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Training On

Training On
Oracle Work In Process 11i
Oracle Work In Process 11i
Oracle
Applications 11i
A Presentation by EAS Oracle Applications
September 2003
Agenda
Agenda

Introdction to Work In Process

O!er!ie" o# Work In Progress

Setting $p % Implementing WIP

&reate and $pdate 'iscrete (obs

Sc)edling 'iscrete *obs

&reate and $pdate +epetiti!e Sc)edles

Sc)edling +epetiti!e prodction

Work in Process Transactions , -o!es and +esorces

&omplete 'iscrete (obs and +epetiti!e Sc)edles

Work In Process Inter#aces

Oracle Work In Process is a complete prodction


management system.

Work In Process spports discrete/ pro*ect/ repetiti!e/


assemble,to,order/ and "ork order,less man#actring.

In0iries and reports gi!e a complete pictre o#


transactions/ materials/ resorces/ costs and *ob1sc)edle
progress on t)e s)op #loor.
Introduction to Work in
Process
Production Methods Discrete
'iscrete prodction records all prodction acti!ities against
a discrete *ob. It represents a plan to prodce a speci#ic
0antity o# an item on a speci#ic date. All material isses
2-anal and 3ack#ls)4/ and all resorce c)arges
2Atomatic and -anal4 are c)arged to a speci#ic *ob
'iscrete *ob can prodce Assemble to Order 2ATO4 items
and &on#igre to Order 2&TO4 item.
Introduction to Work in
Process
Production Methods Repetitive
+epetiti!e prodction models )ig),!olme prodction o#
standard items o!er a period o# time. Prodction is
recorded against a repetiti!e sc)edle t)at represents a
plan to prodce an item at a gi!en daily rate #or a period o#
time.
Introduction to Work in
Process
Overview of Work in
Process
5ollo"ing types o# *obs and sc)edles can be sed to spport
speci#ic man#actring needs6

Standard and 7on,Standard 'iscrete (obs

Standard and 7on,Standard Pro*ect (obs

+epetiti!e Sc)edles by Prodction 8ine1Assembly

5inal Assembly Orders

Work order less completions


O!er!ie" o# -an#actring Spport
Overvi ew of Wo rk in
Pr ocess

Oracle Work In Process can be sed to sc)edle


prodction resorces and materials/ to meet cstomer
deli!ery re0irements and to maintain a smoot) prodction
#lo".

Sc)edling establis)es e9pected dates and times #or


material and resorce re0irements/ as "ell as #or t)e
spply a!ailability o# assemblies bilt on t)e *obs and
repetiti!e sc)edles.
O!er!ie" o# Prodction Sc)edling
Overvi ew of Wo rk in
Pr ocess
Prodction Sc)edling incldes6

8oading1se0encing repetiti!e prodction by


assembly1prodction line.

Sc)edling start 1 stop times #or *obs/ operations and


resorces to t)e minte.

Sc)edling #i9ed/ !ariable and o!erlapping time elements.

5or"ard/ back"ard/ manal and midpoint #or"ard


resc)edling.

Atomatically pdating t)e master sc)edle.


O!er!ie" o# Prodction Sc)edling 2&ntd..4
Overvi ew of Wo rk in
Pr ocess
Work In Process ses t"o sc)edling met)ods6

'etailed Sc)edling

+epetiti!e 8ine Sc)edling


Note: Oracle Work In Process only pro!ides nconstrained
sc)edling.
O!er!ie" o# Prodction Sc)edling 2&ntd..4
Overvi ew of Wo rk in
Pr ocess
Oracle Work In Process gi!es t)e ability to control and
monitor t)e materials sed #or prodction and to !ie" )o"
t)ey #lo" #rom in!entory to discrete *obs1sc)edles/ and
#rom t)e discrete *obs1sc)edles to in!entory.
-aterial transactions6

Isse and +etrn -aterial to In!entory

3ack #ls) -aterial

+eplenis) -aterial
O!er!ie" o# -aterial &ontrol
Overvi ew of Wo rk in
Pr ocess
W)ile de#ining *obs and repetiti!e sc)edles/
-aterial can be controlled by6

&ombining bills o# material "it) rotings to create speci#ic


material re0irements.

Speci#ying ")en and ")ere materials are to be


issed or back #ls)ed.

Assigning Spply Types to control )o" materials are


spplied.
O!er!ie" o# -aterial &ontrol 2&ntd.4
Overvi ew of Wo rk in
Pr ocess
S)op #loor control )elps manage t)e #lo" o# prodction in a
plant leading to e##iciencies t)at can lo"er costs and )elp to
meet t)e deli!ery commitments.
S)op #loor control options6

-o!e assemblies "it)in operations.

8oad mo!e transaction in#ormation #rom e9ternal systems.

'e#ine and assign s)op #loor statses.

Ato,create prc)ase re0isitions #or otside processing


operations .

+e"ork problem assemblies.

Scrap assemblies.
O!er!ie" o# S)op 5loor &ontrol
Overvi ew of Wo rk in
Pr ocess
T)ere are #i!e a!ailable intra,operation steps.

:ee6 'e#alt intra,operation step #or e!ery operation in a


roting

+n6 Assemblies ")ic) are ready to be "orked on.

To -o!e6 Assemblies "aiting to be picked p #or ne9t


operation.

+e*ect6 +e*ected Assemblies

Scrap6 Scrapped Assemblies


O!er!ie" o# S)op 5loor &ontrol 2&ntd.4
Overvi ew of Wo rk in
Pr ocess

Oracle Work In Process considers an assembly to )a!e


completed an operation i# t)e assembly is at To -o!e/
+e*ect/ or Scrap steps.

Oracle Work In Process considers an assembly to )a!e not


completed an operation i# t)e assembly is at :ee or +n
steps.
O!er!ie" o# S)op 5loor &ontrol 2&ntd.4
Overvi ew of Wo rk in
Pr ocess

A resorce can be assigned to eac) operation on a Work


In Process roting.

A resorce can be assigned manally/ a#ter


creating a *ob or can be added to t)e operation ")ile
creating t)e roting.

A resorce resides "it)in an operation/ it can be a person/


a mac)ine/ tools/ ser!ices/ etc.

T)ere are t)ree resorce c)arge types6


,WIP -o!e
,-anal
,PO -o!e1PO +eceipt
O!er!ie" o# +esorce Tracking
Overvi ew of Wo rk in
Pr ocess
Import transactions enables sers to6

Access real time and accrate in#ormation to increase


e##iciency t)rog) ot t)e #l#illment process.

;ey tec)nology enablers


-obile &ompting % Process &ritical de!ices
Wireless 7et"orks
3ar code Tec)nology
O!er!ie" o# Importing Transactions
Overvi ew of Wo rk in
Pr ocess

$se WIP acconting classes to establis) !alation and


!ariance acconts.

$se Standard/ A!erage or 8I5O15I5O costing.

&ost standard and non,standard asset discrete prodction


by *ob.

&ost *obs by pro*ect in Oracle Pro*ect -an#actring


&osting.

&ost and report repetiti!e and non,standard e9pense


prodction by period.
O!er!ie" o# Work In Process &osting
Overvi ew of Wo rk in
Pr ocess

&)arge and report resorce/ otside processing/ and


o!er)ead costs by acti!ity.

Track repetiti!e prodction costs by assembly on a line1


indi!idal repetiti!e sc)edle.

Track and report costs t)rog) t)e !arios stages o#


prodction.

Period close costs are calclated ")en an acconting


period is closed.
O!er!ie" o# Work In Process &osting 2&ntd.4
Setting Up & Implementing WIP
1.'e#ine WIP parameters 2+e0.4
2.'e#ine WIP Acconting &lasses 2+e0.4
<.'e#ine Prodction 8ines 2Optional4
3.Set WIP Pro#ile Options 2+e0.4
WIP Set up
=.'e#ine +epetiti!e assembly 2Optional4
B
Setting Up & Implementing WIP
>.'e#ine Sc)edle ?rops 2Optional4
@. 'e#ine Employees 2Optional4
A. 'e#ine S)op 5loor Statses 2Optional4
B.'e#ine Employee 8abor +ates 2Opt.4
10.'e#ine (ob1Sc)edle 'ocs 2Optional4
C
A
Setting Up & Implementing WIP
11.'e#ine Operation 'ocments 2Optional4
C
Setting Up & Implementing WIP
WIP Parameters

WIP parameters de#ine modes o# operation and de#alt


!ales t)at a##ect Work in Process

WIP parameters can be sed to de#ine modes o# operation


and assign de#alt !ales #or !arios
"ork in process #nctions.

