Following materials are involved.

FIN112 = Main configurable material

FIN107 = Component of FIN112 but itself configurable material & declared as phantom assembly
RMQ106, RMQ109 & RMQ111 = Component of FIN112
FIN113 = Component of FIN107
RMQ114 = Component of FIN113

BOM is as follows





Details of dependency in BOM





For the class Item FIN107 assign all the characteristic value in material master as well as configuration profile of that material.






Also for final material FIN112 , maintain all characteristic for FIN112 without assign the characteristic value. We will assign
characteristic value for FIN112 in sales order as per customer demand.


Material Master maintenance :- FIN112









Material Master for FIN107



















Material Master for FIN113 (Not a configurable & class is not assign)








Material Master RMQ106, RMQ109 & RMQ111






Material Master for RMQ114

BOM Structure
FIN112 (Configurable Material) Strategy 25 for Make to order scenario




FIN107 RMQ106 RMQ109 RMQ111
(Configurable &
Phantom Assembly)


FIN113 --- Assembly level strategy 70 with consumption factor for Planning Independent requirement


RMQ114

Here we will maintain two strategy planning: one is on sales order level and other is on assembly level.
Assembly level requirement will enter separately through MD61 and run MRP. So we will get requirement of FIN113 & its
component. This way we can ready production of assembly level even though final customer requirement not in hand.
MRP will run for final product when sales order confirm from customer.

Create configuration profile for FIN112 & FIN107, Where under configure parameter -> Plnd/Prod. Order option should have
selected. As well in Bom explosion -> Multilevel should have selected and under Parameter of BOM Explosion -> PP01 should be
selected.





Plan Independent Requirement entry in MD61


















Run MRP through MD02 either with Material or Product group
This MRP is on Assembly level with strategy 70




Result of MRP











Run MRP though MD01 for final product. Customer requirement capture from sales order
Sales order quantity is 50

Result of MRP















2
nd
Point
Planning independent requirement maintain for assembly level. Run the MRP and confirm the production order quantity.
After confirmation of partial or full assembly quantity check the result what happen after run the MRP for final material.

Planning Independent requirement for assembly before convert plan order to production order, and confirm production order
quantity.




Planning Independent requirement for assembly after convert plan order to production order, and confirm production order
quantity.
Above plan order converted into
production order, and confirms
production order quantity 30. So
stock has display as 30. Where PIR
requirement available 70 (100-30)


40 qt of RMQ114 purchased & 10
stocks has already there, so 50 stock
has display, and requirement
remain as 60 (100-40).

Now final material FIN112 MRP will run, after that check the result.