Professional Documents
Culture Documents
Unit Number
100
CEPCI
500
Edit Equipment
Remove All Equipment
Name
Totals
Utility Used
Efficiency
Actual Usage
Add Materials
Material Name
Classification
Propylene
Price ($/kg)
Raw Material
0.32
Flowrate (kg/h)
1234.00
Annual Cost
$
endClassification
$
$
Economic Options
Cost of Land $
1,250,000
Taxation Rate
42%
10%
Salvage Value
custom
Working Capital $
FCIL $
330,000
-
1.18
0.50
function
CSGRC
3,286,191
material
material
COM
material
material
0.18
2.76
1.23
COMd $
4,042,015
0.10
0.10
0.10
10
Construction period
60%
40%
3,286,191
endMaterial
3,286,191
0.0
-2.0
-4.0
-6.0
-8.0
-10.0
-12.0
-14.0
-16.0
-1
10
11
12
Generate CFD
(14.09)
(23.44)
10.00%
#DIV/0!
Undefined
Year
Investment
dk
FCIL-Sdk
COMd
Undefined
Cash Flow
(R-COMd-dk)*(1-t)+dk (Non-discounted)
Cash Flow
(discounted)
0
1
2
3
4
5
6
7
8
9
10
11
1.25
0.33
0.00
0.00
-
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
4.04
4.04
4.04
4.04
4.04
4.04
4.04
4.04
4.04
4.04
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(1.25)
(0.33)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(2.34)
(0.76)
(1.25)
(0.30)
(1.94)
(1.76)
(1.60)
(1.46)
(1.32)
(1.20)
(1.09)
(0.99)
(0.90)
(0.27)
(1.25)
(1.55)
(3.49)
(5.25)
(6.85)
(8.31)
(9.63)
(10.83)
(11.93)
(12.92)
(13.82)
(14.09)
(1.25)
(1.58)
(3.92)
(6.27)
(8.61)
(10.96)
(13.30)
(15.65)
(17.99)
(20.33)
(22.68)
(23.44)
FCIL
Price of Product
Working Capital
Income Tax Rate*
Interest Rate*
Raw Material Price
Salvage Value
Lower Limit
-20%
-10%
-50%
-20%
-10%
-10%
-80%
Upper Limit
30%
10%
10%
20%
20%
15%
20%
Base Value
330,000
42%
10%
$
3,286,191
0
$
$
$
Bins
0
1
2
3
4
5
6
7
8
9
10
-172.9
186.4
Upper Value
-172.9
-137.0
-101.0
-65.1
-29.2
6.7
42.7
78.6
114.5
150.5
186.4
1000
# points/bin
0
5
22
74
156
232
235
156
99
19
2
Cumulative
0
5
27
101
257
489
724
880
979
998
1000
Low NPV
High NPV
750
500
250
0
-200
-150
-100
-50
50
100
150
200
250
Bins
0
1
2
3
4
5
6
7
8
9
10
Upper
0.00
0.03
0.05
0.08
0.11
0.13
0.16
0.19
0.21
0.24
0.27
#/bin
0
63
68
126
140
169
159
108
68
29
3
Cumulative
0
63
131
257
397
566
725
833
901
930
933
1000
Low DCFROR
High DCFROR
750
500
250
0
0.00
0.05
0.10
0.15
0.20
0.25
0.30
DCFROR
Bins
0
1
2
3
4
5
6
7
8
9
10
2.8
30.7
Upper
2.8
5.6
8.4
11.2
14.0
16.7
19.5
22.3
25.1
27.9
30.7
#/bin
0
263
321
163
82
56
35
24
0
6
6
Cumulative
0
263
584
747
829
885
920
944
944
950
956
1000
Low DPBP
High DPBP
750
500
250
0
0.0
5.0
10.0
15.0
20.0
DPBP (years)
25.0
30.0
35.0
Bins
0
1
2
3
4
5
6
7
8
9
10
-213.33
533.67
Upper Value
-213.33
-138.63
-63.93
10.77