Only one set o# WIP parameters can be de#ined per


organiCation.
Setting Up & Implementing WIP
WIP Parameters Screen s)ots
274 WIP D Set p D parameters
'etermines ")ic) acconting
class is sed as t)e de#alt
i# category de#alt WIP
acconting classes are not set
p. $sed to de#alt in
Standard1non,standard 'iscrete
*obs % Work order,less
completions
'etermines )o" lot nmbers are
assigned to discrete *obs. Options
are *ob name % based on in!entory
rles
'etermines ")et)er t)e
WIP *obs respond to
Sales order c)anges
.Options are Al"ays1ne!er
1W)en linked 1 to 1 2ATO4
Setting Up & Implementing WIP
WIP Parameters Screen s)ots
'etermines )o" resorce costs are
determined as assemblies are
completed #rom *obs into in!entory.
System Calculated : resorces can
be costed at eit)er t)e actal
resorce costs or at resorce
prede#ined cost depending on t)e
System Option parameter . 5or
assemblies #rom a non standard *ob
"it) no roting/ t)e resorce rate
#rom t)e A!erage +ates cost type
is sed.
User Defined6 yo mst c)oose a
serde#ined cost type sing t)e
&ost Type Parameter. T)is cost
type is t)en sed to determine t)e
resorce cost #or t)e assemblies
being completed.
$sed only ")en Esystem calclatedF option is
selected.
Use Actual Resources: +esorces costs are
determined based on t)e actal costs c)arged
to t)e *ob.
Use Predefined Resources: +esorces costs
are determined sing t)e prede#ined resorce
cost.
'etermines
")et)er t)e 5inal
&ompletion in t)e
&ompletion
Transaction
"indo" de#alts
to c)ecked
Applicable only #or a!erage costing
organiCations
Setting Up & Implementing WIP
WIP Parameters Screen s)ots
'etermines ")ic) repetiti!e
sc)edle !ariances are posted to
t)e general ledger ")en an
acconting period is closed.
'etermines t)e time
period "it)in ")ic) t)e
system atomatically
releases t)e ne9t
$nreleased sc)edle.
Setting Up & Implementing WIP
WIP Parameters Screen s)ots
'etermines ")et)er a scrap accont is re0ired
")en yo se t)e -o!e Transactions "indo" to
mo!e *ob and repetiti!e assemblies into and ot o#
t)e Scrap intra,operation step o# an operation. also
determines )o" scrap transactions are processed.
'etermines ")et)er yo
can or cannot add an
operation to a discrete
*ob "ork in process
roting dring a mo!e
transaction.
'etermines ")et)er mo!es are
disallo"ed i# an intra,operation step
t)at disallo"s mo!es e9ists at an ato
c)arge operation and
Intra,operation step bet"een t)e 5rom
and To operations or at
inter!ening intra,operation step at t)e
5rom and To operations i# t)ey
are direct c)arge.
Setting Up & Implementing WIP
WIP Parameters Screen s)ots
'etermines ")ic) spply sbin!entory and/ i#
re0ired by t)e sbin!entory/ locator are sed
")en back #ls)ing Operation Pll and Assembly
Pll components t)at do not )a!e de#alts
de#ined at t)e bill o# material1item le!el
'etermines )o" lot controlled
Assembly Pll and
&omponent Pll component
items are selected dring
back,#ls) transactions. 7ot
sed #or lot1serial controlled
items
'etermines )o" lots t)at are
atomatically selected/ based on
")et)er
t)e Lot Selection Method
parameter is set to +eceipt 'ate or
E9piration
'ate/ are !eri#ied dring back,#ls)
transactions.
Setting Up & Implementing WIP
WIP Parameters Screen s)ots
'etermines ")ic) intra,operation steps are enabled in WIP
roting operations. T)e options are :ee/ +n/ To -o!e/ +e*ect
and Scrap. T)e :ee intra,operation step is atomatically
enabled #or all operations and cannot be disabled. T)e To -o!e
intra,operation step/ e!en i# disabled )ere/ is atomatically
enabled #or t)e #inal operations in rotings so t)at assemblies can
be completed into in!entory.
Setting Up & Implementing WIP
WIP Parameters Screen s)ots
'etermines ")ic) s)op #loor stats is assigned to t)e
:ee intra,operation step o# an otside processing
operation ")en yo create discrete *obs and repetiti!e
sc)edles. T)is stats ensres t)at assembly mo!es
#rom an otside processing resorce operation can
only be lanc)ed by t)e receipt o# a prc)ase order in
Oracle Prc)asing.
'etermines ")et)er prc)ase
re0isitions are created #or
otside
processing operations
atomatically or manally/ and
")en in t)e
man#actring process t)ey are
created
Setting Up & Implementing WIP
WIP Acconting &lasses

Acconting classes are assigned ")en *obs are de#ined


and ")en repetiti!e assemblies are
associated "it) prodction lines.

Any nmber o# WIP Acconting &lasses can be de#ined


and pdated.

T)e !alation and !ariance acconts t)at are associated


"it) t)ese acconting classes determine ")ic) acconts are
c)arged.
Setting Up & Implementing WIP
WIP Acconting &lasses Screen s)ots
274 WIP D Set p D WIP acconting classes
Setting Up & Implementing WIP
WIP Acconting &lasses
Standard Discrete Accountin Class

An acconting class mst be assigned to e!ery


discrete *ob/ sc)edle and "ork order,less completion

Acconting classes can be de#ined #or eac) type o#


discrete prodction sed6
Standard 'iscrete
Asset 7on,Standard 'iscrete
E9pense 7on,Standard 'iscrete
5lo" -an#actring
Setting Up & Implementing WIP
WIP Acconting &lasses
!"pense #on$Standard Discrete Accountin Class

7on,Standard 'iscrete Acconting classes can be


sed to grop and report !arios types o# non,standard
prodction costs. E9ample6 To track recrring e9penses
,, mac)ine maintenance or pro*ects "it) non,standard
*obs.

T)e !alation acconts carry t)e costs incrred on


t)ese e9pense *obs as an asset dring t)e period and
atomatically "rite t)em o## to !ariance acconts at
period close.
Setting Up & Implementing WIP
WIP Acconting &lasses
Asset #on$Standard Discrete Accountin Class

I# non,standard discrete *obs are sed to track


prodction costs as assets/ an acconting class "it) a
type o# asset non,standard can be assigned .

Asset non,standard discrete *obs are costed t)e same


as standard discrete *obs.
Setting Up & Implementing WIP
WIP Acconting &lasses
Repetitive Accountin Class

T)ese are sed to grop prodction costs and mst be


assigned to eac) repetiti!e line1assembly association
t)at is created. E!ery sc)edle #or t)at assembly on
t)at line ses t)ese acconts.

+epetiti!e man#actring costs can be analyCed by


assembly regardless o# t)e line on ")ic) it "as
man#actred by sing t)e same acconting class #or
all lines t)at bild t)at assembly.
Setting Up & Implementing WIP
WIP Acconting &lass ,Acconts
Material %aluation Account

T)is is an asset accont and tracks material costs.

$nder Standard &osting/ it is debited at std cost at


material isse to a *ob1sc)edle and credited ")en
assemblies are completed/ close a *ob1acconting
period.

$nder A!erage &osting/ t)is accont is debited


at t)e a!erage cost at t)e time o# isse transaction and
is credited at assembly completion.
Setting Up & Implementing WIP
WIP Acconting &lass
Material Overhead %aluation Account

T)is tracks material o!er)ead costs.

$nder Std &osting/ it is debited at std cost at material


isse "it) a o!er)ead to a *ob. $nder a!erage costing/
t)is accont is debited at t)e a!erage cost at t)e time o#
t)e isse transaction.

W)en assemblies are completed and material


o!er)ead is earned/ t)e material o!er)ead accont #or
t)e completion sb,in!entory is debited.
Setting Up & Implementing WIP
WIP Acconting &lass
Resource %aluation Account

T)is tracks resorce costs.


$nder Standard &osting/ it is debited at std cost ")en


resorces are c)arged to a *ob1sc)edle and credited
on completion o# assembly.

$nder A!erage &osting/ t)is accont is debited and


credited at t)e resorce rate at t)e time t)e resorce is
c)arged.
Setting Up & Implementing WIP
WIP Acconting &lass
Outside Processin %aluation Account

T)is tracks otside processing costs.


$nder Standard &osting/ it is debited at standard or


PO cost ")en items are recei!ed #or a *ob1sc)edle and
credited at standard cost on completion o# assembly.

$nder A!erage &osting/ t)e be)a!ior is t)e same as in


Standard &osting.
Setting Up & Implementing WIP
WIP Acconting &lass
Overhead %aluation Account

T)is is an asset accont and tracks resorce or


department o!er)ead cost.

Setting Up & Implementing WIP
WIP Acconting &lass
Material %ariance Account

T)is accont tracks !ariances t)at occr ")en t)e


pre!ios le!el material costs c)arged to t)e *ob or
sc)edle do not e0al t)e pre!ios le!el material costs
t)at are relie!ed.

T)is calclation gi!es yo a net material sage and


con#igration !ariance.
Setting Up & Implementing WIP
WIP Acconting &lass
Resource %ariance Account

T)is accont tracks !ariances t)at occr ")en t)e t)is


le!el resorce costs c)arged to t)e *ob or sc)edle do
not e0al t)e t)is le!el resorce costs t)at are relie!ed.
Outside Processin %ariance Account

T)is accont tracks t)e !ariances t)at are occr ")en


t)e otside processing costs c)arged to t)e *ob or
sc)edle do not e0al t)e otside processing costs t)at
are relie!ed.
Setting Up & Implementing WIP
WIP Acconting &lass
Overhead %ariance Account

T)is accont tracks t)e !ariances t)at are occr ")en t)e
o!er)ead costs c)arged to t)e *ob or sc)edle do not e0al
t)e o!er)ead costs relie!ed #rom t)e *ob or sc)edle.
Standard Cost %ariance Account

Applies only to Standard 'iscrete and Asset 7on,


Standard. ItFs c)arged #or t)e sm o# all t)e elemental
standard cost ad*stments ")en standard cost pdate
impacts an acti!e *ob.

&ost pdates are not per#ormed #or repetiti!e sc)edles or


e9pense nonstandard *obs.
Setting Up & Implementing WIP
WIP Acconting &lass
!"pense %ariance Account

7ormally an e9pense accont/ t)is accont is debited and


credited ")en issing and completing nonstandard
e9pense *obs nder bot) standard and a!erage costing.

Setting Up & Implementing WIP
S)op 5loor Statses

-o!e transactions are controlled by assigning S)op 5loor


Statses to intra,operation steps on t)e "ork in process
roting. 5or e9ample a GHold #or :ality &)eckI stats can
be assigned to an intra,operation step be#ore mo!ing to t)e
ne9t assembly step.

S)op 5loor Statses can be assigned to any Intra operation


step associated "it) a *ob1repetiti!e line1assembly.
Setting Up & Implementing WIP
S)op 5loor Statses
274 WIP D -o!e Transactions D S)op 5loor Statses D
S)op #loor stats
Setting Up & Implementing WIP
Sc)edle ?rops

5lo" sc)edles and discrete *obs can be assigned to t)e


sc)edle grops de#ined.

(obs and #lo" sc)edles "it)in a gi!en sc)edle


grop can be se0enced.

Se0encing *obs and #lo" sc)edles "it)in a sc)edle


grop makes it possible to prioritiCe/ #or e9ample/ by
cstomer.

Sc)edle grops can be pdated.

Sc)edle grops t)at are assigned to *obs and #lo"


sc)edles cannot be deleted.

Setting Up & Implementing WIP
Sc)edle ?rops
274 WIP D Setp D Sc)edle ?rop

Screen s)ots
Setting Up & Implementing WIP
8abor +ates

$sed #or de#ining )orly labor raters to re#lect t)e actal


labor rates.

T)e e##ecti!e date o# t)e )orly labor rates can be added/


deleted/ and pdated #or person,type resorces
2employees4.

-ltiple )orly labor rates can be de#ined #or t)e


same employee/ as long as eac) rate )as a
di##erent e##ecti!e date.
Setting Up & Implementing WIP
8abor +ates
274 WIP D Setp D Employees D 8abor +ates
Screen s)ots
Setting Up & Implementing WIP
Prodction 8ines

A prodction line describes a ni0e set o#


operations/ departments/ and1or man#actring
cells t)at prodce one or more o# prodcts.

Prodction lines can be associated "it) repetiti!e


assemblies/ discrete *obs/ #lo" rotings/ sc)edles/ and
"ork order,less completions.
Prodction lines can be de#ined and pdated bt cannot be
deleted.
Setting Up & Implementing WIP
Prodction 8ines
274 WIP D Setp D Prodction 8ines
Screen s)ots
Setting Up & Implementing WIP
Operation 'ocments

Operation 'ocments can be de#ined #or discrete


*obs/ repetiti!e sc)edles/ and *ob1sc)edle operations.

Operation 'ocments can t)en be attac)ed to


discrete *obs/ repetiti!e sc)edles/ and operations
as re0ired.
Setting Up & Implementing WIP
Operation 'ocments

274 Oracle Work in Process D Set $p D 'e#ining Operation


'ocments
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: )ac*round Shop +loor Material Processin:

$sed only ")en t)e TP6 -o!e Transaction pro#ile is set to


3ackgrond processing % #or a mo!e completion1mo!e retrn
1operation pll back,#ls) transaction.

