You are on page 1of 28

CHAPTER 3

OPERATOR AND ORGANIZATIONAL SERVICE AND


MAINTENANCE INSTRUCTIONS

Section I. SERVICE UPON RECEIPT OF MATERIEL

3-l. General
Refer to table 2-l.

Table S-1. Service Upon Receipt of Materiel


SlcP .-lotion Refwence
1 Remove shotgun and items from container.
2 Remove VCI, clean and lubricate. Paragraph 3-4
3 Inspect for: Figure B-2
Missing parts
Proper assembly
4 Function, using once-fired empty round. Figures 2-2 and 2-3.

Caution: Do not use live ammunition when hand functioning weapon.

Section II. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT

3-2. Special Tools and Equipment 3-3. Repair Parts


a. Opwcztor. Refer to appendix B, section II. a. Operator. None authorized.
b. OrganizathzaZ. Refer to appendix B, b. Organizational. Refer to appendix B, sec-
section V. tion IV.

Section Ill. LUBRICATION INSTRUCTIONS


IJSN Itew
34. General
6850-224-665’7 CLEANING COMPOUND, RIFLE
a. Refer to table 3-2 for cleaning and BORE: small arms bore cleaner,
lubrication materials. Use stock numbers for solution (CR) (6 oz can).
requisitioning purposes. 5350-221-0872 CLOTH, ABRASIVE : crocus,
b. Refer to table 3-3 for usual lubrication ferric oxide and quartz, jean-
cloth-backing, closed coating, 9 w,
instructions. 11 lg, 50-sh-sleeve (CA).
c. Refer to table 3-4 for lubrication instruc- 8010-582-5382 LACQUER: black (jet) lusterless
tions for unusual conditions. type I, color 37038 (16 oz aerosol
can) Spec TT L 9950 type I
Table J-Z. Materials Rkquired for Maintenance nitrocellulose base.
Functions 8010-221-0611 LINSEED OIL, RAW: (TT-L-
E’SN 1tc*r 00215) (1 gal. can).
6850-965-2332 CARBON REMOVING COM- LUBRICATING OIL, GENERAL
POUND: (P-C-111) (5 gal. pail). PURPOSE : (PL special).

8 AGO 20027A
FSN /ten1 Table 3-4. Lmbrication Instructions for Unusual
9150-273-2389 4 02 can. Conditions
9150-231-6689 1 qt can. T!~pe of Climate I’roreifurc
9150-292-9689 LUBRICATING OIL, WEAPONS: Note. Reduce lubrication intervals to less then
(LAW) for below zero daily, if inspection indicates rust or corro-
operations (1 qt can). sion.

7920-205-1711 RAG, WIPING: cotton for general Extreme cold Lubricate with weapons lubricating
purpose use (50 lb bale). (below 0°F.) oil (LAW). Keep weapon protected
8030-081-2341 SEALING COMPOUND : 150/375 as much as possible.
in-lb locking torque lo-15 Note. Make certain all components are dry
viscosity, gun color MIL-S-22473 and free from condensation before applyine
luhriention. Also refer to TM !I-20i.
Grade AA (lo-CC bottle).
Hot and humid Inspect shotgun frequently for rust.
Lightly oil with general purpose
Table $4). Lubrication Instructions for Usual lubricating oil (PL special). If ex-
Conditions posed to salt air, high humidity or
step Procedure moisture, more frequent cleaning
and oiling will be required to pro-
Note. Shotmn will ONLY be disassembled for cleanincr and
lubrication into major groups and assemblies when a tect components.
THOROUGH INSPECTION indicates the weapon is
Note. Weapons which are intended for in-
dirty and c o n t a m i n a t e d a n d t h a t functionina of the
frequent firinn, or *re placed in *rms rooms
weapon would he impaired.
for safekeepinn for prolonW periods, will
1 Clean bore and locking lug area of the barrel have R film of aeneral purpose luhricatinrc
assembly and other powder-fouled surfaces oil (PL special) applied to the internnl and
with rifle bore cleaning compound (CR). Re- external ~r‘oups immediately after inspection
a n d elennina. Special attehtion should be
move all foreign matter. civen to bore, chamber, and lockinn hart area.
2 Thoroughly dry bore and chamber, including
Hot and dry Clean shotgun daily (or as required).
the locking lug area.
In sandy or dusty areas, wipe wea-
3 Lightly oil bore, barrel extension, and external pon free of oil to prevent sand and
surfaces of the weapon, using general pur- dust from collecting on the outside
pose lubricating oil (PL special). and working components.
Note. For general clenninz procedures. refer to TM 9-208-l
and TM 9-247. No&. Protect weapon from wuter while ford-
ina. if possible.
4 All components affected by powder fouling will
be cleaned with carbon removing compound Immersion in During deep fording, it is possible
(P-C-111). water. for the weapon to become com-
pletely submerged. If this occurs,
Warning: Avoid skin contact. The compound
eject the round from the chamber
should be washed off thoroughly with running
to allow water to run from the bore.
water if it comes in contact with the skin. A
Normally, if the round is left in
good lanolin base cream, after exposure to
the chamber, it will form a vacuum
compound, is helpful. The use of gloves and
and will not allow the water to
protective equipment is recommended.
drain freely.
5 Wipe or blow dry and oil with general purpose
lubricating oil. If the above condition occurs, the
6 Thereafter, clean and oil as required. weapon should be wiped dry as
7 Wipe wooden components with slightly oiled soon as possible. If inspection re-
rag. Remove surplus oil with a dry cloth. veals rust or corrosion is evident,
Apply a light coat of linseed oil and rub the weapon should be turned in to
into wood with heel of hand. organizational maintenance for
Note. With patch and cleaning rod. remove oil from bore
complete cleaning and lubrication
and chamber of barrel assembly before firina. of all components.

