WELL STIMULATION TECHNIQUES
WORKSHOP ON
TECHNOLOGY IMPERATIVES
FOR
EXPLORATION AND PRODUCTION OF OIL & GAS
(21-24 December), Sivasagar
Dr A K Pandey
DGM(Chemistry)
Opening up new channels in the rock for the oil
and gas to flow through is called stimulation.
Three stimulation treatments are commonly used:
explosives to break up the rock, injection of acid to
partially dissolve the rock, and hydraulic fracturing
to split the rock and prop it open with proppants.
TYPES OF FORMATION
TYPES OF FORMATION
FORMATION DAMAGE
FORMATION DAMAGE
ACIDIZATION
ACIDIZATION
HYDRAULIC FRACTURING
HYDRAULIC FRACTURING
WATER SHUT OFF/ INJECTION PROFILE
WATER SHUT OFF/ INJECTION PROFILE
MODIFICATION
MODIFICATION
SAND CONTROL
SAND CONTROL
COURSE OUTLINE
Types of formation rock
Types of formation rock
Sandstone
Sandstone
Sand grains cemented by silica / calcium
Sand grains cemented by silica / calcium
carbonate
carbonate
Limestone
Limestone
Composed mainly of carbonate
Composed mainly of carbonate
Shale
Shale
Clay mineral and quartz
Clay mineral and quartz
Clay
Clay
Kaolinite, Montmorillonite, Illite, Chlorite
Kaolinite, Montmorillonite, Illite, Chlorite
Sources of
Sources of
Formation Damage
Formation Damage
Formation damage may occur during
Formation damage may occur during
following operations
following operations
Drilling
Drilling
Completion
Completion
Workover
Workover
Stimulation
Stimulation
Production
Production
Water / Gas Injection
Water / Gas Injection
IOR / EOR
IOR / EOR
Formation Damage
Formation Damage
Mechanisms
Mechanisms
Fines Migration
Fines Migration
Clay Swelling
Clay Swelling
Induced particle plugging
Induced particle plugging
Asphaltene & Sludge deposition
Asphaltene & Sludge deposition
Emulsion Block
Emulsion Block
Scale
Scale
Bacteria
Bacteria
Water Block
Water Block
Wettability Alteration
Wettability Alteration
Origins of formation damage & remedies
Origins of formation damage & remedies
Formation damage during drilling
Formation damage during drilling
Damage mechanism Damage mechanism Remedial measures Remedial measures
Particle invasion/ Filter cake Particle invasion/ Filter cake Matrix acidization, Perforation, Matrix acidization, Perforation,
Hydraulic fracturing Hydraulic fracturing
Swelling and dispersion of indigenous Swelling and dispersion of indigenous
reservoir clays by the mud filtrate reservoir clays by the mud filtrate
Matrix acidization Matrix acidization
Mutual precipitation of soluble salts in Mutual precipitation of soluble salts in
the filtrate and formation water the filtrate and formation water
Matrix acidization Matrix acidization
Slumping of unconsolidated sands Slumping of unconsolidated sands Sand consolidation Sand consolidation
techniques, Frac and Pack techniques, Frac and Pack
Water block / Emulsion block Water block / Emulsion block Surfactant treatment, Matrix Surfactant treatment, Matrix
acidization acidization
Formation damage (drilling)
Formation damage (drilling)
Fracture
Plugging
Shallow
Matrix
Damage
Filter
cake
Wellbore
Cross Section
Pore
Plugging
Origins of formation damage &
Origins of formation damage &
remedies
remedies
Formation Damage during cementing
Formation Damage during cementing
Damage mechanism Damage mechanism Remedial measures Remedial measures
Fines migration from the cement Fines migration from the cement
slurry into the formation slurry into the formation
Matrix acidization, Perforation, Matrix acidization, Perforation,
Hydraulic fracturing Hydraulic fracturing
Precipitation of solids from the Precipitation of solids from the
cement within the formation cement within the formation
Matrix acidization ,Perforation Matrix acidization ,Perforation
Precipitation of secondary minerals Precipitation of secondary minerals
following reservoir mineral following reservoir mineral
dissolution dissolution
Matrix acidization Matrix acidization
Damage by Overbalance
Damage by Overbalance
Perforation
Perforation
Origins of formation damage &
Origins of formation damage &
remedies
remedies
During Completion & Workover
During Completion & Workover
Damage mechanism
Damage mechanism
Remedial measures
Remedial measures
Hydration and swelling of clay minerals Hydration and swelling of clay minerals
Matrix acidization ,Clay stabilization Matrix acidization ,Clay stabilization
Movement and plugging by clay size Movement and plugging by clay size
particles in the formation particles in the formation
Matrix acidization ,Clay stabilization Matrix acidization ,Clay stabilization
Plugging by invading materials from the Plugging by invading materials from the
wellbore fluids wellbore fluids
Matrix acidization Matrix acidization
Emulsion and water blocks due to lost Emulsion and water blocks due to lost
wellbore fluid wellbore fluid
Surfactant treatment, Matrix Surfactant treatment, Matrix
acidization acidization
Relative permeability effects Relative permeability effects Surfactant treatment Surfactant treatment
Precipitation of scales Precipitation of scales Acidization Acidization
Plugged perforations due to improper Plugged perforations due to improper
perforating conditions perforating conditions
Acidization, Perforation Acidization, Perforation
During Sand Control
During Sand Control
Damage mechanism Damage mechanism Remedial measures Remedial measures
Fines migration Fines migration Acidization, Clay stabilization , Frac & Acidization, Clay stabilization , Frac &
Pack , Acidization with foam based fluids Pack , Acidization with foam based fluids
Perforation plugging Perforation plugging Acidization Acidization
Polymer invasion Polymer invasion Surfactant treatment, Matrix acidization Surfactant treatment, Matrix acidization
During W.I. & Different EOR Methods
During W.I. & Different EOR Methods