A!ailable Jales6
)ac*round Processin6 Periodic Processing
Concurrent Processin6 In!entory Transaction processor is
lanc)ed.
Online Processin ,Default-6 -o!e transaction processor
processes t)e s)op #loor material back,#ls) transactions online
by calling t)e in!entory material transaction processor.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Completion Material Processin

&ontrols material processing o# assembly completion/


assembly retrn/ and assembly completion back,#ls)
transactions initiated sing t)e &ompletion Transactions "indo"

A!ailable Jales6
)ac*round Processin. Concurrent Processin / Online
Processin ,Default-
7ote6 I# TP6WIP6 &ompletion Transactions 5orm pro#ile is set to
3ackgrond processing/ t)is pro#ile is not sed.
Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set to
5orm le!el processing in a!erage costing scenario / t)is pro#ile
mst be set to Online #or se0ential transaction procession.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Completion &ransaction +orm

'etermines ")et)er completion transactions are processed


online or in t)e backgrond ")en transacting assembly
completions sing t)e &ompletion Transactions "indo".

A!ailable Jales6
)ac*round Processin. Online Processin ,Default-
7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set
to 5orm le!el processing in a!erage costing scenario / t)is pro#ile
mst be set to Online #or se0ential transaction procession.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Completion &ransactions first field

'etermines ")ic) #ield t)e crsor de#alts to ")en yo #irst


enter t)e &ompletion Transactions "indo". Set t)is option based
on yor predominant man#actring en!ironment

A!ailable Jales6
Line. Assem0ly. 1o0 2'e#alt4 . or Sales Order.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Concurrent Messae Level

'etermines t)e le!el o# detail reported in t)e mo!e transaction


concrrent log #ile dring mo!e transaction !alidation and
processing.

A!ailable Jales6
$Messae level 2 2'e#alt4 6 +eports errors only.
$Messae level 3 6 +eports processing acti!ities and errors.
$Messae level 4 6 +eports and time stamps processing
acti!ities and errors.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Material &ransaction +orm

&ontrols t)e processing o# component isse and retrn


transactions entered in t)e WIP -aterial Transactions "indo".

A!ailable Jales6
)ac*round Processin. Concurrent Processin / Online
Processin ,Default-
7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile is set
to 5orm le!el processing in a!erage costing scenario / t)is pro#ile
mst be set to Online #or se0ential transaction procession
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Material &ransactions +irst +ield

'etermines ")ic) #ield t)e crsor de#alts to ")en yo #irst


enter t)e WIP -aterial Transactions "indo". Set t)is option
based on yor predominant man#actring en!ironment

A!ailable Jales6
Line. Assem0ly. 1o0 2'e#alt4 . or Sales Order.
Setting Up & Implementing WIP
Pro#ile options
&P:'(P: Move &ransactions:

'etermines Ho" mo!e transactions per#ormed sing t)e


-o!e Transactions #orm

A!ailable !ales
$ )ac*round processin6 Processed on a periodic basis
,2'e#alt4 Online processin6 T)e transaction is processed
")ile sa!ing and control is retrned once transaction
processing is done.
7ote6 Also/ i# TP6I7J6 Transaction Processing -ode pro#ile
is set to 5orm le!el processing in a!erage costing scenario /
t)is pro#ile mst be set to Online #or se0ential transaction
procession.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Move &ransactions +irst +ield

'etermines ")ic) #ield t)e crsor de#alts to ")en yo #irst


enter t)e WIP mo!e Transactions "indo". Set t)is option based
on yor predominant man#actring en!ironment

A!ailable Jales6
Line. Assem0ly. 1o0 2'e#alt4 . or Sales Order.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Move &ransaction 5uantity Default

Indicates i# and )o" mo!e transaction 0antities are de#alted.

A!ailable Jales6
#one: 7o transaction 0antity is de#alted.
Minimum &ransfer 5uantity: Transaction 0antity de#alts i# t)e
minimm trans#er 0antity is less t)an or e0al to t)e a!ailable
0antity. I# t)e minimm trans#er 0antity is more t)an t)e
a!ailable 0antity t)en t)e a!ailable 0antity is de#alted
Availa0le 5uantity: I# t)e a!ailable 0antity is not Cero/ t)e
transaction 0antity de#alts to t)e a!ailable 0antity.
.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Operation )ac* flush Setup

&ontrols t)e back,#ls) setp sed in t)e -o!e Transactions


Windo". It also determines )o" component lot nmbers are
deri!ed.

A!ailable Jales6
$)ac*round processin: $se t)is option only ")en lot
nmbers are atomatically assigned.
,Online processin6 $se t)is option ")en lot1serial nmbers
mst be manally assigned
.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: Shop +loor Material Processin

&ontrols processing o# operation and assembly pll back,#ls)/


assembly scrap/ mo!e completion/ and mo!e retrn transactions
#rom t)e -o!e Transactions "indo".

A!ailable Jales6
$)ac*round processin: $se t)is option only ")en lot
nmbers are atomatically assigned.
$Concurrent processin:
,Online processin6 $se t)is option ")en lot1serial nmbers
mst be manally assigned
.
Setting Up & Implementing WIP
Pro#ile Options
&P:'(P: 'or* Order$less Default Completion

'etermines t)e de#alt #or t)e Sc)edled #lag in t)e Work


Orderless &ompletions "indo".

A!ailable Jales6
-Scheduled 6 T)e Sc)edle #lag de#alts to c)ecked. $se
t)is option i# most o# t)e "ork orderless completions are based
pon #lo" sc)edles.
,2'e#alt4 Unscheduled 6 T)e Sc)edled #lag de#alts to
nc)ecked. $se t)is option i# most o# t)e "ork orderless
completions are manally entered .
.
Setting Up & Implementing WIP
Pro#ile Options
'(P: Default 1o0 Start Date
'etermines ")et)er t)e start dates #or *obs de#alt to t)e
crrent date and time or not at all ")en de#ining *obs in t)e
'iscrete (obs
"indo". A!ailable Jales are 6es or #o 2'e#alt4
'(P: Define Discrete 1o0 +orm
Indicates )o" to load t)e bill o# material and roting
in#ormation ")en de#ining *obs in t)e 'iscrete (obs "indo".

A!ailable Jales6
$Concurrent definition:
,2'e#alt4 (nteractive definition:
.
Setting Up & Implementing WIP
Pro#ile Options
'(P: Discrete 1o0 Prefi"
Speci#ies t)e *ob pre#i9 to se ")en ato,generating *ob names
in t)e 'iscrete (obs/ Simlate 'iscrete (obs/ Import (obs and
Sc)edles/ and Ato,&reate "indo"s in Work in Process/ and in
t)e Planner Workbenc) "indo" in Oracle -aster Sc)edling1-+P
and Oracle Spply &)ain Planning.
'(P: !na0le Outside Processin 'or*flo7s
'etermines ")et)er or not otside processing "ork#lo"s are
enabled. T)e options are 6es and #o 2'e#alt4
Setting Up & Implementing WIP
Pro#ile Options
WIP: Exclude Open ECOs
'etermines ")et)er engineering c)ange orders 2E&Os4 "it)
Open statses are e9clded ")ile de#ining *obs1sc)edles. I# so/
only E&Os "it) +elease/ Sc)edle/ and Implement statses are
implemented ")en yo c)oose a bill o# material re!ision or
re!ision date and t)e bill o# material is e9ploded. T)is pro#ile
option also controls ")et)er re!isions associated "it) open E&Os
can be selected in t)e WIP -aterial Transactions.
'(P: 1o0 #ame Updatea0le
'etermines ")et)er yo can pdate t)e names o# e9isting *obs
in t)e 'iscrete (obs "indo".
.
Setting Up & Implementing WIP
Pro#ile Options
'(P: Move Completion Default
'etermines t)e de#alt transaction type #or t)e -o!e
Transactions "indo". I# yo Kes is speci#ied / t)e transaction type
de#alts to &omplete. Ot)er"ise/ t)e transaction type de#alts to
-o!e.
'(P: Re8uirement #etta0le Option
'etermines ")ic) sb,in!entories to inclde ")en displaying
on)and 0antities in t)e -aterial +e0irements and Jie"
-aterial
+e0irements "indo"s.
A!ailable !ales
$%ie7 only netta0le su0inventories:
$%ie7 all su0inventories ,'e#alt4 :
Setting Up & Implementing WIP
Pro#ile Options
'(P: See !nineerin (tems
'etermines ")et)er *obs and sc)edles #or engineering items can
be de#ined and ")et)er engineering items can be added as
material re0irements.

Cr eate and Update Di screte
o!s
'iscrete 8i#e &ycle
1.Set p discrete man#actring
2. 'e#ine 'iscrete (obs
<.3ild 'iscrete (obs
3.$pdate 'iscrete (obs
<.&lose 'iscrete (obs
STA+T

Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
274 WIP D 'iscrete D 'iscrete (obs
Job Name uniquely
identifies the job for the
Issuing components,
Moving/scrapping/
completing assemblies
/Charging resources/
overheads and efining/
updating job definition
!tandard " # discrete job
controlling material/
operation requirements to
build assemblies/collect
manufacturing costs
Nonstandard L # discrete
job controlling material and
collects costs for
miscellaneous activities,
such as $e%or&, service
repair ,'pgrade etc
Job (uantities
are used to
determine:
Material
requirements,
epartment
schedules,
$esource load
) Job dates*
L
+arious stages in
the life cycle of
the discrete job* L
,hen defining a
job, only
'nreleased/
$eleased/-n .old
statuses e/ist

Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
$outing revision
allo%s you to
select %hich
version of the
routing you %ant
to use to
schedule the
operations and
resources*
subinventory in
%hich completed
assemblies %ill be
housed*

Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
0ill $evision allo%s
you to select any valid
version of the bill of
material
you %ant to use to
determine the material
requirements for the
job

Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
1ou can vie% material
requirements and
operations from the
iscrete Jobs %indo%
as you define and
update jobs
Create and Update D iscrete
o!s
&reating &omponents
W)en a *ob is de#ined / WIP copies t)e assembly bill created
in 3O-. It t)en creates material re0irements #or t)e copied
bill o# material components. Spply types can be sed to
control )o" to spply t)e components #or t)e material
re0irements on t)e *ob.

Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
,hen you clic& the Components
button on the 2discrete jobs3
form, the Material $equirements
%indo% is displayed %ith the
component information* .ere you
can vie% each component3s Main,
(uantity, !upply, Comment, and
#45 information* 6or those
components %ith #45 rules, you
can perform an #45 chec& from
this %indo%
Create and Update D iscrete
o!s
WIP Spply Types
Spply types are de#ined in t)e bill o# material. I# t)e spply
type is c)anged on discrete *ob/ it o!errides t)e spply types
#or all t)e components on t)at *ob.
Jendor spplies material directly to WIP Jendor
-aterial is issed manally be#ore consmption Ps)
Operation pll components are issed to t)e *ob ")en t)e operation
is completed.
Operation Pll
T)ese components are not transacted atomatically in a *ob. 3lk
Assembly pll components are issed to t)e *ob ")en t)e assembly
is completed into in!entory.
Assembly Pll
&omponent re0irements "it) spply types #rom 3O- or
t)ose on t)e Item -aster are de#alted ")en a *ob is de#ined.
3ased on bill
'ES&+IPTIO7 7A-E
Create and Update D iscrete
o!s
WIP Spply Types
5or P)antom spply type / P)antom sbassemblies are
e9ploded and t)eir components become material
re0irements.
5ollo"ing 3O- parameters to control t)e in)eritance o# a
parent p)antomFs operation se0ence and ")et)er or not
resorces and o!er)eads on p)antom rotings are recogniCed
#or costing and capacity planning prposes.

$se P)antom +otings

In)erit P)antom In)erit P)antom Operation Se0ence


Create and Update D iscrete
o!s
&reating Operations
W)en a *ob is de#ined / operations and resorce
re0irements are created based on t)e assembly
roting.

T)e roting created in 3O- is copied to


become a "ork in process roting t)at can be
modi#ied "it)ot a##ecting t)e 3O- roting.

'ates and times #or t)e operations/ resorce


re0irements/ and material re0irements needed to
bild t)e *ob can be sc)edled sing detailed
sc)edling.

Cr eate and Update Di screte
o!s
'iscrete (ob 'e#inition
,hen you clic& the
-perations button, the
-perations %indo% is
displayed* .ere you can
vie% each operation3s
Main, (uantities, ates,
and escription* #lso, from
this %indo%, you can
display the resource
requirements for a selected
operation*
Create and Update D iscrete
o!s
$pdate 'iscrete (ob 'ata
In a discrete *ob/ #ollo"ing in#ormation can be pdated6

Header in#ormation/ based on t)e *ob stats

+oting in#ormation

3ill in#ormation

Sales order in#ormation

(ob operations

(ob re0irements
7ote6 I# t)e pro#ile option WIP6 (ob 7ame $pdatable is
set to 7o/ t)e name o# t)e e9isting *ob cannot be pdated .
Create and Update D iscrete
o!s
$pdate1'elete 'iscrete (ob Operations
An operation #rom a discrete *ob can be pdated 1deleted i#6

T)ere are no assemblies at t)e operation.

7o assemblies )a!e been completed at t)e operation.

T)ere are no pending transactions in t)e open mo!e


inter#ace table.

7o resorces at t)e operation )a!e been c)arged.

T)ere are no pending transactions in t)e open resorce


inter#ace

I# an operation is deleted / WIP reassigns its material


re0irements to t)e #irst operation in t)e roting/ or to
operation se0ence 1 i# t)ere are no operations in t)e roting.

Create and Update D iscrete
o!s
$pdate1'elete +esorces
A resorce re0irement #rom a discrete *ob can be deleted i#6

T)at resorce )as not been c)arged to t)e operation.

T)ere are no pending transactions in t)e open resorce


inter#ace table.
Create and Update D iscrete
o!s
'iscrete Work Station
Tool to grap)ically !ie" and per#orm man#actring
acti!ities on t)e s)op #loor. T)is "orkstation enables
to 0ickly and easily obtain in#ormation critical to spporting
bsiness decisions and controlling daily s)op #loor acti!ities.
Prodction operators can6

:ickly and easily obtain component and resorce


re0irements/ as "ell as per#ormance measrements.

Per#orm s)op #loor transactions "it)ot retrning to t)e WIP


men.
Create and Update D iscrete
o!s
'iscrete Work Station
274 WIP D 'iscrete D 'iscrete Workstation
Create and Update D iscrete
o!s
$sing 7on standard 'iscrete (obs
Advantaes:

&ontrol materials and resorces #or nonstandard pro*ects.

Track costs #or !arios acti!ities.

+eport on all aspects o# prodction.

-anage t)e acti!ities like 6


+e"ork
$pgrades
5ield ser!ice repair and maintenance
'isassemblies
Engineering prototypes
miscellaneos acti!ities
Create and Update D iscrete
o!s
5eatres o# 7onstandard (obs

Assign any prede#ined bill1roting o# material to a


nonstandard *ob.

Speci#y an assembly on a nonstandard *ob.

Inclde a *ob 0antity on a nonstandard *ob.

Add t)e same assembly ")ic) is being bilt as a material


re0irement on t)e *obFs bill o# material.

$se e9pense costing to periodically "rite nonstandard


prodction costs to e9pense acconts

'e#ine t)e WIP acconting class as an asset or as an


e9pense to t)e *ob.
Sc"eduling Discrete o!s
3siness 7eeds

Planning material and resorces 0ickly and accrately

Establis)ing appropriate planning time #ences #or prodcts

&reating prc)ase orders #or material acconting #or


!endor lead time

Sc)edling material to arri!e at t)e operation ")ere it is


consmed

Sc)edling eac) resorce at t)e operation ")ere it is


consmed

Promising accrate prodct s)ipment dates


L
Sc)edling (obs
Sc"eduling Discrete o!s
Oracle -an#actring spports t"o sc)edling
met)ods #or discrete prodction6 dynamic lead,time
o##setting and detailed sc)edling.
Dynamic Lead$&ime Offsettin:
Estimating t)e start date o# an order/ an operation/ or a
resorce based on order 0antity/ lead times/ and t)e
"orkday calendar.
Sc)edling -et)ods6
Sc"eduling Discrete o!s
Detailed schedulin:

(obs are sc)edled to t)e minte based on detailed


resorce a!ailability and sages.

Oracle 3ills o# -aterial calclates man#actring lead


times sing detailed sc)edling.

'etailed sc)edling is t)e most precise met)od in Oracle


-an#actring.
Sc)edling -et)ods6
Sc"eduling Discrete o!s

Preprocessin lead time: T)e time re0ired to release a


prc)ase order or a *ob #rom t)e time t)e re0irement is
kno"n.

Post processin lead time: T)e time to make a prc)ased


item a!ailable in in!entory #rom t)e time itFs recei!ed.

Processin lead time: T)e time re0ired to procre or


man#actre an item. Processing lead time incldes t)e
#i9ed and !ariable portions o# lead times.
8ead Time Elements
Sc"eduling Discrete o!s

Cumulative manufacturin lead time: Total time re0ired to


make an item i# all ra" materials are in stock bt all
sbassemblies "ill )a!e to be made le!el by le!elM Oracle
3ills o# -aterial atomatically calclates t)is !ale.

Cumulative total lead time: Total time re0ired to make an


item i# no in!entory e9isted and all t)e ra" materials and
make all sbassemblies "ill )a!e to be ordered le!el by
le!elM Oracle 3ills o# -aterial atomatically calclates t)is
!ale.
8ead Time Elements
Sc"eduling Discrete o!s
Processin Lead time:
Oracle 3ills o# -aterial comptes t)e #i9ed and !ariable
portions o# processing lead time sing rotings and detailed
sc)edling.

5i9ed lead time6 T)at portion o# time re0ired to bild an


assembly t)at is independent o# order 0antityN#or
e9ample/ setp or teardo"n.

Jariable lead time6 T)at time re0ired to prodce one


additional nit o# an assembly.
T)ese lead times are sed by Oracle -an#actring in
dynamic lead,time o##set calclations
8ead Time Elements
Sc"eduling Discrete o!s
Calculatin Processin Lead &ime for Manufactured (tems:
T)e algorit)m sc)edles one discrete *ob #or a 0antity o#
Cero 2#i9ed lead time4 and a second discrete *ob #or t)e lead,
time lot,siCe 0antity 2!ariable lead time4.
W)en compting processing lead time/ all calendar days are
considered as "orkdays/ regardless o# days o## or "orkday
e9ceptions.
8ead Time Elements
Sc"eduling Discrete o!s
)usiness #eeds

'etailed sc)edling is a met)od o# sc)edling prodction t)at


considers minte,to,minte resorce a!ailability in#ormation as
"ell as e9act roting resorce re0irements

(ob completion dates and times #or assembly spply a!ailability

(ob start dates and times #or *ob release

Operation starts and completion dates and times .

Operation start dates and times #or component demand


re0irements

+esorce load in#ormation #or capacity planning


'etailed Sc)edling
Sc"eduling Discrete o!s

Resource re8uirement6 T)e amont o# a resorce t)at is


re0ired to per#orm an acti!ity in a roting o# a *ob.

Resource availa0ility6 T)e a!ailability o# a resorce/ taking


into accont t)e man#actring calendar/ inclding "orkday
e9ceptions/ s)i#ts/ and s)i#t e9ceptions.

Critical path6 T)e se0ence o# resorces in t)e roting o# a


*ob t)at are sed to sc)edle t)e *ob.

Overlap6 A sitation in ")ic) t"o or more sc)edled


resorces can operate at t)e same time. T)is can be in one
operation or across consecti!e operations.
'etailed Sc)edling6 ;ey Terms
Sc"eduling Discrete o!s

All resorces t)at )a!e t)e Sc)edled attribte set to Kes/


Prior/ or 7e9t mst )a!e a time,based nit o# measre.

All resorces t)at )a!e a nit o# measre t)at is not time,


based/ sc) as $.S. dollars/ kilograms/ or gallons/ mst
)a!e t)e Sc)edled attribte set to 7o.

Oracle &apacity per#orms resorce load analysis only #or


resorces "it) a time,based nit o# measre.
Sc)edling +les
Sc"eduling Discrete o!s
!cheduling Methods: -racle ,I5 +ersus -racle
5lanning
$ses lead,time o##set to sc)edle
discrete *obs "it)ot rotings to t)e
day
$ses lead,time o##set to
sc)edle planned orders #or
assemblies "it) rotings and
"it)ot rotings to t)e day
$ses detailed sc)edling to sc)edle
discrete *obs "it) rotings to t)e
minte
&ompresses *obs to start on t)e
crrent date i# t)e calclated
start date "old be in t)e past
Sc)edles *obs into t)e past i#
back"ard sc)edling past t)e crrent
date
Sc)edles all planned orders
back"ard #rom t)e de date
Sc)edles all discrete *obs back"ard
or #or"ard
Oracle Planning Oracle WIP
Create and update #epetitive
sc"edules
+epetiti!e Sc)edle

A repetiti!e sc)edle bilds an assembly on a


prodction line at a speci#ic daily rate #or a speci#ic
nmber o# processing days.

