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Acetylene ... There Is No Better Fuel Gas For Oxy-Fuel Gas Processes
Acetylene ... There Is No Better Fuel Gas For Oxy-Fuel Gas Processes
acetylene torches
18 Tem perature of w orkpiece
19 C arbo am
process
20 Econom ics
21 Safety
22 O xygen requirem ents
23 Supply system s
4
Acetylene features all the signicant properties
which really matter in the various
oxy-fuel gas processes
W henever rapid and concentrated heating and preheating of
the w orkpiece is essential, am e tem perature is an im portant
factor. B ecause the higher the tem perature, the faster the
transfer of heat from the am e into the w orkpiece.
0 1 : 6 1 : 5 1 : 4 1 : 3 1 : 2 1 : 1
3 2 0 0
2 6 0 0
2 7 0 0
2 8 0 0
2 9 0 0
3 0 0 0
3 1 0 0
2500 2700 2900 3100
Acetylene
M ixture w ith ethene
M ixture w ith
m ethyl acetylene
Ethene
M ethane
Propene
Propane
F
l
a
m
e
t
e
m
p
e
r
a
t
u
r
e
i
n
C
Fuel gas/oxygen ratio in m
3
/m
3
Temperature distribution
within an acetylene-
oxygen ame
Temperature in C
5
Flame cutting
Flam e cutting, w hether by hand or by m achine, is one of the
m ain elds of application for the highly effective oxy-acetylene
am e. Flam e cutting is a labour intensive process. 80 to 90%
of total costs are costs for labour and equipm ent. So in this
respect, the high am e efficiency of the acetylene gas pays off
extrem ely w ell: rapid pre-heating for starting or cutting holes.
O ptim al cutting speed even w ith rusty, scaled or prim ered
sheet. C utting quality leaves nothing to be desired. Sharp cut
edges, sm ooth cut surfaces, and easily rem ovable scale are
guaranteed. R egardless of the type of cut, and even w ith
extrem e bevel cuts.
The latest types of am e cutting m achines and technically
advanced tips contribute to high cost-effectiveness in am e
cutting w ith acetylene.
Different types of welding seam shapes
produced by oxy-fuel gas ame cutting
Flame cutting by industrial robot
Flame cutting in routine manufacturing
Simultaneous ame cutting
with multiple torches
Flame cutting involving computer-supported
cost control, based on cutting parameters determined
on-line
Acetylene provides the highest ame temperature
and propagation rate
Acetylene is also the fuel gas w ith the highest am e propaga-
tion rate. After all, therm al efficiency is the better the faster the
hot com bustion products m eet the w orkpiece. This require-
m ent is particularly im portant w hen heating m etallic m aterials
of high therm al conductivity like steel, copper or alum inium .
0 1:6 1:5 1:4 1:3 1:2 1:1
12
0
2
4
6
8
10
6
Acetylene
M ixture
w ith Ethene
M ixture w ith
m ethyl acetylene
Ethene
M ethane
Propene
Propane
F
l
a
m
e
p
r
o
p
o
r
t
i
o
n
r
a
t
e
i
n
m
/
s
e
c
.
Fuel gas/oxygen ratio in m
3
/m
3
Flame-cleaning
Flam e-cleaning w ith acetylene is used w herever clean
sheet m etal surfaces are required for further processing.
R ust, m ill scale and other scale are efficiently rem oved by
low -cost am e-cleaning. Flam e-cleaned surfaces ensure
excellent adhesion of paint nishes and coatings. Thereby,
also corrosion-resistance is im proved. Flam e-cleaning pro-
cedures are also used for therm al treatm ent of concrete
and natural stone surfaces. In particular for cleaning and
preparatory treatm ent of concrete carriagew ay surfaces.
Also old paint and coatings, oil contam ination, and abrad-
ed rubber can be rem oved in an environm entally friendly
w ay. The concrete thus exposed gives optim al adhesion
for synthetic resin coatings.
Gouging
G ouging is used to rem ove w eld defects or to prepare
w elds for root runs. Proper guidance of the torch tip gives
a perfect w eld channel.
Flame-cleaning of a steel surface
Flame-cleaning of concrete
Gouging of the root for reverse side welding
Gouging a welding defect in shipbuilding
7
8
The primary ame output in oxy-fuel gas processes
The resultant referred to as the prim ary am e output (related
to unit volum e) is the product of the am e propagation rate
and the heat evolved in the prim ary com bustion stage in the
am e cone. This alone provides the heating capacity.
And, since in oxy-fuel gas processes the prim ary com bustion
stage only, i.e. the prim ary am e, is of practical im portance,
the favourable com bustion properties of the acetylene am e
offer a big advantage w hich is sim ply inherent in the product
itself.
The caloric value of a fuel gas is not the decisive factor. This
value includes also the heat output released in the secondary
com bustion stage in the stream er am e, w hich cannot be
utilised in oxy-fuel gas processes.
