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Masters Thesis in the International Masters Programme Structural Engineering
HENRIK JONSSON
JOHAN LJUNGBERG
Department of Civil and Environmental Engineering
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6WHHO DQG 7LPEHU 6WUXFWXUHV
CHALMERS UNIVERSITY OF TECHNOLOGY
Gteborg, Sweden 2005
Cover:
Illustration of the railway bridge over Kvillebcken
Reproservice / Department of Civil and Environmental Engineering
Gteborg, Sweden 2005
ABSTRACT
The Swedish Rail Administration in Gothenburg initiated this Masters Thesis. The
purpose was to obtain a clearer view of the transition from the Swedish codes to
Eurocode (EC). An existing steel bridge was chosen as an object for study and
comparison. The bridge is a single-track steel bridge located on Hisingen in
Gothenburg. The structure consists of two I-beams with one upper flange. It is simply
supported with a free span of 18 m.
The calculations that had been made during the design were analyzed. These
calculations were performed with BRO 94, BV BRO, edition 4 and BSK 99 and an
upgrade to the codes valid at present time, BRO 2004, BV BRO, edition 7 and
BSK 99, was therefore made. After this, design calculations where performed
according to EC. The upgrade and calculations were performed on the superstructure,
in terms of ultimate limit state (ULS), serviceability limit state (SLS) and fatigue
strength. The differences between the codes that emerged during the calculations were
noted. Finally, the results were compared regarding the degree of utilization.
There were no major differences in the calculation principles between the codes.
There were, however, a few differences concerning the loads and capacity. Loads
prescribed for SLS and fatigue are lower in EC than in BV BRO. When calculating
the permissible capacity in ULS, BSK 99 was more restrictive than EC. Moreover,
when calculating the fatigue strength of the bridge, in the case of combined stresses,
BSK 99 was more restrictive. Eurocode also ignores the parallel stresses in the
longitudinal direction of the weld when checking the fatigue strength.
The Eurocode document contains a great deal of information. It is divided into many
different parts and requires a great deal of work. The different parts refer to various
documents the whole time. This makes it difficult to obtain a clear view of the
document. A database in which the designer can search for the parts for a specific
project would make the work easier.
SAMMANFATTNING
Detta examensarbete var initierat av Banverket Region Vst. Syftet var frmst att f
en verblick avseende skillnader som br beaktas vid vergngen frn de svenska
normerna till Eurocode (EC). En befintlig stlbro valdes som objekt. Bron r en
stlbalkbro med ett spr och ligger p Hisingen i Gteborg. Den bestr av tv I-balkar
med gemensam verflns. Den har en spnnvidd p 18 meter och r fritt upplagd.
Berkningarna som hade utfrts vid dimensioneringen analyserades. Dessa
berkningar var utfrda med BRO 94, BV BRO, utgva 4 och BSK 99, varfr en
uppdatering till normer som gller idag, BRO 2004, BV BRO, utgva 7 och BSK 99,
utfrdes. Drefter utfrdes berkningar enligt EC. Uppdatering och berkningar
utfrdes fr brons verbyggnad gllande brottgrnstillstnd, brukgrnstillstnd och
utmattningshllfasthet. De skillnader som dk upp i koderna under berkningen
noterades. Slutligen jmfrdes resultaten med avseende p utnyttjandegrad.
Det var inga strre skillnader i berkningsprinciper mellan koderna. Dremot fanns en
del skillnader avseende laster och kapacitet. Laster som rekommenderas fr kontroll i
brukgrnstillstnd och fr utmattning r lgre i EC n i BV BRO. Vid berkning av
tillten kapacitet i brottgrnstillstnd var BSK 99 mer restriktiv n EC. ven vid
berkning av brons utmattningshllfasthet, vid fallet med kombinerade spnningar,
var BSK 99 mer restriktiv. Dessutom ignorerar EC parallella normalspnningar i
svetsens lngdriktning vid kontroll av utmattningshllfasthet.
EC dokumentet r vldigt omfattande och tungt att arbeta med. Det bestr av vldigt
mnga delar och hnvisningar mellan delarna terkommer stndigt. Detta gr det svrt
att f en verblick ver dokumentet. En databas fr att kunna ska efter de delar som
behvs fr det aktuella projektet skulle underltta arbetet.
II
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ABSTRACT
SAMMANFATTNING
CONTENTS
I
II
I
PREFACE
III
NOTATIONS
IV
INTRODUCTION
1.1
Background
1.2
1.3
Steel bridges
1.4
Eurocode
1.5
1.6
Method
1.7
Limitations
CALCULATION PRINCIPLES
3.1
3.2
Ultimate limit state
3.2.1
Local effects
3.2.2
Buckling
3.2.3
Welds
3.3
15
3.4
4
10
11
12
14
Fatigue strength
15
COMPARISON
18
4.1
Loads
4.1.1
Self-weight
4.1.2
Train load
4.1.3
Dynamic factor
4.1.4
Derailment load
4.1.5
Nosing force
4.1.6
Wind load
4.1.7
Brake- and acceleration force
4.1.8
Fatigue load
4.1.9
Load combinations
18
18
18
19
21
21
21
22
22
23
4.2
Ultimate limit state (ULS)
4.2.1
Characteristic yield strength
24
24
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.3
4.4
Fatigue strength
4.4.1
Number of load cycles and capacity
4.4.2
Stress capacity of welds
24
25
26
27
28
29
29
30
30
31
34
38
REFERENCES
39
BIBLIOGRAPHY
41
APPENDIX A
APPENDIX B
APPENDIX C
APPENDIX D
APPENDIX E
PHOTOS
II
3UHIDFH
This International Masters Thesis was carried out from October 2004 until Mars
2005, at the Department of Civil and Environmental Engineering, Steel and Timber
Structures, Chalmers University of Technology in Gothenburg, Sweden.
The Thesis was developed based on the suggestion from the Swedish Rail
Administration. The work has been carried out at Chalmers University of Technology,
in cooperation between Steel and Timber structures and Rambll Sverige AB.
We would like to thank our examiner Mohammad Al-Emrani (Chalmers), our
supervisors Magnus Bckstrm (Chalmers) and Staffan Gustafsson (Rambll
Sverige AB), for their support and guidance throughout the thesis. A special thanks
also goes out to Peter Lidemar (Swedish Rail Administration) for the initiation of this
Masters Thesis.
Gteborg Mars 2005
Henrik Jonsson and Johan Ljungberg
1RWDWLRQV
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$
Area
&
Detail category
&/
Centre line
'
Youngs modulus in EC
(N
Reaction force
)%UDNH
Breaking force
)Re DFWLRQ
):LQG
Wind force
)Z.5G
)5&
Permanent load
*&
Centre of gravity
Moment of inertia
Length
/EHVW
/FU
Characteristic length in EC
/)
Moment
Normal force
15
3$[OH
IV
3Nosing
Nosing force
4'
42
Flexural resistance
EZ
Length
Eccentricity
HD
H1
H2
I 5DLO
I UG
I UG &
I UG A
I UN
IX
IXN
I UYG
I\
I \G
I \N
KZ
Height of web
Radius of gyration
NW
OF
Width of load
V1
V2
Thickness
WZ
Thickness of web
TX
TYN
Height
'0
'9
'V (
'V &
'W &
'W (
'V 71
VI
)2
)3
Dynamic factor in EC
E1
M'
M ''
Load factor in EC
J )I
J 0I
J 0 ,L
The partial safety factor in EC, is defined for each case to be checked
J02
JP
JQ
Jsteel
OF
OZ
O1
Is a factor for different type of girder that takes into account the
damaging effect of traffic and depends on the length (span) of the
influence line or area, variable for slenderness in EC
O2
O3
Is a factor that takes into account the design life of the bridge
O4
Slenderness in EC
OZ
Web slenderness in EC
Pi
V (] )
V UG
V UG &
V UG A
V&
Parallel stress
VA
Perpendicular stress
W UG
W UG &
W UG A
W&
WA
ZF
ZY
VIII
\J
\J *
\J max
\J min
Span length
Utilization factor
length in welds
,QWURGXFWLRQ
This Masters Thesis is a comparison regarding design calculations between the
Swedish national building codes and Eurocode (EC). A railway steel bridge is chosen
as an object for investigation of the differences between the codes.
%DFNJURXQG
The work with EC has been going on for some time now, and the work is about to be
completed, hence, the preparations using EC is now increasing. When the EC
document is introduced as standard regulations, it will replace the national codes all
throughout Europe. It will be a period of transition with a lot of question marks. The
Swedish Rail Administration is well aware of this fact. The reason this task has been
assigned to us is for the local Swedish Rail Administration in Gothenburg to get a
clearer view of the differences to be, between the national Swedish codes used today
and the EC document. However, the main office of the Rail Administration has a
somewhat better knowledge about the new regulations, due to participation in
committees processing Eurocode. (Peter Lidemar [23])
)LJXUH
This method is often used in densely populated areas where a minimum of disturbance
is required. With modern technology, the noise from steel bridges can be reduced;
also this makes the steel bridge useable in populated areas (www.sbi.se [20]). Another
reason for choosing a steel bridge is when a bridge has to be replaced and the old
supports will be used. In that case no extra weight should be added to the existing
supports, which can cause new settlements. In some cases it is not possible to build a
concrete bridge due to its geographical location, hence, a steel bridge is the only
option. The possibility to build aesthetic and slender structures, with high strength, is
a possibility that attracts many designers and architects. [23]
(XURFRGH
The work with EC began in 1975. The Commission of the European Community
initiated an action program in the field of construction. This initiation was based on
Article 95 of the Treaty of Rome, the objective was to eliminate technical obstacles to
trade between countries and also to unite the appearance of technical specifications.
The Commission continued the work for 15 years, with the assistance of a steering
committee containing representatives of the EU member states. This led to, a first
publication of the European codes in the 1980s.
Eurocode 1
Action on Structures
Eurocode 2
Eurocode 3
Eurocode 4
Eurocode 5
Eurocode 6
Eurocode 7
Geotechnical Design
Eurocode 8
Eurocode 9
0HWKRG
The Swedish Rail Administration has approved the design calculations and the bridge
has already been built. The calculations that the designer made were handed to us. In
the calculations the Swedish national codes, BRO 94, BV BRO, edition 4 and BSK 99
was used. Due to the fact that the codes, which are not valid today, have been used, an
upgrade to the codes valid at present time (BV BRO, edition 7, BRO 2004 and BSK
99) had to be made. This was done, taking the existing calculations and put them into
a Mathcad document. The calculations were translated into English and are presented
in Appendix C. These calculations, were upgraded to the Swedish codes valid at
present time, see Appendix A. After this a calculation was made with EC, see
Appendix B.
To receive the sectional forces, Matlab was used. Matlab-files, received from the
department of Structural Mechanics at Chalmers, for calculating sectional forces in
the bridge was used. Results from the Matlab calculation are presented in
Appendix D.
/LPLWDWLRQV
The superstructure, of the bridge, will be analyzed using the already existing design
calculations. There will be no extra calculations done. Only the main beam is checked
and further checks concerning the bearings are therefore left out. The beam will be
checked in the ultimate limit state, the serviceability limit state and for its fatigue
strength.