Damage mechanism Damage mechanism Remedial measures Remedial measures
Solid invasion Solid invasion Acidization, Hydraulic fracturing Acidization, Hydraulic fracturing
Fines migration Fines migration Acidization ,Clay stabilization treatment Acidization ,Clay stabilization treatment
Clay swelling Clay swelling High saline fluid High saline fluid
Clay de flocculation Clay de flocculation Surfactant treatment, Clay stabilization Surfactant treatment, Clay stabilization
treatment treatment
Formation dissolution Formation dissolution Acidization, Hydraulic fracturing Acidization, Hydraulic fracturing
Skim oil entrainment Skim oil entrainment Surfactant treatment Surfactant treatment
Sand influx Sand influx Sand consolidation treatment Sand consolidation treatment
Formation of insoluble scales Formation of insoluble scales
and Emulsification and Emulsification
Surfactant treatment, Solvent treatment Surfactant treatment, Solvent treatment
Precipitate formation Precipitate formation Acidization Acidization
Quantifying Formation Damage
Quantifying Formation Damage
-
-
SKIN
SKIN
Measurement of the severity of
Measurement of the severity of
the formation damage
the formation damage
Dimensionless factor
Dimensionless factor
expressing the reduction in the
expressing the reduction in the
formation permeability
formation permeability
compared to the original
compared to the original
permeability
permeability
r
w
r
s
r
e
K
K
s
h
=
w
s
s
R
R
K
K
s ln 1
Skin Measurement
Skin Measurement
K = 200
K = 200
md
md
Ks = 25
Ks = 25
md
md
Rs
Rs
= 8.25 inch
= 8.25 inch
Rw
Rw
= 2.25 inch
= 2.25 inch
ln
ln
(
(
Rs
Rs
/
/
Rw
Rw
) = 1.286
) = 1.286
K / Ks = 8
K / Ks = 8
S = (8
S = (8
-
-
1) * 1.286 = 9
1) * 1.286 = 9
r
w
r
s
r
e
K
K
s
h
=
w
s
s
R
R
K
K
s ln 1
Skin : Effect on Production
Skin : Effect on Production
=
S
r
r
B
p p kh
q
w
e
wf r
ln 2 . 141
) (
Pressure Transient analysis
Pressure Transient analysis
Drawdown test
Drawdown test
Build up test
Build up test
Pressure Transient analysis
Pressure Transient analysis
Injection Test
Injection Test
Fall off test
Fall off test
ACIDIZATION
What is acidization
What is acidization
Matrix stimulation by acidization is
Matrix stimulation by acidization is
accomplished by injecting chemicals to
accomplished by injecting chemicals to
dissolve and/or disperse materials near
dissolve and/or disperse materials near
the wellbore that impair well production in
the wellbore that impair well production in
sandstones or to create new, unimpaired
sandstones or to create new, unimpaired
flow channels between the wellbore and a
flow channels between the wellbore and a
carbonate formation.
carbonate formation.
Acidising
Acidising
techniques
techniques
Acid Spotting
Acid Spotting
Matrix Acidisation
Matrix Acidisation
Deep Penetrating Mud Acid
Deep Penetrating Mud Acid
Nitrified Acid
Nitrified Acid
Foamed Acid
Foamed Acid
Selective Acidisation
Selective Acidisation
Acid Fracturing
Acid Fracturing
Acidization
Acid pumper
R
e
s
e
r
v
o
i
r
S
h
a
l
e
S
h
a
l
e
Well
1- 4ft
Remove near wellbore
damage by injecting
acid / reacting fluid into
the formation below
fracturing pressure
Acid
Displacing
fluid
ACID PUMPER
ACID PUMPER
COIL TUBING UNIT
Mechanism of Matrix Acid job:
Mechanism of Matrix Acid job:
To inject acid into formation at a pressure less
To inject acid into formation at a pressure less
than the pressure at which fracture can be
than the pressure at which fracture can be
opened
opened
To dissolve the clays, mud solids near the
To dissolve the clays, mud solids near the
wellbore which had choked the pores
wellbore which had choked the pores
To enlarge the pore spaces
To enlarge the pore spaces
To leave the sand and remaining fines in a
To leave the sand and remaining fines in a
water
water
-
-
wet condition
wet condition
Fluid Selection
Fluid Selection
Acid Type
Acid Type
Concentration
Concentration
Volume
Volume
Acid formulation
Acid formulation
Lab studies involved
Stimulation history
Acid solubility
Mineralogy (type of clay)
Emulsion test
Sludge test
Core flow study
Fluid Selection
Fluid Selection
Previous Stimulation
History
XRDAnalysis
SEM Studies
Solubility Test
Compatibility
Studies
Acid
Formulation
Volume
Optimization
Additives
Acid
Response
Curve*
Permeability
Improvement
Core
Preparation
Formation rock
Formation fluid
Types of clays
Types of clays
Kaolinite
Kaolinite
Minimum effect by acid
Minimum effect by acid
Migrating clay, requires clay stabilizer
Migrating clay, requires clay stabilizer
Smectite
Smectite
(
(
Montmorillonite
Montmorillonite
)
)
Water sensitive (swells)
Water sensitive (swells)
Can be dissolved by weak HF
Can be dissolved by weak HF
Illite
Illite
Migrating clay
Migrating clay
Can be treated with HF
Can be treated with HF
Chlorite
Chlorite
Contains High Amount of Iron
Contains High Amount of Iron
Treatment with Iron Sequestering Agent
Treatment with Iron Sequestering Agent
Type of Acid
Type of Acid
Carbonate reservoirs
Carbonate reservoirs
HCl
HCl
is used as basic rock dissolution chemical
is used as basic rock dissolution chemical
Sandstone reservoir
Sandstone reservoir
HCl
HCl
+ HF (mud acid) is used as basic rock
+ HF (mud acid) is used as basic rock
dissolution chemical
dissolution chemical
Carbonate
Carbonate
acidising
acidising
Carbonate formations generally
Carbonate formations generally
have a low permeability and can
have a low permeability and can
be highly fissured
be highly fissured
HCl is used as basic rock
HCl is used as basic rock
dissolution agent
dissolution agent
Wormholes form in the process
Wormholes form in the process
of dissolution of rock
of dissolution of rock
Other additives are used as per
Other additives are used as per
compatibility with rock minerals
compatibility with rock minerals
Carbonate
Carbonate
Acidising