0 1:6 1:5 1:4 1:3 1:2 1:1
12
0
2
4
6
8
10
14
16
18
20
Acetylene
M ixture w ith
ethene
M ixture w ith
m ethyl acetylene
Ethene
M ethane
Propene
Propane
P
r
i
m
a
r
y
a
m
e
o
u
t
p
u
t
i
n
k
J
/
c
m
2
.
s
e
c
.
Fuel gas/oxygen ratio in m
3
/m
3
Heat released
by complete combustion
(caloroc value)
Utilisable heat
in oxy-fuel gas
processes
Not utilisable
Heat is dissipated
P
r
i
m
a
r
y
a
m
e
S
t
r
e
a
m
e
r
a
m
e
R
e
d
u
c
t
i
o
n
o
f
a
m
e
t
e
m
p
e
r
a
t
u
r
e
9
Flame
straightening
In am e straightening the high efficiency of
acetylene is of particular value. The high
am e tem perature com bined w ith the high
com bustion velocity of the oxy-acetylene
am e ensures rapid and precise positioning
of the straightening points. D ue to the vari-
able oxy-acetylene am e and easily inter-
changeable torch tips, any desired heat out-
put can be set, enabling optim al and eco-
nom ical treatm ent of the w orkpiece.
Shaping a girder for shipbuilding
by ame straightening
Flame straightening
in large-diameter pipe production
Flame straightening in mechanised
production of box girders
Flame straightening in shipbuilding
The heating rate of the oxy-acetylene ame
ensures concentrated heat input
There is a direct relationship betw een ow velocity and am e
propagation rate. The higher the am e propagation rate, the
higher the ow velocity can be set. The higher the ow veloci-
ty, the higher the gas volum e burned per unit of tim e on the
area of the w orkpiece to be heated. The m ore gas is burned,
the higher the concentration of heat released.
10
Locally dened ame heating to forging temperature
by oxy-acetylene torches arranged on both sides.
11
Flame heating
Flam e heating m eans local heating preparatory to hot form ing,
e.g. bending of pipes, necking of distributors, dishing of
vessel bottom s, or for pre- and reheating in w elding and am e
cutting. B oth, norm al w elding torches and specially developed
high-output oxy-acetylene torches are used for these heating
procedures. The use of high-output heating torches is re-
com m ended in particular w hen large quantities of heat are to
be applied to the w orkpiece w ith the highest speed and con-
centration possible.
Flame hardening
Flam e hardening of ferrous m etal w orkpieces is used to
im prove resistance against w ear. Particularly in the case of
com ponents for driving assem blies like gear w heels or ball
racew ays service life is increased substantially. In the process
hardened layers are produced by locally heating and quench-
ing de ned surface areas w ithout any adverse effects on the
core m aterial. For am e hardening m ainly m echanised
m ethods are used in job and batch production. H ere also the
w orkpiece surface layers are heated so rapidly by the high-
output oxy-acetylene am e that a sharply de ned zone of heat
concentration is form ed dow n to the desired depth w ithout
heat penetrating into the low er layers. B y im m ediate sub-
sequent quenching w ith w ater the heat is rem oved from the
w orkpiece. The inherent com pressive stress form s the hard-
ened structure. B ecause the m aterial below the resultant
hardened layer is not involved in the structural transform ation
processes, accuracy of shape and the m echanical properties
of the w orkpiece rem ain unchanged.
C
Fuel gas/air ratio in m
3
/m
3
Acetylene
M ixture w ith
ethene
M ixture w ith
m ethyl acetylene
Ethene
M ethane
Propene
Propane
F
l
a
m
e
p
r
o
p
a
g
a
t
i
o
n
r
a
t
e
i
n
m
/
s
e
c
.
Fuel gas/air ratio in m
3
/m
3
17
The use of purpose-designed
Lindoamm
acetylene torches
offers many advantages:
G optim um heat input into w orkpiece
because the torch is adapted to the job
G econom ical gas consum ption by adjust-
ing the torch to the job
G possibility of m echanisation
Compressed-air-acetylene torch with
pilot ames, ame output adjustable on
both sides
Compressed-air-acetylene torch for
ame-brazing a heat exchanger
Flame-brazing on rotating brazing
device
The use of Lindoamm
special torches
18
Temperature of workpiece
The air-acetylene am e w orks gently, but nevertheless is
intensive and econom ical. O f course, it is no alternative to the
oxy-acetylene am e, but a very useful addition to the great
variety of processes available in production plants and w ork-
shops.
Acetylene air ame
Temperature of workpiece depending on heating-up time
and type of ame
300
0
600
900
1200
4 3 2 1
W
o
r
k
p
i
e
c
e
t
e
m
p
e
r
a
t
u
r
e
T
i
n
C
Heating-up time t in C
Acetylene/
Oxygen
Acetylene/
Compressed air
Acetylene/
Suction air
H eat input
W orkpiece
Top side
B ottom
side
19
Linde Carboam
process
Use of Carboam
Linde
Representatives Worldwide
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P
r
i
n
t
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o
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c
h
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i
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-
f
r
e
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b
l
e
a
c
h
e
d
p
a
p
e
r
Subject to change 8 7 5 8 /0 1296 - 1.3 m a
Slovenia:
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p.p. 153
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