Create and update #epetitive
sc"edules
'iscrete 8i#e &ycle
1.Set p +epetiti!e man#actring
2. 'e#ine +epetiti!e Sc)edles
<.3ild +epetiti!e Assemblies
3.$pdate +epetiti!e Sc)edles
=.Stop repetiti!e sc)edles and analyCe
repetiti!e &osts
STA+T

Create and update #epetitive
sc"edules
+epetiti!e Sc)edle Elements

Daily 5uantity: T)e nmber o# completed assemblies t)at


are planned to be prodced eac) day. T)e daily rate can be
any positi!e nmber1decimals.

Days: T)e planned nmber o# "orking days/ #rom t)e #irst


nit start date to t)e last nit start date. T)e processing days
can be any positi!e nmber1decimals.

&otal 5uantity: T)e nmber o# completed assemblies t)at


are planned to be prodced.
7ote6 I# yo enter any t"o o# t)e t)ree !ales/ t)e
t)ird one is atomatically compted.

Create and update #epetitive
sc"edules
+epetiti!e Sc)edle 'ates
5irst $nit Start 'ate 25$S'46 T)e date and time to begin
prodction o# t)e #irst assembly on a repetiti!e sc)edle.
E0al to start o# lead time
5irst $nit &ompletion 'ate 25$&'46 T)e date and time to
complete prodction o# t)e #irst assembly on a
repetiti!e sc)edle. E0al to 5$S' pls t)e lead time
8ast $nit Start 'ate 28$S'46 T)e date and time to begin
prodction o# t)e last assembly on a repetiti!e sc)edle
&alclated based on t)e 5$S'/ repetiti!e processing days/
and )orly prodction rate

Create and update #epetitive
sc"edules
+epetiti!e Sc)edle 'ates
8ast $nit &ompletion 'ate 28$&'46 T)e date and time to
complete prodction o# t)e last assembly on a repetiti!e
sc)edle. E0al to 8$S' pls t)e lead time

Create and update #epetitive
sc"edules
+epetiti!e Sc)edle 'e#inition
274 WIPD +epetiti!e -an#actring D Associating
8ines and Assemblies
T)e )orly prodction
rate determines )o"
#ast eac) line can
prodce t)is
assembly.

Create and update #epetitive
sc"edules
+epetiti!e Sc)edle 'e#inition
274 WIPD +epetiti!eD +epetiti!e Sc)edles
+arious stages in the life
cycle of the $epetitive
schedule* ,hen defining a
schedule , only 'nreleased/
$eleased/-n .old statuses
e/ist
Sc"eduling #epetitive production
3siness needs6

OptimiCed se o# line capacity

E##ecti!ely se0enced repetiti!e prodction

Time,p)ase repetiti!e component demand and


assembly a!ailability
Sc"eduling #epetitive production
Elements o# +epetiti!e 8ine Sc)edling

Minimum rate: T)e minimm nmber o# completed


assemblies a prodction line can prodce per )or.

Ma"imum rate: T)e ma9imm nmber o# completed


assemblies a prodction line can prodce per )or.

Line lead time6 Time re0ired to complete t)e 1st


assembly on a prodction line starting #rom t)e 1
st

operation to completion into in!entory.

9ourly production rate: T)e rate at ")ic) t)e


prodction line can assemble items.
Sc"eduling #epetitive production
Elements o# +epetiti!e 8ine Sc)edling

8ine start time6 T)e time a prodction line starts


rnning e!ery day. T)e line start time is sed to
sc)edle repetiti!e sc)edles on a line.

8ine stop time6 T)e time a prodction line stops


rnning e!ery day. T)e line stop time is sed to
sc)edle repetiti!e sc)edles on a line.

'aily line capacity6 T)e daily prodction rate o#


assemblies on a prodction line. T)is is e0al to t)e
)orly prodction rate times t)e line prodction )ors.
Sc"eduling #epetitive production
Elements o# +epetiti!e 8ine Sc)edling

'aily rate6 T)e nmber o# completed assemblies a


repetiti!e sc)edle plans to prodce per day. Also
kno"n as a prodction rate.

+epetiti!e processing days6 T)e nmber o# days yo


plan to "ork on a repetiti!e sc)edle/ #rom t)e #irst
nit start date to t)e last nit start date.
Sc"eduling #epetitive production
+epetiti!e 8ine Sc)edling

'aily 0antity is sed to speci#y )o" many


assemblies per day to bild

'ays are sed to speci#y #or )o" many days


an assembly is to be prodced at t)e speci#ied rate

8ine minimm and ma9imm daily rate can be sed


as a gideline #or t)e daily 0antity o# sc)edle
Sc"eduling #epetitive production
+epetiti!e 8ine Sc)edling

&an speci#y to t)e minte t)e start and completion dates


and times o# yor repetiti!e sc)edle

&an sc)edle to t)e minte eac) day t)e operations and


resorces o# t)e sc)edle.

&an sc)edle all t)e re0irements based on operation


dates eac) day o# t)e sc)edle.

-st enter eit)er t)e #irst nit start date and time and t)e
#irst nit completion date and time/ or t)e last nit start date
and time and t)e last nit completion date and time/ in
order to de#ine t)e lead time #or a roting less assembly
rnning on a roting,based line.
Sc"eduling #epetitive production
+epetiti!e 8ine Sc)edling

T)e top )oriContal line


indicates t)e constant
)orly prodction rate
t)at "as de#ined #or t)e
line #or t)is assembly.

Sc)edle prodction
)ors O
0antity per day1 )orly
prodction rate.
Sc"eduling #epetitive production
+epetiti!e 8ine Sc)edling

Eac) s)aded area


represents t)e 0antity
prodced 2t)e daily
rate4 in a day.
T)e n s)aded area
represents idle time #or
t)is assembly on t)is
line.

T)e total 0antity #or


t)e sc)edle is
processing days times
daily rate i.e.. t)e sm
o# all t)e s)aded
areas.
Sc"eduling #epetitive production
+epetiti!e 8ine Sc)edling

+epetiti!e sc)edles based on sggestions #rom


Oracle Planning or any ot)er planning system can
be de#ined.

Sc)edles are loaded into Oracle WIP "it) a stats


o# PendingN-ass 8oaded de to #ollo"ing reasons6
,-+P does not consider e9isting sc)edles.
Implementing t)ese sc)edles "it)ot looking at e9isting ones
can reslt in o!erprodction.
,-+P,sggested sc)edles may o!erlap "it) e9isting
sc)edles/ ")ic) is not allo"ed.
Sc"eduling #epetitive production
+epetiti!e 8ine Sc)edling

7ot allo"ing o!erlap


enables WIP to per#orm
#lo" c)arging #or
repetiti!e sc)edles.
25lo" c)arging is ")en
a repetiti!e assembly
and line is c)arged
rat)er t)an a speci#ic
*ob. It is based on 5I5O.
Work in Process $ransactions %
&oves and #esources
Work In Process 5lo" ,'e#initions
&ypes of Material &ransactions

(ssue transaction is a material transaction to isse


component items #rom in!entory to "ork in process.

Replenishment transaction is a material transaction to


stage components in ad!ance o# back#ls)ing.

Return transaction is a material transaction to retrn


components #rom WIP back to in!entory. +etrn
transactions increase WIP material re0irements/ in!entory
balances/ and !alation/ and decrease WIP !alation.
Work in Process $ransactions %
&oves and #esources
Work In Process 5lo" ,'e#initions
&ypes of Material &ransactions

-aterial isse transactions #l#ill WIP material


re0irements on *obs or sc)edles. T)ese redce in!entory
balances and !alation % incr WIP costs and increase
WIP !alation.

Spply types are sed to control )o" components are


spplied to #l#ill material re0irements.

Ps) isse transaction is a material transaction to isse


component items #rom in!entory to "ork in process be#ore
yo man#actre t)e assembly.
Work in Process $ransactions %
&oves and #esources
Work In Process 5lo" ,'e#initions
&ypes of Material &ransactions

3ack#ls) transaction is a material transaction t)at


atomatically isses component items into "ork in process
#rom in!entory ")en yo mo!e or complete t)e assembly.
A back#ls) transaction is also kno"n as postdedct or
pll.
Work in Process $ransactions %
&oves and #esources
-o!e Transactions

Move transactions mo!e assemblies #rom any operation on t)e


roting to any ot)er operation. -o!es normally #ollo" t)e
se0ence as per roting.

-o!e Transactions can initiate ot)er transactions


, 3ack#ls) isse transactions #or components "it) spply type
Operation Pll
, Atomatic resorce transactions #or resorces "it) atoc)arge
type WIP -o!e
, O!er)ead transactions #or o!er)eads "it) basis type Item or 8ot
Work in Process $ransactions %
&oves and #esources
-o!e Transactions

Intraoperation mo!es are assembly mo!es "it)in an operation.


Intraoperation steps are p)ases "it)in an operation sed to
track assembly locations in detail. T)e steps are :ee/ +n/
To -o!e/ +e*ect/ and Scrap.

Operation completions occr ")en 0antities mo!e into to


mo!e/ re*ect/ or scrap.

Interoperation mo!es are assembly mo!es #rom one operation


to anot)er in a roting.
Work in Process $ransactions %
&oves and #esources
-o!e Transactions
autochare #lag controls
operation completions
and associated atomatic
transactions.
Count point determines
t)e de#alt #or t)e ne9t
operation #or a mo!e
transaction.
)ac*flush #lag controls
")en to process
3ack#ls) transactions.
It3s advisable that
the 0ac&flush flag
of the last
operation
on a routing
al%ays be set to
1es, to ma&e sure
that all
components are
issued*
Work in Process $ransactions %
&oves and #esources
3ack"ard -o!e Transactions
)ac*7ard move is sed to correct a mistake or to per#orm
additional "ork at a pre!ios operation. An operation can be
ncompleted by re!ersing any o# t)e mo!es t)at constitte
operation completion
W)en an operation is ncompleted/ system atomatically
re!erses any back#ls)ing transactions t)at )a!e taken place
dring t)e #or"ard mo!e.
On ncompletion/ system atomatically re!erses WIP mo!e
resorce c)arges. Atomatic resorce c)arges #or 8ot,based
resorces are re!ersed ")en all assemblies )a!e been
ncompleted at t)e operation.
Work in Process $ransactions %
&oves and #esources
-o!e Transactions
WIP 274 -o!e Transaction D -o!e Transactions
Work in Process $ransactions %
&oves and #esources
O!ercompletions

