You are on page 1of 11

System and method for storing, heating, and packaging food

products at point of consumption


WO 2005002988 A2
ABSTRACT
A system (10) is provided for storing, heating, and packaging food products. The system (10) includes a
package (14) for a food product (12) and an oven (16) for the food product. The system manipulates the
package from storage, to heating in a heating step, to delivery to a consumer. During the heating step,
the package (14) is opened and closed thereafter, for delivery in a closed state. The system preferably
includes a refrigerated storage container adjacent the oven(16), for storing multiple packages of food
product in a cool, chilled or frozen state.
CLAIMS (OCR text may contain errors)
What is claimed is:
1. A system for storing, heating, and packaging food products, the system comprising: a. a package for a
food product, b. an oven for the food product, the system characterized in that it takes the package
containing the food product from a cooler than ambient state and manipulates the package from storage,
to heating in a heating step, to delivery to a consumer in a warmer than ambient state, and in that during
the heating step the package is opened and closed thereafter, for delivery in a closed state.
2. A package for use with the system of claim 1, the package comprised essentially of an upper portion
and a lower portion, the package characterized in that it includes an interface whereby the package can
be automatically opened during the heating step and closed thereafter.
3. The package of claim 2, further characterized by the fact that the upper portion and the lower portion
are joined at a hinged interface.
4. The package of claim 3, further characterized by the fact that the upper portion and the lower portion
join together to form a hinge at the hinged interface.
5. The package according to one of claims 2 to 4, further characterized by the fact that the lower portion
is made of a material capable of withstanding heat generated in the heating step without substantial
outgasing or deformation.
6. The package according to any of claims 2 to 5, further characterized by the fact that the upper portion
comprises a transparent plastic.
7. The package according to any of claims 2 to 6, further characterized by the fact that it includes an
interface whereby the package may be automatically closed after the heating step.
8. The package according to any of claims 2 to 7, further characterized by the fact that the package
includes a bar code, providing at least a product identifier to a bar code reader and decoder which is
subsequently associated with stored cooking instructions which can be executed by a programmable
oven.
9. The package according to any of claims 2 to 8, further characterized by the fact that the bar code is
printed on a label which further seals the upper portion and the lower portion together.
10. The package according to any of claims 2 to 9, further characterized in that the package has a shape
which corresponds to a shape of the food product enclosed therein.
11. The package according to any of claims 2 to 10, further characterized in that package is pie shaped
and in that the label is located at the apex of the pie shape.
12. The package according to any of claims 2 to 10, further characterized in that the package has a
shape which is polygonal.
13. The package of claim 12, further characterized in that the shape is rectangular.
14. The package according to one of claims 8 or 9, further characterized in that the bar code comprises
coded cooking instructions executable by the oven of the system.
15. The oven for use with the system of claim 1, the oven characterized in that it includes an automated
feed mechanism which receives the package, unseals the package, opens the package, positions the
package for the heating step, closes the package and delivers the closed packaged of heated food
product.
16. An oven of claim 15, characterized in that it includes a bar code reader which reads cooking
instructions from the package.
17. The system of claim 1, further comprising a refrigerated storage container.
18. A system for storing, heating, and packaging food products, the system comprising: a. a package for
a food product, b. an oven for the food product, the system characterized in that the oven includes a
schablone made of insulating material, the schablone corresponding in shape to the food product and
focusing heating in a heating step, thereby decreasing cooking time and/or energy consumption.
19. A package for use with the system of claim 18, the package comprised essentially of an upper portion
and a lower portion, the package characterized in that the lower portion is made of a material capable of
withstanding heat generated in the heating step without substantial outgasing or deformation.
20. The package according to any of claims 18 to 19, wherein the upper portion comprises a transparent
plastic.
21. The package according to any of claims 18 to 20, further characterized by the fact that the package
includes a bar code, providing coded instructions to a bar code reader and decoder.
22. The package according to any of claims 18 to 21, further characterized in that the package has a
shape which corresponds to a shape of the food product enclosed therein.