Acidising
Reactions
Reactions
Calcite
Calcite
2HCl+CaCO
2HCl+CaCO
3 3
CaCl
CaCl
2 2
+ CO
+ CO
2 2
+H
+H
2 2
O
O
Dolomite
Dolomite
4HCl+CaMg
4HCl+CaMg
(
(
CO
CO
3 3
)
)
2 2
CaCl
CaCl
2 2
+
+
MgCl
MgCl
2 2
+ 2CO
+ 2CO
2 2
+2H
+2H
2 2
O
O
Siderite 2HCl + FeCO
Siderite 2HCl + FeCO
3 3
FeCl
FeCl2 2
+ CO
+ CO2 2
+H
+H2 2
O
O
Carbonate
Carbonate
acidising
acidising
For effective stimulation deep worm
For effective stimulation deep worm
holes are necessary to maximize
holes are necessary to maximize
conductivity between reservoir and well
conductivity between reservoir and well
bore for enhancement of production
bore for enhancement of production
The reaction rate between conventional
The reaction rate between conventional
Plain HCl and carbonate is very fast at
Plain HCl and carbonate is very fast at
reservoir temperature
reservoir temperature
For effective stimulation of carbonate
For effective stimulation of carbonate
reservoir following acid systems are used
reservoir following acid systems are used
Emulsified acid system
Emulsified acid system
Acid emulsified with hydrocarbon(diesel)
Acid emulsified with hydrocarbon(diesel)
Gelled acid system
Gelled acid system
Acid modified with gelling agent
Acid modified with gelling agent
(polymer/
(polymer/
viscoelastic
viscoelastic
surfactants)
surfactants)
Role of emulsified/Gelled acid is
Role of emulsified/Gelled acid is
To provide retardation
To provide retardation
To achieve deep penetration
To achieve deep penetration
Compatible at high reservoir temperature
Compatible at high reservoir temperature
Carbonate
Carbonate
acidising
acidising
Causes of Damage
Mud & Mud filtrate invasion
Cement solid & filtrate invasion
Cutting invasion
Perforation damage
Created emulsions
Sand stone acidization
Sand stone acidization
Sand stone acidisation
Sand stone acidisation
Mud acid (HCl + HF) is used as basic rock
Mud acid (HCl + HF) is used as basic rock
dissolution agent for acidization of sandstone
dissolution agent for acidization of sandstone
reservoir
reservoir
A preflush of HCl or organic acid is normally
A preflush of HCl or organic acid is normally
used prior to injection of mud acid
used prior to injection of mud acid
Additives are selected based on the rock
Additives are selected based on the rock
mineralogy and reservoir fluid properties.
mineralogy and reservoir fluid properties.
An
An
overflush
overflush
is injected to push all the mud acid
is injected to push all the mud acid
to formation
to formation
Reactions
Reactions
Sand
Sand
4HF + SiO
4HF + SiO
2 2
SiF
SiF
4 4
(silicon
(silicon
tetrafluoride
tetrafluoride
)
)
+ 2H
+ 2H
2 2
O
O
SiF
SiF
4 4
+ 2HF
+ 2HF
H
H
2 2
SiF
SiF
6 6
(
(
fluosilicic
fluosilicic
acid)
acid)
Clay Al
Clay Al
2 2
Si
Si
4 4
O
O
10 10
(OH)
(OH)
2 2
+ 36
+ 36
HF
HF
4
4
H
H
2 2
SiF
SiF
6 6
+ 12H
+ 12H
2 2
O
O
+
+
H
H
3 3
AlF
AlF
6 6
Sand stone acidisation
Sand stone acidisation
H
H
2 2
SiF
SiF
6 6
+ 2Na
+ 2Na
+ +
Na
Na
2 2
SiF
SiF
6 6
+ 2H
+ 2H
+ +
H
H
3 3
AlF
AlF
6 6
+ 3Na
+ 3Na
+ +
Na
Na
3 3
AlF
AlF
6 6
+ 3H
+ 3H
+ +
Sand stone acidization
Sand stone acidization
Hydrofluoric acid (HF)
Hydrofluoric acid (HF)
treatment
treatment
OVERFLUSH
SURFACTANT
HF ACID
SURFACTANT
+
+
NaCl
(3)
(2)
(1)
KCl
SURFACTANT
FORMATION
WATER
+
Sand pack
Perforated Casing
Perforated Cement
Liner
Acidization
Acidization
steps in general
steps in general
Pre
Pre
-
-
flush Stage (5%
flush Stage (5%
-
-
10%
10%
HCl
HCl
)
)
50 to 100 gal/ft of formation in general
50 to 100 gal/ft of formation in general
To remove carbonates
To remove carbonates
To push
To push
NaCl
NaCl
or
or
KCl
KCl
away from
away from
wellbore
wellbore
Acid Stage
Acid Stage
HF to dissolve clay / sand
HF to dissolve clay / sand
HCl
HCl
to dissolve carbonates
to dissolve carbonates
After
After
-
-
flush stage (10% EGMBE)
flush stage (10% EGMBE)
To make the formation water wet
To make the formation water wet
To displace acid away from
To displace acid away from
wellbore
wellbore
Acid additives
Acid additives
Corrosion Inhibitor
Corrosion Inhibitor
Surfactant
Surfactant
Non
Non
-
-
Emulsifier
Emulsifier
Anti
Anti
-
-
sludge Agent
sludge Agent
Iron Controller
Iron Controller
Mutual Solvent
Mutual Solvent
Friction Reducer
Friction Reducer
Clay Stabilizer
Clay Stabilizer
Diverting Agent
Diverting Agent
Corrosion Inhibitor
Corrosion Inhibitor
Factors Affecting Corrosion During an
Factors Affecting Corrosion During an
Acid Treatment
Acid Treatment
Temperature
Temperature
Contact Time
Contact Time
Acid Concentration
Acid Concentration
Metal Type
Metal Type
Corrosion Inhibitor Used
Corrosion Inhibitor Used
Surfactant
Surfactant
Can act to :
Can act to :
Change surface and interfacial tensions
Change surface and interfacial tensions
Disperse or flocculate clays and fines
Disperse or flocculate clays and fines
Break, weaken emulsions
Break, weaken emulsions
Change or maintain the wettability of reservoir
Change or maintain the wettability of reservoir
Reduce acid
Reduce acid
-
-
induced sludging
induced sludging
Create or break foams
Create or break foams
Promote or prevent water blocks
Promote or prevent water blocks
Contains water soluble group (polymer)
Contains water soluble group (polymer)
Temperature sensitive
Temperature sensitive
More versatile & results in
More versatile & results in
Prevention of emulsion formation
Prevention of emulsion formation
Lowered surface tension
Lowered surface tension
Damage prevention
Damage prevention
Non
Non
-
-
Emulsifier
Emulsifier
Anti Sludge agent
Anti Sludge agent
Sludge is a precipitate formed from
Sludge is a precipitate formed from
reaction of high strength acid with crude oil
reaction of high strength acid with crude oil
Methods of sludge prevention
Methods of sludge prevention
Solvent (
Solvent (
Xylene
Xylene