Kvillebcken
Hamnbanan
The reasons for choosing a steel bridge in this particular case was due to the fact that
it is located in a restricted area, between two busy road bridges. The Rail
Administration also wanted the train traffic to get back to normal as quick as possible,
i.e. a short production time was needed. The railway was temporary led in another
route, during construction time.
The bridge is a single-track bridge with the total length of 18.8 m. It, is simply
supported with a free span of 18 m, see Figure 2.2.
)LJXUH
The cross-section of the load carrying structure consists of two I-beams (1), which are
connected with one upper flange (2). Two longitudinal stiffeners (3) are placed inside
the webs. The height of the cross-section is 1303 mm and the width of the upper
flange is 2300 mm. The cross-section of the load carrying structure can be seen in
Figure 2.3.
(2)
(3)
(1)
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The longitudinal stiffeners, prevents the upper flange from buckling. It also takes care
of some of the local forces, which will affect the cross-section.
The bridge is equipped with vertical stiffeners (4), welded to the structure, see
Figure 2.4. These vertical stiffeners are placed inside the webs, every third meter and
prevent the webs of the main beam from buckling. Transverse beams (5), welded to
the vertical stiffeners are placed every sixth meter. These beams prevent the bottom
flanges from lateral torsional buckling. The rail (6) is resting on plates (7), which are
connected to the upper flange by bolts. The rail is placed slightly inside the webs.
Inside the rail, the derailment protection (8) is located. These are bolted to the upper
flange above the longitudinal stiffeners.
(6)
(8)
(4)
(7)
(4)
(5)
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Along both sides of the bridge there are walkway bridges, which are not intended for
pedestrians. The walkway bridges, are resting on cantilever beams, which are bolted
to vertical plates, see Figure 2.5. The vertical plates are welded to the structure and
are placed every sixth meter. These plates are only there for supporting the cantilever
beams.
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This section contains calculation principles used to check the capacity of the crosssection. It contains principles for the ultimate limit state, serviceability limit state and
for fatigue strength. The principles presented here is the same used by the designer,
who made the calculations handed out to us, however, more pictures and explanations
have been added. A translated version of the original calculation can be seen in
Appendix C.
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The cross-section is symmetrical. But if the rail is displaced during replacement, i.e.
not placed exactly as it is shown on the blueprint, see Figure 3.2, this gives higher
stresses and must be accounted for in the calculations. This is done using a rail-factor,
which is multiplied with the load.
HD
E
)LJXUH
I 5DLO
8
E
HD
2
E
> 0.5
(3.1)
Where E is the distance between the webs and HD is the allowed eccentricity by the
codes. The magnitude of the rail factor is larger than 0.5 and multiplied with the total
vertical train load acting on the bridge.
Transverse horizontal loads, which do not act in shear centre, have to be transformed
into vertical loads, due to the eccentricity. Two vertical forces take care of the
moment that the eccentricity results in. An example of this, when the wind load acts
on the train, is presented in Figure 3.3.
):LQG
E
)LJXUH
The vertical forces are calculated with a moment equation around the shear centre, see
equation (3.2).
2 )
E
2
)Z
LQG
H ,
ZLQG
(3.2)
Where H is the eccentricity of the load and E is the distance between the reaction
forces.
H1
H2
/
)LJXUH
)Reaction
If the eccentricity from gravity centre, to the braking force is smaller than the
eccentricity from the centre of gravity, to the reaction force at the bearing, there will
be a negative moment in the beam. This is a favourable action and will not be
accounted for in the calculation. The moment is calculated as shown in equation (3.3).
0
)Brake / H1 )Reaction H2
(3.3)
*&
)LJXUH
10
1 0
]
$ ,
(3.4)
/RFDO HIIHFWV
When calculating the stresses in the longitudinal stiffeners the local effects must be
considered. To the stresses from global bending, the stresses from local actions are
added. The nosing force, is such a case, see Figure 3.6. The nosing force is a single
point load applied at the top edge of the rail in the transverse direction, simulating the
train hitting the rail.
3Nosing
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The reaction force in the longitudinal stiffener due to the nosing force is calculated
according to equation (3.5).
)
3Nosing H
(3.5)
Since the rail is not placed exactly over the web of the beam, there will be a reaction
force in the longitudinal stiffener, caused by the axle force from the train. When
calculating this reaction force, the principle is the same as the previous case, see
Figure 3.7.
3$[OH
V1
V2
)LJXUH
&/
11
When calculating the force the allowed eccentricity HD , according to Figure 3.2,
should also be added to the actual eccentricity H . The reaction force in the
longitudinal stiffener is calculated according to equation (3.6) and (3.7).
H
V1 V 2
(3.6)
3$[OH (H HD )
E
(3.7)
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1RVLQJ DQG D[OH IRUFH DFWLQJ RQ ORQJLWXGLQDO VWLIIHQHU ZKLFK UHVW RQ WKH
YHUWLFDO VWLIIHQHUV
When calculating the capacity of the longitudinal stiffener, stress from global bending
is added to stress caused by nosing- and axle force.
%XFNOLQJ
Buckling is checked for four parts of the cross-section, the longitudinal stiffener with
effective upper flange, the plate between the longitudinal stiffeners, the flange of the
longitudinal stiffener and the shear buckling of web.
When buckling of the longitudinal stiffener with effective upper flange is checked see
Figure 3.9, the stresses caused by global bending are considered. The effective crosssection is stiffened at every position of a vertical stiffener. This makes the distance
between the vertical stiffeners the buckling length. An average value of the stresses
over the cross-section is calculated. The stress capacity over the section is reduced
due to the risk of buckling and is compared to the average stress value.
12
)LJXUH
For the plate between the longitudinal stiffeners the free width of the part is
calculated, see Figure 3.10. Then the stresses from global and local effects, acting on
this part, are added together. The part is checked for its cross-section class and the
capacity of the part is confirmed.
K
3
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13
The web of the beam is checked concerning shear buckling. This is checked close to
the support KZ / 2 , where the compression strut is possible, see Figure 3.12. The load
is placed so the highest shear force occurs in the checked section. Since the web is
slender the capacity must be reduced due to the risk of buckling.
KZ / 2
KZ
:HOGV
Two welds are checked in the ultimate limit state. The butt weld between the upper
flange and the web, and the fillet weld between the lower flange and the web, see
Figure 3.13.
14
15
3$[OH
3$[OH
WZ V
(3.8)
Where WZ is the thickness of the web and V is the width of the load
The stress range, due to global bending are calculated for the greatest variation of
moment, '0 , in this case the mid span. This stress will act in the parallel direction of
the weld. The stress is calculated using equation (3.9).
V&
'0
:
(3.9)
'9 6
, E
(3.10)
Where '9 is the shear force variation, 6 is the first moment of area, , is the
moment of inertia and E is the thickness of the section.
All stresses are calculated for the sections with the largest load effects, see
Figure 3.17. In case of combined stresses, the stresses are checked using an
interaction formula, where the value is restricted to a certain limit. If the value
exceeds the given limit, the weld must be checked in all sections, using the real values
of the stresses acting in these sections.
16
W&
V&
VA
17
&RPSDULVRQ
This section contains the differences between Swedish codes and EC. The differences
that have been noticed during the calculations with BV BRO, edition 7, BRO 2004,
BSK 99 and the EC document will be enlightened. The references in this chapter will
be to one of these four documents. Complete calculations according to the Swedish
codes and EC can be found in Appendix A and B respectively.
/RDGV
This section contains the principle differences of the loads between the Swedish
national codes BV BRO, edition 7, BRO 2004 and the EC document.
6HOIZHLJKW
Self-weight of steel is the only permanent load acting on the bridge. The self-weight
according to EC is slightly higher than BRO 2004. In BRO 2004 the value of the
weight Jsteel is provided to 77 kN/m3 and in EC it is suggested that a mean value
between 77-78.5 kN/m3 is used for Jsteel. (EN 1991-1-1, [7])
TX
)LJXUH
4 u 3$[OH
TX
The train load BV 2000 has characteristic values of 3$[OH = 330 kN and
TX = 110 kN/m. In BV BRO there is also a train load for ore traffic, with characteristic
values of 3 =350 kN and TX =120 kN/m.
In EC the train load LM 71 has characteristic values of 3 = 250 kN and
TX = 80 kN/m. These characteristic values are multiplied with a factor D to get the
classified values. The recommended values of D are 0,75-0,83-0,91-1,00-1,21-1,331,46. The designer chooses the value of D , depending on, the traffic situation on the
railway line and which country the railway is located in.
18
Load model SW/2, given by EC, consists of two uniformly distributed loads TYN ,
which represent the static effect due to heavy rail traffic, see Figure 4.2.
TYN
D
)LJXUH
TYN
F
Where TYN = 150 kN/m, F = 7.0 m and D = 25 m. This load case suites for continuous
bridges, since, it results in greater moments over supports.
The load model, which provides the greatest response, in every section along the
beam, is chosen as design load. This means that different loads can be design load for
different sections along the beam. (prEN 1991-2, [8])
4
8 /EHVW
(4.1)
Where the value of /EHVW is the determinant length of the structural member
considered. A guide how to decide the determinant length for the structural member
can be found in tables in BV BRO. The determinant length depends on different
conditions, for example continuous or simply supported structural member. This
formula for ' is the same for every check, only the value of /EHVW varies.
19
)LJXUH
20
1.44
0.82
/) 0.2
(4.2)
2.16
0.73
/) 0.2
(4.3)
For the bridge over Kvillebcken the derailment protection prescribe the distance the
load can be displaced in the transverse direction. [8]
21
O )2 'V 71
(4.4)
1
1
1 (M ' M '')
2
2
M'
M ''
(4.5)
The damage equivalence factor O , see equation (4.6), considers the span length of the
bridge, the traffic volume on the bridge, the design life of the bridge and the number
of tracks on the bridge. The values are received from tables given in EC.
(ENV 1993-2:1997, [14])
O
22
O1 O2 O3 O4
(4.6)
(4.7)
In EC the load factor J is given to the dominant variable load. For other variable loads
the load factor J is combined with the combination factor \, see equation (4.8).
J * J 4' \ J 42
(4.8)
Load
%9 %52
(&
Permanent load
\J = 1.05
J = 1.05
4'
\J
max
= 1.4
J = 1.45
42
\J
min
= 0.6
J = 1.5
\ = 0.75
In this case the permanent load and train load has almost the same factor. However,
for the wind load, the characteristic value is increased according to EC while it is
decreased according to BV BRO. These two different ways of combining the loads
also have great effects when forces due to local effects are calculated, see Appendix A
and B sections 2.2.3 and 2.2.4. (EN 1990:2002, [6])
23
This section contains the principle differences in ULS, between the BSK 99 and the
EC document.
For the same steel material, the characteristic yield strength is different according to
the codes, in BSK I \N and in EC I \ . This is because of the different material
thickness in the tables, BSK has more intervals than EC. An example for steel with
quality class S355N is shown in Table 4.2. (ENV 1993-1-1:1992, [10])
7DEOH
S335N
BSK 99
W
[mm]
-16
EC 3
[MPa]
[mm]
355
(16)-40
335
(63)-80
[MPa]
-40
355
(40)-100
335
325
(80)-100
I\
345
(40)-63
I \N
315
The design value of the strength is different in the codes, see Appendix A and B
section 2.1.6.
