Professional Documents
Culture Documents
3-l. General
Refer to table 2-l.
8 AGO 20027A
FSN /ten1 Table 3-4. Lmbrication Instructions for Unusual
9150-273-2389 4 02 can. Conditions
9150-231-6689 1 qt can. T!~pe of Climate I’roreifurc
9150-292-9689 LUBRICATING OIL, WEAPONS: Note. Reduce lubrication intervals to less then
(LAW) for below zero daily, if inspection indicates rust or corro-
operations (1 qt can). sion.
7920-205-1711 RAG, WIPING: cotton for general Extreme cold Lubricate with weapons lubricating
purpose use (50 lb bale). (below 0°F.) oil (LAW). Keep weapon protected
8030-081-2341 SEALING COMPOUND : 150/375 as much as possible.
in-lb locking torque lo-15 Note. Make certain all components are dry
viscosity, gun color MIL-S-22473 and free from condensation before applyine
luhriention. Also refer to TM !I-20i.
Grade AA (lo-CC bottle).
Hot and humid Inspect shotgun frequently for rust.
Lightly oil with general purpose
Table $4). Lubrication Instructions for Usual lubricating oil (PL special). If ex-
Conditions posed to salt air, high humidity or
step Procedure moisture, more frequent cleaning
and oiling will be required to pro-
Note. Shotmn will ONLY be disassembled for cleanincr and
lubrication into major groups and assemblies when a tect components.
THOROUGH INSPECTION indicates the weapon is
Note. Weapons which are intended for in-
dirty and c o n t a m i n a t e d a n d t h a t functionina of the
frequent firinn, or *re placed in *rms rooms
weapon would he impaired.
for safekeepinn for prolonW periods, will
1 Clean bore and locking lug area of the barrel have R film of aeneral purpose luhricatinrc
assembly and other powder-fouled surfaces oil (PL special) applied to the internnl and
with rifle bore cleaning compound (CR). Re- external ~r‘oups immediately after inspection
a n d elennina. Special attehtion should be
move all foreign matter. civen to bore, chamber, and lockinn hart area.
2 Thoroughly dry bore and chamber, including
Hot and dry Clean shotgun daily (or as required).
the locking lug area.
In sandy or dusty areas, wipe wea-
3 Lightly oil bore, barrel extension, and external pon free of oil to prevent sand and
surfaces of the weapon, using general pur- dust from collecting on the outside
pose lubricating oil (PL special). and working components.
Note. For general clenninz procedures. refer to TM 9-208-l
and TM 9-247. No&. Protect weapon from wuter while ford-
ina. if possible.
4 All components affected by powder fouling will
be cleaned with carbon removing compound Immersion in During deep fording, it is possible
(P-C-111). water. for the weapon to become com-
pletely submerged. If this occurs,
Warning: Avoid skin contact. The compound
eject the round from the chamber
should be washed off thoroughly with running
to allow water to run from the bore.
water if it comes in contact with the skin. A
Normally, if the round is left in
good lanolin base cream, after exposure to
the chamber, it will form a vacuum
compound, is helpful. The use of gloves and
and will not allow the water to
protective equipment is recommended.
drain freely.
5 Wipe or blow dry and oil with general purpose
lubricating oil. If the above condition occurs, the
6 Thereafter, clean and oil as required. weapon should be wiped dry as
7 Wipe wooden components with slightly oiled soon as possible. If inspection re-
rag. Remove surplus oil with a dry cloth. veals rust or corrosion is evident,
Apply a light coat of linseed oil and rub the weapon should be turned in to
into wood with heel of hand. organizational maintenance for
Note. With patch and cleaning rod. remove oil from bore
complete cleaning and lubrication
and chamber of barrel assembly before firina. of all components.
AGO 20027A 9
Table f-5. Preventive Maintenance Checks and Servaces
l- B-before operation
D-during operation
Aw-2ttgk,ytion M-monthly
Operator OW.
Daily f
A- w
- M
Item to be inspected Reference
6 X X X Barrel and Bayonet Band As; Bayonet band assembly must be secured to barrel assembly. Check for Figure 3-2
sembly. unusual pits or damage to bore of barrel assembly. Assure that bore
is dry and free of obstructions before firing.