23. The package according to any of claims 18 to 22, further characterized in that the package has a
shape which is polygonal.
24. The package according to one of claims 18 to 23, further characterized in that the bar code comprises
coded cooking instructions executable by the oven of the system.
25. The oven for use with the system of claim 1, the oven characterized in that it includes an automated
feed mechanism which receives an assembly of the food product on a susceptor plate and positions the
unsealed package for the heating step, and delivers the heated food product.
26. An oven of claim 25, characterized in that it includes a bar code reader which reads cooking
instructions from the package.
27. The system of claim 18, further comprising a refrigerated storage container.
28. A method for storage, heating and delivery of a hot snack food product at the point of consumption,
the method including the steps of: a. initializing a system, the initializing including continuously scanning
for the presence of a bar code; b. after the bar code reader senses the bar code in a manner indicating
that a package is in position, activating a motor to raise a barrier to its fully open position and, optionally,
activating a grip to retain the package against a grill in a proper orientation for heating; c. moving a
receiving/delivery mechanism from a receiving position, to a heating position, wherein the grill is properly
located in relation to heating elements and the package is held open by fingers ; d. lowering the barrier to
an intermediate position, just protecting the upper portion of the package from heat generated during the
heating step; e. activating heating elements as well as any convection elements and air circulation
devices according to a heating protocol specific to the food product; f. raising the barrier; and g. activating
the motor to raise and close the package for delivery to the consumer for consumption at the time and
place or their choosing.
29. A method of processing a packaged food product using the system of claim 1, the method including
the following steps: a. opening a door and egressing a retractable drawer into which a schablone is
disposed; b. repeatedly scanning for a product code for a predetermined amount of time and either
detecting and consequently reading the product code, and if read, passing on to the next step, otherwise,
closing the drawer; c. if the product code was detected and scanned, then processing the package in a
heating space according to the cooking instructions associated with the code read from the bar code; d.
after execution of the cooking instructions, opening the door and egressing the schablone from the
heating space via the retractable drawer, and reinitiating a repeated scanning sequence, scanning
intermittently as long as a scanner detects the presence of the product code; and e. when the scanner no
longer detects the product code, indicating that the susceptor and food product have been removed from
the schablone, retracting the schablone into the oven and closing the door.
30. The method of claim 29, further characterized in that during the heating step, the schablone is
displaced back and forth a predetermined amount, in order to allow the magnetrons to scan the food
product being cooked to ensure more even heating of the food product and consequently, shorter cooking
time with an improved result.
31. A system for storing, heating, and packaging food products, the system comprising a package for a
food product having a code thereon, the system characterized in that it further includes an oven for the
food product having a code reader operatively connected to a CPU, the code reader capable of reading
the code and inputting the coded information into the CPU, which initiates processing steps
corresponding to the code, to heat the food product in a desired manner.
32. An oven for heating food products, the oven characterized in that it has a code reader operatively
connected to a CPU, in that the code reader is capable of reading the code attached to a package for the
food products, and in that the CPU initiating processing steps corresponding to the code, to heat the food
product in a desired manner.
33. A computer readable medium encoded with a computer program which operates on a computer in a
system, to execute steps to cook a food product at the point of consumption, the steps comprising: a.
receiving an initiation signal when a button is activated, thereby activating a latch to open a door and to
activate a gear motor which drives a drawer including a schablone out of an oven; b. initiating a scanning
subroutine which repeatedly scans for a product code for a predetermined amount of time, or if a code is
detected, scanning the code into memory; c. if the product code was detected and successfully read by
the scanner, processing the package according to cooking instructions associated with the code of the
food product; d. after execution of the cooking instructions, actuating the latch so as to open the door,
thereafter actuating the gear motor so as to egress the schablone from the heating space via the
retractable drawer, and initating a scanning sequence on the scanner, scanning intermittently as long as
the scanner detects the presence of the product code; e. when the scanner no longer detects the product
code, thereby signalling a safe mode that a susceptor on which the food product is placed has been
removed from the schablone, reversing the gear motor to retract the schablone into the oven and closing
the door.
