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Oracle Applications 11i
Oracle Applications 11i
Training On
Oracle Work In Process 11i
Oracle Work In Process 11i
Oracle
Applications 11i
A Presentation by EAS Oracle Applications
September 2003
Agenda
Agenda
'etailed Sc)edling
+eplenis) -aterial
O!er!ie" o# -aterial &ontrol
Overvi ew of Wo rk in
Pr ocess
W)ile de#ining *obs and repetiti!e sc)edles/
-aterial can be controlled by6
Scrap assemblies.
O!er!ie" o# S)op 5loor &ontrol
Overvi ew of Wo rk in
Pr ocess
T)ere are #i!e a!ailable intra,operation steps.
T)is accont tracks t)e !ariances t)at are occr ")en t)e
o!er)ead costs c)arged to t)e *ob or sc)edle do not e0al
t)e o!er)ead costs relie!ed #rom t)e *ob or sc)edle.
Standard Cost %ariance Account
A!ailable Jales6
)ac*round Processin6 Periodic Processing
Concurrent Processin6 In!entory Transaction processor is
lanc)ed.
Online Processin ,Default-6 -o!e transaction processor
processes t)e s)op #loor material back,#ls) transactions online
by calling t)e in!entory material transaction processor.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Completion Material Processin
A!ailable Jales6
)ac*round Processin. Concurrent Processin / Online
Processin ,Default-
7ote6 I# TP6WIP6 &ompletion Transactions 5orm pro#ile is set to
3ackgrond processing/ t)is pro#ile is not sed.
Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set to
5orm le!el processing in a!erage costing scenario / t)is pro#ile
mst be set to Online #or se0ential transaction procession.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Completion &ransaction +orm
A!ailable Jales6
)ac*round Processin. Online Processin ,Default-
7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set
to 5orm le!el processing in a!erage costing scenario / t)is pro#ile
mst be set to Online #or se0ential transaction procession.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Completion &ransactions first field
A!ailable Jales6
Line. Assem0ly. 1o0 2'e#alt4 . or Sales Order.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Concurrent Messae Level
A!ailable Jales6
$Messae level 2 2'e#alt4 6 +eports errors only.
$Messae level 3 6 +eports processing acti!ities and errors.
$Messae level 4 6 +eports and time stamps processing
acti!ities and errors.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Material &ransaction +orm
A!ailable Jales6
)ac*round Processin. Concurrent Processin / Online
Processin ,Default-
7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set
to 5orm le!el processing in a!erage costing scenario / t)is pro#ile
mst be set to Online #or se0ential transaction procession
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Material &ransactions +irst +ield
A!ailable Jales6
Line. Assem0ly. 1o0 2'e#alt4 . or Sales Order.
Setting Up & Implementing WIP
Pro#ile options
&P:'(P: Move &ransactions:
A!ailable !ales
$ )ac*round processin6 Processed on a periodic basis
,2'e#alt4 Online processin6 T)e transaction is processed
")ile sa!ing and control is retrned once transaction
processing is done.
7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile
is set to 5orm le!el processing in a!erage costing scenario /
t)is pro#ile mst be set to Online #or se0ential transaction
procession.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Move &ransactions +irst +ield
A!ailable Jales6
Line. Assem0ly. 1o0 2'e#alt4 . or Sales Order.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Move &ransaction 5uantity Default
A!ailable Jales6
#one: 7o transaction 0antity is de#alted.
Minimum &ransfer 5uantity: Transaction 0antity de#alts i# t)e
minimm trans#er 0antity is less t)an or e0al to t)e a!ailable
0antity. I# t)e minimm trans#er 0antity is more t)an t)e
a!ailable 0antity t)en t)e a!ailable 0antity is de#alted
Availa0le 5uantity: I# t)e a!ailable 0antity is not Cero/ t)e
transaction 0antity de#alts to t)e a!ailable 0antity.
.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Operation )ac* flush Setup
A!ailable Jales6
$)ac*round processin: $se t)is option only ")en lot
nmbers are atomatically assigned.
,Online processin6 $se t)is option ")en lot1serial nmbers
mst be manally assigned
.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Shop +loor Material Processin
A!ailable Jales6
$)ac*round processin: $se t)is option only ")en lot
nmbers are atomatically assigned.
