Cch ly khi cu dao m+. Cung cp cu ch HRC 3 pha.

MCB v MCCB
MCB: Theo AS 60947.1 v AS 60947.2.
MCCB: Theo AS/NZS 60898.1 hoc AS 3111.
Hot ng: hot ng b$ng tay c lp bao gm nt bo ON/OFF.
Loi trip bo v:
- MCB: theo yu cu.


- Moulded case breakers: Required.
- Miniature circuit breakers: Fixed thermal, fixed magnetic.
Isolation facility: Required.
Current limiting:
- Moulded case breakers: Required.
Mounting: Mount circuit breakers so that the ON/OFF and current rating
indications are clearly visible with covers or escutcheons in position. Align
operating toggles of each circuit breaker in the same plane.
Utilisation category: Moulded case breakers:
- Final subcircuits category: Category A.
- Mains and submains: Category B.
Trip settings: Set as documented, seal, and label.
Trip units: Connect interchangeable and integrally fused trip units so that trip
units are not live when circuit breaker contacts are open.
Fuses with enclosed fuse links
Standards: To AS 60269.1, AS 60269.2.0 and AS 60269.2.1.
Fuse links: Enclosed, high rupturing capacity type mounted in a fuse carrier.
Breaking range and utilisation category:
- Distribution/general purpose: gG.
- Motors: gM.
Fuse-holders: Mount fuse-holders so that fuse carriers may be withdrawn
directly towards the operator and away from live parts. Provide fixed insulation
which shrouds live metal when the fuse carrier is withdrawn.
Barriers: Provide barriers on both sides of each fuse link, preventing inadvertent
electrical contact between phases by the insertion of screwdriver.
Spare fuse links: Provide 3 spare fuse links for each rating of fuse link on each
assembly. Mount spares on clips within the spares cabinet.
Spare fuse holder carriers: Provide 3 spare fuse holder carriers for each size of
fuse holder carriers on each assembly. Mount spares on clips within the spares
cabinet.
Busbar mounted fuse holders: Provide fuse carriers with retaining clips,
minimum fuse holder 32 A.
Current transformers (protection)
- MCCB:c nh nhit, c nh t# tnh
Thit b cch ly: theo yu cu.
Gii hn dng:
- MCCB: c yu cu.
Lp t: gn CB sao cho hin th dng nh mc v trng thi NG/M/ thy c khi
np ca hay tm che bn trong c lp vo. Ch-nh cc cn gt CB trn cng mt
ph6ng.
Phn loi s d%ng:
MCB:
- Mch phn phi nhnh sau cng: loi A.
- T chnh v t ph%: loi B.
Ci t dng trip: ci t theo h s, nim v dn nhn.
B trip: Ni b trip cu ch c th thay sao cho b trip nay khng mang in khi CB m+.
C*u ch c vC kn
Tiu chun: Theo AS 60269.1, AS 60269.2.0 v AS 60269.2.1.
Cu ch: loi kn, dng ngt HRC cao gn trn thn cu ch.
Phn loi p d%ng v kh nng ngt ngn mch:
- Ti phn phi/ tng qut: gG.
- Mt: gM.
B cu ch: gn b cu ch cu ch c th tho ra trc tip v cch ly cc cu kin
mang in khc. Gn cch in c nh che cc phn kim loi c in khi tho cu
ch ra.
Che chn: cung cp ming chn + hai bn ca cu ch, ngn ng#a nhng tip xc
v gia cc pha do u tua vt a vo.
Cu ch d phng: cung cp 3 cu ch d phng cho m)i loi nh mc cu ch. Gn
cc cu ch d phng trn k7p gi ca t ph% tng d tr.
B cu ch d phng: cung cp 3 b cu ch d phng cho m)i kch thc ca m)i loi.
Gn trn k7p gi ca t ph% tng d tr.
B cu ch lai gn trn thanh ci: cung cp b cu ch vi cc k7p ci, cng sut ti
thiu l 32 A.

Bin dng (Bo v)


Standard: To AS 60044.1.
Type: Cast resin encapsulated window type with busbar clamping devices.
Rated short time current: At least the short time current equivalent to the
assembly fault level.
Rated short-time: At least the maximum time setting of the related protective
relay. Minimum 1 s.
Rated primary current: Equal to assigned current rating of the associated
functional unit.
Rated secondary current: 5 A. Connect star point to earth.
Interposing transformers: Provide as recommended by the protective relay
manufacturer.
Characteristics: Conform to the recommendations of the protective relay
manufacturer.
Test links: Provide test terminals and current transformer secondary shorting
links in accessible positions within instrument panels. Provide a set of DIN-type
rail mounted test links, consisting of screw clamped slide links and earth links,
for each current transformer group.
Installation: Install transformers to permit easy removal.
Removable links: Provide removable links of minimum lengths for transformers
fitted on busbar systems.
Markings: Mount transformers in the assembly enclosure, so that polarity
markings and nameplate details are readily viewed right side up without
removing the transformers.
Instruments and meters
Accuracy:
- Indicating Instruments and accessories: 8 Class 1.5.
- Thermal maximum demand indicators: Class 3.
- Electricity meters: Class 0.5.
- Power factor meters, phase angle meters and synchroscopes: 2 electrical
degrees maximum error.
- Transducers: Class 0.5.
Mounting: Flush mount.
Labels: If associated exclusively with one phase, label meters RED, WHITE, or
Tiu chun: theo AS 60044.1.
Loi: loi kh, kiu ca s vi thit b gn vo thanh ci.
Dng ngn mch: t nht b$ng dng ngn mch ca t in.
Thi gian chu ng ngn mch: ti thiu b$ng dng ci t ln nht c th ca r le
bo v nhng khng t hn 1 giy.
Dng s cp: b$ng dng nh mc ca thit b bo v lin quan.
Dng th cp: 5A, ni sao tip t.

Ngt bin dng: cung cp khuyn co ca nh sn xut thit b bo v.
c tnh: ph hp vi khuyn co ca nh sn xut thit b bo v.
Ni tt kim tra: cung cp hp u ni cho kim tra v ni tt cun th cp bin
dng.hp u ni t + v tr thao tc c trong ngn t o lng.Cung cp hp u
ni loi gn trn ray DIN bao gm k7p ni dy v ni t cho m)i bin dng .
Lp t: lp bin dng cho php d2 dng tho ra.

Dy ni c th tho: cung cp dy ni chiu di ti thiu bin dng c th lp trn
thanh ci.

nh du: gn bin dng trong ngn t sao cho cc chi tit nh du cc v nhn ca
bin dng c th thy ngay khng cn tho bin dng ra.

Dng c v ng h o
Cp chnh xc:
- D%ng c% ch- th v ph% kin: cp chnh xc 81.5.
- Ch- th yu cu nhit max.: Cp 3.
- ng h o in: Cp 0.5.
- ng h o h s cng sut, ng h o gc pha v o s ng b: sai s ln nht 2
cp in.
- B bin i tn hiu: Cp 0.5.
Gn kt: gn ph6ng.
Dn nhn: nu d%ng c% o ch- th trn mt pha, th phi dn nhn d%ng c% o :,


BLUE as applicable.
Meter potential protection devices: Group together behind associated meter
cover or hinged door, preferably next to current transformer test links.
Accessories: Mount next to associated instruments, inside cabinets.
Transducers: If necessary for transducer operation, provide auxiliary supply.
Connect outputs to dedicated rail-mounted isolating type terminals.
Ammeters: Moving iron type oil dampened for motor starter circuits.
Overscale: For ammeters subject to motor starting currents, overscale to at
least 5 x full load current.
Selector switches: 4-position type with positions designated R/W/B/OFF. Mount
under or beside relevant ammeters.
Maximum demand indicators
Provide a meter in each phase with 15 minute response time. Provide for
sealing the reset mechanism. Provide a combination 3-point indicator consisting
of an instantaneous red ammeter pointer, a red maximum demand slave pointer
with external reset facility, and a white maximum demand pointer.
Instantaneous type: Combined type with bi-metal maximum demand ammeter
element and moving iron instantaneous ammeter element.
Thermal type: Combined type with bi-metal maximum demand ammeter
element.
Hours-run meters: 6 figure (minimum), horizontal linear digits dial with last digit
read-out in 0.1 hour increments.
Contactors
Standard: To AS 60947.4.1.
Type: Enclosed, block type, air break, electro-magnetic.
Poles: 3.
Rated operational current: The greater of:
- Full load current of the load controlled.
- ' 16 A.
Mechanical durability: 10 million cycles to AS 60947.4.1.
Electric durability: 1 million operations at AC-22 to AS 60947.4.1.
Mounting: Mount with sufficient clearance to allow full access for maintenance,
removal and replacement of coils and contacts, without the need to disconnect
VNG hay XANH theo pha.
Thit b bo v in th cho ng h: nhm pha sau np cc d%ng c% o tng ng
hay ca t, tt nht l gn cc b kim tra ca bin dng.
Ph% kin: gn gn vi thit b i km, bn trong t in.
B bin truyn tn hiu: nu cn thit, cung cp ngun ph% cho B bin truyn tn hiu.
Kt ni u ra n hp u ni loi cch ly lp ray.
Loi: kim thp quay trong du cho mch kh+i ng m t.
Thang chia: ampere k o dng kh+i ng m t c thang chia t nht 5x dng y ti.

Cng tc chn: loi 4 v tr R/W/B/OFF. Gn di hay bn cnh ampere k lin quan.

ChQ th nhu c*u in cc i

Cung cp mt ng h cho m)i pha vi thi gian p ng 15 pht. Gn nim phong nt
reset. Cung cp ch- th 3 im kt hp bao gm 1 kim ch- th ampere k tc thi mu
0, 1 kim ph% mu 0 ch- nhu cu in cc i c nt nhn reset bn ngoi v 1 kim
trng ch- nhu cu in cc i.
Loi tc thi: loi kt hp ampere k l1ng kim ch- dng cc i v ampere k st ch-
dng in tc thi.
Loi nhit: loi kt hp ampere k l1ng kom chi th dng in cc i.
ng h o thi gian hot ng: mt ng h o c 6 s (t nht) n$m ngang vi s
cui c gia s 0.1 gi
Cng t8c t
Tiu chun: theo AS 60947.4.1.
Loi: kn, khi, ngt h quang khng kh v in t#.
S cc: 3 cc.
Dng lm vic:ln nht trong:
- Dng lm vic y ti ca thit b c iu khin
- ' 16 A.
bn c kh: 10 triu ln hot ng + AC-22 theo AS 60947.4.1.
bn in: 1 triu ln hot ng + AC-22 theo AS 60947.4.1



wiring or remove other equipment.
Auxiliary contacts: Provide auxiliary contacts with at least one normally-open
and one normally-closed separate contacts with rating of 6 A at 230 V a.c.,
utilisation category: AC-1.
Slave relay: If the number of auxiliary contacts exceeds the number which can
be accommodated, provide separate slave relays.
Control devices and switching elements
Standards: To AS 60947.1 and AS 60947.5.1.
Switching elements:
- Electrical emergency stop device with mechanical latching function: To
AS 60947.5.4.
- Electromechanical control circuit devices: To AS 60947.5.1.
- Proximity switches: To AS 60947.5.2.
Rotary switches: Cam operated type with switch positions arranged with
displacement of 60.
Off position: Locate at the 12 oclock position. Test positions must spring return
to off position.
Rated operational current: At least 6 A at 230 V a.c.
Escutcheon plates: Provide rectangular plates securely fixed to the assembly
panel. Identify switch position and function.
Time switches:
- Operation: 365 day operation.
- Mains failure operation: 100 hour minimum operating capacity.
- Contact rating: 16 A at 230 V a.c.
- Construction: Provide readily accessible means of adjustment. Provide
operational settings which are clearly visible when switch cover is fitted.
- Dial: Digital with hour and minute display.
Override switch (manual): Required.
Control relays:
- Standards: To AS 60947.5.1.
- Operation: Suitable for continuous operation. Provide relays selected in
conformance with the Control relay selection table.
Lp t: lp t vi khong cch thch hp cho cng tc bo tr, tho rp cun coil v
tip im m khng cn tho dy u ni vo kh+i ng t# hay tho cc thit b khc.
Tip im t dng: Cung cp t nht 1 tip im NC, 1 NO ring r vi dng nh mc
6A, 240 V AC, cp AC-1.

R le ph%: cung cp rle ph% nu cn nhiu tip im ph% hn
Thit b iu khi(n v ph*n tB ng ng8t
Tiu chun: Theo AS 60947.1 v AS 60947.5.1.
Phn t ng ngt:
- D%ng c% ngt mch in khn cp vi chc nng ci c kh: Theo AS 60947.5.4.
- D%ng c% mch iu khin c in: Theo AS 60947.5.1.
- Cng tc th. t#: Theo AS 60947.5.2.
Cng tc xoay: loi vn hnh cam vi v tr cng tc c b tr gc quay 60.
V tr ngt: t ti v tr 12 gi. V tr th nghim bt buc phi quay v v tr ngt b$ng
lxo.
Dng hot ng nh mc: ti thiu 6 A + 230 V a.c.
Np che: cung cp cc tm hnh ch nht c gn chc vo t in, ghi r v tr ng
ngt v chc nng.
Cng tc thi gian:
- Hot ng: 365 ngy hot ng.
- Vn hnh khi mt ngun chnh: c kh nng hot ng ti thiu 100 gi.
- nh mc cng tc: 16 A + 230 V a.c.
- Cu to: cung cp tin ch d2 dng tip cn iu ch-nh . Ga tr ci t c nhn
thy r rng khi np t ng.
- Mt s: tn hiu s hin th gi v s.

Cng tc khun (b$ng tay): c yu cu.

R le iu khin:
- Tiu chun: Theo AS 60947.5.1.
- Hot ng: ph hp vi iu kin vn hnh lin t%c. La chn rle theo bng ch?n
rle iu khi(n.


- Construction: Plug-in types. Receptacle bases with captive clips which can be
operated without using tools.
- Contact elements: Electrically separate, double break with silver alloy, non-
welding contacts.
- Configuration: For standard relays, provide assemblies with 2 sets of
contacts and expandable to 8 sets of contacts in the same assembly. Provide
at least one normally-open and one normally-closed contact.
- On site conversion: Provide contact blocks readily convertible to either
normally-open or normally-closed contacts.
Control relay selection table
Relay
type
Minimum
mechanical life
(million
operations)
Base Minimum
contact rating
Inter-
changeabl
e
Minimum
number
of
contact
elements
1 5 Plug-in 1.25I
L
Yes 2
2 10 Plug-in 5 A at 240 V Yes 2
3 10 Fixed
mounting
5 A at 240 V Yes 4

Time delay relays:
- Adjustable range: Adjustable over the full timing range with timing repeatability
within 12.5% of nominal setting.
- Electronic relays: Incorporate light emitting diodes indicating energisation
states of relays.
- Pneumatic relays: Provide sealed chamber type with internal circulating air
with linear calibrated time adjustment.
Synchronous relays
General: Provide synchronous motor drive type relay fitted with anti-stalling
device which protects gearing during normal operation.
Phase failure relays
General: Provide separate solid-state phase failure relays which release at the
following:
- < 85% of normal voltage.
- Cu to: loi cm. Chn c cht ci, c th thay th m khng cn d%ng c%.
- Tip im: tip im kh khng hn, hp kim bc, ngt kp.
- Cu to: i vi rle tiu chun, cung cp cu kin vi t nht 2 cp tip im v c
th m+ rng n 8 cp tip im trn cng mt cu kin. Cung cp t nht mt tip
im thng m+, mt tip im thng ng.
- Chuyn i ti cng trng: cung cp nhng khi c th chuyn i nhanh ti cng
trng sang tip im thng m+ hay tip im thng ng.

Bng ch?n rle iu khi(n

Loi rle Tui th? c nhC
nht (triu l*n
v#n hnh)
Chn nh m$c tip
i(m min.
C th( hon
i 1c
S cc
tip i(m
c3a ph*n
tB
1 5 cm vo 1.25I
L
C 2
2 10 Cm vo 5 A + 240 V C 2
3 10 Gn c
nh
5 A + 240 V C 4

Rle thi gian tr2:
- Khong iu ch-nh c: c th iu ch-nh c trn ton b di thi gian, vi
chia thi gian trong khong 12.5% ca ci t nh0 nht.
- Rle in t: kt hp vi n iot pht sng ch- trng thi hot ng ca rle.
- Rle kh nn: cung cp loi bung kn vi khng kh lu hnh bn trong c iu ch-nh
thi gian tuyn tnh hiu chun.

Rle ng b
Tng qut:cung cp rle ng b loi c mt d"n ng vi thit b chng k7t bo
v bnh rng khi hot ng bnh thng.

Rle mt pha
Tng qut: cung cp cc rle mt pha, bn d"n, tc ng khi:
- < 85% in p bnh thng.


- Single phase failure.
- Reverse phase sequence after an appropriate time delay.
Sensing circuit: To reject induced voltage spikes and disturbances with
frequencies other than 50 Hz.
Back-up protection: Provide high rupturing capacity fuses to each phase.
Push-buttons: Oil-tight, minimum 22 mm diameter, or 22 x 22 mm.
Rated operational current: At least 4 A at 240 V a.c.
Emergency stop devices with mechanical latching: To IEC 60947-5-5.
Marking: Identify functions of each push-button. For latched STOP or
EMERGENCY STOP push-buttons, provide label with instructions for releasing
latches.
Semiconductor controllers and contactors
General: Provide semiconductor controllers and contactors rated for the
characteristics of the controlled load.
Standard: To AS/NZS 3947.4.3.
Indicator lights
Incandescent indicators: Incandescent oil tight type minimum 22 mm diameter
or 22 x 22 mm.
Lamps: Changeable from front of panel without removing the holder.
Lamp rating: 1.2 5 W.
Neon indicators: 240 V, 12 mm diameter with in-built resistor.
LED indicators: 12 or 24 V as necessary, in corrosion-resistant bezel, nominal
5 mm diameter.
Press-to-test:
- Compartments/subsections with < 5 indicating lights: Provide each indicating
light with a fitted integral press-to-test lamp actuator.
- Compartments/subsections with 5 indicating lights: Provide a common
press-to-test lamp push-button.
Indicating counters
- At least 6 digits.
- Mt mt pha.
- Ngc th t pha sau mt thi gian ch tng ng.
Dng cm bin: khng nhn cc xung in p cm ng vo, v s nhi2u sng vi cc
tn s khc 50 Hz.
Cung cp cc bo v d phng: cung cp cc cu ch dng ngt cao cho m)i pha.
Nt nhn: loi du, kn, ng knh ti thiu 22 mm, hoc 22 x 22 mm.
Dng in hot ng nh mc: t nht 4 A + 240 V a.c.
Thit b d#ng khn cp vi cht ci c kh: Theo IEC 60947-5-5.
Ghi nhn: xc nh chc nng ca m)i loi nt nhn. i vi cc cht D;NG v D;NG
KH<N C=P, s d%ng cc nhn c cc ch- d"n tho cht ci.