85.47
160.17
234.87
309.57
384.27
458.97
533.67
# points/bin
0
4
20
54
124
195
228
173
118
69
15
Cumulativive
0
4
24
78
202
397
625
798
916
985
1000
1000
Low CCP
High CCP
750
500
250
0
-300
-200
-100
100
200
300
400
500
600
Low ROROI
High ROROI
Bins
0
1
2
3
4
5
6
7
8
9
10
-14%
44%
Upper Value
-14%
-8%
-2%
4%
10%
15%
21%
27%
33%
39%
44%
# points/bin
0
5
37
100
193
228
210
130
65
27
5
Cumulative
0
5
42
142
335
563
773
903
968
995
1000
750
500
250
0
-20%
-10%
0%
10%
20%
ROROI
30%
40%
50%
Bins
0
1
2
3
4
5
6
7
8
9
10
1.9
10.1
Upper
1.9
2.7
3.6
4.4
5.2
6.0
6.9
7.7
8.5
9.3
10.1
#/bin
0
214
314
155
109
70
32
16
37
12
2
Cumulative
0
214
528
683
792
862
894
910
947
959
961
1000
Low DPBP
High DPBP
750
500
250
0
0.0
2.0
4.0
6.0
PBP (years)
8.0
10.0
12.0
8322
Cost ($/GJ)
Common Utilities
Electricity (110V - 440V)
Cooling Water (30C to 45C)
Refrigerated Water (15C to 25C)
16.8
0.354
4.43
13.28
14.19
17.7
Fuels
Fuel Oil (no. 2)
Natural Gas
Coal (FOB mine mouth)
14.2
11.1
1.72
Thermal Systems
Moderately High (up to 330C)
High (up to 400C)
Very High (up to 600C)
12.33
13
13.88
Refrigeration
Moderately Low (5C)
Low (-20C)
Very low (-50C)
4.43
7.89
13.11
Update Preferences
Power Preference
kilowatts
1 kW / kW
Pressure Preference
barg
1 barg / barg
3.6 (MJ/h) / kW
Length Preference
meters
1 m/m
Area Preference
square meters
1 m^2 / m^2
Volume Preference
cubic meters
1 m^3/m^3
1 m^3 / m^3
Cost Preference
$/kg
1 kg / kg
Flowrate Preference
kg/h
1 kg / kg
1 GJ / GJ
Cost ($/tonne)
Waste Disposal (solid and liquid)
Non-Hazardous
Hazardous
36
200
Cost ($/GJ)
9.83
Equipment Effeciencies
Pump Efficiency
Drive Efficiency
Fan Efficiency
Furnace Efficiency
Turbine Efficiency
70%
90%
70%
90%
65%
Process Equipment
Operators per shift per equipment
Cost of Labor (per operator/year) $
52,900
Miscellaneous Numebrs
Solids Handling Coefficient
1.00
Blender Data
Blender Type
Kneader
Ribbon
Rotary
K1
5.0141
4.1366
4.1366
K2
-0.4133
-0.4928
-0.4928
K3
0.3224
0.0070
0.0070
Vmin(m3)
0.14
0.70
0.70
Vmax(m3)
3
11
11
FBM
1.5
1.5
1.5
Centrifuge Data
Centrifuge Type
Auto Batch Seperator
Centrifugal Seperator
Oscillating Screen
Solid Bowl w/o Motor
K1
4.7681
4.3612
4.8600
4.9697
K2
-0.0260
-0.1236
-0.6660
0.1689
K3
0.0240
-0.0049
0.1063
0.0038
Dmin(m)
0.50
0.50
0.50
0.30
Dmax(m)
1.70
1.00
1.10
2.00
FBM
1.5
1.5
1.5
1.5
K3
-0.1027
-0.1027
0.8253
-0.1027
FBMCS
2.7
3.8
2.4
3.4
FBMSS
5.8
8.0
5.0
7.0
FBMNi
11.5
15.9
9.9
13.9
Conveyor Data
Conveyor Type
Apron
Belt
Pneumatic
Screw
K1
3.9255
4.0637
4.6616
3.6062
K2
-0.4961
-0.7416
-0.6795