&an o!er mo!e or o!er complete "it)in tolerance

-o!e and complete more assemblies t)an at


operation
Assignment o# S)op 5loor Statses
274 -o!e Transaction D S)op 5loor Statses D Assign S)op
5loor Statses
System pro!ides an option t)at pre!ents sers #rom
per#orming mo!e transactions o!er operations and
intraoperation steps t)at )a!e 7o -o!e statses/
depending on t)e atoc)arge types o# t)e operations.
Work in Process $ransactions %
&oves and #esources
&osting -o!e Transactions6 Acconting Entries
&osting 3ack#ls) -aterial Transactions
-o!e transactions can atomatically lanc) back#ls)
transactions and c)arge resorces and o!er)eads.
3ack#ls) material transactions increase WIP !alation
and decrease in!entory !alation.
T)e acconting entries #or back#ls) material transactions6
Accont 'ebit &redit
WIP acconting class !alation acconts PP
In!entory !alation acconts PP
Work in Process $ransactions %
&oves and #esources
&osting -o!e Transactions6 Acconting Entries
&osting -o!e,3ased +esorce Transactions
+esorce c)arges increase yor "ork in process !alation.
T)e acconting entries #or resorce transactions6
Accont 'ebit &redit
WIP acconting class resorce PP
!alation acconts
+esorce absorption accont PP
Work in Process $ransactions %
&oves and #esources
&osting -o!e Transactions6 Acconting Entries
&osting O!er)ead &)arges
O!er)ead c)arges increase "ork in process !alation.
T)e acconting entries #or o!er)ead transactions6
Accont 'ebit &redit
WIP acconting class o!er)ead accont PP
O!er)ead absorption accont PP
Work in Process $ransactions %
&oves and #esources
&osting 3ack"ard -o!e Transactions
&osting -o!e Transactions6 Acconting Entries
O!er)ead c)arges re!ersed i# de#alt
basis is Item.
+e!ersed i# de#alt basis is 8ot only i#
t)e mo!e reslts in Cero net
assemblies completed in t)e operation
O!er)ead c)arges
only WIP -o!e resorce c)arges are
re!ersed.
+esorce c)arges
Kes 3ack#ls) material
+e!ersed. &)arges
Work in Process $ransactions %
&oves and #esources
O!er)ead &)arging
5i9ed amont #or eac)
resorce nit c)arged
+esorce nits +esorce,based
o!er)ead c)arging
5i9ed amont #or
#irst nit completed
8ot
Percentage o# t)e
resorce !ale
+esorce !ale
5i9ed amont per item Item -o!e,based
o!er)ead c)arging
O!er)ead &)arge 'e#alt 3asis &)arging -et)od
Work in Process $ransactions %
&oves and #esources
O!er)ead &)arging
-o!e,3ased O!er)eads
$pon completion o# an operation/ system atomatically
c)arges mo!e,based o!er)eads. -o!e based o!er)eads are
o!er)eads t)at )a!e a de#alt basis o# Item or 8ot. $pon
ncompletion/ o!er)ead c)arges are re!ersed. 5or 8ot,based
o!er)eads/ c)arges are re!ersed ")en all assemblies )a!e
been ncompleted at t)e operation.
Work in Process $ransactions %
&oves and #esources
O!er)ead &)arging
+esorce,3ased O!er)eads
I# t)e operation completion mo!e reslted in atomatic
resorce c)arges #or WIP -o!e resorces/ and t)ese
resorces )a!e associated o!er)eads/ t)e o!er)eads "ill be
c)arged ")en t)e resorce is c)arged. T)ere#ore/ a mo!e
transaction t)at completes an operation can reslt indirectly in
resorce,based o!er)ead c)arges. +esorce,based o!er)ead
c)arges are re!ersed ")en t)e resorce transaction is
re!ersed.
Work in Process $ransactions %
&oves and #esources
-anaging +e*ected Assemblies
'e#initions6

+e*ect is an intraoperation step in an operation at ")ic)


assemblies t)at re0ire re"ork or need to be scrapped are
recorded.

Scrap is an intraoperation step at ")ic) assemblies t)at


cannot be re"orked or completed are mo!ed.

Scrap accont is an accont sed to c)arge scrap


transactions.
Work in Process $ransactions %
&oves and #esources
-anaging +e*ected Assemblies
T)ere are #i!e "ays to manage re*ected assemblies in WIP

-o!e re*ected assemblies to +e*ect.

Scrap re*ected assemblies.

Add re"ork operation.

Inline re"ork.

+e"ork in a nonstandard *ob.


Work in Process $ransactions %
&oves and #esources
-anaging +e*ected Assemblies
Move re:ected assem0lies to Re:ect;

+e*ected assemblies can be mo!ed to t)e +e*ect


intraoperation step to possibly re"ork t)em at t)at operation or
later mo!e t)em to Scrap.
)enefits

Isolates 0estionable assemblies.

Works "ell i# t)ere is space near t)e "ork center to


temporarily store t)e

0estionable assemblies 2same operation/ same department4.

Option to scrap or reco!er t)e 0estionable assemblies.


Work in Process $ransactions %
&oves and #esources
-anaging +e*ected Assemblies
Scrappin Re:ected Assem0lies

Assemblies t)at cannot be reco!ered can be mo!ed to t)e


Scrap intraoperation step.
)enefits

Isolates material.

'edcts #rom -+P spply on standard discrete *obs.

O##ers t)e option to "rite o## scrap immediately instead o#


"aiting #or t)e *ob close 2standard discrete1nonstandard asset
*obs4 or period close 2repetiti!e1nonstandard e9pense *obs4.

O##ers t)e option to ndo t)e transaction later i# necessary.


Work in Process $ransactions %
&oves and #esources
-anaging +e*ected Assemblies
Re7or*in Re:ected Assem0lies

re*ected assemblies can be re"orked directly in t)e *ob by


adding a re"ork operation in t)e WIP roting.
)enefits

$se prede#ined re"ork operations #or repeatable re"ork


acti!ities.

Add t)e re"ork operation ")en necessary.

Easily c)arge incremental material/ resorce/ and o!er)ead


costs at re"ork operation.
Work in Process $ransactions %
&oves and #esources
-anaging +e*ected Assemblies
Re7or*in Re:ected Assem0lies

re*ected assemblies can be re"orked directly in t)e *ob by


adding a re"ork operation in t)e WIP roting.
)enefits

$se prede#ined re"ork operations #or repeatable re"ork


acti!ities.

Add t)e re"ork operation ")en necessary.

Easily c)arge incremental material/ resorce/ and o!er)ead


costs at re"ork operation.
Work in Process $ransactions %
&oves and #esources
-anaging +e*ected Assemblies
(nline Re7or*

&an se a roting "it) a re"ork operation and re"ork re*ected


assemblies directly in t)e *ob1sc)edle. T)is is a std operation
"it) a &ont point 7o and t)e resorces c)arge type -anal.
)enefits

Allo"s to prede#ine % se t)e re"ork operation on t)e roting


")en re"ork is anticipated.

+e"ork can be per#ormed on a repetiti!e prodction line


2Pre!ios option applies only to discrete *obs as operations canFt
be added to a repetiti!e roting4.

&an easily c)arge incremental material1resorce1o!er)ead at


re"ork operation.
Work in Process $ransactions %
&oves and #esources
-anaging +e*ected Assemblies
$sing a 7onstandard (ob to +e"ork Assemblies

&an re"ork re*ected assemblies crrently in an -+3


sbin!entory sing a nonstandard *ob.

Optionally yo can store t)e assemblies in t)at sbin!entory


ntil yo are ready to re"ork t)em.
)enefits

StandardiCation o# Process

&an se a separate Acconting class to track sc) orders


Work in Process $ransactions %
&oves and #esources
&)arging +esorces

Resource is a t)ing o# !ale/ e9cept material and cas)/ t)at is


re0ired to man#actre/ cost/ and sc)edle prodcts.
+esorces inclde people/ tools/ mac)ines/ ser!ices prc)ased
#rom a !endor/ and p)ysical space.

Resource 0asis is t)e basis #or resorce sage 0antity t)at


indicates ")et)er t)at 0antity is re0ired per item or per lot.

Lot$0ased resources are resorces ")ose sage 0antity


represents t)e amont re0ired per *ob or sc)edle. 5or
e9ample/ it cold be setp time #or a mac)ine.
Work in Process $ransactions %
&oves and #esources
&)arging +esorces

(tem$0ased resources are resorces ")ose sage 0antity


represents t)e amont re0ired per assembly yo make. 5or
e9ample/ it cold be t)e amont o# time re0ired to process
eac) assembly at an operation #or t)e *ob.

Resource transaction is a transaction ")ere resorce costs


are c)arged to a discrete *ob or repetiti!e sc)edle. Transacting
a resorce is synonymos "it) c)arging a resorce.
Work in Process $ransactions %
&oves and #esources
&)arging +esorces

WIP -o!e +esorce 6 A WIP mo!e resorce is a resorce t)at
is atomatically c)arged to a discrete *ob or repetiti!e sc)edle
by a mo!e transaction t)at completes an operation. T)e
atoc)arge type #or t)is type o# resorce is WIP -o!e.
-anal +esorce6 A manal resorce is a resorce t)at yo
manally c)arge to a discrete *ob or repetiti!e sc)edle. T)e
atoc)arge type #or t)is type o# resorce is -anal.
Work in Process $ransactions %
&oves and #esources
&)arging +esorces

Manually Charin Resources
+esorces can manally be c)arged to a discrete *ob1repetiti!e
assembly and line "it) or "it)ot an associated mo!e
transaction.

-anally c)arging resorces "it)ot a mo!e

-anally c)arging resorces "it) a mo!e

-anally re!ersing resorce c)arges


Work in Process $ransactions %
&oves and #esources
&)arging +esorces
Manually Charin Resources 7ith a Move

-o!e transaction can be per#ormed normally .

+esorces "it) an atoc)arge type o# -anal assigned to t)e


operations completed dring t)e mo!e can be c)arged. 2WIP
displays t)ose resorces atomatically4.

I# t)e standard rate #lag #or a manal resorce is 7o/ and t)e
resorce type is Person/ t)e resorce can be c)arged at t)e
employee labor rate instead o# t)e standard rate by speci#ying
an employee identi#ier.

T)is transaction is done #rom t)e -o!e Transactions "indo"


sing +esorces btton.
WIP 274 -o!e Transaction D -o!e Transactions 234 +esorces
Work in Process $ransactions %
&oves and #esources
&)arging +esorces
Manually Charin Resources 7ithout a Move

Any resorce assigned to an operation in a *ob or sc)edle


can be c)arged.

Any resorce not pre!iosly assigned to an operation in a *ob


or sc)edle can be c)arged. T)e resorce mst be de#ined #or
t)e department associated "it) t)e operation. It can )a!e
atoc)arge type -anal1WIP mo!e.

T)is transaction is done by na!igating to t)e +esorce


Transactions "indo".
WIP 274 +esorce Transactions D +esorce Transactions
Work in Process $ransactions %
&oves and #esources
&)arging +esorces
Manually reversin Resource chares

$ser can manally re!erse resorce c)arges at any time by


speci#ying negati!e resorce nits applied.