Cng t8c t v b iu khi(n bEng bn dn
Tng qut: cung cp b iu khin v cng tc t b$ng bn d"n c cng sut theo c
tnh ca ti cn iu khin.
Tiu chun: Theo AS/NZS 3947.4.3.

n chQ th
Tiu chun: Theo AS 60947.5.1.
n ch- th bng nung sng: loi bng nung sng khng thm du ng knh ti thiu
22mm hay kch thc ti thiu 22 x 22 mm.
Bng n: c th thay th c t# pha trc mt t m khng phi tho ri n.
Cng sut n: 1.2 5 W.
n noen: 240 V, ng knh 12mm c gn in tr+ bn trong.
n iot pht quang LED: 12 hoc 24 V khi cn thit, trong khung khng n mn,
ng knh 5 mm.
Nt nhn kim tra:
- Cc khoang c s n ch- th < 5, cung cp m)i n mt nt nhn gn bn trong
kim tra n.
- Cc khoang c s n ch- th 5 cung cp mt nt nhn chung kim tra n.

B o m
Tng qut: cung cp nh sau:


- Digits at least 3.5 mm high.
- Continuous duty rated.
- Non-reset type.
- 500 V surge diverters.
Audible alarm devices
Sound level: The greater of the following:
- 65 dB(A) at 1 m.
- 15 dB(A) above ambient sound levels at any location in designated areas.
Extra-low voltage transformers
- Centre tap on secondary winding.
- Primary and secondary windings wired out on opposite sides of transformer
case.
- Primary and secondary windings separated by means of an earthed screen
wired out to an insulated terminal.
- Transformer rating ' 125% of maximum output load, taking account of degree
of ventilation and ambient temperature within assembly, and supplied load.
Anti-condensation heaters
Rating: Provide heaters rated at not less than 20 W/m
2
of total external area
including top of weatherproof enclosure.
Type: Black heat type which may be touched without injury, mechanically
protected and thermostatically controlled.
Spares cabinet
General: Provide a spares cabinet with main name plate, labelled shelves and
non-lockable door. Size for storing racking handles, special tools, spare lamps,
spare fuse links and other equipment necessary for satisfactory assembly
operation.
Location: Either of the following:
- Incorporated into assembly enclosure.
- Wall mounted in main switchroom.
Finish: To match assembly.
5.3 EXECUTION
- t nht 6 ch s.
- Chiu cao ch t nht 3.5 mm.
- Mc chu ti lin t%c.
- Loi khng reset.
- C b x khung in p 500 V.
Dng c bo ng m thanh
Mc m: ln nht trong cc mc sau:
- 65 dB(A) + 1 m.
- 15 dB(A) cao trn mc m thanh xung quanh trong khu vc ch- th.
My bin p in p thp ;c bit
Tng qut: cung cp nh sau:
- iu ch-nh in p + gia cun dy th cp.
- Cun th cp v cun s cp trn v tr i nhau ca v0 my bin p.
- Cun dy s cp v cun dy th cp c tch ring bit b$ng mt mng tip t
ni ra n mt hp u ni cch in.
- Cng sut bin th' 125% ca ti u ra, c tnh n cp thng gi v nhit
mi trng bn trong thit b v ti ngun.
B sy chng ngng t
nh mc: cung cp b sy nh mc khng thp hn 20 W/m
2
tng din tch bn ngoi
bao gm nc v0 che thi tit.
Loi: loi in tr+ c th chm vo c khng gy ra thng tch, bo v c kh v
iu khin nhit t ng.

Khoang d phng
Tng qut: cung cp khoang d phng vi bng tn, cc ngn c dn nhn v ca
khng kha. Kch thc lu tr gi treo, cc cng c% c bit, n d phng, cu
ch d phng v cc thit b cn thit khc m bo cho h thng vn hnh.
V tr: mt trong cc ni sau:
- Kt hp vo trong t in.
- Gn tng + phng chuyn mch chnh.
Hon thin: ph hp vi h thng.



Marking and labelling
General: Provide labels including control and circuit equipment ratings,
functional units, notices for operational and maintenance personnel, incoming
and outgoing circuit rating, sizes and origin of supply and kW ratings of motor
starters.
Labels on assembly exteriors:
- Manufacturers name: Required.
- Assemblies: Label with essential markings.
- Designation labels: For other than main assemblies, provide designation label
stating source of electrical supply. Identify separate sections of enclosures.
- Assembly controls: Label controls and fault current limiters, including the
following:
. Circuit designation for main switches, main controls and submains controls.
. Details of consumers mains and submains.
. Incoming busbar or cable rating to first tee-off.
. Fuse link size.
Labels on assembly interiors: Provide labels for equipment within assemblies.
Locate so that it is clear which equipment is referred to, and so that lettering is
not obscured by equipment or wiring.
Moulded case circuit breakers: If circuit breaker manufacturers markings are
obscured by operating handle mechanisms or motor operators, provide
additional markings open to view on, or next to, the circuit breaker.
Arrestors: Label each group of primary arrestors, stating their purpose and the
necessary characteristics.
Danger, warning and caution notices:
- Busbars: If polymer membrane coating is used without further insulation,
provide warning notices on the front cover near the main switch or local main
switch and on rear covers, indicating that busbars are not insulated.
- Fault current limiters: In assembly sections containing fault current limiter
fuses provide caution notices fixed next to the fault current limiters, stating that
replacement fuse links are to match the installed fuse link ratings, make and
characteristics. Provide separate label stating make and fault current limiting
fuse ratings.
- Externally controlled equipment: To prevent accidental contact with live parts,
5.3 THI CNG
nh du v ghi nhn
Tng qut: cung cp nhn bao gm cng sut nh mc cho thit b iu khin v mch
in, thit b chc nng, cc ghi ch cho nhn vin vn hnh v bo tr, nh mc dng
in vo v dng in ra, kch c1 v ngun cp, v nh mc kW cho b kh+i ng
ng c.
Dn nhn bn ngoi t:
- Tn nh sn xut: c yu cu.
- T: dn nhn vi cc du t bit.
- Nhn xc nh: cho cc thit b chnh khc, cung cp nhn xc nh ngun cung cp
chnh. Xc nh tn cc ngn ring ca t.
- T iu khin: dn nhn cho b gii hn dng ngn mch v iu khin, bao gm
nh sau:
. Tn mch cho dao ngt chnh, mch iu khin chnh v mch iu khin ph%.
. Chi tit cp ra ti v cp nhnh chnh.
. nh mc dy cp hay thanh ci vo n b chia ngun u tin.
. Kch c1 cu ch.
Dn nhn cho cc cu kin bn trong: cung cp cc nhn cho cc thit b bn trong t
lp rp. V tr, gn thit b c dn nhn, v ch khng b che khut b+i thit b hay
dy d"n.
Cu dao MCCB: nu nhn ca nh sn xut MCCB b che khut b+i tay cm vn hnh
hay mt, th cung cp nhn ph% d2 nhn k cnh MCCB.
B lc st: dn nhn cho m)i nhm lc st, ghi r m%c ch v cc c tnh cn thit.
Thng bo nhc nh+ v cnh bo nguy him:
- Thanh ci: nu thanh ci c ph lp polyme m khng dng thm cch in, th
cung cp cc bin cnh bo trn mt trc gn dao ct chnh hay dao ct c%c b, v
trn mt sau ch- ra r$ng thanh ci khng c cch in.
- B gii hn dng ngt mch ln nht: trn cu kin lp rp c cha cu ch gii hn
dng ngt mch cung cp cnh bo vic thay th cu ch phi tng ng vi nh
mc hoc c tnh cu ch c lp t. Cung cp cc nhn ring ch- ra nh mc
cu ch ca b gii hn dng ngt mch.

- Thit b iu khin ngoi: ngn ng#a cc tip xc nguy him vi cc phn t c


provide warning notices for equipment on assemblies not isolated by main
switch or local main switch.
- Stand-by power: Provide warning notices stating that assemblies may be
energised from the stand-by supply at any time.
- Anti-condensation heaters: To prevent accidental switching off, provide
caution notices for anti-condensation heaters.
- Insulation and shrouding: For insulation or shrouding requiring removal during
normal assembly maintenance, provide danger notices with appropriate
wording for replacement of insulation shrouding before re-energising
assemblies.
- Positioning: Locate notices so that they can be readily seen, next to or, if
impracticable, on busbar chamber covers of functional units and behind the
front cover of functional units. Provide circuit identification labels in the cabling
chamber of each functional unit, located next to external terminations.
Marking cables: Identify the origin of all wiring by means of legible indelible
marking.
Identification labels: Provide durable labels fitted to each core and sheath,
permanently marked with numbers, letters or both to suit the connection
diagrams.
Multicore cables and trefoil groups: Identify multicore cables and trefoil groups
at each end with durable non-ferrous tags clipped around each cable or trefoil
group

in, cung cp cc nhn cnh bo cho cc thit b trong t khng c cch ly b+i
dao ct chnh hay b+i dao ct c%c b.
- Ngun d phng: cung cp nhn cnh bo r trn cc cu kin c th c in t#
ngun d phng bt k3 lc no.
- B sy chng ngng t%: cung cp nhn cnh bo nh$m ngn ng#a ri ro tt ngun
cp cho b sy chng ngng t%.
- Cch in v bao che: i vi cch in hay bao che c yu cu tho ra khi bo tr
thng thng, cung cp cc bng cnh bo nguy him vi cc t# ng ph hp ch- ra
r$ng phi lp t li cch in che chn trc khi ng in tr+ li cc cu kin.
- V tr: t cc cnh bo sao cho chng d2 dng c nhn thy, gn vi, hay l nu
khng th thc hin, trn np y bung thanh ci ca cc thit b chc nng, v pha
sau np y pha trc ca cc thit b chc nng. Cung cp nhn ch- tn mch in
trn ngn cha cp ca m)i thit b chc nng, t gn hp u ni cp ra ngoi.
nh du cp: nh du ngun gc ca tt c cc dy d"n b$ng ch r rng khng ty
xa.
Nhn xc nh tn: cung cp cc nhn lu bn gn vo m)i li v v0 bo v ca cp vi
ch, s hay c ch s ph hp vi s n tuyn ni dy.
Cp nhiu li v nhm cp fre-coil: nh du cp nhiu li hay nhm cp fre-coil ti m)i
u b$ng nhn khng t# tnh k7p xung quanh m)i li dy cp hay nhm cp fre-coil.

MECHANICAL SERVICES 0784 Motors and starters


0784 MOTORS AND STARTERS
6 GENERAL
6.1 AIMS
Responsibilities
General: Provide electric motors and starters as follows and as documented.
General
Abbreviations
LED: Light emitting diode.
VSD: Variable speed drive.
6.3 SUBMISSIONS
Calculations
Submit calculations supporting motor selection in relation to load characteristics.
Technical data
Submit manufacturers technical data for all motors, starters and protection equipment.
Type tests
Submit reports of type tests for variable speed drives.
Calculations
Submit calculated input power factor and harmonic content for variable speed drives.
0784 MOTORS AND STARTERS
8 T6NG QUT
8.1 TIU CH
Trch nhim
Tng qut: cung cp mt in v b kh+i ng theo h s thit k.
La chn: theo h s thit k.
8.2 THAM CHIU CHO
Tng qut
Tng qut: ph hp vi m%c cc yu cu chung.
Cc hng mc lin quan
Cc hng m%c lin quan: ph hp vi:
Vit t8t
LED: it pht quang.
VSD: ng c bin thin tc .
8.3 TRNH DUYT
Cc bng tnh
Gi cc bng tnh ton la chn ng c lin quan n cc c tnh ti.
DL liu k" thu#t
Trnh duyt tt c cc d liu k! thut ca nh sn xut cho ng c, b kh+i
ng v cc thit b bo v.
ThB nghim Mu (type-test)
Trnh duyt cc bn bo co v m"u th cho ng c c tc bin thin.
Bng tnh ton
Trnh duyt h s cng sut u vo v thnh phn sng hi cho ng c bin
thin tc .


7 PRODUCTS
7.1 MOTORS
General
General: Provide motors selected in conformance with AS 1359.101, the application
load characteristics, motor manufacturers recommendations and the following:
- Motors 0.75 kW: Three phase.
Rating
Maximum power rating: The greater of the documented minimum motor size and next
preferred standard frame size above the maximum load of the driven equipment.
Duty: ' S1.
Class: ' continuous running.
Speed: 8 1500 r/min.
Starting performance
Designation: ' Design N to IEC 60034-12.
Speed and torque: To suit the driven equipment. Ensure each motor develops torque
relative to the starting load of the driven machine such that it runs up to full speed
steadily and within a time period compatible with motor winding temperatures, class of
insulation and rating of the starting equipment.
Efficiency
Motors documented as high efficiency: To AS/NZS 1359.5 Table A3 or Table B3.
All other motors: To AS/NZS 1359.5 Section 2.
Environment
Site operating conditions: To AS 1359.101 Section 5.
Electrical operating conditions: To AS 1359.101 Section 6.
Enclosure
General: Provide enclosures appropriate to the environment in which the motor
operates.
Motor enclosure classification: ' IP44 to AS 60529.
Cooling
9 SN PHM
9.1 HNG C0
Tng qut
Tng qut: cung cp ng c la chn ph hp vi AS 1359.101, c tnh ti p
d%ng, cc khuyn ngh ca nh sn xut mt v nh sau:
- Mt 0.75 kW: 3 pha.
nh gi
Tiu chun: Theo AS 1359.101.
H s cng sut ti a: chn ln hn gia cng sut ng c ti thiu theo thit
k v kch thc khung tiu chun trn ti ti a ca thit b ng c.
Ph% ti: ' S1.
Cp : ' chy lin t%c.
Tc : 8 1500 vng/pht.
;c tnh khi ng
Thit k: ' thit k N theo IEC 60034-12.
Tc v momen xon: ph hp vi thit b iu khin. m bo m)i ng c
t mmen xon tng ng vi ti kh+i ng ca ng c do n t tc
nh mc trong mt khong thi gian thch hp vi gia tng nhit cun dy,
lp cch in v cng sut ca cc thit b kh+i ng.
Hiu sut
ng c c thit k vi hiu sut cao: Theo AS/NZS 1359.5 bng A3 hay
bng B3.
Tt c cc ng c khc: Theo AS/NZS 1359.5 m%c 2.
Mi tr,ng
iu kin hot ng ti cng trng: Theo AS 1359.101 m%c 5.
Cc iu kin hot ng in: Theo AS 1359.101 m%c 6.
VC
Tng qut: cung cp v0 ph hp vi mi trng m mt hot ng.
Phn loi v0 mt: ' IP44 n AS 60529.
Lm mt


Classification: ' IC01.
Marking
Terminals: To IEC 60034.8.
Mounting
Standard: IM classification to AS 1359.107.
Noise
Vibration
Grade: ' N (normal).
7.2 MOTORS FOR VARIABLE SPEED DRIVE
General
If supplied from variable speed drives, provide motors that, in addition to the above
comply with the following:
- Standard: To AS 61800.2.
- Cooling: Select cooling system and internal wiring to maintain the required thermal
conditions under all operating situations including running at low speeds
corresponding to 10 Hz.
- Insulation: Select insulation of wiring and components to withstand the pulse
voltages generated by the VSD controller, and its associated filter and using a
nominal cable length of 30 m, without a reduction in the guaranteed motor service
life.
- Noise: Comply with acoustic and electrical noise limits under all operating situations.
- Mounting: Comply with vibration limits under all operating situations.
7.3 STARTERS
Standard
General: To AS 60947.1.
Electromechanical motor starters: To AS 60947.4.1.
Semiconductor motor starters: To AS 60947.4.2.
Selection
Phn loi: ' IC01.
nh du
u cui: Theo IEC 60034.8.
Treo, l8p
Tiu chun: IM cp loi n AS 1359.107.
n
Chng rung
Cp : ' N (danh nh).
9.2 MT0 CHO HNG C0 C T)C H BIN THIN
Tng qut
Nu cung cp ng c c tc bin thin, cung cp mt nh trn v thm vo
phi ph hp vi:
- Tiu chun: Theo AS 61800.2.
- Lm mt: la chn h thng lm mt v dy d"n bn trong duy tr iu kin
nhit theo yu cu trong mi iu kin hot ng bao gm chy + tc
thp tng ng vi 10 Hz.
- Cch in: la chn cch in dy d"n v cc cu kin chu c in p
pht ra t# b iu khin bin tc VSD, v cc b lc i km s d%ng dy cp
danh nh di 30 m, khng c s suy gim trong thi gian bo hnh ca ng
c.
- n: ph hp vi gii hn cch m v n in trong mi iu kin hot
ng.
- Treo: ph hp vi gi hn rung trong mi iu kin hot ng.
9.3 THIT B. KHGI HNG
Tiu chun
Tng qut: Theo AS 60947.1.
Thit b kh+i ng ng c in: Theo AS 60947.4.1.
Thit b kh+i ng ng c bn d"n: Theo AS 60947.4.2.