-0.7341
K3
0.1506
0.1550
0.0638
0.1982
Amin(m2)
1.00
0.50
0.75
0.50
Amax(m2)
15.00
325.00
65.00
30.00
FBM
Crystallizer Data
Crystallizer Type
Batch
K1
4.5097
K2
-0.8269
K3
0.1344
Vmin(m3)
1.50
Vmax(m3)
30.00
FBM
1.5
Drive Data
Electric Drives
Explosion Proof
Totally Enclosed
Open/Drip Proof
K1
2.4604
1.956
2.9508
K2
1.4191
1.7142
1.0688
K3
-0.1798
-0.2282
-0.1315
FBM
1.5
1.5
1.5
W min(kW) W max(kW)
75
2600
75
2600
75
2600
K1
-21.7702
2.6259
2.7635
K2
13.2175
1.4398
0.8574
K3
-1.5279
-0.1776
-0.0098
FBM
3.5
3.5
2.0
W min(kW) W max(kW)
7500
23000
70
7500
10
10000
K1
4.5472
3.5645
3.6951
K2
-0.7269
0.1118
-0.4558
K3
0.1340
-0.0777
-0.1248
Amin(m2)
0.50
5.00
1.80
K1
4.5007
3.6298
4.1520
K2
-0.5818
-0.4991
-0.5299
K3
0.0813
0.0411
0.0171
3.6298
3.6298
-0.4991
-0.4991
0.0411
0.0411
0.06
0.06
200.00
200.00
K2
-0.3533
-0.0734
-0.3375
-0.1373
K3
0.4477
0.3090
0.4722
0.3414
FBMCS
2.7
2.7
2.7
2.7
FBMfiberglass
5.0
5.0
5.0
5.0
Filter Data
Filter Type
Bent
Cartridge
Disc and Drum
Gravity
Leaf
Pan
Plate and Frame
Table
Tube
K1
5.1055
3.2107
4.8123
4.2756
3.8187
4.8123
4.2756
5.1055
5.1055
K2
-0.5001
-0.2403
-0.7142
-0.6480
-0.3765
-0.7142
-0.6480
-0.5001
-0.5001
K3
0.0001
0.0027
0.0420
0.0714
0.0176
0.0420
0.0714
0.0001
0.0001
Amin(m2)
0.90
15.00
0.90
0.50
0.60
0.90
0.50
0.90
0.90
Amax(m2)
115.00
200.00
300.00
80.00
235.00
300.00
80.00
115.00
115.00
Reactive Heaters
Reformer Furnace
Pyrolysis Furnace
K1
3.068
2.3859
K2
0.6597
0.9721
K3
0.0194
-0.0206
Qmin(kW)
3000
3000
Non-reactive Heaters
Process Heater
K1
7.3488
K2
-1.1666
K3
0.2028
K1
2.0829
1.1979
2.2628
6.9617
K2
0.9074
1.4782
0.8581
-1.48
K3
-0.0243
-0.0958
0.0003
0.3161
Non-Electric Drives
Gas Turbine
Steam Turbine
Internal Combustion
Dryer Data
Dryer Type
Drum
Rotary, Gas Fired
Tray
Amax(m2)
50.00
100.00
20.00
Vmin(m3/s) Vmax(m3/s)
0.08
350.00
0.06
200.00
0.10
50.00
W min(kW) W max(kW)
450
3000
450
3000
18
950
450
3000
2
2
2
2
FBM
1.5
1.5
1.5
FBM
1.5
1.5
1.5
1.5
FBMSS
5.8
5.8
5.8
5.8
FBMNi
11.5
11.5
11.5
11.5
Threshold
0.01
0.01
0.04
0.04
C1
0.00
0.00
0.00
0.00
C2
0.209
0.209
0.209
0.209
C3
-0.033
-0.033
-0.033
-0.033
Vmin(m3/s)
1
1
1
1
Qmax(kW) Pmax(barg)
100000
200
100000
200
C1
0.1405
0.1017
C2
-0.2698
-0.1957
C3
0.1293
0.09403
SS
2.81
2.81
Qmin(kW)
1000
Qmax(kW) Pmax(barg)
100000
200
C1
0.1347
C2
-0.2368
C3
0.1021
SS
2.81
Qmin(kW)
650
650
650
1200
Qmax(kW) Pmax(barg)
10750
200
10750
200
10750
200
9400
40
C1
-0.0163
-0.0163
-0.0163
2.5941
C2
0.0569
0.0569
0.0569
-4.2348
C3
-0.0088
-0.0088
-0.0088
1.7224
Vmax(m3/s)
100
100
100
100
FBM