In BSK the design strength is calculated according to equation (4.9).
I \G
I \N
J PJ Q
(4.9)
JP
24
JQ
Depends of the prescribed or chosen safety class, which result in one of the
values 1.0, 1.1 or 1.2. According to BV BRO, bridges are always designed in
safety class 3, and therefore J Q is 1.2.
I
\G
0 L
(4.10)
0 L
The partial safety factor is defined specifically for each design case to be
checked.
When the design calculation is performed it is stated in EC, which of the partial safety
factors that shall be used. For example, the partial factors presented in SS EN 1993-2
(NAD) is listed below.
JM0 = 1,0
JM1 = 1,0
JM2 = 1,1
But not higher than 0,9 Iu/Iy for load carrying capacity of net
cross-section
JM2 = 1,2
For connections
JM3 = 1,2
JM3,ser = 1,1
JM4 = 1,1
JM5 = 1,1
JM6 = 1,0
JM7 = 1,1
The dynamic factor ' can in BV BRO be chosen to 1.5 on the safe side, with /EHVW
set to zero. In EC this is not possible in the same way, since the formula for the
dynamic factor is different. The example is showed below. For this bridge, the choices
can be seen in Appendix A and B section 2.2.4.
In BSK the dynamic factor calculated according to equation (4.11).
' 1
4
8 /EHVW
/EHVW
0 ' 1.5
(4.11)
25
)2
/I
0 )2
6.38
(4.12)
The value according to BV BRO is reasonable, while the value from EC is not usable
in a design situation. For short length of structural members a dynamic analysis
according to section 4.1.3 has to be done or a value between 1.00 d )2 d 1.67 can be
chosen. To be on the safe side the value of 1.67 should be used. [8]
The reduction factor in BSK Z F and in EC F , is calculated in similar ways, but the
formulas look different, see Appendix A and B section 2.2.2.
In BSK the reduction factor for buckling is calculated according to equation (4.13).
ZF
D D 4.4 O2
F
2.2 O2
F
(4.13)
1 E1 OF 0.2 1.1 O2
F
I \N
OF
OF
S L
,
$
Radius of gyration
E1
0.49
For group c
Slenderness parameter
(N
) ) O
2
>
) 0.5 1 D O 0.2 O
O
/FU
L O1
O1 S
26
(4.14)
@
Slenderness for cross-section class 1, 2 and 3
(
I\
,
$
Radius of gyration
0.49
Imperfection factor
If the characteristic strength is given the same value, in the different codes ( I \N
then the magnitude of the reduction factors are almost the same for this bridge.
I \ ),
%6.
I \N =345 Mpa Z F
0.8714
(&
I \ =345 Mpa F
0.8736
EC has four classes of the cross-section and the fourth class concern buckling of the
cross-section before yielding. BSK is similar, but has three classes and the third
concern buckling of the cross-section before yielding. In the third class according to
the Swedish codes, the thickness of the member is reduced, however, in EC the part of
the member that buckles is cut out of the cross-section, see Figure 4.4.
The bridge plate between the stiffeners is in cross-section class 2 (BSK) and
class 3 (EC). This result in that the member does not buckle, see Appendix A and B
section 2.3. [11]
)LJXUH
27
Here the differences is the partial safety factor applied on the characteristic strength,
in EC it is 1.0. According to BV BRO and BSK, J Q is always 1.2 for bridges, see
Appendix A and B section 2.4. The formulas for reduction of the design resistance
look different but result in almost the same values for this case, but the calculation of
the buckling factor for shear NW is the same for both codes, see equation (4.15-4.18)
(K18, [4]). Another difference is that EC offers choices for verifying the capacity, the
simple post-critical method and the tension field method. Bellow, the calculations of
the reduction factor can be seen.
%6.
NW
5.34 4 (EZ / D ) 2
OZ
0.81 EZ
NW WZ
ZY
0.5
OZ
I \N
(4.15)
Web slenderness
(N
EZ
WZ
Thickness of web
OZ
5.34 4 /(D / G )2
G / WZ
235
NW
37.4
I\
0.9
OZ 3
(4.17)
Web slenderness
WZ
Thickness of web
28
:HOGV
The main difference, in this section about welds, is the calculating of the shear
capacity.
In BSK the shear capacity is calculated according to equation (4.19).
0.6 M I XN
1.2 J Q
)5&
M
0 .9
I XN
JQ
(4.19)
490 MPa
1.2
IX / 3
%Z J 0 2
(4.20)
IX
490 MPa
%Z
0.9
J02
1.2
)Z.5G
261.95 MPa
It is the extra factor of 1.2 applied on the characteristic strength in BSK, which result
in the large difference of the capacity. Also the factor of 0.9 is applied differently in
the codes. The calculations can be followed in Appendix A and B section 2.5.
(prEN 1993-1-8:2002, [12])
29
'V &
2 106 P
&
For normal stress
15
&
Detail category
15
(4.21)
Where, 'V & is the design capacity for normal stress of the checked section. The
design capacity for shear 'W & is calculated according equation (4.22).
'W &
30
'V &
3
(4.22)
)LJXUH
W UG d I UYG
Where V UG and W UG are the stress response in the checked section. The design values
of the fatigue strength, I UG and I UYG are calculated as shown in equation (4.23) and
(4.24).
I UG
I UN
1.1 J Q
(4.23)
I UYG
0.6 I UG
(4.24)
In BSK the value of the partial safety factor J Q for fatigue strength is 1.2 for all
bridges.
The stresses are checked individually and in case of combined stresses with an
interaction formula, see equation (4.25).
V UG &
I UG &
2
2
W
V
W
UG A2 UG & 2 UG A2 d 1.10
I UG A
I UYG
I UYG
2
(4.25)
31
In EC, the normal stress V & parallel to the longitudinal direction of the weld, is not
considered, see Figure 4.6. The stresses V A and W A perpendicular to the weld are
combined according to equation (4.26). The only stress checked, that is parallel to the
direction of the weld, is W & , see equation (4.27).
)LJXUH
'V (
'W (
V A W A
2
(4.26)
Shear stress
W&
Normal stress
(4.27)
The stresses 'V ( and 'W ( are verified using the condition in equation (4.28) and
(4.29).
J )I 'V (
'V & / J 0I
J )I 'W (
'W & / J 0I
d 1.0
(4.28)
d 1.0
(4.29)
J )I
J0
Where:
32
According to EC the designer has the opportunity to choose the partial safety factor
for fatigue J 0 . Depending on the consequence of failure and the safety concept, one
of the values in Table 4.3 can be chosen.
I
7DEOH
6DIHW\ FRQFHSW
&RQVHTXHQFH RI IDLOXUH
Low consequence
High consequence
1.00
1.15
1.15
1.35
In case of combined stresses it shall be verified that the condition given in equation
(4.30) is fulfilled. [13]
J )I 'V (
'V / J
&
0I
J )I 'W (
'W / J
& 0I
d 1.0
(4.30)
This condition is valid unless otherwise are stated in the detail category.
33
U=E/R
Utilization factor
7DEOH
&DVH
%6.
RBSK U BSK EEC
(&
REC
UEC
Chapter
Unit
EBSK
2.1.6
2.1.6
MPa
MPa
120
161
288
288
0,42
0,56
126
170
355
355
0,36
0,48
2.2.1
2.2.2
2.2.5
2.2.5
2,2.6
MPa
MPa
MPa
MPa
kN
112
112
20
106
114
288
247
288
288
259
0,39
0,45
0,07
0,37
0,44
118
118
30
160
120
355
309
355
355
333
0,33
0,38
0,08
0,45
0,36
2.3
MPa
140
288
0,49
156
355
0,44
2.4
MN
1,38
1,61
0,86
1,45
2,00
0,72
2.5.1
2.5.2
MPa
MPa
94
108
184
184
0,51
0,59
98
114
262
262
0,38
0,43
2.6
mm
22,4
22,5
0,996 20,0
30,0
0,67
2.7.1.1
2.7.1.2
2.7.1.3
2.7.1.4
2.7.1.4
MPa
MPa
MPa
37
59
49
1,15
0,93
50
113
68
1,10
1,10
0,73
0,52
0,72
1,05
0,85
2.7.2.1
2.7.2.2
MPa
MPa
84
59
80
48
1,05
1,22
54
37
59
34
0,91
1,09
2.7.3
MPa
61
90
0,67
39
78
0,50
8/6
6/6
Vertical displacement
)$7,*8(
%XWW Z H OG
Stresses due to axle pressure
Stresses due to bending
Stresses due to shear
Compilation Max
Compilation in section
)LOOH W Z H OG
Stresses due to bending
Stresses due to shear
+ROH V LQ XSSH U IOD QJH
Stresses due to bending
34
24
31
0,79
not considered
31
48
0,65
0,61 1,00 0,61
In Table 5.2 the ratios between the different codes concerning the effects of design
load, design value of resistance and utilization is presented.
7DEOH
&DVH
$SSHQGL[
$ %
5D WLR
%6. (&
RBSK /REC UBSK /U EC
Chapter
EBSK /EEC
2.1.6
2.1.6
0,95
0,95
0,81
0,81
1,17
1,17
2.2.1
2.2.2
2.2.5
2.2.5
2,2.6
0,95
0,95
0,68
0,66
0,95
0,81
0,80
0,81
0,81
0,78
1,17
1,19
0,84
0,82
1,22
2.3
0,90
0,81
1,11
2.4
0,95
0,80
1,18
2.5.1
2.5.2
0,95
0,95
0,70
0,70
1,36
1,36
2.6
1,12
0,75
1,49
2.7.1.1
2.7.1.2
2.7.1.3
2.7.1.4
2.7.1.4
1,52
1,63
0,93
1,57
1,89
1,41
1,10
1,12
1,71
2.7.2.1
2.7.2.2
1,57
1,58
1,35
1,40
1,16
1,12
2.7.3
1,57
1,15
1,36
8/6
6/6
Vertical displacement
)$7,*8(
%XWW Z H OG
Stresses due to axle pressure
Stresses due to bending
Stresses due to shear
Compilation Max
Compilation in section
)LOOH W Z H OG
Stresses due to bending
Stresses due to shear
+ROH V LQ XSSH U IOD QJH
Stresses due to bending
All calculation principles are the same for both codes. There are no major differences
in how the checks are performed. However, the differences occur when the design
loads and the design resistance are determined.
In ULS, the values of utilization factors are slightly higher in BSK than in EC, except
when looking at local effects (highlighted values). The reasons for higher utilization
factors in BSK are explained by two factors. The design loads applying EC result in
greater effects and the design resistance is higher than when applying BSK.
Concerning the design loads, they are multiplied by load factors and combination
factors which together result in larger effect, in comparison to BSK. The partial safety
factor JM is set to 1.0 according to NAD(S)/SS-ENV 1993-2 and the characteristic
&+$/0(56, &LYLO DQG (QYLURQPHQWDO (QJLQHHULQJ, Masters Thesis 2005:27
35
yield strength I \ used in EC has the value of 355 MPa for thickness up to 40 mm.