, Toluene) pre
, Toluene) pre
-
-
flush to
flush to
minimize physical contact
minimize physical contact
Use of low strength acid
Use of low strength acid
Anionic surfactant to minimize precipitation of
Anionic surfactant to minimize precipitation of
colloidal suspension
colloidal suspension
Iron Controller
Iron Controller
Methods of Iron Control
Methods of Iron Control
Chelating (iron chemically bound) e.g. Acetic acid,
Chelating (iron chemically bound) e.g. Acetic acid,
Citric acid
Citric acid
Sequestering (iron retained in solution) e.g. EDTA,
Sequestering (iron retained in solution) e.g. EDTA,
NTA
NTA
The Precipitation of Iron
The Precipitation of Iron
Ferrous Ion (Fe++) pH 7 or Greater
Ferrous Ion (Fe++) pH 7 or Greater
Ferric Ion (Fe+++) pH 2 to 3
Ferric Ion (Fe+++) pH 2 to 3
Sources of Iron
Sources of Iron
Scale: Iron oxide, Iron Sulfide, Iron Carbonate
Scale: Iron oxide, Iron Sulfide, Iron Carbonate
Formation: Chlorite, Pyrite, Siderite
Formation: Chlorite, Pyrite, Siderite
Mutual Solvent
Mutual Solvent
Reasons for using a mutual solvent
Reasons for using a mutual solvent
To maintain a water wet formation
To maintain a water wet formation
To water wet insoluble formation fines
To water wet insoluble formation fines
To reduce water saturation near the
To reduce water saturation near the
wellbore
wellbore
To help reduce the absorption of
To help reduce the absorption of
surfactants and inhibitors on the formation
surfactants and inhibitors on the formation
Clay Stabilizer
Clay Stabilizer
Reasons for using Clay Stabilizer
Reasons for using Clay Stabilizer
To keep clays and fines in suspension and to
To keep clays and fines in suspension and to
prevent migration and swelling of clays
prevent migration and swelling of clays
Normal treating concentrations
Normal treating concentrations
normally up to 1% (V/V)
normally up to 1% (V/V)
Diverting Agent
Diverting Agent
Why Diverting Agent?
Why Diverting Agent?
To place the reactive fluid evenly
To place the reactive fluid evenly
Among the pay zones in wells completed in
Among the pay zones in wells completed in
multiple layers with permeability contrast
multiple layers with permeability contrast
Wells completed in single layer with very
Wells completed in single layer with very
long interval with heterogeneity within the
long interval with heterogeneity within the
layer
layer
Wells completed in single layer with
Wells completed in single layer with
different magnitude of damage within the
different magnitude of damage within the
layer
layer
Diversion
Diversion
Techniques
Techniques
Mechanical diversion techniques
Mechanical diversion techniques
Mechanical isolation of pay zones with packers
Mechanical isolation of pay zones with packers
Chemical diversion techniques
Chemical diversion techniques
Ball sealers
Ball sealers
Particulate diversion
Particulate diversion
Foamed acid diversion
Foamed acid diversion
Viscous fluid diversion
Viscous fluid diversion
Self diverting acid (SDA) based on polymer/surfactants Self diverting acid (SDA) based on polymer/surfactants
Diversion with Emulsified acid Diversion with Emulsified acid
Diversion with viscous slug Diversion with viscous slug
Ball Sealers
Ball sealers are rubber-coated balls that are
designed to seat in the perforation
Reactive fluids carry the balls and place on the
perforation tunnel of high perm zone, blocks them,
diverts acid to other intervals.
Particulate diversion technique
Fine particles are added and placed against the
Fine particles are added and placed against the
high perm/less damaged zone
high perm/less damaged zone
Creates a relatively low permeable filter cake on
Creates a relatively low permeable filter cake on
the formation face of high perm zone
the formation face of high perm zone
Resists flow of reactive fluid to high permeable
Resists flow of reactive fluid to high permeable
zone and divert the fluid to the zone of interest
zone and divert the fluid to the zone of interest
Particulate diversion technique
Particulate diversion technique
Diverting agent
Diverting agent
s
s
Concentration
Concentration
1.
1.
Oil soluble resin/ polymer
Oil soluble resin/ polymer
0.5
0.5
5.0 gal/1000 gal
5.0 gal/1000 gal
2.
2.
Benzoic acid
Benzoic acid
(
(
not to use with HF)
not to use with HF)
1.0
1.0
lbm
lbm
/ft
/ft
3.
3.
Rock salt
Rock salt
0.5
0.5
-
-
2.0
2.0
lbm/f
lbm/f
4.
4. wax beads
wax beads
1.0
1.0
2.0
2.0
lbm
lbm
/ft
/ft
5.
5.
Naphthalene flakes
Naphthalene flakes
(
(
not to use in injection wells)
not to use in injection wells)
0.25
0.25
1.0
1.0
lbm
lbm
/ft
/ft
Foamed diversion technique
Foamed diversion technique
Foams are stable mixture of liquids and
Foams are stable mixture of liquids and
gases
gases
In oil field, foam is produced by
In oil field, foam is produced by
Injecting Nitrogen
Injecting Nitrogen
into water mixed with foamer
into water mixed with foamer
Nitrogen gas is trapped into the liquid
Nitrogen gas is trapped into the liquid
,
,
occupies
occupies
50
50
-
-
60% of total volume of foam
60% of total volume of foam
Foam restricts the flow of reactive fluid to high
Foam restricts the flow of reactive fluid to high
perm layer and diverts the fluid to low perm layer
perm layer and diverts the fluid to low perm layer
Viscous fluid diversion technique
Viscous fluid diversion technique
Acid modified with polymer/surfactant
Acid modified with polymer/surfactant
Preferably enters into the high perm zone and
Preferably enters into the high perm zone and
increases the viscosity in
increases the viscosity in
-
-
situ during acid
situ during acid
spending process
spending process
Diverts remaining acid to the low perm or more
Diverts remaining acid to the low perm or more
damaged zone at elevated pressure.
damaged zone at elevated pressure.