7 X X X Trigger Guard Pin ~~ ..~~ _~. Check for burs and if bent or loose _._~~.._____.~__~__ . . . . . . . . ..__. Figure 5-3
8 X X X Trigger Guard Group ._.. . . . Check hammer, safety and trigger for proper operation. Actuate Figures 5-7, 5-8
disconnector assembly for proper functioning. Check left hand and and 5-9
right hand slide arm support for being bent or other damage. Check
carrier assembly for freedom of movement.
9 X X X Slide Arm Bridge Retaining Check for stripped threads and damaged screw slot. Determine that Figure 5-4
Screw. slide arm bridge is secured to bolt slide.
10 X X X Fore End Group _ Check for proper functioning and cracks in fore end. Structural Figure 5-10
strength must not be impaired. Check slide arm extensions for ex-
cessive wear, burs or being bent. Slide arm extension cap must
be secure to the slide arm extension. Check assembly slots on cap
for burrs.
11 X X X Breech Bolt Group _ Cam pin must be free of burrs. Breech bolt must have free movement Figures 5-11, 5-12
in camways of receiver. Check protrusion of firing pin. Check ex-
tractor claw for damage. Check component for visible rust or
corrosion.
s 12 X X X E j e c t o r . ..~.....__...__._ Check for burrs or being bent. Test weapon with dummy round or Figures 5-5, 5-6
h:
$ once-fired empty round to insure proper ejection of cartridge. Check
z ejector support pin for being secure in receiver and if damaged.
1
x x X Receiver and Magazine Group.. Magazine tube should be secured to the receiver. Check tube for dents, .‘Figure 5-13
burrs or damage which will restrict the cartridge. Check helical
compression spring (magazine) for kinks, and magazine follower
for being broken or burred. Check for rust and corrosion in
components.
Section V. TROUBLESHOOTING
34. General
Refer to table 3-6.
Failure to load or feed Dbstruction in the chamber _ Clean receiver (table 3-3).
Defective carrier assembly . _ . . . Notify direct support maintenance.
Foreign matter in RH or LH slide Clean applicable items (2, 3, fig. B-3
arm supports or magazine tube. and 28, fig. B-2).
Failure to function correctly Foreign matter in bolt, bolt slide Clean applicable items or area (8, 9,
or safety well of trigger guard. fig. B-4 and 18, fig. B-3).
12 AGO ZOW7A
.
Table 3-17. Operator and Organizational Maintenance Guide fov Winchester Shotgun,
Model 1200
BAND ASSEMBLY
WISE.
AGO 20027A 13
REMOVE/INSTALL SCREWS.
PLASTIC ‘HAMMER
INSTALL BAYONET BAND ASSEMBLY. WE 60053
band assembly.
Renzoval/installatiOrf of bawnct
Figure Y-2.
14
CHAPTER 4
4-l. Special Tools and Equipment 4-3. Improvised Tools and Equipment
Refer to appendix B. Refer to table 4-l.
4-2. Maintenance Repair Parts
Refer to appendix B.
-
Item Reference Required for
TOOL, assembling cam pin ~. Figures 4-l and 5-12 ~. To assemble cam pin to breech bolt
and bolt slide.
TOOL, disassembling and assembling Figures 4-2 and 5-10 To disassemble and assemble slide arm
slide arm extension cap. extension cap to front end of slide
arm extension assembly.
1- 3/4 t-
------
,- -----1 _ I
i
i-43
w I^
DRILL R/OD OR
COLD ROLL STEEL
AGO 20027A 15
BODY: 6-l/2 LONG BY l/4 THICK COLD ROLL STEEL.
BLADE: 1 INCH BY l/8 X l-1/2 TOOL STEEL, FLAT STOCK.
RIVETS: 3/16 BY l/2 L O N G .
1/8
- I I - -
Figure 4-2. Improvised tool for disassembling and assembling slide arm extension cap.
Failure to fire Failure to feed Repair magazine tube (28, fig. B-2).
If unserviceable, turn in weapon for
replacement.
Short or broken firing pin ~. Replace (2, fig. B-4).