Section IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES

3-5. General b. All deficiencies, shortcomings, and correc-


tive action taken will be recorded on DA Form
a. Refer to table 3-5. 2407 at the earliest opportunity.

AGO 20027A 9
Table f-5. Preventive Maintenance Checks and Servaces

l- B-before operation
D-during operation
Aw-2ttgk,ytion M-monthly

Operator OW.

Daily f
A- w
- M
Item to be inspected Reference

Warning: Before starting inspection, make certain that weapon is


cleared. Inspect the chamber and magazine tube to insure that both
are empty. Determine that no ammunition is in position to be
introduced.
N o t e . Weekly and monthly inspections apply only if weapon is used drily.
1 X X X Clean and lubricate ..~__....~...____.____--..------___-----..._.. Tables 3-3, 34
2 X X X Actuate controls _....~~_.....__.________--.._.--_-____.__--....__ Figure 2-l
3 X X X Check for missing parts, proper assembly of weapon and if major Table 3-l and fig.
groups and assemblies are properly secured. B-2 -
4 X X X Gun Shoulder Stock Group Determine that sling is secured to gun shoulder stock group and Figure 6-2
bayonet band assembly.
Stock cannot be cracked or loose. Structural strength must not be Figure 5-l
impaired.
5 X X X Magazine Cap ~. ~. Check for burs, stripped threads, and if properly secured to m+ga- Figure 3-l
zinc tube. I

6 X X X Barrel and Bayonet Band As; Bayonet band assembly must be secured to barrel assembly. Check for Figure 3-2
sembly. unusual pits or damage to bore of barrel assembly. Assure that bore
is dry and free of obstructions before firing.
7 X X X Trigger Guard Pin ~~ ..~~ _~. Check for burs and if bent or loose _._~~.._____.~__~__ . . . . . . . . ..__. Figure 5-3
8 X X X Trigger Guard Group ._.. . . . Check hammer, safety and trigger for proper operation. Actuate Figures 5-7, 5-8
disconnector assembly for proper functioning. Check left hand and and 5-9
right hand slide arm support for being bent or other damage. Check
carrier assembly for freedom of movement.
9 X X X Slide Arm Bridge Retaining Check for stripped threads and damaged screw slot. Determine that Figure 5-4
Screw. slide arm bridge is secured to bolt slide.
10 X X X Fore End Group _ Check for proper functioning and cracks in fore end. Structural Figure 5-10
strength must not be impaired. Check slide arm extensions for ex-
cessive wear, burs or being bent. Slide arm extension cap must
be secure to the slide arm extension. Check assembly slots on cap
for burrs.
11 X X X Breech Bolt Group _ Cam pin must be free of burrs. Breech bolt must have free movement Figures 5-11, 5-12
in camways of receiver. Check protrusion of firing pin. Check ex-
tractor claw for damage. Check component for visible rust or
corrosion.
s 12 X X X E j e c t o r . ..~.....__...__._ Check for burrs or being bent. Test weapon with dummy round or Figures 5-5, 5-6
h:
$ once-fired empty round to insure proper ejection of cartridge. Check
z ejector support pin for being secure in receiver and if damaged.
1
x x X Receiver and Magazine Group.. Magazine tube should be secured to the receiver. Check tube for dents, .‘Figure 5-13
burrs or damage which will restrict the cartridge. Check helical
compression spring (magazine) for kinks, and magazine follower
for being broken or burred. Check for rust and corrosion in
components.
Section V. TROUBLESHOOTING

34. General
Refer to table 3-6.

Table $16. Troubleshooting

MalfuIietion Probable ca”se I Corrective action


.
Note. For corrective action of malfunctions not
listed in this table, refer to direct support
~~Ml~kI~l.
Failure to fire _ _ _ Failure to load Pump shell into chamber.
Empty magazine Load magazine (step 2, fig. 2-2).
F a u l t y a m m u n i t i o n _. _ _ _ Pump out defective shell and use
other ammunition.
Foreign matter in firing pin aper- Clean applicable items (4, 8, or 9, fig.
ture of cam pin, bolt or bolt B-4 and table 3-3).
slide.
Operator fails to disengage safety. Disengage safety (step 1, fig. 2-3).
Foreign matter in safety aperture Clean trigger (16, fig. B-3 and table
in trigger. 3-3).
Failure to move bolt slide fully for- Push fore end forward (step 3, fig.
ward. 2-2).

