I work in the Department of Animal Sciences at the
University of Florida. Im an associate professor and Extension meats specialist. Id like to welcome you to the first installment of The Meat We Eat. This initial week we will be discussing the history of meat animal production in the US. In our second lecture, we will discuss our system within in the US of meat animal production and processing. In our third installment of this initial week, we will have a guest lecture by my friend and colleague Dr. Dwain Johnson. He will compare how meat production and processing occurs in our country as it compares with other developed and developing countries. 1 As we initially think about the history of meat animal production and processing in this country, we first need to start with where they arrived. The only food animal which is native to North America is the turkey. So as we think through the food animal species that are associated with the meat products that we produce cattle, hogs, pigs, sheep, goats, even horses in many other cultures, as well as avian species, with turkeys and chickens none of those with the exception of the turkey is native to North America. All others came in as we had the explorers come in so many years ago. Additionally, so as the initial settlers came into North America, we had what a largely just one step above a hunter-gatherer society, as most do in many developing countries. This started to really change with the establishment of the industrial revolution toward the middle of the 19 th century on through the start of the 20 th
century. Up until that time, we had a situation in which we would have very short periods of fresh food. Then, the products could possibly be canned or salted or preserved in some way or another, but, for the most part, prior to the establishment of efficient transportation and refrigeration, everything had to be close to the source. We would take and allow in the times of plenty, we would put away food for the times of few. 2 As we think about the start of the 20 th century and there some of the later part of the 19 th century, the US, as a lot of us are certainly aware, we are a country of immigrants. Folks that came in from Western European countries, much as we were having in the developing US at that time, we had very small areas in which fresh food was driven by a local agrarian community. The folks in these little regional areas developed their own meat processing techniques and their own niche products. As these Western European immigrants came into the US, they brought those products with them. That led to not only the science of meat processing, but certainly the art of meat processing as well. So as we think about all over Western Europe, folks from all different parts of Italy and Germany, and how that associates with the different fermented and further processed products and all the dried cured products that we offer from parma ham to braughtworst to Italian sausage, etc. Probably the two events that had the greatest ramifications on us in this country changing from a largely agrarian society to a more urban and industrial population would be the advent of railroads for mass transportation and the establishment of efficient refrigeration. Up until that point, there was starting to be some commercial meat animal slaughter and meat processing, but it was in areas close to the Great Lakes where they could take some ice and put that under some sawdust and use that to last for a little longer period of time to keep products chilled and extend their shelf life. But, with the establishment of effective railroads and certainly by the early part of the 20 th century as refrigeration became further developed it allowed faciilitation of large scale production throughout the US. 3 If we look at these pictures, all of this commercial production initially started as we stated around the Great Lake and it was all headquartered in Chicago. The establishment of the Chicago stockyards and the establishment of further processing there. There were four large further processors that were involved in buying live animals, taking those live animals and converting them into a carcass and that carcass into component pieces and then to further processed product. That was what set precedence in our industry relative to having an excellent food distribution system in the US. 4 As this system was being established there in the early part of the 20 th century, it was based on the idea, much like we have now, that it was a high volume, low fiscal margin industry. In order for folks to be profitable, we had to have great throughput in order for these companies to proliferate. These facilities, a lot of them utilized gravity. They would start with live animals on the top of the facility and would allow the products to it would be a three or four story facility and we would slaughter on the top floor and then products would go down as gravity went to the bottom floor with further processed products on the bottom. There would be multiple species that would be slaughtered within those facilities. They might slaughter beef cattle on a Monday, then they would slaughter pigs on a Tuesday, etc. As we stated, all of this was really headquartered there in Chicago. That was the home of the Chicago Stockyards, that was really the home of these four large packers which really started to transcend the meat industry. There in the early, early part of the 20 th century Upton Sinclair soon wrote the book The Jungle. As we think about Upton Sinclair and his story, Upton Sinclair was a socialist. He was interested in the social injustice associated with the folks who worked in meat processing facilities at this time. He wrote this expose about how these folks were treated, discriminated against. They worked unjustly exceptionally long hours, lots of child labor concerns there. It was really a dangerous place. But as he wrote the book relative to this social injustice, what came out in this book was all the terrible problems that we had in terms of sanitation. Soon after that, after Upton Sinclair wrote The Jungle, the following year, the US Government passed that all products that are going to be sold at retail or food 5 service, those animals must be slaughtered under mandatory USDA inspection to ensure food safety. 5 By the early 1960s- the red meat industry in Chicago declined due to the development of cheap truck transportation and an effective interstate road system. These Chicago facilities were old, inefficient and generally slaughtered multiple species, also there were challenges relative to labor costs and a strong union presence an rumored corruption with these facilities.
Collectively, the pork industry moved a little bit, but the beef and lamb feeding industry moved quite a distance, primarily to the US High 6 Plains- TX & OK Panhandles, Western KS, Eastern CO, Central NE. These areas were not and still not are extensively populated, but have easy access to rail lines to ship feedstuffs efficiently. Additionally, these areas have a more arid climate, which although it can get hot there, more evaporative heat loss can occur compared to a more wet climate. 6 There was a large scale paradigm shift- stimulated by Iowa Beef Packers (IBP) in Denison, IA. They decided to reduce the amount of skilled labor needed at each retail or foodservice establishment, they would fabricated the carcasses into vacuum sealed subprimal pieces instead of marketing swinging sides & quarters
Their facilities were & are single 7 species, with a reasonable bit of automation. Another key component that transcended the meat industry was adding value to the by products generated at slaughter.
7 The modern US meat industry is a very global business- driven by safety, sustainability, and adding value.
It is very consumer and convenience driven, but the technology to ensure safety is science based, efficient, and competitive
The business is a high volume/ small margin. It is also highly regulated- USDA- FSIS addresses all facets of food safety in the red meat & poultry industry, the FDA 8 addresses the use of any drugs or feed ingredients to live animals, OSHA addresses worker safety of what is a very dangerous business , and the food workers unions are a very viable component of the industry as well
8 These topics will all be addressed throughout the class bur- In the US- Over 50% of meals are eaten away from home, few people can cook and few meals eaten as a family It is an industry that is largely driven by convenience and muti-tasking However there is some growth in consumers wanting to know where their food comes from which has led to some growth in the 9 Organic/Natural/Local Foods markets
9 We as a society consume a lot of animal protein, with chicken certainly exhibiting the most growth in retail disappearance over the past 30 years due their marketing strategies as being healthy and how the poultry industry has done a great job of creating convenience products 10 11