General: Provide motor starters selected according to the following:
- Electricity distribution network limitations for starting currents and voltage flicker.
- Torque requirements for the motor load.
- Heating effects on the motor.
- Voltage drop during start due to starting currents.
- Time required to accelerate from rest to full speed.
- Number of starts per hour.
Performance
Rated operational current: At least the full load current of the load controlled.
Rated duty: Intermittent class 12.
Utilisation category: AC-3.
Mechanical durability: ' 3 million cycles to AS 60947.4.1.
Electric durability: 1 million operations at AC-3 to AS 60947.4.1.
Mounting: Mount with sufficient clearance to allow full access for maintenance,
removal and replacement of coils and contacts, without the need to disconnect wiring
or remove other equipment.
Auxiliary contacts: Provide separate auxiliary contacts with at least one normally-open
and one normally-closed contacts with rating of 6 A at 230 V a.c., utilisation category:
AC-1.
Slave relay: If the number of auxiliary contacts exceeds the number which can be
accommodated, provide separate slave relays.
Direct-on-line starters
Type: Direct-switching electromagnetic contactor.
Reversing starters
General: Comply with Direct-on-line starters and the following:
- 2 main line contactor, mechanically and electrically interlocked to prevent
simultaneous closure.
- Time delay relay with nominal 0 to 30 s adjustable time delay, to prevent plugging of
the motor.
- Emergency stop push-button.
Multi-speed starters
General: Comply with Direct-on-line starters and the following:
La ch?n
Tng qut: cung cp thit b kh+i ng ng c la chn theo:
- Gii hn mng li phn phi in cho dng kh+i ng v s chp chn in
p.
- Mmen xon yu cu cho ti ng c.
- >nh h+ng nhit ln ng c.
- s%t p khi kh+i ng do dng kh+i ng.
- Thi gian cn thit tng tc t# lc ngh- n lc y ti.
- S ln kh+i ng m)i gi.
Hot ng
Dng hot ng: t nht b$ng dng hot ng lc y ti ca ti iu khin.
Xp hng: Intermittent cp 12.
Hng m%c s d%ng: AC-3.
bn c kh: ' 3 triu vng theo AS 60947.4.1.
bn in: 1 triu ln vn hnh + AC-3 to AS 60947.4.1.
Treo: treo + ni trng cho php ra vo bo tr, tho ri v thay th coil v b
tip xc, m khng cn ngt kt ni ng dy hoc tho ri cc thit b khc.
Tip im ph%: cung cp tip im ph% ring bit vi t nht 01 tip im thng
m+ v tip im 01 thng ng vi khong 6 A + 230 V a.c., loi AC-1.

R le ph%: nu s lng cc tip im ph% vt qua s lng c th cung cp,
cung cp rle ph% ring.
B khi ng trc tip
Loi: contactor chuyn i in trc tip.
B khi ng o chiu
Tng qut: ph hp vi b khi ng trc tip v cc phn sau:
- 2 contactor chnh in v c kha lin ng ngn chn vic ng ng thi.
- Rle tr2 thi gian vi khong 0 n 30 s thi gian tr2 iu ch-nh c, ngn
chn s o pha ca ng c.
B khi ng a tc
Tng qut: ph hp vi b khi ng trc tip v cc phn sau:


- Mechanically and electrically interlocked.
- Time delay relay with nominal 0 to 30 s adjustable time delay.
Star-delta starters
General: Provide electromagnetically operated control gear incorporating the
following:
- Main line contactor or equivalent.
- Star and delta contactors mechanically and electrically interlocked to prevent
simultaneous operation.
- Time delay relay with nominal 0 to 30 s adjustable time delay, to control the star to
delta switching contactors.
Secondary resistance starters
Type: Rheostatic rotor starters.
Number of accelerating steps: At least 3.
Construction: Mount air cooled resistors in separated ventilated enclosures matching
appearance of other starter cabinets. Label resistor tappings and identify connecting
wiring with heat resisting tags.
Overheat protection: Provide a thermostat or thermistor operated relay to isolate
starter in the event of resistor overheating. Locate measurement device in optimum
position to detect abnormal heating.
Overheat indication: Warning light in starter cabinet.
Semiconductor starters
Characteristics: Provide gate firing circuits in each phase and over-temperature
protection for the starter. Provide automatic voltage control to suit load, variable
control of starting current and torque, adjustable starting current limit, and silicon
control rectifier (SCR) loss-of-phase protection.
Voltage regulation: Electronically controlled thyristors.
Part winding starters
General: To suit requirements of the machine manufacturer. Provide suitable motor
protection devices.
7.4 MOTOR PROTECTION
General
General: Provide over-current protection with manual reset giving overload protection
- Kha lin ng in c.
- Rle thi gian tr2 vi khong 0 n 30 s thi gian tr2 iu ch-nh c.
B khi ng sao tam gic
Tng qut:cung cp b iu khin in t# c cc thnh phn sau:
- Contactor chnh hoc tng ng.
- Kha lin ng in c cho contactor sao tam gic ngn chn vic hot
ng ng thi.
- R le tr2 thi gian vi thi gian tr2 danh nh iu ch-nh t# 0 n 30 giy
iu khin contactor chuyn i t# sao sang tam gic.
B khi ng in tr th$ cp
Loi: b kh+i ng rotor in tr+.
S bc tng tc:t nht 3.
Cu to: Gn in tr+ lm lnh khng kh trong t c thng gi ring r ph hp
vi hnh thc ca cc t kh+i ng khc. Dn nhn in tr+ v ch- danh dy kt
ni b$ng bng chu nhit.
Bo v qu nhit:: cung cp rle nhit hoc hoc rle in tr+ ngt b kh+i
ng trong trng hp in tr+ qu nng. t thit b o + v tr ti u pht
hin s nng bt thng.
Ch- th qu nhit: n cnh bo trong t thit b kh+i ng.
B khi ng bn dn
Tiu chun: Theo AS 60947.4.2.
c tnh: cung cp mch t iu ch-nh cho m)i pha v bo v qu nhit cho
thit b kh+i ng. Cung cp thit b iu khin in p t ng ph hp vi
ti, iu khi2n bin i ca dng kh+i ng v mmen xon, iu ch-nh gii hn
dng kh+i ng v, v b ch-nh lu iu khin silicon (SCR) thit b bo v mt
pha.
iu ch-nh in p: thyristors iu khin in.
B khi ng cun khng
Tng qut: ph hp cc yu cu ca nh sn xut my. Cung cp thit b bo
v mt ph hp.
9.4 BO V MT0
Tng qut
Tng qut: cung cp b bo v qu dng vi b reset b$ng tay c bo v qu ti


in each phase of supply as part of the equipment assembly for each motor starter.
Contacts: Provide at least one normally-open and one normally-closed set of contacts
rated at the starter control circuit voltage and minimum 4 A. Connect contacts to open
the starter at the setting temperature.
Utilisation category: AC-11.
Mounting: Ensure relays are not affected by the shock of mechanical contactor
operation. Provide sufficient clear space for the disconnection, removal and
replacement of heaters, without disconnecting other equipment and wiring.
Single phase motor protection
General: Provide overload units matching the motor heating curve characteristics.
3-phase motor protection
General: Provide thermal overload protection relays for each motor.
Provide the following:
- Triple pole relays with differential trip bar operation for single phase protection, and
ambient temperature compensation.
- Thermal overloads connected directly to contactor by means of proprietary links,
except where operated separately by current transformers.
Current transformers: To operate protection type thermal overloads, saturating at 10
to15 times full load current, Class 10P.
Thermal overload
Provide each motor with overload protection.
- Motors 22 kW: Fit embedded winding temperature thermistors complying with
AS 60947.8 in each phase and connect to a protection relay that trips the starter in
the event of over temperature. Match trip operating temperature to motor winding
insulation classification.
Construction: Comply with Current transformers (protection), in Switchboard
components.
Multi-speed starters: Separate thermal overload protection for each speed
configuration.
Star-delta starters: Triple pole thermal overload relay, fitted to line contactor. If
overload is connected into motor phase winding circuits, provide a name plate fixed to
starter, stating full load current of motor phase winding.
Built-in thermal protection
Standard: AS 60947.8.
trong m)i pha ca ngun in nh mt phn ca t in cho m)i b kh+i ng
mt.
Tip im: cung cp t nht 1 tip im thng m+ v 1 tip im thng ng +
in p mch iu khin kh+i ng v dng min. 4A . Kt ni tip im d#ng
b kh+i ng + nhit ci t.
Hng m%c s d%ng: AC-11.
Treo: m bo cc rle khng b nh h+ng b+i hot ng c kh. t ngt ca
contactor To khong trng cn thit cho vic cch ly, tho ri v thay th ca
b s+i, m khng phi ngt thit b v dy cp in khc.
Bo v ng c 1 pha
Tng qut:cung cp thit b chng qu ti ph hp vi ng cong tuyn tnh
ca mt.
Bo v mt 3pha
Tng qut: cung cp rle nhit qu ti cho m)i mt.
Cung cp nh sau:
- Rle 3 cc c hot ng ca thanh ngt ring bit bo v ti mt pha v b
nhit xung quanh.
- Bo v qu ti b$ng nhit c ni trc tip n contactor b$ng nhng lin kt
chuyn d%ng, ngoi tr# nhng ni c bin dng hot ng ring l..
Bin dng: cho thit b bo v b$ng rle qu ti nhit, bin dng loi bo ha +
mc 10 15 ln dng ti y, cp 10P.
Rle nhit bo v qu ti
Cung cp m)i mt vi thit b bo v qu ti.
- Mt 22 kW: gn thermistor cm bin nhit trn cun dy mt tun th theo
AS 60947.8 trong m)i pha v kt ni vi 1 rle bo v m s ngt b kh+i ng
trong trng hp qu nhit. Kt hp nhit vn hnh lc ngt vi cp cch
nhit mt.
Cu to: Ph hp vi chng bin dng (bo v), trong chng cc thit b
ng ct.
B kh+i ng a tc: chia ring r thit b bo v qu nhit cho m)i mc tc .
B kh+i ng sao tam gic: Rle nhit bo v qu ti 3 pha, gn vo contactor
chnh. Nu qu ti kt ni vi cun dy pha mt, dn nhn ghi ch gn vo thit
b kh+i ng, kh+i ng dng y ti ca cun dy pha mt.
Thit b bo v nhit g8n bn trong


Thermistor control unit: Compatible with thermistor installed in the motor.
Type: Automatic reset following power failure. Arrange the circuit so that thermistor
failure, failure of other control system components, or excessive winding temperature,
causes the motor circuit to trip.
Reset: Manual, to restore the motor circuit when tripped due to excessive winding
temperature.
Light emitting diode indication: Provide on the thermistor control unit, to indicate that
circuit is in normal operating mode.

Electronic motor protection relays
Standard: AS 60947.4.1.
- Single phasing protection and phase sequence protection.
- Thermal overload protection.
- Loss of load protection.
- Excessive motor run-up and stall protection.
- Earth fault protection.
- Adjustable settings of protection parameters: LED indication of fault conditions.
- Manual reset.
- One normally-open and one normally-closed set of auxiliary contacts with minimum
current rating of 4 A at 240 V a.c.
- Facilities for relay testing.

Current transformers
General: Comply with Current transformers (protection), in the Switchboard
components worksection. Saturating at 10 to 15 times full load current, Class 10P.
Provide adjustment facilities allowing matching of current transformer characteristics.

Programmable electronic motor protection relays
- Programmable micro-processor based protection: Comply with Electronic motor
protection relays.
- Diagnostic data gathering and retrieval to determine the cause of shut-down.
Tiu chun: AS 60947.8.
B iu khin in tr+ nhit: tng thch vi in tr+ nhit ci t trong ng
c.
Loi: t ng reset sau khi mt in. Sp sp cc mch sao cho khi in tr+ nhit
c l)i, hoc l)i ca cc cu kin h thng iu khin khc, hoc nhit cun
dy qu mc, s gy ra ngt mch mt.
reset: b$ng tay, khi ph%c li mch mt khi b ngt mch do nhit vt
qu mc.
B ch- th b$ng it pht sng: cung cp trn b iu khin n tr+ nhit, cho
bit r$ng mch ny hot ng + ch bnh thng.
Rle bo v qu ti mt in tB
Tiu chun: AS 60947.4.1.
c tnh: cung cp nh sau:
- bo v 1 pha v bo v th t pha.
- bo v qu ti nhit.
- Tn tht ca bo v ph% ti.
- Bo v ng#ng my v mt chy qu mc.
- Bo v l)i tip t.
- Ci t iu ch-nh c cc thng s bo v: n bo LED khi c s c.
- Reset b$ng tay.
- Mt tip im ph% thng m+ v mt tip im ph% thng ng vi dng in
ti thiu l 4 A + 240 V a.c.
- Tin ch dnh cho th nghim rle.
Bin dng
Tng qut: ph hp vi m%c bin dng (thit b bo v), trong chng thit b
ng ngt . Dng bo ha t# 10 n 15 ln dng ti, phn lp 10P. cung cp b
iu ch-nh cho php p ng c tnh ca b bin dng.
Rle in tB bo v ng c c l#p trnh
c tnh: cung cp nh sau:
- Bo v da trn b vi x l c lp trnh: tun theo chng r,le in tB bo v
ng c .



- Interrogation and display of data to give actual running conditions at time of
interrogation.
- Non-volatile memory retaining program and data upon loss of power.
- RS422 communications port.
- Programming key pad.
- Software for communications with IBM-compatible personal computers.
7.5 VARIABLE SPEED DRIVES

Standard
General: To AS/NZS 61800.2 and AS 61800.3.

Type
General: Microprocessor controlled, solid-state electronic type, providing motor speed
control of 3 phase squirrel cage induction motors by means of stepless variable
frequency, variable voltage pulse width modulated (PWM)output..
Application: Suitable for variable torque and scroll/screw compressor
applications.applications.
Selection
General: Provide variable speed motor drive controllers selected for the following:
- Rating: Continuously rated to suit the full load current stated on the motor nameplate
and the length and type of cable feeding the motor.
- Service conditions: To AS 61800.2 Section 4.
- Speed ranges: Suitable for the load duties.
- Control deviation band: To suit the controls functional specification.
Design: Provide the following:
- Soft start (initially start motors on low speed).
- Adjustable maximum current limit.
- Automatic reset/restart of system after removal of fault or power failure condition. If
the number of reset/restart attempts is limited for safety and equipment protection,
provide for safe shut down and manual restart in the event of an unsuccessful
attempt to reset/restart.
- Ability to immediately restart a motor following momentary interruption of supply,
- Thu thp v chun on d liu tm ra nguyn nhn lm d#ng my.
- Thu thp v hin th d liu a ra iu kin vn hnh trong thi gian thc.
- B nh n nh lu cha chng trnh v d liu khi mt ngun.
- Cng giao tip RS422.
- Bn phm lp trnh.
- Phn mm giao tip tng thch vi my tnh c nhn IBM.
9.5 HNG C0 I4U T)C
Tiu chun
Tng qut: Theo AS/NZS 61800.2 v AS 61800.3.
Loi
Tng qut: iu khin vi x l, dng loi in t bn d"n,cung cp b iu khin
tc ng c 3 pha lng sc cm ng b$ng cch thay i tn s, tn hiu ra l
sng hnh sin lin t%c (PWM).
p d%ng: ph hp cho mmen bin thin v my nn scroll/tr%c vt.
La ch?n
Tng qut: cung cp b iu tc ng c bin thin la chn nh sau:
- Cng sut: cng sut lin t%c ph hp vi dng y ti ca mt ghi trn
nhn v chiu di v loi dy cp cp cho mt.
- iu kin hot ng: Theo AS 61800.2 m%c 4.
- Khong iu tc: ph hp vi ti lm vic.
- Kim sot lch: ph hp vi thng s chc nng iu khin.
Thit k: cung cp nh sau:
- Kh+i ng mm (kh+i ng ng c ban u + tc thp).
- iu ch-nh gii hn dng ti a.
- T ng reset / kh+i li h thng sau khi khc ph%c l)i hoc trng thi mt
ngun. Nu s ln reset / kh+i ng li b gii hn an ton v bo v thit
b, th cung cp thit b ngt an ton v ch- c th kh+i ng b$ng tay trong
trng hp reset / kh+i ng li khng thnh cng.
- Kh nng kh+i ng li tc th ca ng c sau mt s mt ngun thong qua,
ngay c nu ng c ang quay.
Bo v: cung cp thit b bo v chng li:


even if the motor is rotating, or rotating in the reverse direction.
Protection: Provide protection against:
- Instantaneous power failure.
- Instantaneous over current.
- Internal and external overload.
- Under and over voltage.
- Over temperature of the controller.
- Earth fault.
- Contact with live parts without the removal of fixed covers or panels.
Motor protection: Provide
- Automatic, electronic motor thermal overload protection facility wherein the tripping
time is based on the motors running frequency, actual motor current, operating time,
and the rated current.
- PTC thermistor input to initiate motor shutdown under fault conditions.
Controls
Provide facilities for local display and control, including the following:
- Indication of run condition, motor speed or output frequency, input control
parameters, output current and voltage, and alarm conditions.
- Indication of power on, zero speed, enable, earth fault, short circuit, over current,
under voltage, over temperature and remote trip.
- Facilities for automatic/off/manual control.
- Local and remote analogue input, to control frequency output of controller when in
manual or automatic mode.
- For remote control, interfaces for analogue input and output associated with speed
control, start/stop, and voltage free contacts for alarm fault indication.
Harmonics and EMC
General: Provide integrated harmonic suppression filters to limit the harmonics to
within the value prescribed by the electricity distributor for the motor load and
environment.
Standard: To AS/NZS 61000 and AS 61800.3 Category C1 for the actual length and
type of cable feeding the motor.
Authorities: Comply with the requirements of the VN Communications Authority.
Installation
- Mt ngun tc thi.
- Qu dng tc thi.
- Qu ti bn trong v bn ngoi.
- Thp v qu p.
- Qu nhit ca b iu khin.
- Chm t.
- Tip xc vi phn c in m khng m+ ca.
Bo v ng c: cung cp
- Rle in t bo v t ng qu ti nhit ng c in, thi gian ngt l da
trn tn s hot ng ca ng c, dng ng c thc t, thi gian hot ng,
v dng nh mc.
- Thng s in tr+ nhit bt u tt ng c trong iu kin l)i.
iu khi(n
Cung cp tin ch cho vic iu khin v hin th ti ch) bao gm:
- Hin th iu kin hot ng, tc ng c hoc tn s u ra, thng s iu
khin u vo, in p v dng in u ra v iu kin bo ng.
- Hin th bo ng ngun in, tc 0, m+ h thng, qu dng, thp p, qu
nhit v ngt t# xa.
- Thit b h) tr cho vic iu khin t ng/tt/b$ng tay.
- Cung cp tn hiu u vo analogue t# xa v ti ch), iu khin tn s ra
ca b iu khin, + trng thi iu khin b$ng tay hoc t ng.
- i vi iu khin t# xa, cung cp giao tip cho tn hiu analogue vo v ra
tng ng vi b iu khin tc , kh+i ng/d#ng, v cc tip im kh ch-
th bo l)i.
Sng hi v EMC
Tng qut: cung cp cc b lc sng hi, gii hn sng hi trong gi tr theo quy
nh ca nh phn phi in cho ph% ti ng c v mi trng.
Tiu chun: Theo AS/NZS 61000 v AS 61800.3 phn loi C1 cho chiu di thc
t v loi cp cp cho mt.
Xin php: ph hp vi cc yu cu ca c quan truyn thng VN.
L8p ;t
Lp t t in: lp t m)i b iu khin, cng vi cc thit b kt hp, ring r
trong cc ngn c thng gi ca t iu khin mt vi ca bn l, p ng mc


Switchboard mounting: Install each controller, together with associated equipment, in
separate ventilated subsections of motor control switchboard with hinged door,
meeting the level of separation, ventilation and screening for the overall enclosure.
Wall mounting: Install in an IP54 rated enclosure.
Testing
Routine tests: Standard separate device and power drive system tests to AS 61800.2
and AS 61800.3.
Site tests: Test input power factor and harmonic content on completed installation
cch ly, thng gi v che chn cho t in ni chung.
Gn tng: lp t trong v0 IP54.
ThB nghim
Th nghim thng k3 : th nghim h thng truyn ng nng lng v thit b
cch ly tiu chun theo AS 61800.2 v AS 61800.3.
Th nghim cng trng: th nghim h s cng sut v thnh phn sng hi
khi nghim thu hon tt.