Failure to load or feed Dbstruction in the chamber _ Clean receiver (table 3-3).
Defective carrier assembly . _ . . . Notify direct support maintenance.
Foreign matter in RH or LH slide Clean applicable items (2, 3, fig. B-3
arm supports or magazine tube. and 28, fig. B-2).

Failure to function correctly Foreign matter in bolt, bolt slide Clean applicable items or area (8, 9,
or safety well of trigger guard. fig. B-4 and 18, fig. B-3).

Section VI. MAINTENANCE PROCEDURES

3-7. Removal/Installation of Major 3-9. Cleaning, inspection and Repair


Components a. Clsmin~g instrwtions. Refer to table 3-3.
a. Operator. Field stripping of weapon into
major groups and assemblies is not authorized. B. Inspection. Refer to tables 3-6 and 3-7.

21. Organizational. Refer to table 3-7. c. Repair.


( 1) Replace- bayonet band screws or bay-
3-8. Disassembly/Assembly of Major onet band assembly if damaged or unservice-
Components able.
a. Operate. None authorized.
(2) No other repair parts are authorized
b. Organizational. Refer to table 3-7. for organizational maintenance. If necessary,
Note. White arrows shown on illustrations indicate evacuate shotgun to direct support maintenance
disassembly, black arrows indicate assembly. personnel.

12 AGO ZOW7A
.
Table 3-17. Operator and Organizational Maintenance Guide fov Winchester Shotgun,
Model 1200

Group of Removal/in- Disassembly Cleaninrr. inspection


assembly stallation assembly
- and repair FirC
CLEANING
Shotgun .._ . . . . __..__.___ Refer to paragraph 3-4.
INSPECTION
Shotgun .._ __ Visually inspect the components for B-2 thru B-4
wear, cracks, dents and damage.
Make certain all parts are properly
installed and in working condition.
REPAIR
S h o t g u n Remove all traces of rust or scarred
areas from finished surfaces with
cloth, moistened with light oil.
Gun shoulder stock group Tables 3-3 thru 3-6.
Vote.Stock WOUI) will not be removed from re-
ceiver and magazine YIBUP.

Barrel and bayonet band Figures 3-l _ Paragraph 3-9c.


assembly. and 3-2. Remove burs on barrel assembly by
stoning (Organizational maintenance
only).
Trigger guard group 16, figure Tables 3-3 thru 3-5.
B-2,
Fore end group ~. 18, figure Tables 3-3 thru 3-5.
B-2.
Vutc.l*‘ore end PROUD will not be removed from
receiver and maaazine croup.

Breech bolt group _ 22, figure Tables 3-3 thru 3-5.


B-2.
Receiver and magazine 28, figure Tables 3-3 thru 3-6.
group. B-2.
-

mission of the copyright owner, Olin Mathicson


ester - Western Division, New Haven, Corm.

BAND ASSEMBLY

WISE.

REMOVEjlNSTALL CAP. REMOVE/INSTALL BARREL AND BAYONET BAND ASSEMBLY.


WE 60052

Figure 3-l. Removal/installation of barrel and ba.yonet band assembly.

AGO 20027A 13
REMOVE/INSTALL SCREWS.

PLASTIC ‘HAMMER
INSTALL BAYONET BAND ASSEMBLY. WE 60053

REMOVE BAYONET BAND AS%f+faLY.

band assembly.
Renzoval/installatiOrf of bawnct
Figure Y-2.

14
CHAPTER 4

DIRECT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS

Section I. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT

4-l. Special Tools and Equipment 4-3. Improvised Tools and Equipment
Refer to appendix B. Refer to table 4-l.
4-2. Maintenance Repair Parts
Refer to appendix B.

Table 4-l. Improvised Tools

-
Item Reference Required for

TOOL, assembling cam pin ~. Figures 4-l and 5-12 ~. To assemble cam pin to breech bolt
and bolt slide.
TOOL, disassembling and assembling Figures 4-2 and 5-10 To disassemble and assemble slide arm
slide arm extension cap. extension cap to front end of slide
arm extension assembly.

1- 3/4 t-
------
,- -----1 _ I
i
i-43
w I^

DRILL R/OD OR
COLD ROLL STEEL

NOTE: ALL DIMENSIONS SHOWN


ARE IN INCHES. WE 60216

Figure 4-f. Improvised tool for assembling cam pin.

AGO 20027A 15
BODY: 6-l/2 LONG BY l/4 THICK COLD ROLL STEEL.
BLADE: 1 INCH BY l/8 X l-1/2 TOOL STEEL, FLAT STOCK.
RIVETS: 3/16 BY l/2 L O N G .

1/8
- I I - -

NOTE: ALL DIMENSIONS SHOWN


ARE IN INCHES. WE 60215

Figure 4-2. Improvised tool for disassembling and assembling slide arm extension cap.