T)is transaction is done by na!igating to t)e +esorce


Transactions "indo".
WIP 274 +esorce Transactions D +esorce Transactions
Work in Process $ransactions %
&oves and #esources
&)arging +esorces
Automatic Resource &ransactions

Atomatically c)arging resorces at standard rate

&ompleting an operation and atomatically c)arging


resorces

+e!ersing resorce c)arges


Work in Process $ransactions %
&oves and #esources
&)arging +esorces
Automatically Charin Resources at Standard Rate

+esorces can be atomatically c)arged at t)eir standard rate


to a discrete *ob or repetiti!e assembly and line ")ile per#orming
a mo!e transaction.
Work in Process $ransactions %
&oves and #esources
&)arging +esorces
Completin an Operation and Automatically Charin Resources

All resorces "it) an atoc)arge type o# WIP mo!e are


c)arged at t)eir standard rate.

WIP mo!e resorces "it) a basis type o# Item are c)arged pon
completion o# eac) assembly at t)e operation t)e resorce is tied
to.

WIP mo!e resorces "it) a basis type o# 8ot are c)arged pon
completion o# t)e #irst assembly at t)e operation t)e resorce is
tied to.
Work in Process $ransactions %
&oves and #esources
&)arging +esorces
Reversin Resource Chares

I# an ncompletion is per#ormed/ system atomatically re!erses

any resorce c)arges associated "it) t)e completion #or WIP


mo!e resorces.

I# a WIP mo!e resorce )as a basis type o# 8ot/ system


re!erses t)e resorce c)arges only i# all assemblies are
ncompleted at t)e operation.
Work in Process $ransactions %
&oves and #esources
&)arging -ltiple Sc)edles

5lo" c)arging is a repetiti!e transaction met)od in ")ic)


system c)arges material/ mo!e/ resorce/ and o!er)ead
transactions to a speci#ic assembly on a line rat)er t)an a
speci#ic repetiti!e sc)edle.

I# more t)an one sc)edle )as a stats t)at allo"s c)arges/


ser can per#orm transactions against t)e consolidated sm o# all
t)e sc)edles.

5or e9ample/ i# t)ere are t)ree sc)edles #or 100 nits eac)
"it) stats +eleased #or t)e same assembly and line
combination/ p to 300 nits cold be mo!ed "it) one
transaction.
Work in Process $ransactions %
&oves and #esources
&)arging -ltiple Sc)edles
Advantaes of +lo7 Charin
5lo" c)arging means t)at s)op #loor data entry can be per#ormed
by c)arging against t)e assembly and line.
5lo" c)arging means t)at all transactions against an assembly
on a line can be batc)ed and t)en enter all o# t)em in one
transaction.
5lo" c)arging spports t)e idea o# a sc)edle being less o# an
indi!idal entity t)an a discrete *ob is. As long as t"o sc)edles
bild t)e same assembly on t)e same line/ system does not
distingis) bet"een t)em #or transaction prposes.
Work in Process $ransactions %
&oves and #esources
&)arging -ltiple Sc)edles
Repetitive Allocation
+epetiti!e allocation is a system tec)ni0e #or applying
transaction 0antities and costs across se!eral repetiti!e
sc)edles t)at are bilding t)e same repetiti!e assembly on t)e
same line.
T)e repetiti!e allocation algorit)m allo"s t)e system to allocate
t)e transactions t)at "ere #lo" c)arged to particlar sc)edles.
Work in Process $ransactions %
&oves and #esources
&osting +esorce &)arges at +esorce Standard

+esorce c)arges increase "ork in process !alation. T)e


acconting entries #or resorce transactions are6
Accont 'ebit &redit
WIP acconting class resorce
!alation accont PP
+esorce absorption accont PP

T)e acconting entries #or negati!e manal resorce


transactions and back"ard mo!es #or WIP mo!e resorces are6
Accont 'ebit &redit
+esorce absorption accont PP
WIP acconting class resorce
!alation accont PP
Work in Process $ransactions %
&oves and #esources
&osting 8abor &)arges at Actal
5or labor c)arges sing an actal or employee rate #or a resorce
"it) t)e Standard +ate c)eck bo9 clear/ t)e *ob or sc)edle is
debited at t)e actal or employee rate. T)e employee rate sed
needs to be set p at t)e organiCation le!el. T)e absorption
accont is credited at t)e same rate. T)e !ariance bet"een actal
and standard is captred at t)e time o# acconting close.
acconting entries #or resorce transactions are6
Accont 'ebit &redit
WIP acconting class resorce
!alation accont PP
+esorce absorption accont PP
Work in Process $ransactions %
&oves and #esources
&osting +esorce Transactions
I# t)e actal rate is greater t)an t)e standard rate/ t)e acconting
entries are6
Accont 'ebit &redit
WIP acconting class resorce
!alation accont PP
+esorce rate !ariance accont PP
+esorce absorption accont PP
I# t)e actal rate is less t)an t)e standard rate/ t)e acconting
entries are6
Accont 'ebit &redit
WIP acconting class resorce
!alation accont PP
+esorce rate !ariance accont PP
+esorce absorption accont PP
Work in Process $ransactions %
&oves and #esources
Weig)ted A!erage costing

-aterial can be c)arged to WIP at a!erage cost.

+esorces can be c)arged to WIP at actal or a!erage cost.

Otside processing resorces can be de#ined nder a!erage


costing.

T)e a!erage cost o# completed assemblies in WIP can be


calclated.
Complete Discrete o!s
and #epetitive Sc"edules
&ompleting (obs
Definitions
Assem0ly completion transaction is a material transaction in ")ic)
assemblies are recei!ed into in!entory #rom a *ob or repetiti!e
assembly1line pon completion o# t)e man#actre o# t)e
assembly.
Completion su0inventory is an in!entory location at t)e end o#
prodction line or s)op #loor roting ")ere completed assemblies
#rom "ork in process are recei!ed . T)is is o#ten t)e spply
sbin!entory #or sbassemblies or #inis)ed goods in!entories #or
#inal assemblies.
Complete Discrete o!s
and #epetitive Sc"edules
&ompleting (obs
Completion &ransaction Process

T)e #inis)ed assemblies are recei!ed into in!entory/ eit)er to be


sed as sbassemblies or to be s)ipped as #inis)ed goods.

All Assembly Pll material attac)ed on t)e bill is back#ls)ed.

T)e 0antity in t)e To -o!e step o# t)e last operation is


decreased/ i# t)ere is a roting.

T)e :antity &omplete on t)e *ob or repetiti!e sc)edle is


increased.
Complete Discrete o!s
and #epetitive Sc"edules
&ompleting (obs
Completion &ransaction Process

I# t)e 0antity completed e0als t)e total 0antity #or a sc)edle/


and t)ere are ot)er acti!e sc)edles #ollo"ing it on t)e
assembly1line/ t)e sc)edleFs stats is c)anged to &ompleteN7o
&)arges. I# t)e sc)edle is t)e last acti!e sc)edle/ its stats is
c)anged to &omplete.

(ob and repetiti!e sc)edle statses are atomatically pdated


to &omplete ")en t)e total nmber o# assemblies completed and
scrapped on a *ob or repetiti!e sc)edle is greater t)an or e0al to
t)e re0ired 0antity.
Complete Discrete o!s
and #epetitive Sc"edules
&ompletion Transactions

&omplete assemblies #rom *obs and repetiti!e sc)edles into


in!entory

+etrn completed assemblies #rom in!entory to *obs and


repetiti!e sc)edles

o!er,complete assemblies
Complete Discrete o!s
and #epetitive Sc"edules
&ompletion Transactions
274 WIP D -aterial Transactions D &ompletion Transactions
Assemblies can
be o!er
completed to
in!entory #rom
*obs and
sc)edles per
establis)ed
tolerance limits
"it)ot c)anging
t)e *ob start
0antity.
Complete Discrete o!s
and #epetitive Sc"edules
Work order less completions
$sing "ork order,less completions6

&omplete assemblies "it)ot )a!ing to create a *ob


or sc)edle

'o se!eral tasks in one step at completion

Sbstitte components

Spport lot and serial nmber control

&ost transactions sing standard and a!erage


costing
Complete Discrete o!s
and #epetitive Sc"edules
Work order less completions
274 WIP D -aterial Transactions D Workorder,less
&ompletion Transactions
Complete Discrete o!s
and #epetitive Sc"edules
$eturning #ssemblies from Inventory to ,I5
&ompleted assemblies can be retrned to "ork in process
sing t)e &ompletion Transactions "indo" as "ell as t)e
-o!e Transactions "indo".
+easons to +etrn Assemblies to WIP

$ser "ant to per#orm additional processing.

$ser #ond a 0ality problem.

$ser mistakenly completed n#inis)ed assemblies to


in!entory.

$ser per#orming a disassembly sing a nonstandard *ob.


Complete Discrete o!s
and #epetitive Sc"edules
$eturning #ssemblies from Inventory to ,I5
+etrn &)aracteristics

$ser can retrn assemblies #rom in!entory to WIP by


selecting +etrn as t)e transaction type.

$ser can retrn as many assemblies as needed.

Any assembly pll components t)at "ere back#ls)ed


pon completion are nback#ls)edM t)at is/ t)ey are
retrned to in!entory ")en yo retrn t)e assembly to
"ork in process.
Complete Discrete o!s
and #epetitive Sc"edules
&osting &ompletion Transactions
Costin Assem0ly Completion &ransactions
&ompletion transactions decrease "ork in process !alation
and increase in!entory !alation. T)e acconting entries
#or assembly completion transactions are6
Accont 'ebit &redit
Sbin!entory elemental
acconts PP
WIP acconting class
!alation acconts PP
Complete Discrete o!s
and #epetitive Sc"edules
&osting &ompletion Transactions
!arnin Assem0ly Material Overhead on Completion

O!er)eads can be assigned based on t)e total !ale o#


an item. T)ese o!er)eads can be earned as assemblies into
are completed into in!entory. T)e acconting entries are6
Accont 'ebit &redit
Sbin!entory material o!er)ead
accont PP
In!entory material o!er)ead
absorption accont PP
Complete Discrete o!s
and #epetitive Sc"edules
-an#actring A!erage &osting

Items can be costed at a "eig)ted a!erage perpetal cost.

&ompletions are !aled sing t)e sm o# t)e actal costs o#


resorces and materials issed to a *ob

Partial completions are !aled sing t)e appropriate


proportional sm o# actal resorce and materials issed to
a *ob

5inal completions are !aled sing t)e total net !ale in a


*ob

T)e nit cost o# a completion is compted elementally


-aterial /-aterial and o!er)ead /+esorce/ O!er)ead %Otside processing
Complete Discrete o!s
and #epetitive Sc"edules
&ompletion Transactions #or +epetiti!e Sc)edles
Roll for7ard Rules

W)en all assemblies o# a sc)edle are completed/ WIP


c)ecks t)e sc)edle #or any e9cess components reslting
#rom o!er isse o# material re0irements.

I# t)e sbse0ent sc)edle is released/ or i# it is nreleased


and #alls into t)e ato release time #ence/ WIP rolls t)e
e9cess material c)arges #or"ard to t)at sc)edle.