Foreign matter in firing pin aper- Zlean aperture in bolt and bolt slide
ture in bolt. (8, 9, fig. B-4).
Broken hammer Replace (13, fig. B-3).
Bent or damaged helical torsion Replace (12, fig. B-3).
spring (hammer).
Burred or broken trigger spring Remove burs or replace sear bracket
assembly (9, fig. B-3).
N&u. l’rirrter aw%w is H c o m p o n e n t o f
saw bracket assembly.
Broken sear Replace sear bracket assembly (9, fig.
B-3).
Broken triggei Replace (16, fig. B-3).
Foreign matter in sear notch of Glean sear notch on hammer (table
hammer. 3-3 and 13, fig. B-3).
Burred trigger guard or foreign Repair t.rigger guard or clean safety
mat in safety well. well (18, fig. B-3 and table 3-3).
Damaged disconnector assembly or Replace, 7, 8, fig. B-3).
helical torsion spring (discon-
nector).
AGO 20027A
16
Table 4-e. Troubleshootirlg-Continued
Failure to extract or eject Worn, burred or broken extractor Replace (7, fig. B-4).
Bent or broken helical compression Replace (6, fig. B-4).
spring (extractor).
Burred or bent ejector Repair or replace (24, fig. B-2).
Failure to load or feed Broken or bent carrier assembly Replace (4, fig. B-3).
Corroded magazine follower Clean (table 3-3) or replace magazine
follower (27, fig. B-2).
D a m a g e d m a g a z i n e t u b e _ Turn in weapon for replacement.
Broken or kinked helical compres- Replace (26, fig. B-2).
sion spring (magazine).
Foreign matter in magazine tube Clean magazine tube (28, fig. B-2).
D o u b l e feeding _ _. _ ~. _ Burred or broken LH or RH slide Replace (2, 3, fig. B-3).
arm supports.
Note. Cartridge Stop and cut off are eom-
wnents of above items.
Foreign matter under LH and RH Clean (table 3-3) (2, 3, fig. B-3).
slide arm supports.
Failure to function correctly Damaged disconnector assembly _ Replace (7, fig, B-3).
Burs or foreign matter in bolt Repair (8, 9, fig. B-4) or clean (table
slide and bolt. 3-3).
Broken or bent disconnector or heli- Replace (7, 8, fig. B-3).
cal torsion spring (disconnector).
Burred or bent slide arms Repair or replace slide arm extension
(21, fig. B-2).
Notr. Slide arms are components of slide
a r m cstenrion rcswmbly.
Broken or burred cam pin Repair or replace (4, fig. B-4).
Weak or damaged firing pin Replace (2, fig. B-4).
Safety sticks ~. ’ Repair (14, fig. B-3).
Burred safety _ _. _ Repair (14, fig. B-3).
Damaged hammer housing Replace (17, fig. B-3).
4-5. General
Refer to TB 9-1000-247-35.
AGO 20027A
CHAPTER 5
REPAIR INSTRUCTIONS
S-5. Specific
Refer to table 5- 1.
18 AGO 20027A
Table 5-1. Guide to Maintenance Function of Shotgun
M
Item Removal/installatiin Diussembly/awembly Cleaning, inspection and repair
8
s Iota All pins should be removed from left Refer to figures 5-14 thru 5-16 for
to right installed right to left when appli-
cleaning instructions.
cable.
Gun shoulder stock group Figure 5-l ~.~. __ Figure B - 2 _.__ _.____.. . . . ..__... Repair (para 5-2)
Magazine cap ~~. ~. Figure 3 - l Figure B - 2 __________..__ . . . .._... Repair (para 62)
Barrel and bayonet band assembly %gure3-1 _~.~__...__ Figures 3 - 2 a n d 5 - 2 _. . . _. _. - Repair (para 5-2)
Trigger guard group ~. ?igures 5-3 and B-2 _ Figures 5-7, 5-8, and 5-9 ___.. ----. Repair (para 5-2)
l&e. To uraemble disconnector s p r i n g , t u r n Vote.