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Evaporator Data
Fbm
2.17
2.17
2.17
2.2
1.000
0.00184
3.35E-06
Pmax(barg)
0.16
0.16
0.16
0.16
Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube
K1
5.0238
3.9119
5
5.2366
4.642
K2
0.3475
0.8627
0.149
-0.6572
0.3698
K3
0.0703
-0.0088
-0.0134
0.35
0.0025
Amin(m2)
5
50
0.5
10
100
Amax(m2)
1000
500
5
100
10000
Pmax(barg)
150
150
150
150
150
C1
0.1578
0.1578
0.1578
0.1578
0.1578
C2
-0.2992
-0.2992
-0.2992
-0.2992
-0.2992
C3
0.1413
0.1413
0.1413
0.1413
0.1413
K2
0.2745
K3
-0.0472
C3
3.0705
0.3327
0
3.0705
0.3327
0
0.08183
0.0123
0.08183
0.0123
0.08183
0.0123
0.08183
0.0123
3.0705
0.3327
0
0
-0.02861
0
0
0
0
B2
1.55
Amin(m2)
1
Amax(m2)
10
Pmax(barg)
300
0.0783
C2
-12.6574
-0.912
0
-12.6574
-0.912
0
-0.11272
-0.00627
-0.11272
-0.00627
-0.11272
-0.00627
-0.11272
-0.00627
-12.6574
-0.912
0
0
0.15361
0.1859
0.09717
0
0
B1
1.74
0.7282
C1
13.1467
0.6072
0
13.1467
0.6072
0
0.03881
-0.00164
0.03881
-0.00164
0.03881
-0.00164
0.03881
-0.00164
13.1467
0.6072
0
0
-0.125
-0.4045
-0.2115
0
0
1.74
1.55
10
100
300
1.63
1.66
10.0
1000
140
1.63
1.66
10.0
1000
140
1.63
1.66
10.0
1000
140
1.63
1.66
10.0
100
140
1.74
1.55
2.0
20
300
1.63
0.96
1.74
1.66
1.21
1.55
1.0
10
1
10
10000
100
15
100
400
0.96
0.96
1.21
1.21
1
10
100
1000
19
19
-0.303
0.1634
-0.8509
0.3187
-0.0495
0.1431
-0.5277
0.3955
0.8569
0.0349
0.8924
0.2341
0.0668
-0.1671
0.0497
0.243
-0.2947
-0.1557
0.2207
0.1547
Materail Factors, FM
Shell - CS
Exchanger Type
Tube - CS
Double Pipe
1.00
Multiple Pipe
1.00
Fixed tube, sheet, or U tube 1.00
Floating Head
1.00
Bayonet
1.00
Kettle Reboiler
1.00
Scraped Wall
1.00
Spiral Tube
1.00
CS
Cu
1.35
1.35
1.35
1.35
1.35
1.35
1.35
1.35
Cu
Cu
1.69
1.69
1.69
1.69
1.69
1.69
1.69
1.69
CS
SS
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81
SS
SS
2.73
2.73
2.73
2.73
2.73
2.73
2.73
2.73
Exchanger Type
Teflon Tube Exchanger
Shell Materail
CS
Cu
1.00
1.20
SS
1.30
Ni
1.40
Ti
3.30
Exchanger Type
Spiral Plate
Flat Plate
Ti
4.63
4.63
Exchanger Type
Air Cooler
Tube Material
CS
Al
1.00
1.42
Mixer Data
Mixer Type
Impeller
Propeller
Turbine
K1
3.8511
4.3207
3.4092
CS
Ni
2.68
2.68
2.68
2.68
2.68
2.68
2.68
2.68
Ni
Ni
3.73
3.73
3.73
3.73
3.73
3.73
3.73
3.73
CS
Ti
4.63
4.63
4.63
4.63
4.63
4.63
4.63
4.63
Ti
Ti
11.38
11.38
11.38
11.38
11.38
11.38
11.38
11.38
B1
1.89
1.89
1.89
B2
1.35
1.35
1.35
FmCI
1.0
1.0
1.0
SS
2.93
K2
-0.2991
-0.9641
-0.5104
K3
-0.0003
0.1346
0.0030
Pmin(kW)
5.00
5.00
5.00
Pmax(kW)
150.00
500.00
150.00
FBM
1.5
1.5
1.5
K3
0.1538
0.14380
0.12200
C1
C2
C3
-0.3935