DESCRIPTION (OCR text may contain errors)
SYSTEM AND METHOD FOR STORING, HEATING, AND PACKAGING FOOD PRODUCTS AT POINT
OF CONSUMPTION
Background of the invention: This invention relates to snack delivery systems, and, more particularly, to
self- service systems for storing chilled or frozen food product, and then delivering a heated product to a
consumer at the point of consumption. The provision of separately packaged sandwiches and of other
snack products for quick consumption is one of the most well-established growth markets in the global
food industry. A product meeting some of the needs of such a market is the subject of US Patent No.
4,784,273, to the inventor, the content of which is incorporated by reference hereto. Desk-dining in the
US as well as in Europe is becoming ever more popular. Nevertheless, 90% of all products sold in filling
stations, kiosks, office-caterings or in sandwich shops are consumed in a cold state. The traditional
products consumed in a warm state, strongly preferred by consumers, like for instance pizzas, paninis,
ham- cheese toasts, quiches, apple strudels etc. are still not offered as separately packaged helpings
which can be heated by the consumer himself without the intervention of service personnel in the diverse
outlet and distribution channels as mentioned above. US Patent No. 5,997,924 to Olander, Jr. et al, US
Patent No. 6,550,632 to Gubbini et al, and US Patent No. 5,772,072 to Prescott et al, the contents of
which are incorporated by reference hereto, describe automated self-service processes and systems
using a vending machine concept. None adequately address the need for individually packaged, single
helping packages that can be automatically and quickly heated at the point of consumption. What is need
therefore is a system for delivering single helping, packaged heated food products at the point of
consumption. Further, what is needed is an automated system for the rapid delivery of packaged heated
food products which requires little or no intervention on the part of its sales personnel.
Summary of the Invention A system is provided for storing, heating, and packaging food products. The
system includes a package for a food product and an oven for the food product. The system manipulates
the package from storage, to heating in a heating step, to delivery to a consumer. During the heating
step, the package is opened and closed thereafter, for delivery in a closed state. The oven of the system
includes a schablone of insulating material, in order to focus heating. The system preferably includes a
refrigerated storage container adjacent the oven, for storing multiple packages of food product in a cool,
chilled or frozen state. In another aspect of the invention, a system is provided having a self-service oven
equipped with a hybrid heating method, for the rapid heating of a frozen or chilled food product, in a
manner which insures crispiness in the heated product. The hybrid heating method is made up of
microwave mono-mode energy combined with hot air and optionally halogen to achieve crisp product
quality in a shorted time period. It is an object of the invention to provide a system that conveniently
stores and processes food product so as to deliver a heated product in a closed package, conveniently
located at the point of consumption. It is another object of the invention to enable a consumer to heat a
frozen or fresh pizza, or a portion of strudel within one to three minutes. It is another object of the
invention to provide an oven which is easy for the consumer to operate. In an advantage, the system is
located at the point of consumption, thereby enabling the convenience of the system to influence the
purchase decision in order to increase product sales. In another advantage, the oven of the system is
able to rapidly select an optimum combination from two heating systems, hygienically and conveniently
heating hot snacks and sweet bakery products. In an advantage, the invention is useful for the baking
and/or rapid re-heating of separately packaged helpings like for instance a slice of a pizza or quiche,
panini sandwiches, ham/cheese toasts, or apple strudel portions etc. which can be prepared in a warm
environment or by using heat or respectively consumed warm or hot, according to the desire of the
consumer. Brief Description of the Drawings FIG. 1 is a perspective view of the system of the invention.
FIG. 2 is an exploded view of a package storing a food product, for use with the system of the invention.
FIG. 3A is a cross sectional side view of the oven of the invention, having just received a package for
heating. FIG. 3B is an enlarged detail view of the area A of FIG. 3A, showing a seal cutting step of the
process of the invention. FIG. 4 is a top view of the oven of the invention (with a bar code reader/scanner
removed, for clarity), having just received a package for heating. FIG. 5 is a cross sectional side view of
the oven of the invention, having positioned the package for heating. FIG. 6 is a flow chart of a method of
the invention. FIG. 7a and 7b are perspective views of an alternative embodiment of the invention. FIGs.