If new trigger assembly is installed, it
spring upright so tail of spring is engaged must be adjusted to fit as follows:
in its proper position in trigger guard pin
hole slot. Turn disconnector to upright
a. With the safety in safe position and
.rigger pulled, check the trigger thmugb trig-
position and slide front of spring under
!er stop pin hole with 0.252040005 diameter
ledge on disconnector. Compress front of
,in.
disconnector downward until disconnector
button is in line with slot in trigger guard. b. With the safety in safe position and trig-
Hold in this position and push inward until rer pulled, adjust trigger adjustment screw
disconnector pin engages hole in opposite Nithin 0.003-0.005 of sear. Break off end of
side of sear bracket and hammer housinrr. screw end apply s e a l i n g c o m p o u n d .
Fore end group Figure 5-4 ~~ .~~..~_.~~~.~. .~~ Figure 5-10 ___..___.._ . . . .._._... Repair (para 5-2)
b’ote. When barrel and bayonet band assen
bly have been removed do not slam th
fore end forward or pull the triage]
allowing hammer to fall. This may jaz
the action, making necessary the remow
of trigger guard end the recocking of th
hammer by hand.
Breech bolt group .~~ Figure 5-4 ._~_. ..~..~.~.. Figure 5-11,5-12 _____ ___..~..... Repair (para 5-2)
Receiver and magazine group Figures 5-5, 5-6 and 5-13 . . _. _ _
Vote. When breech bolt group is removed, the
ejector will fall free of the support pin in
the receiver.
CAUTION: IF SCREWDRIVER IS USED, CARE MUST
BE TAKEN TO INSURE THAT SCREWDRIVER IS IN
SLOT IN BOLT AND NOT BETWEEN HEAD OF BOLT
AND WALL 06 STOCK. IF PRESSURE IS APPLIED
TO SCREWDRIVER WHEN IN LATTER POSITION,
IT WILL BREAK GUT THE WALL OF THE STOCK.
special permission
ight owner, Olin
SCREW
REMOVE/INSTALL BUTT PLATE SCREWS AND BUTT PLATE. R EMOVE/INSTALL MACHINE BOLT AND LOCK WASHER.
REMOVE/INSTALL STOCK WITH SWNEL ASSEMBLY. REMOVE/INSTALL SCREWS AND SWIVEL ASSEMBLY.
WE 60057
20 A G O 20027A
REMOVE COUNTER-
C LOCKWISE.
INSTALL CLOCKWISE.
Reprinted by special permission of the copyright NOTE. INSTALL TRIGGER GUARD GROUP TO
owner, Olin Mathieson Chemical Corp., Win- PFCFIGFR RY
,.C__.
INSERTING FRONT FND OF RIGHT
_.. _
. _. _ _
chester - Western Division, New Haven, Corm. AND LEFT HAND SLIDE ARM SUPPORTS INTO
SLOTS AT FRONT END OF RECEIVER PUSHING
REAR END OF GUARD GROUP DOWN UNTIL
PROPERLY SEATED (DO NOT FORCE).
-._.,,. -.__._
THE HAMMER SPRING MUST
FIT IN RETAINING NOTCH
OF SAFETY.
-dr
REMOVE TRIGGER GUARD INSTALL TRIGGER GUARD REMOVE/INSTALL TRIGGER GUARD GROUP.
PIN. PIN.
WE 50059
AGO 20027A 21
REMOVE SLID’ ARM BRIDGE RETAINING SCREW. REMOVE FORE END AND BREECH BOLT GROUPS.
FORE END
GROUP
AGO 20027A
Reprinted by special permission of. the copyright
owner, Olin Mathieson Chemical Corp., Win-
chester - Western Division, New Haven, Corm.
INSTALL BREECH BOLT AND FORE END GROUPS AND EJECTOR INSTALL BREECH B O L T
IN RECEIVER. GROUP ON FORE END G R O U P .
WE 60051
F i g u r e 5-6. Install breech bolt group, ejector and slide arm bridge retaining screw.
23
REMOVE/l NSTALL TRIGGER STOP PIN SCREW. REMOVE/INSTALL LEFT HAND SLIDE ARM SUPPORT.
CARRIER ASSEMBLY
S U P P O R T - *
\
Reprinted by special permission of the copyright
\\ owner, Olin Mathieson Chemical Corp., Win-
Chester - Western Division, New Haven, Coon.