MECHANICAL SERVICES 0791 Mechanical commissioning


0791 MECHANICAL COMMISSIONING
GENERAL
1.1 AIMS
Responsibilities
General: Provide commissioning of all mechanical systems.

General
- Mechanical piping.
1.3 STANDARDS
General
Measurement of fan and duct air quantities > 1000 L/s: To ISO 5802.
Testing, balancing and commissioning except fan and duct air quantity
measurement: To ASHRAE Standard 111 or CIBSE Commissioning Codes A, B, C,
R and W.
Statistical analysis: To ASHRAE Guideline 2 (RA 96) Engineering Analysis of
Experimental Data.
Fire operation of air handling systems: To AS/NZS 1668.1.
Orifice plates and venturi meters: To BS 1042.
Microbial control: To AS/NZS 3666.1.
Pressure equipment: To AS/NZS 3788.
0791 CH-Y TH@ V NGHIM THU CC H TH)NG C0 KH
T6NG QUT
1.1 MC CH
Trch nhim
Tng qut: Chy th v nghim thu ca tt c h thng c kh.
1.2 THAM CHIU CHO
Tng qut
NhLng chng lin quan
Nhng chng lin quan: ph hp vi nhng chng sau:
- Nhng yu cu chung v c kh.
- H thng ng ng c kh.
1.3 TIU CHUN
Tng qut
o lu lng khng kh ca qut v ng gi > 1000 L/s: Theo ISO 5802.
Th nghim, cn b$ng, chy th v nghim thu ngoi tr# o lu lng khng kh
ca qut v ng gi: Theo ASHRAE Standard 111 hoc CIBSE Commissioning
Codes A, B, C, R v W.
Phn tch thng k: Theo ASHRAE Guideline 2 (RA 96) Engineering Analysis of
Experimental Data.
Hot ng ca h thng kh khi c chy: Theo AS/NZS 1668.1.
ng h tit lu v khuych tn: Theo BS 1042.
Kim sot vi khun: Theo AS/NZS 3666.1.
Thit b p lc: Theo AS/NZS 3788.
1.4 GII THCH


1.4 INTERPRETATIONS
Definitions
- Accuracy: The closeness of the agreement between the result of a measurement
and the true value of the particular quantity being measured.
- Error: The measured value minus the true value of the particular quantity being
measured.
- Resolution: The smallest difference between indications of a displaying device that
can be meaningfully distinguished.
1.5 INDEPENDENT CERTIFICATION OF COMMISSIONING AGENT
General
Use only a Registered testing authority.
1.6 COMMISSIONING AUDIT
1.7 COMPLETION PROGRAM
General
Submissions: Provide a program consistent with, and forming part of, the
construction program. Set out the proposed program for completion, commissioning,
testing and instruction. Identify related works and timing of the works pre-requisite to
successful and timely completion of the works.
Fire safety: Complete testing and certification of all fire safety measures before
occupation of the building.
Revisions: Revise the program as the project proceeds.
Running in period: Include time in the program for the running period prior to
Practical Completion.
1.8 RELATED TESTS
Retesting
Failure to meet documented performance: Identify and correct the cause of failure
and repeat the test.
Statutory authorities
General: Provide demonstrations and tests for witnessing by the statutory

nh ngha
Tng qut: Nhng gii thch p d%ng trong chng ny :
- chnh xc: gn nht chp thun gia cc kt qu o v gi tr thc s.
- L)i: gi tr o c tr# i gi tr thc.
- Sai s o: s khc bit nh0 gia cc ch- s ca mt thit b hin th c th phn
bit c.
1.5 GI/Y CH2NG NHN HC LP CNA 0N V. KIFM NGHIM
Tng qut
Ch- s d%ng c quan ng k kim tra.
1.6 CH-Y TH@ V NGHIM THU
1.7 K HO-CH HON THNH
Tng qut
Trnh duyt: Cung cp mt k hoch bm st vi, v to thnh mt phn ca tin
thi cng. Lp tin hon tt, chy th v nghim thu, th nghim v hng d"n.
Xc nh cc cng tc lin quan v thi im ca cc cng tc c yu cu trc
hon tt thnh cng ng hn cc cng tc.
An ton phng chy cha chy: Hon tt mi th nghim v chng nhn tt c cc
bin php an ton phng chy cha chy trc khi s d%ng ta nh.
Hiu ch-nh: Ch-nh sa tin theo nh tin trin d n.
Chy th: Bao gm thi gian chy th trong k hoch trc khi hon thnh bn
giao.
1.8 NHTNG TH@ NGHIM LIN QUAN
Ti thB nghim
Nu khng t cc c tnh th nghim: xc nh v sa cha nguyn nhn gy l)i
v lp li th nghim.
C quan nh n7c thm quyn
Tng quat: Thc hin cc th nghim v thuyt minh v h thng cho c quan nh
nc c thm quyn chng kin. Hon tt th nghim cc h thng trc khi mi
c quan nh nc chng kin.
Cc cng tc khc


authorities. Complete testing of systems before witness testing by the statutory
authorities.
Other trades
General: Provide assistance to other trades for testing related non-mechanical
systems.
2 EXECUTION
2.1 COMMISSIONING
General
General: When the installation is complete, commission the installation. Make the
adjustments necessary to achieve the designated performance under continuous
operating service conditions, including balancing, setting the controls, checking the
operation of overload and safety devices, and correcting malfunctions.
Reports
General: Submit reports indicating observations and results of tests and compliance
or non-compliance with requirements.
Notice
General: Give sufficient notice for inspection to be made of the commissioning of
the installation.
Starting up
General: Coordinate schedules for starting up of various systems and equipment.
Give 5 working days notice before starting up each item.
Checks: Before starting, verify that each piece of equipment has been checked for
proper lubrication, drive rotation, belt tension, control sequence, circuit protection or
for other conditions which may cause damage.
Tests: Verify that tests, meter readings, and documented electrical characteristics
agree with those required by the manufacturer.
Wiring: Verify wiring and support components for equipment are complete and
tested.
Manufacturers' representatives: If individual technical worksections require the
attendance of a manufacturers representative, have the manufacturers'
representatives present on site to inspect and check and/or system installation
before starting up, and to supervise placing equipment and operation.
Tng qut: H) tr cc cng ty khc th nghim cc h thng khng thuc v c
kh c lin quan.
2 TH%C HIN
2.1 BN GIAO
Tng qut
Tng qut: Khi hon tt lp t, nghim thu v bn giao lp t. Thc hin cc iu
ch-nh cn thit t c cc c tnh ch- nh trong ch hot ng lin t%c,
bao gm cn b$ng, iu ch-nh cc gi tr iu khin, kim tra cc hot ng ca thit
b an ton v qu ti, v sa li cho ng cc vn hnh sai chc nng.
Bo co
Tng qut: Trnh duyt bo co ch- ra nhng nhn xt v kt qu th nghim v s
ph hp hay khng ph hp vi cc yu cu.
Thng bo
Tng qut: Thng bo trc kim tra c th c thc hin khi chy th v
nghim thu cng tc lp t.
Khi ng
Tng qut: Phi hp cc k hoch kh+i ng cc h thng v trang thit b khc
nhau. Thng bo trc 5 ngy khi kh+i ng h thng.
Kim tra: Trc khi kh+i ng, thm tra li r$ng m)i phn/ b phn ca trang thit b
c kim tra bi trn ng n, chiu d"n ng, sc cng ai, trnh t iu
khin, mch bo v cho nhng iu kin khc c th gy h h0ng.
Th nghim: Xc nhn cc th nghim, kt qu o v cc c tnh in ph hp vi
cc gi tr nh sn xut yu cu.
u dy: xc nhn u dy v h thng 1 trang thit b hon tt v uc th
nghim.
i din nh sn xut: Nu chng k! thut no i h0i s tham d ca i din
ca nh sn xut, i din nh sn xut phi c mt + cng trng kim tra,
kim tra v ph duyt trang thit b hay h thng c lp rp trc khi kh+i ng,
v gim st thit b giao cho v kh+i ng.

Kh+i ng: Thc hin kh+i ng di s gim st ca i din nh sn xut (Nu
chng k! thut no i h0i s tham d ca i din ca nh sn xut) v


Starting up: Execute starting up under supervision of manufacturers' representative
(if nominated in the respective technical worksection) and appropriate contractors'
personnel, in accordance with manufacturers' instructions.
Report: Submit a report demonstrating that equipment has been properly installed
and is functioning correctly.
2.2 RECOMMISSIONING
General
Recommissioning: The partial or full repeat of the work documented as
commissioning but conducted after the system has been completed during or after
the maintenance period.
Recommissioning frequency
General: Annual.
Recommissioning instructions
General: Provide the following in the mechanical maintenance manuals in addition
to that specified in the General requirements worksection:
- Instructions for recommissioning the system.
- Recommended tasks to be conducted when recommissioning.
- Schedules to be used for recording recommissioning data so that changes in the
system over time can be identified.
2.3 INSTRUMENTATION
Calibration and certification
General: Use only instruments that have been calibrated by a Registered testing
authority. Provide copies of certification if requested.
Maximum period since last calibration: As recommended by manufacturer but 12
months, except as noted below.
Air quantity at diffusers, outlets and
grilles
Hood adjustment factors: Determine adjustment factor for each hood and
associated anemometer by one of the following methods:
- Certified by a Registered testing authority for the type of diffuser or grille and
direction of air flow being measured.
- Determined by duct pitot traverse for the particular type of diffuser or grille and
nhng nhn s thch hp ca nh thu, tun theo ch- d"n ca nh sn xut.
Bo co: trnh duyt bo co chng minh c r$ng nhng trang thit b c
lp t ng n v vn hnh ng tnh nng.
2.2 TI CH-Y TH@ V NGHIM THU
Tng qut
Ti chy th & nghim thu: Lp li mt phn hoc ton b cc cng tc c ch-
nh nh: chy th v nghim thu nhng c thc hin sau khi h thng hon
tt trong hoc sau thi hn bo tr.
T*n sut ti chy thB v nghim thu
Tng qut: Hng nm.
H7ng dn ti chy thB v nghim thu
Tng qut: Cung cp cc ni dung sau trong s tay bo tr c kh thm vo nhng
yu cu trong chng Nhng yu cu chung:
- Hng d"n ti chy th v nghim thu h thng.
- Nhng m%c tiu yu cu khi thc hin ti chy th v nghim thu.
- Nhng biu m"u s d%ng ghi chp cc thng s ti chy th v nghim thu
cho nhng thay i trong h thng theo thi gian c th xc nh c.
2.3 THIT B. O
Hiu chun v ch$ng nh#n
Tng qut: Ch- s d%ng nhng kh c% c hiu chun b+i nhng c quan c
NATA chng thc hoc cc c quan c thm quyn c nh t vn ph duyt.
Cung cp giy chng nhn nu c yu cu.
Thi hiu ti a t# khi hiu chun: Theo khuyn co ca nh sn xut nhng phi
12 thng, tr# nhng iu nu di y:
Lu l1ng gi ti ming thi, ming khuych tn v ming gi
H s iu ch-nh ch%p gi: xc nh h s hiu ch-nh cho m)i ch%p v m)i ng h
p sut b$ng mt trong cc phng php sau:
- Kiu ming khuych tn hoc ming grill v chiu ca gi khi o phi c chng
thc b+i c quan c thm quyn.
- Xc nh b+i ng trch gi ngang cho kiu chuyn ca ming khuych tn hoc grill
v hng gi s d%ng trong cng trnh
Kh c%:


direction of air flow being used on the project.
-
Instruments:
- Accuracy: Better than 5% of measured value.
- Resolution: Better than 1% of measured value.
- Range: Minimum measured velocity for instrument not more than 50% of
measured velocity.
Total system air flow
General: For systems handling over 1000 L/s measure total system air quantity to
ISO 5802.

Air pressures and differential pressures
Instrument specifications:
- Pressures 50 Pa: Electronic meter or inclined manometer with 50 Pa full scale,
accuracy better than 5% full scale.
- Pressures > 50 Pa: Electronic meter, mechanical meter or inclined manometer
with full scale not more than 400% measured value, accuracy better than 2.5% full
scale.
Water pressure and differential pressures
- Accuracy: Better than 1% of full scale.
- Scale: Not more than 400% measured value.
Temperature
Air temperature instruments specifications:
- Accuracy: 0.2 K or better at measured value.
Chilled water and condenser water temperature instrument specification:
Instrument specifications for other temperature applications:
- Scale divisions (mercury-in-glass): 1.0 K or better.
Humidity
Instruments specifications: Sling psychrometer, aspirated psychrometer or
- chnh xc: Tt hn 5% ca gi tr o.
- n v nh0 nht: Tt hn 1% ca gi tr o.
- Khong o: Tc o ti thiu ca kh c% khng vt qu 50% ca tc cn o.

Lu l1ng khng kh tng cng
Tng qut: i vi h thng c lu lng trn 1000 L/s th o tng lu lng khng
kh theo ISO 5802.

p sut gi v p sut chnh lch
Tnh nng k! thut ca kh c%:
- p sut 50 Pa: ng h in t hoc ng h kiu ng nghing vi ton mc 50
Pa, chnh xc tt hn 5% ca ton mc.
- p sut > 50 Pa: ng h in t hoc ng h kiu ng nghing vi mc o
khng vt qu 400% gi tr o, chnh xc hn 2,5% ton mc.

p sut n7c v p sut chnh lch
Tnh nng k! thut kh c%:
- chnh xc: Tt hn 1% ton mc.
- Mc o: Khng vt qu 400% ca gi tr o.

Nhit
Tnh nng k! thut ca kh c% o nhit gi:
- chnh xc: 0.2 K hoc tt hn + gi tr o.
Tnh nng ca kh c% o nhit nc lnh:
Tnh nng k! thut ca cc kh c% s d%ng o cho cc nhit khc:
- Chia mc o (ng thy ngn): 1.0K hoc tt hn.
m
D%ng c% o: Sling psychrometer, psychrometer hoc ng h o m in t.
- chnh xc:
. 3% t# 10 n 90% m tng i ni dung sai cc gi tr o 5% m


electronic humidity meter.
- Accuracy:
. 3% from 10 to 90% relative humidity where measured value tolerance is
5% relative humidity.
. half measured value tolerance from 10 to 90% relative humidity where
measured value tolerance is < 5% relative humidity.
Water flow
- Accuracy: 5% including accuracy of differential pressure instrument (if used).
- Type: Pitot tube type flow sensors as specified in the Mechanical piping
worksection.
Electrical
- Voltage < 600 V ac: Accuracy 3% of full scale.
- Voltage < 30 V dc: Accuracy 3% of full scale.
- Currents < 100 A: Accuracy 3% of full scale.
- Maximum period between calibration: As recommended by manufacturer but not
more than 6 months.
Rotational speed
- Accuracy: 5% of measured value.
- Maximum period between calibration: As recommended by manufacturer but not
more than 24 months.
Recording instruments
Specifications for instruments collecting measured values over time:
- Accuracy: At least equal to that specified for the corresponding physical parameter
above.
- Type: Electronic data logger with appropriate sensors or thermohydrograph.
Thermohydrographs: Charge sensing element before use as recommended by the
manufacturer.
2.4 SOUND PRESSURE LEVEL MEASUREMENTS
Sound pressure level measurements
tng i.
. mt na gi tr o c t# 10 n 90% m tng i ni dung sai cc gi tr
o < 5% m tng i.
Lu l1ng n7c
c tnh kh c%:
- chnh xc: hn 5% bao gm chnh xc ca kh c% o p sut chnh lch
(nu dng).
- Loi: Loi cn bin lu lng kiu ng trch pitot nh c ghi trong chng
ng ng c kh.
o in
Tnh nng kh c%:
- in p < 600 V ac: chnh xc 3% ton mc.
- in p < 30 V dc: chnh xc 3% ton mc.
- Dng in < 100 A: chnh xc 3% ton mc.
- Chu k3 ti a gia hai ln hiu chun: Theo khuyn co ca nh sn xut nhng
khng vt qu 6 thng.
Tc quay
Tnh nng ca kh c%:
- chnh xc: 0.2 K ca gi tr o.
- Chu k3 ti a gia hai ln hiu chun: Theo khuyn co ca nh sn xut nhng
khng vt qu 24 thng.
Thit b ghi chp
Tnh nng ca kh c% thu thp gi tr o theo thi gian
- chnh xc: Ti thiu b$ng cc gi tr ch- th cho cc thng s vt l lin quan
nu trn.
- Loi: My ghi d liu in t vi cc cm bin tng thch hoc my ghi biu
nhit.
My ghi biu nhit: Sc cc chi tit cm bin trc khi s d%ng theo yu cu ca
nh sn xut.
2.4 O H DN
o m$c p sut m thanh
Bn trong: Theo AS/NZS 2107.