8a to 8c are top views of alternate forms of the schablones of the invention. FIG. 9 is a flow chart of the
method of operation of the invention. FIG. 10a is a top view of an alternative package of the invention.
FIG. 10b is a side view of the alternative package of FIG. 10a. FIG. 10c is a bottom, cut-away view of the
alternative package of FIG. 10a.
Detailed Description of the Preferred Embodiments) Referring now to FIG. 1, a system 10 is provided for
storing, heating, and packaging food products 12. The system 10 includes a package 14 in which the food
product 12 is stored until consumption, and an oven 16 for heating the food product in a heating step. The
system 10 preferably includes a refrigerated storage container 20 adjacent the oven 16, for storing
multiple packages 14 of food product 12 in a cool state. The system 10 thus stores the food product 12,
subjects the food product to a heating step performed by the oven 16, and delivers the heated product in
the package 14. The package 14 is opened during the heating step and closed thereafter, for delivery in a
closed state. Referring now to FIG. 2, the package 14, enclosing the food product 12, is made up
essentially of a transparent upper portion 22 and a translucent or opaque, reflective lower portion 24,
hinged together via tabs 22a (which double as handling tabs) extending from a rearward wall 22b into
slots 24b. The upper and lower portions 22 and 24 are formed to match the shape of the food product 12,
and include ribs 22c and 24e, respectively, which allow enough space on all sides to avoid damage to the
food product during transport, help in stacking, and help center the food product in the oven 16 during the
heating step. A recess 22d in the upper portion 22 allows room for a napkin 26 and an eating utensil 30,
which are held in place in the recess by an upper label 32 on which product identifying and marketing
information is printed. Dimples 22e formed on a lateral side wall 22f, which flares outward at an edge 22g
in order to center the upper portion 22 over the lower portion 24, snap into divots 24a when upper portion
is properly positioned over the lower portion 24 (i.e., when the tabs 22a are inserted into slots 24b in a
rearward flange 24c connected to a rearward wall 24d). Ribs 24e provide structural rigidity to the lower
portion 24, as well as help evenly distribute heat during heating. A second label 34 bears the UPC code
35 and/or encoded cooking information (e.g., time and temperature, processing information such as
crispiness desired, directing and coordinating hybrid heating, convective air flow volume and speed
stored, optionally encoded in a 2-D color bar code) in computer readable fonn and applies across two
opposed tabs 22h and 24f to seal the upper portion 22 to the lower portion 24. In order to facilitate the
breaking of the seal (discussed in more detail below), when the package is closed, a significant gap exists
between the upper tab 22h and the lower tab 24f. Note that this second label 34 can be printed integral
with the label 32, or separately as shown. The lower portion 24, also known as a susceptor, may be made
from any suitable, heat resistant material, including metal (e.g., aluminium), special heat resistant plastic,
or paper (preferably having a reflective heat intensifier/susceptor layer formed thereon). A suitable
susceptor is known under the trade name "MICRO-FLEX Q", or "MICRO- RITE", available from
Graphic Packaging Corporation of Colorado, and is an active microwave packaging made up of paper
and a metallic laminate. Referring now to FIG. 3A, a receiving/delivery mechanism 40 is a four bar linkage
mechanism made up of the following linkages: (1) a grill 40a, pivotally connected at one end at 40b to (2)
an upper opening jaw 40c, and at an opposite end at 40d to (3) an actuating arm 40e, the opening jaw
40c being pivotally connected to (4) a housing 40f to which the actuating arm is also pivotally connected,
at 40g. Actuating arm 40e is mechanically connected to a gear motor 41, controlled by a CPU 46,
according to a processing program. The receiving/delivery mechanism 40 has an open end 42 into which
the package 14 containing the food product 12 is inserted and positioned under a bar code reader or
scanner 44 which reads a product code and/or processing instructions (in the form of a UPC code or a 2-