Section II. TROUBLES,HOOTING

4-4. General and corrective actions for the 12 Gage, Shot-


gun, Riot Type, Winchester, Model 1200 are
Troubleshooting malfunctions, probable causes, listed in table 4-2.

Table 4-2. Troubleshooting

Malfunction Probable cause Corrective action

Failure to fire Failure to feed Repair magazine tube (28, fig. B-2).
If unserviceable, turn in weapon for
replacement.
Short or broken firing pin ~. Replace (2, fig. B-4).
Foreign matter in firing pin aper- Zlean aperture in bolt and bolt slide
ture in bolt. (8, 9, fig. B-4).
Broken hammer Replace (13, fig. B-3).
Bent or damaged helical torsion Replace (12, fig. B-3).
spring (hammer).
Burred or broken trigger spring Remove burs or replace sear bracket
assembly (9, fig. B-3).
N&u. l’rirrter aw%w is H c o m p o n e n t o f
saw bracket assembly.
Broken sear Replace sear bracket assembly (9, fig.
B-3).
Broken triggei Replace (16, fig. B-3).
Foreign matter in sear notch of Glean sear notch on hammer (table
hammer. 3-3 and 13, fig. B-3).
Burred trigger guard or foreign Repair t.rigger guard or clean safety
mat in safety well. well (18, fig. B-3 and table 3-3).
Damaged disconnector assembly or Replace, 7, 8, fig. B-3).
helical torsion spring (discon-
nector).

AGO 20027A
16
Table 4-e. Troubleshootirlg-Continued

Malfunction Probable cause corrective action

Failure to extract or eject Worn, burred or broken extractor Replace (7, fig. B-4).
Bent or broken helical compression Replace (6, fig. B-4).
spring (extractor).
Burred or bent ejector Repair or replace (24, fig. B-2).
Failure to load or feed Broken or bent carrier assembly Replace (4, fig. B-3).
Corroded magazine follower Clean (table 3-3) or replace magazine
follower (27, fig. B-2).
D a m a g e d m a g a z i n e t u b e _ Turn in weapon for replacement.
Broken or kinked helical compres- Replace (26, fig. B-2).
sion spring (magazine).
Foreign matter in magazine tube Clean magazine tube (28, fig. B-2).
D o u b l e feeding _ _. _ ~. _ Burred or broken LH or RH slide Replace (2, 3, fig. B-3).
arm supports.
Note. Cartridge Stop and cut off are eom-
wnents of above items.
Foreign matter under LH and RH Clean (table 3-3) (2, 3, fig. B-3).
slide arm supports.
Failure to function correctly Damaged disconnector assembly _ Replace (7, fig, B-3).
Burs or foreign matter in bolt Repair (8, 9, fig. B-4) or clean (table
slide and bolt. 3-3).
Broken or bent disconnector or heli- Replace (7, 8, fig. B-3).
cal torsion spring (disconnector).
Burred or bent slide arms Repair or replace slide arm extension
(21, fig. B-2).
Notr. Slide arms are components of slide
a r m cstenrion rcswmbly.
Broken or burred cam pin Repair or replace (4, fig. B-4).
Weak or damaged firing pin Replace (2, fig. B-4).
Safety sticks ~. ’ Repair (14, fig. B-3).
Burred safety _ _. _ Repair (14, fig. B-3).
Damaged hammer housing Replace (17, fig. B-3).

Section III. INSPECTION

4-5. General
Refer to TB 9-1000-247-35.

AGO 20027A
CHAPTER 5

REPAIR INSTRUCTIONS

Section I. GENERAL MAINTENANCE

5-1. General (1) Parts will be replaced, when unservice-


able.
This section provides instructions on general
maintenance procedures. (2) If screws and washer are damaged,
they will be replaced.
5-2. General Repair Methods (3) All springs should be replaced if they
are broken, deformed, fail to function properly,
a. Disassembly and Assembly Procedures. or fail to meet specific requirements.
(1) In disassembling the shotgun, remove
the major groups and assemblies whenever 5-3. Cleaning and lubrication
possible. Refer to figure B-2 and paragraph a. Cleaning. Refer to figures 5-14 thru 5-16.
l-3b. Groups and assemblies may be disas-
sembled, as necessary, into individual parts. b. Lubrication. Prior to assembly of major
groups and assemblies, all components will be
(2) Complete disassembly of a unit is not lubricated in accordance with table 3-3.
always necessary in order to make a required
repair or replacement. Good judgment should 54. Finished Surfaces
be exercised to keep disassembly and assembly
a. All metal surfaces subjected to wear and
operations to a minimum.
abrasions and which reflect light or will be
(3) During assembly, assemblies and subject to rust or erosion, will be treated with
groups should be assembled first, then installed black lacquer.
to form a complete unit. Lubricate frictional
b. All surfaces must be clean and dry prior
(sliding) surfaces before assembly.
to spraying. Allow two hours for lacquer to
b. Replacement of Parts. dry.

Section II. MAINTENANCE OF SHOTGUN

S-5. Specific
Refer to table 5- 1.

