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07w LandGear
07w LandGear
= +
A p R = =
where:
p = pressure on piston;
A = piston area;
p
A
= accumulator pressure;
k = orifice pressure loss coefficient;
Q = oil flow rate;
p
0
= initial accumulator pressure;
V
0
= initial accumulator gas volume;
= polytropic exponent;
x = piston stroke (x=0 for all extended shock absorber).
The resulting reaction is then the sum of
a polytropic transformation, elastic and
proportional to the stroke x, and a
viscous term, proportional to the stroke
derivative . As polytropic index , a
value of 1.3 1.4 can be used, because
the process is fast enough to be
considered quasi-adiabatic.
x&
Fig. 7.10 shows an indicative plot of the
reaction. The final part is related to the
piston return to static equilibrium under
the aircraft weight, which normally is in
the range 60 70 % of the maximum stroke .
x
Fig. 7.10 Shock absorber reaction
R
MAX
R
The area under the reaction curve represents the work absorbed by the system. An
interesting indication is given by the ratio between this work and the work that could
be ideally absorbed with a constant maximum force R
MAX
and the maximum stroke ,
called efficiency:
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7.6
POLITECNICO DI MILANO - DIPARTIMENTO DI INGEGNERIA AEROSPAZIALE
AIRCRAFT SYSTEMS LECTURE NOTES, VERSION 2004
Chapter 7 Landing gear system
MAX
R
x d R
0
(eq. 7.1)
The ideal absorber ( = 1) is a perfectly stiff-plastic system. A modern hydraulic
shock absorber has and efficiency around 0.8 0.9.
7.6 Preliminary stroke estimation
The max stroke of a landing gear shock absorber can be preliminarily estimated,
even if many aircraft and landing gear characteristics are unknown.
A simple energy balance, related to the vertical forces during shock absorber
compression, can be applied to the landing aircraft considering kinetic and potential
energy and the works developed by the shock absorber and lift force, as follows:
+ = +
0 0
2
2
1
dx L dx R Mg Mv
Z
, (eq. 7.2)
where:
M = aircraft mass;
v
Z
= aircraft vertical velocity;
g = gravity;
= max shock absorber stroke;
x = shock absorber stroke;
R=R(x) = function of shock absorber reaction vs. stroke;
L=L(x) = function of lift vs. stroke.
The contribution of the tyre is not included in this discussion.
The equation, as it is written, is not of immediate use, but a number of simplifying
considerations can be done. First of all the work absorbed by the landing gear can be
written remembering eq. 7.1 and considering the definition of the landing load factor
n:
[ ]
Mg
Mg R
Mg
L R
n
MAX MAX
+
+
=
then obtaining:
( ) =
1
0
n Mg dx R .
Lift function L(x) can be approximately considered to decrease linearly from its max
value Mg to (1/3)Mg, due to the change of trajectory of the airplane during shock
absorber compression and consequent decrease of the angle of attack. This allows
approximating the integral as follows:
=
Mg dx L
3
2
0
.
Substituting into eq. 7.2 and solving with respect to brings to:
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7.7
POLITECNICO DI MILANO - DIPARTIMENTO DI INGEGNERIA AEROSPAZIALE
AIRCRAFT SYSTEMS LECTURE NOTES, VERSION 2004
Chapter 7 Landing gear system
( ) [ ] g n
v
Z
2
3
1
1
2
=
.
The procedure above explained is still used at preliminary stage for the evaluation of
the max shock absorber stroke, but contains a series of approximations that cannot
be accepted in further development stages of the aircraft design.
A more detailed evaluation can be performed by a rough two rigid body model, where
one rigid body is the aircraft and the other is the landing gear (legs, pistons, wheels,
brakes and all parts connected to the moving equipment). Then, following the
indications in fig. 7.11, a system of two differential equations can be written, as
follows:
( ) ( ) ( )
( ) ( ) ( ) (y F y F y x F y x F mg y m
x L y x F y x F Mg x M
T T
& & & & &
& & & & &
2 1 2 1
2 1
+ + = )
+ =
,
where:
M = aircraft mass less landing gear mass;
m = landing gear mass;
g = gravity;
( ) y x F
1
= shock absorber polytropic function;
( ) y x F & &
2
= shock absorber viscous function;
( ) y F
T1
= tyre elastic reaction function;
( ) y F
T
&
2
= tyre viscous reaction function;
( ) x L & = lift function.