,,c--.
RELEASE HAMMER.
WE 60065
L I N E SHOWS PROPER
POSITION OF DISCONNECTOR
SPRING AT ASSEMBLY.
REMOVE/INSTALL DISCONNECTOR ASSEMBLY AND
LOCATION OF DISCONNECTOR AND SPRING. HELICAL TORSION SPRING (DISCONNECTOR).
25
Reprinted by special permission of the copyright
NOTE: TO INSTALL PRESS SUPPORTS owner, Olin Mathieson Chemical Corp., Win
IN WITH THUMB AND FINGER Chester - Western Division, New Haven, Con
THIN-BLADED
REMOVE/l NSTALL HAMMER SPRING SUPPORTS. SEPARATE/ASSEMBLE HAMMER AND HELICAL TORSION
SPRING.
ER HOUSING
TRIGGER GUARD
“I
b-- PIN
NOTE: IT MAY BE NECESSARY TO USE- SOtiE FORCE
WHEN REMOVING HOUSING. PULL UP AND OUT
FROM TRIGGER GUARD. DO NOT PRY.
REMOVE/INSTALL TRIGGER.
REMOVE/INSTALL HAMMER HOUSING.
WE 60068
26 AGO 20021A
Reprinted by special permission of the copyright
owner, Olin Mothieson Chemical Corp., Win-
r - Western Division, New Haven, Corm.
DISASSEMBLY/ASSEMBLY
27
MAKE CERTAIN THAT THE TAB OF THE BRIDGE DROPS
DOWN BETWEEN THE FLANGE AND THE HEAD OF
FIRING PIN TO RETAIN IT IN PLACk.
CAUTION: HOLD
THUMB OVER FIRING
PIN TO PREVENT PIN
AND SPRING FROM
BEING LOST UNTIL
BRIDGE IS REMOVED
OR INSTALLED.
INSTALLATION:
TAB
& EXTRkCTOR
FIRING
PIN
COLLAR
RETAINING FIRING PIN COLLAR AND EXTRACTOR SPRING REMOVE FIRING PIN COLLAR, HELICAL COMPRESSION
DURING REMOVAL OF BREECH BOLT COMPONENTS. SPRING, EXTRACTOR AND BREECH BOLT.
WE 60063
A G O 20021.4
28
INSTALL HELICAL COMPRESSION
SPRING ON FIRING PIN. INSERT
SPRING AND PIN IN BREECH BOLT
FROM REAR, MAKING CERTAIN
THAT FIRING PIN PASSES THRU
-HOLE IN CAM PIN. COMPRESS
FIRING PIN. \
BREECH BOLT
EXTRACTOR
of 2).
Figzwe 5-M Disaeeembly/assembl~ of breech bolt group (2
29
CAUTION: WHEN REMOVING \
-.
\
PLUG
\ “? I/
REMOVE MAGAZINE PLUG. INSTALL MAGAZINE PLUG.
R E M O V E / I N S T A L L P L U G A N D H E L IC AL COMPRESSION SP R I N G (M AG A Z I N E) .
FOLLOWER ,,
REMOVE
WE 60069
B - CLEANING BARREL.
31
,\c,o ?n027A
BRUSH I
RECEIVER
,
..^ . rnr\,,D*
E - LU B RICATING Tr
tIGGER GUAKU Vnuu’- WE 60070
_^^,,n
:H BOLT GKUur.
D _ LUB RICATING BREEC
32
NOTE: RURUNSEED
OIL IN WOOD TO
TREAT STOCK.
WE 60072
5-6. Functioning with Once-Fired Empty will be handfunctioned, using five once-fired
Rounds empty rounds. Shotguns which fail in above-
noted test will be corrected by replacement of
Shotguns authorized to be repaired in the field defective parts.
33
CHAPTER 6
(3) Scabba(rd, Ml917. Clean metal parts c. Repair. Replace bayonet, M1917, Sling,
with carbon removing compound.’ The same Ml, Scabbard, Bayonet, Ml917 or cleaning rod
compound can be used to clean plastic com- (wooden) if unserviceable.
35