BSK uses the value of 1.2 for the partial safety factor Jn, regarding all bridges. BSK
also provide the value of 345 MPa for the characteristic yield strength I \N for
thickness between 16-40 mm and 355 MPa for 0-16 mm. However, notice that when
checking the shear buckling, the same yield strength is used; it is only the partial
safety factor that differs.
The local effects in the longitudinal stiffeners, see Table 5.1, BSK has smaller
utilization factors than EC. The greater design loads in EC explain this. It is the D
value applied on the nosing force, the larger dynamic factor, load factors and
combination factors applied to the axle force, which result in the higher utilization
factor for EC.
When it comes to welds, in ULS, the extra factor of 1.2 is applied on the shear
capacity in BSK, which result in large difference. Also the fact that the factor of 0.9 is
applied differently according to the codes increases the difference.
In SLS, the value of the utilization factor is almost 1 for BV BRO, while it is only
0.67 for EC. In EC the value of the design load for vertical displacement is given a
smaller value than BV BRO. In EC, also the design limit has a higher value (L/600)
than the one provided by BV BRO (L/800).
When the bridge is checked for its fatigue strength there are a few differences that will
be enlightened. Some of the utilization factors in the calculation with BSK exceed 1.
This is, when the upgrade from BV BRO, edition 4 to BV BRO, edition 7 was made.
The number of loading cycles was increased from 1 106 to 2 106 this reduces the
value of the design resistance, there will be no conclusions made on this fact.
The fatigue load recommended by EC is approximately 2/3 of the one given by BV
BRO. When taking out the capacity of the checked section with BSK, a stress spectra
is given by BV BRO. The stress spectra N considers the number of loading cycles,
the full load affects the structure. This makes the value of the capacity greater
according to BSK than EC.
The major difference occurs when checking the butt weld between the upper flange
and the web. In EC the parallel stresses V & in the longitudinal direction of a weld is
not considered in fatigue. Another thing is that in EC the shear stresses V A and W A are
combined before the check is made. In BSK all stresses are checked individually.
Finally there is a check in case of combined stress. These two formulas differ a great
deal. The one recommended by BSK is more restrictive than the one in EC. This is
clearly shown in the results; where BSK result in a utilization factor of 1.05 for the
case with maximum stresses while EC gives a value of 0.61 for the same case, see
Table 5.1.
When checking the fillet weld between the vertical stiffener and the web for its
fatigue strength, regarding bending stresses. The utilization factor in calculation with
BSK results in 1.05, while EC results in 0.91, see Table 5.1. The capacity provided by
BSK is higher than the one given by EC. However, the load according to BV BRO is
also much higher than the load provided by EC. When considering shear stresses the
36
utilization factor exceeds 1 in both cases, this depends on the increased number of
load cycles.
When checking the fatigue strength of the holes in the upper flange, the difference in
utilization factor depends on the partial safety factor. In BSK the same factor is used
in all checks, but in EC a smaller value can be chosen if a failure in the checked
section do not affect the load carrying capacity of the structure. The holes are such a
case, and the partial safety factor JMf is chosen to 1.15, instead of 1.35, which is valid
for the weld cases.
An interesting remark is that in ULS, the values in EC result in higher design loads
and higher design capacity, than BV BRO and BSK. For fatigue it is vice versa.
37
38
5HIHUHQFHV
[1] Vgverket (2004): 9lJYHUNHWV DOOPlQQD WHNQLVND EHVNULYQLQJ I|U Q\E\JJDQGH RFK
I|UElWWULQJ DY EURDU %52 (The Swedish Road Administrations general
technical description for building and improving bridges, Bro 2004), Vgverket,
Teknik, section Bro- och tunnelteknik, Borlnge, Sweden.
[2] Banverket (2004): %9 %UR XWJnYD %DQYHUNHWV lQGULQJDU RFK WLOOlJJ WLOO
9lJYHUNHWV %UR (BV Bro, edition 7, The Swedish Rail Administrations
changes and addendum to The Swedish Road Administrations Bro 2004),
Banverket, Borlnge, Sweden.
[3] Boverket (1994): %RYHUNHWV KDQGERN RP VWnONRQVWUXNWLRQHU %6. (Boverkets
handbook on Steel Structures BSK 99), Boverket, Byggavdelningen, Karlskrona,
Sweden.
[4] Hglund T. (1994): . 'LPHQVLRQHULQJ DY VWnONRQVWUXNWLRQHU 8WGUDJ XU
+DQGERNHQ %\JJ NDSLWHO . RFK . (K18, Design of steel structures, Chapter
K18 and K19 from the building handbook), SBI, Kungliga Tekniska Hgskolan,
Stockholm, Sweden.
[5] SBI, (1997), 6WnOE\JJQDG 3XSOLNDWLRQ , (Steel structures, edition 130),
Stlbyggnadsinstitutet, Stockholm, Sweden
[6] Eurocode (2004), %DVLV RI VWUXFWXUDO GHVLJQ $QQH[ $, EN 1990:2002, European
Committee for Standardization, Brussels.
[7] Eurocode 1 (2002), $FWLRQV RQ VWUXFWXUHV 3DUW *HQHUDO DFWLRQV 'HQVLWLHV
VHOIZHLJKW LPSRVHG ORDGV IRU EXLOGLQJV, EN 1991-1-1, European Committee for
Standardization, Brussels.
[8] Eurocode 1 (2002), $FWLRQV RQ VWUXFWXUHV 3DUW 7UDIILF ORDGV RQ EULGJHV, prEN
1991-2:2002, European Committee for Standardization, Brussels.
[9] Eurocode 1 (1995), %DVLV RI GHVLJQ DQG DFWLRQV RQ VWUXFWXUHV 3DUW $FWLRQV
RQ VWUXFWXUHV :LQG DFWLRQV, ENV 1991-2-4:1995, European Committee for
Standardization, Brussels.
[10] Eurocode 3 (1992), 'HVLJQ RI VWHHO VWUXFWXUHV 3DUW *HQHUDO UXOHV DQG UXOHV
IRU EXLOGLQJV, ENV 1993-1-1:1992, European Committee for Standardization,
Brussels.
[11] Eurocode 3 (2004), 'HVLJQ RI VWHHO VWUXFWXUHV 3DUW *HQHUDO UXOHV DQG UXOHV
IRU EXLOGLQJV, ENV 1993-1-1:2004, European Committee for Standardization,
Brussels.
[12] Eurocode 3 (2002), 'HVLJQ RI VWHHO VWUXFWXUHV 3DUW 'HVLJQ RI MRLQWV, prEN
1993-1-8:2002, European Committee for Standardization, Brussels.
39
[13] Eurocode 3 (2002), 'HVLJQ RI VWHHO VWUXFWXUHV 3DUW )DWLJXH VWUHQJWK RI VWHHO
VWUXFWXUHV, prEN 1993-1-9:2002, European Committee for Standardization,
Brussels.
[14] Eurocode 3 (1999), 'HVLJQ RI VWHHO VWUXFWXUHV 3DUW 6WHHO EULGJHV, ENV 19932:1997, European Committee for Standardization, Brussels.
[15] NAD, 6ZHGLVK QDWLRQDO $SSOLFDWLRQ 'RFXPHQW IRU (XURFRGH 'HVLJQ RI 6WHHO
6WUXFWXUHV 3DUW 6WHHO %ULGJHV
[16] Bernt Johansson (2005), 1DWLRQHOO ELODJD WLOO 66 (1 (XURNRG
'LPHQVLRQHULQJ DY VWnONRQVWUXNWLRQHU 'HO 6WnOEURDU (National Annex to SS EN
1993-2, Eurocode 3: Design of steel structures, Part 2: Steel bridges), Frslag
2005-01-18, Bernt Johansson.
[17] Bernt Johansson (2005), 1DWLRQHOO ELODJD WLOO 66 (1 (XURNRG
'LPHQVLRQHULQJ DY VWnONRQVWUXNWLRQHU 'HO 8WPDWWQLQJ (National Annex to SS
EN 1993-1-9, Eurocode 3: Design of steel structures, Part 1-9: Fatigue), Frslag
2005-01-18, Bernt Johansson.
[18] http://www.banverket.se, 2005-02-22
[19] http://www.sis.se, 2004-12-10
[20] http://www.sbi.se, 2004-12-07
[21] http://www.eurocodes.co.uk, 2005-01-05
[22] http://www.eniro.se, 2005-02-26
9HUEDO &RQWDFWV
[23] Peter Lidemar, Swedish Rail Administration in Gothenburg
[24] Tennce Carlsson, LECOR Stlteknik AB
40
%LEOLRJUDSK\
41
Appendix A
Calculation according to Swedish codes
Contents
Appendix A
1.
Loads and actions on the bridge
1.1
Cross-sectional constants
1.2
Permanent loads
1.2.1 Self-weight
1.3
Variable actions
1.3.1 Traffic load
1.3.2 Derailment load
1.3.3 Nosing force
1.3.4 Wind load
1.3.4.1 Vertical load increase due to wind
1.3.5 Horizontal force
1.4
Fatigue load
2
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
1
1
2
2
3
3
4
4
4
5
5
6
7
7
7
7
7
7
8
8
9
9
10
10
11
11
12
14
15
16
16
17
18
19
19
19
20
21
22
23
23
23
24
Appendix A
The main beam is calculated as simply supported with half the bridge contributing
6HFWLRQ
QU
6HFWLRQ
QDPH
:HE
t
mm
Main beam + stiff
12
Stiffener
10
Stiff + upper flange 10
6HFWLRQ
QDPH
8SSHU IODQJH
h
mm
1225
290
290
b
mm
1150
0
560
m
0,085
0,004
0,0224
kg
680
32
179
t
mm
45
10
10
b
mm
630
105
105
,[
$UHD :HLJKW
t
mm
33
0
33
/RZHU IODQJH
:XSSHU
:ORZHU
m
0,028
4E-05
2E-04
A1 (24)
&HQWUH RI
JUDYLW\
z
mm
524
185
19
m
0,05099
0,0002
0,0033
m
0,03802
0,00033
0,00061
1225+45-504=766 mm
Appendix A
6HOIZHLJKW
Main beam in weight/m
Density, steel
680kg/m
77kN/m
Cross beams
Stiffener
Stiffener
Cantilever
UPE 180
Iron bars walkway
Railing
Screws and nuts
Cables
N1P
1.4*44.4/6
15*8*0.28*1.225/3
15*8*0.2*1.225/6
10*8*0.45*1.8/6
19.7*3
35*1.4
60*2
2*30*8*0.18*0.46/0.6
A2 (24)
10,36
13,72
4,9
10,8
59,1
49
120
66,24
50
384kg/m
N1P
Appendix A
1,58m
L=
18m
According to BV 21.2216
'
BV 2000
Load combination IV
) ' /)
BV 2000
P=
330kN
q=
110kN/m
'HVLJQ ORDG LQ ORDG FRPELQDWLRQ ,9 8/6
4pcs
3GLP
TGLP
A3 (24)
N1
N1P
Appendix A
0,8
Pdim =
152,3077kN
The derailment load will not be the design force for the main beam,
N1
Due to the fact that the shear centre is located slightly above the upper edge of the rail, a load
in the transverse direction will give a small contribution to the vertical load.