Internal: To AS/NZS 2107.
External: To AS 1055.1.
Sound pressure levels: Measure the A-weighted sound pressure levels and the A-
weighted background sound pressure levels at the designated positions.
Sound pressure level analysis: Measure the sound pressure level and the
background sound pressure level over the full range of octave band centre
frequencies from 31.5 Hz to 8 kHz at the designated positions.
Correction for background noise: To AS/NZS 2107 Table B1.
Measurement positions: If a test position is designated only by reference to a room
or space, do not take measurements less than 1 m from the floor, ground or walls.
2.5 AIR BALANCING
General
General: Balance each air handling system.
Completion: Balancing is complete when all the following conditions are met:
- All air quantities are within the tolerances in Air quantity tolerance table.
- Each air quantity measured deviates by less than the instrument accuracy from of
the previous reading on the same component with the same instrument.
- Resistance across the cooling coil bank (if present) is equal to the wetted coil
resistance.
- Resistance of the filter bank (if present) is equal to that of the filter when fully
loaded with dirt.
- For fans with variable speed drives, the frequency to the motor is 50 Hz.
- At least one outlet on each branch has its damper at the minimum pressure drop
position.
- At least one sub-branch damper is at the minimum pressure drop position.
- At least one branch damper is at the minimum pressure drop position.
- The fan speed or pitch angle is at the lowest value consistent with the above.
Air quantity tolerances
General: Balance air handling systems to the designated air quantities within the
tolerances in the Air quantity tolerance table. For the purposes of the Air quantity
tolerance table the following definitions apply:
- Terminal: A supply, return or exhaust diffuser, grille or equivalent device
Bn ngoi: Theo AS 1055.1.
Mc p sut m thanh: o p lc m dbA v nn m ti cc v tr c ch- nh.
Phn tch mc p sut m thanh: o mc p sut m thanh v p sut m thanh
nn trn hng lot cc tn s trung tm qung 8 bc t# 31.5 Hz n 8 kHz ti cc
v tr c ch- nh.
Hiu ch-nh cho ting n xung quanh: Theo AS/NZS 2107 bng B1.
Cc v tr o: nu mt v tr kim tra c ch- nh cho mt cn phng hay khng
gian, khng o thp hn t# mt sn, t hoc tng 1m.
2.5 CN BUNG GI

Tng qut
Tng qut: Cn b$ng m)i h thng gi
Hon thnh: Cn b$ng gi hon tt khi hon tt tt c cc iu kin sau:
- Tt c lng lng gi c dung sai n$m trong bng dung sai lu l1ng gi.
- M)i lu lng gi c o sai lch nh0 hn sai s d%ng c% o so vi ln c
trc trong cng iu kin v cng kh c% o.
- Tr+ lc i qua cc coil dn lnh (nu c) b$ng tr+ lc ca coil t.
- Tr+ lc ti cc lc gi (nu c) l b$ng vi khi lc b d hon ton.
- i vi qut c b iu tc, tn s motor 50 Hz.
- Ti thiu mt ming gi ca m)i nhnh c van gi + v tr s%t p nh0 nht.
- Ti thiu mt van gi trn ng nhnh ph% + v tr s%t p nh0 nht.
- Ti thiu mt van gi trn ng nhnh + v tr s%t p nh0 nht.
- Tc qut hoc gc m+ c gi tr b nht vi cc ni dung trn.

Sai s lu l1ng gi
Tng qut: Cn b$ng gi trong h thng n gi tr lu lng ch- nh trong phm vi
Bng sai s lu l1ng gi. Trong Bng sai s lu l1ng gi cc nh ngh(a sau
y c p d%ng:
- Ca ra: Mt ming gi khuch tn cp, hi hoc ht hay thit b tng ng thi
vo hoc ht gi ra kh0i mt khng gian.
- 4ng nhnh ph%: 4ng gi c ni vi 1 hoc nhiu ca ra.
- 4ng nhnh: 4ng gi khng c ca ra no c ni vi n.


discharging air into, or drawing air from, a space.
- Sub-branch: A duct connected to one or more terminals.
- Branch: A duct with no terminals connected to it.
- Total air quantity: The sum of air flows to the connected terminals, branches or
sub-branches under the conditions of measurement.
Air quantity tolerance table
System type Terminal air
quantity
tolerance
Branch air
quantity
tolerance
Total air
quantity
tolerance
Low velocity supply, return or exhaust
system where all terminals on any one
sub-branch serve the same space
+20%
-0%
+10%
-0%
+10%
-0%
Low velocity supply, return or exhaust
system where the terminals on any one
sub-branch serve more than one space
+15%
-0%
+10%
-0%
+10%
-0%
Supply systems for induction units +5%
-0%
+5%
-0%
+10%
-0%

Diversity
General: For variable air volume (VAV) and other systems where the sum of the
design terminal air quantities is greater than the design fan air quantity, adjust the
system as follows:
- The flow rate at the terminals is within tolerance for all possible load situations.
- The fan flow is within the tolerance limits for total air quantity in the Air quantity
tolerance table.
Measurement methods
Total and branch air quantities > 1000 L/s: Measure to ISO 5802.
Other air quantities: Use balancing and measurement methods recommended by
ASHRAE or CIBSE.
Do not use the following methods for air quantity measurement:
- Coil, damper or filter traverse using any kind of instrument.
- Measurement using an instrument operating with air flow in the reverse direction
to that for which it has been certified.
- Tng lu lng gi cp n cc u ni, ng nhnh hoc ng nhnh ph% + ch
o.
Bng sai s lu l1ng gi
Ki(u h thng Sai s lu
l1ng gi
ti cBa ra
Sai s lu
l1ng gi
ti ng
nhnh
Sai s tng
lu l1ng
gi
H thng cp, hi hoc ht gi tc
thp ni tt c cc ca ra trn bt k! mt
nhnh ph% no ph%c v% cho cng mt
khng gian
+20%
-0%
+10%
-0%
+10%
-0%
H thng cp, hi hoc ht gi tc
thp ni tt c cc ca ra trn bt k! mt
nhnh ph% no ph%c v% cho hn mt
khng gian
+15%
-0%
+10%
-0%
+10%
-0%
H thng cung cp cho cc n v cm
ng
+5%
-0%
+5%
-0%
+10%
-0%

Tnh khng ng th,i
Tng qut: i vi b VAV v cc h thng khc ni m tng lu lng gi ca cc
ca ra t hn lu lng gi ca qut, cn ch-nh h thng sao cho:
- Lu lng gi ti m)i ca ra trong phm vi sai s + mi ch ti.
- Lu lng qut ph% thuc phm vi gii hn sai s ca tng lu lng gi trong
bng sai s c3a lu l1ng gi
Phng php o
Tng v lu lng gi nhnh > 100L/s: theo ISO 5802.
Cc lu lng khc s d%ng phng php o v cn b$ng yu cu b+i ASHRAE
hoc CIBSE.
Khng s d%ng cc phng php sau o lu lng gi:
- Ti ni gn ng xon b$ng bt c kh c% no.
- S d%ng thit b o hot ng vi dng khng kh ngc li vi chiu c chng
nhn.
- Ly lu lng gi t# gin c tnh qut hoc bng c tnh qut.
Chun b cho cn bEng gi


- Air quantity measurement derived from fan curves or fan performance tables.
Preparation for air balancing
General: Before starting air balancing make sure that:
- All building work that may affect the air balance is complete. Make sure that:
. All ceiling tiles are in place.
. All doors are hung and door grilles (if applicable) are installed.
. All doors and windows are open or shut consistent with their normal state.
. The building is airtight.
. The builder's work ducts, shafts and ceiling plenums are sealed airtight.
- All ductwork complete and clean.
- There are no air leaks that can be felt. Check for leaks through doors, access
panels, penetrations and joints in air handling units.
- Flexible duct is installed as documented and has not been damaged.
- All fire and balancing dampers are open.
- All interrelated air handling systems are complete and operating concurrently.
- Fans, coils filters and other mechanical components are complete and operating
correctly.
- All electrical components including overloads and safety devices are complete and
operating correctly.
- All other related work is complete and operating correctly.
Additional adjustment of air quantities
General: Notwithstanding that air quantities may have been measured and are
within tolerance. If so directed, adjust space air quantities to:
- Minimise drafts.
- Achieve temperatures in individual rooms or parts of rooms that are within the
stated design conditions.

Resubmit reports: If air quantities are altered after submission of air balance reports,
resubmit reports showing new values.
On completion of air balancing
General: When air balancing is complete:
- Mark final position of dampers.
Tng qut: Trc khi bt u cn b$ng gi phi chc chn r$ng:
- Tt c cc cng tc xy dng c nh h+ng n cn b$ng gi phi c hon tt.
Chc chn r$ng:
. Tt c cc tm trn c lp t.
. Tt c cc ca c gn vo v ming gi gn ca (nu c) c lp t .
. Tt c ca chnh v ca s c ng hoc m+ theo trng thi hot ng bnh
thng ca n.
. Ta nh kn gi.
. 4ng gi, tr%c thang, khng gian trn c lm kn gi.
- Tt c cc ng gi hon tt v sch s.
- Khng c s r kh no c th c cm nhn. Kim tra r kh qua ca, ca thm
l) m+ v mi ni trong cc dn lnh.
- 4Ng gi mm c lp t nh thit k v khng b h h0ng.
- Tt c cc van gi chng chy v ch-nh lu l+ng phi c m+.
- Tt c cc dn lnh lin quan nhau hon tt v hot ng ng thi.
- Tt c qut, lc ng xon v cc cu kin c kh khc hon tt v hot ng tt.
- Tt c cc cu kin in bao gm cc thit b an ton v bo v qu ti hon tt
v hot ng tt.
- Tt c cc cng vic khc lin quan hon tt v hot ng tt.
Cn chQnh b sung cho lu l1ng gi
Tng qut: Tuy r$ng lu lng gi c o v trong gii hn sai s. Nu c
yu cu, cn ch-nh lu lng gi trong phng li :
- Gim thiu cm gic gi thi trong phng.
- t c nhit trong nhng phng ring hoc t#ng t#ng phn ca phng thuc
cc iu kin thit k nu.
Trnh li bo co: Nu lu lng gi thay i: nu lu lng gi thay i sau khi bao
co cn b$ng gi, trnh li cc bo co th hin li cc gi tr mi.
Hon tt cn bEng gi:
Tng qut: Khi cn b$ng gi hon tt:
- nh du v tr cui cng ca van gi.
- Nim kn ch) th nghim trn ng gi.
. Phn lp ng gi 500: Nt cao su hoc plastic.


- Seal test holes in ductwork.
. Duct pressure class 500: Rubber or plastic plugs.
. Duct pressure class > 500: Cover plates of same material as the duct.
- Set system into normal operation.
- Submit air balance reports.
2.6 FIRE MODE OPERATION
General
General: Test all systems required to operate in fire mode.
Standards: To AS/NZS 1668.1 and AS 1668.3.
Related systems: Test air handling systems for correct operation in conjunction with
fire protection and other related systems.
Reset: Verify that all systems return to normal operating mode after fire mode
operation.

Fire and smoke dampers: Commission to AS 1682.2. Test that fire and/or smoke
dampers close fully with fans operating.
Timing: Complete testing before practical completion.
2.7 MULTIZONE SYSTEMS
General
General: Provide the following tests on multizone systems in addition to other
testing required:
- Zone damper leakage:
. Seal cooling coil and close hot deck dampers fully. Measure air flow through hot
deck and verify that it is within documented damper leakage limits.
. Seal hot deck or heating coil and close cold deck dampers fully. Measure air flow
through cold deck and verify that it is within documented damper leakage limits.
- Zone temperature sensors: Test all zone temperature sensors and adjust so that
difference in error between sensors is less than half the documented sensor
accuracy.
- Zone air balance: Measure total air flows to zones with system fully open to cold
deck then fully open to hot deck. Adjust hot deck flow so that neither air flow
. Phn lp ng gi >500: Tm che cng loi vt liu vi ng gi.
- t h thng v ch hot ng bnh thng.
- Trnh bo co cn b$ng gi.
2.6 CH H VN HNH KHI C CHY
Tng qut
Tng qut: Th nghim tt c cc h thng i h0i phi hot ng khi c chy.
Tiu chun: Theo AS/NZS 1668.1 v AS 1668.3.
Nhng h thng lin quan: Th nghim cc h thng gi vn hnh tt cng vi
h thng phng chy cha chy v cc h thng lin quan khc.

Reset: Thm tra li tt c cc h thng phi v ch hot ng bnh thng sau
khi hot ng + ch c chy.
Van gi ngn khi v chy: Th nghim r$ng cc van ngn khi v chy ng hon
ton khi cc qut hot ng.
Thi im: Hon tt cc thc nghim trc ngy hon tt thc t.
2.7 H TH)NG PHC V NHI4U KHU V%C
Tng qut
Cung cp cc bi kim tra sau cho h thng ph%c v% nhiu khu vc ngoi cc bi
kim tra theo yu cu:
- r r- ca van iu ch-nh khu vc:
. Lm kn cc cun coil lnh ng van nng hon ton. o lu lng khng kh
thng qua dn nng v xc minh r$ng n n$m trong gii hn r r- van theo thit
k.
. Lm kn mt nng hoc cun coil nhit v ng van lnh hon ton. o lu
lng khng kh thng qua dn nng v xc minh r$ng n n$m trong gii hn r
r- van theo thit k
- Cm bin nhit khu vc: kim tra tt c cm bin nhit cc khu vc v iu
ch-nh sao cho s khc bit sai s gia cc cm bin thp hn mt na chnh
xc cm bin theo yu cu.
- Cn b$ng khng kh khu vc: o tng lu lng khng kh theo khu vc khi m+
hon ton gi lnh v gi nng. iu ch-nh lu lng gi nng sao cho c hai lu
lng khng kh khng vt qu dung sai cho php lu lng khng kh tng.


exceeds the tolerance allowed for total air flow.
2.8 MOTORISED DAMPER LEAKAGE
Testing
Dampers to be tested: All dampers required to close fully under any operating mode
of the plant including motorised outside air dampers.
Leakage criterion: Less than the stated damper leakage rate.
Procedure:
- Drive damper fully open and closed. Check for uneven motion and correct.
- Drive damper fully closed and test for leakage.
Site leakage test methods: Either as follows:
- Scan blade edges for leaks with smoke pencil provided that gaining access to the
damper will not affect the test results.
- Measure leakage air quantity by shutting return air damper and measuring
leakage air quantity by pitot traverse. Correlate to damper manufacturer's
published pressure/leakage charts.
2.9 AIR BALANCE REPORTS
General
General: Include the following on the air balance reports:
- Date, time and place of test.
- Instrumentation used and its date of calibration.
- Name, position and signature of person responsible for test.
- Ambient temperature and/or other relevant factors.

- For each terminal grille and diffuser:
. Grille or diffuser reference number as shown on the shop drawings. List outlets
on a branch by branch basis.
. Design air quantity.
. Measured value (e.g. L/s, m/s).
. Hood or instrument factor.
. Grille or diffuser manufacturers area factor if applicable.
. Site measured air quantity in L/s calculated from the above.
2.8 H R RI KHNG KH VAN I4U CHINH BUNG MT0
ThB nghim
Kim tra van gi: tt c cc van iu ch-nh yu cu phi ng hon ton di bt k3
ch hot ng no ca my bao gm van iu ch-nh khng kh b$ng mot bn
ngoi.
Tiu chun r: Thp hn gii hn ca r cho php ca van gi.
Th t%c:
- Ch-nh van gi ng v m+ hon ton. Kim tra xem c dch chuyn bt thng
khng.
- Ch-nh van gi ng hon ton v kim tra r. Phng php th nghim r
trn cng trng: Theo mt trong cc cch sau:
- R theo cc cnh gi xem c r gi khng b$ng bt ch khi vi gi s r$ng tit
cn van gi khng nh h+ng n kt qu th nghim.
- o lu lng gi b$ng cch ng van gi hi v o lu lng gi b$ng ng trch
gi nh0 a ngang. So snh vi biu r hoc p sut ca nh sn xut van gi.
2.9 BO CO CN CHINH )NG GI
Tng qut
Tng qut: Bao gm cc ni dung sau trong bo co cn ch-nh ng gi:
- Ngy, gi v v tr th nghim.
- Thit b o s d%ng v ngy hiu chun.
- Tn, chc danh v ch k ca ngi c trch nhim th nghim.
- Nhit mi trng bn ngoi v/ hoc cc h s lin quan khc.
- i vi m)i ming gi:
. S tham chiu ca ming gi th hin trn bn v thi cng. Lit k cc ming gi
theo t#ng ng gi nhnh.
. Lu lng gi thit k.
. n v o (e.g. L/s, m/s).
. H s thit b o hoc ph2u hng gi.
. H s din tch ca nh sn xut ming gi nu p d%ng.
. Lu lng gi o c ti ch) tnh b$ng L/s tnh t# cc s trn.
. Lu lng gi o c theo phn trm lu lng gi thit k.


. Measured air quantity as a percentage of design air quantity.
. Sum of measured branch and system air quantities and percentage of design.
- For each fan:
. Fan designation and location.
. Total air quantity measurement method.
. Location of measurement point.
. Simulated wet cooling coil pressure drop and dirty filter pressure drop.
. Design air quantity.
. Pitot readings (if used) or other measured values used to independently
determine total fan air quantity.
. Site measured air quantity in L/s calculated from the above.
. Measured air quantity as a percentage of design air quantity.
. Measured air quantity as a percentage of the sum of the individual diffuser and
grille air quantities.
. Blade pitch and/or fan speed as applicable.
. Variable speed drive frequency (if VSD is installed).
. Measured motor current and name plate full load current.
. Show the final operating point on the fan characteristic curve.
- Static pressure differentials across:
. Each filter bank when clean.
. Each cooling and heating coil.
. Each fan.
- Duct static pressure at:
. Entry to filters.
. Entry to each fan.
. At duct discharge from air handling unit.
. At each riser connection for supply and return systems serving multiple floors.

