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Troubleshooting Guide: DVD Player / Audio Home Theater
Troubleshooting Guide: DVD Player / Audio Home Theater
National Training
Troubleshooting Guide
DVD Player / Audio Home Theater
Model SC- PT464
SA-PT464
SA-PT670
SA-PT673
SA-PT770
SH-FX70
Applies to models:
TTG090815HC/090815
Model SC- PT770
5 Disc Changer
5.1 Channel sound
Wireless rear (SH-FX70)
1 Disc Transport
5.1 Channel sound
Slide #2
Prepared by
Instructor Herb Chin
Panasoni c Ser vi c e and Tec hnol ogy Company
National Training
Warning
This service information is designed for experienced repair technicians onl y and is not designed for use by the
general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in
attempting to service a product. Products powered by electricity should be serviced or repaired onl y by
experienced professional technicians. Any attempt to service or repair the product or products dealt with in this
service information by anyone else could result in serious injury or death.
Copyright 2009 by Panasonic Service and Technology Company
All rights reserved. Unauthorized copying and distribution is a violation of law.
"HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC.
Vera Linkis a trademark of Matsushita Electric
IPODis a registered traidmark of Apple Inc.
Slide #3
Contents
Hints
Part Numbers, New Error Codes,
Reset, Forced rear channel sound 4
Troubleshooting by plug removal 5
Access
Arial View 6
Layout connectors, test points 7
Mechanism
Mech Problem or Micro? (11 mins) 9
Mech Access (7 mins) 11
Mech Operational Concept 13
Mech Alignment 14
Power On Sequence (lost? Use this) 19
Power Supply
Dead Set No Power On 20
Abnormal Voltages (too high or low) 20
Protection
Concept 22
Diagnose to a board (6 mins) 23
SMPS board isolation (3 mins) 24
SMPS Bd. Repair 25
D Amp Bd. Repair 26
Audio Problems
Troubleshooting Plan 28
Troubleshooting Diagram 29
Wireless Problems
Concepts 5.1 & 7.1 setups 31
Troubleshooting Plan 33
Pairing / Matching Tran-Rec 34
Transmitter / Rec Repair 35
IPOD Video Connections
Compatible models 38
No Video Output? 38
page
page
Slide #4
Hints I - Common p/n, II - All Speaker Tests, III - Missing error codes, IV Reset, V No Display
No +9V, +5V
DoGb470ja008 FP2902/R2902 (no display)
No VP, Filament
K5H1022A0011 FP2901 (No display)
RD-DDtx005-V 5 Disc (Traverse) Laser
SA-PT464 RD-DDtx001-V
1 Disc (Traverse) Laser only
SA-PT464 N/A DLS6, 1 Disc Mech
CHGR ERROR REEX0958 mech front ribbon (11 pin)
With 2 rear ribbon
cables & laser
RD-DDC027-S CR-14, 5 disc complete
Mechanism (w laser below)
Repx 0679b Receiver card
Must Pair / match*
after replacement.
See the wireless
sect of this book.
Repx 0678c Transmit Card
IC5000,5100,5200,
C1bA 00000 487 Output ICs
L6FAJ CCH 0007 Fan
1 disc mech N2QAyb 000 360 Remote SA-PT464
5 disc mech N2QAyb 000 359 Remote SA-PT770
Note P/N Description
I Popular Part Numbers
IV Reset after DVD Board replacement:
1. After replacing the DVD board Play the recoverydisc
(p/n =RFKZD 03r005) containing firmware +update.
Select yes or no for update (which may be the old one).
1. Reset
1. Select DVD mode & wait for 1 No Discdisplay.
2. Press >10 (remote) and (panel). =Stop.
3. Until the display =INIT.
4. While still pressing STOP , also press the remote
OK button until the word RESETappears.
5. Power off the unit and unplug for 1 min.
III Error Codes (not in the Service Manual):
Changer Error appears when a button is pressed
and the mechanism is not responding. Go to the
mechanism troubleshooting of this book to determine if it
is mechanical.
Sum Error Incorrect communications with DVD
board micro. Transport is dead, DVD can not be selected.
Replace 50 pin ribbon cable or DVD bd.
F897 Play the recovery disc and reset the unit. (see
the Reset procedure below).
N2QAyb 000 359
for SA-PT770
II Surround Sound Speaker tests
Aux and CD sources do not use the rear speakers. To get
rear speakers to work for testing, turn on MULTI-CH
surround sound using the remote:
1. Repeatedly press the remotes SURROUND button until
MULTI-CH appears on the units display. The rear
speaker channels will have the same sound as the front
but in monaural.