18 AGO 20027A
Table 5-1. Guide to Maintenance Function of Shotgun
M
Item Removal/installatiin Diussembly/awembly Cleaning, inspection and repair
8

s Iota All pins should be removed from left Refer to figures 5-14 thru 5-16 for
to right installed right to left when appli-
cleaning instructions.
cable.

Gun shoulder stock group Figure 5-l ~.~. __ Figure B - 2 _.__ _.____.. . . . ..__... Repair (para 5-2)
Magazine cap ~~. ~. Figure 3 - l Figure B - 2 __________..__ . . . .._... Repair (para 62)
Barrel and bayonet band assembly %gure3-1 _~.~__...__ Figures 3 - 2 a n d 5 - 2 _. . . _. _. - Repair (para 5-2)
Trigger guard group ~. ?igures 5-3 and B-2 _ Figures 5-7, 5-8, and 5-9 ___.. ----. Repair (para 5-2)
l&e. To uraemble disconnector s p r i n g , t u r n Vote.
If new trigger assembly is installed, it
spring upright so tail of spring is engaged must be adjusted to fit as follows:
in its proper position in trigger guard pin
hole slot. Turn disconnector to upright
a. With the safety in safe position and
.rigger pulled, check the trigger thmugb trig-
position and slide front of spring under
!er stop pin hole with 0.252040005 diameter
ledge on disconnector. Compress front of
,in.
disconnector downward until disconnector
button is in line with slot in trigger guard. b. With the safety in safe position and trig-
Hold in this position and push inward until rer pulled, adjust trigger adjustment screw
disconnector pin engages hole in opposite Nithin 0.003-0.005 of sear. Break off end of
side of sear bracket and hammer housinrr. screw end apply s e a l i n g c o m p o u n d .

Fore end group Figure 5-4 ~~ .~~..~_.~~~.~. .~~ Figure 5-10 ___..___.._ . . . .._._... Repair (para 5-2)
b’ote. When barrel and bayonet band assen
bly have been removed do not slam th
fore end forward or pull the triage]
allowing hammer to fall. This may jaz
the action, making necessary the remow
of trigger guard end the recocking of th
hammer by hand.

Breech bolt group .~~ Figure 5-4 ._~_. ..~..~.~.. Figure 5-11,5-12 _____ ___..~..... Repair (para 5-2)
Receiver and magazine group Figures 5-5, 5-6 and 5-13 . . _. _ _
Vote. When breech bolt group is removed, the
ejector will fall free of the support pin in
the receiver.
CAUTION: IF SCREWDRIVER IS USED, CARE MUST
BE TAKEN TO INSURE THAT SCREWDRIVER IS IN
SLOT IN BOLT AND NOT BETWEEN HEAD OF BOLT
AND WALL 06 STOCK. IF PRESSURE IS APPLIED
TO SCREWDRIVER WHEN IN LATTER POSITION,
IT WILL BREAK GUT THE WALL OF THE STOCK.

special permission
ight owner, Olin

Winchester - Western Division, -


New Haven, Conn.

SCREW

REMOVE/INSTALL BUTT PLATE SCREWS AND BUTT PLATE. R EMOVE/INSTALL MACHINE BOLT AND LOCK WASHER.

Reprinted by special permission of the copyright


owner, Olin Mothieson Chemical Corp., Win-
chester - Western Division, New Haven, Conn.

REMOVE/INSTALL STOCK WITH SWNEL ASSEMBLY. REMOVE/INSTALL SCREWS AND SWIVEL ASSEMBLY.

WE 60057

Figure 5-l. Removal/installation of gun shoulder stock.

20 A G O 20027A
REMOVE COUNTER-
C LOCKWISE.
INSTALL CLOCKWISE.

Figure 5-2. Removal/installation of front sight.

Reprinted by special permission of the copyright NOTE. INSTALL TRIGGER GUARD GROUP TO
owner, Olin Mathieson Chemical Corp., Win- PFCFIGFR RY
,.C__.
INSERTING FRONT FND OF RIGHT
_.. _
. _. _ _

chester - Western Division, New Haven, Corm. AND LEFT HAND SLIDE ARM SUPPORTS INTO
SLOTS AT FRONT END OF RECEIVER PUSHING
REAR END OF GUARD GROUP DOWN UNTIL
PROPERLY SEATED (DO NOT FORCE).

-._.,,. -.__._
THE HAMMER SPRING MUST
FIT IN RETAINING NOTCH
OF SAFETY.
-dr
REMOVE TRIGGER GUARD INSTALL TRIGGER GUARD REMOVE/INSTALL TRIGGER GUARD GROUP.
PIN. PIN.

WE 50059

Figure 5-3. Removal/installation of trigger guard


group.

AGO 20027A 21
REMOVE SLID’ ARM BRIDGE RETAINING SCREW. REMOVE FORE END AND BREECH BOLT GROUPS.

Reprinted by special permission of the copyright


owner, Olin Mathieson Chemical Corp., Win-
chester - Western Division, New Haven, Corm.

FORE END
GROUP

SEPARATE BREECH BOLT GROUP FROM FORE END GROUP.