Self
Self
-
-
diverting
diverting
Acid(SDA
Acid(SDA
) system
) system
Acid diversion process
Flow Back
Retarded Mud Acid
Retarded Mud Acid
(For Retarding and clay stabilizing)
(For Retarding and clay stabilizing)
Used mainly to increase penetration depth.
Used mainly to increase penetration depth.
Chemistry
Chemistry
NH
NH
4 4
HF
HF
2 2
+ HCl
+ HCl
2HF+ NH
2HF+ NH
4 4
Cl
Cl
H
H
3 3
BO
BO
3 3
+ 4HF
+ 4HF
HBF
HBF
4 4
+ 3H
+ 3H
2 2
O
O
(Tetra
(Tetra
Fluo
Fluo
-
-
Boric Acid)
Boric Acid)
HBF
HBF
4 4
+ HOH
+ HOH
HF (Slow generating)
HF (Slow generating)
Limitation
Limitation
Suitable for low BHT wells
Suitable for low BHT wells
Acid formulation design
Acid formulation design
Treating Fluid
Treating Fluid
Formulations
Formulations
Pre flush
Pre flush
3% NH
3% NH4 4
Cl+6.5% HCl+ 3%
Cl+6.5% HCl+ 3%
Acetic acid
Acetic acid
6.5% HCl + 1.5% HF +
6.5% HCl + 1.5% HF +
3% Acetic acid + 0.5%
3% Acetic acid + 0.5%
Citric acid + 0.3%
Citric acid + 0.3%
surfactant +1% ACI
surfactant +1% ACI
6.5% HCl +3% Acetic
6.5% HCl +3% Acetic
acid 10% EGMBE
acid 10% EGMBE
Mud acid
Mud acid
After flush
After flush
Volume of
Volume of
fluid/m
fluid/m
690 Lit
690 Lit
1150 Lit
1150 Lit
690 Lit
690 Lit
HYDRAULIC FRACTURING
Hydraulic Fracturing
Hydraulic fracturing is the most common mechanism
for increasing well productivity
In certain carbonate reservoirs fracturing is
performed with acid
In other carbonate and sandstone reservoirs propped
fracturing is used
Why Fracture?
By-pass near wellbore damage
Increase well production by changing flow
regime from radial to linear
Reduce sand production
Increase access to the reservoir from the
well bore
Near Wellbore Permeability Damage
Radial Flow Regime
By its nature, radial flow is inefficient
Effect of Hydraulic Fracture on Flow Regime
If properly created, hydraulic fractures can
change flow regime from radial to linear
Pressure Traverse In HF Job
Pressure Traverse In HF Job
Idealized Surface Pressure and Rate response during an HF treatment
Vertical fracture usually occurs at a depth below 6000 ft.
Fracture Orientation
Fracture Orientation
Fracturing Gradient = bottom-hole frac-pressure/ Depth
Horizontal fracture usually occurs at a depth above 6000 ft.
Fracture Orientation
Fracture Orientation
Fracturing Gradient = bottom-hole frac-pressure/ Depth
Purpose Of Fracturing
To increase productivity by penetrating blocked permeability near the well bore.
Purpose Of Fracturing
Purpose Of Fracturing
To increase the total volume of oil that a well can produce in primary recovery
before the economic limit of production is reached.
Fracturing
Fracturing
-
-
Classification
Classification
Acid Fracturing
Acid Fracturing
Non Acid Fluid Fracturing
Non Acid Fluid Fracturing
Water Based
Water Based
HC Based
HC Based
Poly Emulsion
Poly Emulsion
Non Conventional
Non Conventional
Nuclear
Nuclear
Explosive
Explosive
HEGS(high energy gas stimulation)
HEGS(high energy gas stimulation)
Good Candidates For Fracturing
Good Candidates For Fracturing
Sufficient Recoverable Reserves
Sufficient Recoverable Reserves
Sufficient Reservoir Pressure
Sufficient Reservoir Pressure
Low Permeability (Less Than 10
Low Permeability (Less Than 10
mD
mD
)
)
O/W And O/G contacts Not Very Close
O/W And O/G contacts Not Very Close
Good Cementation
Good Cementation
General Criteria For Well Selection
General Criteria For Well Selection
State of depletion of producing formation
State of depletion of producing formation
Formation composition & consolidation
Formation composition & consolidation
Formation permeability
Formation permeability
Formation thickness
Formation thickness
Isolation of the zone to be treated
Isolation of the zone to be treated
Condition of well equipment
Condition of well equipment
Production history of the well
Production history of the well
Offset production history
Offset production history
Location of water, oil
Location of water, oil
-
-
water and gas
water and gas
-
-
oil contacts
oil contacts
Frac Fluids
Frac Fluids
-
-
Properties
Properties
Reservoir Compatiblity
Reservoir Compatiblity
Low leak off rate
Low leak off rate
Ability to carry the propping agent
Ability to carry the propping agent
Low friction loss
Low friction loss
Easy removal from the formation
Easy removal from the formation
Stability at reservoir condition
Stability at reservoir condition
Availability
Availability
Safety
Safety
Cost economics
Cost economics
Type Of Frac Fluids
Type Of Frac Fluids
Water base
Water base
Oil base
Oil base
Acid base
Acid base
Fluid emulsions
Fluid emulsions
Foamed fluid
Foamed fluid
Characteristics
Characteristics
Of
Of
Major Fluid Systems
Major Fluid Systems
Water base
Water base
Gelled water: medium viscosity, low friction
Gelled water: medium viscosity, low friction
Cross linked water gel: high viscosity, high
Cross linked water gel: high viscosity, high
proppant
proppant
carrying capacity, low friction loss
carrying capacity, low friction loss
(with the help of delayed cross linker)
(with the help of delayed cross linker)
Oil base
Oil base
Compatible with reservoir, high viscosity, high
Compatible with reservoir, high viscosity, high
friction loss
friction loss
Emulsion base
Emulsion base
Good viscosity, low fluid loss, good clean up
Good viscosity, low fluid loss, good clean up
Acid base
Acid base
Low viscosity, unstable at high temperature
Low viscosity, unstable at high temperature
FRAC PROCEDURES /
FRAC PROCEDURES /
OPERATIONS
OPERATIONS
Spearhead
Spearhead
Spearhead reduce breakdown pressure
Spearhead reduce breakdown pressure
Typically 5
Typically 5
-
-
10 bbl HCl acid ahead of pad
10 bbl HCl acid ahead of pad
Formations can be difficult to breakdown,
Formations can be difficult to breakdown,
due to perforation damage, etc.
due to perforation damage, etc.