V No Display and / or Shutdown
1. Check under the SMPS board fuses.
2. Use Power Supply (P19) and Protection (P24)
diagrams to test fuses from the top of the board
and to find failure causes (loads) by disconnecting
CN2016/pins 8, then 9 to ID the short.
Slide #5
Hints Troubleshooting by connector removal
Unplug CN2001 50pin DVD ribbon
Display:
Hello
Change
Close
Audio:
Last input only.
H.Phones OK
Works No response
DVD Bd. Disconnected
Unplug CN2011 11pin ribbon
Works No response
Buttons
up/dwn OK
Display
Hello
Please Wait
Goodbye
0-50 volume
Audio:
Last input only
H.Phones OK
Misc:
Remote =OK
Fan =OK
Disc Mech Disconnected D Amp Bd Disconnected
Unplug CN5050 17 pin ribbon
Works No response
No front wired
speakers L, R, C, S
IPOD Disconnected
Works No response
Front Panel Disconnected
Works No response
Unplug CN2007 19 pin ribbon
Set is dead
Unplug CN2007 after power on
Works No response
Almost
Everything
TV Display
OK
IPOD
No Front panel
buttons nor
remote
No volume control
No Display
No headphones
Unplug CN6003 14 pin ribbon
Almost
Everything
No IPOD
power or
requignition
Suspect a board or mech causing micro lockup? Unplug the connector listed and if the symptoms on your unit nowmatch the
ones listed below from the good unit, the disconnected device or its ribbon cable is bad in your unit. Previous Layout diagram shows connectors.
Mech: Dead
Buttons:
No selector (stuck)
No smart setup
Display:
CHGR ERR
CHANGE (blinks)
Then Dark
Audio:
OK except disc
Misc:
Mech: Dead
Buttons:
No Open / Close
No 1-5 Disc
No Selector
Display:
CHGR ERR
Audio:
OK except disc
try
Buttons: OK
Display: OK
0-50 volume
Audio:
H.Phones OK
Rear wireless
Misc:
Remote =OK
Fan =OK
Almost everything
Nothing
Slide #6
Access - SA-PT770 Home Theater Main Unit
SA-PT770 Arial View
transport cover removed
CR-14 Mech
cover removed
IPOD
panel
mech
Mic
Access
Slide #7
Access - Model SA-PT770 Layout Diagram
Use connectors as test points to
troubleshoot from the top of the unit.
Only the Connectors last pin is shown.
The other end is pin 1.
All diagnostics / testing is done from the
top of the unit using later stategies.
Model SA-PT770 does not use a
Surround Output IC5400.
F76 error code - check for
missing voltages at H2901
F61 error code - 0.6vdc at
C5133 means an output IC is bad.
0V =OK.
If the unit stays on after jumper
W5002 is cut, the problem is in the
fan circuits on the D Amp board.
No Display check FP2901 &
FP2902 fuses on the SMPS board.
Fuses are at the board bottom.
Use the SMPS circuit diagram (page 25)
and this layout to check voltages before &
after fuses from the top using the W5ooo
jumpers shown at left.
Access
Notes
Slide #8
Contents
Hints
Part Numbers, New Error Codes,
Reset, Forced rear channel sound 4
Troubleshooting by plug removal 5
Access
Arial View 6
Layout connectors, test points 7
Mechanism
Mech Problem or Micro? (11 mins) 9
Mech Access (7 mins) 11
Mech Operational Concept 13
Mech Alignment 14
Power On Sequence (lost? Use this) 19
Power Supply
Dead Set No Power On 20
Abnormal Voltages (too high or low) 20
Protection
Concept 22
Diagnose to a board (6 mins) 23
SMPS board isolation (3 mins) 24
SMPS Bd. Repair 25
D Amp Bd. Repair 26
Audio Problems
Troubleshooting Plan 28
Troubleshooting Diagram 29
Wireless Problems
Concepts 5.1 & 7.1 setups 31
Troubleshooting Plan 33
Pairing / Matching Tran-Rec 34
Transmitter / Rec Repair 35
IPOD Video Connections
Compatible models 38
No Video Output? 38
page
page
Slide #9
Mech Troubleshooting. Is it the Mech or the Circuitry?
Mech J ammed? Replacing the mech is the fastest way to find out if the mech is bad. However if the circuitry is bad, the
new mech will be damaged. Within 14 mins, you can check the circuitry by following this procedure.