2.10 ROOM AIR PRESSURE DIFFERENTIALS
. Tng lu lng gi ng gi nhnh o c v ca c h thng v t, l phn trm
so vi thit k.
- i vi m)i qut:
. Tn qut v v tr.
. Phng php o tng lu lng gi.
. V tr o.
. s%t p ng xon lnh t v s%t p lc gi r ti to.
. Lu lng gi thit k.
. Gi tr o b$ng ng trch gi nh0 (nu s d%ng) hoc cc gi tr o khc c s
d%ng xc nh c lp tng lu lng gi.
. Lu lng gi o c ti ch) tnh b$ng L/s tnh t# cc s trn.
. Lu lng gi o c theo phn trm lu lng gi thit k.
. Tng lu lng gi ng gi nhnh o c v ca c h thng v t, l phn trm
so vi thit k.
. Bc cnh v/ hoc tc qut p d%ng..
. Tn s ca b iu tc (nu c lp t)
. Dng in mo t o c v dng y ti trn bng tn m t.
. Th hin im hot ng cui cng trn ng cong c tnh qut.
.
- Chnh lch p sut t(nh qua:
. M)i b lc gi khi sch.
. M)i coil trao i nhit dn nng v lnh.
. M)i qut.
- p sut t(nh ng gi ti:
. Trc khi qua lc gi.
. Trc khi vo qut.
. 4ng gi ra ca AHU.
. M)i ng ng ca h thng ng gi cp v hi ph%c v% cho nhiu tng.
2.10 CHNH LCH P SU/T KHNG KH TRONG PHNG
Tng qut
Tng qut: iu ch-nh lu lng gi v cc chi tit iu khin t c p sut


General
General: Adjust air flows and controls (where available) to achieve designated
differential pressures between spaces or required to meet applicable codes and
standards. Adjust systems to achieve the required sequence of differential
pressures between successive rooms.
Pressure differentials without numerical value: Adjust the systems so that the
required air flow or pressure differential between the rooms is detectable.
Test conditions: Adjust systems with the rooms in normal operating condition and
doors closed except where the normal operating condition requires that the doors
be open.
Notification: Report locations of excessive building air leakage so they can be
sealed.
Procedure
General: Adjust systems in the following sequence:
- Balance supply air to designated values and tolerances.
- Balance return and exhaust air to designated values and tolerances.
- Adjust controls (if applicable) to designated functions.
- Measure differential pressures.
- Re-adjust return and exhaust air quantities to achieve designated differential
pressures if not achieved through the above. Do not alter supply air from
designated values.
Reports
General: Provide reports on air flow rates as specified in Air balance reports.
Show on the reports where return and exhaust air quantities have been varied from
design values to achieve differential pressures.
Additional reports: Provide additional reports giving the measured or detected room
pressure differentials.
2.11 WATER BALANCING
General
General: Balance each water system.
Completion: Balancing is complete when all of the following conditions are met:
- All water quantities are within documented tolerances.
- Water quantities measured deviate by less than the instrument accuracy from the
chnh lch ch- nh gia cc khu v hoc i h0i ph hp vi c lut v tiu chun
p d%ng. Cn ch-nh h thng t c dy p sut chnh lch yu cu gia cc
phng k nhau.
Chnh lch p sut qu nh0: cn ch-nh h thng sao cho lu lng yu cu hoc
chnh lch p sut gia cc phng c th pht hin.
Trng thi th nghim: iu ch-nh h thng vi cc phng + trng thi hot ng
bnh thng v cc ca ng li tr# khi cc ca m+ ra + ch hot ng bnh
thng.
Lu : bo co cc v tr ca to nh c r vt qu chng c lm kn li.
Th3 tc
Tng qut: Ch-nh h thng theo chnh t sau:
- Cn b$ng gi cp n gii tr v dung sai thit k.
- Cn b$ng gi hi v thi n gi tr v dung sai thit k.
- Cn ch-nh cc thit b iu khin (nu c) n cc gi tr thit k.
- o chnh lch p sut.
- iu ch-nh li lu lng gi hi v ht t c p sut chnh lch thit k nu
v"n cha t c. Khng c thay i lu lng gi cp khc vi gi tr thit
k.
Bo co
Tng qut: Cung co cc bo co lu lng gi nh ch- nh trong Bo co cn
bEng gi. Th hin trn bo co nhng ch) lu lng gi hi v ht thay i so vi
thit k t c p sut chnh lch.
Bo co b sung: cung cp bo co b sung ch- ra chnh lch p sut phng o
c hoc pht hin c.

2.11 CN BUNG N9AC
Tng qut
Tng qut: Cn b$ng m)i h thng nc.
Hon thin: cn b$ng l hon tt khi tt c cc iu kin sau y t c.
- Tt c s lng khng kh n$m trong sai lch cho php theo thit k.
- S lng nc o c chnh lch t hn chnh xc d%ng c% t# cc bo co
trc cho cng cu kin vi cng loi d%ng c%.
- C ti thiu mt van cn b$ng trn m)i ng nhnh m+ hon tan.


previous readings on the same component with the same instrument.
- At least one balancing valve on each branch is fully open.
- At least one branch balancing valve is fully open.
- For pumps with variable speed drives, the frequency to the motor is 50 Hz.
- The pump balancing valves (if fitted ) are fully open.
- The pump impeller diameter is not more than 5% greater than that to achieve the
above.
- Any other steps required to achieve lowest practicable pump power consumption
have been taken.
Water quantity tolerances
General: Balance water systems to the designated water quantities within the
following tolerances:
- Chillers, cooling towers, heat exchangers and boilers: 5% designated flow rate.
- Coils and terminals: 10% designated flow rate.
- Bypass on coils with three way valves: 10 designated flow rate.
- Total system flow: 5% designated flow rate.
- Water consumption: Adjust supply and bleed rates to give the lowest practicable
water consumption.
Diversity
General: For systems where the sum of the design coil water quantities is greater
than the design pump water quantity, adjust the system as follows:
- The flow rate at the coils is within tolerance for all possible load situations.
- The total flow is within 5% design pump flow rate.
Preparation for water balancing
Before starting water balancing ensure that:
- The system is complete.
- Initial chemical cleaning, flushing and treatment for corrosion and microbial control
is complete.
- Pressure testing is complete and no leaks exist.
- All system cleaning is complete and system is filled with final treated water if used.
- Air has been thoroughly vented from all parts of the system.
- All automatic control valves are fully open.
- C ti thiu mt van cn b$ng trn ng nhnh m+ hon ton..
- i vi cc bm c b iu tc, tn s n mt 50 Hz.
- Cc van cn b$ng ca bm (nu c lp t) m+ hon ton.
- ng knh cnh bm khng ln hn 5% t c nhng ni dung trn.
- Bt k3 bc no i h0i t c in nng tiu th% ca bm thc t thp nht
c thc hin

Sai s lu l1ng n7c
Tng qut: Cn b$ng h thng nc n lu lng thit k trong khong sai s
sau:
- Chiller, thp lm lnh, b trao i nhit hoc ni hi: 5% Lu lng nh mc.
- Coil v thit b cng loi: 10% lu lng nh mc.
- ng chy vng qua coil b$ng van ba ng: 10 lu lng nh mc.
- Tng lu lng h thng: 5% Lu lng nh mc.
- Tiu th% nc cn: ch-nh nc cp v t- l nc x c mc tiu th% nc thc
t thp nht.
Tnh khng ng th,i
Tng qut: i vi h thng ni m tng s lng nc qua coil theo thit k ln
hn s lng nc ca bm theo thit k, iu ch-nh h thng nh sau:
- Lu lng ti coil thuc phm vi sai s lu lng + mi ch ti.
- Tng lu lng thuc phm vi 5% lu lng nh mc bm thit k.
Chun b cn bEng n7c
Trc khi bt u cn b$ng nc, chc chn r$ng:
- H thng hon tt.
- Dng ha cht lm sch ban u, xi nc v x l r- v vi sinh vt l hon tt.
- Hon tt th nghim p sut, khng c r kh
- Hon tt v sinh h thng, y nc qua x l nu c.
- Kh c x ra kh0i ton b cc phn ca h thng.
- Tt c cc van iu khin t ng m+ hon ton
- Tt c cc lc Y v lc nc lm sch.
- Nhit nc gn cn b$ng vi nhit hot ng thit k
- Tt c cc h thng lin quan l"n nhau c hon tt v hot ng ng thi.


- All strainers and water filters are clean.
- Water temperatures are close to documented operating temperatures.
- All inter-related systems are complete and operating concurrently.
- All electrical components including overloads and safety devices are complete and
operating correctly.
Water flow measurement methods
General: Use balancing and measurement methods recommended by ASHRAE or
CIBSE.
Multiple pump systems: Test total flow of each pump individually if duty and
stand-by pumps are installed.
In addition to the recommendations of ASHRAE and CIBSE, the following
measurement methods are acceptable:
- Calibrated balancing valves: Microprocessor based electronic meter supplied by
the valve manufacturer, designed specifically for the purpose and displaying
results in units of flow rate (not differential pressures).
- Any type of flow: Pitot type flow measuring device certified by the manufacturer to
be accurate to within 5% over the range of water flow anticipated.
- Do not use the following methods for water flow rate measurement:
. Water flow rate derived from pump manufacturer's curves or tables for pump flow
rate and pressure differential.
. Water flow rate derived from uncertified manufacturer's data on flow rate
equivalent to pressure drops.
Completion
General: When water balancing is complete:
- Lock final balancing position of calibrated balancing valves.
- Mark balanced position of lever on lever operated valves.
- Record turns open for screw operated valves.
- Remove any temporary provisions.
- Set system into normal operation.
- Submit water balance reports.
2.12 HEATING VALVE LEAKAGE
Testing
- Tt c cc cu kin in bao gm cc thit b an ton v bo v qu ti hon tt
v hot ng tt.
Phng php o lu l1ng n7c
Tng qut: S d%ng phng php o v cn b$ng yu cu b+i ASHRAE hoc
CIBSE.
H thng nhiu bm: Th nghim lu lng tng ca m)i bm ring bit nu bm
chy thng trc v bm d phng cng c lp t.
Cng vi cc yu cu ca ASHRAE v CIBSE, cc phng php sau c chp
nhn:
- Van cn b$ng c hiu chun: ng h in t vi x l c cung cp b+i nh
sn xut van, c thit k ring bit cho vic o v th hin cc n v lu lng
(khng o chnh lch p sut).
- Bt k3 kiu lu lng no: thit b o lu lng kiu ng trch nh0 c chng
nhn b+i nh sn xut chnh xc n 5% trn khong lu lng nc mong
i.
- Khng s d%ng cc phng php sau o lu lng nc:
. Ly lu lng nc v lch p t# gin c tnh bm ca nh sn xut
hoc bng c tnh bm.
. Ly lu lng nc tng ng vi s%t p t# thng s ca nh sn xut
khng c chng nhn.
Hon tt
Tng qut: Khi cn b$ng nc hon tt:
- nh du v tr cui cng ca van cn b$ng nc hiu chun.
- nh du v tr cn b$ng ca tay van trn van s d%ng tay.
- Ghi chp s vng m+ cho van vn hnh ren.
- Tho b0 cc chi tit tm
- t h thng v ch hot ng bnh thng .
- Trnh bo co cn b$ng nc
2.12 R RI VAN NHIT
ThB nghim
Tng qut: kim tra tt c r r- cc van nhit.
Trnh t:


General: Test all heating valves for leakage.
Procedure:
- For a minimum of 12 hours shut off all heating plant and drive all heating control
valves fully open. Run heating pumps during this period to circulate water through
all heating coils.
- At the end of this period drive all heating valves fully closed.
- Start heating plant.
- Measure and record water temperature differentials across each heating coil.
Treat any drop in temperature greater than the measurement tolerance as control
valve leakage.
- Rectify any detected heating valve leakage and retest.
2.13 WATER BALANCE REPORTS
General
General: Include the following on water balance reports:
- Date time and place of test.
- Instrumentation used and its date of calibration.
- Name, position and signature of person responsible for test.
- Ambient temperature and/or other relevant factors.
- For each coil or terminal:
. Coil designation and location.
. Measurement method.
. Design water quantity.
. Measured values used to determine water quantity.
. Manufacturer's factor (if applicable).
. Site measured water quantity calculated from the above measured values.
. Measured water quantity as a percentage of design water quantity.
. Measured water quantity as a percentage of sum of individual coil water
quantities.
. Handwheel setting of calibrated balancing valves (where applicable).
- For each pump:
. Pump designation and location.
- Cho ti thiu 12 gi tt tt c cc my gia nhit v tt c cc van iu khin nhit
u m+ hon ton. Chy bm nhit trong khong thi gian ny tnh lng
nc i qua ng coil nng.
- + cui khong thi gian ny th cc van nhit ng hon ton.
- Kh+i ng my gia nhit.
- o v ghi li nhit nc khc nhau qua cun coil nhit. X l s mt nhit
nhiu hn sai lch o cho r r- van iu khin.
- Khc ph%c bt k3 pht hin r r- van nhit v th nghim li.
2.13 BO CO CN BUNG N9AC
Tng qut
Tng qut: Bao gm cc ni dung sau trong bo co cn b$ng nc:
- Ngy, gi v v tr th nghim
- Thit b o s d%ng v ngy hiu chun.
- Tn, chc danh v ch k ca ngi chu trch nhim th nghim.
- Nhit mi trng bn ngoi v/hoc cc h s lin quan khc.
- i vi m)i coil hoc thit b cng loi:
. Tn gi v v tr coil.
. Phng php o.
. Lu lng nc thit k.
. Cc gi tr o xc nh khi lng nc.
. H s nh sn xut (nu p d%ng).
. Lu lng nc o c ti ch) tnh t# cc gi tr o trn.
. Lu lng nc o theo phn trm lu lng nc thit k.
. Lu lng nc o theo t- l phn trm so vi tng lu lng nc m)i coil.
. V tr ci t tay van trn ca van cn b$ng hiu chun (nu p d%ng).
- i vi m)i bm:
. Tn bm v v tr
. ng knh cch cng tc.
. Lu lng nc.
. Ct p.
. Tn s ra ca b iu tc (nu c lp t).


. Impeller diameter.
. Water quantity.
. Head.
. If variable speed drive (VSD) is installed: VSD output frequency.
. Measured motor current and name plate full load current.
. Show the final operating point on the pump characteristic curve.
- For each heat exchanger:
. Heat exchanger designation and location.
. Pressure drop in each circuit.
. Design flow in each circuit.
. Measured flow in each circuit.
. Temperatures under maximum design conditions.
. Measured water temperatures under maximum design conditions.
- Water temperatures appropriate to the system and plant installed.
- Setting of balancing valves (e.g. number of turns open).
2.14 AUTOMATIC CONTROLS
General
General: Test all controls hardware and software for correct operation.
Sensor calibration
General: Calibrate all sensors to within the documented accuracy of the sensor.

2.15 SAFETY CONTROLS
Testing
General: Test each safety control and facility by simulating the unsafe condition that
the control is intended to protect against.
Monitoring: Ensure that monitoring and safety measures are in place for the test to
protect personnel from injury and the building and equipment from damage.
2.16 HANDOVER PERIOD
General
General: Provide a handover period after the installation has passed completion
. Dng in mt o c v dng y ti trn bng tn mt.
. Th hin im hot ng cui cng trn ng cong c tnh bm.
- i vi m)i b trao i nhit:
. Tn gi v v tr ca b trao i nhit.
. S%t p trong m)i mch.
. Lu lng thit k trn m)i mch.
. Lu lng o c trn m)i mch
. Nhit i ch thit k y ti
. Nhit nc o + ch thit k y ti.
- Nhit nc tng thch vi h thng v thit b lp t.
- V tr ca van cn b$ng (s vng m+)

2.14 I4U KHIFN T% HNG
Tng qut
Tng qut: Th nghim tt c cc phn cng v phn mm h thng thit b iu
khin bo m hot ng tt.
Hiu chun cc cm bin
Tng qut: Hiu chun tt c cc cm bin v phm vi sai s ch- nh ca cm bin.
2.15 KIFM SOT AN TON
ThB nghim
Tng qut: Th nghim m)i thit b an ton b$ng cch to ra cc ch khng an
ton m b iu khin c m%c ch bo v.
Gim st: m bo r$ng cc thit b gim st ph hp v cc bin php an ton
c thc hin khi th nghim bo v c nhn kh0i b thng v h h0ng cc
thit b ca ta nh.
2.16 BN GIAO
Tng qut
Tng qut: thng bo thi gian bn giao, sau khi lp t thng qua cc bi th
nghim hon thnh v trc khi hon thnh thc t.


tests and before Practical completion.
Handover period: ' 5 days.
Plant Operation: Operate the mechanical systems continuously during the handover
period provide one or more experienced operators in constant attendance in
working hours and on call at other times to monitor the plant operation and make
necessary adjustments to keep it operating properly.
2.17 COMPLETION TESTS
General
General: Carry out completion tests.
Heating and airconditioning performance tests
General: In addition to balancing and commissioning, test performance of air
conditioning systems during the maintenance period.
Instrumentation: Electronic data logger with temperature and humidity sensors or
thermohydrograph. Conform to Instrumentation.
Automatic control system: If the automatic control system has been documented to
have facilities for logging sensed values, provide trend logs of sensor values over
the same periods.
Performance: Record dry-bulb and relative humidity at each location continuously
for 2 separate periods of at least 24 hours.
Reports: Provide graphical printout of values recorded by instrument together with
control system log graphs where this facility is provided.
Electric duct heaters
Performance tests: Test operation step by step, measuring operating current and
checking operation of controls.
Motors
Motor-driven equipment performance tests: Test for performance. Adjust thermal
overloads for actual current and record measured current and overload settings.

2.18 CERTIFICATION
General
Contract documents: Provide certification that the installation complies in all
respects with the contract documents.
Khong thi gian bn giao: ' 5 ngy.
Vn hnh my: vn hnh h thng c kh lin t%c trong khong thi gian bn giao,
cho mt hoc nhiu hn mt ngi vn hnh c kinh nghim c mt ngay lp tc
trong gi lm vic v khi c in thoi yu cu iu khin hot ng my mc
v lm cc s thay i cn thit cho n hot ng hiu qu nht.
2.17 TH@ NGHIM HON T/T
Tng qut
Tng qut: Thc hin cc th nghim chp thun.

ThB nghim ;c tnh iu ho v ;c tnh nhit
Tng qut: Ngoi vic cn b$ng, chy th v nghim thu, th nghim hiu sut ca
h thng iu ho trong qu trnh bo tr.
Thit b o: my ghi d liu in t vi cc cm bin nhit v m hoc my
ghi biu nhit. Tun th phn Thit b o m..
H thng iu khin t ng: Nu h thng iu khin t ng c ch- nh tr
gip ghi cc gi tr o c, cung cp cc gi tr d liu nh hng ca gi tr o
c trong cng mt chu k3 thi gian.
c tnh: Ghi nhit bu kh v m tng i + m)i v tr lin t%c hai chu k3
khc nhau ti thiu 24 gi.
Bo co: Cung cp kt qu th ca cc gi tr ghi li b+i thit b o cng vi th
ghi li h thng iu khin ti nhng ni c h thng ny.

B si ng gi bEng in
Th nghim hot ng: kim tra vn hnh t#ng bc, o dng vn hnh v kim tra
iu khin vn hnh.