This load will not be used for design of the main beam, but will be used for design of local parts
N1P
The load is transformed from an area based value to a distributed load acting in the longitudinal
direction of the bridge.
height of bridge
height of train
1,525m
4m
1.525*1,8 =
4*1.8*0.6 =
A4 (24)
N1P
N1P
Appendix A
9HUWLFDO ORDG LQFUHDVH GXH WR ZLQG
Calculation on the safe side. Assume the shear centre is located in line with the top edge of the rail.
qwind,dim = 0,6*4,1436 =
30kN/m
18m
(Acceleration force)
(Span length)
'HVLJQ IRUFH
Pmax = 18*30
540kN
A5 (24)
0,6
Appendix A
0,8
0,6
Frdim = F*D*LFr =
'HVLJQ ORDGV IRU IDWLJXH
Train axle loads
330*Frdim =
110*Frdim =
2.5*0.6 =
A6 (24)
N1
N1P
N1P
Appendix A
M := q
where L = 18 m
6HOIZHLJKW
2
Self-weight
M self :=
18
( 7.14 + 4.03)
M self = 452.385
kNm
M wind = 100.44
kNm
Wind load
M wind :=
18
8
2.48
A7 (24)
Appendix A
Moment in mid span
Point loads
Uniform
M u := 110
M p = 4884 kNm
M train = 5576.591
5.8
M u = 1850.2 kNm
M train := 0.8281 M p + M u
Fdim
kNm
M tot :=
M tot1
1000
fyk
n
W u1 := 0.05099
W l1 := 0.03802
m
3
tf :=
bf :=
M tot
W u1
M tot
W l1
tf = 120.208
MPa
bf = 161.216 MPa
tf = 120.208 MPa
<
fyd = 287.5
MPa
OK!
(Compression)
bf = 161.216 MPa
<
fyd = 287.5
MPa
OK!
(Tension)
A8 (24)
Appendix A
560 33
tf = 120.208
mm
( compression )
MPa
45mm
33mm
2
tf bf
= 1.264m
1.264
bs := tf +
0.033 + 0.295
2
ratio
bs = 50.854
MPa
Compression
tf + bs
average = 85.531
MPa
Sd :=
Ptot
( 33 560 + 10 395)
Sd = 112.401
MPa
Sd = 112.401
MPa
fyd :=
<
fyd = 287.5
MPa
OK!
A9 (24)
fyk
n
n := 1.2
Appendix A
Ek := 210000 MPa
fyd = 287.5 MPa
fyk
n
n := 1.2
Lc := 3 m
Stress capacity
Actual stress
Sd = 112.401 MPa
Rd := c fyd
I3 := 0.00017
I3
i :=
A3
c :=
Lc
i
A 3 := 0.0224
0.5
i = 0.087
fyk
c = 0.444
Ek
c := 0.86
Allowable Stress:
Rd := c fyd
Sd = 112.401
Rd = 247.25
MPa
Mpa
< = 247.25
Rd
Mpa
OK!
Fnosing := 100 kN
Load factor 1,4
F :=
(Fnosing 220)
330
1.4
F = 93.333
kN
A10 (24)
Appendix A
)RUFHV FDXVHG E\ HFFHQWULFLW\ RI WKH D[OH IRUFH
The rail is located 753 mm from centre line (CL) of the bridge and the webs are located 790
mm from CL. This will give a moment that is taken by two forces, one in the web and one in
the longitudinal stiffener. Also add the displacement eccentricity of 20 mm
mm
= 165
kN
Dynamic factor
Lbestloc := 4.5
D := 1 +
(8 + Lbestloc )
D = 1.32
M = 8.69
kNm
M
0.33
F1 = 26.334 kN
Ftot := F + F1
Ftot = 119.667
kN
A11 (24)
Appendix A
Calculation of the moment
Table value on safe side
Elementary case
M := Ftot 3 0.18
M = 64.62
kNm
M = Ftot*L*0.18
W l3 := 0.00061m
W u3 := 0.0033 m
Lower edge
Upper edge
stiff :=
M 10
W l3
( tension )
flange :=
M 10
flange = 19.582
W u3
<
( compression )
OK!
<
MPa
OK!
tf = 120.208
MPa
2 := bs ratio 0.095
2 = 72.005 MPa
A 2 := 95 10 + 110 10
A 2 = 2050
e2 :=
( 110 10 50)
2050
mm
e2 := 26.829 mm
A12 (24)
Appendix A
e1 :=
110
2
e1 = 23.171 mm
e2 5
I2 := e2 95 10 + e1 110 10 +
i2 :=
I2
Lc
i2
I2 = 2383556.911
12
i2 = 34.099 mm
A2
Lc := 3000
c :=
(101103)
mm
fyk
c = 1.135
Ek
c := 0.44
Buckling curve C
345
3
NRcd := 0.44
2050 10
1.2
NRcd = 259.325 kN
(bs + 2)
2
aver = 61.43
MPa
NScd = 114.298 kN
NRcd = 259.325 kN
OK!
A13 (24)
mm
Appendix A
tf = 120.208 MPa
total := flange + tf
Total stress
total = 139.79
MPa
b f := 900 mm
tf := 33
Ek := 210000 MPa
fyk := 345 MPa
fel := 1.14
Ek
fyk
fel = 28.126
f < fel
f :=
bf
tf
total = 139.79
=> Class 2
f = 27.273
MPa
OK!
A14 (24)
No risk of buckling.
Appendix A
tw := 12mm
355
fyd :=
1.2
=>
h w := 1.225 m
b w := h w 2 2 0.005 m
b w = 1.211 m
tw := 0.012 m
a := 3 m
Vertical web stiffeners every third meter
K 18:26 gives
bw
:= 5.34 + 4.00
a
w :=
= 5.992
K18, eq 18:26d
0.5
v = 0.369
VRd := v h w tw fyd
Vsd := 1.378 MN
K18, eq 18:26e
w = 1.353
0.81 b w fyk
Ek
tw
VRd = 1.607 MN
<
VRd = 1.607 MN
OK!
A15 (24)
Appendix A
fuk := 490
S 355N,
MPa
n := 1.2
m := 1.0
fud :=
fuk
fud = 340.278
1.2 m n
fwd := fud
fwd = 306.25
fR.para = 183.75
MPa
:= 0.9
MPa
MN
0.033
2
A flange = 0.038 m
eflange = 0.54 m
2
A stiff = 0.004 m
estiff = 0.339
I := 0.02838
b := 0.012 m
m
3
S1 = 0.022 m
A16 (24)
Appendix A
Sd.para :=
Vmax S1
Sd.para = 93.548
I b
Sd.para = 93.548
fR.para = 183.75
<
MPa
MPa
MPa
OK!
Ss = 21078225
mm
Thickness of
weld, a = 5mm
b s := 2 0.005 m
S.para :=
Vmax Ss 10
I b s
S.para = 108.288
MPa
:= 0.9
490
fwd1 :=
1.2 1.2
fwd1 = 306.25
MPa
fR.para = 183.75
MPa
S.para = 108.288
MPa
<
fR.para = 183.75
MPa
A17 (24)
OK!
Appendix A
= 22.5 mm
= 1,0
= 0,4
A18 (24)
Appendix A
)DWLJXH
When checking the bridge for fatigue strength the self-weigth is excluded, since the
self-weight do not vary. The largest response variation in stresses is considered.
Loads used:
= 0.8
= 0.6
The butt weld between the upper flange and the web and the fillet weld between the web and
the vertical stiffener, will be checked for fatigue. Also the holes in the upper flange will be
confirmed. The fatigue strength is checked according to section 6:5 in BSK 99.
)DWLJXH VWUHQJWK RI EXWW ZHOG EHWZHHQ XSSHU IODQJH DQG ZHE
:=
2
3
n := 10 10
10 million cycles
(Perpendicular)
A19 (24)
Appendix A
BSK 99, Table 6:524
66.1
1.1 1.2
= 50.076
MPa
thickness web
mm
tw*(180+2*2,5*33) = 12*345 mm2
Lbest := 18
Df = 1.154
Wheel pressure =
F 103
p
rd.perp :=
12 345
Stress width =
rd.perp = 36.789
MPa
<
kN
OK!
nn := 2 10
:=
BSK 99.
frk := 148.74 MPa
frk
frd.para :=
1.2 1.1
frd.para = 112.682
MPa
A20 (24)
Appendix A
rd,para =
W =
M / W buttweld
0.02838
= 0.056
Rd.para :=
M 10
Rd.para = 58.934
0.0563
Rd.para = 58.934
MPa
<
MPa
V = 789.3 kN
33
eflange := 504 +
eflange = 520.5
mm
estiff := 504 185
estiff = 319 mm
A flange := 1150 33
A flange =
A stiff := 3950
I = 0.02838
tw := 12
Rd.para :=
38000 mm
mm
4
mm
Rd.para = 48.805
0.028380.012
MPa
A21 (24)
OK!
Appendix A
frvd := 0.6 frd.para
frvd = 67.609
Rd.para = 48.805
<
MPa
MPa
frvd = 67.609
MPa
OK!
MPa
Rd.para = 58.934
MPa
UTN =
Rd.para
frvd
Rd.para
frd.para
Rd.perp
frd.perp
1.10
112.682 50.6
1.10
Not OK!
The fatigue capacity of the weld is not satisfied for this max-max-max case.
Therefore some sections will be chosen and checked for their actual stresses in these
sections.
Since the number of design loading cycles has increased from 10^6, in BV BRO edition 4,
to 2*10^6, in BV BRO edition 7, the fatigue resistance has decreased.
0D[ 0
x
3
V
433,9
0D[ 9
0D[ 0
Rd.para
Rd.para
Force
rd.perp
33,6
152,3
36,8
UTN
0,886
26,8
M
1891,4
562,7
34,8
1886,6
33,5
152,3
36,8
0,945
317,2
19,6
2988,8
53,1
152,3
36,8
0,919
0D[ 9
364,2
22,5
2950,0
52,4
152,3
36,8
0,931
0D[ 0
3,5
0,2
3318,4
58,9
152,3
36,8
0,902
0D[ 9
138,4
8,6
3177,7
56,4
152,3
36,8
0,898
OK!
The actual response for the sections are calculated, and the interaction-check is
fulfilled
A22 (24)
Appendix A
Weld class WB
C = 71 MPa
n := 2 10
:=
2
3
frk
frd.perpen. :=
( 1.1 1.2)
frd.perpen. = 79.909
MPa
I3 := 0.02838 m
e3 := 766 45
W s :=
e3 = 721
I3
mm
3
W s = 0.039
e3 10
M := 3287 + 31
M = 3318
rd.perpen. :=
M 10
Ws
rd.perpen. = 84.295
MPa
>
frd.perpen. = 79.909
MPa
NOT OK!
frvd = 47.945
MPa
V 10 6 630 45 766 45 10 6
rd.par :=
0.028382 0.005
>
frvd = 47.945
rd.par = 58.622
MPa
NOT OK!