WE 60060

Figure T-4. Removal/insta~lation of fore evd and b,cech bolt groups.

Reprinted by special permission of the copyright


owner, Olin Mathieson Chemical Corp., Win-
chester - Western Division, New Haven, Cow.

Figarc 5-5. RC~OUC e.iccto)..

AGO 20027A
Reprinted by special permission of. the copyright
owner, Olin Mathieson Chemical Corp., Win-
chester - Western Division, New Haven, Corm.

INSTALL SLIDE ARM RETAINING SCREW.

LOCATION OF EJECTOR AND EJECTOR SUPPOR


PIN. BREECH BOLT OMITTED FOR CLARITY. -_- -

SEAT EJECTOR ON EJECTOR SUPPORT PIN.

PLACE EJECTOR BETWEEN BOLT SLIDE AND BREECH BOLT GROUP.


FRONT END OF LEFT SIDE OF RECEIVER.
‘\
\$

FORE END GROUP

INSTALL BREECH BOLT AND FORE END GROUPS AND EJECTOR INSTALL BREECH B O L T
IN RECEIVER. GROUP ON FORE END G R O U P .

WE 60051

F i g u r e 5-6. Install breech bolt group, ejector and slide arm bridge retaining screw.

23
REMOVE/l NSTALL TRIGGER STOP PIN SCREW. REMOVE/INSTALL LEFT HAND SLIDE ARM SUPPORT.

CAUTION: THE CARRIER PIN IS A COMPONENT OF RH SLIDE


ARM SUPPORT. WHEN REMOVING SUPPORT, PLACE THUMB
OR FINGER OVER CARRIER ASSEMBLY TO PREVENT LOSS OF
CARRIER PLUNGER AND SPRING WHEN THE PIN IS REMOVED.

CARRIER ASSEMBLY
S U P P O R T - *

REMOVE/INSTALL CARRIER ASSEMBLY, CARRIER PAWL


REMOVE/INSTALL RIGHT HAND SLIDE ARM SUPPORT. PLUNGER AND HELICAL COMPRESSION SPRING (CARRIER).

\
Reprinted by special permission of the copyright
\\ owner, Olin Mathieson Chemical Corp., Win-
Chester - Western Division, New Haven, Coon.
,,c--.

1. PUSH SAFETY TO “OFF”


(UNLOCKED) POSITION.
2. PULL TRIGGER.

NOTE: HOLD HAMMER WITH


THUMB AND SLOWLY RELEASE
SPRING PRESSURE WHEN -
TRIGGER IS PULLED.

RELEASE HAMMER.
WE 60065

Figure 5-7. LXsassembly/asscmbly of trigger guard group (1 of 3).


AGO 20027A
24
Reprinted by special permission of the copyright
owner, Olin Mathieson Chemical Corp., Win- _._4+
SPRING _ DISCONNECTOR
Chester - Western Division, New Haven, Corm.
ASSEMBLY
NOTE: THE RETAINING PIN
FOR SEAR BRACKET ASSEMBLY
’ IS A COMPONENT OF DIS-
CONNECTOR ASSEMBLY. PLACE
THUMB OR FINGER OVER SEAR I
BRACKET AS IT IS UNDER
PRESSURE OF TRIGGER SPRING.
I
,/
/’
i ,,’

L I N E SHOWS PROPER
POSITION OF DISCONNECTOR
SPRING AT ASSEMBLY.
REMOVE/INSTALL DISCONNECTOR ASSEMBLY AND
LOCATION OF DISCONNECTOR AND SPRING. HELICAL TORSION SPRING (DISCONNECTOR).

REMOVE/INSTALL SEAR BRACKET ASSEMBLY. REMOVE/INSTALL HAMMER PIN.

NOTE: WHEN ASSEMBLING HAMMER


PIN, HAMMER SPRING SUPPORTS AND
HAMMER, NOTE THAT THESE
COMPONENTS EACH CONTAIN A
FLAT CUT, AND MUST BE IN PROPER
ALINEMENT WITH HAMMER HOUSING
AT TIME OF ASSEMBLY.

DO NOT DRIVE HAMMER PIN FLUSH


WITH THE HOUSING. IT MUST
PROTRUDE APPROXIMATELY l/R INCH
TO ALLOW PROPER FUNCTIONING OF
DISCONNECTOR.

REMOVE/INSTALL HAMMER GROUP.

F i g u r e 5 - 8 . Disassembl?J/nssemblU of tliggw gunwl g,‘oup (2 of 3).

25
Reprinted by special permission of the copyright
NOTE: TO INSTALL PRESS SUPPORTS owner, Olin Mathieson Chemical Corp., Win
IN WITH THUMB AND FINGER Chester - Western Division, New Haven, Con

THIN-BLADED

REMOVE/l NSTALL HAMMER SPRING SUPPORTS. SEPARATE/ASSEMBLE HAMMER AND HELICAL TORSION
SPRING.