Mt
Th nghim hiu sut thit b d"n ng mt: th nghim c tnh. Cn ch-nh thit
b bo v qu ti b$ng nhit cho gi tr dng in o c v gi tr qu ti ci t.

2.18 CH2NG NHN
Tng qut
Ti liu hp ng: cung cp giy chng nhn r$ng s lp t tun th tt c cc


Statutory requirements: Provide certification of compliance with the relevant
statutory requirements.

kha cnh ca ti liu hp ng.
Nhng yu cu ca c quan nh nc: cung cp chng nhn ph hp vi cc yu
cu ca c quan nh nc lin quan.

MECHANICAL SERVICES 0792 Mechanical Mainternance


0792 MECHANICAL MAINTENANCE
1 GENERAL
1.1 AIMS
Responsibilities
General: Provide maintenance of the mechanical systems.
Maintenance period: The greater of 12 months from the date of completion of
commissioning of the systems and the duration of the Defects Liability Period.
General
- Mechanical commissioning.
1.3 STANDARD
General
Air handling system maintenance: Maintain to AS 1851.
Microbial control: Maintain to AS/NZS 3666.2 and AS/NZS 3666.3.
Pressure equipment:
- Maintain to AS 3873.
- Inspect to AS 3788.
Respiratory protective devices: Maintain to AS/NZS 1715.
1.4 INSPECTION
Notice
0792 BO TR/BO D9=NG CC H TH)NG C0 KH
1 T6NG QUT
1.1 MC CH
Trch nhim
Tng qut: Cung cp bo tr/bo d1ng cc h thng c kh.
Giai on bo tr/bo d1ng: hn 12 thng k t# ngy hon tt bn giao v trong thi
gian chu trch nhim sa cha s c.
1.2 THAM CHIU CHO
Tng qut
NhLng chng lin quan
Nhng chng lin quan: ph hp vi nhng iu sau:
- Chy th v nghim thu cc h thng c kh
1.3 TIU CHUN
Tng qut
Bo tr h thng x l gi: bo tr theo AS 1851.
Kim sot vi khun: Bo tr theo AS/NZS 3666.2 v AS/NZS 3666.3.
Thit b p lc:
- Bo tr theo AS 3873.
- Kim tra theo AS 3788.
Thit b bo v h hp: bo tr theo AS/NZS 1715.
1.4 KIFM TRA
Thng bo


Inspection: Give notice so that an inspection may be held simultaneously with the
end of maintenance period service.
1.5 OPERATION AND MAINTENANCE MANUALS
Additional information
General: Provide operation and maintenance manuals for the whole of the
mechanical work. Include the following in addition to that specified in the General
requirements worksection:
- Installation description: General description of the installation.
- Systems descriptions: Technical description of the systems installed, written to
ensure that the principals staff fully understand the scope and facilities
provided. Identify function, normal operating characteristics, and limiting
conditions.
- Systems performance: Technical description of the mode of operation of the
systems installed.
- Equipment descriptions:
. Manufacturers technical literature for equipment installed, assembled
specifically for the project, excluding irrelevant matter. Mark each product data
sheet to clearly identify specific products and component parts used in the
installation, and data applicable to the installation.
. Supplements to product data to illustrate relations of component parts. Include
typed text as necessary.
- Operation procedures:
. Safe starting up, running-in, operating and shutting down procedures for
systems installed. Include logical step-by-step sequence of instructions for
each procedure.
. Control sequences and flow diagrams for systems installed.
. Legend for colour-coded services.
. Schedules of fixed and variable equipment settings established during
commissioning and maintenance.
. Procedures for seasonal changeovers.
. If the installation includes cooling towers, a water efficiency management plan.
- Maintenance procedures:
. Schedule of normal consumable items, local sources of supply, and expected
Kim tra: Thng bo tin hnh kim tra thc hin + giai on kt thc thi gian bo tr.
1.5 S6 TAY VN HNH V BO D9=NG
Thng tin b sung
- Tng qut: Cung cp s tay vn hnh v bo d1ng cho cho ton b cc cng vic
c kh. Bao gm nhng iu ngoi nhng iu c qui nh trong chng Nhng
yu cu chung, nh sau:
- M t s lp t: M t chung tng qut h thng lp t.
- M t h thng: M t k! thut h thng lp t, vit sao cho nhng nhn vin ca
ch u t hiu ton b phm vi v tin ch c lp t. Nhn bit r tnh nng, c
tnh vn hnh bnh thng v cc iu kin gii hn.
- c tnh ca h thng: M t k! thut cc ch vn hnh ca h thng lp t.

- M t thit b:
. Ti liu k! thut ca nh sn xut cho thit b lp t, lp rp ring cho d n,
khng bao gm cc im khng lin quan. nh du trn m)i t ti liu sn phm
xc nh r rng cc sn phm, phn ph% kin s d%ng cho lp t, v cc d
liu s d%ng cho lp t.
. B sung thm vo cc s liu sn phm minh ha mi quan h gia cc ph%
kin. C th m t thm nu cn.
- Th t%c vn hnh:
. Th t%c kh+i ng an ton, chy th, vn hnh v d#ng h thng. Ch- r th t
logic cc bc thc hin cho m)i th t%c.

. Trnh t iu khin v s nguyn l hot ng ca h thng lp t.
. Ch gii mu sc ca h thng.
. Bng lit k ca cc thng s ci t c nh v thay i ca trang thit b trong qu
trnh chy th, nghim thu v bo tr.
. Th t%c thc hin khi thay i ma kh hu.
. Nu vic lp t bao gm thp gii nhit, lp k hoch qun l nh h+ng nc.
- Th t%c bo tr:
. Lp bng lit k ca cc hng m%c tiu dng thng xuyn, ngun cung cp trong
nc, v nhng s thay th d on ngt qung n 40,000 gi. Bao gm c du


replacement intervals up to a running time of 40 000 hours. Include lubricant
and lubrication schedules for equipment.
. Schedule of maintenance work including frequency and manufacturers
recommended tests.
. Instructions for use of tools and testing equipment.
. Emergency procedures, including telephone numbers for emergency services,
and procedures for fault finding.
. Material safety data sheets (MSDS).
- Certificates:
. Copies of test certificates for the mechanical installation and equipment used
in the installation.
. Test and balancing reports.
. All control system testing and commissioning results.
. 7 day record of all trends at commissioning.
- Drawings:
. Switchgear and control gear assembly circuit schedules including electrical
service characteristics, controls and communications.
. Charts of valve tag numbers, with location and function of each valve, keyed to
flow and control diagrams.
- Recommissioning instructions.
- Prototype periodic maintenance and performance report.
- Documentation to AS 1851 clause 18.2.4 including the schedule of essential
functionality and performance requirements.
- Prototype periodic maintenance records for compliance with AS 1851 prepared
to include project specific details.
- Schedules to be used for recording recommissioning data so that changes in the
system over time can be identified.
- Instructions and schedules for complying with AS 1851, AS/NZS 3666.2 and
AS/NZS 3666.3.
Periodic maintenance and performance report
General: At the frequency stated in the Maintenance requirements schedule
provide a report summarising the maintenance performed and the performance of
the mechanical plant in the preceding period. Set out the report in a form that
nht bi trn v k hoch bi trn cho thit b.
. K hoch bo tr bao gm tn sut v cc th nghim theo yu cu ca nh sn
xut.
. Nhng ch- d"n cho vic s d%ng d%ng c% v thit b th nghim.
. Th t%c i vi trng hp khn cp, bao gm s in thoi ph%c v% khn cp, th
t%c truy tm l)i.
. Thng tin an ton sn phm (MSDS).
- Giy chng nhn:
. Giy chng nhn th nghim ca cc h thng c kh lp t v cc trang thit b
s d%ng trong h thng.
. Bo co cn b$ng v th nghim.
. Tt c cc h thng kim tra v th nghim kt qu.
. 7 ngy bo co tt c nhng iu v chy th nghim.
- Bn v:
. Bng lit k s lp rp t in v t iu khin bao gm c tnh in s iu
khin v s giao tip qua li..
. Biu s nhn van, vi v tr v tnh nng m)i van, kho dng chy v s iu
khin.
- Cc ch- d"n ti chy th v nghim thu.
- Bo co bo tr nh k3 v bo co kt qu.
- H s theo AS 1851 m%c 18.2.4 bao gm danh m%c cc chc nng cn thit v cc
yu cu h thng.
- Nguyn m"u h s bo d1ng nh k3 cho ph hp vi AS 1851 c chun b bao
gm chi tit d n c% th.
- K hoch v biu m"u ghi chp cc thng s ti chy th v nghim thu cho cc
thay i theo thi gian c th nhn bit.
- Cc hng d"n v k hoch, biu m"u phi tun th tiu chun AS 1851,
AS/NZS 3666.2 v AS/NZS 3666.3.

Bo co bo tr nh kV v bo co kt qu
Tng qut: theo thng xuyn ghi trong chng Bng yu c*u chung v bo tr
Cung cp bo co tm tt cng tc bo tr thc hin cho cc trang thit b c kh
trong chu k3 trc . nh dng bo co sao cho c th so snh vi cc bo co


permits comparison with previous reports. Include the following as minimum
requirements:
- Dates and number of site labour hours for programmed maintenance. Exclude
travelling time.
- Dates, number of site labour hours and nature of work for corrective
maintenance. Exclude travelling time.
- Dates and number of site labour hours for defects liability rectification if within
the defects liability period. Exclude travelling time.
- Quantity and type of refrigerant used.
- Peak load and load profile for chillers.
- Peak load and load profile for electrical power consumed by mechanical plant.
- Mechanical plant gas consumption and load profile.
- List of any motors for which the motor current varied by more than 10% from the
current measured during commissioning.
- Results of recommissioning if scheduled for the period.
2 EXECUTION
2.1 MAINTENANCE REQUIREMENTS
General
General: Provide all labour and material necessary to maintain the mechanical
installation including, but not limited, to filter media, belts, refrigerants, lubricants
and all items commonly referred to as consumable.

Site control
General: Report to the principals designated representative on arriving at and
before leaving the site.
2.2 MAINTENANCE DURING CONSTRUCTION
General
General: During the construction period and until all maintenance and operation
manuals have been completed and submitted and all operator instruction is
complete, provide all maintenance including but not limited to:
trc . Bao gm cc yu cu ti thiu sau y:
- Ngy v s gi lm vic ti cng trng cho vic bo tr theo k hoch. Khng tnh
thi gian i li.
- Ngy, s gi lm vic ti cng trng v bn cht cng tc bo tr sa l)i. Khng
tnh thi gian i li.
- Ngy v s gi lm vic ti cng trng cho cng tc sa cha cc khuyt tt nu
cn thi gian trch nhim sa cha khuyt tt. Khng tnh thi gian i li.
- S lng v loi mi cht lnh s d%ng.
- Ti lc cao im v biu ti ca chiller.
- Ti cao im v biu ti ca nng lng in tiu th% b+i cc trang thit b c kh.
- Tiu th% gas lnh cho cc trang thit b c kh v biu ti.
- Lit k cc mt c cng dng in thay i hn 10% so vi khi chy th v
nghim thu.
- Cc kt qu ti chy th v nghim thu nu c ln k hoch thc hin trong thi gian
ny.
2 THI CNG
2.1 NHTNG YU CU BO D9=NG
Tng qut
Tng qut: Cung cp mi ngun lc v nhn s v vt t cn thit bo tr cc h
thng c kh lp t, nhng khng b gii hn b+i cc b lc, dy ai, mi cht lnh,
du nht, m1 bi trn v tt c cc hng m%c c gi chung l vt t ph% tr n k3
hn phi thay mi.
Ki(m sot trn cng tr,ng
Tng qut: Bo co i din ch u t khi n v trc khi ri kh0i cng trng

2.2 BO D9=NG TRONG QU TRNH THI CNG
T6NG QUT
Tng qut: Trong qu trnh thi cng v cho n khi tt c nhng s tay vn hnh v
bo tr c hon tt v trnh duyt v tt c cc ln o to nhn vin vn hnh c
hon tt, thc hin bao gm tt c cng tc bo tr nhng khng b gii hn b+i:


- Daily operation including starting and stopping of the plant.
- All routine service tasks.
- Emergency visits.
2.3 CLEANING
General
General: Progressively clean the interior of pipework, ductwork and air handling
components as they are installed. Inspect the interior of dampers and valves on
installation and remove obstructions.
At practical completion:
- Clean all parts of the installation.
- Clean interior of switchboards, switchgear, contactors and other electrical
contacts.
- Clean interior or air handling plant.
- Clean strainer baskets.
2.4 CORRECTIVE MAINTENANCE
General
General: Respond to call outs for breakdowns or other faults requiring corrective
maintenance. Rectify faults and replace faulty materials and equipment.
Remedial work: Carry out any remedial work, including temporary work,
necessary to restore the systems to safe and satisfactory operation. Do not leave
site until correct operation has been proved. Do not leave the plant in an unsafe
condition.
Temporary work: Promptly replace temporary work with permanent rectification.
Contact details
General: Provide contact details including after hours and emergency mobile
and/or pager details to permit notification of emergency conditions.
Response time
General: Attend site for emergency service within the time period stated in the
Maintenance requirements schedule.
Calculation of response period: Response period starts at the time of notification
to the contactors nominated contact point.
Failure to respond
- Vn hnh hng ngy bao gm chy v tt my.
- Tt c cc cng tc ph%c v% hng ngy.
- Kim tra v sa cha khn cp.
2.3 V SINH
Tng qut
Tng qut: Tng cng v sinh bn trong ng ng, ng gi v cc cu kin ca h
thng x l gi c lp t. Kim tra bn trong cc van gi v van nc v lm v
sinh sch cc tc nghn.
Khi hon tt thc t:
- V sinh tt c cc h thng c lp t.
- Bn trong t in, cu dao t ng, contactor v cc tip im in khc.
- Bn trong cc thit b x l khng kh.
- B lc ng ng.
2.4 BO TR S@A LI
Tng qut
Tng qut: p ng cc cuc gi khi thit b b d#ng hoc c l)i i h0i phi thc hin
bo tr sa l)i. Sa cha l)i v thay th cc thit b v vt t b h.
Cng tc khc ph%c: Thc hin bt k3 bin php khc ph%c no, bao gm c cc cng
tc tm thi, cn thit ph%c hi h thng v trng thi vn hnh an ton v thit k.
Khng c ri b0 hin trng khi thit b / h thng + trng thi khng an ton.
Sa cha tm thi: Thay th ngay lp tc cc sa cha tm thi b$ng cc sa cha
hon ch-nh.
Chi tit lin lc
Tng qut: Cung cp cc chi tit lin lc bao gm c sau gi hnh chnh v s di
ng khn cp v/hoc chi tit my nhn tin c th thng bo cc tnh trng khn
cp.
Th,i gian p $ng
Tng qut: C mt ti cng trng sa cha khn cp trong vng thi gian qui
nh trong Bng k hoch bo tr.
Cch tnh thi gian p ng: thi gian p ng tnh t# lc thng tin gi n im lin
lc ch- nh ca Nh thu.
Khng p $ng kp th,i


General: Should the contractor fail to respond to site within the period stated in
the schedules, the principal may, without incurring any liability or obligation and
without limiting any other redress, engage persons other than the contractor to
undertake emergency work on the systems. Fully reimburse the principal for any
costs incurred.
2.5 REGULAR MAINTENANCE
General
General: Make routine service visits at the frequency stated in the Maintenance
requirements schedule. Service items of equipment in accordance with the
maintenance schedules in the operation and maintenance manuals.
Frequency of visits
General: Provide maintenance visits at the following maximum intervals, or
comply with the frequency stated in the Maintenance requirements schedule if
more frequent:
- Chillers: 3 months.
- Analysis of refrigerant in hermetic compressors: 3 months.
- Water treatment: 1 months.
- Air filters: Comply with AS 1324.1 Section 3.
- Air handling systems within the scope of AS/NZS 1668.1 and AS 1668.3:
Comply with AS 1851.
Notification of defects
General: When defects in the installation are identified notify the principal in
writing.
All systems
General: Provide maintenance work including but not limited to the following.
- Attend to reported defects and complaints.
- Check for and repair corrosion.
- Remove rubbish and clean equipment.
- Thoroughly check for and rectify any unsafe conditions.
- Replace faulty or damaged parts and consumable components.
- Check anti-vibration supports, brackets and clamps, holding down bolts and
flexible connections, for deterioration and for freedom of movement of assembly.
Tng qut: Nu kh Nh thu khng th p ng kp thi v c mt ti cng trng
trong khong thi gian nh, Ch u t c th khng b gnh chu bt k3 trch
nhim hoc ngh(a v% no v khng b gii hn n bt k3 mc sa cha no, thu
nhng Nh thu khc x l cc cng tc khn cp ca h thng. Hon tr ton b
chi ph pht sinh cho Ch u t.
2.5 BO D9=NG .NH KW
Tng qut
Tng qut: Thc hin cc chuyn thm ph%c v% nh k3 theo Bng k hoch bo tr.
Bo tr thit b theo k hoch bo tr trong s tay vn hnh v bo tr.

T*n s thc hin
Tng qut: Thc hin cc chuyn n bo tr theo qung thi gian ti a nh sau,
hoc tun th tn s trong Bng k hoch bo tr nu nhiu hn :
- Chiller: 3 thng.
- Phn tch mi cht lnh trong my nn kn: 3 thng.
- X l nc: 1thng.
- Lc gi: tun th tiu chun AS 1324.1 Phn 3.
- H thng x l gi theo AS/NZS 1668.1 v AS 1668.3: Tun th AS 1851.
Thng bo khuyt t#t
Tng qut: Khi xc nh c cc khuyt tt lp t thng bo cho Ch u t b$ng
vn bn.
Tt c cc h thng
Tng qut: Thc hin cng tc bo tr bao gm nhng khng b gii hn b+i.
- Sa cha cc khuyt tt c phn hi.
- Kim tra v sa cha cc n mn.
- Qut dn rc v v sinh thit b.
- Kim tra ton b v sa cha cc iu kin khng an ton.
- Thay th cc chi tit b l)i hoc h h0ng v cc vt t ph% tr.
- Kim tra cc chn chng r%ng, bt treo v k7p, bulon k7p cht v ng ni mm,
xem c h h0ng khng v kh nng dch chuyn t do ca c%m t hp.
- Xc nh loi ng, mng cp v ng ng gi: ch yu theo AS 1345.