I# t)ere is no sbse0ent sc)edle to ato release/ WIP does


not roll t)e e9cess material c)arges #or"ard.
Complete Discrete o!s
and #epetitive Sc"edules
&ompletion Transactions #or +epetiti!e Sc)edles
Autorelease

+epetiti!e prodction can be streamlined by atomatically


releasing t)e ne9t sc)edle ")en one sc)edle is
completed.

A line can contine rnning and bild repetiti!e assembly i#


anot)er sc)edle is de#ined #or t)e assembly on t)at line.

I# t)e sc)edle is de#ined bt nreleased/ t)e completion o#


t)e preceding sc)edle can ser!e as a signal to
atomatically release t)e ne9t nreleased sc)edle.
Complete Discrete o!s
and #epetitive Sc"edules
&losing 'iscrete (obs
Can the Status of a Closed 1o0 )e Chaned<

To be able to nclose *obs/ t)e &lose 'iscrete (obs #nction


secrity parameter mst be set to K.

Only *obs closed in error s)old be nclosed/ it s)old be


done t)is immediately a#ter t)e close sing t)e &lose
'iscrete (obs "indo".

I# assembly costs are rolled p bet"een t)e time a *ob is


closed and nclosed/ costs may be incorrect becase t)e
nclose process does not re!ale t)e *ob.

A *ob t)at is linked to a sales order cannot be nclosed.

A *ob t)at "as closed in an acconting *ob t)at is no longer


open cannot be nclosed
Work In P rocess Interfa ces
WIP Inter#aces

Open -o!e Transaction Inter#ace

Open +esorce Transaction Inter#ace

Work Order Inter#ace


Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface

T)is inter#ace is sed to trans#er WIP mo!e transaction


in#ormation into Oracle Applications. T)e records can be
loaded into t)e Open -o!e Transaction Inter#ace #rom a
!ariety o# sorces/ inclding e9ternal data collection de!ices
sc) as bar code readers/ atomated test e0ipment/ cell
controllers/ and ot)er man#actring e9ection systems.

T)e inter#ace !alidates t)e records % marks in!alid


transactions/ so t)at t)e transactions can be corrected %
resbmitted
Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface
T)is inter#ace enables sers to per#orm many o# t)e #nctions
possible #rom t)e -o!e Transactions "indo".

-o!e assemblies bet"een operations and intra,operation steps

Scrap assemblies

-o!e assemblies #rom an operation and complete t)em into


in!entory "it) a single transaction

O!er,complete a 0antity greater t)an t)e *ob or sc)edle


0antity i# o!er,completions are enabled

+etrn assemblies #rom in!entory and mo!e to an operation


"it) a single transaction
Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface
Ad )oc operations cannot be added t)rog) t)is inter#ace e!en i#
t)e '(P Allo7 Creation of #e7 Operations parameter is set.
T)e table poplated ")ile inserting records into t)e inter#ace is
WIPQ-OJEQTP7QI7TE+5A&E
&ypes of move transactions
-o!e transaction
-o!e &ompletion
-o!e +etrn
Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface

&olmns to be poplated6
5-QI7T+AOPE+ATIO7QSTEPQTKPE/5-QOPE+ATIO7QSE:Q7$-/
8I7EQ&O'E/ O+?A7IRATIO7Q&O'E/ P+O&ESSQPHASE/
P+O&ESSQSTAT$S/ TOQI7T+AOPE+ATIO7QSTEPQTKPE/
TOQOPE+ATIO7QSE:Q7$-/ T+A7SA&TIO7Q'ATE/
T+A7SA&TIO7Q:$A7TITK/ T+A7SA&TIO7Q$O-/ WIPQE7TITKQ7A-E

5-QI7T+AOPE+ATIO7QSTEPQTKPE/5-QOPE+ATIO7QSE:Q7$-
are only re0ired #or mo!e transaction1 completion transactions

TOQI7T+AOPE+ATIO7QSTEPQTKPE/TOQOPE+ATIO7QSE:Q7$- are
only re0ired #or mo!e transaction % mo!e retrn transactions

Work In P rocess Interfa ces
WIP Inter#aces
Open Resource &ransaction (nterface

T)is inter#ace is sed to c)arge resorces. E9ternal data


collection de!ices sc) as bar code readers/ payroll
systems/ and time card entry #orms can be sed to collect
resorce and o!er)ead transaction data/ t)en load t)e data
into t)e Open +esorce Transaction Inter#ace #or WIP to
process.

T)e inter#ace !alidates t)e data and marks any t)at are
in!alid so t)at it can be corrected and resbmitted.
Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface
T)is inter#ace enables sers to per#orm many o# t)e #nctions
possible #rom t)e +esorce Transactions "indo".

&)arge labor resorces

&)arge o!er)ead resorces

&)arge otside processing resorces

Add ad )oc resorces


7ote6 7on,person resorces cannot be c)arged at an actal
sage rate or amont t)rog) t)e +esorce Transactions
"indo". T)is #eatre is ni0e to t)e +esorce Transaction
Inter#ace.
Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface
T)e table poplated ")ile inserting records into t)e inter#ace is
WIPQ&OSTQTP7QI7TE+5A&E

&olmns to be poplated6
OPE+ATIO7QSE:Q7$-/ O+?A7IRATIO7Q&O'E/ O+?A7IRATIO7QI'/
P+O&ESSQPHASE/ P+O&ESSQSTAT$S/ +ESO$+&EQSE:Q7$-/
T+A7SA&TIO7Q:$A7TITK/ T+A7SA&TIO7Q'ATE/
T+A7SA&TIO7QTKPE/ T+A7SA&TIO7Q$O-/ WIPQE7TITKQ7A-E
Work In P rocess Interfa ces
WIP Inter#aces
Open Move &ransaction (nterface

PROC!SS=P9AS! describes t)e crrent processing p)ase o# t)e


transaction. T)e &ost Worker processes eac) transaction ro"
t)rog) t)e #ollo"ing t"o p)ases
Jales6 1 +esorce Jalidation /2 +esorce Processing

PROC!SS=S&A&US contains t)e state o# t)e transaction.


Jales6 1 Pending / 2 +nning /3 Error

&RA#SAC&(O#=&6P! s)old be set to6


Jales6 1 #or normal resorce transactions/2 #or o!er)ead
transactions % 3 #or otside processing transactions

Work In P rocess Interfa ces
WIP Inter#aces
'or* order (nterface
T)e Work Order Inter#ace enables sers to import 'iscrete *ob
and +epetiti!e sc)edle )eader in#ormation/ and 'iscrete *ob
operations/ material/ resorce/ and sc)edling in#ormation #rom
any sorce/ sing a single process.
Options a!ailable6

Planned orders #or ne" 'iscrete *obs/

'iscrete *ob operations/ components/ resorces/ resorce


sage/ and sc)edling details/

$pdate and resc)edle recommendations #or e9isting 'iscrete


*obs/ and sggested +epetiti!e sc)edles
Work In P rocess Interfa ces
WIP Inter#aces
'or* order (nterface

T)e Work Order Inter#ace consists o# t"o tables6 t)e


'(P=1O)=SC9!DUL!=(#&!R+AC! ta0le 2Open (ob and Sc)edle
Inter#ace table4/ and t)e '(P=1O)=D&LS=(#&!R+AC! ta0le 2WIP
(ob 'etails Inter#ace table4. Header in#ormation is loaded into
t)e WIPQ(O3QS&HE'$8EQI7TE+5A&E table/ and operations/
components/ resorces/ and sc)edling in#ormation into t)e
WIPQ(O3Q'T8SQI7TE+5A&E table.
Work In P rocess Interfa ces
WIP Inter#aces
'or* order (nterface

T)e Work Order Inter#ace consists o# t"o tables6 t)e


'(P=1O)=SC9!DUL!=(#&!R+AC! ta0le 2Open (ob and Sc)edle
Inter#ace table4/ and t)e '(P=1O)=D&LS=(#&!R+AC! ta0le 2WIP
(ob 'etails Inter#ace table4. Header in#ormation is loaded into
t)e WIPQ(O3QS&HE'$8EQI7TE+5A&E table/ and operations/
components/ resorces/ and sc)edling in#ormation into t)e
WIPQ(O3Q'T8SQI7TE+5A&E table.
Picki ng for &anufacturi ng
Picking #or -an#actring

Introdced in 11.=.@ 5amily pack #or man#actring

&ombines t)e #nctionality o# -an#actring % Ware)ose


management system to pro!ide rle based component
picking..

Operation or assembly pll material can be e9clded #rom t)e


tasks.

-igration to t)e ne" Picking #or -an#actring is optional #or


WIP sers.
Picki ng for &anufacturi ng
Picking #or -an#actring

-o!e orders "ill be created #or all component re0irements.


Picking spports discrete1lot based *obs/ as "ell as #lo" %
repetiti!e sc)edles.

T)e se o# mo!e orders "ill allo" sers to se t)e standard


in!entory picking rles/ as "ell as to track and transact t)e
component re0irements.
Picki ng for &anufacturi ng

Spply type ps)


, -aterial issed directly to *ob
, Transacting t)e mo!e order 1 task decrements in!entory

Spply type assembly 1 operation pll


, -aterial mo!ed to spply sbin!entory
, -aterial plled at operation mo!e or assembly completion
, Optionally e9clded #rom process
Picking #or -an#actring
Picki ng for &anufacturi ng

Pick release selected *obs


,$se In!entory +les to allocate material
,Allocated material cannot be sed #or ot)er transactions
,&reate mo!e orders #or t)e re0ired material
,-issing material is backordered and a!ailable #or re,
release

Optionally print mo!e order pick slip report

-o!e order transacted on desktop


,:ery on speci#ic *obs or sc)edles
,$pdate allocations i# necessary
Picking #or -an#actring
Picki ng for &anufacturi ng
Picking #or -an#actring
Current +unctionality in Release 33;>;?

$ser can speci#y pto ")ic) operation t)e material needs to be


pick released #or a single or set o# *obs.

Jarios picking met)odologies 2like clster pick/ blk pick/ Cone


pick etc.4 spported by Order management also can be sed.
Ho"e!er t)is #eatre is limited to 'iscrete *obs only.

All t)e material re0irements #or a *ob is released nder a


single mo!e order irrespecti!e o# t)e spply types.

$ser "ill )a!e t)e option on printing o# t)e pick slips at t)e time
o# pick release.
.
Picki ng for &anufacturi ng
Picking #or -an#actring
Current +unctionality in Release 33;>;?

$ser can c)oose ")et)er to plan tasks by de#alt or not #or


eac) pick release. T)is option can also be set at organiCation
le!el and can be o!erridden by ser ")ile pick releasing.
.

A#ter t)e pick release/ i# allocation "as partial/ ser can c)eck
t)e le#to!er re0irements #or a *ob by clicking on a particlar
*ob node.

$ser can see t)e backordered 0antity #or eac) component.


.
Picki ng for &anufacturi ng
.
Picking #or -an#actring
274 WIPD 'iscreteD &omponent Pick +elease
: % A

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