A23 (24)
MPa
Appendix A
frk.3 := 119.23
frk.3
frdpar1 :=
( 1.2 1.1)
frdpar1 = 90.326
M = 3318
MPa
x1 := 8.4 m
kNm
ef := 1225 + 45 766 +
MPa
33
ef = 520.5 mm
I := 0.02838
I
W1 :=
ef 10
rdpar1 :=
W1 = 0.055
M 10
W1
<
frdpar1 = 90.326
MPa
A24 (24)
OK!
Appendix B
Calculation according to Eurocode
Contents
Appendix B
1.
Loads and actions on the bridge
1.1
Cross-sectional constants
1.2
Permanent loads
1.2.1 Self-weight
1.3
Variable actions
1.3.1 Traffic load
1.3.2 Derailment load
1.3.3 Nosing force
1.3.4 Wind load
1.3.4.1 Vertical load increase due to wind
1.3.5 Horizontal force
1.4
Fatigue load
1
1
2
2
3
3
4
5
5
7
7
8
2
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
10
10
10
10
10
11
11
11
12
12
13
14
15
16
17
18
19
20
20
21
22
23
25
25
26
26
27
28
28
28
29
Appendix B
6HFWLRQ
QU
6HFWLRQ
QDPH
t
mm
Main beam + stiff
12
Stiffener
10
Stiff + upper flange 10
6HFWLRQ
QDPH
:HE
8SSHU IODQJH
/RZHU IODQJH
h
mm
1225
290
290
t
mm
33
0
33
b
mm
1150
0
560
t
mm
45
10
10
b
mm
630
105
105
$UHD
:HLJKW
,[
:XSSHU
&HQWUH RI
JUDYLW\
z
mm
524
185
19
:ORZHU
m
kg
m
Main beam + stiff
0,085
680 0,028
Stiffener
0,004
32
4E-05
Stiff + upper flange
0,0224
179 2E-04
Distance from the centre of gravity to lower edge of the beam
The shear centre is located 300mm over the top of the rail.
B1 (29)
m
m
0,05099 0,03802
0,0002 0,00033
0,0033 0,00061
1225+45-504=766mm
Appendix B
6HOIZHLJKW
The value of the density, in EN 1991-1-1, table A.4, and section 4.1,
is slightly higher than Bro 2004, therefore the value of the
self-weight is increased by a factor 77.75/77=
1,01
3
mean value:
(77+78,5)/2=
77,75kN/m
Cross beams
Stiffener
Stiffener
Cantilever
UPE 180
Iron bars walkway
Railing
Screws and nuts
Cables
Load factor
1.4*44.4/6
15*8*0.28*1.225/3
15*8*0.2*1.225/6
10*8*0.45*1.8/6
19.7*3
35*1.4
60*2
2*30*8*0.18*0.46/0.6
687kg/m
N1P
10,36
13,72
4,9
10,8
59,1
49
120
66,24
50
388kg/m
N1P
1,05
7KH YDOXHV RI WKH VHOIZHLJKW DUH FDOFXODWHG IRU KDOI WKH EULGJH
B2 (29)
Appendix B
If the rail is displaced in the transverse direction, the load will slightly increase on
one beam while it decreases on the other beam.
,QFUHDVH RI ORDG FDXVHG E\ UDLO GLVSODFHPHQW
The Rail displacement factor is F=(1580/2+20)/1580
L=
18m
)2
1,44
/) 0,2
0,82
/)
18P
)2
/)
'\Q
) /) '\Q
/RDG PRGHO
The characteristic values of Load Model 71 consists of, two uniformly distributed loads ( 80 kN/m )
and four axis loads ( 250 kN )
B3 (29)
Appendix B
P=
q=
1,33
&KDUDFWHULVWLF
250kN
80kN/m
&ODVVLILHG
alpha*P =
alpha*q =
332,5kN
106,4kN/m
4pcs
Pdim =
qdim =
290,7kN
93,0kN/m
a=
c=
25m
7m
The worst case for this bridge is one uniformly distributed load over the entire length of the bridge
/RDG 0RGHO UHVXOW LQ D JUHDWHU UHVSRQVH GXH WR WKH D[OH ORDGV
7KHUHIRUH WKH EULGJH ZLOO EH GHVLJQHG DFFRUGLQJ WR ORDG /0
0,7
Pdim = 1,33*250*0,7*(1580/2+300)/1580*D
Pdim =
The derailment load will not be the design load for the main beam.
B4 (29)
188,9kN
Appendix B
N1
classified value
Due to the fact that the shear centre is located slightly above the upper edge of the rail, a load
in the transverse direction will give a small contribution to the vertical load.
This load will not be used for design of the main beam,
but will be used for design of local parts
N1P
The wind load acting on the train was calculated using ENV 1991-2-4
The external pressure
:H
(5.1)
U 2
9UHI
2
T UHI
(7.1)
1.25NJ / P 3
Air density
Reference wind velocity for Gothenburg, Vref,0 =
25m/s
Vref = CDIR*CTEM*CALT*Vref,0
CDIR = CTEM = CALT = 1.0
2
qref = 1.25/2*25 =
=>
Vref =
25m/s
0,39 kN/m
(7.2)
&
&
SH
&
,0
(Figure 10.11.2 in
ENV 1991-2-4)
\ O
B5 (29)
Appendix B
G
E
2300
1525 4000
0.416
&
=>
,0
2,4
(Figure 10.11.2 in
ENV 1991-2-4)
curve b
The slenderness reduction factor
is calculated for the height of the bridge cross-section
(Figure 10.11.2 in
ENV 1991-2-4)
/
E
$
$&
&
18000
1525
&
/E
/E
,0
\ O
11.8
\O
=>
0,71
(Figure 10.14.2 in
ENV 1991-2-4)
2.4 0.71
z = 7m
=>
Ce(z) =
2,1
Terrain category 2
&KDUDFWHULVWLF ZLQG ORDG RQ WUDLQ
:H
(Figure 8.3 in
ENV 1991-2-4)
N1P
The load is transformed from an area based value to a distributed load acting in the longitudinal
direction of the bridge.
height of bridge
1,525m
height of train
4m
'LVWULEXWHG ORDGV LQ ORQJLWXGLQDO GLUHFWLRQ
Characteristic wind load on the bridge
Characteristic wind load on the train
1.525*6 =
4*1.4 =
B6 (29)
N1P
N1P
Appendix B
N1P
Pdim =
33kN/m (Traction force)
L
18m
This value should be multiplied by the factor alpha from chapter 1.3.1.
Pmax = 18*33*1.33
790kN
Classified value
B7 (29)
Appendix B
250kN
80kN/m
)2
1
1
1 (M ' M '')
2
2
(D.1)
M'
.
1 . . 4
Y
160
(D.2)
Y
Y
19.4
160
M '' 0.56H
M'
(D.3)
70
19.4P / V
3.6
70NP / K
0.12125
/2
/ 18P
100
0.12125
1 0.12125 0.121254
M '' 0.56H
182
100
0.1379
0.02193
)2
1
1
1 (0.1379 0.02193) 1.0744
2
2
B8 (29)
Span length
(D.5)
Appendix B
'DPDJH HTXLYDOHQFH IDFWRU IRU UDLOZD\ EULGJHV LV WDNHQ IURP
(19 VHFWLRQ
O1 O2 O3 O4 but
O d Omax
Omax
O1
O3
O4
O1
= 0.72
O2
= 1.00
O3
= 1.04
O4
O2
= 1.00
1.4
0.7488
O Omax
1.4
OK !
250*1.0744*0.7488 =
80*1.0744*0.7488 =
B9 (29)
N1
N1P
Appendix B
M := q
where L = 18 m
6HOIZHLJKW
2
Self-weigth
M self :=
18
( 7.21 + 4.074)
M self = 457.002
kNm
Wind load
M wind :=
18
8
3.00
M wind = 121.5
kNm
B10 (29)
Appendix B
7UDLQ ORDG
The design train load is LM 71:
Uniform
M u := 106.4
M p = 4921 kNm
5.8
M u = 1789.648 kNm
M train := 0.8743 M p + M u
Fdim
M tot :=
M tot1
1000
fy The nominal value of the yield strength is taken from Table 3.1 (ENV 1993-1-1),
according to the technical report.
fy := 355 MPa
fyd :=
fy
M0
M0 := 1.0
fyd = 355
MPa
W u1 := 0.05099
W l1 := 0.03802
B11 (29)
Appendix B
This give the following stresses.
M tot
tf :=
tf = 126.41
W u1
bf :=
M tot
MPa
bf = 169.532 MPa
W l1
tf = 126.41 MPa
<
OK!
( Compression )
bf = 169.532 MPa
<
OK!
( Tension )
560 33
tf = 126.41
mm
( compression )
MPa
45mm
2
33mm
tf bf
1.264
= 1.264m
bs := tf +
0.033 + 0.295
2
ratio
bs = 53.478 MPa
(Compression)
tf + bs
B12 (29)
Appendix B
Total compression force in longitudinal stiffener
Ptot := 33 560 tf + 285 10 average + 110 10 bs
Ptot = 2651212.57
b.Sd :=
fy := 355 MPa
( 33 560 + 10 395)
fyd :=
<
fy
M0 := 1.0
fyd = 355
M0
MPa
OK!
E := 210000 MPa
fyd = 355 MPa
fy
M1
A 3 := 0.0224
M1 := 1.0
Lcr := 3 m
I3 := 0.00017
6WUHVV FDSDFLW\
$FWXDO VWUHVV
b.Rd := fyd
1 :=
Ed := b.Sd
I3
A3
E
1 :=
fy
:=
Lcr
1
1 = 76.409
1 = 0.087
s :=
B13 (29)
Ed = 118.199 MPa
Appendix B
:= 0.49
Buckling curve c
:= 0.51 + s 0.2 + s
= 0.663
:=
+
= 0.87
2
b.Rd := fyd
b.Rd = 308.908
Ed = 118.199 MPa
<
MPa
b.Rd = 308.908
MPa
OK!
Fnosing := 133 kN
Q.1 := 1.45
F := Q.1
( Load factor )
(Fnosing 220)
330
F = 128.567
kN
B14 (29)
Appendix B
)RUFHV FDXVHG E\ HFFHQWULFLW\ RI WKH D[OH IRUFH
The rail is located 753 mm from centre line (CL) of the bridge and the webs are located
790 mm from CL of the bridge. This will give a moment that is taken by two forces, one in
the web and one in the longitudinal stiffener. Also add the displacment excentricity
of 20 mm
This gives the eccentricity of:
790 753 + 20 = 57 mm
= 166.25
kN
Dynamic factor
Lloc := 4.5
D :=
1.44
Lloc 0.2
+ 0.82
D = 1.569
Q.2 := 1.45
( Load factor )
0 := 0.80
M = 17.247 kNm
M
0.33
F1 = 52.264 kN
B15 (29)
Appendix B
Ftot = 180.831 kN
Ftot := F + F1
M = Ftot*L*0.18
M := Ftot 3 0.18
M = 97.649
kNm
W u3 := 0.0033 m
W l3 := 0.00061m
Lower edge
Upper edge
stiff :=
flange :=
flange = 29.59
stiff = 160.08
M 10
MPa
MPa
W l3
stiff = 160.08
MPa
( tension )
M 10
W u3
<
OK!
<
OK!