0.3957
-0.00226
-0.24538 0.259016 -0.01363
-0.2454
0.2590
-0.0136
Reactor Data
Reactor Type
Autoclave
Fermenter
Inoculum Tank
Jacketed Agitated
Jacketed Non-Agitated
Mixer/Settler
K1
4.5587
4.1052
3.7957
4.1052
3.3496
4.7116
K2
-0.7014
-0.4680
-0.5407
-0.4680
-0.2765
-0.5521
K3
0.0020
-0.0005
0.0160
-0.0005
0.0025
0.0004
Vmin(m3)
1.00
0.10
0.07
0.10
5.00
0.04
Vmax(m3)
15.00
35.00
1.00
35.00
45.00
6.00
FBM
1.5
1.5
1.5
1.5
1.5
1.5
Screen Data
Screen Type
DSM
Rotary
Stationary
Vibrating
K1
3.8050
4.0485
3.8219
4.0485
K2
-0.4144
-0.8882
0.0368
-0.8882
K3
0.2120
0.3260
-0.6050
0.3260
Amin(m2)
0.30
0.30
2.00
0.30
Amax(m2)
6.00
15.00
11.00
15.00
FBM
1.5
1.5
1.5
1.5
Tank Data
Tank Type
Fixed Roof
Floating Roof
K1
4.8509
5.9567
K2
-0.3973
-0.7585
K3
0.1445
0.1749
B1
1.10
1.10
B2
0
0.00
Vmin(m3/s)
90
1000
Vmax(m3/s)
30000
40000
Turbine Data
Turbine Type
Axial
Radial
K1
2.7051
2.2476
K2
1.4398
1.4965
K3
-0.1776
-0.1618
FBMCI
NA
NA
FBMCS
3.5
3.5
FBMCu
NA
NA
FBMSS
6.1
6.1
FBMNi
11.7
11.7
FBMTi
NA
NA
Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil
K1
3.8751
4.038
4.038
K2
0.3328
0.09142
0.09142
K3
0.1901
0.2766
0.2766
Vmin(m3)
1
1
1
Vmax(m3)
100
100
100
Pmax(barg)
320
320
320
C1
0.1578
0.1578
0.1578
C2
-0.2992
-0.2992
-0.2992
C3
0.1413
0.1413
0.1413
Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube
CS
2.9
2.25
2.25
2.9
2.9
Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil
CS
2.7
3.0
3.0
SS Clad
3.8
4.1
4.1
Ti
13.7
15.2
15.2
Ti Clad
9.5
10.6
10.6
K3
0.0905
Vmax
628
Pmax(barg)
400
Sieve
1.0
1.8
Valve
1
1.83
5.6
5.58
B1
1.49
2.25
FmCu
NA
1.3
1.3
W min(kW) W max(kW)
100
4000
100
1500
Ti
14.5
11.25
11.25
14.5
14.5
Vessel Data (including data for distillation towers and packed columns)
Vertical Vessels
Horizontal Vessels
K1
K2
K3
Vmin
Vmax
K1
K2
3.4974
0.4485
0.1074
0.3
520
3.5565
0.3776
Vessel B-Values
Vessel Type
Horizontal
Vertical
FmCS
1.6
1.4
1.5
Vmin
0.1
FBM
MOC
CS
SS
Fluorocarbon
Ni-alloy
B2
1.52
1.82
Fq
Tray Type
Sieve
Valve
K1
2.9949
3.3322
K2
0.4465
0.4838
K3
0.3961
0.3434
Amin(m2)
0.07
0.7
Amax(m2)
12.3
10.5
Demister
3.2353
0.4838
0.3434
0.7
10.5
Materials of Construction
FM CS
1.0
FM SS clad
1.7
FM SS
3.1
Demister
1.0
1.8
5.6
FmSS
2.3
2.7
2.4
FmNi
4.4
4.7
4.0
FmTi
NA
10.7
6.4
Pmax(barg)
100
100
100
W min(kW) W max(kW)
1
300
1
100
0.1
200
Tower Packing
Materials of Construction
K1
K2
K3
Vmin(m3)
Vmax(m3)
FM Ni clad
3.6
FM Ni
7.1
Ceramic
3.0664
0.9744
0.0055
0.03
628
FM Ti clad
4.7
304 SS
Plastic Saddle
3.2999
2.4493
0.9744
0.9744
0.0055
0.0055
0.03
0.03
628
628
FM Ti
9.4