NOTE: REMOVE FROM RIGHT 1


LEFT AS ONE END OF PIN IS
SERRATED WITH LIGHT TAPER.
REMOVE/l NSTALL SAFETY REMOVE/INSTALL TRIGGER PIN.

ER HOUSING

TRIGGER GUARD

“I
b-- PIN
NOTE: IT MAY BE NECESSARY TO USE- SOtiE FORCE
WHEN REMOVING HOUSING. PULL UP AND OUT
FROM TRIGGER GUARD. DO NOT PRY.
REMOVE/INSTALL TRIGGER.
REMOVE/INSTALL HAMMER HOUSING.
WE 60068

Figure 5-9. Disassembly/assembly of trigger guard group (3 of 9).

26 AGO 20021A
Reprinted by special permission of the copyright
owner, Olin Mothieson Chemical Corp., Win-
r - Western Division, New Haven, Corm.

DISASSEMBLY/ASSEMBLY

REMOVE/INSTALL SLIDE ARM CAP. REMOVE/INSTALL FORE END.


WE 60062

Figure 5-10. Disassembly/assembly of jo,re end group.

27
MAKE CERTAIN THAT THE TAB OF THE BRIDGE DROPS
DOWN BETWEEN THE FLANGE AND THE HEAD OF
FIRING PIN TO RETAIN IT IN PLACk.
CAUTION: HOLD
THUMB OVER FIRING
PIN TO PREVENT PIN
AND SPRING FROM
BEING LOST UNTIL
BRIDGE IS REMOVED
OR INSTALLED.

INSTALLATION:

TAB

SLIDE ARM BRIDGE INSTALLED. REMOVE/INSTALL SLIDE ARM BRIDGE.

Reprinted by special permission of the copyright


owner, Olin Mathieson Chemical Corp., Win-
chester - Western Division, New Haven, Conn. PIN .“_’

REMOVE FIRING PIN AND SPRING. REMOVE CAM PIN.

CAUTION: AFTER CAM PIN HAS


\ BEEN REMOVED. PLACE THUMB
OR FINGER OVkR THE REAR
END OF THE BREECH BOLT
BEFORE REMOVING PUNCH.
FIRIN G PIN COLLAR AND BREECH
s EXTRACTOR SPRING ARE BOLT
UNDER PRESSURE AND WILL
FLY OUT IF NOT PROTECTED.

& EXTRkCTOR

FIRING
PIN
COLLAR

RETAINING FIRING PIN COLLAR AND EXTRACTOR SPRING REMOVE FIRING PIN COLLAR, HELICAL COMPRESSION
DURING REMOVAL OF BREECH BOLT COMPONENTS. SPRING, EXTRACTOR AND BREECH BOLT.
WE 60063

Figure 5-11. Diaassembl~/asscmbly of breech bolt group (1 of 2).

A G O 20021.4
28
INSTALL HELICAL COMPRESSION
SPRING ON FIRING PIN. INSERT
SPRING AND PIN IN BREECH BOLT
FROM REAR, MAKING CERTAIN
THAT FIRING PIN PASSES THRU
-HOLE IN CAM PIN. COMPRESS
FIRING PIN. \

INSTALL FIRING PIN AND HELICAL COMPRESSION SEAT CAM PIN.


SPRING (FIRING PIN).

NOTE: ALINE CAM SLOT WITH CAM PIN HOLE IN THE


BOLT BY LIFTING BOLT SLIDE SLIGHTLY. START END OF
CAM PIN NEAREST FIRING PIN HOLE INTO THE BOLT.
THE HOLE IN CAM PIN MUST BE IN LINE WITH THE LONG
AXIS OF BOLT. USING DRIFT PIN OR (IMPROVISED) CAM CAM PIN
PIN ASSEMBLY TOOL, PUSH FIRING PIN COLLAR DOWN ASSEMBLY
TO COMPRESS THE HELICAL COMPRESSION SPRING.
CAUTION: DO NOT HAVE YOUR FACE IN LINE WITH
BACK END OF BOLT DURING THIS OPERATION. PUSH
CAM PIN IN AS FAR AS IT WILL GO. AT THIS POINT
COLLAR MAY PREVENT PIN FROM SEATING FULLY. IF
NECESSARY, USE A SMALL ROD OR SCREWDRIVER TO
DEPRESS THE UPPER EDGE OF COLLAR WHILE SEATING
CAM PIN.
BOLT SHOULD BE BOTTOM SIDE UP WITH EXTRACTOR ON
RIGHT HAND SIDE. LOOKING THRU BOLT FROM REAR,
CLEAR PASSAGE FOR FIRING PIN SHOULD BE VISIBLE.

INSTALL CAM PIN.

Reprinted by special permission of the copyright


owner, O’in Mothieson Chemical Corp., Win-
chester - Western Division, New Haven, Corm.

BREECH BOLT

EXTRACTOR

INSTALL BREECH BOLT. INSTALL EXTRACTOR, SPRING AND COLLAR.

of 2).
Figzwe 5-M Disaeeembly/assembl~ of breech bolt group (2
29
CAUTION: WHEN REMOVING \

MAGAZINE SPRING FROM

-.
\
PLUG

\ “? I/
REMOVE MAGAZINE PLUG. INSTALL MAGAZINE PLUG.