B16 (29)
( compression )
Appendix B
Nb.Rd := 2 A 2
bs = 53.478
M1
MPa
tf = 126.41
fy
MPa
2 := bs ratio 0.095
2 = 75.72
A 2 := 95 10 + 110 10
A 2 = 2050 mm
e2 :=
e1 :=
( 110 10 50)
e2 := 26.829 mm
2050
110
2
MPa
e2 5
e1 = 23.171 mm
I2 := e2 95 10 + e1 110 10 +
(101103)
I2 = 2383556.911 mm
12
Lcr2 := 3000
2 :=
I2
2 = 34.099
A2
E
1 :=
fy
1 = 76.409
2 := 0.51 + s2 0.2 + s2
1
2 +
Lcr2
2
s2 :=
s2 = 1.151
= 0.49
Buckling curve c
2 :=
2 :=
2 s2
Nb.Rd := 2 A 2 10
2 = 1.396
2 = 0.458
fy
M1
Nb.Rd = 333.017 kN
B17 (29)
Appendix B
Average stress in the lower third of the longitudinal stiffener
aver :=
(bs + 2)
NEd = 120.194
kN
<
OK!
tf = 126.41
Total stress
MPa
total := flange + tf
total = 156
MPa
c := 900
mm
tf := 33
= 27.273
c
235
355
tf
= 34.172
fy = 355
total = 156
< 42
OK!
Class 3
= 355 MPa
OK!
M1 = 1
MPa
<
fy
M1
B18 (29)
No risk of buckling!
Appendix B
VEd := 1.449 MN
( Max shear force 0.6 m from the support, From Matlab calculation )
be
a := 3000 mm
M1
d 1 = 1210.858 mm
a
d
= 2.449
1 :=
tw := 12 mm fy = 355 MPa
k := 5.34 +
=>
w :=
a
d
1
37.4 1 k
be :=
MN
fyw := fy
k = 5.992
w = 1.355
0.9 fyw
w 3
be
Vbe.Rd := 1.225 0.012
1.0
VEd = 1.449
d1
tw
235
fy
d := 1225 mm
be = 136.164 MPa
Vbe.Rd = 2.002 MN
<
Vbe.Rd = 2.002 MN
B19 (29)
OK!
d 1 := d 2 2 5
M1 = 1
Appendix B
fu := 490
S 355N,
MPa
w := 0.9
M2 := 1.2
fvw.d :=
NAD SS EN 1993-2
fu
w M2
MN
0.033
2
A flange = 0.038 m
eflange = 0.54 m
2
A stiff = 0.004 m
estiff = 0.339
m
3
S1 = 0.022 m
I := 0.02838
b := 0.012 m
Sd.para :=
Vmax S1
Sd.para = 98.296
I b
Sd.para = 98.296
MPa
<
MPa
B20 (29)
OK!
Appendix B
Ss = 21078225
mm
Thickness of
weld, a = 5 mm
b s := 0.01 m
The highest value of the shear force is received
over the support.
Vmax = 1.532
Vmax Ss 10
S.para :=
I b s
fu := 490
S.para = 113.784
MPa
MPa
w := 0.9
M2 := 1.2
fvw.d :=
fu
fvw.d = 261.946
w M2
S.para = 113.784
MPa
<
MPa
fvw.d = 261.946
B21 (29)
MPa
OK!
Appendix B
p max = 30 mm
600
mm
( In mid section )
<
p max = 30
mm
OK!
B22 (29)
Appendix B
)DWLJXH
When checking the bridge for fatigue strength the self-weigth is excluded. This is because
the largest response variation in stresses is considered, and since the self-weigth is constant
it will not contribute to this variation.
The simplified fatigue load model for railway bridges will be used according to section 9.2.3 in
ENV 1993-2:1997.
Load used:
LM 71
The butt weld between the web and upper flange and the fillet weld between the vertical
stiffener and the web will be checked for fatigue strength. Also the holes in the upper flange
will be confirmed.
'\QDPLF IDFWRU IRU IDWLJXH
The dynamic factor for fatigue is calculated according to Annex D, section D.1 in
prEN 1991-2:2002 (E).
2 := 1 +
2
:=
:=
70
= 19.444
3.6
160
L := 18
:=
1 +
:= 0.5 e
(L )2
100
= 0.02
2 := 1 +
2
2 = 1.074
B23 (29)
Appendix B
*HQHUDO GHVLJQ PHWKRG
Annex D section D.2 in prEN 1991-2:2002 (E)
Ff f 2 71.i <
R.i
Mf.i
f := 1f 2f 3f 4f
f = 0.749
3DUWLDO IDFWRUV IRU IDWLJXH
Ff := 1.00
Mf := 1.35
Mfh := 1.15
B24 (29)
Appendix B
)DWLJXH VWUHQJWK RI EXWW ZHOG EHWZHHQ XSSHU IODQJH DQG ZHE
n := 10 10
Detail category 71
Cperp := 71 MPa
106
R.1 := Cperp 2
10 106
Mf = 1.35
R.1
Mf
= 30.756 MPa
B25 (29)
(Perpendicular)
Appendix B
thickness web
mm
tw*(180+2*2,5*33) = 12*345 mm2
f = 0.749
Wheel load
F71 = 100.531 kN
F 103
71
71.1 :=
12 345
Stress width
<
R.1
Mf
= 30.756 MPa
OK!
nn := 2 10
cycles
For comparison
Detail catagory 112, Butt weld carried out from both sides
Cpara.2 := 112 MPa
R.2 :=
R.2
Mf
Cpara.2
3
Mf = 1.35
R.2 = 64.663 MPa
= 47.899 MPa
B26 (29)
Appendix B
71.2 := V
V = 501.3 kN
33
eflange := 504 +
eflange = 520.5 mm
estiff = 319 mm
A flange := 1150 33
A flange = 38000 mm
A stiff := 3950
I = 0.02838
tw := 12
71.2 :=
mm
4
mm
0.028380.012
<
R.2
Mf
= 47.899
MPa
OK!
MPa
71.1
71.2
Ff
+ Ff
= 0.606
R.1
R.2
Mf
Mf
<
B27 (29)
1.0
OK!
Appendix B
Mf = 1.35
n := 2 10
( For comparison )
R.3 := C3
R.3
Mf
R.3 = 80 MPa
= 59.259 MPa
4
I3 := 0.02838 m
e3 := 766 45
W s :=
e3 = 721 mm
I3
W s = 0.039 m
e3 10
M := 2085 + 34
M = 2119
M 10
71.3 :=
Ws
<
( perpendicular )
R.3
Mf
= 59.259 MPa
2.
n n := 2 10
cycles
For comparison
Detail category 80
C3 = 80
R.3 :=
MPa
C3
R.3
Mf
= 34.213 MPa
B28 (29)
Appendix B
V = 501.3 kN
V 10 3 630 45 766 45 10 9
71.3 :=
0.028382 0.005
>
71.3 = 37.232
R.3
Mf
= 34.213 MPa
MPa
127 2.
Mfh = 1.15
R.4 := 90 MPa
R.4
Mfh
= 78.261 MPa
M = 2119 kNm
ef := 1225 + 45 766 +
32
ef = 520
mm
I := 0.02838
I
W1 :=
W1 = 0.055
ef 10
71.4 :=
M 10
W1
71.4 = 38.826
<
R.4
Mfh
MPa
= 78.261 MPa
B29 (29)
2.
Appendix C
Translated version of original calculation
Appendix C
Cross-sectional constants
6HFWLRQ
QU
1
2
3
6HFWLRQ
QDPH
:HE
8SSHU IODQJH
t
h
mm mm
Main beam + stiff
12 1225
Stiffener
10 290
Stiff + upper flange 10 290
6HFWLRQ
QU
6HFWLRQ
QDPH
1
2
3
/RZHU IODQJH
t
mm
33
0
33
b
mm
1150
0
560
t
mm
45
10
10
b
mm
630
105
105
$UHD
:HLJKW
,[
:XSSHU
:ORZHU
m2
0,085
0,004
0,0224
kg
680
32
179
C1 (17)
m4
m3
m3
0,028 0,05099 0,03802
4E-05 0,0002 0,00033
2E-04 0,0033 0,00061
1225+45-504=766
&HQWUH RI
JUDYLW\
mm
524
185
19
Appendix C
$FWLRQV
Actions are calculated on half the bridge
6HOIZHLJKW
Main beam in weight/m
680kg/m
7,14kN/m
Cross beams
Stiffener
Stiffener
Cantilever
UPE 180
Iron bar walkway
Railing
Screws and nuts
Cables
1.4*44.4/6
15*8*0.28*1.225/3
15*8*0.2*1.225/6
10*8*0.45*1.8/6
19.7*3
35*1.4
60*2
2*30*8*0.18*0.46/0.6
10,36
13,72
4,9
10,8
59,1
49
120
66,24
50
384,12kg/m
4,03kN/m
20mm
1,58m
F=
L=
D=
1,4
1,2
0,8
0,513
18m
1,154
LM 2000
SW/2
Fatigue
Fdim = F*D*LF =
0,828 LM 2000
C2 (17)
Appendix C
The traffic load consists of one uniformly distributed load ( 110 kN/m )
and two axle loads ( 300 kN ) with cc = 5m
300 kN
300 kN
110 kN/m
5m
P=
q=
300kN
110kN/m
2pcs
Pdim =
248,44kN
qdim =
Prdim =
For fatigue, the same load is used, but with the load factor 0,8
91,10kN/m
141,97kN
qrdim =
52,05kN/m
150kN/m
(110*18+300*2)*1,4*1,154 =
4167,7kN
150*18*1.2*1.176 =
3810,2kN
The difference will become even bigger if moment and shear force is calculated.
0,8
Pdim = 300*0.8*(1580/2+300)/1580*D
Pdim =
191,0kN
The derailment force will not be the design force for the main beam,
but it will be used for local design
C3 (17)
1,2
Appendix C
Characteristic load
height of bridge
height of train
1,525m
4m
Characteristic load
Characteristic load
reduction factor =
1,8kN/m2
0,6
2,745kN/m
4,32kN/m
Calculation on the safe side. Assume the shear centre is located in line with the top edge of the rail.
Vertical load increase on beam with no wind directly on it.
(4.32*2-2.75*1.525/2)/1.58 =
4,14kN/m
2,486kN/m
1200
0
720kNm
C4 (17)
0,6
Appendix C
Self weight
18
Wind load
18
2.48 = 100.44
kN
m
kN
8
m
Break- and Accalerationforce
Since, the total moment of this force is negative, it is not added to the calculations.
Train load
18
M := 0.828 110
+ 300 9
M = 5.303 10
kNm
Mtot = 5.855 10
5.868
0.05099
5.868
0.03802
= 115.081 Mpa
= 154.34
MPa
560 33
mm
tf := 115.081 MPa
C5 (17)
kNm
Appendix C
The stress is linear over the cross section,
45mm
1303mm
( 115 + 154)
1.264
33mm
2
= 212.816
= 1.264m
MPa / meter
bottom := 115 +
bottom = 48.708
33 + 295 0.212816
2
MPa
Compression
= 82
I3 := 0.00017
A3 := 0.0224
I3
i :=
A3
0.5
i = 0.087 m
Lc := 3 m
c :=
Lc
i
345
210000
c := 0.86
c = 0.444
Buckling curve C
Allowable Stress:
0.86
345
1.2
= 247.25
Mpa
C6 (17)
MPa
Appendix C
Average stress in the cross-section
6
2.413 10
(3356010
+ 10 395 10
MPa
= 1.076 10
Pa
OK!