$Concurrent processin:
,Online processin6 $se t)is option ")en lot1serial nmbers
mst be manally assigned
.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: 'or* Order$less Default Completion
A!ailable Jales6
-Scheduled 6 T)e Sc)edle #lag de#alts to c)ecked. $se
t)is option i# most o# t)e "ork orderless completions are based
pon #lo" sc)edles.
,2'e#alt4 Unscheduled 6 T)e Sc)edled #lag de#alts to
nc)ecked. $se t)is option i# most o# t)e "ork orderless
completions are manally entered .
.
Setting Up & Implementing WIP
Pro#ile Options
'(P: Default 1o0 Start Date
'etermines ")et)er t)e start dates #or *obs de#alt to t)e
crrent date and time or not at all ")en de#ining *obs in t)e
'iscrete (obs
"indo". A!ailable Jales are 6es or #o 2'e#alt4
'(P: Define Discrete 1o0 +orm
Indicates )o" to load t)e bill o# material and roting
in#ormation ")en de#ining *obs in t)e 'iscrete (obs "indo".
A!ailable Jales6
$Concurrent definition:
,2'e#alt4 (nteractive definition:
.
Setting Up & Implementing WIP
Pro#ile Options
'(P: Discrete 1o0 Prefi"
Speci#ies t)e *ob pre#i9 to se ")en ato,generating *ob names
in t)e 'iscrete (obs/ Simlate 'iscrete (obs/ Import (obs and
Sc)edles/ and Ato,&reate "indo"s in Work in Process/ and in
t)e Planner Workbenc) "indo" in Oracle -aster Sc)edling1-+P
and Oracle Spply &)ain Planning.
'(P: !na0le Outside Processin 'or*flo7s
'etermines ")et)er or not otside processing "ork#lo"s are
enabled. T)e options are 6es and #o 2'e#alt4
Setting Up & Implementing WIP
Pro#ile Options
WIP: Exclude Open ECOs
'etermines ")et)er engineering c)ange orders 2E&Os4 "it)
Open statses are e9clded ")ile de#ining *obs1sc)edles. I# so/
only E&Os "it) +elease/ Sc)edle/ and Implement statses are
implemented ")en yo c)oose a bill o# material re!ision or
re!ision date and t)e bill o# material is e9ploded. T)is pro#ile
option also controls ")et)er re!isions associated "it) open E&Os
can be selected in t)e WIP -aterial Transactions.
'(P: 1o0 #ame Updatea0le
'etermines ")et)er yo can pdate t)e names o# e9isting *obs
in t)e 'iscrete (obs "indo".
.
Setting Up & Implementing WIP
Pro#ile Options
'(P: Move Completion Default
'etermines t)e de#alt transaction type #or t)e -o!e
Transactions "indo". I# yo Kes is speci#ied / t)e transaction type
de#alts to &omplete. Ot)er"ise/ t)e transaction type de#alts to
-o!e.
'(P: Re8uirement #etta0le Option
'etermines ")ic) sb,in!entories to inclde ")en displaying
on)and 0antities in t)e -aterial +e0irements and Jie"
-aterial
+e0irements "indo"s.
A!ailable !ales
$%ie7 only netta0le su0inventories:
$%ie7 all su0inventories ,'e#alt4 :
Setting Up & Implementing WIP
Pro#ile Options
'(P: See !nineerin (tems
'etermines ")et)er *obs and sc)edles #or engineering items can
be de#ined and ")et)er engineering items can be added as
material re0irements.