It is easy to find out that lift can be expressed as a
function of the time derivative of x; in fact lift, in its
classic formula, is given by:
Fig. 7.11 Multi-body representation
of aircraft and landing gear
x
y
F
T2
F
T1
F
2
F
1
m
M
=
L
C
S v L
2
2
1
,
where:
= air density;
v = aircraft velocity;
S = aircraft reference surface;
C
L
= aircraft lift coefficient;
= aircraft angle of attack.
All the components of lift are constant
during landing gear compression, with
exception of (and, in a very minor
extent, of v); the angle of attack , as shown in fig. 7.12, is clearly given by the sum
of the aircraft pitch orientation
A
with respect to the horizon and the angle of its
trajectory
T
with respect to the horizon, and this last one is easily related to the
vertical velocity:
Fig. 7.12 Aircraft trajectory during landing
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7.8
POLITECNICO DI MILANO - DIPARTIMENTO DI INGEGNERIA AEROSPAZIALE
AIRCRAFT SYSTEMS LECTURE NOTES, VERSION 2004
Chapter 7 Landing gear system
v
x
A T A
&
+ = + = .
The above written system of differential equations must be numerically solved; a
parametric analysis can be done by changing the shock absorber geometrical and
mechanical characteristics and evaluating their influence on the load factor, stroke,
etc.
7.7 Brakes
Most airplanes are equipped with disc brakes, with a functioning principle similar to
that of the automotive systems, but based on different sizing principles. Drum brakes
are almost obsolete.
The main components of a disc brake, which is usually powered by the hydraulic
system, are as follows (fig. 7.13):
pressure plate;
stator discs;
rotor discs;
back plate.
The complete equipment is housed inside the wheel, then occupying a large part of
the room between the axle and the wheel.
The stator discs are keyed to the axle, or anyway constrained in such a way to be
only free to move along its axis. They bring, on the two flat surfaces, lining blocks, or
pads, made of a mixture of metallic and ceramic materials.
The rotor discs are keyed to the wheel, rotating then with it and being free to move
along its axis. They are alternated to the stator discs, so that the assembly results a
sandwich of rotor discs and stator discs packed together.
The stator disc at one extremity, or back plate, is fully constrained to the axle and
brings lining blocks on one side only.
ROTOR
STATOR
CYLINDERS
PRESSURE PLATE
BACK PLATE
AXLE
WHEEL KEY
WHEEL
BRAKE ASSEMBLY
Fig 7.13 Disc brake
KEY SLOTS TO AXLE
KEY SLOTS TO WHEEL
STATOR DISC
ROTOR DISC
LINING BLOCKS
The stator disc at the opposite extremity, or pressure plate, brings lining blocks on
one side only and, during braking, is pushed against the first rotor disc of the
assembly by a series of hydraulic pistons. This action compresses the entire disc
package, because rotor and stator parts are all free to move along the wheel axis,
with exception of the back plate at one extremity, which contrasts the pressure.
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7.9
Since the rotor and stator discs are in relative rotation, the contact between the lining
blocks and the rotor discs will generate a tangential friction, responsible for braking.
The higher the hydraulic pressure, the higher the normal contact force and then the
friction force. When pressure is reduced, the discs are released by a series of
springs.
POLITECNICO DI MILANO - DIPARTIMENTO DI INGEGNERIA AEROSPAZIALE
AIRCRAFT SYSTEMS LECTURE NOTES, VERSION 2004
Chapter 7 Landing gear system
The rotor discs usually have radial slots, to minimise disc deformation during heat up.
The discs can be made of steel but, when affordable, carbon discs allow lower
weight. For a short period in the 60s they were made of beryllium, but its
manufacturing costs and difficulties excluded it from standard use.
The stator disc is usually made of steel. The lining is fragmented into sector blocks
because it is made of a brittle compressed mixture of metals and ceramics, that may
be broken if the pressure is not distributed uniformly on the entire surface.
Brake sizing is based on heating during a single landing, considering that ventilation
has a limited effect and neglecting the contribution of possible thrust reverse, flaps
and spoilers. This means that a high part of the kinetic energy at landing will be
converted into brakes heating; the part of brakes that is involved is often referred to
as heat sink. This event can be expressed by a simple formula of energy balance:
T c m Mv k
v
=
2
2
1
,
where:
k = fraction of energy converted to brake heat;
M = aircraft mass;
v = landing velocity;
m = total heat sink mass;
c
v
= heat sink specific heat;
T = temperature increment during braking.