D black and white or color bar code) as inputs for the CPU 46, which in turn controls handling, and
cooking time and temperature for optimum heating, as well as the processing steps (by applying an
optimum combination from heating elements including conventional, microwave and convective, hot air
heating elements. The receiving/delivery mechanism 40 functions as a device which, in one operation,
receives and opens the package 14, and, in another operation, after the bar code information is read,
simultaneously opens and lowers the package into position in the oven 16 for heating. A display 48 is
mounted on a front panel and is connected as an output device to the CPU 46. The display 48 displays
marketing information (such as special prices, product advertising), use instructions, and warning and/or
error messages to consumers and or technicians. Referring now to FIG. 3B, a close up view of opposed
cutting and retaining fingers 50 and 52 is shown. When the mechanism 40 is in its upper most position,
these fingers 50 and 52 are adjacent to each other. When the package 14 is inserted into the open end
42 and positioned under the bar code reader 44, the fingers 50 and 52 cut the sealing label 34, creating
cut edges 34a and 34b, so as to make separable the upper portion 22 from the lower portion 24, in a
pivoting manner. The fingers 50 and 52 further grip the tabs 22h and 24f, respectively, so as to allow the
mechanism 40 to open the package 14 when it is lowered into the oven 16. Referring now to FIG. 4, the
upper opening jaw 40c preferably has a window 54 allowing a consumer to view, at least in part, the
heating step. Further, the mechanism 40 is designed to receive and handle triangular as well as round
(for pizzas and quiches etc.) and rectangular packages (like apple strudels and toasts), or other
corresponding shapes. The schablone (or template) 13 of a shape which corresponds to the food product
to be heated (including its thickness which corresponds to the thickness of the food product 12 and
susceptor 24' subassembly) fits on the grill 40a and thus must be selected accordingly. The schablone 13
is therefore interchangeable and is made of insulating material such as a ceramic. For example, heat
resistant, compressed quartz available from St. Goblain, France, is a suitable material, resistant to 1000
degrees Celcius. In the embodiment shown, the schablone 13 has an open lower end, permitting the
package to enter into a corresponding triangular recess 13a into which air flow channels 13b are formed.
However, it is foreseen that the differing shapes of the schablone 13 may be presented in the proper
position by a turret device (not shown) which would index to the position over the grill 40a, depending on
the cooking instructions read from the bar code 35, much like a multi-disk changer in a CD player. In this
case, there would be one schablone 13 with multiple forms therein, in the form of a disk. Referring now to
FIG. 5, the receiving/delivery mechanism 40 is shown in the lowered position, in which the package's
lower portion 24 is pivotally separated from the upper portion 22 by the fingers 50 and 52. Further, a heat
insulating barrier 60 raises and lowers along track guides 62 so as to separate and protect the upper
portion 22 containing the napkin 26 and plastic utensil 30 from the heat generated during the heating step
in the oven 16. The inner surface 64 of the barrier is optionally provided with a reflective coating. The
barrier 60 is activated by a motor 66 which rolls the barrier up and down according to the control signals
sent by the CPU 46. The barrier 60 essentially has three positions, one being fully closed, preventing
access into the oven when the receiving/delivery mechanism 40 is in the receiving position, two, being
partially closed so as to protect the upper portion 22 from the heat of the oven 16, and three, fully open,
where the barrier is fully rolled up on a mandrel 68. Optionally, a second barrier (not shown) can be
placed in the lower portion of the oven 16, almost a mirror image of the barrier 60, which helps ensure
that the opening to the oven remains essentially closed at all times to maximize safety. Convective
heating methods known as the RJMM methods are envisioned as suitable heating methods for
implementation in the oven 16 in combination with conventional heating elements 70' of the invention.