Pump 50% into formation at matrix rates
Pump 50% into formation at matrix rates
Shut down 5 minutes
Shut down 5 minutes
Pick up rate and Frac the last 50% of acid
Pick up rate and Frac the last 50% of acid
Continue with main Frac
Continue with main Frac
PAD
PAD
Initiate fracture
Initiate fracture
Breakdown the perforations
Breakdown the perforations
Develop width required for
Develop width required for
proppant
proppant
like a wedge to initiate fracture
like a wedge to initiate fracture
Sometimes use extra
Sometimes use extra
-
-
viscous pre
viscous pre
-
-
pads
pads
Sometimes referred to as clean fluid
Sometimes referred to as clean fluid
PAD
PAD
Small pads may not develop sufficient
Small pads may not develop sufficient
width for
width for
proppant
proppant
, potentially causing
, potentially causing
screen
screen
-
-
outs
outs
Excessive pad may delay closure for a
Excessive pad may delay closure for a
significant period of time, allowing
significant period of time, allowing
proppant
proppant
convection out of zone.
convection out of zone.
RATE
RATE
Rate must exceed leak
Rate must exceed leak
-
-
off into the
off into the
formation in order to propagate the
formation in order to propagate the
frac
frac
Typically performed 15
Typically performed 15
-
-
25 bbl/min
25 bbl/min
In some cases, either higher or lower
In some cases, either higher or lower
rates are required.
rates are required.
Proppant Schedule
Proppant Schedule
Defines the
Defines the
proppant
proppant
addition rate into the
addition rate into the
slurry
slurry
Typically 1
Typically 1
-
-
16 ppg
16 ppg
e.g. 5 ppg means that 5 lb of
e.g. 5 ppg means that 5 lb of
proppant
proppant
is
is
added to 1.0 gallon clean fluid, for a total of
added to 1.0 gallon clean fluid, for a total of
1.225 gallon slurry.
1.225 gallon slurry.
Increase either in a ramp or increments of
Increase either in a ramp or increments of
1
1
-
-
2 ppg.
2 ppg.
Proppant
Proppant
Stages
Stages
Immediately follow the pad
Immediately follow the pad
Slurry is clean fracturing fluid mixed with
Slurry is clean fracturing fluid mixed with
proppant
proppant
-
-
sometimes referred to as dirty
sometimes referred to as dirty
fluid
fluid
Continue to generate length and width
Continue to generate length and width
Start proppant at 1
Start proppant at 1
-
-
3 ppg
3 ppg
Slowly increase proppant concentrations.
Slowly increase proppant concentrations.
Proppant
Proppant
Stages
Stages
Perforation and near
Perforation and near
-
-
wellbore may not
wellbore may not
accept higher concentrations of proppant
accept higher concentrations of proppant
early in the treatment ( i.e if wedge isnt
early in the treatment ( i.e if wedge isnt
large enough)
large enough)
Erode the perforation and the formation
Erode the perforation and the formation
Flush
Flush
Immediately follows the
Immediately follows the
proppant
proppant
stages
stages
Pump clean (non
Pump clean (non
-
-
sand
sand
-
-
laden) fluid to
laden) fluid to
displace the
displace the
proppant
proppant
to within a short
to within a short
distance of the perforation and remove it
distance of the perforation and remove it
from the wellbore
from the wellbore
Use low friction, economical fluid
Use low friction, economical fluid
Often friction reduced based fluid is used.
Often friction reduced based fluid is used.
Under
Under
-
-
Flush
Flush
Volume by which the
Volume by which the
proppant
proppant
is under
is under
-
-
flushed to the perforation
flushed to the perforation
Safety factor to ensure that
Safety factor to ensure that
proppant
proppant
in not
in not
accidentally over
accidentally over
-
-
flushed into the perforation,
flushed into the perforation,
as this gives poor conductivity near the
as this gives poor conductivity near the
wellbore
wellbore
Usually, under
Usually, under
-
-
flush :
flush :
3 bbl down tubing
3 bbl down tubing
6 bbl down casing or annulus
6 bbl down casing or annulus
Real Time Monitoring
Real Time Monitoring
Fracture Initiation
Fracture Initiation
Proppant Initiation
Proppant Initiation
Ideal Frac Completion
Ideal Frac Completion
Pad Created Fracture Vol. = Proppant Laden Fracture Vol.
WATER CONTROL
WATER CONTROL
WHY & HOW
WHY & HOW
Why Water Control
Why Water Control
For every barrel oil we produce 3 barrel water.
For every barrel oil we produce 3 barrel water.