Considering that anyway there is a drag contribution to braking, k may often be
approximated to 0.8. For sizing, M should be the max landing mass, v the max
landing velocity and T the difference between the allowable disc material
temperature and the highest possible initial temperature.
Materials with high specific heat and high operating temperature are of course
preferred, because they allow a reduced total disc mass.
Usually brakes are located in all the main landing gear wheels: the above-mentioned
mass m is then related to all the brakes located in the wheels. Large aircraft may
have braking nose wheels.
A multiple disc brake is used whenever a high braking power is necessary, because
the lining friction surface increases with the number of discs. Moreover a thick disc
would not allow a suitable temperature distribution, but would be rather cold at the
core and overheat in periphery. On the other hand, discs must be sized in such a
way to withstand the high tangential stress that is generated by friction.
R
R
R
B
N
M
T
M
Fig. 7.14 Evaluation of the braking intensity
N
N
T
M
N
M
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7.10
POLITECNICO DI MILANO - DIPARTIMENTO DI INGEGNERIA AEROSPAZIALE
AIRCRAFT SYSTEMS LECTURE NOTES, VERSION 2004
Chapter 7 Landing gear system
The braking intensity is a function of the brake geometry and, in a minor extent, of
the aircraft geometry. From fig. 7.14 the braking torque C can be easily evaluated as
a function of the hydraulic pressure and discs geometry, as follows:
B
R A p C = , (eq. 7.3)
where:
p = hydraulic pressure;
A = total lining friction area;
= disc friction coefficient, normally around 0.3;
R
B
= radius of the lining block centroids.
The braking force T
M
will be then given by:
R
M
R
C
T = ,
where R
R
is the rolling radius (that depends on the normal reaction N
M
, tyre pressure
and tyre geometry).
Of course the braking force cannot increase indefinitely with pressure, but is limited
by the tyre grip; this is defined by a factor
G
that ranges from 0.9 for dry runway and
tyre and asphalt in good conditions to 0.5 in case of wet runway and down to 0.1 for
iced runway. Then T
M
is limited by:
M G
MAX
M
N T = , (eq. 7.4)
where N
M
is the normal reaction of the main landing gear. In static conditions
(airplane at rest) N
M
will be equal more or less to 90% of the aircraft weight, due to
the conventional position of the aircraft centre of gravity. In braking conditions N
M
is
lower and the inertia forces overload the nose landing gear. Depending on the
longitudinal and vertical position of the centre of gravity, a simple algebraic system in
the two unknowns N
M
and T can be set up and solved if any drag contribution is
neglected.
MAX
M
7.8 Anti-skid and auto-braking systems
Deceleration is obtained through the friction between the braking wheels and ground.
By increasing the braking system pressure, the braking torque increases according to
eq. 7.3, and then also the tangential force between wheel and runway. The pilot
controls the system pressure through the pedals. If this tangential force exceeds the
limit indicated in eq. 7.4, the wheel tends to block, the wheel to ground friction
coefficient switches from static to dynamic and decreases. Three effects result from
the wheel blocking:
1. an increase of the stopping distance, due to reduction of the friction coefficient;
2. a loss of guidance control, due to the loss of tyre grip.
3. risk of tyre explosion.
The anti-skid braking systems, which were developed after the Second World War,
avoid wheel blocking by modulating the braking system pressure. The wheels are
equipped with speed sensors and their signal is transmitted to a processing unit (the
older systems were of course based on analogue technology, but worked on the
same principle). The speed decrease of all braking wheels is monitored and
compared to each other and with predetermined deceleration patterns. If one wheel
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7.11
POLITECNICO DI MILANO - DIPARTIMENTO DI INGEGNERIA AEROSPAZIALE
AIRCRAFT SYSTEMS LECTURE NOTES, VERSION 2004
Chapter 7 Landing gear system
is decelerating more intensively than the others, or outside a predetermined
boundary, the event is interpreted as incipient wheel locking. A servo-valve then
releases the braking pressure of that specific wheel, by allowing it to spin-up to the
speed level sampled prior to slippage deceleration, and then the control system
starts to find the new modulating pressure.
Older systems were actually on-off control systems, because they operated an
intense reduction and increase of pressure; current systems have a smooth and
refined control, capable of maintaining the wheel speed at a limited skidding level
that maximises the ground friction.