Further information about such methods are available in EP application no 0136453, US 4,775,770, US
4,866,233, US 4,952,763, and PCT/IB00/00025, the contents of which are incorporated herein by
reference thereto. Heating elements 70, 70' of conventional form are disposed in the oven 16 and
controlled by the CPU 46 to heat according to the instructions provided on the bar code label 34.
However, heating elements 70 of unconventional form, fonned to correspond to the shape of the food
product 12 are likely to provide more rapid, even heating of the food product. Heating elements 70' based
on traditional microwave technology or mono mode microwave heating such as RIMM can be combined
and used together with conventional heating bars, where appropriate, as well as convective, hot air
heating systems which helps ensure the crispiness of the heated food product. For example, the
mechanism 40 may be programmed to rock back and forth a certain amount adjacent to a mono mode
microwave heating device, in order for more even heating to take place. This helps ensure the crispiness
of the heated food product 12. In addition, reflector panels (not shown) may move above the package 14
in the oven 14 hinged from the sides of the oven and then move out of the way, once heating is
completed. Thus, the heat may be provided from above, sides, and/or underneath and can be separately
heated up according to a unique heating profile. The most appropriate combination will be determined by
further experimentation. Because the oven 16 is special purpose, meaning it operates only when the
proper package 14 is inserted and the appropriate bar code information 35 is read, it can being small in
size, measuring potentially no more than 30 cm broad, 20 cm high and 30 cm deep. It also avoids being
misused by for example, making difficult or impossible the insertion of packaging of poor quality or which
is unsuitable for use in heating, thus avoiding damage or soiling due to use with improper packaging.
Further, because the lower portion 24 remains in place during heating, catching any scrap that might fall
during heating, and because the hot air heating passes air over the food product 12 from above, the oven
remains clean even after many uses. In addition, opening of the package 14 during heating enables more
natural, crispy heating of the food product 12, unlike microwaving closed product, which retains moisture
and essentially steams the food product. The delivery of the heated food product 12 in a closed package
allows the consumer to easily handle the heated product for consumption at the place of his choosing.
Referring now to FIG. 6, in a method 80 of the invention, a package 14 of food product 12 is processed
according to the following steps. In a first step 82, the system 10 is turned on and initialized, including
activating a bar code reader 44 which continuously scans for the presence of a bar code. In a second
step 84, only after the bar code reader 44 senses that a package 14 is in position, and thus, that the seal
34 has been cut by the fingers 50 and 52, the motor 66 is activated to raise the barrier 60 to its fully open
position and, optionally, a grip (not shown) is actuated to retain the package 14 against the grill 40a in a
proper orientation for heating. In a third step 86, the motor 41 is actuated, moving the receiving/delivery
mechanism 40 from the upper receiving position, to a lower heating position, wherein the grill 40a is
properly located in relation to heating elements 70 and the package 14 is held open by the fingers 50 and
52. In a fourth step 90, the barrier 60 is lowered to an intermediate position, just protecting the upper
portion 22 of the package 14 from the heat generated during the heating step. In a fifth heating step 92,
the heating elements 70, as well as any convection elements and air circulation devices (not shown) are
activated according to a heating protocol specific to the food product 12 being heated. In a sixth step 94,
the barrier 60 is raised. In a seventh step 96, the motor 41 is activated to raise (and simultaneously close)
the package 14, for delivery to the consumer. The consumer may, using the tabs 22a if necessary,
retrieve the now closed package 14, having the heated product therein, for consumption at the time and
place or their choosing. Referring now to FIGs. 7a and 7b, in an alternate embodiment of the oven of the
invention, an oven 100 has an enclosure 102 enclosing a heating space 104 which is accessible via a
door 108 that is attached to the enclosure via a hinge 110. A retractable drawer 112 is connected to the