( 80 220)
Force = 53.333 kN
330
The rail is located with c/c 1507mm which means 753mm from CL Bridge
The webs are located 790mm from CL Bridge
Add the excentricity of 20mm
This gives the eccentricity of:
790 753 + 20 = 57
300
2
Lbest := 0
D := 1 +
= 150
kN
4
( 8 + 0)
D = 1.5
18
0.33
55 + 53 = 108
kNm
= 54.545
kN
kN
C7 (17)
mm
Appendix C
Calculate the longitudinal stiffener as a continuous beam with support every third meter
M = P*L*0.18
M = 58.32 kNm
Wl := 0.00061 m
stiff :=
Lower edge
Wu := 0.0033 m
M
flange :=
Upper edge
Wl
M
Wu
stiff = 9.561 10
( tension )
4
flange = 1.767 10
( compression )
115 Mpa
Total stress
210 MPa
Ek := 210000
fyk := 345
fel := 1.14
f :=
900
33
900mm
Ek
fyk
fel = 28.126
f = 27.273
fel > f and the the top flange is not fully used,
C8 (17)
OK !!
345
1.2
> 210
Appendix C
Also calculate lateral bucklig in the stiffened flange, and add one third of the stiffeners
webb, not including the nosing force and the eccenticity.
:= 71
MPa
( 115 + 49 2)
3
= 71
MPa
A2 := 2050 mm2
3
205 10 = 2.05 10
e2 :=
( 110 10 50)
e2 := 26.829
2050
I2 := 26.829 95 10 + 23 110 10 +
i2 :=
I2
Lc
i2
mm
(101103)
I2 = 2.375 10
12
i2 = 34.036 mm
A2
Lc := 3000
c :=
mm
c := 0.44
mm
fyk
c = 1.137
Ek
Buckling curve C
345
3
2050 10
NRd := 0.44
1.2
NRd = 259.325
kN
49 + 71
NSd = 49 110 10 + 60 95 10
NRd > NSd
NSd := 117
kN
OK!
The elastic hinch that the web offer the flange, has been ignored.
C9 (17)
mm
Appendix C
6KHU )RUFH
The magnitude of the Shear Force is taken from the system calculation. The buckling
length is set to half the beam height, starting at the support.
6.0
x = 0.6 m
10
=>
hw := 1.225
tw := 12
vertical web stiffeners every third meter
K 18:26 gives
= 5.34 +
= 6.01
1.225
355
0.81 1225
= 1.387
210000
6.01 12
0.5
1.39
= 0.36
355
6
VRd = 0.36
1225 12 = 1.566 10
1.2
Vrd > Vsd
OK!
C10 (17)
Vrd := 1.57
MN
Appendix C
fuk := 490
MPa
n := 1.2
m := 1.2
490
fwd := 0.6 0.9
1.2 1.2
fwd = 183.75
MPa
= 0.0615V
kN
4
I := 0.02838
b := 0.012 m
Sd := 85
MPa
<<
S = 2.106 10
C11 (17)
mm
OK!!
Appendix C
L := 18m
L
= 0.023m
800
This is valid in load combination V:C with = 1,0
This is checked in the computer calculation and gives a displacement of 22,4mm.
This is very close to the allowed value, however, when considering the wind-load
it was assumed that the shear center was located in line with the upper edge of
the rail, but it is acctualy located 300mm above the upper edge of the rail.
This make the calculation on the safe side.
C12 (17)
Appendix C
)DWLJXH
The bridge is designed for LM 2000, with the load factor 0,8
0.8
which gives
1.4
mm
tw*(180+2*2,5*33) = 12*345 mm
Two weels
Wheel pressure =
Stress width =
138
= 0.033
12 345
kN
=
MPa
rd,parallel
2
3
7
n := 1 10
Wheel pressure :
cycels
n = 1 10
:=
and
gives
3
66.8
1.1 1.2
= 50.606
MPa
rd,parallel =
W =
I
e
M / W buttweld
0.02838
1.225 + 0.045 0.766
= 0.056
C13 (17)
Appendix C
From chapter 7 in system calculation
3
M := 3031 + 31
rd.parallel
M = 3.062 10
(3062103)
:=
kNm
7
rd.parallel = 5.439 10
0.0563
54 + 33 =
71.2 50.6
V = 716
kN
eflange := 504 +
eflange = 520.5 mm
estiff = 319 mm
A flange := 1150 33
A flange = 38000 mm
A stiff := 3950
mm
4
I = 0.02838
tw := 12
mm
Rd.parallel :=
0.028380.012
Rd.parallel = 4.427 10
44 MPa
0.6 138 = 82.8
MPa
C14 (17)
54 MPa
Appendix C
&RPSLODWLRQ )DWLJXH
Although we have taken the worse section for shear force width,
we take care of this for max bending stress
Rd.parallel = 44 MPa
Rd.parallel := 54 MPa
Rd.perpendicular := 33 MPa
Rd.para
frd.para
Rd.perp
frd.perp
1.10
44 + 54 + 33 = 0.927 <
83 138 50.6
1.10
OK!
n := 10
2
:=
3
129
frdpar :=
( 1.2 1.1)
frdpar = 97.727
MPa
I3 := 0.02838
e3 := 766 45
W s :=
I3
e3
e3 = 721
mm
5
W s = 3.936 10
deltaM := 3031 + 31
deltaM = 3.062 10
C15 (17)
Nm
Appendix C
rdpar :=
deltaM
rdpar = 7.779 10
Ws
Pa
( 0.0251deltaM ) = 76.856
frvd = 58.8
MPa
rdpar :=
0.028382 0.005
rdpar = 5.318 10
Pa
Combine the worst bending stresses with the worst shear stresses, on the safe side
1
2
2
rdpar rdpar
UTN :=
+
frvd frdpar
2
6
UTN = 1.205 10
deltaV
2,4
3,6
4,8
6,0
7,2
8,4
9,0
\t.rdpar
570
510
457
465
449
440
439
deltaM
42
38
34
34
33
33
33
\s.rdpar
1481
2040
2477
2794
2990
3068
3062
C16 (17)
UTN
37
51
62
70
75
77
77
0,81
0,83
0,88
0,92
0,95
0,96
0,96
Appendix C
)DWLJXH LQ KROHV LQ XSSHU IODQJH
Detal 8, Distance to the edge >3d gives
Cpar := 80
146
frdpar1 :=
( 1.2 1.1)
delta1M := 3068
frdpar1 = 110.606
kN
MPa
x1 := 8.4 m
ef := 1225 + 45 766 +
32
ef = 520
mm
I := 0.02838
W1 :=
I
ef
rdpar1 :=
GC upper flange
W1 = 5.458 10
delta1M
rdpar1 = 5.621 10
W1
MPa
bs := 0.01 m
1370 Ss1
sdpar12 :=
I bs
sdpar12 < 183
Ss = 2.108 10
mm
Ss1 := 21
8
sdpar12 = 1.014 10
MPa
C17 (17)
MPa
Appendix D
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1
2
3
4
5
6
7
8
9
%9 %52
0[
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1,145
2,212
3,122
3,935
4,695
5,303
5,775
6,073
6,129
9[
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1,198
1,095
0,984
0,884
0,783
0,675
0,788
0,300
0,286
0
>P@
1
2
3
4
5
6
7
8
9
(XURFRGH
0[
9[
>01P@
0,000
1,194
2,325
3,266
4,156
4,903
5,568
6,075
6,383
6,446
>01@
1,250
1,143
1,028
0,928
0,813
0,712
0,624
0,312
0,303
0,000
>P@
0
1
2
3
4
5
6
7
8
9
%9 %52
0[
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0,000
1,146
2,125
3,102
3,770
4,280
4,554
4,758
4,852
4,827
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1,458
1,170
1,883
1,870
0,583
0,297
0,248
0,143
0,038
-0,067
>P@
0
1
2
3
4
5
6
7
8
9
>P@
0
0,6
1
2
3
4
5
6
7
8
9
%9 %52
0[
>01P@
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0,829
1,253
2,406
3,223
3,939
4,504
4,791
4,951
5,021
4,989
9[
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0
0,6
1
2
3
4
5
6
7
8
9
D1 (3)
>01P@
0
1,230
2,351
3,254
3,937
4,481
4,738
4,941
5,038
5,000
>01@
1,532
1,226
0,922
0,907
0,603
0,298
0,248
0,140
0,033
-0,074
P 8/6
[
>01@
1,384
1,378
1,099
1,086
0,799
0,512
0,497
0,211
0,125
0,020
-0,085
(XURFRGH
0[
9[
(XURFRGH
0[
9[
>01P@
0
0,872
1,362
2,525
3,378
4,124
4,698
5,007
5,155
5,219
5,179
>01@
1,455
1,449
1,152
1,138
0,833
0,529
0,513
0,208
0,120
0,013
-0,095
Appendix D
%9 %52
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S
>P@
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1
2
3
4
5
6
7
8
9
(XURFRGH
[
S
>PP@
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7,6
11,1
14,3
17,0
19,2
20,9
21,9
22,4
>P@
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1
2
3
4
5
6
7
8
9
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0,0
3,5
6,9
10,0
12,9
15,3
17,4
18,8
19,7
20,0
)DWLJXH %9 %52
For fatigue, the highest moment with belonging shear force, and vice versa,
had to be calculated in some sections.
This vas one by moving the train load BV 2000 along the bridge.
$W VXSSRUW
9PD[
0
0LG VSDQ
N1
N1P
[ P
0P 9P
>01P@
1,7387
1,8213
1,8393
1,8345
1,8067
1,7862
1,7668
1,7474
1,7279
1,7085
1,6891
1,6696
1,6502
0PD[
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0,4107
0,4577
0,4304
0,5593
0,5320
0,5151
0,5086
0,5021
0,4956
0,4892
0,4827
0,4762
0,4697
N1
N1P
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2,5849
2,8084
2,8695
2,8764
2,8917
2,9153
2,9472
2,9250
2,9111
2,9056
2,9084
2,8570
2,8140
>01@
0,0910
0,1379
0,2668
0,2395
0,2122
0,1849
0,3138
0,2865
0,2592
0,2319
0,3607
0,3334
0,3061
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0PD[P
N1P
N1
9P
0D[ PRPHQW [ P
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D2 (3)
Appendix D
0D[ 1HJDWLYH PRPHQW ZLWK EHORQJLQJ VKHDU IRUFH ZDV FDOFXODWHG
IRU RQH D[OH ORDG RQ WKH HGJH RI WKH P FDQWLOHYHU DW WKH HQG RI WKH EULGJH
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Appendix E
Appendix E
.YLOOHElFNHQ
E1 (4)
Photos
Appendix E
LECOR
LECOR
E2 (4)
Appendix E
LECOR
LECOR
E3 (4)
Appendix E
LECOR
LECOR
E4 (4)