The automatic braking system is often associated with anti-skid system. In auto-
braking the pilot does not need to use the pedals to brake, because a pre-set braking
deceleration is automatically applied.
With the auto-braking armed in landing mode, brakes will be automatically activated
a few seconds after touch down, or at spoiler extension, then providing a constant
deceleration; the intensity is pre-set by the crew before landing.
The system works also in take-off mode: if the pilot makes any operation typical of a
rejected take-off (extends the spoilers, or moves the thrust lever back to idle, or
operates the thrust reversers), auto-braking is triggered at maximum level.
In any case the pilot can overcome the auto-braking by pressing the pedals beyond a
predetermined excursion.
The anti-skid system is always operating, also during automatic braking.
7.9 Tyres and wheels
The tyres are the aircraft-to-ground interface and are then the regions where braking
and steering forces are generated, also contributing in a minor extent to shock
absorption.
The normal force N is generated by the tyre pressure p and the intersection area A
between tyre and ground:
A p N =
Braking force was already considered in the previous paragraph; its max value is
given by the normal force and the ground-tyre grip factor as indicated in eq. 7.4.
Now, if one defines the ground friction factor as the ratio between the longitudinal
braking force and the normal force, this depends on different factors: tyre material
and conditions, ground material
and conditions, longitudinal slip
and vehicle velocity. The
longitudinal slip k is given by the
ratio between the sliding speed v
SL
and the vehicle speed v:
v
R v
v
v
k
R SL
= =
where is the wheel rotational
speed and R
R
the already
mentioned rolling radius. As shown in fig. 7.15, the maximum value of the friction
factor is obtained around a 10% longitudinal slip and the friction factor decreases
when the vehicle velocity increases.
Fig. 7.15 Friction factor vs. longitudinal slip
and vehicle velocity
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7.12
POLITECNICO DI MILANO - DIPARTIMENTO DI INGEGNERIA AEROSPAZIALE
AIRCRAFT SYSTEMS LECTURE NOTES, VERSION 2004
Chapter 7 Landing gear system
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7.13
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A lateral force arises when the tyre has a slip angle with respect to ground: this is
responsible for steering. A law similar to eq. 7.4,
given by the normal force and a side friction
coefficient, can approximate this force:
Fig. 7.16 Side friction coefficient
10
5
1.0
0.5
N S = .
This coefficient, , is a function of the slip angle
and is linear for angles lower than 5, then tending
rather rapidly to the ground friction factor
G
, as
indicated in fig. 7.16.
Aircraft tyres can be both with internal tube or tubeless. Fig. 7.17 shows some details
of the tyre structure.
The external layer in contact with the ground is the tread, made of rubber, thicker
than the automotive version, because it is subject to severe wearing during spin up at
landing.
The side external layer, from the tread to the beads, is the sidewall, still made of
rubber but smooth.
The internal multiple layer structure is the
cord body. Each layer may be considered a
composite structure, made of parallel nylon
cords imbedded in rubber. Since the cords
are capable to withstand only tensile loads,
adjacent layers have orthogonal cord
directions, which give the body a uniform
stiffness and strength.
TREAD
Fig. 7.17 Tyre section
BEAD TOE
CORD LAYERS
BEAD WIRES
SIDEWALL
CORD BODY
The beads are the edges of the tyre,
connected to the wheel rim. They contain a
ring of high strength steel wires covered by
the rubber and by chafing strips for
reinforcement; the wires also serve as
anchoring line of the cords.
Tyre designation follows one of the two rules as follows: AxB and AxB-C, where A, B
and C represent respectively the overall outside diameter, cross sectional width and
rim diameter; measures are in inches.
The wheels have the double function to carry the tyre and, in many cases, house the
brakes. Aircraft wheels are made of aluminium or magnesium alloys. There are
substantially two types of wheels: split wheel and demountable flange wheel.
The first one is made of two halves bolted together and with the connection line
sealed by an o-ring. The second one is made of a main wheel body closed on one
side by a bolted flange.
The wheel is then mounted on the axle by tapered roller bearing, capable to
withstand high radial and lateral loads. These are the wheel parts that mostly require
maintenance, basically consisting in cleaning and lubrication.
Some wheels for military aircraft are equipped with fusible plugs, or pressure relief
valves, activated by the overheating that may occur during the spin up in high
velocity landing conditions.
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