enclosure 102 in a manner so as to be able to eject to receive a food product positioned on a susceptor
24' of the package 14' (shown in FIG. 9) in a schoblone 13' and to retract the food product 12 and
susceptor 24' subassembly into the heating space 104. Referring now to FIGs. 8a to 8c, the schablone
13', 13", or 13'" optionally includes hot air channels 13b' formed on the inner surfaces 13b' of the
triangular, round, and circular pattern (respectively) into which the food product 12 and susceptor 24'
subassembly is placed, in order to concentrate hot air or convective heat transfer into the food product
and to reduce energy consumption. Referring again to FIG. 7b, in a hot air heating system, super heated
air flows against the food product 12 from above (and thereby, as mentioned, helps minunize soiling from
spatter or sizzling on heating), under the motive force of a blower 130, through a thermally insulated air
path 132 into an upper manifold 134 through the air channels 13b' around the food product 12, into a
lower manifold 136, back into the blower. Heating elements 131 (traditional resistive, microwave, RIMM,
or halogen) are disposed in the air path to super heat the air that is forced around the food product 12
through the channels 13b' to rapidly heat the food product. Referring now to FIGs. 9 and 10a to 10c, in
operation, after the consumer has removed a transparent upper portion 22' as well as a napkin 26',
thereby uncovering a bar code 35', located under the susceptor 24', and has removed any eating utensils
and/or seasoning, the package 14' is ready for processing by the oven 100. The oven 100 processes the
packaged food product 12 held in a package 14' accord to a processing method 200, as follows. In a first
step 202, a button 106 is activated, which opens the door 108, unlocks and egresses a retractable drawer
110 including the schablone 13'. In a second step 204, the oven 100 scans for a product code 35
repeatedly a predetermined amount of time and either detects and reads the product code, and if read,
passing on to the next step where cooking instructions encoded on the product are executed, otherwise,
the drawer 112 is closed. In a third step 206, if the product code 35' was detected and scanned, then the
package 14 is processed according to the cooking instructions associated with the bar code 35'. In a
fourth step 208, after execution of the cooking instructions, the door 108 opens, the schablone 13'
egresses from the heating space 104 via the retractable drawer 110, and the scanner 44' reinitiates a
repeated scanning sequence, scanning intermittently as long as it detects the presence of the product
code 35'. In a fifth step 210, when the scanner 44' no longer detects the product code 35', indicating that
the susceptor 24' and food product 12 have been removed from the schablone 13, the schablone retracts
into the oven 100 and the door 106 is closed. The method 200 is implemented on software routines which
correspond to the food product 12 to be heated. The code 35, 35' on the package includes at least an
indentifying product code 35, 35' which corresponds to instructions saved in memory on an internal
computer in the oven 16, 16'. In this manner, the amount of data that must be stored in the code 35, 35' is
minimized. Alternatively, the code 35, 35' is a 2-D color bar code having sufficient storage capacity to
store detailed cooking instructions. Depending on the code read, the software executes a corresponding
command file which performs the following steps of method 200. In the first step 202, an initiation signal is
received when the button 106 is activated, which activates a latch (not shown) to open the door 108 and a
gear motor (not shown) which drives the drawer 110 including the schablone 13' out of the oven 16, 16'.
In the second step 204, a scanning subroutine is initiated which repeatedly scans for a product code 35
for a predetermined amount of time, or until a code is detected, and if detected, the code is scanned into
memory, passing on to the next step. In the third step 206, if the product code 35, 35' was detected and
scanned, then the package 14 is processed according to the cooking instructions associated with code of
the food product 12. In the fourth step 208, after execution of the cooking instructions, the latch is
actuated so as to open the door 108, whereafter the gear motor is actuated so as to egress the schablone
13, 13' from the heating space 104 via the retractable drawer 112, and a scanning sequence is initiated
on the scanner 44', scanning intermittently as long as it detects the presence of the product code 35, 35'.