Cr eate and Update Di screte
o!s
'iscrete 8i#e &ycle
1.Set p discrete man#actring
2. 'e#ine 'iscrete (obs
<.3ild 'iscrete (obs
3.$pdate 'iscrete (obs
<.&lose 'iscrete (obs
STA+T
Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
274 WIP D 'iscrete D 'iscrete (obs
Job Name uniquely
identifies the job for the
Issuing components,
Moving/scrapping/
completing assemblies
/Charging resources/
overheads and efining/
updating job definition
!tandard " # discrete job
controlling material/
operation requirements to
build assemblies/collect
manufacturing costs
Nonstandard L # discrete
job controlling material and
collects costs for
miscellaneous activities,
such as $e%or&, service
repair ,'pgrade etc
Job (uantities
are used to
determine:
Material
requirements,
epartment
schedules,
$esource load
) Job dates*
L
+arious stages in
the life cycle of
the discrete job* L
,hen defining a
job, only
'nreleased/
$eleased/-n .old
statuses e/ist
Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
$outing revision
allo%s you to
select %hich
version of the
routing you %ant
to use to
schedule the
operations and
resources*
subinventory in
%hich completed
assemblies %ill be
housed*
Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
0ill $evision allo%s
you to select any valid
version of the bill of
material
you %ant to use to
determine the material
requirements for the
job
Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
1ou can vie% material
requirements and
operations from the
iscrete Jobs %indo%
as you define and
update jobs
Create and Update D iscrete
o!s
&reating &omponents
W)en a *ob is de#ined / WIP copies t)e assembly bill created
in 3O-. It t)en creates material re0irements #or t)e copied
bill o# material components. Spply types can be sed to
control )o" to spply t)e components #or t)e material
re0irements on t)e *ob.
Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
,hen you clic& the Components
button on the 2discrete jobs3
form, the Material $equirements
%indo% is displayed %ith the
component information* .ere you
can vie% each component3s Main,
(uantity, !upply, Comment, and
#45 information* 6or those
components %ith #45 rules, you
can perform an #45 chec& from
this %indo%
Create and Update D iscrete
o!s
WIP Spply Types
Spply types are de#ined in t)e bill o# material. I# t)e spply
type is c)anged on discrete *ob/ it o!errides t)e spply types
#or all t)e components on t)at *ob.
Jendor spplies material directly to WIP Jendor
-aterial is issed manally be#ore consmption Ps)
Operation pll components are issed to t)e *ob ")en t)e operation
is completed.
Operation Pll
T)ese components are not transacted atomatically in a *ob. 3lk
Assembly pll components are issed to t)e *ob ")en t)e assembly
is completed into in!entory.
Assembly Pll
&omponent re0irements "it) spply types #rom 3O- or
t)ose on t)e Item -aster are de#alted ")en a *ob is de#ined.
3ased on bill
'ES&+IPTIO7 7A-E
Create and Update D iscrete
o!s
WIP Spply Types
5or P)antom spply type / P)antom sbassemblies are
e9ploded and t)eir components become material
re0irements.
5ollo"ing 3O- parameters to control t)e in)eritance o# a
parent p)antomFs operation se0ence and ")et)er or not
resorces and o!er)eads on p)antom rotings are recogniCed
#or costing and capacity planning prposes.
+oting in#ormation
3ill in#ormation
(ob operations
(ob re0irements
7ote6 I# t)e pro#ile option WIP6 (ob 7ame $pdatable is
set to 7o/ t)e name o# t)e e9isting *ob cannot be pdated .
Create and Update D iscrete
o!s
$pdate1'elete 'iscrete (ob Operations
An operation #rom a discrete *ob can be pdated 1deleted i#6
-st enter eit)er t)e #irst nit start date and time and t)e
#irst nit completion date and time/ or t)e last nit start date
and time and t)e last nit completion date and time/ in
order to de#ine t)e lead time #or a roting less assembly
rnning on a roting,based line.
Sc"eduling #epetitive production
+epetiti!e 8ine Sc)edling
Sc)edle prodction
)ors O
0antity per day1 )orly
prodction rate.
Sc"eduling #epetitive production
+epetiti!e 8ine Sc)edling
Inline re"ork.
Isolates material.
StandardiCation o# Process
I# t)e standard rate #lag #or a manal resorce is 7o/ and t)e
resorce type is Person/ t)e resorce can be c)arged at t)e
employee labor rate instead o# t)e standard rate by speci#ying
an employee identi#ier.
WIP mo!e resorces "it) a basis type o# Item are c)arged pon
completion o# eac) assembly at t)e operation t)e resorce is tied
to.
WIP mo!e resorces "it) a basis type o# 8ot are c)arged pon
completion o# t)e #irst assembly at t)e operation t)e resorce is
tied to.