- Identification of pipes, conduits and ducts: Maintain to AS 1345.
- Safety signs: Maintain to AS 1319.
Chillers
General: Perform the following tasks:
- Provide maintenance in accordance with manufacturer's recommended
maintenance program.
- Provide condenser water tube inspection and clean annually.
- Comply with Refrigeration systems.
Cooling towers and cooling water systems
- Comply with AS/NZS 3666.2 or AS/NZS 3666.3 as stated in the Maintenance
requirements schedule.
Boilers and burners
- Comply with statutory requirements for the respective boiler type.
Air handling systems
General: Perform the following tasks on each air handling system and ventilation
system:
- Maintain air handling and water systems.
- Carry out Level 1, 2, 3 and 4 maintenance routines to AS 1851 on air handling
systems that are within the scope of AS/NZS 1668.1.
- Carry out maintenance required by AS/NZS 3666.2 including inspecting and, if
necessary cleaning, both sides of cooling coils and condensate pans.
- Check coils for fin damage and repair.
- Check and clean fan impellers and blades.
- Check fan balance.
- Rectify air leaks including leaks in air handling units.
- Check motorised damper operation and lubricate linkages.
- K hiu an ton: ch yu theo AS 1319.

Chiller
Tng qut: Thc hin cc cng tc sau:
- Thc hin bo tr theo k hoc bo tr yu cu ca nh sn xut.
- Thc hin kim tra v v sinh hng nm cho ng nc ca dn ngng.
- Tun th phn H thng lm lnh.

H thng n7c lnh v thp gii nhit
Tng qut: thc hin cc nhim v% sau:
- Cung cp vic bo tr quy nh theo khuyn co ca nh sn xut.
- Ph hp vi AS/NZS 3666.2 hoc AS/NZS 3666.3 c nu ra trong danh mc yu
c*u bo d<ng.

Bung t v l hi
- Cung cp vic bo tr quy nh theo khuyn co ca nh sn xut.
- Tun th cc yu cu theo lut nh cho cc loi l hi tng ng.

H thng xB l gi
Tng qut: Thc hin cc cng tc sau cho m)i h thng x l gi v h thng thng
gi:
- Bo tr cho h thng x l gi v h thng nc.
- Thc hin bo tr nh k3 cp 1, 2, 3 v 4 theo tiu chun AS 1851 cho h thng x
l gi trong phm vi tiu chun AS/NZS 1668.1.
- Thc hin bo tr theo tiu chun AS/NZS 3666.2 bao gm kim tra v nu cn v
sinh hai mt ca coil lnh v mng ngng t%.
- Kim tra coil xem c b h cc l tn nhit v sa cha
- Kim tra v v sinh cc cng tc qut v chong chng qut.
- Kim tra cn b$ng qut.
- Sa cha cc r r- gi bao gm c cc r r- + dn lnh.
- Kim tra hot ng ca van gi iu khin mt v bi trn cc thanh lin kt.


- Check that motorised dampers seal tight when closed.
- Check air handling and water systems for temperature, pressure, flow and
leakage. Repair all leaks.
- Check penetrations and outside air intakes and exhaust outlets for foreign
matter water entry and leaks. Clean where necessary.
- Check condition of insulation and vapour barriers for damage and repair.
- Air filters:
. Maintain to AS 1324.1 Section 3.
. Check air filters monthly for damage, bypassing or obstruction.
. Replace filters that have reached their dirty pressure drop. If none stated take
dirty pressure drop as 125 Pa.
. Check zero calibration of filter pressure gauges at no air flow.
- Check that electric duct heaters are not tripped.
- Inspect the interior of ductwork in the vicinity of moisture producing equipment in
accordance with AS/NZS 3666.2.
Fire and smoke dampers
- Inspect and maintain to AS 1851.
Evaporative coolers
- Inspect and maintain to AS/NZS 3666.2.
- Carry out maintenance in Air handling systems for the respective components
of evaporative cooling systems.
- Carry out manufacturers recommended maintenance.
Humidifiers
- Carry out manufacturers recommended maintenance.
Piped systems
- Vent air from water systems, drain water from compressed air systems.
- Check equipment items for operation, calibration, performance compliance,
- Kim tra kn ca van gi in khin mt khi ng.
- Kim tra h thng x l gi v h thng nc v nhit , p sut, lu lng v r r-.
Sa cha tt c cc r r-.
- Kim tra cc l) m+ v li ly gi ti vo v l) thi gi ra v cc vt l; thm nc
hoc r r-. V sinh khi cn.
- Kim tra trng thi ca bc cch nhit v cc lp ngn m v h h0ng v sa cha.
- Lc gi:
. Bo tr theo AS 1324.1 M%c 3.
. Kim tra gi hng thng cc b lc v h h0ng, chy vng hoc b tc nghn.
. Thay th b lc ng b%i c s%t p vt qu cho php. Nu khng c ch-
nh ly s%t p do ng b%i l 125 Pa.
. Kim tra gi tr 0 ca ng h p sut lc + ch khng c gi
- Kim tra b gia nhit ng gi khng b ngt trip.
- Kim tra bn trong ng ng + cc vng ln cn ca thit b sinh m ph hp vi
AS/NZS 3666.2.
Van chng chy v khi
- Kim tra v bo tr theo AS 1851.
B lm mt bay hi
- Kim tra v bo tr theo AS/NZS 3666.2.
- Thc hin vic bo tr trong h thng xB l khng kh cho cc thnh phn tng
ng ca h thng lm lnh bay hi.
- Thc hin vic bo tr theo khu?n cc ca nh sn xut.
B gia m
- Kim tra v bo tr theo AS/NZS 3666.2.
- Thc hin vic bo d1ng theo khuyn co ca nh sn xut.
H thng ng
- X gi cho h thng nc, x nc t# h thng kh nn.
- Kim tra thit b v vn hnh chun, c tnh ph hp, nhit v nng lng


temperature and energy consumption, and record values.
- Check water drainage systems for unobstructed flow.
- Check pump seals. Rectify if defective.
- Rectify all water leaks regardless of size. Clean and make good water damage.
- Check air handling and water systems for temperature, pressure, flow and
leakage.
- Check condition of insulation and vapour barriers for damage and repair.
- Check water treatment systems for water condition, chemical dosage, bleed rate
and make-up. Supply necessary chemicals.
Tanks and piping for potable water
General: Maintain to AS/NZS 3500.1.
Backflow prevention devices: Maintain to AS 2845.3.
Water treatment
General: For each water system perform the following tasks:
- Sample and test water for total dissolved solids (TDS), inhibitor, pH, alkalinity,
corrosion products, scale potential and suspended solids (SS).
- Carry out total plate count to AS/NZS 4276.3.1 or AS 4276.3.2 as appropriate.
- If required carry out Legionella analysis to AS/NZS 3896.
- Check condition and operation of water treatment equipment.
- Check water treatment systems for water condition, chemical dosage, bleed rate
and make-up.
- Check that ball float valves are set for no overflow.
- Supply necessary chemicals.
- Adjust settings.
- If a water meter is fitted, record water consumption.
Refrigeration systems
- Check refrigeration systems for temperature, pressure including analysis of oil
and refrigerant.
- Check refrigerant charge by measuring and recording superheat and
subcooling. Adjust charge and superheat to manufacturer's recommendations.
tiu hao, ghi nhn cc gi tr.
- Kim tra h thng thot nc c b tc nghn.
- Kim tra kn ca bm: Sa cha nu c khuyt tt.
- Sa cha r r- nc + bt k3 kch thc no. V sinh v x l, lm tt nc b h
h0ng.
- Kim tra nhit , p sut, lu lng v r r- ca h thng x l gi v h thng
nc.
- Kim tra trng thi ca bc cch nhit v cc lp ngn m v h h0ng v sa cha.
- Kim tra h thng x l nc cho iu kin nc, chm ha cht, t, l cung cp v
b xung. Cung cp cc ha cht cn thit.
Bnh v ,ng ng cho n7c sch
Tng qut: bo tr theo AS/NZS 3500.1.
Thit b phng, chng chy ngc: bo tr theo AS 2845.3.
XB l n7c
Tng qut: i vi m)i h thng nc thc hin cc nhim v% sau:
- M"u v nc kim tra cho tng cht rn ha tan (TDS), cht c ch, pH, kim,
cc sn phm n mn, quy m tim nng v cht rn l lng (SS).
- Thc hin total plate count theo AS/NZS 4276.3.1 hoc AS 4276.3.2 cho ph hp.
- Nu yu cu thc hin phn tch Legionella th theo AS/NZS 3896.
- Kim tra v bo tr theo tiu chun AS/NZS 3666.2.
- Kim tra cc iu kin v vn hnh ca thit b x l nc.
- Kim tra h thng x l nc v trng thi nc, liu ho cht, t- l x v b sung
thm.
- Kim tra cc van phao bi khng b trn nc.
- Cung cp thm ho cht cn thit.
- iu ch-nh cc ci t
- Nu c gn cng t mt th ghi li tiu th% nc.
H thng lm lnh
- Kim tra h thng lm lnh v nhit , p sut bao gm c phn tch m"u du v
mi cht lnh.
- Kim tra lng mi cht lnh b$ng cch o v ghi li s qu nhit v qu lnh. iu


Record amount of refrigerant added or removed.
- Hermetic compressors: Analyse refrigerant gas. Determine the acid and
moisture content of the gas.
- Check refrigeration system controls.
- Check for leaks using electronic leak detector.
- Check air cooled condenser coils for fin damage, dirt or obstruction. Clean and
repair.
- Carry out wet system maintenance required by AS/NZS 3666.2.
Drives
- Check drives and couplings.
- Check belt drives for belt wear and tension. Replace worn or broken belts.
- Check pulley alignment and re-align if out of alignment.
- Check motors and machinery for excessive operating temperature, bearing
noise and excessive vibration.
- Lubricate equipment.
Automatic controls
- Check operation and safety controls for variable speed drives. Check and record
output frequency.
- Record readings of thermometers, gauges, meters, current draw of motors and
heaters, sample readings, control set points and controlled space conditions.
- Check sensor calibration.
- Check electrical and control systems, including safety limits for temperature,
pressure and humidity.
Electrical
- Check for hot joints, burnt insulation, burn contacts and the like and repair.
- Check electrical connections for tightness.
- Check operation of all electrical components.
- Check indicating lights and replace defective lamps.
- Check and record motor currents.
ch-nh lng sc mi cht lnh v s qu nhit theo yu cu ca nh sn xut. Ghi
nhn lng sc mi cht lnh thm vo hoc x i.
- My nn kh: Phn tch gas lnh. Xc nh lng axits v hi nc c trong gas.
- Kim tra cc thit b iu khin h thng lnh.
- Kim tra r r- b$ng cm bin r in t.
- Kim tra cc l tn nhit ca coil ngng t% lm mt b$ng gi v h h0ng d hay tc
nghn. V sinh v sa cha
- Thc hin bo tr h thng t theo yu cu trong tiu chun AS/NZS 3666.2.
Dn ng
Tng qut: Thc hin cc cng tc sau
- Kim tra khp ni v b truyn ng.
- Kim tra dy ai v s mn v sc cng. Thay th ai mn hay t.
- Kim tra tnh th6ng hng ca bnh ai v cn ch-nh li nu b lch.
- Kim tra mt v my mc v nhit vn hnh cao qu mc, tr%c n v rung qu
mc.
- Bi trn trang thit b.
iu khi(n t ng
- Kim tra hot ng v kim sot an ton cho b iu tc. Kim tra v ghi nhn tn s
u ra.
- Ghi nhn gi tr ca nhit k, ng h, ng h p sut, dng in ca mt v in
tr+, gi tr m"u, cc gi tr iu khin ci t v trng thi ca khu vc iu khin.
- Kim tra hiu chun cm bin.
- Kim tra h thng iu khin v in, bao gm cc gii hn an ton ca nhit , p
sut v m.
H thng in
- Kim tra v sa cha cc im ni nng, chy cch in, tip im b chy v nhng
l)i tng t .
- Kim tra xit cht cc im ni in
- Kim tra hot ng ca tt c cc cu kin in.
- Kim tra n ch- th v thay th cc n b h.


- Check overload settings.
- Check and report any changes to controls and wiring.
Standards:
- Electrical equipment generally: To AS/NZS 3760.
- Switchboards: To AS 2467
- Repair and overhaul of rotating electrical equipment: To AS 4307.1.

2.6 END OF MAINTENANCE PERIOD SERVICE
General
General: Within one month before the end of the maintenance period, carry out
the following service tasks:
- Undertake all work scheduled to be carried out on an annual basis.
- Replace air filters if the resistance exceeds 80% of the dirty resistance of the
filter bank.
- Undertake work specified in Recommissioning.
- Drain, clean and refill cooling towers, water basins and tanks, and clean
screens, strainers, distribution troughs, spray nozzles and drip trays.
- Drain, dismantle, inspect and reinstate boilers and pressure vessels, to
AS/NZS 3788.
- Remove, clean and inspect water heads at heat exchangers. Clean and inspect
heat exchanger pipes, pipe plates and water chests.
- Clean moisture eliminators and heating and cooling coil surfaces.
- Remove external scale and corrosion, prepare and repaint the affected surfaces.
- Provide infra-red scan of switchboards.
2.7 RECOMMISSIONING
General
General: Recommission systems at the frequency stated in the Maintenance
requirements schedule. Submit the results.
2.8 STATUTORY CERTIFICATION
General
- Kim tra v ghi nhn cng dng in mt.
- Kim tra cc gi tr ci t bo v qu ti.
- Kim tra v bo co cc thay i ca thit b iu khin v dy d"n
Tiu chun:
- Thit b in ni chung: Theo AS/NZS 3760.
- T iu khin: Theo AS 2467
- Sa cha v sa cha ln cc thit b in theo: To AS 4307.1.
2.6 CU)I GIAI O-N D.CH V BO D9=NG
Tng qut
Tng qut: Trong vng mt thng trc khi kt thc thi gian bo tr, thc hin cc
cng tc sau:
- Thc hin tt c cc cng tc c yu cu thc hin m)i nm mt ln.
- Thay mi cc lc gi nu tr+ lc vt qu 80% + lc d ca b lc.
- Thc hin cc cng tc c yu cu trong ti chy thB v nghim thi
- X, v sinh, v dy li thp nc gii nhit, bn nc v bn cha, v sinh cc
mng, lc, mng phn b, l) phun v mng hng nuc ngng.
- X nc, tho ri, kim tra v ph%c hi ni hi v tht b bnh cha chu p, theo
tiu chun AS/NZS 3788.
- Tho ri, v sinh v kim tra ct p nc + b trao i nhit. V sinh v kim tra
ng ng ca b trao i nhit, tm trao i nhit v kt nc..
- V sinh thit b kh hi m v b mt cc coil nng v lnh.
- Co b0 cc n mn v ng x- bn ngoi, lm sch b mt v sn li cc b mt b
h h0ng.
- Cung cp my qut hng ngoi cho bo mch.
2.7 TI CH-Y TH@ V NGHIM THU
Tng qut
Tng qut: Ti chy th v nghim thu cc h thng theo tn s c ch- trong Bng
yu cu bo tr nh trong chng Chy th v nghim thu c kh. Trnh duyt kt qu.
2.8 CH2NG NHN NH N9AC
Tng qut


Annual certification: Inspect and certify all items required to be inspected annually
under statutory requirements including but not limited to air handling systems
required for fire operation, boilers and pressure vessels. Submit certification to the
principal.
2.9 MAINTENANCE RECORDS
General
General: Record maintenance undertaken in schedules provided as part of the
maintenance manuals.
General: Submit, in binders which match the manuals, loose leaf log book pages
designed for recording completion activities including operational and
maintenance procedures, materials used, test results, comments for future
maintenance actions and notes covering the condition of the installation. Include
completed log book pages recording the operational and maintenance activities
performed up to the time of practical completion.
Number of pages: The greater of 100 pages or enough pages for the maintenance
period and a further 12 months.
Mandatory maintenance records: Include mandatory maintenance record forms
with project specific information completed.
Certificates: Include test and approval certificates.
Service visits: Record comments on the functioning of the systems, work carried
out, items requiring corrective action, adjustments made and name of service
operator. Obtain the signature of the principals designated representative.
Referenced documents: If referenced documents or technical worksection s
require that log books or records be submitted, include this material in the
maintenance records.
Certification: On satisfactory completion of the installation, submit certificates
stating that each installation is operating correctly.
Giy chng nhn hng nm: Kim tra v chng nhn r$ng tt c cc hng m%c c yu
cu kim tra hng nm b+i c quan Nh nc bao gm nhng khng b gii hn b+i
h thng x l gi hot ng khi chy, ni hi v bnh cha chu p lc. Trnh duyt
chng nhn ca c quan Nh nc.
2.9 HD S0 BO D9=NG
Tng qut
Tng qut: Ghi chp cc cng tc bo tr c thc hin theo tin c cung cp
trong s tay vn hnh v bo tr.
Tng qut: Trnh duyt trong cc ba h s tng t nh s tay, cc trang h s tho
ri c, c thit k ghi nhn li cc hot ng thc hin hon tt, bao gm cc
th t%c vn hnh v bo tr, vt t s d%ng, kt qu th nghim, nhng gp cho
ln bo tr sp ti v cc ghi ch v tnh trng ca h thng. Bao gm nhng trang ghi
chp hon tt ca cc hot ng vn hnh v bo tr thc hin cho n ngy hon tt
thc t.
Tng s trang: Hn 100 trang hoc cho ton thi gin bo tr v 12 thng tip theo
H s bo d1ng bt buc: bao gm bo tr cc hnh thc bt buc ghi li nhng
thng tin c% th d n hon thnh.
Giy chng nhn: Bao gm giy chng nhn chp thun v th nghim.
Nhng chuyn ph%c v%: Ghi chp li nhng nhn xt v hot ng ca h thng, cng
vic thc hin, cc hng m%c cn c hnh ng khc ph%c, nhng iu ch-nh c
thc hin v tn ca ngi thc hin bo tr. Xin ch k ca ngi ph% trch.
Cc ti liu tham chiu: Nu nh nhng ti liu tham chiu hay cc chng k! thut
yu cu s ghi chp hoc h s phi c trnh duyt, th bao gm c ti liu tham
chiu ny trong h s bo tr.

Chng nhn: Khi tho mn hon tt lp t, trnh giy chng nhn r$ng m)i h thng
hot ng ng nh thit k.

02 Mechanical

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GOLDEN ISLAND APARTMENT

Phu Huu Ward, Dist.9, HCMC

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