In the fifth step 210, when the scanner 44' no longer detects the product code 35', indicating that the
susceptor 24' and food product 12 have been removed from the schablone 13, the gear motor is reversed
to retract the schablone 13, 13' into the oven 100 and closes the door 106. Optionally, during the heating
step 92', the schablone 13 is moved back and forth a certain amount, in order to allow the magnetrons to
scan the food product 12 being cooked. In an embodiment with a multi-form changer disk (mentioned
above), the disk may oscillate back and forth a certain amount (using, for example, a link connected to a
smaller, rotating driving wheel) in order to mimic the function of scanning or rocking. In each case, the
result is more even heating of the food product and consequently, shorter cooking time with an improved
result. Referring in particular to FIGs. 10a to 10c, the package 14' differs from the package 14, already
described in that the bar code 35' is located on the lower side 24g' of the susceptor 24', the upper portion
22 need not be formed to hinge on the lower portion 24' (due to the fact that the upper portion does not
enter the heating space 104 because it may be manually removed from the lower portion prior to
placement of the food product 12 and susceptor 24' subassembly in the schablone 13). Therefore, the
upper portion 22' can be substituted with a suffite baking wrap 22". Further, tabs 24h' are formed on the
susceptor 24' so as to enable easy removal of the heated food product 12 and susceptor 24' subassembly
from the schablone 13. Preferably, the napkin 26' is positioned so as to cover the bar code 35', and to be
of a size such that the food product 12 and susceptor 24' subassembly is too wide to fit in the schablone
13 unless the upper portion 22' and napkin 26' are removed before insertion into the schablone.
Optionally, the ribs 24e' in the lower portion 24' correspond in spacing to the spacing between bars in the
grill 40a', so as to sit lower in the schablone 13' then when covered by the napkin 26', further ensuring
that a package having the napkin still wrapped about it will not fit in the schablone. Of course, in the case
of paninis for example, the shape of the package 14' is rectangular and not triangular. A schablone 13'
corresponding to the rectangular shape of the panini is required. Further, the cooking instructions
preferably include an additional processing step involving the application of pressure to squeeze the
panini (wrapped in suffite paper with aereation holes to minimize spatter) during cooking. Referring again
to FIG. 7b, this pressure is applied by an optional cooking press which can either be applied via a metal
form which compresses the panini from above, or as a metal heated roller 120 having ribs 122 which
moves into position onto the panini from above and compresses the heated panini as it egresses the
heated space 104' in the oven 100, the drawer 112 and schablone 13' being supported by a support roller
123. The door 106 includes seals that protect against the inadvertent leakage of microwaves into the
environment surrounding the oven 100. In an advantage of the invention, a consumer is able to heat a
frozen or fresh pizza or a portion of strudel within a short period. In another advantage, an oven 16, 100 is
provided which is easy for the consumer to operate. In another advantage, the system 10 can be located
at the point of consumption, thereby enabling the convenience of the system to influence the purchase
decision in order to increase product sales. In another advantage, the system 10 repackages the food
product after heating. In another advantage, the oven of the system is able to rapidly, hygienically and
conveniently heat hot snacks and sweet bakery products. In an advantage, the invention is useful for the
baking and rapid re-heating of separately packaged helpings like for instance a slice of a pizza or quiche,
panini sandwiches, ham/cheese toasts, apple strudel portions etc. which can stored in single serving
portions and heated and consumed warm or hot. In another advantage, the combination of the oven 16,
100 described above and of the designed package 14, 14' enables the consumer to heat hot snacks. In
another advantage, because the system is automated, and is only actuated when a properly positioned
package 14 is detected, misuse is minimized. In another advantage, the oven 16, 100 is designed so as
only to operate with the packages of the invention, in order that it not be used for general purpose re-
heating where unpredictable packaging quality and properties may unduly soil the oven. Multiple
variations and modifications are possible in the embodiments of the invention described here. Although
certain illustrative embodiments of the invention have been shown and described here, a wide range of
modifications, changes, and substitutions is contemplated in the foregoing disclosure. The embodiment
described herein represents the prototype. For example, instead of using a bar code, an edge of the
package 14 could be key cut or formed with a profile that is read by cams which then control the time
and/or temperature of heating. In some instances, some features of the present invention may be
employed without a corresponding use of the other features. Accordingly, it is appropriate that the
foregoing description be construed broadly and understood as being given by way of illustration and
example only, the spirit and scope of the invention being limited only by the appended claims.

You might also like