Reprinted by special permission of the copyright owner, Olin Mothieson


Chemical Corp., Winchester - Western Division, .N Haven, Corm .
MAGAZINE
1
E
t

NOTE: DO NOT ATTEMPT TO REMOVE


MAGAZINE FROM RECEIVER AS THIS
IS A FACTORY ASSEMBLY OPERATION
ONLY.
PLUG

R E M O V E / I N S T A L L P L U G A N D H E L IC AL COMPRESSION SP R I N G (M AG A Z I N E) .

FOLLOWER ,,

REMOVE

REMOVE/INSTALL MAGAZINE FOLLOWER.

WE 60069

Figure 5-13. Disasscmbl~/assembl~ o f mccgazitle.


30 XGO 20027A
the copyright
Reprinted by special permission of

A - CLEANING MAGAZINE TUBE.

B - CLEANING BARREL.

C - CLEANING SLIDE ARM EXTENSION. WE 60071

31

,\c,o ?n027A
BRUSH I
RECEIVER

A _ LUBRICATING RECEIVER AND MAGAZINE TUBE*

B _ LUBRICATING SLIDE ARM EXTENSION.


\
‘> >
BAND
ASSEMBLY

C _ L(,BR\CAT]NG BARREL AND BAYONET BAND ASSEMBLY.


h

,
..^ . rnr\,,D*

E - LU B RICATING Tr
tIGGER GUAKU Vnuu’- WE 60070
_^^,,n
:H BOLT GKUur.
D _ LUB RICATING BREEC

Lubricating instructic”s* Aa 20021


Figure 5-I 5.

32
NOTE: RURUNSEED
OIL IN WOOD TO
TREAT STOCK.

A. STOCK WITH SWIVEL ASSEMBLY. B. FORE END.

WE 60072

Figure 5-16. Cleuniug and treating wooden components.

5-6. Functioning with Once-Fired Empty will be handfunctioned, using five once-fired
Rounds empty rounds. Shotguns which fail in above-
noted test will be corrected by replacement of
Shotguns authorized to be repaired in the field defective parts.

33
CHAPTER 6

MATERIAL USED IN CONJUNCTION WITH MAJOR ITEM

b. Sling, Ml. (fig. B-l) It hooks on the gun


6- 1. General
shoulder stock swivel and adapter swivel of
This chapter contains information on materiel bayonet band assembly and aids the operator
used with the major item. in carrying and firing the weapon.
6-2. Description c. ScaBbard, Bayonet, M1.917. (fig. B-l) It is
a. Bayonet, Ml91 7’. (fig. B-l) It is used for used to carry the bayonet Ml917 when not
close contact, guarding of prisoners and riot being used on the shotgun.
duty. It can also be used as a general utility
knife. It has a cutting edge of 14.81 inches at 6-3. Removal/Installation
the bottom running from the point. The handle a. Buyovet, M1917. Refer to figure 6-l.
fits comfortably and has a knurled surface for
a firm grip. b. Sling, Ml. Refer to figure 6-2.

Figure F-l. Remove/install bayonet, B1917.

6 - 4 . Disa&embly/Assembly 6-5. Cleaning, Inspection and Repair


None authorized. a. Cleaning.
AGO 200279
34
ponents if required. Lubricate with general
purpose lubricating oil.
b. Irspection.
(1) Bayonet, M1917.
(a) Should fit shotgun properly and
latch securely.
(b) If blade tip or grips are broken,
replace.
(c) Blade should be free of nicks,
turned edges, rust and corrosion.
(2) Sling, .Ml.
y.J
_J
-./STEP I. REMOVE SLING FROM
SWIVEL ON BAYONET BAND
ASSEMBLY.
(a) Inspect for required components
such as hooks, fasteners, etc.
STEP 2. REMOVE SLING FROM
STOCK SWIVEL ASSEMBLY.
(b) Check for cuts or other damage
TO INSTALL: REVERSE PROCEDURE.
which will reduce strength or protective
WE 60075
qualities.
(c) Examine corners, seams and edges
closely.
Figure 6-2. Remove/install sling.
(3) Scabb~ard, Bayonet, M1917.
(a) Metal parts should be dark. Re-
(1) Bayonet M1917. Remove grease, oil, paint if required).
and dirt with carbon removing compound (P- (b) Spring should hold bayonet when
C-111). Lubricate with general purpose lubri- inserted in scabbard.
cating oil (PL special). (c) Loops or hooks for attaching to belt
(2) Sling, ,441. Clean with dry cleaning should not be damaged. They will be securely
solvent (SD), using cloth or bristle brush. fastened to the metal top plate.

(3) Scabba(rd, Ml917. Clean metal parts c. Repair. Replace bayonet, M1917, Sling,
with carbon removing compound.’ The same Ml, Scabbard, Bayonet, Ml917 or cleaning rod
compound can be used to clean plastic com- (wooden) if unserviceable.

35