For a typical well with 80% water cut the we
For a typical well with 80% water cut the we
spend $4 /bbl for water
spend $4 /bbl for water
Reasons of additional cost
Reasons of additional cost
Lift and separation
Lift and separation
Treatment & disposal
Treatment & disposal
Corrosion & Scaling
Corrosion & Scaling
Formation damage, loss of productivity
Formation damage, loss of productivity
Water Types
Water Types
Sweep water 1. Active aquifer
Sweep water 1. Active aquifer
2. Injection water
2. Injection water
Good water Unavoidable
Good water Unavoidable
1. Water in oil at OWC
1. Water in oil at OWC
2. Oil in water emulsion
2. Oil in water emulsion
3. Injection water
3. Injection water
Bad Water Avoidable
Bad Water Avoidable
1. Water competing with oil
1. Water competing with oil
2. Mechanical failure
2. Mechanical failure
3. Operational mistake
3. Operational mistake
Good Water
Good Water
Injector
Producer
Injector
Injector
Bad
Bad
Water
Water
Coning
Crossflow
Breakthrough Rise of OWC
Fracture
Channeling
Casing Leak
Casing, tubing or packer leaks
Casing, tubing or packer leaks
-
-
Channeling
Channeling
-
-
Flow behind casing
Flow behind casing
Coning
Coning
Movement of oil water contact
Movement of oil water contact
Vertical Window - Cross-flow
Fracture or Fault from a water
Fracture or Fault from a water
layer
layer
Injection water breakthrough
Injection water breakthrough
Injector
Producer
Key to water control is proper diagnosis
Key to water control is proper diagnosis
Screen wells suitable for water control
Screen wells suitable for water control
Determine the type of problem
Determine the type of problem
Find the correct water entry point
Find the correct water entry point
Find the best control system
Find the best control system
Find suitable placement method
Find suitable placement method
Well Diagnostics & Candidate selection
Well Diagnostics & Candidate selection
TOOLS & TECHNIQUES
TOOLS & TECHNIQUES
Well History :
Well History :
Drilling history
Drilling history
Well geometry
Well geometry
Mud loss history
Mud loss history
Filtration loss
Filtration loss
Well Diagnostics & Candidate election
Well Diagnostics & Candidate election
TOOLS & TECHNIQUES
TOOLS & TECHNIQUES
Geological data
Geological data
Reservoir data
Reservoir data
Water analysis data
Water analysis data
Oil analysis data
Oil analysis data
Well Diagnostics & Candidate election
Well Diagnostics & Candidate election
TOOLS & TECHNIQUES
TOOLS & TECHNIQUES
Production history
Production history
Recovery plot
Recovery plot
Production history plot
Production history plot
Decline curve
Decline curve
Diagnostic plot
Diagnostic plot
Well Diagnostics & Candidate election
Well Diagnostics & Candidate election
Well Logs
Well Logs
Open hole logs
Open hole logs
Cased hole logs
Cased hole logs
Production logs
Production logs
USIT
USIT
FMI
FMI
TOOLS & TECHNIQUES
TOOLS & TECHNIQUES
Well Diagnostics & Candidate election
Well Diagnostics & Candidate election
Water Control Solutions
Water Control Solutions
Mechanical
Mechanical
Physical
Physical
Chemical
Chemical
Mechanical Solutions & Well Techniques
Mechanical Solutions & Well Techniques
Packers
Packers
Bridge Plugs
Bridge Plugs
Casing Patches
Casing Patches
Infill Drilling
Infill Drilling
Side Tracking
Side Tracking
Pattern Flow Control
Pattern Flow Control
Horizontal
Horizontal
Multilateral
Multilateral
Water Control Materials
Water Control Materials
Physical Plugging Agents
Physical Plugging Agents
Conventional Cement Squeeze
Conventional Cement Squeeze
Ultra Fine Cement
Ultra Fine Cement
Foam
Foam
-
-
cement
cement
Particulates
Particulates
Sand Plug
Sand Plug
Conventional Cement Squeeze
Conventional Cement Squeeze
Often performs well as a blocking agent
Often performs well as a blocking agent
Good solution for large casing hole
Good solution for large casing hole
Long life
Long life
Near wellbore application
Near wellbore application
Poor penetration
Poor penetration
Provide Mechanical strength to Polymer
Provide Mechanical strength to Polymer
gel
gel
Economical
Economical
Ultra
Ultra
-
-
fine Cement (
fine Cement (
Size
Size
-
-
< 10 micron)
< 10 micron)
Better penetrability than conventional
Better penetrability than conventional
cement
cement
Small size casing hole
Small size casing hole
Micro
Micro
-
-
channels
channels
Can be mixed with ultra fine silica
Can be mixed with ultra fine silica
Thermal stability
Thermal stability
Expensive
Expensive
Hydrocarbon based ultra
Hydrocarbon based ultra
-
-
fine Cement
fine Cement
Reacts slowly upon contact with water
Reacts slowly upon contact with water
Moderate penetration depth
Moderate penetration depth
Can be used in conjunction with polymer
Can be used in conjunction with polymer
gel
gel
Foam Cement
Foam Cement
Reduced weight
Reduced weight
Moderate penetration depth
Moderate penetration depth
Can be used in conjunction with polymer gel
Can be used in conjunction with polymer gel
Particulates
Particulates
Clay gels
Clay gels
Carbonates
Carbonates
Various Loss control materials
Various Loss control materials
To be used in combination with other
To be used in combination with other
chemical system,
chemical system,
Sand plug
Sand plug
Rig
Rig
-
-
less alternative to cement plug
less alternative to cement plug
Low cost
Low cost
To be applied with binder
To be applied with binder
Supporting agent to
Supporting agent to
low strength polymer gel
low strength polymer gel
Inexpensive
Inexpensive
Monomer Systems
Monomer Systems
Water thin
Water thin
gellant
gellant
Thermal & catalytic activation
Thermal & catalytic activation
In
In
-
-
situ polymerization
situ polymerization
Designable placement time
Designable placement time
Matrix treatment in low permeable reservoir
Matrix treatment in low permeable reservoir
High volume application possible
High volume application possible
Applicable
Applicable
upto
upto
140
140
0 0
C
C
Total to partial sealant
Total to partial sealant
Easy to mix
Easy to mix
Cross
Cross
-
-
linked Polymer Systems
linked Polymer Systems
Mainly
Mainly
acrylamide
acrylamide
ter
ter
-
-
polymer
polymer
Organic or Inorganic cross
Organic or Inorganic cross
-
-
linker
linker
Variable concentration
Variable concentration
Low to very high viscosity
Low to very high viscosity
Designable placement time
Designable placement time
Applicable in sand stone & carbonate
Applicable in sand stone & carbonate
Large volume application possible
Large volume application possible
Applicable
Applicable
upto
upto
140
140
0 0
C
C
Total sealant
Total sealant
Cross
Cross
-
-
linked Polymer Systems
linked Polymer Systems
Application
Application
Bottom water shutoff
Bottom water shutoff
Coning
Coning
Channel from Injector
Channel from Injector
Casing leak
Casing leak
Fracture into injector/aquifer
Fracture into injector/aquifer
Plugging operation/zone abandonment
Plugging operation/zone abandonment
Gas shutoff
Gas shutoff
Relative permeability Modifier (RPM)
Relative permeability Modifier (RPM)
Xantham
Xantham
co
co
-
-
polymer (XC)
polymer (XC)
Inorganic cross
Inorganic cross
-
-
linker
linker
Low to very high viscosity
Low to very high viscosity
Shear thinning
Shear thinning
Applicable in sand stone
Applicable in sand stone
Large volume application possible
Large volume application possible
Applicable
Applicable
upto
upto
100
100
0 0
C
C
Designable gel strength
Designable gel strength
Relative permeability Modifier (RPM)
Relative permeability Modifier (RPM)
Permeability of oil/water
Permeability of oil/water
upto
upto
10
10
Bull head treatment possible
Bull head treatment possible
Needs mechanical support
Needs mechanical support
Low cost
Low cost
Applicable in 3
Applicable in 3
-
-
D conning &
D conning &
unpredictable watered out zone
unpredictable watered out zone
Resins
Resins
2 or 3 component system
2 or 3 component system
Low viscosity
Low viscosity
Permanent solution
Permanent solution
Irretrievable
Irretrievable
Relatively higher cost
Relatively higher cost
Applicable for channel repair and casing
Applicable for channel repair and casing
leak
leak
Placement Strategies
Placement Strategies
Coning
Crossflow
Breakthrough Rise of OWC
Fracture
Channeling
Casing Leak
SAND CONTROL
SAND CONTROL
Geological Sands
Geological Sands
Marine deposited sands:
Marine deposited sands:
Cemented with calcareous or siliceous
Cemented with calcareous or siliceous
material.