Troubleshooting Concept - Unplug the cable between the mech & main board. Measure the main board voltages. The board is mostly good if the
voltages are OK. Reconnect the cable and re-measure. The mech is bad if the voltages do not agree with the chart. If the voltages do agree with
the chart, the micro (main board) is bad. The procedure begins at right. The chart is on the next page.
1. Unplug the ribbon
cable from socket
CN2011.
2. Measure the
voltage at each of
the CN2011 socket
pins. The voltages
should be identical
to the ones listed
on the next page.
3. Open the front
panel door. Note
which tray is further
inside the unit at
the laser assembly
(see left).
4. Continue next
page.
Tray 1
position
(Default)
rear
SA-PT760 Front view door down
Tray 2 loaded in the
laser assembly
Tray 5 loaded in
the laser assembly
Tray 1 loaded in the
laser assembly
Procedure:
3. Open tray door and look in. Which tray is recessed?
Slide #10
Mech Troubleshooting. Is it the Mech or the Circuitry?
When the mechanism does not work correctly, is the problem mechanical? Is it
a sensor under the mech? Is it on the main board by the microprocessor?
CN2011 Connector Voltage
A B C D E F G
CN2011/
pin
No CN2011
cable
Tray
1 in
Trays
2-5 in
All trays
out
CN2011/pin
corresponds to:
Changes
during
1 8.2V 7.5V 7.5Vdc 7.5Vdc Motor driver Vcc
2 gnd No change
3 5Vdc 5Vdc 5Vdc 5Vdc Q4 Mode sensor Elevator dwn
4 gnd
5 5Vdc 0Vdc 5Vdc 0Vdc SW3 Top sw
6 5Vdc 0Vdc 0Vdc 0Vdc Q1 UD (lever
sensor)
Trays
stocked
7 0Vdc 0Vdc 0Vdc 0Vdc Motor fwd
8 0Vdc 0Vdc 0Vdc 0Vdc Motor rev
9 5Vdc 0Vdc 0Vdc 0Vdc Q2 close (gear
sens)
10 5Vdc 0Vdc 0Vdc 5Vdc Q3 home (gear
sens)
Tray moves
back / forth
11 5Vdc 0Vdc 0Vdc 0Vdc Q5 open (lever
sens)
H at tray out
Isolation Procedure:
1. Unplug the ribbon cable at CN2011. Measure the CN2011 connector voltages.
2. Are your actual voltages same as in column B?.
DIFF - the CN6001 cable or main board is at fault. Check main board, pull up resistors and for cracks.
SAME Same voltages means the problem is in the mechanism or its ribbon cable. Continue.
3. Note the position of the trays in the mechanism. Reconnect CN2011.
4. Mech repair - Are your actual voltages same as in columns C, D, or E? Choose the column
that matches tray position or Order a mech (p/n =RD-ddc 027-S).
DIFF the sensors that corresponds to the incorrect voltage is bad. (column F). Replace the entire
assembly or the corresponding sensor.
SAME a mechanism sensors are good and the mech is out of alignment.
11
Slide #11
Contents
Hints
Part Numbers, New Error Codes,
Reset, Forced rear channel sound 4
Troubleshooting by plug removal 5
Access
Arial View 6
Layout connectors, test points 7
Mechanism
Mech Problem or Micro? (11 mins) 9
Mech Access (7 mins) 11
Mech Operational Concept 13
Mech Alignment 14
Power On Sequence (lost? Use this) 19
Power Supply
Dead Set No Power On 20
Abnormal Voltages (too high or low) 20
Protection
Concept 22
Diagnose to a board (6 mins) 23
SMPS board isolation (3 mins) 24
SMPS Bd. Repair 25
D Amp Bd. Repair 26
Audio Problems
Troubleshooting Plan 28
Troubleshooting Diagram 29
Wireless Problems
Concepts 5.1 & 7.1 setups 31
Troubleshooting Plan 33
Pairing / Matching Tran-Rec 34
Transmitter / Rec Repair 35
IPOD Video Connections
Compatible models 38
No Video Output? 38
page
page
Slide #12
Mechanism Access for Alignment
Cover removal
Spindle magnet plate removal
Cover removal
1. Remove 2 rear screws
holding down the Mech.
2. Slide the mech out and
unplug the 3 ribbon
cables.
3. Push down on the 2
plastic catches and slide
the top plastic cover
rearwards to unlock.
4. Lift up the top plastic
cover about for
clearance and slide out
toward the front to
unhook the 2 tray stop
arms. Slide the rear
ribbon cables off the
cover.
5. Bracket - Remove the
spindle magnet plate by
pulling in on the 2 plastic
catches, then lift the
plate up and out.
up
out