Work in Process $ransactions %
&oves and #esources
&)arging +esorces
Reversin Resource Chares
5or e9ample/ i# t)ere are t)ree sc)edles #or 100 nits eac)
"it) stats +eleased #or t)e same assembly and line
combination/ p to 300 nits cold be mo!ed "it) one
transaction.
Work in Process $ransactions %
&oves and #esources
&)arging -ltiple Sc)edles
Advantaes of +lo7 Charin
5lo" c)arging means t)at s)op #loor data entry can be per#ormed
by c)arging against t)e assembly and line.
5lo" c)arging means t)at all transactions against an assembly
on a line can be batc)ed and t)en enter all o# t)em in one
transaction.
5lo" c)arging spports t)e idea o# a sc)edle being less o# an
indi!idal entity t)an a discrete *ob is. As long as t"o sc)edles
bild t)e same assembly on t)e same line/ system does not
distingis) bet"een t)em #or transaction prposes.
Work in Process $ransactions %
&oves and #esources
&)arging -ltiple Sc)edles
Repetitive Allocation
+epetiti!e allocation is a system tec)ni0e #or applying
transaction 0antities and costs across se!eral repetiti!e
sc)edles t)at are bilding t)e same repetiti!e assembly on t)e
same line.
T)e repetiti!e allocation algorit)m allo"s t)e system to allocate
t)e transactions t)at "ere #lo" c)arged to particlar sc)edles.
Work in Process $ransactions %
&oves and #esources
&osting +esorce &)arges at +esorce Standard
o!er,complete assemblies
Complete Discrete o!s
and #epetitive Sc"edules
&ompletion Transactions
274 WIP D -aterial Transactions D &ompletion Transactions
Assemblies can
be o!er
completed to
in!entory #rom
*obs and
sc)edles per
establis)ed
tolerance limits
"it)ot c)anging
t)e *ob start
0antity.
Complete Discrete o!s
and #epetitive Sc"edules
Work order less completions
$sing "ork order,less completions6
Sbstitte components
Scrap assemblies
&olmns to be poplated6
5-QI7T+AOPE+ATIO7QSTEPQTKPE/5-QOPE+ATIO7QSE:Q7$-/
8I7EQ&O'E/ O+?A7IRATIO7Q&O'E/ P+O&ESSQPHASE/
P+O&ESSQSTAT$S/ TOQI7T+AOPE+ATIO7QSTEPQTKPE/
TOQOPE+ATIO7QSE:Q7$-/ T+A7SA&TIO7Q'ATE/
T+A7SA&TIO7Q:$A7TITK/ T+A7SA&TIO7Q$O-/ WIPQE7TITKQ7A-E
5-QI7T+AOPE+ATIO7QSTEPQTKPE/5-QOPE+ATIO7QSE:Q7$-
are only re0ired #or mo!e transaction1 completion transactions
TOQI7T+AOPE+ATIO7QSTEPQTKPE/TOQOPE+ATIO7QSE:Q7$- are
only re0ired #or mo!e transaction % mo!e retrn transactions
Work In P rocess Interfa ces
WIP Inter#aces
Open Resource &ransaction (nterface
T)e inter#ace !alidates t)e data and marks any t)at are
in!alid so t)at it can be corrected and resbmitted.
Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface
T)is inter#ace enables sers to per#orm many o# t)e #nctions
possible #rom t)e +esorce Transactions "indo".
&olmns to be poplated6
OPE+ATIO7QSE:Q7$-/ O+?A7IRATIO7Q&O'E/ O+?A7IRATIO7QI'/
P+O&ESSQPHASE/ P+O&ESSQSTAT$S/ +ESO$+&EQSE:Q7$-/
T+A7SA&TIO7Q:$A7TITK/ T+A7SA&TIO7Q'ATE/
T+A7SA&TIO7QTKPE/ T+A7SA&TIO7Q$O-/ WIPQE7TITKQ7A-E
Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface
$ser "ill )a!e t)e option on printing o# t)e pick slips at t)e time
o# pick release.
.
Picki ng for &anufacturi ng
Picking #or -an#actring
Current +unctionality in Release 33;>;?
A#ter t)e pick release/ i# allocation "as partial/ ser can c)eck
t)e le#to!er re0irements #or a *ob by clicking on a particlar
*ob node.