material.
Well consolidated.
Well consolidated.
Erosion deposited sands
Erosion deposited sands
Cemented with soft clay/silt.
Cemented with soft clay/silt.
Partly consolidated.
Partly consolidated.
Unconsolidated.
Unconsolidated.
Overburden, Friction, Differential Stresses.
Overburden, Friction, Differential Stresses.
Cementing material, Degree of
Cementing material, Degree of
consolidation.
consolidation.
Fluid viscosity, Production velocity, Drag
Fluid viscosity, Production velocity, Drag
forces.
forces.
Capillary forces, Water production.
Capillary forces, Water production.
Factors Affecting Sand Production
Factors Affecting Sand Production
OVERBURDEN
CEMENTING
CAPILLARY
DRAG
Sand Control
Sand Control
Definition
Definition
Stop sand movement & maintain maximum
Stop sand movement & maintain maximum
production.
production.
Success measures:
Success measures:
Stop sand movement.
Stop sand movement.
Maintain maximum production
Maintain maximum production
Pay out cost.
Pay out cost.
Why Sand Control?
Why Sand Control?
Sand fill up
Sand fill up
Hole, Casing, Tubing
Hole, Casing, Tubing
Erosion
Erosion
Down hole tubular,Safety
Down hole tubular,Safety
valves,
valves,
Chokes, A/L equipment
Chokes, A/L equipment
Sand
Sand
accumulation
accumulation
Surface lines, Equipment
Surface lines, Equipment
Abrasive wear
Abrasive wear
Surface control, Valves,
Surface control, Valves,
Pipes
Pipes
Buckling of casing
Buckling of casing
Handling & disposal
Handling & disposal
Methods Of Sand Control
Methods Of Sand Control
Restrictive production rate.
Restrictive production rate.
Mechanical methods:Slotted liner, Wire
Mechanical methods:Slotted liner, Wire
-
-
wrapped screen, Pre
wrapped screen, Pre
-
-
packed screen, Frac
packed screen, Frac
pack, Gravel pack, High rate water pack.
pack, Gravel pack, High rate water pack.
Chemical methods.
Chemical methods.
Combination methods.
Combination methods.
Resin coated sand is pumped through perforations, filling voids
and re-stressing formation. It will harden in this shapes form a
permeable mass.
STEP: 1
The mass is drilled out to return the well to production. The
production of the mass remaining hdps prevent production of sand.
STEP: 2
Gravel Pack
Gravel Pack
Consists of sized
Consists of sized
particles placed
particles placed
in the annular
in the annular
space between an
space between an
unconsolidated
unconsolidated
formation and a
formation and a
centralized
centralized
screen.
screen.
open or cased
open or cased
hole.
hole.
Sand Gravel Screen
OIL GAS
Laboratory Analysis
Laboratory Analysis
Sand sampling:
Sand sampling:
Rubber sleeve cores.
Rubber sleeve cores.
Conventional cores.
Conventional cores.
Side
Side
-
-
wall cores.
wall cores.
Bailed samples.
Bailed samples.
Produced sand.
Produced sand.
Sieve analysis
Sieve analysis
Clay content.
Clay content.
Sieve Analysis
Sieve Analysis
U.S. MESH
C
U
M
U
L
A
T
I
V
E
%
O
F
S
A
M
P
L
E
50 % SIZE
10 % SIZE
ROUNDNESS
S
P
H
E
R
I
C
I
T
Y
KRUMBEIN & SLOSS CHART
Well Preparation
Well Preparation
Perforation:
Perforation:
Type: Over balance, TCP, EOB
Type: Over balance, TCP, EOB
Density: 12 SPF
Density: 12 SPF
Entry hole
Entry hole
dia
dia
.: 0.75
.: 0.75
Perforation Cleaning:
Perforation Cleaning:
Back surging
Back surging
Perforation washing
Perforation washing
TYPICAL
TYPICAL
GRAVEL
GRAVEL
PACK
PACK
SYSTEMS
SYSTEMS
Sequence Of Operation
Sequence Of Operation
1.
1.
Clear bottom
Clear bottom
2.
2.
Perforate/ Re
Perforate/ Re
-
-
perforate
perforate
3.
3.
Scrap the well
Scrap the well
4.
4.
Set bridge plug
Set bridge plug
5.
5.
CTC
CTC
6.
6.
Make up GP assembly
Make up GP assembly
7.
7.
Tag bridge plug
Tag bridge plug
8.
8.
Set packer
Set packer
9.
9.
Mark circulating / Squeeze / Reverse position
Mark circulating / Squeeze / Reverse position
10.
10.
Acidize
Acidize
in squeeze mode
in squeeze mode
11.
11.
Pump slurry till screen out/pack
Pump slurry till screen out/pack
12.
12.
Reverse out excess gravel
Reverse out excess gravel
13.
13.
Stab seal
Stab seal
BLANK
PIPES
SCREEN
LOWER TELL
TAIL
LANDING
NIPPLE
CROSS OVER
TOOL
POLISHED BORE RECEPTACLE
WITH O RING